CS11 User Manual 2-2015 V10
Contents
1. Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie Oregon 97267 U S A Model No 28409 Composite Decal CE Models Only 40 LPM 138 BAR EHTMA CATEGORY __LPM ___BAR EHTMA CATEGORY 12535 12536 E cC Circuit Type E Decal Circuit Type F Decal 02751 CE Models Only CE Models Only Name Tag 04746 10 14 GPM 38 53 LPM DO NOT EXCEED 2000 PSU140 BAR Auto Oiler Decal ANGER NOT EXCEED SPECIFIED FLOW OR PRESSURE C D 2 13907 Fallure to use hydraulic hose labeled and certified m mE Kickback Warning Decal mo mercer OBSERVE THESE PRECAUTIONS CAN RESULT IN arning Veca serious injury 28323 C E D 2 9 0 36 jars and se reod pic a and mwke sure you have been prope cca 03 790 S n d P wer L V D ELECTROCUTION trained in correct procedures required for work G p M D OU owe eve eed on or around electric lines eca 12412 Electrical Warning Decal DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE DO NOT USE KINKED TORN OR TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE DEATH OR SERIOUS INJURY MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON BEFORE USING HOSE LABELED AND2. 16 FIGURE 6 CROSSCUTTING LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON BOTTOM 16 TOOLPROTE CHON S 18 Ju UTE ING 2 19 UNDERWATER TOOLS DEPTH GUIDELINE acne ci duci amem 20 FEMME MN 21 MESSER 21 SERVICE TOOL era e a aM UM DIM D MU 21 CGS11 PARTS ILLUSTRATION o 22 Co PARI ee 23 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY CS11 User Manual lt 3 Safety symbols and signal words as shown b
3. LOGS LIMBS WITH PRESSURE ON BOTTOM FIGURE 5 1 2 Observe all safety precautions Begin with a bottom cut The depth of the cut should be about 1 3 of the log diameter Finish with an upper cut down from the top The saw cuts should meet FINISH REALTIVE DEPTH OF SAW CUTS Figure 5 Crosscutting Logs Limbs with Pressure on Bottom THICK LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON THE BOTTOM FIGURE 6 1 PA 3i 4 5 Observe all safety precautions Begin by cutting on the opposite side of the log Pull the saw towards you and cut from the top Cut from the bottom Make a boring cut if the log is close to the ground Finish with a top cut PRUNING AND DEBRANCHING Observe all safety precautions Use both hands Keep a firm grip Be alert for kickback Do not allow the tip of the bar to touch anything while the chain is in motion Do not cut overhead Keep the saw below chest lev el The chain is too close to your face in this position 16 CS11 User Manual Figure 6 Crosscutting Logs Larger than Bar Length with Pressure on Bottom STANLEY COLD WEATHER OPERATION If the saw is to used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended oils oil should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or saw can result from use with fluid that is too viscous or thick C
4. 17 inches 43 cm MIL 9 inches 23 cm Pee 1500 2000 psi 105 140 bar FOW 10 RENE 10 14 gpm 38 53 Go g el RR 14 gpm 53 Ipm gt 8 SAE O ring Connect Size and Type 1 2 inch Male Pipe End OS REE EEE ERE NE RENNE RENE ER Yes pires e Hyrevz Kickback Reduction Front Hand Guard Low Inertia Motor Drive System Test conducted CS113N0001 SIN 361 operated at 10 14 gpminput Measured A weighted sound pressure level Lpa ref 20 uPa at operator s position in decibels 89 2 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard ISO 3744 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements Declared vibration emission value in accordance win EN 2006 1 Values determined according to ISO 7505 ISO 8662 1 ISO 5349 1 2 ACCESSORIES KE EN EEE EE 72951 24 inch Cut Sprocket Nose Bal __ ___________ 72947 ZAG AW AINA EEE EEE EEE EEE EE 72952 32 inch Cut Sprocket Nose BP 72948 SPEC o AE EEE mmc 72953 bb Cut Sprocket Nose B
5. ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRI
6. oepisu PRESSURE AVS Aq YO 195 se suoneoyroeds JSNW oineJp u rv Bunes 5 oi neup u IXeuJ y jenb eJnsseJd e esou oi neJp u Aue jou 5 pue joo 5 00 Inep H uo peseq 104 pesn SI yeyo siu eoueuuJoJied 00 SJNSUS ajqedaooe e 5 xoeq oJnssoJd eui UINJSJ dee suol epueuuuloo2aJ 25941 Jed sed suoj e6 uo peseq suj6us 9504 2504 SMOUS y yeyo 941 dI NEIP H 03 JOO CS11 User Manual lt 11 STANLEY HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE TYPE II TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi
