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NSG 5600

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1. Parameter Min Max Units Notes Battery input voltage U Range 0 60 V See figure 6 5 for safe operating AC operating Resolution 0 1 ANEA GUINE current Accuracy 1 0 2 V Auxiliary input voltage V Range 0 Us V Resolution 0 1 Accuracy 1 0 2 V Battery input current Range 0 75 A Auxiliary input current Range 0 75 Battery voltage drop 75A 2 V See figure 6 4 Auxiliary voltage drop 2 Quiescent current V 60V 3 A See figure 6 6 nrush current battery and t 100ms 100 A auxiliary paths Battery off fall time 1 KQ load 0 5 1 5 Us Measured directly at output 1Q load 5 of the DS 5630 Purely resistive Battery on rise time 1 KQ load 0 2 1 5 d 10 load 6 Pulse width t Range 3u 20 5 Resolution 1 us Accuracy 1 1 us Pulse interval t Range 0 5m 20 S When ramping any parameter t Resolution 0 1 ms min 1 5 ms Accuracy 1 1 ms Burst interval delay Range 0 9999 S Resolution 1 s 0 9999 min Resolution 1 min 0 9999 h Resolution 1h Accuracy 1 15S No of pulses per burst 1 10000 Pulse modes Normal or inverted Table 6 8 Technical specifications DS 5630 pulse 4d path specifications TISEO Advanced Test Solutions for EMC 84 Parameter Min Max Units Notes Auxiliary voltage ramping Range 0 U V Step size 0 1 Overshoot 2 5 Settling time 1 50 Us 48 to 12 V dip
2. CT 5610 TC 5650 CSW output Trafo SVV internal output FG 5620 PA 5640 PM output coil DC source 1 2b Control sl SVV output DC source 2 Switch f Protection amp monitoring DS 5630 Picture 2 2 Functional block diagram of the NSG 5600 system TISEO Advanced Test Solutions for EMC Customer systems can be configured by ordering from the following list of items NSG 5601 Basic mainframe chassis INA 5601 TC CSW Transformer coupler upgrade NSG 5602 Mainframe chassis with TC CSW FG 5620 Function generator for arbitrary waveforms with 1 FG card FG 5621 Function generator for arbitrary waveforms with 2 FG cards INA 5621 FG card upgrade kit DS 5630 DC switch module PA 5640 Power amplifier module TC 5650 Transformer coupler for CSW There are four basic types of system configurations which are as follows 1 Voltage variation configuration VV NSG 5601 CT 5610 FG 5620 Autostar software internal external power amplifier 2 Power magnetics configuration PM NSG 5601 CT 5610 FG 5620 DS 5630 PA 5640 Autostar software internal external power amplifier 3 Conducted sine wave configuration CSW NSG 5602 CT 5610 FG 5620 DS 5630 PA 5640 TC 5650 Autostar software internal external power amplifier 4 Dips and drops configuration DD NSG 5601 CT 5610 FG 5620 DS 5630 Autostar software internal external power amplifier NSG 5600 3 INSTALLATION 19 3 1 Checking the sh
3. NSG 5600 HARDWARE GUIDE iste TSASEO vanced Test Solutions for EMC NSG 5600 HARDWARE GUIDE CONTENTS 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 19 1 10 1 11 ss 1 11 2 1 12 1 13 1 14 1 15 2 1 2 2 2 2 1 2 2 1 1 2 2A2 2 213 2 2 1 4 2 2 2 2 2 2 1 2 2 2 2 223 2 3 3 1 3 2 33 3 4 3 4 1 3 5 3 5 1 3 6 3 6 1 3 6 1 2 3 6 1 3 3 6 2 3 6 2 1 3 6 2 2 Safety instructions Classification of dangers Warning symbols on the Test System Excess voltage category Range of validity Safety of operation Personnel Responsibility for safety precaution Safety regulations Reduction of operational safety As agreed use General instructions Electrical safety Safety testing nstallation Test execution Dangers concerning the generator Dangers concerning the DUT Introduction NSG 5600 overview NSG 5600 automotive conducted immunity EMC standard types Supply voltage variations SVV Pulse 4c Pulse 4 Pulse 4d Pulse 2b Pulses Cl260 Cl250A fuel pump transient FPT Power magnetics PM Helmholtz coil Radiating loop Conducted sine waves CSW NSG 5600 system configuration Installation Checking the shipment Delivery contents Operating position Line voltage connection and grounding Mains voltage selector Installation set up NSG 5600 The interlock connector Installation set up controller module CT 5610 Handling amp safety Handling General module protection Configuration GPIB
4. 3 5 1 The interlock connector CAUTION AutoStar will not properly communicate with the NSG 5600 if the Interlock con nector is not fitted Connect the Interlock connector to the plug labelled INTERLOCK on the rear side of the NSG 5600 Picture 3 7 The interlock connector on the rear side of the NSG 5600 3 6 Installation set up controller module CT 5610 3 6 1 Handling amp safety 3 6 1 1 Storage and transport The CT 5610 module is preinstalled in the NSG 5600 system upon delivery If an exchange is required a module can be ordered separately and it is shipped individually in a transparent static shielding bag and box 3 6 1 2 Handling ATTENTION a Observe precautions for handling electrostatic discharge sensitive devices 3 6 1 3 General module protection The CT 5610 digital controller module meets the safety guidelines in the IEC 1010 standard NSG 5600 3 6 2 Configuration 25 3 6 2 1 GPIB address To change the GPIB address of the module complete the following steps 1 Remove the module from the NSG 5600 chassis 2 Locate DIP switch S1 on the carrier card 96 way connector 96 way connector CAN 6 way DIP switch CAN 8 way DIP switch Picture 3 8 CT 5610 Module top view with DIP switches S1 and S2 3 Fora HIGH bit set the corresponding switch to OFF for a LOW bit set the corresponding switch to ON Switch 1 is the LSB 4 For GPIB address 9 set switches 2 and 4 to O
5. W4 positions NSG 5600 2 Using a screwdriver press the appropriate DIP switch within the 4 way DIP switches to set the CAN 31 addresses 3 When the DIP switch is pressed in the DIP switch is ON and the CAN address is set The table below shows the CAN Addresses and the DIP switches to set sw1 sw2 SW3 SW4 Address ARB1 MASTER On Off Off Of 1 ARB2 SLAVE1 Off On Off Off 2 ARB3 SLAVE2 On On Off Off 3 ARB4 SLAVES Off Off On Off 4 Table 3 3 FG 5621 4 way DIP switch CAN addresses 3 7 2 3 FG 5620 FG 5621 module configuration in multiple FG card systems This document describes how to configure the FG 5620 and FG 5621 modules for operation in a multiple FG card system f a user has only a FG 5620 1 FG card in one 4 HP module then the module should already be configured correctly and the instructions below in section 1 are provided for reference only f a user has only one FG 5621 2 individual FG cards in one 4 HP module then the module should already be configured correctly and the details in section 2 are provided for reference only f a user has one FG 5621 and one FG 5620 then the FG 5620 module shall need to be configured correctly as detailed in section 3 f a user has two FG 5621 modules then the second FG 5621 module the one that plugs into the left slot shall need to be configured correctly as detailed in section 4 f a user has a FG 5620 but has bought an INA 5221 upgr
6. backplane of the NSG 5600 for use in power magnetics and conducted sine waves Table 4 7 DS 5630 Connector descriptions NSG 5600 4 5 PA 5640 power amplifier module 4 5 1 Introduction The PA 5640 power amplifier module is designed to provide a high frequency power amplifier for particular tests defined within the automotive industry namely power magnetic immunity testing PM and conducted sine wave testing CSW This high performance component of the NSG 5600 system combined with AutoStar software meets all industry standard requirements for these tests The PA 5640 has the same bandwidth as the FG cards 320 KHZ Picture 4 13 PA 5640 Power amplifier TASEO Advanced Test Solutions for EMC 63 64 4 5 2 Functional description The PA 5640 module accepts an input from the master arb card within the NSG 5600 system and produces an amplified version of the signal at one of it s three outputs depending upon the application chosen in Autostar The switching parameters are controlled by the ARB card and ultimately by the user through Autostar DC source Power magnetics To coil N CSW To audio transformer Amp Input SVV internal from FG card Imeas Vmeas Picture 4 14 Basic block diagram of the PA 5640 If CSW testing is being performed then the output of the PA 5640 is fed to the primary of an audio isolation transformer in accordance with the standards defined within t
