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Binder Microprocessor-Controlled Mechanical Oven Manual .

1. www binder world com register The registration is free and takes just a few seconds Advantages Short response times if service is needed Fair prices when relocating or installing equipment gt Calibration as required at no charge in case of recalls Free information on news product upgrades and accessories Easy registered in 3 steps Mominal rppgretsrg ch v C Eneiosure Praiseiias KX EK F ai Zz H E Temp safety device MEN Kg gS ETE Geste Art Na ON UG PATS KANNA EN KH FAIRE S AREKAK AWAK Prgjeti N ERMA BINDER 5 Tu Gen E WEE WRNDIrE CH IT Serial No 12 34567 ul 1 List serial number here II 2 Go online www binder world com register 3 Register serial number FED E2 01 2013 page 5 57 D BINDER Content BC Geclar anion Cl e ei ei Th EE 2 aleet delt e EE 5 k ee pate een 8 1 1 Legal een ele Le EE 8 1 2 Structure of the safety mstruchons nennen nennen nennen nnnnnennennnnnnennnnnnennnnnesnnnnnnn 8 1 2 1 Signal word panel ee een een ei 8 1 2 2 Safety alert symbol EE 9 123 PLOJ IT E 9 1 2 4 Word message panel Structure kA ENEE ENEE 10 1 3 Localization position of safety labels on the unt 10 1 4 Type plate a ee ee ep een 11 1 5 General safety instructions on installing and operating the multifunctional heating oven FED 12 1 6 e Ee e 13 2 UNIT DESCRIPTION H 14 2 1 Equipment overview FED u a ee ei nenn 14 3 COMPLETENESS OF D
2. Timer running down Timer not programmed or run off t off Set the desired time hh mm with buttons vi Q in the entry level The set value is automatically adopted after 2 seconds SR The display alternately shows t1 and the set time now running down The time directly begins to run off after taking over of the entered value The use of this time depends on the timer function selected in the user menu chap 6 4 4 4 Press button CH to return to normal display actual value display automatically after 60 seconds The actual temperature value is displayed example 22 C The controller operates with the entered set points chap 6 1 until run down of the set time Heating activity depending on the entered time value and the timer function selected in the user menu chap 6 4 4 To know the remaining timer time or if appropriate to modify it press the time management button O in normal display actual value display The display alternately shows t1 and in the entry level running down time After the set time has run down the display alternately shows the actual temperature value example 22 C and tOff femmen Now the heating is inactive The fan continues operating FED E2 01 2013 page 24 57 BINDER 6 4 User level settings By pressing down button 9D in normal display actual value display for 5 sec you enter the user menu Settings in this menu affect controlle
3. pin 5 TxD pin 7 Ground If several multifunctional heating ovens FED are to be recorded via a PC each one must be allocated a unique address Addressing is performed via the chamber controller see chap 6 4 3 8 2 Data logger kit BINDER Data Logger Kits offer an independent long term measuring system for temperature They are equipped with a keyboard and a large LCD display alarm functions and a real time function Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger It offers a programmable measuring interval and permits storing up to 64000 measuring values Reading out is done with the Data Logger evaluation software You can give out a combined alarm and status protocol directly to a serial printer Data Logger Kit T 350 Temperature range 0 C 32 F up to 350 C 662 F For detailed information on installation and operation of the BINDER Data Logger please refer to the mounting instructions Art No 7001 0204 and to the original user manual of the manufacturer supplied with the data logger 8 3 HEPA fresh air filter option With this option the introduced fresh air is cleaned by means of a high efficiency submicron particulate air filter tyoe HEPA class H 14 acc to DIN EN 1822 Replace the filter insert if necessary by removing the metal cover of the filter at the left side of the unit Art No 6014 0003 FED E2
4. FED E2 01 2013 page 45 57 D BINDER 12 Technical description 12 1 Factory calibration and adjustment This unit was calibrated and adjusted in the factory Calibration and adjustment were performed using standardized test instructions according to the QM DIN EN ISO 9001 system applied by BINDER certified since December 1996 by T V CERT All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems They are controlled and calibrated to a DKD Standard at regular intervals 12 2 Definition of usable volume The usable volume illustrated below is calculated as follows A B C Internal dimensions W H D a b c Wall clearances a 0 1xA b 0 1xB c 0 1xC Vuse A 2a X B 3 2b X C 2c Figure 10 Determination of the useable volume The technical data refers to the defined usable volume Do NOT place samples outside this usable volume Do NOT load this volume by more than half to enable sufficient airflow inside the chamber Do NOT divide the usable volume into separate parts with large area samples Do NOT place samples too close to each other in order to permit circulation between them and thus obtain a homogenous distribution of temperature 12 3 Over current protection Single phase devices are protected by a miniature fuse against over current accessible from the outside The miniature fuse is
5. F Value in C 1 8 32 When specifying the set point ramp see chap 6 4 2 this setting is accordingly taken as the basis If the unit is changed the temperature set point and limits are converted accordingly 6 4 2 Enter a temperature ramp Temperature ramps can be programmed in order to extend heating up times This may be necessary in some cases in order to prevent temperature stresses in the material during the heating up phase Temperature ramps should only be used if required The use of temperature ramps may result in the heating up times being considerably slowed down The entry in C min or in F min meaning the nominal value gradient and limits the maximum temperature increase to this value Due to the heat and evaporation energy assumed by the drying material smaller temperature gradients may also result A temperature ramp proceeds from the previously entered to a new set point The temperature must have adjusted to the start set point Enter settings in 3 steps 1 Enter set point of ramp start temperature Let temperature adjust to this set point temperature 2 Set the ramp to the desired gradient in C min or in F min You can enter a gradient value from O up to 10 Setting the gradient to 0 means ramp function off maximum heating power Setting the gradient to another value e g 3 means the unit will try to heat up with a speed of 3 C min A heat up rate of 4 C minute can be regarded as a realistic
6. After a power failure the timer returns to the previous status A remaining time if any will continue running down FED E2 01 2013 page 30 57 D BINDER 7 Temperature safety devices 7 1 Temperature safety device class 2 DIN 12880 The temperature safety device class 2 protects the chamber its environment and the charging material from exceeding the maximum permissible temperature Please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany In the event of a fault in the temperature controller the safety device 7 permanently turns off the chamber This status is reported visually by the indicator lamp 7a and in case of the option audible alarm with activated buzzer chap 7 3 by the buzzer sounding Check the operation of the safety device 7 by moving it slowly counter clockwise until the chamber turns off The safety device cut off is reported visually by the indicator lamp 7a and in case of the option audible alarm with activated buzzer chap 7 3 by the buzzer sounding Then release again the safety device by pressing the reset button 7b and turn on the chamber as described 7a Figure 7 Temperature safety device class 2 Function The safety device class 2 is functionally and electrically independent of the temperature control device and turns of
7. 01 2013 page 34 57 D BINDER 8 4 Mostly gas tight version option for FED 53 and FED 115 With this option the oven is additionally sealed so the loss when introducing gases is decreased The unit is not completely gas tight so it is impossible to establish overpressure The sealing diminishes the release of vapors via the housing that may be set free from the charging material when heated Carrying off via the regular evacuation duct e g into a waste air installation is likely to further reduce emissions The unit is not completely gas tight Gases from inside the oven can escape into the surrounding atmosphere Respect the maximum working place concentration of the released substance Respect the relevant regulations Any harmful gas that might escape has to be led out via good room ventilation or a suitable exhaust system Place the unit if necessary below a gas vent The air flap does not close the exhaust duct completely The delivered plug serves to avoid emerging of vapors or loss of introduced inert gas if any via the exhaust duct Due to special demands of heat resistance use the delivered plug only Use of inappropriate plug Danger of inflammation gt To close the exhaust duct use the delivered plug only For drying purpose please remove the plug in order to permit dissipation of the generated vapor which would lead to condensation in the inner chamber 8 5 Inert gas connection option for FED 53 a
8. 1 2005 AC1 2008 NF EN 61326 1 2006 mod Elektrische Mess Steuer Regel und Laborgerate EMV Anforderungen Teil 2 2 Besondere Anforderungen Prufanordnung Betriebsbedingungen und Leistungsmerkmale f r ortsveranderliche Pr f Mess und Uberwachungsgerate in Niederspannungs Stromversorgungsnetzen DIN EN 61326 2 2 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 2 2 Particular requirements Test configurations operational conditions and performance criteria for portable test measuring and monitoring equipment used in low voltage distribution systems IEC 61326 2 2 2005 BS EN 61326 2 2 2006 Materiel lectrique de mesure de commande et de laboratoire Exigences relatives a la CEM Partie 2 2 Exigences particuli res Configurations d essai conditions de fonctionnement et criteres d aptitude a la fonction des mat riels portatifs d essai de mesure et de surveillance utilis s dans des syst mes de distribution basse tension CEI 61326 2 2 2005 AC1 2007 NF EN 61326 2 2 2006 2 3 page 3 57 BINDER D 78532 Tuttlingen 24 11 2011 BINDER GmbH Aik AV Dy v RAL P M Binder Dr H von Both Gesch ftsf hrender Gesellschafter Leiter F amp E Managing Director Director R amp D Directeur g n ral Chef de service R amp D 3 3 FED E2 01 2013 page 4 57 Product registration BINDER Online Product Registration Register your BINDER now
9. Gefahrdung besteht Q The unit was securely packaged and properly identified das Ger t wurde sicher verpackt und vollst ndig gekennzeichnet Q Information about the hazardousness of the shipment if required has been provided to the transporter der Spediteur wurde falls vorgeschrieben Uber die Gefahrlichkeit der Sendung informiert We herewith commit ourselves and guarantee that we will indemnify BINDER GmbH for all damages that are a consequence of incomplete or incorrect information provided by us and that we will exempt BINDER GmbH from eventual damage claims by third parties Wir versichern dass wir gegen ber BINDER fur jeden Schaden der durch unvollstandige und unrichtige Angaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspruche Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the employees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegen ber Dritten hier insbesondere mit der Handhabung Reparatur des Gerats des Bauteils betraute Mitarbeiter der Firma BINDER gem 823 BGB direkt haften Name Position Date Datum Signature Unterschrift Company stamp Firmenstempel Equipment that is returned to the factory for repair must be accompanied by a completely filled out con