7. the right hand on the rear handle and the left hand on the front handle when operating the saw Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will help reduce kick back and maintain control of the saw Do not let go Make sure the area in which you are cutting is free of obstructions Never allow the nose of the guide bar to contact the log branch or any obstruction that can be accidently hit while operating the saw Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person CS11 User Manual lt 5 Never start the tool while it is lying on the ground Cut at rated operating speeds gpm Do not overreach or cut above shoulder height Follow the manufacturer s sharpening and mainte nance instructions for the saw chain Only use replacement bars and chains specified by Stanley Hydraulic Tools Chains must meet the re quirements
8. 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 40 40 40 NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 55 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity cha
9. Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model CS11 Hydraulic Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and under stand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage operator must start in a work area without by standers Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary e operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Do not inspect clean or
10. replace any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can Cause serious injury e Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condi tion Do not operate the tool at oil temperatures above STANLEY 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled chain saw Be sure that the chain stops moving when the control trigger is re leased Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the chain saw and maintain proper footing and balance at all times Do not rely exclusively upon the safety devices built into the saw As a chain saw user several steps must be taken to keep your cutting jobs free from accidents or injury With basic understanding of kickback you can re duce or eliminate the element of surprise Sudden surprise contributes to accidents To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Keep a good firm grip on the saw with both hands
11. C LINES DONOTEXCEED HOSE WORKING PRESSURE ORABUSE HOSE IMPROPER USE OR HAN DLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC SEE OTHER SIDE CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE Shown smaller than actual size 10 CS11 User Manual STANLEY OVL SIHL LON OG OVL SIHL LON OG SUONDSUUON eoid RETURN HYDRAULIC CIRCUIT PRESSURE lt lt lt NYNLIH gt gt gt JYNSSIYUd 0 8 dn 09 0 OE GL 06 0 00 00L Ov 6l GOL G G 7 dn dn SYOLONGNOD YVAN ASN LON OQ p eIg 19q 4 10 pleig 311M SOH syonaL 3113 404 plesg Jeq 4 ounssaJg
12. CERTIFIED AS NON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE NECTED TO TOOL IN PORT SYSTEM RETURN HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT MUST ALWAYS BE CONNECTED TO TOOL OUT PORT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART REVERSING CONNECTIONS MAY CAUSE REVERSE MENT INSTRUCTIONS TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY ARKDRAU LEAK OR BURST MAY CAUSE OILINJESTION BO NOT CONNECT OPENLCENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN INJURY LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY FLOW OR PRESSURE MAY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS HE C EYE FOOT HAND AND HEAD PRO PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTAN
13. CS11 HYDRAULIC CHAIN SAW USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 66379 2 2015 Ver 10 DECLARATION OF CONFORMITY STA N L EY UBEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA I the undersigned z Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Chain Saw Hydraulic Kategorie Cat gorie Categoria Categoria 2 Stanley 3 CS113NO001 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformita con Directive Standards Approved body Richtlini