7. to observe these may result in instrument damage or unsafe conditions when the various instruments are connected together The instruments must not in principle be opened This may only be undertaken by a qualified specialist if specifi cally instructed to do so in the operating manual Since the equipment generally works with two independent power supplies for the generator and the DUT the instrument must first be disconnected from both sources before any changes are made Besides the mains supply itself certain instruments also operate at high voltages which are not provided with any internal form of extra protection against being touched Ensure that all unused slots are blanked off before powering up NSG 5600 1 13 Test execution 13 The test area must be so organised that no unauthorised persons have access during execution of a test DUTs together with their accessories and cables are to be considered as being live during a test The test generator must be stopped and the DUT supply interrupted before any work is carried out on the DUT DANGER The DUT is to be tested only in a protective cage or under a hood which provides protection against electric shock and all manner of other dangers pertaining to the particular DUT see dangers concerning the DUT CAUTION The safety instructions concerning all the instruments and associated equipment involved in the test rig are to be observed CAUTION The configuration of the test
8. 1 Helmholtz coil 7 With this method it is only necessary to know the current through the loop because a Helmholtz coil sets up a uniform magnetic field within a defined region for a given current 2 2 2 2 Radiating loop E A small loop of wire is used to produce the magnetic field A loop sensor may be fitted to it during calibration and the magnetic field strength read back E The DUT is marked off into small areas and the radiating loop is moved around the DUT Less expensive than the Helmholtz coil and particularly useful if the DUT is large 2 2 3 Conducted sine waves CSW Conducted Sine Waves are low amplitude sinusoids which are superimposed upon the DC battery E Frequencies from 30 Hz to 250 kHz E Due to the high frequency nature of the sine waves it may not be possible to generate them using a DC amplifier instead they are generated separately and transformer coupled to the battery using an isolation transformer 2 3 NSG 5600 system configuration The NSG 5600 includes the minimum system requirements to operate E CT 5610 Digital controller module E FG 5620 single arb card Additional components are available for the NSG 5600 which provide extra pulse test functionalities DS 5630 DC switch module m PA 5640 Power amplifier module E TC 5650 Transformer coupler module for conducted sine waves Multiple arb cards 2 3 or 4 Arbs e g FG 5621
9. 10 us pulse 10 load Sequence duration or Range 1 9999 S Resolution 1 s repetition 1 9999 min Resolution 1 min 1 9999 h Resolution 1 h 1 9999 Count Resolution 1 count Continuous Accuracy 1 15S Start up delay Range 25 9999 5 Resolution 1 s 25 9999 min Resolution 1 min 25 9999 h Resolution 1 h Accuracy 1 15S Table 6 8 Technical specifications DS 5630 pulse 4d path specifications 6 6 3 DS 5630 Pulse 2b path specifications Parameter Min Max Units Notes Battery input voltage U Range 0 Us V Resolution 0 01 Accuracy 1 0 2 V Pulse 2b output impedance 2 1 10 Q Pulse 2b output current Range 25 A End of test voltage Range 0 U V Pulse amplitude U Range 1 u V Resolution 0 01 Accuracy 1 0 2 V Table 6 9 Technical specifications DS 5630 pulse 2b path specifications NSG 5600 Parameter Min Max Units Notes Battery pulse interval time t Range 0 Us ms Resolution 0 1 Accuracy 1 0 1 ms Pulse width t 10 to 10 50 5000 ms Resolution 0 1 Accuracy 1 0 1 ms Battery off time t Range 2t 50 ms 30 S Resolution 0 01 Accuracy 1 0 1 ms Pulse repetition time t Range t 1sor 1000 S 30t Resolution 2s 9999 Accuracy 1 0 1 ms Sequence repetition Range 1 9999 Count Resolution 1 count Continous Current limit Range 0 1 Imax A Imax is the maximum source R
10. 4 1 3 3 Blanking panels Before the system is powered up ensure that all unused slots are blanked off using blanking panels The blanking panels are fitted on the chassis when the user receives the system WARNING LETHAL DANGER THROUGH HIGH VOLTAGE DO NOT OPEN NO USER SERVICEABLE PARTS INSIDE SERVICE WORK TO BE CARRIED OUT ONLY INTERLOCK 1 BY FACTORY TRAINED PERSONNEL Picture 3 3 NSG 5500 Rear view 4 1 3 4 On off switch An on off switch on the back panel is used to switch ON and OFF the system mains power 4 1 3 5 Auxiliary interface card The rear panel of the NSG 5600 contains an auxiliary interface card This board provides an interface to a number of auxiliary signals Refer to chapter 4 1 4 1 Auxiliary interface signals description NSG 5600 4 1 3 6 Fans 47 A mains operated fan is mounted on the rear of the chassis to aid in the cooling of the modules The fan is 4 wire device which operates at nominally either 115 or 230 V The speed of the fan changes as the mains voltage changes for particular settings 4 1 4 Chassis connectors 4 1 4 1 Auxiliary interface signals description All auxiliary signals are isolated from any other power supply lines within the system A HIGH on a signal line corresponds to 12 V with respect to the O V available on pin 1 of the 9 way D Sub connector E CRO_TRIG This output signal is reserved for future use E TESTEND The purpose of TESTEND is to indicate when a t
11. 400 350 300 250 200 150 100 50 Start phase angle degrees 0 00 0 50 Log F Hz 1 00 1 50 2 00 2 50 3 00 3 50 Picture 6 2 Maximum start phase angle versus frequency 4 00 TISEO Advanced Test Solutions for EMC 82 200 180 160 140 120 100 80 60 40 20 Minimum stop phase angle degrees Picture 6 3 Minimum stop phase angle versus frequency 0 00 0 50 1 00 1 50 Log F Hz 2 50 3 00 3 50 6 6 DS 5630 technical specifications 6 6 1 DS 5630 Pulse 4c path specifications 4 00 4 50 Parameter Min Max Units Notes Battery input voltage U Range 14 70 V Resolution 0 1 Accuracy 1 0 2 V Battery input current Range 0 75 A Maximum DC voltage drop 75A 1 V Input to output DC resistance mo Inrush current t 100 ms 150 A Internal quiescent current Pulse 4c 0 01 Test duration Range 1 9999 Count Resolution 1 count Continuous Battery voltage readback Ratio 0 1 V V measurement Accuracy 5 0 01 Hz to 30 KHz 20 30 to 300 kHz 3 dB BW 300 kHz Battery current readback Ratio 0 1 A A measurement Accuracy 5 Bandwidth 20 KHZ Table 6 7 Technical specifications DS 5630 pulse 4c path specifications NSG 5600 6 6 2 DS 5630 Pulse 4d path specifications 83