10. If the oven is operating time functions Continuous operation or Timer operation with the set time just running down chap 6 3 the actual i temperature value example 22 C is displayed If the oven is in time function Timer operation with no time programmed or the set time run off chap 6 3 the unit is inactive no heating The display alternately shows the actual temperature value example 22 C and tOff 22 REDEEI 5 2 Heating operation display The heating is active as soon as the red heating control light in the bottom right corner of the display slowly begins to flash depending on the heat requirement example 70 C 5 3 Air change Opening the air flap in the outgoing air pipe serves to adjust the air change Without connecting a suction plant e lf the air flap is open and the fan is operating fresh air comes in via aeration gaps e lf the air flap is completely open the spatial temperature accuracy can be negatively influenced Figure 5 Adjusting the air flap FED E2 01 2013 page 19 57 BINDER 6 Controller setting 6 1 Display entry of temperature and ventilation set points without ramp function The unit is operating the controller is in normal display actual value display The actual temperature value example 22 C is displayed 1 press O button The display shows alternately SP and in the entry level the previous temperature set
11. control and laboratory use Part 1 General requirements IEC 61010 1 2010 BS EN 61010 1 2010 R gles de s curit pour appareils lectriques de mesurage de r gulation et de laboratoire Partie 1 Prescriptions g n rales CEI 61010 1 2010 NF EN 61010 2011 Sicherheitsbestimmungen f r elektrische MeR Steuer Regel und Laborger te Teil 2 010 Besondere Anforderungen an Laborgerate f r das Erhitzen von Stoffen DIN EN 61010 2 010 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materials IEC 61010 2 10 2005 BS EN 61010 2 10 2003 R gles de s curit pour appareils lectriques de mesurage de regulation et de laboratoire Partie 2 010 Prescriptions particulieres pour appareils de laboratoire utilis s pour l echauffement des mati res CEI 61010 2 10 2003 NF EN 61010 2 10 2005 Elektrische Mess Steuer Regel und Laborgerate EMV Anforderungen Teil 1 Allgemeine Anforderungen DIN EN 61326 1 2006 Berichtigung 1 2008 Berichtigung 2 2011 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 Corr 1 2008 Corr 2 2010 BS EN 61326 1 2006 A1 2008 Materiel lectrique de mesure de commande et de laboratoire Exigences relatives a la CEM Partie 1 Exigences g n rales CEI 61326
12. e Exact description of the defect or fault e Complete address contact person and availability of that person e Exact location of the BINDER product in your facility e Acontamination clearance certificate chap 13 must be faxed in advance The authorization number must be applied to the packaging in such a way that it can be easily recognized or be recorded clearly in the delivery documents For security reasons we cannot accept a unit delivery if it does not carry an authorization number FED E2 01 2013 page 40 57 D BINDER 10 Disposal 10 1 Disposal of the transport packing Packing element Material Disposal Straps to fix packing on pallet Plastic recycling Wooden transport box option Non wood compressed matchwood IPPC standard with metal screws Metal recycling Pallet from size 115 on Solid wood IPPC standard Wood recycling ith f d plastic stuffing f Wo gt 40 on REESEN DE foam Plastic recycling Transport box Cardboard Paper recycling with metal clamps Metal recycling Top cover size 720 only Cardboard Paper recycling Wood recycling Removal aid Cardboard Paper recycling sizes 240 and 400 only gt Plastic recycling Edge protection Styropor or PE foam Plastic recycling Protection of doors and racks Plastic recycling Bag for operating manual PE foil Plastic recycling Insulating air cushion foil packing PE foil of optional accessories Plastic recycling If recycling is no
13. gt BINDER Best conditions for your suctess Operating Manual APT line FED E2 Multifunctional heating ovens with forced convection and timer with microprocessor temperature controller Model FED 53 E2 FED 53 UL E2 FED 115 E2 FED 115 UL E2 Art No 9010 0210 9110 0210 9010 0211 9110 0211 9010 0212 9110 0212 9010 0213 9110 0213 FED 240 E2 9010 0214 9110 0214 FED 240 UL E2 9010 0215 9110 0215 FED 400 E2 9010 0216 9110 0216 FED 400 UL E2 9010 0217 9110 0217 FED 720 E2 9010 0218 9110 0218 FED 720 UL E2 9010 0219 9110 0219 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotline 49 7462 2005 555 Service Fax 49 7462 2005 93 555 Service E Mail Service Hotline USA service binder world com 1 866 885 9794 or 1 631 224 4340 x3 Service Hotline Asia Pacific Service Hotline Russia and CIS Issue 01 2013 852 39070500 or 852 39070503 495 98815 17 Art No 7001 0070 D BINDER EC declaration of conformity EG KONFORMIT TSERKL RUNG C EC DECLARATION OF CONFORMITY CE DECLARATION DE CONFORMITE Anbieter Supplier Fournisseur Anschrift Address Adresse Produkt Product Produit Typenbezeichnung Type Type BINDER GmbH Im Mittleren Osch 5 D 78532 Tuttlingen Multifunktionale W rme Trockenschr nke
14. or hazardous substances or any other hazardous materials We hereby guarantee that 4 1 Any hazardous substances which have come into contact with the above mentioned equipment component part have been completely listed under item 3 1 and that all information in this regard is complete 4 2 That the unit component part has not been in contact with radioactivity 4 3 Any Hazardous substances were removed from the unit component part so that no hazard exists for a persons in the shipping handling or repair of these returned unit 4 4 The unit was securely packaged in the original undamaged packaging and properly identified on the outside of the packaging material with the unit designation the RMA number and a copy of this declaration 4 5 Shipping laws and regulations have not been violated hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name Position Company Address Phone Email Date Signature Equipment returned to the NY warehouse for repair must be accompanied by a completed customer decontamination declaration For service and maintenance works on site such a customer decontamination declaration must be submitted to the service technician before the start of work No repair or maintenance of t
15. point example 60 C 2 With Be OH buttons enter a set point value between 0 and 300 D The desired temperature set point can be selected in a temperature range from 5 C above room temperature up to 300 C If you want to frequently operate the unit at low set points up to 70 C the controller parameters can be optimized accordingly Please contact BINDER Service to obtain detailed instructions how to change the parameters Wait 2 seconds until the entered temperature value is taken over display flashing once 3 Press 9 button to proceed to the fan speed entry Di 37 The display shows alternately n 100 4 Set the desired fan speed with the OH buttons The fan speed can be set to a value between 0 and 100 Wait 2 seconds until the entered value is taken over display flashing once and in the entry level the previous fan speed set point example 5 Press 9 button to return to normal display actual value display automatically after 60 seconds FED E2 01 2013 page 20 57 BINDER 6 2 Display entry of temperature and ventilation set points with selected temperature ramp If previously a temperature ramp value has been selected chap 6 4 2 Press button in normal display actual value display during ramp operation to have displayed the actual temperature set point changing according to the selected gradient in addition to the entered set points for temperature and fan speed The
16. potentially hazardous situation which if not avoided may result in damage to the product and or its functions or of a property in its proximity 1 2 2 Safety alert symbol N Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs A A A Electrical hazard Explosive atmosphere Stability hazard A A A A Lifting hazard Suffocation hazard Harmful substances Risk of corrosion and or chemical burns Biohazard Pollution Hazard Read operating Disconnect the power instructions plug Mandatory action signs lt p E b i Lift with mechanical Environment protection Wear protective gloves Wear safety goggles assistance FED E2 01 2013 page 9 57 BINDER Prohibition signs 1 j i ih ff 7 i rf A Do NOT touch Do NOT spray with water Information to be observed in order to ensure optimum function of the product 1 2 4 Word message panel structure E A Type cause of hazard Possible consequences Instruction how to avoid the hazard prohibition gt Instruction how to avoid the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The following la
17. 4 3 25 7 Number Number of racks regular max racks Number of racks regular max max 26 27 210 2 15 Load per rack GC S 30 35 45 P Ibs 33 44 66 77 99 i Kg 40 50 70 90 120 i Kg 44 62 96 145 195 Temperature data Temperature range 5 C 9 F above C 300 300 300 300 300 ambient up to F 5 2 5 2 5 2 5 2 5 2 Temperature at 70 C 158 F ae os Door os a uniformity ER u Em variation 1 fat300 C 572 F K 37 39 43 48 55 ae fo70 C 158 F mn 6 7 12 18 25 2 to 150 C 302 F min 24 3 27 5 39 EERIE mn 4 amp 5 49 50 60 65 Recovery time min A min 5 8 10 17 2 gened for 30 a FED E2 01 2013 page 47 57 D BINDER Unitsize D ns 240 00 720 Ventilation data at 70 C 158 F Air change at 150 C 302 F at300 C 572 F wh 66 26 18 16 10 meni data IP system of protection ace KI ag 20 20 20 20 20 _ as voltage 10 50 60 Hz Nominal power at 70 C 158 F Wh h 162 230 370 520 570 nergy o o tion at 150 C 302 F Wi 1200 1320 at 300 C 572 F Whih 1100 1400 2340 2600 Unit fuse 5 x 20 mm A 10A 10A 16 A 230V 10A middle time lag M external external external 3x16A 3x16A Over current release category B internal internal Power plug shock proof plug CEE plug 5 poles Installation category acc to IEC 61010 1 Onn f un un 0 un u Pollution degree ac
18. BINDER e Permissible ambient temperature range during operation 18 C up to 40 C At elevated ambient temperature values fluctuations in temperature can occur The ambient temperature should not be substantially higher than the indicated ambient temperature of 25 C to which the specified technical data relate For other ambient conditions deviations from the indicated data are possible e Permissible ambient humidity 70 r H max non condensing e Installation height max 2000 m above sea level When placing several units of the same size side by side maintain a minimum distance of 250 mm between each unit Wall distances rear 100 mm sides 160 mm Spacing above the unit of at least 100 mm must also be accounted for Two devices up to size 115l can be piled on top of each other For this purpose place rubber pads under all four feet of the upper unit to prevent the device from slipping Sliding or tilting of the upper unit Damage to the units gt When stacking place rubber pads under all four feet of the upper unit To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger Do not install or operate the multifunctional heating oven FED in potentially explosive areas DANGER Explosion hazard Danger of death Do NOT operate the unit in potentially explos