14. DERING THIS PART SEE NOTE PAGE 21 ILLUSTRATION OIL TUBE 2 zw 1 cowosmESWwETYDEGA me wenesmu swa i cmamstog os7s 1 aR ADIUSTWENTNUT vie a wre mas SAW 24 NCHSAW BAR se Saw GAIN 92 NCH SAW BAR omes _ SAW CHAIN 96 NCH SAW BAR mm Sa Han 42 NCH SAW BAR mw Saw ear 24 NCH SPROCKET NOSE Sa ear 22 NCH SPROCKETNOSE Saw ear 26 NCH seROCKETNOSE so Saw ear 42 NCH SPROCKETNOSE oro 1 om fi wor om i senem 20098 1 SOUNDPOWERLEVELDECAL MOTOR ASSEMBLY 511 21444 EL N 10569 REPAIR KIT Includes Seal Kit 10569 10570 Denotes Part in Seal Kit Denotes Part in Repair Kit CS11 User Manual lt 23 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
15. T IMPORTANT REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE READ OPERATION MANUAL AND READ OPERATION MANUAL AND FROM YOUR LOGAL STANLEY SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS DISTRIBUTOR TOOL BEFORE USING IT TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE The safety tag P N 15875 at right is attached to OPERATION MANUAL OPERATION MANUAL the tool when shipped from the factory Read and TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY understand the safety instructions listed on this tag TOOL OPERATOR TOOL OPERATOR before removal We suggest you retain this tag and SEE OTHER SIDE SEE OTHER SIDE attach it to the tool when not in use SAFETY TAG PIN 15875 shown smaller then actual size STAN LEY CS11 User Manual lt 9 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use n
16. ccidental contact with overhead electrical conductors and or communication wires and cables ref ANSI 2133 1 2000 WORKING IN PROXIMITY TO ELECTRICAL HAZARDS An inspection shall be made by a qualified arborist to determine whether an electrical hazard exists before climbing or otherwise entering or performing work in or on a tree Only qualified line clearance arborists or qualified line clearance arborist trainees shall be assigned to work where an electrical hazard exists Qualified line clear ance arborist trainees shall be under the direct supervi sion of qualified line clearance arborist A second qualified line clearance arborists or line clear ance arborist trainees shall be within vision or voice communication during line clearing operations aloft when line clearance arborists or line clearance arborist trainees must approach closer than 10 feet 3 05 me ters to any energized electrical conductor in excess of 750 volts primary conductor or when 1 Branches or limbs being removed cannot first be cut with a pole pruner pole saw to sufficiently clear electrical conductors so as to avoid contact 2 Roping is required to remove branches or limbs from such electrical conductors This does not ap ply to individuals working on behalf of or employed by electrical system owners operators engaged in line clearing operations incidental to their normal occupation Qualified line clearance arborists and line clearanc
17. d in Tables 1 and 2 8 CS11 User Manual Footwear including lineman s overshoes having electri cal resistant soles shall not be considered as providing any measure of safety from electrical hazards Rubber gloves with or without leather or other protec tive covering shall not be considered as providing any measure of safety from electrical hazards Ladders platforms and aerial devices including insulat ed aerial devices shall be subject to minimum approach distances in Table 1 and 2 Aerial devices and attached equipment such as chip pers contacting energized electrical conductors shall be considered energized Contact shall be avoided except where emergency rescue procedures are being carried out Emergency rescue should be performed in accor dance with 4 3 STORM WORK AND EMERGENCY CONDITIONS LINE CLEARANCE Line clearance shall not be performed during adverse weather conditions such as thunderstorms high winds and snow and ice storms Qualified line clearance arborists and qualified line clearance arborists trainees performing line clearance in the aftermath of a storm or under similar conditions shall be trained in the special hazards associated with this type of work Line clearance operations shall be suspended when storm work or emergency conditions develop involving energized electrical conductors Electrical system own ers operators shall be notified immediately STANLEY N