12. 5 3 FG 5620 FG 5621 general Parameter Min Max Units 79 Notes Standard segment types Sine Square expo nential triangle and ramp including DC Number of segments per 1 100 waveform Arbitrary waveform storage Memory 80 kB 30 kilosamples max capacity Step resolution 200 ns 1 S Up to 200 s step resolution possible at reduced accuracy Step accuracy 0 5 At a step resolution of 1s Segment interval delay Time mode 200 uS Cycle mode 0 Ramp step time Sine square 5 ms Does not apply to arbitrary riangle waveform storage types Amplitude ramping options Sine square Linear riangle Offset ramping options Sine Square Linear riangle Frequency ramping options Sine square Linear Log riangle Segment duration Sine Square 5 9995 ms Resolution 5 ms riangle Ram 0 5 1000 Resolution 0 1 ms All 0 1 9999 S Resolution 0 1 S 0 1 9999 min Resolution 0 1 min 0 1 9999 h Resolution 0 1 hour 1 10000 Cycles Resolution 1 Cycle Accuracy 1 1 ms ot applicable to cycle mode Table 6 6 Technical specifications FG 5620 FG 5621 general TASEO Advanced Test Solutions for EMC 80 Parameter Min Max Units Notes Overall test duration Range 1 9999 Count Continuous Start phase angle Value 0 345 Degrees See figure 6 2 Reso
13. 6 4 CT 5610 technical specifications Parameter Min Max Units Notes Module dimensions Width 8 HP 1 HP 5 08 mm Height 6 U 1 U 44 45 mm Depth 170 mm Internal control bus CAN IEEE 488 GPIB Yes Default address 9 Front panel indicators Ready Green LED Active Amber LED Fault Red LED Table 6 2 CT 5610 Technical specifications TISEO Advanced Test Solutions for EMC 77 78 6 5 FG 5620 FG 5621 technical specifications 6 5 1 FG 5620 FG 5621 main output Parameter Min Max Units Notes Output voltage Range 10 10 V Resolution 10 mV Accuracy 0 1 10 mV mV Offset voltage 10 mV Output impedance 10 Q Output current 100 mA Short circuit protection Yes Frequency range Sine square 0 01 320000 Hz Limited in cycle mode to 4 kHz Frequency resolution triangle 0 01 Frequency accuracy 0 01 0 01 Hz Slew rate 10 to 10 V 120 V US 1k load 10 to 10 V 120 Full scale settling time 1 Oto 10 V 0 5 US 1k load Table 6 3 Technical specifications FG 5620 FG 5621 main output 6 5 2 FG 5620 FG 5621 auxiliary output Parameter Min Max Units Notes Output voltage Range 10 10 V Resolution 10 mV Accuracy 0 5 50 mV mV Output impedance 1 Q Output current 25 mA Short circuit protection Yes Table 6 5 Technical specifications FG 5620 FG 5621 auxiliary output NSG 5600 6
14. J71 to J7 2 J21 1 to J21 2 J21 3 to J21 4 J21 5 to J21 6 J21 7 to J21 8 J21 9 to J21 10 J22 1 to J22 2 J22 3 to J22 4 J22 5 to J22 6 J22 7 to J22 8 J22 9 to J22 10 J23 1 to J23 2 J23 3 to J23 4 J24 1 to J24 2 J24 3 to J24 4 J25 1 to J25 2 J25 3 to J25 4 J26 1 to J26 2 J26 3 to J26 4 J27 1 to J27 2 J27 3 to J27 4 J28 1 to J28 2 J28 3 to J28 4 J29 1 to J29 2 J29 3 to J29 4 J30 1 to J30 2 J30 3 to J30 4 J31 1 to J31 2 J31 3 to J31 4 b On the master FG card S1 switch no 1 should be set to ON and switches 2 to 4 should be OFF The master FG card is the FG card in the upper position c On the slave FG card S1 switch no 2 should be set to ON and switches 1 3 and 4 should be OFF The slave FG card is the arb card in the lower position FY een 4 mif Geese ee S eeSeuSeeeeSleVEee weeeee F oz M iilii Picture 3 14 Master ARB 1 or ARB 1 and 2 TISEO Advanced Test Solutions for EMC 34 CSHSN ayy Z Section 3 FG 5621 Module and FG 5620 module configuration 3 FG cards If the user has a FG 5621 and a FG 5620 then the FG 5620 module shall need configuration upon receipt The FG 5621 module should not need configuration and should be set up as per section 2 above The Master FG card should reside in the FG 5621 and the module should slot into the right position in the chassis See picture 3 17 The module should also contain slave 1 T
15. Picture 4 15 Power magnetics limitation using solar 9230 1 and loop sensor NOTE These values will change when using other radiating loops or Helmholtz coils A third output on the PA 5640 is provided where the operator may only need to test up to 13 5 V at low current a few amps In these situations the direct output of the PA 5640 may be used as a DC amplifier with frequen cies from DC to 320 kHz and a 15 V 5 A output This is achieved by selecting within Autostar software the PA 5640 as the battery source The output of the FG card is then directed along the backplane to the PA 5640 The amplified signal appears on the output connection Power Amplifier Output The PA 5640 module plugs into the NSG 5600 chassis deriving power from the backplane The module does not need to be configured TASEO Advanced Test Solutions for EMC 65 66 4 5 3 Connectors T Picture 4 16 PA 5640 Front panel connectors Connector Description Function Coil Round red 4 mm socket Th nn rs are connected to radiatin Main source Round black 4 mm socket ESE connectors 8 Main source sense Loop sensor Round blue 4 mm socket Female BNC con nector loop or Helmholtz coi This is a voltage input is attached to the rad in power magnetics from the loop sensor which ating loop Amplifier output Round red 4 mm socket Amplifier output Round black 4 m m socket Table 4 8 PA 5
16. Sub Interloc CAUTION AutoStar will not properly communicate with the NSG 5600 if the Interlock con nector is not fitted connector is as follows Pin Signal Function 1 OV INT 2 nterloc inked to ock C 3 nterloc inked to ock Microprocessor GND 4 nterloc inked to ock C 5 nterloc inked to ock nterlock signal to microprocessor 6 nterloc inked to ock NC 7 nterloc inked to ock C 8 nterloc inked to ock C 9 nterloc inked to ock NC 0 nterloc inked to ock C 1 nterloc inked to ock C 2 nterloc inked to ock NC 3 nterloc inked to ock C 4 nterloc inked to ock NC 5 nterloc inked to ock C Table 4 2 15 way D Sub Interlock connector pin assignment TISEO Advanced Test Solutions for EMC 49 50 4 2 CT 5610 digital controller module 4 2 1 Introduction The CT 5610 digital controller module has been designed to meet the high performance levels achievable with the NSG 5600 system This module is the central controller for the NSG 5600 system and is capable of controlling up to 4 function generator cards over the internal CAN bus as well as all other NSG 5600 modules in the system One controller is required in each test system 9 8 l CT5610 Picture 4 4 CT 5610 controller module The CT 5610 module is capable of controlling all test system resources over a single IEEE address The CT 5610 module controls all the addressi
17. V lt 1 us 1 kQ load Connectors SVV Red 4 mm banana socket SVV Black 4mm banana socket Table 6 13 Technical specifications supply voltage internal application TISEO Advanced Test Solutions for EMC 93 94 6 7 4 General specifications Parameter Min Max Units Notes Battery voltage readback Ratio 0 1 15 W V measurement Accuracy 5 0 01 Hz to 30 KHz 20 30 to 300 kHz 3 dB BW 320 kHz Battery current readback Ratio 0 1 A A measurement Accuracy 5 Bandwidth 20 kHz Test duration Range 1 9999 Count Resolution Continous Overcurrent protection External 25 A Fast 25 a MCB Pulse 2b 25 Fast 25 a MCB Module dimensions Width 20 HP 1 HP 5 08 mm Height 6 U 1 U 44 45 Depth 170 mm Module weight 2 kg Front panel indicators OverTemp Red LED Internal control bus CAN Backplane connectors Bus 96 way DIN 41612 type C 48 way DIN 41612 type E Table 6 14 General specifications NSG 5600 6 8 TC 5650 Technical specifications Parameter Min Max Units Notes Battery voltage Range 0 70 V Resolution 0 1 Accuracy 1 0 2 V Maximum battery DC current 25 A DUT AC voltage Range 0 05 15 Voe pk Resolution 0 01 V DUT AC current Range 0 7 Aius DUT output frequency Range 10 250000 Hz Limited to 5 KHz in cycle mode Resolution 0 01 Accu