19. DD FED E2 01 2013 page 11 57 D BINDER Symbol on the type plate Information gt S CE conformity marking Electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and to be disposed of in a separate collection according to directive 2002 96 EC on waste electrical and electronic equipment WEEE VDE GS certification mark The equipment is certified in the GOST R certification system of GOSTSTANDARD Russia E UL US The equipment is certified by Underwriters Laboratories Inc according to standards UL 61010A 1 UL 61010A 2 10 CSA C22 2 LISTED FED UL only No 1010 1 92 and CSA C22 2 No 1010 2 010 94 LABORATORY EQUIPMENT 43KM 1 5 General safety instructions on installing and operating the multifunctional heating oven FED With regard to operating the multifunctional heating oven FED and to the installation location please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts To operate the unit use only original BINDER accessories or accesso
20. EC on waste electrical and electronic equipment WEEE and German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG WEEE marking crossed out wheeled bin with solid bar under A significant part of the materials must be gg recycled in order to protect the environment At the end of the device s service life have the device disposed of according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 or contact BINDER Service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 Violation against existing law Do NOT dispose of BINDER devices at public collecting points gt Have the device disposed of professionally at a recycling company that is certified according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 or gt Instruct BINDER Service to dispose of the device The general terms of payment and delivery of BINDER GmbH apply which were valid at the time of purchasing the unit Certified companies disassemble waste BINDER equipment in primary substances for recycling according to directive 2002 96 EC The devices must be
21. ELIVERY TRANSPORTATION STORAGE AND INSTALERTION zen een es enden 15 3 1 Unpacking and checking equipment and completeness of delivery 2u0022200s2nnnnnnnenenenneenen 15 3 2 Guidelines for safe lifting and transportation nenne nnnnnenennnnnen 15 CG SO e 16 3 4 Location of installation and ambient conditions nenne nenne nnnnnn nenne ennnnnen 16 a INSTALLATION a aan aa antenne 17 4 1 Teller ee ln ere EE 17 4 2 Connection to a Suction plant optional 18 5 START UP een een 19 Se Lie ie Le e ak E 19 52 PIC ALIN Eeer dien display E 19 ett 19 6 CONTROLLER SETTING 2 22020022000n002000n0nn0n ann nnun nun nun nun nun nun nun nun nun nun nun 20 6 1 Display entry of temperature and ventilation set points without ramp function 20 6 2 Display entry of temperature and ventilation set points with selected temperature ramp 21 6 3 Time functions Continuous operation and Timer operation nenne nennen 22 6 3 1 Switching between Continuous operation and Timer operation cccccseeceeeeeeeeeeeeeseeeesseeees 23 6 3 2 CONUNUGUS Oe FeO EE 23 6 3 3 Setting the timer values EN 24 6 4 User level SSIS anne near 25 6 4 1 Temperature unit change between degrees Celsius C and degrees Fahrenheit F 26 6 4 2 Enter a temperature ramp nenn nenne nnnnnnnnnnnnnn nenne nnnnnnnnnnnnnn nenne nnnnennnnnnnnnennnnnnnne anna 26 0 4 3 Eilen ele Le DEN 27 6 4 4 Selecting th
22. aken over control identifiable by the red alarm lamp 7a lighting up and in case of the option audible alarm with activated buzzer chap 7 3 by the buzzer sounding proceed as follows FED E2 01 2013 page 32 57 BINDER e Disconnect the unit from the power supply e Have an expert examine and rectify the cause of the fault e Restart the unit see chap 5 Adjustment In order to check at which temperature the safety device class 3 1 responds turn on the chamber and set the desired set point on the temperature controller The sections of the scale from 1 to 10 correspond to the temperature range from 63 C 145 4 F to 350 C 662 F and serve as a setting aid 1 Turn the control knob 7 of the safety device with a coin to its end stop chamber protection 2 When the set point is reached turn back the control knob 7 until its trip point turn it counter clockwise 3 The trip point is identifiable by the red alarm lamp 7a lighting up With the option audible alarm and the buzzer activated chap 7 3 the buzzer sounds as an additional signal You can turn it off with switch 11 4 The optimum setting of the safety device is obtained by turning the control knob clockwise by approximately one scale division which leads to extinguish the red alarm lamp 7a Check the setting regularly and adjust it following any changes of the set point 7 3 Disconnectable audible over temper
23. ally adopted after 2 seconds FED E2 01 2013 page 28 57 BINDER 6 4 5 Setting the interface mode and if appropriate the printer interval 1 Press down CH button for approx 5 seconds The display alternately shows unit and in the entry level the temperature unit 8881 2 Press again button CH The Fass alternately shows rASd and in the nm level the set point gradient 3 Press again men Q The display alternately shows Adr and in the entry level the unit address BeBe 4 Press again button CH The EFTE alternately shows tFCt and in the BOB level the timer function 5 Press again men Q The display alternately shows PFCt and in the entry level the actual setting of the interface mode 6 Setthe desired interface mode with buttons QO Settings Modbus 0 printer 1 In case of temperature data acquisition by the communication software APT COM option chap 8 1 interface mode 0 Modbus must be selected The setting is automatically adopted after 2 seconds If interface mode 1 printer has been selected the printer interval for the automatic output can be set in an additional menu step 7 Press again button CH The display alternately shows Prt and in the entry level the actual setting of the printer interval FED E2 01 2013 page 29 57 BINDER 8 Set the desired value from 0 to 255 with buttons Q Q The pri
24. ant Before start up the unit must be absolute dry and ventilated because explosive gases may form during the decontamination process 3 If necessary have strongly contaminated inner chamber parts removed by an engineer for cleaning or have them exchanged Sterilize the inner chamber parts in a sterilizer or autoclave FED E2 01 2013 page 39 57 BINDER In case of eye contact the disinfectant spray may cause eye damage due to chemical burns Follow the operating instructions and safety hints labeled on the bottle of the disinfectant spray Recommended precautions To protect the eyes use sealed protective goggles Eye contact Eye damage due to chemical burns Do NOT empty into drains gt Wear protective goggles After using the disinfectant spray allow the unit to dry thoroughly and aerate it sufficiently HA Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason we will only accept the product upon presentation of an authorization number that has previously been issued to you An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us The authorization number will be issued following receipt of the information below e BINDER product type and serial number e Date of purchase e Name and address of the dealer from which you bought the BINDER product
25. are two possible time functions Continuous operation The display shows alternately t1 time function and the time function Continuous operation t inf The heating is permanently active independent of the timer setting Timer operation The display shows alternately t1 time function and the running down time or tOff Remaining time example 28 Min Timer running down Heating activity depending on the entered time value and the timer function selected in the user menu chap 6 4 4 or BEI REDER Timer not programmed or run down t off If the timer has run down the units behavior depends on the pre selected timer function chap 6 4 4 Press CH button to return to normal display actual value display automatically after 60 seconds FED E2 01 2013 page 22 57 BINDER 6 3 1 Switching between Continuous operation and Timer operation Press the time management button The controller displays the actual time function In time function Continuous operation t1 and t inf are displayed alternately In time function Timer operation t1 is displayed alternately with the running down time or tOff If in time function Timer operation the Timer is just running off t1 displayed alternately with the running down time the timer must at first be set to Zero chap 6 3 3 Now t1 is displayed alternately with tOff and th
26. ase check the unit and its optional accessories if any based on the delivery receipt for completeness and for transportation damage Inform the carrier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the racks on the inner surfaces This has no impact on the function and performance of the unit Please remove any transportation protection devices and adhesives in on the unit and on the doors and take out the operating manuals and accessory equipment A A Sliding or tilting the unit Damage to the unit Risk of injury by lifting heavy loads Do NOT lift or transport the unit using the door handle or the door Do NOT lift units size 400 and 720 by hand gt Lift the unit size 53 and 115 from the pallet at its four lower corners with the aid of 2 people unit size 240 with the aid of 4 people gt Lift units size 400 and 720 from the pallet using technical devices fork lifter Set the fork lifter only from the rear in the middle of the unit Make sure to place all the lateral supports of the unit on the forks If you need to return the unit please use the original packing and observe the guidelines for safe lifting and transportation chap 3 2 For disposal of the transport packing see chap 10 1 Note on second hand units Ex Demo Units Second hand units are units that have been used for a short time for tests or exhibitions They ar
27. asket may become damaged We recommend taking out a maintenance agreement Please consult BINDER Service ek BINDER telephone hotline 49 0 7462 2005 555 BINDER fax hotline 49 0 7462 2005 93555 BINDER e mail hotline service binder world com BINDER service hotline USA 1 866 885 9794 or 1 631 224 4340 x3 toll free in the USA BINDER service hotline Asia Pacific 852 39070500 or 852 39070503 BINDER service hotline Russia and CIS 7 495 98815 17 BINDER Internet website http www binder world com BINDER address BINDER GmbH post office box 102 D 78502 Tuttlingen International customers please contact your local BINDER distributor FED E2 01 2013 page 37 57 D BINDER 9 2 Cleaning and decontamination Clean the unit after each use to avoid potential corrosion damage by ingredients of the test material DANGER Electrical hazard Danger of death Do NOT spill water or cleaning agents over the inner and outer surfaces gt Before cleaning turn off the unit at the main power switch and disconnect the power plug gt Completely dry the appliance before turning it on again 9 2 1 Cleaning Disconnect the chamber from the power supply before cleaning Disconnect the power plug Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents Exterior surfaces Standard commercial cleaning detergents free from acid or halides inner chamber racks door gaskets We recomm