18. e arborist trainees shall maintain minimum approach dis tances from energized electrical conductors in accor dance with Table 1 All other arborists shall maintain a minimum approach distance from energized electrical conductors in accor dance with Table 2 Branches hanging on an energized electrical conductor shall be removed using non conductive equipment Table 1 Minimum approach distances from energized conductors for qualified line clearance arborists and qualified line clearance arborist trainees Includes 1910 269 elevation factor Nominal Voltage sea level to 5000 ft Includes 1910 269 Includes 1910 269 elevation factor 10 000 14 000 ft elevation factor 5001 10 000 ft kV phase to phase fin m fin m fi m 161011690 18 208 705 226 3 0002 420 7 24 9 00 27 29 STANLEY CS11 User Manual lt 7 Table 2 Minimum approach distances to energized conductors for persons other than qualified line clearance arborists and qualified line clearance arborist trainees Nominal Voltage kV phase to phase ftin m The tie in position should be above the work area and located in such a way that a slip would swing the arborist away from any energized electrical conductors or other identified hazard While climbing the arborist should climb on the side of the tree that is away from energized electrical conduc tors as require
19. e Standards Pr fung durch Directives Normes Organisme agr Directriz Los Normas Aprobado Direttiva Norme Collaudato 3744 2010 20643 2005 7915 1991 6534 2007 8334 2007 10726 1992 Machinery Directive 2006 42 EC 2006 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 4 11 Signature Unterschrift Signature Firma Firma DAS Position Position Fonction Cargo Posizione Director of Product Development 2 gt CS11 User Manual STAN LE Y DECLARATION OF CONFORMITY hr 2 TETT SME MM EE A 4 SAFETY FE je T 5 AZUL INI D I T 7 TORSTEN 9 TYPES LL 10 TVER NENNE 11 FIGURE 1 TYPICALHOSE CONNEC HONS en 11 HATMA REQUIREMENT 12 PETN 13 FIGURE 2 FELLING ATR hhv 14 FIGURE 3 CROSSCUTTING LOGS WITH PRESSURE ON TOP restes 15 FIGURE 4 CROSSCUTTING LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON 15 FIGURE 5 CROSSCUTTING LOGS LIMBS WITH PRESSURE ON BOTTOM
20. ear electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER DO NOT REMOVE THIS TAG 2 I gt LU c FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE
21. elow are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 CS11 User Manual STAN LE Y
22. en 72949 ES RI NE ___ ___ ___ 72954 42 inch Cut Sprocket Nose NN 72950 Stud Kit To Convert old CS11 s To New Bar Includes 2 Stud s 2 Nuts 2 Washers amp Inst Sheet 72960 This new bar change started end of May 2012 SERVIGE TOOLS Motor Seal SPE for PN 03272 Mo aaa 03327 p J antes 03328 TOOR I c 04337 Bearno instalat FoOl EET p M 05044 Motor Seal Kit 2 Pc for PIN 21444 iiis oon tatto ep sancnewasdhesetncsinanudnasiecsiwnnnes tabsasgansreanccneedsedudoans 10569 A T 10570 Motor Seal Kit 2 Pc for P N 21443 MOON tro ndi dfe nba d sme Rods uno ta tx altes d vb naa diua 10571 FUN m 10572 STAN LE Y CS11 User Manual lt 21 22 CS11 User Manual NOTE If you have a CS11 built in 2011 or earlier and you are replacing either the Spool item 36 or the Plug item 54 you must replace 3 items The spool and plug have changed along with the addition of a Poppet item 92 The 3 items that should be replaced together are the Spool item 36 Plug item 54 and add a Poppet item 92 The o
23. ld spool 02925 and old plug 09437 can not be used with the new spool and plug shown on this parts list STANLEY ITEM O N QTY P DESCRIPTION CAPSCREW REAR GEAR HOUSING BUSHING DRIVE GEAR IDLER SHAFT DOWEL PIN O RING FRONT BEARING HOUSING ASSY INCLUDES ITEMS 3 AND EXPANDER PLUG O RING QUAD RING SEAL GLAND RETAINER RING NEEDLE ROLLER MOTOR SHAFT BEARING O RING KEEPER SEAL amp BEARING TEFLON SEAL RETAINER RING O RING SPACER SEAL RACE MANUAL OIL TRIGGER NAME TAG SCREW TORSION SPRING VALVE HANDLE ASSY TRIGGER RETAINER RING SAFETY CATCH SPRING O RING O RING VALVE CAP O RING VALVE SPOOL BEFORE ORDERING THIS 31138 PART SEE NOTE PAGE 21 ILLUSTRATION ROLL PIN MANUAL OIL PLUNGER COUPLER SET 1 2 NPT STANLEY C5 1 9 6 9 gt 8 6 O e VI 00178 d 3 3 e e N N oo Oo DD OD o 5 0 2 ojo Q 718 4 ojlo QIN ojlo e e e ce O N IR 1 10 11 12 13 14 15 16 TT 18 19 20 21 22 23 24 29 26 27 28 29 30 81 32 33 34 35 36 37 SININ ol o lo ro E 5 1 1 NN EN 10 12 NN EN EN 16 i KCN NON 20 EEN _22 _23 Len 26 EEM 28 _2 _ 22 3 LE BENI PIN QTY DESCRIPTION SPRING O RING PLUG BEFORE OR