18. configuration required for the FG 5620 or FG 5621 For three or four FG cards refer to chapter 3 7 2 Configuration or document IS702 0126 NSG 5600 4 3 3 FG 5620 module pin assignments 16w D Sub female connector SMB socket RF MODULATION SMB socket SM SUMMING HARB LED green Picture 4 9 FG 5620 Front panel connectors TASEO Advanced Test Solutions for EMC 57 58 4 3 3 1 15 way D Sub female Pin no Pin name Function 1 ILim 10 to 10 V output used for programming the current limit of a Source 2 AUX 10 to 10 V output used for programming an auxiliary source in pulse 4d applications 3 4 Vout Main output from FG card 5 ov1 Reference for CroTrig and Zerocross 6 CroTrig Goes LOW at the start of a test 7 Vmeas Currently unused 8 IMeas Currently unused 9 ILim Reference for ILim 0 AUX Reference for Aux 1 2 Vout Reference for Vout 3 ZeroCross Changes state as the main output voltage toggles above or below Zero Only valid for Zero offset waveforms 4 Vmeas Currently unused 5 ilmeas Currently unused 4 3 3 2 SMB socket SM Pin no Pin name Function Centre Distortion bes Seen Allows an external signal to be summed with the generated waveform e g distortion Table 4 5 SMB Socket SM connector pin assignment 4 3 3 3 SMB socket RF Pin no Pin name Function Centre Amplitude modulation allows an ext
19. for 100 us NSG 5600 Ch1 Rise 1 337us Ch1 Fall 647 8ns 23 Jun 2005 10 38 15 6 7 PA 5640 technical specifications 6 7 1 CSW application specifications Parameter Min Max Units Notes Amplifier output voltage Range 10 10 V Audio transformer ratio is 2 1 so the peak voltage on the Resolution 0 2 i transformer secondary is 5 V Accuracy 0 01 0 01 Hz Amplifier output current 5 A Maximum output current at the transformer secondary is 10 A Amplifier frequency Range 0 01 320 kHz Resolution 0 001 Accuracy 0 01 0 01 Hz Amplifier gain 2 Table 6 11 Technical specifications CSW application 6 7 2 Power magnetics application specifications Parameter Min Max Units Notes Extern amplifier peak output Range 70 70 V voltage Resolution 0 1 Accuracy Amplifier dependant External amplifier RMS output 10 A current Internal amplifier peak Range 1 30 1200 mA current Range 2 1 30 Range 3 0 1 Internal amplifier peak output Range 1 6 V R oO current 5 R 166 0 5 Ry 50 Internal amplifier accuracy All ranges 1 3 UA Table 6 12 Technical specifications power magnetics application TISEO Advanced Test Solutions for EMC 91 92 Parameter Min Max Units Notes Amplifier frequency Range 0 01 gt 200 kHz Resolution 0 001 Accur
20. for EMC 22 E Turn the drawer until the text of the desired voltage range and its arrow is on the bottom of the drawer ME Picture 3 4 Turn the drawer Push the drawer back in Picture 3 5 Push the drawer back in NSG 5600 E until it is fixed to the input connector assembly again 23 ME Picture 3 6 Fix the drawer to the input connector assembly Now reconnect the NSG 5600 to the mains 3 5 Installation set up NSG 5600 This section outlines a brief checklist of items that should be done before the unit is powered up and put into service The NSG 5600 may be set up by qualified personnel only It is imperative to observe the safety instructions at the beginning of this manual Check that all items and accessories ordered have been delivered E Inspect the equipment for damage during transit Any damage found should be reported to the carrier immediately Carefully study the documentation and operating instructions supplied E The mains voltage selector on the rear of the instrument must agree with the local mains voltage mains frequency 47 63 HZ Connect the mains cable to a mains outlet that has a good earth connection E Ensure that all modules are inserted correctly and screwed home tightly Observe and adhere to the polarity of all input and output connections Power up and operate according to the instructions supplied TISEO Advanced Test Solutions for EMC 24
21. have grounding contacts When the NSG 5600 is brought from cold to warm environment the ensuing condensation may bring about dangerous conditions DANGER The NSG 5600 may only be switched on after all parts have fully acclimatized THSEO Advanced Test Solutions for EMC 20 3 4 1 Mains voltage selector The mains voltage selector is a small drawer placed in the mains input main switch module The user can select the regional input voltage range 110 120 V or 220 240 V by pulling out the selector using a small screwdriver and turning it The selected voltage range is marked by the small arrow on the module that points to the white mark at the input connector assembly FUSE 2x 5AT AO sn 220 240 VV I The small bar indicates the voltage range selected 220 240 V selection shown Picture 3 1 Mains voltage selector 220 240 V range selected in the picture NSG 5600 To select the other voltage range proceed as follows DANGER The NSG 5600 must be disconnected from the mains before working on the mains voltage selector by disconnecting the power cord E Carefully loosen the drawer from the input connector assembly using a screwdriver and turning it slightly in both directions as shown in the picture below Picture 3 2 Loosen the drawer using a screwdriver E Pull out the drawer from the input connector assembly AME Picture 3 3 Pull out the drawer TSSEO Advanced Test Solutions
22. indicated by Autostar A power OFF ON is required if overvoltage occurs Reverse connection Internal crowbar senses reverse voltages gt 15 V A power OFF ON is not required Protection action if reverse voltage crowbar occurs Inductive load As with reverse voltage inductive load kickback is protected against by an internal protection crowbar circuit Overtemperature An overtemperature switch cuts out the main DC power path when the heatsink temperature exceeds 80 degrees Safety The DS 5630 DC switch module meets the safety guidelines in the IEC 1010 stan dard 3 8 2 Configuration The configuration of the module cables inputs etc is explained in chapter 4 1 2 Basic chassis types and in chapter 4 4 2 Functional description TISEO Advanced Test Solutions for EMC 40 3 8 3 Installation To install the DS 5630 in the chassis the following steps should be performed 1 Before removing the module from it s packaging or handling it observe anti static procedures 2 Turn off the system and disconnect from mains before installing replacing the module 3 Slide the module carefully on the guide rails in the left most slot of the NSG 5600 chassis 4 The module will align itself using the four 4 mm banana plugs on the NSG 5601 or NSG 5602 backplane 5 The module should be pushed firmly home and screwed in using the 4 collar screws mounted to the front panel of the DS 5630 NSG 5600 DS5630 O C Pictu
23. or label the equipment appropriately so it will not inadvertently be put into operation again You should then call authorized service personnel for assistance 1 10 As agreed use The tester may be used exclusively for simulation of automotive EMC events 1 11 General instructions CAUTION iT Use of the generator is restricted to authorised and trained specialists The generator is to be used only for the purposes set down by the manufacturer It is the user s responsibility to ensure that the test set up does not emit excessive radiation that may effect other equipment DANGER The construction of the unit renders it unsuitable for use in an explosive atmos phere NSG 5600 DANGER 11 Persons fitted with a heart pacemaker must not operate the instrument nor approach the test rig while it is in operation Only approved accessory items connectors adapters etc are to be used to ensure safe operation 1 11 1 Electrical safety The NSG 5600 system is fitted with protective panels and covers that fully enclose any electrical mechanisms to reduce the risk of direct contact with live parts that may harm the user during normal use The NSG 5600 system is clearly labelled for electrical safety WARNING LETHAL DANGER THROUGH HIGH VOLTAGE DO NOT OPEN NO USER SERVICABLE PARTS INSIDE SERVICE WORK TO BE CARRIED OUT ONLY BY FACTORY TRAINED PERSONNEL Picture 1 1 Electrical warning label on the rear side of the NSG 5600 1 11 2 Safe