28. ature alarm option This option permits activating an audible signal with the buzzer switch 11 Position 0 buzzer off Position 1 buzzer active If the buzzer is activated an audible signal sounds when the limit temperature set at the temperature safety device class 2 chap 7 1 or class 3 1 chap 7 2 is exceeded this happens in addition to the red alarm pilot lamp 7a lighting up The buzzer can be turned off using the buzzer switch 11 Turning off the audible alarm does not influence the safety device s regulatory function Proceed as described in chap 7 1 7 2 FED E2 01 2013 page 33 57 D BINDER 8 Options 8 1 Communication software APT COM 3 DataControlSystem option The oven is regularly equipped with a serial interface RS 422 that can connect the BINDER communication software APT COM 3 DataControlSystem The connection to a computer is established using the FED interface via an interface converter RS 422 RS 232 SF Make sure that the interface mode is correctly set to 0 Modbus in the user level chap 6 4 5 The actual temperature and fan speed values are given at adjustable intervals Programming can be performed graphically via PC Up to 30 chambers with RS 422 interface can be cross linked For further information refer to the operating manual of the BINDER communication software APT COM Pin allocation of the RS 422 interface pin2 RxD pin 3 TxD pin 4 RxD
29. bels are located on the unit Pictograms Warning signs Service label Service Hotline Hot surface International 49 0 7462 2005 555 USA Toll Free 1 866 885 9794 or 1 631 224 4340 Poccna u CHI 7 495 98815 17 service binder world com R www binder world com BINDER Figure 1 Position of labels on the unit Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER Service for these replacements FED E2 01 2013 page 10 57 BINDER 1 4 Type plate Figure 2 Position of type plate Nominal temperature 300 C 1 60 kW AN 372 230V IN E Enclosure protection IP 20 70A Temp safety device DIN 12880 50 60 Hz CG i Class 2 0 Art No 9010 0212 US PATS 4585923 5222612 5309981 Project No 9405194 5601143 5773287 6079403 UAT AUT WIR D gt D 78532 Tuttlingen Germany R gt gt NJ D E m Tel 49 0 7462 2005 0 FED 115 Serial No 00 00000 Internet www binder world com Made in Germany Figure 3 Type plate example FED 115 regular unit Indications of the type plate BINDER Manufacturer BINDER GmbH ie 115 Model FED 115 e Model FED 115 e 115 00 00000 Serial No 00 00000 Nominal temperature Ge Nominal temperature Enclosure protection IP 20 IP type of protection 20 acc to EN 60529 Temp safety device DIN 12880 Temperature safety device acc to standard DIN 12880 Projecto Special application acs to projectno
30. ber die elektromagnetische Vertraglichkeit und zur Aufhebung der Richtlinie 89 336 EWG Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 98 336 EEC Directive 2004 108 CE du Parlement Europ en et du Conseil du 15 d cembre 2004 relative au rapprochement des l gislations des Etats membres concernant la compatibilit lectromagn tique et abrogeant le directive 98 336 CEE Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE The products described above corresponding to this bear the CE mark Les produits decrits ci dessus en correspondance portent l indication CE FED E2 01 2013 1 3 page 2 57 D BINDER Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen The products described above are in conformity with the following harmonized standards Les produits decrits ci dessus sont conformes aux normes harmonisees suivantes Sicherheit safety s curit EN 61010 1 2010 EN 61010 2 010 2003 EMV EMC CEM EN 61326 1 2006 Corr 1 2008 Corr 2 2010 EN 61326 2 2 2006 FED E2 01 2013 Sicherheitsbestimmungen f r elektrische Mess Steuer Regel und Laborger te Teil 1 Allgemeine Anforderungen DIN EN 61010 1 2011 VDE 411 1 2011 Safety requirements for electrical equipment for measurement
31. c to IEC 61010 1 Electrical connection data FED UL constructed acc to cUL standard for USA and Canada Unitsize Electrical data eee ee 250V super time lag TT extemal External 3 Xx 3x on internal internal Legend 1 without outer glass door 2 up to 98 of the set value All technical data is specified for unloaded units with standard equipment at an ambient temperature of 25 C and a power supply voltage fluctuation of 10 The temperature data is determined in accordance to BINDER factory standard following DIN 12880 observing the recommended wall clearances of 10 of the height width and depth of the inner chamber Technical data refer to 100 fan speed All indications are average values typical for units produced in series We reserve the right to change technical specifications at any time If the cabinet is fully loaded the specified heating up times may vary according to the load FED E2 01 2013 page 48 57 D BINDER 12 5 Equipment and Options SP To operate the multifunctional heating oven FED use only original BINDER accessories or accessories components from third party suppliers authorized by BINDER The user is responsible for any risk arising from using unauthorized accessories Unitsze Cid 5 115 240 400 720 Standard equipment EH EREECHEN display and several time functions EICH Off and temperature dependent delayed OFF Er EICH CHE 12880 with visual temperature alarm Adju
32. cal data chap 12 4 To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger 4 2 Connection to a suction plant optional When directly connecting a suction plant the spatial temperature exactitude the heating up and the recovering times and the maximum temperature will be negatively influenced So no suction plant should be directly connected to the outgoing air pipe Active suction from the oven must only be performed together with extraneous air Perforate the connecting piece to the suction device or place an exhaust funnel at some distance to the outgoing air pipe The exhaust duct will become hot during operation Danger of burning Do NOT touch the exhaust duct during operation FED E2 01 2013 page 18 57 D BINDER 5 Start up 5 1 Turning on the unit Warming chambers may release odors in the first few days after commissioning This is not a quality defect To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well ventilated location 1 Insert the power plug into the socket chap 4 1 2 Turn on units of sizes 400 and 720 at the main power switch 10 The green Standby LED illuminates 3 Press until the display lights up The controller is now in normal display actual value display
33. ces Einzelheiten ber die eingesetzten Substanzen biologische Materialien 3 1 Designations Bezeichnungen a b C 3 2 Safety measures required for handling these substances Vorsichtsma nahmen beim Umgang mit diesen Stoffen a b C FED E2 01 2013 page 52 57 D BINDER 3 3 Measures to be taken in case of skin contact or release into the atmosphere Ma nahmen bei Personenkontakt oder Freisetzung a b C d 3 4 Other important information that must be taken into account Weitere zu beachtende und wichtige Informationen a b C 4 Declaration on the risk of these substances please checkmark the applicable items Erkl rung zur Gef hrlichkeit der Stoffe bitte Zutreffendes ankreuzen Q 4 1 For non toxic non radioactive biologically harmless materials f r nicht giftige nicht radioaktive biologisch ungef hrliche Stoffe We herewith guarantee that the above mentioned unit component part Wir versichern dass 0 9 Ger t Bauteil Q Has not been exposed to or contains any toxic or otherwise hazardous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften Q That eventually generated reaction products are non toxic and also do not represent a hazard auch evil entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefahrdung darstellen LJ Eventual residues of hazardous substances have been removed evtl R ckst nde von Gefahrsto
34. d 9051 0018 9051 0018 9051 0019 9051 0019 locking brakes Rubber pads for safe stacking 4 pieces 8012 0001 8012 0001 8012 0001 i fuse 5x20mm 250V 10A semi time lag 5006 0013 5006 0013 5006 0013 poe fe teen release category B 16 A e o o l 9006 0042 5006 0042 Description NO Thermostat class 2 30 to 320 C Spatial temperature measurement acc to DIN 12880 including certificate DL004025 27 measuring points Measurement of air ventilation acc to ASTM D 5374 including certificate DLO04026 Qualification folder DLO04031 Neutral cleaning agent 1 kg 1002 0016 FED E2 01 2013 page 51 57 D BINDER 13 Contamination clearance certificate 13 1 For units located outside North America and Central America Declaration with regard to safety and health Erklarung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances GefStofV and the regulations regarding safety at the workplace require that this form be filled out for all products that are returned to us so that the safety and health of our employees can be warranted Die Sicherheit und Gesundheit unserer Mitarbeiter die Gefahrstoffverordnung GefStofV und die Vorschriften zur Sicherheit am Arbeitsplatz machen es erforderlich dass dieses Formblatt fur alle Produkte die an uns zuruckgeschickt wird In the absence of a completely filled out form a repair is not possible Ohne Vorliegen des vollst ndig ausge
35. d will in no way impair the function or quality of the unit The housing is RAL 7035 powder coated All corners and edges are also completely coated BINDER multifunctional heating ovens FED are equipped with a serial interface RS 422 for computer communication e g via the communication software APT COM 3 DataControlSystem option chap 8 1 For further options see chap 12 5 The models FED 720 are equipped with four castors Both front castors can be locked by brakes The unit can be operated in a temperature range of 5 C 9 F above room temperature up to 300 C 572 F If you want to frequently operate the unit at low set points up to 70 C the controller parameters can be optimized accordingly Please contact BINDER Service to obtain detailed instructions how to change the parameters 2 1 Equipment overview FED 1 Display 2 Set point value key 3 Selector keys 4 Time management key 5 Switch ON OFF 6 Lever for ventilation slide 7 Safety device 8 Door handle 9 Switch for interior lighting with option interior lighting or Buzzer switch with option audible over temperature alarm 10 Main power switch for sizes 400 and 720 Figure 4 Multifunctional heating oven FED FED E2 01 2013 page 14 57 BINDER 3 Completeness of delivery transportation storage and installation 3 1 Unpacking and checking equipment and completeness of delivery After unpacking ple
36. dditional signal You can turn it off with switch 11 4 The optimum setting of the safety device is obtained by turning the control knob clockwise by approx one graduation mark on the scale 5 Push the reset button 7b in again The chamber is only active with the reset button 7b pushed in When the safety device class 2 responds the red alarm lamp 7a lights up the reset button 7b pops out and the chamber turns off permanently Check the setting regularly and adjust it following any changes of the set point 7 2 Temperature safety device class 3 1 DIN 12880 option The temperature safety device class 3 1 serves to protect the oven its environment and the charging material from exceeding the maximum permissible temperature Please observe the guideline BGI GUV 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany Figure 8 Temperature safety device class 3 1 Function The temperature safety device is functionally and electrically independent of the temperature control system and if an error occurs it performs a regulatory function If you turn the control knob 7 to its end stop position 10 the safety device class 3 1 protects the chamber If you set it to a temperature a little above the controller s set point temperature it protects the charging material If the safety device has t