24. m working pressure rating of 2500 psi 172 bar 18 CS11 User Manual Do not exceed the rated flow and pressure See Specifications page in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the saw always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure to the saw as listed in the table Use a flow meter know to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE REMEDY Cuts slow Insufficient fluid flow or low relief Adjust fluid flow to proper gpm For valve setting optimum performance adjust relief valve to 2250 psi 155 psi Chain dull Sharpen per instructions or replace Backpressure too high Should not exceed 250 psi 17 bar at 14 gpm 53 Ipm measured at the end of the tool operating hoses Bar turns color Insufficient oiler flow Use manual oiler during heavy cuts Adjust oiler per service instructions Tool doe
25. of ANSI B175 1 for low kickback perfor mance Always be well rested and mentally alert before op erating the chain saw Do not allow other persons to be near the chain saw when starting or cutting with the chain saw Keep bystanders and animals out of the work area Do not starting cutting until you have a clear work area secure footing and a planned escape path from a falling tree Carry the saw with the unit de energized and the bar and chain to the rear of your body Use extreme caution when cutting small size brush and saplings Twigs may catch the saw chain and be whipped toward the operator or pull the operator off balance 6 CS11 User Manual When cutting a limb that is under tension be alert for spring back so that you will not be struck when the tension on the limb is released Keep the handles dry clean and free of oil Do not operate a chain saw while in a tree unless you have been specially trained to do so When using tools near energized transmission lines be sure to use only hoses labeled and certified non conductive Turn off the power unit or move the hydraulic control valve to neutral before setting the saw down Use a guide bar scabbard when transporting the Saw Know the location of buried or covered electrical services before starting work The spiked bumper bucking cleat must be installed for felling operations STANLEY The following guidelines must be followed to prevent a
26. pected ambient tem perature The recommended minimum cooling capacity is 7 hp 5 22 kW at a 40 F 22 C difference between ambient temperature and oil temperature The hydraulic system should have a minimum of 25 mi cron filtration It is recommended that filter elements be sized for a flow of at least 30 gpm 114 lpm for cold tem perature startup and maximum dirt holding capacity The hydraulic fluid used should have a viscosity between 100 and 400 ssu 20 and 82 centistokes at the maximum and minimum expected operating temperatures Petro leum based hydraulic fluids with antiwear properties and a viscosity index over 140 ssu 28 centistokes will meet the recommended requirements over a wide range of operating temperatures The recommended hose size is 625 inch 16 mm 1 0 up to 50 ft 15 m long and 750 inch 20 mm I D minimum up to 100 ft 30 m long CHECK POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 10 14 gpm 38 53 Ipm at 1500 2000 psi 105 140 bar 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is good practice to connect return hoses first and discon nect them last to minimize o