24. to 10 s up to 200 s at reduced accuracy Thus a waveform of 50 kB could have a minimum duration of 10 ms 200 ns x 50 kBytes and a maximum duration of 50 ks at the optimum resolution For most applications the user wishes to know the opposite given a particular waveform duration the user wishes to know whether a waveform can be generated correctly by the FG card For example if the duration of a complex waveform is 5 ms then by defining 25 kBytes of data the waveform can be clocked out with 200 ns resolution 5 ms 200 ns 25 kBytes If 200 ns resolution is not required the user may decide to clock out 5 kBytes of data with 1 Us resolution It is important to understand however the limitations of the 80 KB memory storage Say a user wanted to generate a sine wave of 80 kHz for 10 seconds forget for a moment that this can easily be generated by the arb card using the sine function definition as explained above Could it be stored in the memory and successfully replayed The answer is No To generate a single sine wave cycle it is generally agreed requires at least 16 points An 80 kHz sine wave generates 80 000 cycles every second and so generates 800 000 cycles in 10 seconds If each cycle is 16 bytes this implies that 12 8 MB of memory would be needed to accurately produce the sine wave It is also worth noting that at 200 ns step resolution the maximum duration of a waveform is 16 ms This is because 200 ns x 80 kB 16
25. variation as required If the operator chooses Static amplitude then the familiar DC voltage is created if required a linear ramp from one DC value to another can be selected The duration of each segment within a waveform is programmable from 5 ms to 9999 hours 0 5 ms to 9999 hours for ramp allowing the operator enormous flexibility over the test time For sine square and triangle waveforms a cycle mode is available allowing the operator to program a precise number of cycles of a segment However the maximum frequency available in cycle mode is 4 or 5 kHz while it is 320 kHz in time mode NOTE ie The hardware switches automatically at max 5 kHz from cycle to time mode during frequency sweeping Because of this there is a brief delay at 5 KHz during frequency sweep If the operator has a waveform that cannot be programmed by Autostar the waveform can be downloaded from a PC into the FG card Autostar provides the ability to capture a waveform from an oscilloscope display it and save it to a file It may then be downloaded to the FG card for replay or distributed to suppliers who can then using the NSG 5600 and Autostar also download and replay the waveform This provides the Automotive manufacturer with an easy way to detail a complex waveform The user may also create complex waveforms using packages such as Microsoft Excel MathSoft Mathcad etc Once the output is saved as a text file it can be read in by Autostar and downloaded
26. 0 A 20 wn a So 0 0 10 20 30 40 50 60 70 V Volts Batt Picture 6 5 Pulse 4d safe operating area load current vs battery voltage NSG 5600 60 00 70 00 3 50 3 00 2 50 2 00 g 150 o 3 Ww S OR oO wn L amp 0 00 o Battery voltage V Picture 6 6 Pulse 4d quiescent current vs battery voltage 50 60 70 00 Ch 1 3 cov a ninani M 2 00Ns Al Chl 8 36 v m 10 00 chi Rise 254 215 chi Fall 1 03745 23 Jun 2005 10 00 14 Picture 6 7 13 5 V Dropout into 1 KQ load for 10 us TASEO Advanced Test Solutions for EMC 87 88 Tek Prevu chi Rise 242 2ns ch1 Fall 1 0495 2 00 3 23 Jun 2005 10 00 10 04 12 Picture 6 8 13 5 V Dropout into 1 KQ load for 100 us sr a Fe 7 u h chi Rise 460 9ns chi Fall 596 2ns pet J 23Jun 2005 m 10 00 10 24 26 Picture 6 9 13 5 V Dropout into 1 Q load for 10 us NSG 5600 Tek Stop Ch1 Rise 259 0ns Ch1 Fall 987 4ns M wisi al p 23Jun 2005 10 00 10 13 41 Picture 6 10 13 5 V Dropout into 1 KQ load for 3 us Tek PrevVu chi Rise 252 6n5 Ch1 Fall 985 9ns Fiv a ai KOE A RTR IEY 23Jun 2005 10 00 10 09 20 Picture 6 11 13 5 V Dropout into 1 KQ load for 5 ps TISEO Advanced Test Solutions for EMC 89 90 10 00 Picture 6 12 13 5 V Dropout into 1 load
27. 1 2 J21 3 to J21 4 J21 5 to J21 6 J21 7 to J21 8 J21 9 to J21 10 J22 1 to J22 2 J22 3 to J22 4 J22 5 to J22 6 J23 1 to J23 2 J23 3 to J23 4 J24 1 to 24 2 J24 3 to J24 4 J25 1 to J25 2 J25 3 to J25 4 J26 1 to J26 2 J26 3 to J26 4 J27 1 to J27 2 J27 3 to J27 4 J28 3 to J28 4 J29 3 to J29 4 J30 1 to J30 2 J30 3 to J30 4 J31 1 to J31 2 J31 3 to J31 4 b On the FG card closest to the 96w DIN41612C connector set S1 switches no 1 and 2 to ON and switches 3 and 4 to OFF This sets up a CAN ID address of 3 See chapter 3 7 2 2 Setting the FG 5621 CAN address c On the other FG card set S1 switch no 3 to ON and switches 1 2 and 4 to OFF This sets up a CAN ID address of 4 See chapter 3 7 2 2 Setting the FG 5621 CAN address m Section 5 Upgrading a FG 5620 to a FG 5621 using the INA 5621 If the user has a FG 5620 module single arb system and wishes to upgrade to a FG 5621 dual arb system this can be achieved by purchasing an INA 5621 upgrade kit The kit consists of an Arb card an assembled front panel and the various fixing parts needed to upgrade the FG 5620 The following instructions should be followed when upgrading the module a Get the FG 5620 module Remove the two screws holding the front panel to the FG carrier PCB Keep the screws as they are needed during assembly of the FG 5621 b Getthe 4spacers and 4 M2 5x6 screws from the INA 5621 kit Fit the spacers to the mounting ho
28. 20 FG 5621 main output FG 5620 FG 5621 auxiliary output FG 5620 FG 5621 general DS 5630 technical specifications DS 5630 Pulse 4c path specifications DS 5630 Pulse 4d path specifications DS 5630 Pulse 2b path specifications DS 5630 General specifications PA 5640 technical specifications CSW application specifications Power magnetics application specifications Supply voltage internal application specifications General specifications TC 5650 technical specifications Addresses 58 58 58 59 60 61 62 63 63 64 66 67 67 68 69 70 70 70 71 74 75 79 75 76 77 77 78 78 78 79 82 82 83 84 85 91 91 91 93 94 95 100 TISEO Advanced Test Solutions for EMC NSG 5600 1 SAFETY INSTRUCTIONS Q DANGER It is imperative that you read the following safety instructions and all safety ins tructions in the manuals of connected peripheral systems before installing and starting this test system for the first time ES DANGER The electrical and mechanical safety equipment must not be removed put out of operation or bypassed Handle all safety equipment with care If a safety device should be broken or is not working the system must be put out of operation until the safety device is repaired or exchanged and fully in working order again ES DANGER The NSG 5600 is used primarily to control amplifiers The settings in Autostar of the gain of the amplifier must be closely obser
29. 600 chassis 4 Push the 96 way DIN 41612 type C plug securely into the mating socket on the backplane 5 The module should be pushed firmly home and screwed in using the 4 collar screws mounted to the front panel of the CT 5610 module NSG 5600 Picture 3 11 CT 5610 Module installed in the right most slot in the basic chassis TSSEO Advanced Test Solutions for EMC 28 3 6 4 Verification After inserting the CT 5610 module power on the chassis The green and amber LEDs on the front panel of the CT 5610 module should flash for a few seconds while the system is initialising and the green LED should remain on Any IEEE communication will result in amber LED flashing briefly LED colour LED function Red Lights continuously only when there is a fault Amber Flashes to indicate an IEEE command being received sent Flashes rapidly when the board is initialising resetting Green Lights continuously only when the board is ready to receive an IEEE command Flashes rapidly when the board is initialising resetting Table 3 1 LED functions NOTE i If the green LED is not illuminated this indicates NO POWER to the card NOTE i The CT 5610 may require up to 10 seconds to boot No software communications will be available until the Ready LED is illuminated and the other LEDs have stopped blinking Please wait until the CT 5610 is completely initialized before starting AutoStar 3 7 Installation set up functio