37. e thoroughly tested before resale BINDER ensures that the chamber is technically sound and will work flawlessly Second hand units are marked with a sticker on the unit door Please remove the sticker before commissioning the unit 3 2 Guidelines for safe lifting and transportation The front castors of units size 720 can be blocked by brakes Please move the units with castors only when empty and on an even surface otherwise the castors may be damaged After operation please observe the guidelines for temporarily decommissioning the unit chap 10 2 FED E2 01 2013 page 15 57 BINDER Sliding or tilting the unit Damage to the unit Risk of injury by lifting heavy loads gt Transport the unit only in its original packaging Secure the unit with transport straps for transport Do NOT lift or transport the unit using the door handle or the door Do NOT lift units size 400 and 720 by hand Lift unit size 53 and 115 at its four lower corners with the aid of 2 people unit size 240 with the aid of 4 people and place it on a transport pallet with wheels Push the pallet to the desired site and then lift the unit from the pallet at its four lower corners V Di Di Y gt Place units size 400 and 720 using technical devices fork lifter on the transport pallet Set the fork lifter only from the rear in the middle of the unit Make sure to place all the lateral supports of the unit on the forks gt Transport unit
38. e controller can be changed to time function Continuous operation BE Le Continupus operation d 2 seconds 2 seconds Q Timer operation Timer not programmed or run down Press CH button to return to normal display actual value display automatically after 60 sec 6 3 2 Continuous operation 1 Press the time management button The timer indicates its current time function 2 If necessary switch to Continuous operation by button Q The display shows alternately t1 and the time function Continuous operation t inf 3 Press CH button to return to normal display actual value display automatically after 60 seconds Now the controller operates with the entered set points chap 6 1 in continuous operation The heating is permanently active independent of the timer setting The actual temperature value example 22 C is displayed To cancel Continuous operation proceed accordingly 1 Press the time management button 2 Switch to Timer operation by pressing down button OH for 2 seconds chap 6 3 1 FED E2 01 2013 page 23 57 BINDER 6 3 3 Setting the timer values 1 Press the time management button The controller indicates its current time function 2 If necessary switch to timer operation by button O The display alternately shows t1 and in the entry level the running down time or tOff BEI Ich Dep or Remaining time example 28 minutes
39. e timer funchon nennen nenne nnnnnnn nennen nnnnnnnnennnnnennennnnn 28 6 4 5 Setting the interface mode and if appropriate the printer miena 29 6 5 Temperature programming example ccccceccccsecccseeeseeeseeeeseeeeseeeeseeesseceeseeseueeseeeseeeeseueeseeessaeeees 30 DO Et al OS EE 30 7 TEMPERATURE SAFETY DEVICES 2 22 220020022000000 000n0nn0n ann nun nun nun nun nun EN 31 7 1 Temperature safety device class 2 DIN 12880 200022400022000220000n0nnn nenne nenne nnnnnnennnnennnnnenen 31 7 2 Temperature safety device class 3 1 DIN 12880 Option oc cccceccccceeeeceeeeeseeeeeaeeeesaeeesaeeees 32 7 3 Disconnectable audible over temperature alarm option 33 FED E2 01 2013 page 6 57 9 2 9 2 9 2 9 3 10 10 1 10 2 10 3 10 4 10 5 11 BINDER OO WON Seen 34 Communication software APT COM 3 DataControlSystem Option ccccceeeseeeeeeeeeeeeeeaeeeees 34 Data logger EE 34 HEPA fresh air filter option 34 Mostly gas tight version option for FED 53 and FED 21 35 Inert gas connection option for FED 53 and FED 118 35 Analog output for temperature opton nnne 37 MAINTENANCE CLEANING AND SERVICE 2 222 24002002200n00 200 0n0nn0n nn nn 37 Maintenance intervals service 37 Cleaning and decontamination nennen nnnnnnnn nennen nnennnnnnnnnnnnnnennnnnenennnnnnrnn 38 sl EIER ee ae ee een seele E ee 38 2 BY 6 0 4g F219 ONT eee ee ee seele s
40. een Meisner 39 Sending the unit back to BINDER GmbH ic eccccceceeeeeeeeeeeeeeeeeeeseeeeeesaeeeeeesaeeeeeseaeeessseeeessnaeeees 40 ISP OSA EN 41 Disposal OF the Transport packiNg 2 2 20 52 een nenne een ahnen Beten 41 DECOM SON ee ee ns nee een 41 Disposal of the unit in the Federal Republic of Germany 20022220002000nennennennennnnennnneenenn 42 Disposal of the unit in the member states ofthe EC except for the Federal Republic of Germany 43 Disposal of the unit in non member states of hett 44 TROUBLESHOOT ING E 45 TECHNICAL DESCRIPTION 22 224224 200200002000000000n0n nun nnnn nun nnnn nun nun nnnn nun nun RK 46 Factory calibration and adjustment 2 22002000000002000 nenne nnnnonnnn nenne anne nenne nnnnnnnnn nenne nnnnnnnnnnnnn 46 Detiniton OF usable Vollmer einen 46 COWEN SULFENLPFOlEE ION ee ee een 46 FEDATSCHNIC e ee ee ee re ee ee ee eeree 47 el Wein NEO and ONORS ann dense EE 49 PECESSONICS and Spare AUS E 51 CONTAMINATION CLEARANCE CERTIFICATE 22 222422022002002000n0n RER nn nn 52 For units located outside North America and Central Amenca 52 For units in North America and Central America nenne nennen nnnnnnennennen 55 FED E2 01 2013 page 7 57 D BINDER Dear customer For the correct operation of the multifunctional heating ovens with forced convection FED it is important that you read this operating manual completely and carefully and observe all instructions as
41. end using the neutral cleaning agent Art No 1002 0016 Instrument panel Standard commercial cleaning detergents free from acid or halides erste ie eannan oora te mo sho DRD Zinc coated hinge parts Standard commercial cleaning detergents free from acid or halides We recommend using the neutral cleaning agent Art No Art Nr 1002 0016 for a thorough cleaning Alcohol based solutions Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH Any corrosive damage caused by a lack of cleaning is excluded from liability by BINDER GmbH Danger of corrosion Damage to the unit Do NOT use acidic or chlorine cleaning detergents Do NOT use a neutral cleaning agent on other kind of surfaces e g the zinc coated hinge parts or the rear unit wall For surface protection perform cleaning as quickly as possible After cleaning completely remove cleaning agents from the surfaces with a moistened towel Let the unit dry Soapsuds may contain chlorides and must therefore NOT be used for cleaning FED E2 01 2013 page 38 57 BINDER With every decontamination method always use adequate personal safety controls Following cleaning leave the unit door open or remove the access port plugs The neutral cleaning agent may cause health problems in contact with skin and if ingested Follow the operating instructions and safety hints labeled on the bottle of t
42. f llten Formblattes ist eine Reparatur nicht m glich e A completely filled out form should be transmitted by Fax 49 0 7462 2005 93555 or by letter in advance to us so that this information is available before the equipment component part arrives A second copy of this form should accompany the equipment component part Eventually the carrier should be informed Eine vollst ndig ausgef llte Kopie dieses Formblattes soll per Telefax Nr 49 0 7462 2005 93555 oder Brief vorab an uns gesandt werden so dass die Information vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren e Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing We hope you will have understanding for this measure which lies outside of our area of influence and that you will help us to speed up this procedure Unvollst ndige Angaben oder Nichteinhalten dieses Ablaufs f hren zwangsl ufig zu betr chtlichen Verz gerungen in der Abwicklung Bitte haben Sie Verst ndnis f r Ma nahmen die au erhalb unserer Einflussm glichkeiten liegen und helfen Sie mit den Ablauf beschleunigen e Please fill out this form completely Bitte unbedingt vollst ndig ausf llen 1 Unit component part type Ger t Bauteil Typ 2 Serial No Serien Nr 3 Details about utilized substances biological substan
43. f the chamber permanently If you turn the control knob 7 to its end stop position 10 the safety device protects the appliance If you set it to a temperature a little above the controller s set point temperature it protects the charging material If the safety device has turned off the chamber identifiable by the red alarm lamp 7a lighting up and in case of the option audible alarm with activated buzzer chap 7 3 by the buzzer sounding proceed as follows e Disconnect the chamber from the power supply e Have an expert examine and rectify the cause of the fault e Release the safety device by pressing the reset button 7b e Restart the chamber as described in chap 5 Setting To check the response temperature of the safety device turn on the chamber and set the desired set point at the temperature controller The scale division from 1 to 10 corresponds to the temperature range from 30 C 86 F up to 320 C 608 F and serves as a setting aid FED E2 01 2013 page 31 57 D BINDER 1 Turn the control knob 7 ofthe safety device using a coin to its end stop position 10 chamber protection 2 When the set point is reached turn back the control knob 7 until its trip point turn it counter clockwise 3 The trip point is identifiable by the red alarm lamp 7a lighting up the reset button 7b pops out With the option audible alarm and the buzzer activated chap 7 3 the buzzer sounds as an a
44. ffen entfernt wurden Q 4 2 For toxic radioactive biologically harmful or hazardous substances or any other hazardous materials fiir giftige radioaktive biologisch bedenkliche bzw gefahrliche Stoffe oder anderweitig gefahrliche Stoffe We herewith guarantee that Wir versichern dass U The hazardous substances which have come into contact with the above mentioned equipment component part have been completely listed under item 3 1 and that all information in this regard is complete die gef hrlichen Stoffe die mit dem og Gerat Bauteil in Kontakt kamen in 3 1 aufgelistet sind und alle Angaben vollst ndig sind Q That the unit component part has not been in contact with radioactivity das Ger t Bauteil nicht mit Radioaktivit t in Ber hrung kam 5 Kind of transport transporter Transportweg Spediteur Transport by means and name of transport company etc Versendung durch Name Spediteur o Date of dispatch to BINDER GmbH Tag der Absendung an BINDER GmbH FED E2 01 2013 page 53 57 D BINDER We herewith declare that the following measures have been taken Wir erkl ren dass folgende Ma nahmen getroffen wurden Q Hazardous substances were removed from the unit component part so that no hazard exists for corresponding persons in the handling or repair of these items das Ger t Bauteil wurde von Gefahrstoffen befreit so dass bei Handhabung Reparaturen fur die betreffenden Person keinerlei
45. fied companies disassemble waste BINDER equipment in primary substances for recycling according to directive 2002 96 EC The devices must be free from toxic infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies FED E2 01 2013 page 43 57 BINDER Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced or residual toxic substances from the unit Prior to disposal disinfect the unit from all sources of infection Be aware of the fact that sources of infection may also be located outside the inner chamber If you cannot safely remove all sources of infection and toxic substances from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 13 and enclose it with the unit Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recycling according to directive 2002 96 EC gt Prior to disposal remove all toxic substances and sources of infection from the unit gt Dispose of a unit from which all toxic substances or sources of infection cannot be safely removed as special waste according to national la