27. r avoid trapped pressure within the tool STANLEY 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female cou pler on the tool hose is the inlet pressure coupler 4 Move the hydraulic circuit control valve to the ON position to operate the tool NOTE If uncoupled hoses are left in the sun pressure in crease inside the hose may make them difficult to connect Whenever possible connect the free ends of the hoses together OPERATING PROCEDURES The following are general wood cutting procedures and techniques Differences in the terrain vegetation and type of wood will make this information more or less val id for particular areas For advice on specific woodcut ting problems or techniques for your area consult your local Stanley representative or your county agent They can often provide information that will make your work safer and more productive CUTTING TIPS 1 Check the lean of the tree Tie a weight to a piece of string about 2 feet long Hang the weight in your line of sight The string is a good vertical line to help you judge the lean of the tree The tree should fall the way it is leaning Trees that are straight leaning no more than 5 degrees generally can be felled in any direction 2 Avoid felling across another tree log rocks gully or ridge Do not fell straight uphill or downhill Fell the tree diagonally to the hill Consider the wind direc
28. racteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM mE A A A A Flow Range 3 5 4 3 gpm 4 1 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements 12 gt CS11 User Manual STAN LEY PREOPERATION PROCEDURES HYDRAULIC SYSTEM REQUIREMENTS The hydraulic system should provide a flow of 10 14 gpm 38 53 lpm at an operating pressure of 1500 2000 psi 105 140 bar Recommended relief valve settings are 2100 2250 psi 145 155 bar The system should have no more than 250 psi 17 bar backpressure measured at the tool end of the operating hoses The system conditions for measurement are at maximum fluid viscosity of 400 ssu 82 centistokes mini mum operating temperatures The hydraulic system should have sufficient heat rejec tion capacity to limit the maximum oil temperature to 140 F 60 C at the maximum ex
29. rants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of tools are percussive and rotational each with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percussive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 100 The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of Recommended Hose Diameters feet ROV operation is still limited to the tool for Depth ft 8GPM 12GPM example a percussive tool has the same depth 10 1 58 se limitation whether ROV or diver operated Peart ee Tie 20 gt CS11 User Manual STAN LEY E 24 32 36 42 inches 61 81 91 106 cm Cut Lengths WN Sl OMIM isa 14 Ibs 6 3 kg EEE NE NE
30. re 2 Felling a Tree NOTCHING OR UNDERCUTTING 1 The notching or undercutting cut is made on the side you want the tree to fall Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in 2 Start the cut horizontally Pivot the nose of the bar in last Cut to about one quarter of the tree s diameter 3 Watch out for falling limbs Make a diagonal cut down to meet the horizontal cut and remove the wood from the notch 14 gt CS11 User Manual FELLING OR BACK CUT 5 The felling or back cut is made on the side opposite and at least 2 inches above the horizontal undercut the felling cut is made higher as the size of the tree increases Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in 6 Startthe cut horizontally Pivot the bar in until the cut is being made parallel to the notch cut Cut until the saw is about 1 or 2 inches from the notch Do not cut through the notch NOTE The uncut wood between the felling and notch cuts is called the hinge The hinge controls the fall of the tree and should be of uniform thickness 7 As the saw nears the back cut watch the treetop and the cut for signs of movement Be alert as soon as the tree starts to move turn off the saw pull it from the tree and move away quickly on your es cape route 8 For trees larger than bar length make two felling cuts Cut in as far as the bar will go move to the other