30. 640 Front panel connectors NSG 5600 These connections br the amplifier output d ing the voltage directly from uring SVV internal tests 4 6 TC 5650 conducted sine waves module 4 6 1 Introduction The TC 5650 conducted sine wave module is designed for use when conducted sine wave testing CSW is required gt ae Picture 4 17 TC 5650 Conducted sine waves module THSEO Advanced Test Solutions for EMC 67 68 4 6 2 Functional description The TC 5650 module provides an output which is effectively the secondary of the audio transformer defined in the CSW automotive standards Depending upon the standard the audio transformer secondary may be connected to either the positive or negative side of a DC source The TC 5650 controlled by Autostar provides this connection automatically It also provides an option to switch in a 100 UF bypass capacitor as defined in the standards DC source MAIN SOURCE DS 5630 Audio Traf Power amplifier PA Picture 4 18 Basic block diagram of the TC 5650 The TC 5650 provides a voltage and current readback to Autostar via the master arb card during CSW tests These parameters are displayed on the screen in real time during the test The TC 5650 module plugs into the NSG 5600 chassis deriving power from the backplane The module does not need to be configured NSG 5600 4 6 3 Connectors TC5650 Picture 4 1
31. 9 TC 5650 Front panel connectors Connector Description Function TC Output Round red 4 mm socket These jacks connect the secondary of the audio TC Output Round black 4 mm socket transformer to the DUT Table 4 9 TC 5650 Front panel connectors TASEO Advanced Test Solutions for EMC 69 70 5 MAINTENANCE E Under normal conditions it does not take much effort to keep your test equipment in good working order CAUTION a Protect the equipment against moisture heat and dust 5 1 Cleaning the equipment To clean the equipment use a dry clean cloth Never use water any other liquid or detergent 5 2 Moving and storing the device The device must be installed uninstalled only by qualified personnel Before moving the equipment even over a short distance you must first turn it off and disconnect it from the mains Remove any fixturing devices and or test objects Also disconnect the equipment from any peripherals For longer transit protect the equipment against humidity dust and shock by proper packaging The equipment must be stored in upright working position Make sure the equipment is protected against humidity dust and dirt Observe the environmental conditions specified in chapter 6 2 Environmental conditions NSG 5600 5 3 Protection fuses 71 The fuses are placed in the mains voltage selector To exchange a fuse proceed as follows DANGER The NSG 5600 must be disconnected from the mains by
32. AG Address Nordstrasse 11F 4542 Luterbach Switzerland declares that the following product Product NSG 5600 Battery Disturbance Simulator Options all conforms to the following Directives and Regulations EMC Directive 2004 108 EEC LVD Directive 2006 95 EEC Generic standards EN61326 1 2005 EN61326 2 1 2005 EN61010 1 2001 The relevant technical file is available for inspection Technical file N EMC_NSG5600_2006 LVD_NSG5600_2006 Teseq AG CH 4542 Luterbach The purpose of this instrument is the generation of defined interference signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of the EUT itself a significant amount of electromagnetic radiation may result that could also affect other equipment and systems The user himself or herself is ultimately responsible for the correct and controlled operation of the rig In case of doubt the tests should be carried out in a Faraday cage European representative Teseq GmbH Landsberger Str 255 12623 Berlin Germany Place and Date Luterbach December 12 2006 em c me a aa Johannes Schmid President NSG 5600 6 TECHNICAL SPECIFICATIONS 75 O mm 6 1 Measures and weight Dimensions 19 desktop housing rack mountable height 330 mm 13 depth 510 mm 20 Weight NSG 5601 18 kg no modules fitted NSG 5602 26 kg no modules fitted 6 2 Environmental conditions Temperat
33. C 5650 module in the chassis the following steps should be performed 1 Before removing the module from it s packaging or handling it observe anti static procedures 2 Turn off the system and disconnect from mains before installing replacing the module 3 Slide the module carefully on the guide rails into the slot between the PA 5640 module and the FG 5621 module optional in the NSG 5600 chassis 4 Push the 96 way and 48 way plugs securely into the mating sockets on the backplane 5 The module should be pushed firmly home and screwed in using the 4 collar screws mounted to the front panel of the TC 5650 module NSG 5600 Picture 3 21 TC 5650 Module installed in the basic chassis TISEO Advanced Test Solutions for EMC 4A 4 OPERATION mum 4 1 NSG 5600 basic chassis 4 1 1 Basic chassis overview The basic system is housed in a 7U 84HP chassis weighing approximately 18 to 26 kg depending whether the system is a NSG 5601 or NSG 5602 The chassis has positions at the front for various modules to plug into a backplane which routes the signals used by the modules The CAN bus well known in automotive technology circles is used as the system bus The chassis contains two power supplies and one mains transformer which provide all of the power required by the plug in modules Two mains operated fans are mounted on the rear of the chassis to aid in the cooling of the DS 5630 and PA 5640 modules Chassis features Modular st
34. FF and the remaining switches to ON Default address is 9 Setting IEEE address 9 9 1 8 20 23 The default system address is 9 TSSEO Advanced Test Solutions for EMC 26 ON gt Picture 3 9 Switch 1 GPIB address 5 Ensure that the system configuration utility in Autostar coincide s with the hardware address change Refer to the AutoStar user manual for details on the system configuration utility 3 6 2 2 CAN address To change the CAN address of the CT 5610 module complete the following steps 1 Remove the card from the NSG 5600 chassis 2 Locate DIP switch S2 3 Fora HIGH bit set the corresponding switch to OFF for a LOW bit set the corresponding switch to ON Switch 1 is the LSB 52 Picture 3 10 Switch S2 CAN address 4 Setting CAN address OA 10 2 8 21 23 Thus switches 2 and 4 are turned OFF An internal pull up sets a bit HIGH when the switch is set to the OFF position 5 To delete the application firmware set all switches to OFF NSG 5600 3 6 3 Installation 27 To install the CT 5610 in the chassis the following steps should be performed 1 Before removing the module from it s packaging or handling it observe anti static procedures 2 Turn off the system and disconnect from mains before installing replacing the module 3 Slide the module carefully on the guide rails in the right most slot of the NSG 5
35. PC via the high speed GPIB interface on the carrier card and processes messages to and from the software Up to four function generator FG cards can be controlled via the CAN bus The CT 5610 also interfaces with the DC 5630 DC switch module the PA 5240 power amplifier module and the TC 5650 transformer coupler module for conducted sine waves CSW TISEO Advanced Test Solutions for EMC 51 52 4 2 3 Connector pin outs CT5610 READY LED green E ACTIVE LED amber FUALT LED red E IEEE 488 24 pin connector la Picture 4 6 CT 5610 Module front panel connector NSG 5600 4 2 3 1 Connector IEEE 488 24 pin Pin no Signal name DIO1N DIO2N DIO3N DIO4N EOIN DAVN RFDN NDACN Oo COP NI oO A AJ JN FCN SRQN TNN sO OJ NI OA A AJOJN N oO N A N N N w N A g Cr Roy Cay a a Table 4 3 24 pin IEEE connector TISEO Advanced Test Solutions for EMC 53 54 4 3 FG 5620 FG 5621 function generator modules 4 3 1 Introduction The function generator modules for arbitrary waveform functions are used universally throughout the system 5600 for the control of sources The FG 5620 function generator module is designed to provide the various types of supply voltage variation SVV signals required for the automotive industry This high performance