46. free from toxic infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced or residual toxic substances from the unit Prior to disposal disinfect the unit from all sources of infection Be aware of the fact that sources of infection may also be located outside the inner chamber If you cannot safely remove all toxic substances and sources of infection from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 13 and enclose it with the unit FED E2 01 2013 page 42 57 D BINDER Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recycling according to directive 2002 96 EC Prior to disposal remove all toxic substances and sources of infection from the unit Dispose of a unit from which all toxic substances or sources of infection cannot be safely removed as special waste according to national law 10 4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany According to directive 2002 96 EC of the E
47. gas inlet and Inert gas connection gas inlet and outlet ie el ele os DIN socket DIN plug included DataLoggerKitT 3500 LOL 01010 o Temperature calibration including certificate O O oO O O Spatial temperature measurement including certificate Qualificationfolder 12 o 10 0 Unit acc to cUL standard in 115V 1N 60Hz 9 Unit acc to cUL standard in 208 V 3N 60Hz oO o 9 Base on castors 10 oO 1 Sturdy trolley castors with locking brakes 2 9o oO o Legend e Standard equipment O Optional Not available FED E2 01 2013 page 50 57 BINDER 12 6 Accessories and spare parts SP BINDER GmbH is responsible for the safety features of the unit only provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts The user is responsible for any risks arising from using unauthorized accessories components Accessories and spare parts Un steel 5 ns 240 400 Description Perforated rack stainless steel 6004 0029 6004 0030 6004 0031 6004 0032 6004 0033 Door gasket silicone 6005 0095 6005 0096 6005 0097 6005 0069 6005 0099 Door gasket made of FKM temperature 8012 0494 8012 0495 8012 0496 8012 0497 8012 0498 resistant up to 200 C Stable table on wheels with castors an
48. he equipment is possible without a completed form FED E2 01 2013 page 57 57
49. he neutral cleaning agent Recommended precautions To protect the eyes use sealed protective goggles Suitable protective gloves with full contact butyl or nitrile rubber penetration time gt 480 minutes Contact with skin ingestion Skin and eye damage due to chemical burns Do not ingest Keep away from food and beverages Do NOT empty into drains gt Wear protective gloves and goggles gt Avoid skin contact 9 2 2 Decontamination Disconnect the chamber from the power supply prior to decontamination Pull the power plug You can use the following disinfectants Standard commercial surface disinfectants free from acid or halides Alcohol based solutions We recommend using the disinfectant spray Art No 1002 0022 For chemical disinfection we recommend using the disinfectant spray Art No 1002 0022 Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH With every decontamination method always use adequate personal safety controls In case of impurity of the interior with biological or chemical hazardous material there are three possible procedures depending on the type of contamination and of the charging material 1 The multifunctional heating ovens FED can be hot air sterilized at 190 C for at least 30 minutes All inflammable goods must be removed from the interior before 2 Spray the inner chamber with an appropriate disinfect
50. health risks caused by the charging material the contained moisture constituent or by reaction products that may arise during the temperature process Take adequate measures to exclude such risks prior to putting the multifunctional heating oven into operation DANGER Electrical hazard Danger of death The unit must NOT become wet during operation or maintenance The multifunctional heating ovens were produced in accordance with the VDE regulations and were routinely tested in accordance to VDE 0411 1 IEC 61010 1 The inner chamber the outgoing air pipe the door window option the door gaskets and the access ports will become hot during operation Danger of burning Do NOT touch the inner surfaces the outgoing air pipe the door window the access ports the door gaskets or the charging material during operation 1 6 Intended use The multifunctional heating ovens FED are suitable for drying and heat treatment of solid or pulverized charging material as well as bulk material using the supply of heat The solvent content must not be explosive or flammable A mixture of any component of the charging material with air must NOT be explosive The operating temperature must lie below the flash point or below the sublimation point of the charging material The multifunctional heating ovens FED can be used to dry e g glassware Other applications are not approved Do NOT use the unit for drying processes when large q
51. hts up Timer has run off Let cool down the chamber and press down RESET button Check Safety device class 2 has the settings of the temperature set turned off the chamber point and of the safety device class 2 chap 7 1 If appropriate select suitable limit value Safety device class 2 Contact BINDER service defective Safetv device class 3 1 Check the settings of the o tion has res nden temperature set point and of the P P safety device class 3 1 chap 7 2 No power supply Check connection to power supply Check unit fuse and replace it if Unit without function Red alarm pilot lamp of safety device 7a is lit Temperature inside the chamber too high Red alarm pilot lamp of safety device 7a is lit Unit fuse has responded appropriate If it responds again contact BINDER service Unit without any function Controller defective Contact BINDER service Deviations from the indicated Charge the oven less or consider Oven fully loaded l heating up times longer heating up times Controller Message 1999 in the controller Sensor rupture between Contact BINDER service display sensor and controller The controller returns to Normal No button was hit for more Repeat entries enter the values Display from any level than 60 sec rapidly I Only qualified service personnel authorized by BINDER must perform repair Repaired units must comply with the BINDER quality standards
52. indicated Failure to read understand and follow the instructions may result in personal injury It can also lead to damage to the unit and or poor equipment performance 1 Safety This operating manual is part of the components of delivery Always keep it handy for reference The device should only be operated by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory To avoid injuries and damage observe the safety instructions of the operating manual Failure to observe the safety instructions Serious injuries and unit damage gt Observe the safety instructions in this operating manual gt Carefully read the complete operating instructions of the multifunctional heating ovens FED 1 1 Legal considerations This operating manual is for informational purposes only It contains information for installing start up operation and maintenance of the product Note the contents and the product described are subject to change without notice Understanding and observing the instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any damages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems ar
53. ise that are not sufficiently addressed in this manual please ask your dealer or contact us directly by phone at the number located on page one of this manual Furthermore we emphasize that the contents of this operating manual are not part of an earlier or existing agreement description or legal relationship nor do they modify such a relationship All obligations on the part of BINDER derive from the respective purchase contract which also contains the entire and exclusively valid statement of warranty administration The statements in this manual neither augment nor restrict the contractual warranty provisions 1 2 Structure of the safety instructions In this operating manual the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864 2 and ANSI 2535 6 1 2 1 Signal word panel Depending on the probability of serious consequences potential dangers are identified with a signal word the corresponding safety color and if appropriate the safety alert symbol DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious irreversible injury FED E2 01 2013 page 8 57 BINDER Indicates a potentially hazardous situation which if not avoided could result in death or serious irreversible injury Indicates a potentially hazardous situation which if not avoided may result in moderate or minor reversible injury Indicates a
54. ive areas gt KEEP explosive dust or air solvent mixtures AWAY from the vicinity of the unit 4 Installation 4 1 Electrical connection e FED 53 FED 115 FED 240 Shockproof plug power supply voltage 230 V 1N 10 50 60 Hz Fixed power connection cable of 1800 mm in length e FED 400 FED 720 CEE plug 5 poles power supply voltage 400 V 3N 10 50 60 Hz Fixed power connection cable of 2700 mm in length e FED 53 UL FED 115 UL NEMA plug 5 20P power supply voltage 115 V 1N 10 60 Hz Fixed power connection cable of 1800 mm in length e FED 240 UL FED 400 UL FED 720 UL NEMA plug L21 20P power supply voltage 208 V 3N 10 60 Hz Fixed power connection cable of 2700 mm in length FED E2 01 2013 page 17 57 D BINDER e Prior to connection and start up check the power supply voltage Compare the values to the specified data located on the unit s type plate unit front behind the door bottom left hand chap 1 4 e When connecting please observe the regulations specified by the local electricity supply company and as well as the VDE directives for Germany e Pollution degree acc to IEC 61010 1 2 e Over voltage category acc to IEC 61010 1 II Danger of incorrect power supply voltage Damage to the equipment gt Check the power supply voltage before connection and start up gt Compare the power supply voltage with the data indicated on the type plate See also electri
55. ll gas connections for leaks e g with leak spray or diluted soap solution Use a pressure reducer and make sure to avoid any excessive outlet pressure when connecting the gas hose to the oven SP The unit is not gas tight Gases from inside the high performance temperature chamber can escape into the surrounding atmosphere Inert gases in high concentrations is hazardous to health They are colorless and almost odorless and therefore practically imperceptible Inhalation of inert gases can cause drowsiness up to respiratory arrest When the O content of the air decreases below 18 there is risk of death from lack of oxygen Any gas that might escape has to be led out via good room ventilation or a suitable exhaust system High concentration of inert gas Risk of death by suffocation Do NOT set up units in non ventilated recesses gt Ensure technical ventilation measures gt Respect the relevant regulations for handling these gases Inert gases which are heavier than air may accumulate in low lying areas of the installation site SP The Mostly gas tight version option for FED 53 and FED 115 chap 15 7 reduces the loss of gas Setting Example values in combination with the Mostly gas tight version option lf you want to flush the unit with an air exchange rate of 1 per hour set the flow rate on the pressure reducer according to the interior volume FED 53 with 53 internal volume The flow rate co