31. s not run Power unit not functioning Check power unit for proper flow and pressure 10 gpm 38 Ipm at 1500 psi 104 bar minimum Coupler or hoses blocked Remove obstruction Mechanical failure Disassemble tool and inspect for damage Tool runs backwards Pressure and return reversed Connect for proper flow direction Motor shaft rotates clockwise On Off trigger is hard to press Pressure and return reversed Correct for proper flow direction Backpressure too high Should not exceed 250 psi 17 bar at 14 gpm 53 measured at the end of the tool operating hoses Oil leakage around drive Motor shaft seal failure Replace as required Make sure that oil sprocket present is not the result of excess oiler flow Oil leakage between rear gear Motor face seal failure Replace as required housing and valve handle assembly Chain continues to move after Chain is too loose Tighten chain STAN LEY CS11 User Manual lt 19 UNDERWATER MODEL CS113N0001 ONLY Operation Overview Tools Breakers Tools Grinders DO NOT USE HYDRAULIC TOOLS UNDER Hammer Drills and Saws Chain Saws WATER THAT ARE NOT DESIGNATED AS Chipping Hammers AN UNDERWATER MODEL OR THIS Max Depth 1000 WILL RESULT IN DAMAGE TO THE TOOL Max Depth 500 Reference hose limitations due to sizing guide below F et accumulator PSI or underwater hydraulic tools the applications are max increase 40 broken down into four quad
32. side and start the second cut in the same man ner as the first while pivoting the saw to complete the felling cut BUCKING Bucking is the sawing of a log or fallen tree into smaller pieces Observe all safety precautions 2 Use both hands Grip the saw firmly 3 Stand uphill A log that is cut loose may roll downhill 4 Keep the chain out of the dirt Dirt will dull the chain A dull chain is unsafe 5 Stand to the left of the saw CROSSCUTTING NOTE Before starting to cut through a log try to imagine what is going to happen Look out for stresses in the log and cut through the log in such a manner that the guide bar will not get pinched STANLEY LOGS WITH PRESSURE ON TOP FIGURE 3 1 Observe all safety precautions 2 Begin with an upper cut down from the top Do not cut too deeply A cut of about 1 3 of the log diameter is enough 3 Finish with a bottom cut They should meet Finish Begin Relative Depth of Saw Cuts Figure 3 Crosscutting Logs with Pressure on Top THICK LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON TOP FIGURE 4 Observe all safety precautions Begin by cutting on the opposite side of the log Pull the saw towards you and cut from the top PMZ Cut from the bottom Make a boring cut if the log is close to the ground 5 Finish with a bottom cut STANLEY Figure 4 Crosscutting Logs Larger than Bar Length With Pressure on Top CS11 User Manual lt 15
33. tion and velocity Do not attempt cutting in strong winds 3 Check the weight distribution A tree is heavier on the side with the most limbs It will try to fall on its heavy side Trim a few limbs to balance the tree 4 Clear the work area You need a clean area all around the tree for good footing Get everything out of the area where the tree will fall Do not cut trees near structures Because of the danger of electro cution use extreme care when cutting trees near power lines 5 Before starting the cut prepare your escape path Make sure the escape path is clear of brush and branches The escape path should be at an angle away from the direction of fall CS11 User Manual lt 13 6 The saw chain should cut with very little pressure applied to the handle If you have to force the saw to cut or if the cut is not straight cease cutting im mediately to prevent further saw chain and bar dam age See the Maintenance and Adjustments section of this manual for chain replacement or adjustment procedures 7 Underwater models require daily preventive main tenance See the Maintenance and Adjustments section of this manual for these maintenance pro cedures FELLING CUTTING DOWN A TREE FIGURE 2 Observe all safety precautions The spiked bumber bucking cleat must be installed for this operation Direction M KID elling Cut Second Direction of Fall Q9 e c A lt s C e Figu
34. utting frozen wood causes the cutters to wear crack and break at the back rivet hole unless proper precau tions are taken To extend chain life when cutting in cold weather 1 2 3 Be sure the oiler is working Keep the chain tensioned and check often Keep the cutters properly sharpened Touch up at least every hour Never force a dull chain to cut Clean out the bar groove and keep the oil hole open Turn the bar over to equalize wear on the rails Always install a new sprocket with a new chain STANLEY CS11 User Manual lt 17 NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mu
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