36. ace card Fans Chassis connectors Interlock signals CT 5610 digital controller module Introduction Functional description Carrier card Microprocessor card Connector pin outs Connector IEEE 488 24 way FG 5620 FG 5621 function generator modules Introduction Functional description FG 5620 module pin assignments NSG 5600 27 28 28 28 28 29 29 30 31 37 38 39 39 39 39 39 40 40 41 41 41 41 41 42 42 42 42 43 43 44 44 44 45 46 46 46 46 46 46 47 47 49 50 50 51 51 51 52 53 54 54 55 57 4 3 3 1 4 3 3 2 4 3 3 3 4 3 4 4 4 1 4 4 2 4 4 3 4 5 4 5 1 4 5 2 4 5 3 4 6 4 6 1 4 6 2 4 6 3 5 1 5 2 5 3 5 4 6 1 6 2 6 3 6 3 1 6 4 6 5 6 5 1 6 5 2 6 5 3 6 6 6 6 1 6 6 2 6 6 3 6 6 4 6 7 6 7 1 6 7 2 6 7 3 6 7 4 6 8 15 way D Sub female SMB socket SM SMB socket RF Using the arbitrary waveform memory Introduction Functional description Connectors PA 5640 power amplifier module Introduction Functional description Connectors TC 5650 conducted sine waves module Introduction Functional description Connectors Maintenance Cleaning the equipment oving and storing the device Protection fuses Declaration of conformity CE Technical specifications easures and weight Environmental conditions Basic chassis technical specifications Auxiliary signals timing diagram CT 5610 technical specifications FG 5620 FG 5621 technical specifications FG 56
37. acy 0 01 0 01 Hz Internal amplifier gain 1 Bandwidth lt 5dB 320 kHz 1 k load All ranges Magnetic field density Range 40 180 dBpT RMS Values Resolution 0 01 Accuracy 1 0 01 Hz Rating loop 9230 1 0 05 m from loop Pulse types Sine Step duration 1 9999 S Delay between steps 1 9999 Test types Point or sweep mode Sweep mode step type Linear octave decade No of test points Point mode 1 100 Linear sweep 2 100 Radiating loop sensor oil types coil typ amp helmholtz coil Coil Red 4 mm banana Connectors socket Coil Black 4 mm banana socket Shield Blue 4 mm banana socket Loop sensor BNC Example with external loop an Table 6 12 Technical specifications power magnetics application tenna l ID 4 NOTE i The NSG 5600 supports the loop sensor that is supplied with the solar coil 9230 1 only See figure 4 15 for limitations NSG 5600 6 7 3 Supply voltage internal application specifications Parameter Min Max Units Notes Internal amplifier output Range 15 15 V voltage Resolution 0 1 Accuracy 0 1 0 01 V nternal amplifier output 5 A current Magnetic field density Range DC gt 200 kHz Resolution 0 01 nternal amplifier gain Offset voltage 5 mV Bandwidth lt 1 qB 320 kHz 1 k load nternal amplifier gain 2 Output impedance 100 mA Slew rate 10 to 10 V 43 V US 1 KQ load Settling time 1 10 to 10
38. address CAN address Oo 10 0 0 ON TASEO Advanced Test Solutions for EMC 3 6 3 3 6 4 3 7 3 7 1 371 2 3 7 2 3 24 3 7 2 2 3 7 2 3 373 3 7 4 3 8 3 8 1 3 8 1 1 3 8 1 2 3 8 1 3 3 8 3 3 8 4 3 9 3701 3 9 1 2 39 13 3 9 2 3 8 4 3 10 3 10 1 Installation Verification Installation set up function generators FG 5620 FG 5621 option Handling amp safety Handling Configuration Setting the FG 5620 CAN address Setting the FG 5621 CAN address FG 5620 FG 5621 module configuration in multiple FG card systems Installation Verification Installation set up DC switch module DS 5630 option Handling amp safety Storage and transport Handling General module protection Vi nstallation erification nstallation set up power amplifier module PA 5640 option Handling amp safety Handling General module protection nstallation Verification nstallation set up transformer coupler module TC 5650 option Handling amp safety 3 10 1 1 Storage and transport 3 10 1 2 General module protection 3 10 2 4 4 1 4 1 1 4 1 2 4 1 3 4 1 3 1 4 1 3 2 4 1 3 3 4 1 3 4 4 1 3 5 4 1 3 6 4 1 4 4 1 4 2 4 2 4 2 1 4 2 2 4 2 2 1 4 2 2 2 4 2 3 4 2 3 1 4 3 4 3 1 4 3 2 4 3 3 Installation Operation NSG 5600 basic chassis Basic chassis overview Basic chassis types NSG 5600 chassis components Backplane Modules Blanking panels On off switch Auxiliary interf
39. ade then the instructions in section 5 should be ollowed Note that anti static procedures should always be observed when handling the FG cards and FG modules TISEO Advanced Test Solutions for EMC 32 E Section 1 Single FG 5620 module configuration 1 FG card The following details are provided for reference only If the user has a single ARB 5220 then the module should be configured correctly on receipt a The following connections should be linked on the FG carrier card 701 0126 J6 1 to J6 2 J71 to J7 2 J21 1 to J21 2 J21 3 to J21 4 J21 5 to J21 6 J21 7 to J21 8 J21 9 to J21 10 J22 1 to J22 2 J22 3 to J22 4 J22 5 to J22 6 J22 7 to J22 8 J22 9 to J22 10 J23 1 to J23 2 J23 3 to J23 4 J24 1 to J24 2 J24 3 to J24 4 J25 1 to J25 2 J25 3 to J25 4 J26 1 to J26 2 J26 3 to J26 4 J27 1 to J27 2 J27 3 to J27 4 J28 1 to J28 2 J28 3 to J28 4 J29 1 to J29 2 J29 3 to J29 4 J30 1 to J30 2 J30 3 to J30 4 J31 1 to J31 2 J31 3 to J31 4 b On the FG card S1 switch no 1 should be set to ON and switches 2 to 4 should be OFF as per chapter 3 7 2 1 Setting the FG 5620 CAN address NSG 5600 m Section 2 Single FG 5621 Module configuration 2 FG cards 33 The following details are provided for reference only If the user has a single FG 5621 then the module should be configured correctly on receipt a The following connections should be linked on the FG carrier card 701 0126 J6 1 to J6 2
40. ains voltage selector For power magnetics the user is recommended to keep a safe distance from the system while in operation During operating the generator always observe the relevant rules of ESD Electro Static Discharge protection To guarantee the EMC features of the NSG 5600 the control computer must meet the requirements of the EN 50082 55011 61000 standard E The operation of radio equipment or other high frequency emitting devices near the DUT or adaptation cables may possibly lead to wrong test results while HF energy is emitted E Observe the environmental conditions as described in chapter 6 2 Environmental conditions 1 6 Personnel The generator may be operated by qualified personnel only It may be opened for adjustment maintenance or repair by authorized staff only Teseq or its representative may not be held responsible for service not performed by Teseq personnel 1 7 Responsibility for safety precaution The owner operation supervisor and or operator of the equipment are responsible for safety The owner operation supervisor and or operator are in charge of any safety measures that do not directly concern the generator itself For details see the relevant accident prevention regulations See also the safety instructions in the manufacturer s manual included with any additional instrument or device you intend to use with your Teseq equipment Neither Teseq nor any of the sales organisations can accept any respons