56. located at the rear of the chamber below the strain relief of the power cord The fuse holder is equipped with a fuse clip 5 mm x 20 mm cUL Version 6 3 mm x 32 mm The fuse may be replaced only with a substitute of the same ratings Refer to the technical data of the respective device type Three phase devices are equipped with internal fuses not accessible from outside If these fuses are blown please inform an electronic engineer or BINDER Service FED E2 01 2013 page 46 57 BINDER 12 4 FED technical data Unitsize 5 115 240 400 720 Exterior dimensions Width mm 634 834 1034 1234 1234 inch 24 96 32 83 40 71 48 58 48 58 l mm 617 702 822 1022 1528 Height inci teetcastors inch 24 29 27 64 3236 40 24 60 16 Depth 575 645 745 765 865 H e 22 64 25 39 29 33 30 12 WM Depth incl door handle and 90 90 90 90 exhaust duct Ke 3 54 3 54 3 54 3 54 5 3 Wall clearance rear u 100 100 100 100 ue inch 3 94 3 94 3 94 3 94 3 94 Wall clearance side 160 160 160 160 160 inch 6 30 6 30 6 30 6 30 6 30 Exhaust duct outer diameter inch 2 05 2 05 2 05 2 05 2 05 ae 77 158 308 498 869 p cti 272 558 1088 1760 30 71 Number of door s 0 1 1 2 2 2 Interior dimensions Width mm 400 600 800 1000 1000 inch 15 75 23 62 31 50 39 37 39 37 Height 400 480 600 800 1200 inch 15 75 18 90 23 62 31 50 47 24 Depth mm 330 400 500 500 600 inch 12 99 15 75 19 69 19 69 23 62 mero oume 53 115 240 400 720 Pe L SCC 8 6 1
57. maximum 3 Enter set point final ramp temperature The ramp should only be set if required The setting 0 means ramp function switched off The unit is being heated at maximum heat output FED E2 01 2013 page 26 57 BINDER 1 Press down button for approx 5 seconds The display alternately shows unit and in the entry level the temperature unit 2 Press again button 9 The display alternately shows rASd and in the entry level the actual setting of the set point gradient Bech Sd Po D 3 Set the desired ramp gradient with buttons OH set point gradient in F or C acc to setting in chap 6 4 1 The set value is automatically adopted after 2 seconds During ramp operation the actual set point SPr continually rises in accordance to the entered gradient from the previously entered set point to the new one SP The actual value follows the set point value About set point display during ramp operation see chap 6 2 6 4 3 Chamber addressing If several multifunctional heating ovens FED are networked with a PC via the APT COM communication software option chap 8 1 each unit must be allocated a unique address Addressing takes place on the chamber controller as follows 1 Press down CH button for approx 5 seconds The display alternately shows unit and in the entry level the temperature unit 8881 2 Press again button 9 The display alternately shows rASd a
58. mit forcierter Umluft und Timer Multifunctional heating ovens with forced convection and timer Etuves armoires s chantes multifonctions a circulation d air forc e et minuterie FED 53 FED 115 FED 240 FED 400 FED 720 Die oben beschriebenen Produkte sind konform mit folgenden EG Richtlinien The products described above are in conformity with the following EC guidelines Les produits decrits ci dessus sont conformes aux directives CE suivantes Niederspannungsrichtlinie 2006 95 EG Low voltage directive 2006 95 EC Directive basse tension 2006 95 CE EMV Richtlinie 2004 108 EG EMC Directive 2004 108 EC Directive CEM 2004 108 CE Richtlinie 2006 95 EG des Europaischen Parlaments und des Rates vom 12 Dezember 2006 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen Council Directive 2006 95 EC of 12 December 2006 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Directive 2006 95 CE du Parlement Europ en et du Conseil du 12 d cembre 2006 concernant le rapprochement des l gislations des Etats membres relatives au mat riel lectrique destin a tre employe dans certaines limites de tension Richtlinie 2004 108 EG des Europaischen Parlaments und des Rates vom 15 Dezember 2004 zur Angleichung der Rechtsvorschriften der Mitgliedstaaten u
59. nd FED 115 With this option the oven is equipped with two ports for inert gas nitrogen or noble gases The ports are located on the top panel in the middle and on the right side at the bottom right Each of these ports can be used as inlet or outlet depending on the nature of the inert gas e lighter gas nitrogen helium lower port as inlet e heavy gas e g argon upper port as inlet Connection Observe the legal requirements and relevant standards and regulations for the safe handling of gas cylinders and inert gases General information for safe handling of gas cylinders Store and use gas cylinders only in well ventilated areas Open the gas cylinder valve slowly to avoid pressure surges Secure gas cylinders during storage and use against falling chaining Transport gas cylinders with a cylinder cart do not carry roll or throw them Always close the valve even with apparently empty cylinders screw on the cap when not in use Return gas cylinders with the valve closed Do not open gas cylinders by force Mark them when damaged Observe relevant regulations for dealing with gas cylinders FED E2 01 2013 page 35 57 D BINDER Connect a flexible gas tube to the gas hose connection adapter diameter 10mm which is used for gas inlet and secure it with hose clamps hose and hose clamps are not enclosed There is a constant gas flow after establishing the connection D After connecting the gas cylinder check a
60. nd in the entry level the set point gradient 3 Press again button CH The display alternately shows Adr and in the entry level the actual setting of the unit address Aae H FED E2 01 2013 page 27 57 4 BINDER Set the required address with buttons OH You can enter address values between 1 and 30 The set value is automatically adopted after 2 seconds 6 4 4 Selecting the timer function The unit provides three different timer functions Delayed off setting 0 After the defined time has elapsed the heating is turned off Temperature controlled delayed off setting 1 The defined time only begins to run when the current value is by 1 C below the set point After the defined time has expired the heating is turned off Delayed on setting 2 After the time set has passed the heating is turned on and remain in continuous operation Press down CH button for approx 5 seconds The display alternately shows unit and in the entry level the temperature unit Press again button CH The Fass alternately shows rASd and in the nm level the set point gradient Press again men Q The display alternately shows Adr and in the entry level the unit address BEBE Press again button The display alternately shows tFCt and in the entry level the actual setting of the timer function Set the desired timer function 0 1 or 2 with buttons Q The set value is automatic
61. nter intervals via the RS 422 interface can be set between 1 and 255 min Setting 0 signifies the printer interval set to off A protocol printer records the temperature data in the set interval The set value is automatically adopted after 2 seconds 6 5 Temperature programming example The unit shall heat up to a temperature of 50 C maintain this temperature for three hours and then turn off 1 In normal display press down button CH for 5 sec and then several times until tFCt is displayed e Select timer function 1 temperature dependent delayed off chap 6 4 4 2 In normal display press the time management button O The controller displays the actual time function e f necessary select the time function Timer operation chap 6 3 1 e Inthe entry level enter the desired time 3 00 chap 6 3 3 3 In normal display press button CH l e Enter the set point 50 chap 6 1 6 6 General notes 60 sec after the last entry the controller returns to normal display actual value display The functions set point entry chap 6 1 time functions chap 6 3 and calling up the user menu chap 6 4 can only be selected from normal display actual value display When selecting the functions set point entry and time functions and when selecting the user menu functions the respective button or must be pressed down for a about 1 sec Shorter pressing will be ignored by the controller
62. oven is operating the controller is in normal display actual value display The actual temperature value example 22 C is displayed 1 press button The display shows alternately Gbr and in the entry level the actual temperature set point changing according to the selected gradient example 42 C This ramp set point is only displayed not adjustable 2 Press O button The display shows alternately SP and in the entry level the previous temperature set point example 60 C 3 With Be OH buttons enter a set point value between 0 and 300 SSP The desired temperature set point can be selected in a temperature range from 5 C above room temperature up to 300 C Wait 2 seconds until the entered temperature value is taken over display flashing once 4 Press CH button to proceed to the fan speed entry Di bkd The display shows alternately n and in the entry level the previous fan speed set point example 100 5 Set the desired fan speed with the OH buttons The fan speed can be set to a value between 0 and 100 Wait 2 seconds until the entered value is taken over display flashing once 6 Press CH button to return to normal display actual value display automatically after 60 seconds FED E2 01 2013 page 21 57 BINDER 6 3 Time functions Continuous operation and Timer operation Press the time management button O l The timer indicates its current time function There
63. r operation User level overview Press down button 9 for approx 5 seconds Select the temperature unit chap 6 4 1 Press O button Ramp function chap 6 4 2 Figure 6 Press down button for approx 5 seconds Press button Setting the unit address chap 6 4 3 Press amp button Timer function chap 6 4 4 Press e button Setting the interface mode and if appropriate the printer interval chap 6 4 5 Press button CH to return to normal display with display of the temperature set point Or After 60 seconds the controller automatically returns to normal display actual value display All settings can be carried out independently as described in the individual sections or one after the other during one single process The defined parameters are not deleted when the main power switch is turned off or in case of power failure FED E2 01 2013 page 25 57 D BINDER 6 4 1 Temperature unit change between degrees Celsius C and degrees Fahrenheit F If required the temperature display can be changed as follows 1 Press down CH button for approx 5 seconds The display alternately shows unit and in the entry level the actual setting of the temperature unit Do E RE Use the OH buttons to set the required unit 3 The set unit is automatically adopted after 2 seconds SP C degrees Celsius 0 C 31 F Conversion F degrees Fahrenheit 100 C 212 F Value in
64. ration O Yes O No Pictures of unit attached O Yes O No Pictures have to be attached Pictures of Packaging O Yes O No attached Customer Contact Information Distributor Contact Information Name Company Address Phone E mail FED E2 01 2013 page 55 57 D BINDER Customer End User Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace we require that this form is completed by the user for all products and parts that are returned to us Distributors or Service Organizations cannot sign this form NO RMA number will be issued without a completed form Products or parts returned to our NY warehouse without aRMA number will be refused at the dock A second copy of the completed form must be attached to the outside of the shipping box 1 Unit component part type 2 Serial No 3 List any exposure to hazardous liquids gasses or substances and radioactive material 3 1 List with MSDS sheets attached where available or needed if there is not enough space available below please attach a page 3 2 Safety measures required for handling the list under 3 1 3 3 Measures to be taken in case of skin contact or release into the atmosphere 3 4 Other important information that must be considered FED E2 01 2013 page 56 57 D BINDER 4 Declaration of Decontamination For toxic radioactive biologically and chemically harmful
65. ries from third party suppliers authorized by BINDER The user is responsible for any risk caused by using unauthorized accessories Danger of overheating Damage to the unit Do NOT install the unit in unventilated recesses gt Ensure sufficient ventilation for dispersal of the heat Do not operate the multifunctional heating oven FED in hazardous locations DANGER Explosion hazard Danger of death Do NOT operate the unit in potentially explosive areas gt KEEP explosive dust or air solvent mixtures AWAY from the unit The multifunctional heating oven FED does not dispose of any measures of explosion protection FED E2 01 2013 page 12 57 D BINDER DANGER Explosion hazard Danger of death Do NOT introduce any substance into the heating oven which is combustible or explosive at working temperature NO explosive dust or air solvent mixture in the inner chamber Any solvent contained in the charging material must not be explosive or inflammable l e irrespective of the solvent concentration in the steam room NO explosive mixture with air must form The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material Familiarize yourself with the physical and chemical properties of the charging material as well as the contained moisture constituent and its behavior with the addition of heat energy Familiarize yourself with any potential
66. rresponding to 53 1 h is 0 9 min FED 115 with 115 internal volume The flow rate corresponding to 1151 his 1 91 min Without the Mostly gas tight version option you may need to slightly increase the flow rate FED E2 01 2013 page 36 57 D BINDER 8 6 Analog output for temperature option With this option the chamber is equipped with an analog output 4 20 mA for temperature This output permits transmitting data to external data registration systems or devices The connection is carried out as a DIN socket at the rear ofthe chamber as follows ANALOG OUTPUT 4 20 mA DC PIN 1 temperature PIN 2 temperature Temperature range 0 C to 300 C A suitable DIN plug is enclosed Figure 9 Pin allocation of DIN socket for option analogue outputs 9 Maintenance cleaning and service DANGER The unit must NOT become wet during operation or maintenance work 9 1 Maintenance intervals service Electrical hazard Danger of death Do NOT remove the rear panel of the unit Before conducting maintenance work turn off the unit at the main power switch and disconnect the power plug Ensure all maintenance work is conducted by licensed electricians or experts authorized by BINDER Ensure regular maintenance work is performed at least once a year SP The warranty becomes void if maintenance work is conducted by non authorized personnel Replace the door gasket only when cold Otherwise the door g
67. s size 400 and 720 ONLY with the original transport pallet Set the fork lifter only to the pallet Without the pallet the unit is in imminent danger of overturning e Permissible ambient temperature range during transport 10 C to 60 C You can order transport packing and pallets for transportation purposes from BINDER Service 3 3 Storage Intermediate storage of the unit is possible in a closed and dry room Observe the guidelines for temporary decommissioning chap 10 2 e Permissible ambient temperature range during storage 10 C to 60 C e Permissible ambient humidity max 70 r H non condensing When after storage in a cold location you transfer the unit to its warmer installation site condensation may form Before start up wait at least one hour until the oven has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions Set up the multifunctional heating oven FED on an even and non flammable surface free from vibration and in a well ventilated dry location and align it using a spirit level The site of installation must be capable of supporting the unit s weight see technical data chap 12 4 The chambers are designed for setting up inside a building indoor use Danger of overheating Damage to the unit Do NOT set up units in non ventilated recesses gt Ensure sufficient ventilation for dispersal of the heat FED E2 01 2013 page 16 57 D
68. stable ramp function Lg Rear exhaust duct internal diameter 50 mm 1 97 inch with ventilation slide Adjustable air change by means of rear exhaust duct 50 mm with ventilation flap and front ventilation slide Four castors 2 lockable o o 5 2 racks chrome plated RS 422 interface for communication software APT COM DataControlSystem or switch over to printer output with RS 232 RS 422 interface converter Unit size Cs 115 240 200 720 Options accessories Access ports with various diameters with silicone oloflo plug Rack chrome plated or stainless steel O oO Perforated rack stainless steel Rack lockings 4 pieces oo 0 oo 0 Reinforced rack stainless steel with 1 set rack lockings o O 0 Reinforced inner chamber with 2 reinforced racks 0 oO QO Rubber pads for safe stacking 4 pieces Temperature safety device class 3 1 acc to DIN 12880 Disconnectable audible over temperature alarm O O O O O Door with window and interior lightning O o oO o o ockable door po oO 0 oO oO nenn BEE BE EEE EN C HEPA Fresh air filter class H 14 DIN EN 1822 O O 0 0 en To lo lo fe oe D5374 oo lo of of o ncreased air change by stronger fan FED E2 01 2013 page 49 57 D BINDER 53 115 240 400 720 Options i accessories ue Construction anost gasigi aa a a a Inert gas connection
69. t possible all packing parts can also be disposed of with normal waste 10 2 Decommissioning Turn off units sizes 400 and 720 at the main power switch 10 and disconnect the unit from the power supply pull the power plug When turning off the main power switch ON OFF 10 the stored parameters remain saved e With option inert gas connection chap 8 5 Close the inert gas supply and remove the gas connection High concentration of inert gas Risk of death by suffocation gt Respect the relevant regulations for handling these gases gt When decommissioning the unit turn off the inert gas supply e Temporal decommissioning See indications for appropriate storage chap 3 3 e Final decommissioning Dispose of the unit as described in chap 10 3 to 10 5 FED E2 01 2013 page 41 57 BINDER 10 3 Disposal of the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points The multifunctional heating oven FED bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96
70. tamination clearance certificate For service and maintenance works on site such a contamination clearance certificate must be submitted to the service technician before the start of the works No repair or maintenance of the equipment is possible without a properly filled out contamination clearance certificate FED E2 01 2013 page 54 57 D BINDER 13 2 For units in North America and Central America Product Return Authorization Request Please complete this form and the Customer Decontamination Declaration next 2 pages and attach the required pictures E mail to IDL_SalesOrderProcessing_USA binder world com After we have received and reviewed the complete information we will decide on the issue of a RMA number Please be aware that size specifications voltage specifications as well as performance specifications are available on the internet at www binder world us at any time Take notice of shipping laws and regulations Please fill Reason for return request O Duplicate order O Duplicate shipment O Power Plug Voltage O Size does not fit space MD O Transport Damage Shock watch tripped pictures O Other specify below Is there a replacement PO O Yes O No If yes gt PO If yes gt Date PO placed Purchase order number BINDER model number BINDER serial number Date unit was received Was the unit unboxed O Yes O No Was the unit plugged in O Yes O No Was the unit in ope
71. uantities of vapor would form and result in condensation Due to the special demands of the Medical Device Directive MDD these ovens are not qualified for sterilization of medical devices as defined by the directive 93 42 EWG SP Following the instructions in this operating manual and conducting regular maintenance work chap 9 are part of the intended use FED E2 01 2013 page 13 57 BINDER The charging material shall not contain any corrosive ingredients that may damage the machine components Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH 2 Unit description BINDER multifunctional heating ovens FED are equipped with an electronic PID controller with digital display The temperature is indicated with an accuracy of one degree BINDER multifunctional heating ovens with forced convection FED are heated electrically and are ventilated by fan assisted forced air circulation They FED are equipped with a temperature safety device according to DIN12880 chap 7 The inner chamber the pre heating chamber and the inside of the doors are all made of stainless steel material no 1 4301 in Germany When operating the unit at temperatures above 150 C the impact of the oxygen in the air may cause discoloration of the metallic surfaces yellowish brown or blue by natural oxidation processes These colorations are harmless an
72. uropean Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must NOT be disposed of at public collecting points The multifunctional heating oven FED bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE WEEE marking crossed out wheeled bin with solid bar under At the end of the device s service life notify the distributor who sold you the device who will Tg take back and dispose of the unit according to the directive 2002 96 EC of 27 January 2003 on waste electrical and electronic equipment WEEE Violation against existing law Do NOT dispose of BINDER devices at public collecting points gt Have the device disposed of professionally at a recycling company that is certified according to conversion of the directive 2002 96 EC into national law or Instruct the distributor who sold you the device to dispose of it The agreements apply that were reached with the distributor when purchasing the unit e g his general terms of payment and delivery If your distributor is not able to take back and dispose of the unit please contact BINDER service Certi
73. w 10 5 Disposal of the unit in non member states of the EC Alteration of the environment gt For final decommissioning and disposal of the oven please contact BINDER Service gt Follow the statutory regulations for appropriate environmentally friendly disposal The main board of the oven includes a lithium cell Please dispose of it according to national regulations FED E2 01 2013 page 44 57 D BINDER 11 Troubleshooting Fault description Temperature Unit door not properly closed Completely close unit door Door gasket defective Replace door gasket Set point temperature is not C 1 di q Calib J adi 7 reached after specified time ontroller not adjusted alibrate and adjust controller Check power supply for voltage of Wrong voltage 115V or 230V The fan doesn t turn or turns too slouly Chamber heating permanently Pt 100 sensor defective Contact BINDER service set point not held Chamber doesn t heat up Red heating control light in the Contact BINDER service display is lit Semiconductor relay defective Program the timer or change to time function Continuous operation chap 6 3 Chamber doesn t heat up Red heating control light in the display Is HOE d l Semiconductor relay defective l Controller display working Controler derecive Contact BINDER service Unit without function only the nes Press down the ON OFF button 5 green stand by LED is lit y until the display lig

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