41. ation in the chassis slots 3 7 4 Verification A single green LED is mounted on the front panel of the FG 5620 as it has a single FG card There are two green LEDs on the front panel of the FG 5621 as there are two FG cards The green LEDs are activated on the front panel of the module when a user selects a FG card using the Autostar software LED colour LED function Power up system and open Autostar each green LED flashes for a short period Flashes continously throughout the waveform generation Table 3 5 LED functions NSG 5600 3 8 Installation set up DC switch module DS 5630 option 39 3 8 1 Handling amp safety 3 8 1 1 Storage and transport The DS 5630 module is preinstalled in the NSG 5600 system upon delivery If an upgrade is required a module can be ordered separately and it is shipped individually in a transparent static shielding bag and box 3 8 1 2 Handling As the module is quite heavy approx 6 kg care should be taken when removing the system from it s box and inserting it into the chassis ATTENTION m Observe precautions for handling electrostatic discharge sensitive devices 3 8 1 3 General module protection Overcurrent Front panel 75 A MCB protects against current overload for supply voltage variations Overcurrent is indicated by Autostar A Power OFF ON is required if overcurrent occurs Overvoltage Internal crowbar circuit senses overvoltage gt 75 volts Overvoltage is
42. ble 1 2 Warning symbols on the Test System Caution symbol Definition Warning of voltages that might involve the risk of electric shock Warning of a danger spot refer to the documentation Table 1 2 Warning symbols on the Test System NSG 5600 1 3 Excess voltage category The test system NSG 5600 as described in this manual is related to the excess voltage category II accord ing IEC 60664 1 4 Range of validity These instructions are valid for the complete installation Further safety regulations for components installed in this test system or additional installed devices are not suspended by these instructions 1 5 Safety of operation Reliable function and safe operation of the test equipment are ensured only if the relevant general precautions as well as all safety instructions given in this manual are observed In particular observe the following Connect the generator only to line voltage that confirms to the power specification given on the type label on the back of the test system E Donottouch any conductive parts at the test point connectors the fixture and the test object during a test run E Never apply external voltage to the system s output connectors Disconnect the generator from the mains before opening the casing for maintenance repair or exchange of modules E Check that the voltage selector on the back panel of the system is set to the correct position refer to chapter 3 4 1 M
43. component of the NSG 5600 system combined with Autostar software meets all industry standard SVV requirements Picture 4 7 FG 5620 Function generator module for arbitrary waveforms All the generators used are programmed separately in the Autostar software and operate synchronously The FG 5621 is a function generator module for arbitrary waveforms with two FG cards which operate in synchrony Each NSG 5600 system can house from one to four FG cards by selecting the type of module required For example three FG cards require one FG 5621 module and one FG 5620 NSG 5600 4 3 2 Functional description The FG 5620 is a double M module sized FG card which is mounted on a carrier card The FG card has built in standard arbitrary waveform segments sine square triangle exponential and ramp and a large memory capacity for waveforms which cannot easily be defined by these standard waveform segments m Measurement Backplane connector generation NVRAM Microprocessor amp Clock g Control External analog signals Waveform generation emory logic Picture 4 8 FG 5620 Module functional block diagram Using Autostar the operator can quickly and easily build up any combination of the standard segment types Pulse 4c or select one of the built in special waveform types required in the industry Alternatively by choos ing a waveform from the built in standards database the operato
44. d Test Solutions for EMC 99 100 Headquarters Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseg com www teseq com China Teseq Company Limited T 86 10 8460 8080 F 86 10 8460 8078 chinasales teseg com Germany Teseq GmbH T 49 30 5659 8835 F 49 30 5659 8834 desales teseq com Singapore Teseq Pte Ltd T 65 6846 2488 F 65 6841 4282 singaporesales teseq com Taiwan Teseq Ltd T 886 2 2917 8080 F 886 2 2917 2626 taiwansales teseq com USA Teseq Inc T 1 732 417 0501 F 1 732 417 0511 Toll free 1 888 417 0501 usasales teseq com To find your local partner withinTeseq s global network please go to www teseq com December 2012 Teseq Manufacturer Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com France Teseq Sarl T 33 139 47 42 21 F 33 139 47 40 92 francesales teseq com Japan Teseq K K T 81 3 5725 9460 F 81 3 5725 9461 japansales teseq com Switzerland Teseq AG T 41 32 681 40 50 F 41 32 681 40 48 sales teseq com UK Teseq Ltd T 44 845 074 0660 F 44 845 074 0656 uksales teseg com Specifications subject to change without notice Teseq is an ISO registered company Its products are designed and manufactured under the strict quality and environmental requirements of the ISO 9001 This document has been carefully checked However Teseq does not ass
45. disconnecting the power cord before working on the mains voltage selector E Carefully loosen the drawer from the input connector assembly using a screwdriver and turning it slightly in both directions as shown in the picture below Picture 5 1 Loosen the drawer using a screwdriver Pull out the drawer from the input connector assembly Picture 5 2 Pull out the drawer TASEO Advanced Test Solutions for EMC 72 m Remove the defect fuse s FUSE 2x 6AT Picture 5 3 The fuses are placed on the sides of the drawer E probably carefully using a small screwdriver Picture 4 5 Remove defect fuses NSG 5600 E The defect fuse on the side of the drawer E Replace defect fuses by new ones CAUTION i Use the following fuse types 5 x 20 mm 6 A time lag Take care to install the drawer to the correct voltage range when reinstalling the drawer into the input connector assembly Push the drawer back in Picture 5 5 Push the drawer back in m until it is fixed to the input connector assembly again Picture 5 6 Fix the drawer to the input connector assembly Now reconnect the NSG 5600 to the mains TASEO Advanced Test Solutions for EMC 73 74 5 4 Declaration of conformity CE TASEO Advanced Test Solutions for EMC Teseq AG Nordstrasse 11F 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 www teseq com Declaration of conformity Manufacturer Teseq
46. ernal signal to control the amplitude of the generated Case Reference waveform e g amplitude modulation Table 4 6 SMB Socket RF connector pin assignment NSG 5600 4 3 4 Using the arbitrary waveform memory The FG card generates arbitrary waveforms by two different methods For pulse 4c the waveform is created within Autostar using standard waveform segments e g sine square triangle and ramp Autostar then passes the information about each segment to the instrument and the instrument acts accordingly So to generate a sine wave Autostar tells the instrument that the waveform is of type sine is of a certain amplitude and frequency etc It does not download the actual voltage level at each time interval into the FG card Complex waveforms using the scope utility are generated differently The following limitations also apply to the Clone feature Autostar does not know or try to determine the mathematical representation of the complex waveform Instead it passes the voltage level at each point in time to the instrument The instrument stores these values or bits in NVRAM on the master FG card The instrument then determines based on the duration of the waveform how fast to clock out the stored bits The FG card has 80 kB limited to 30 kilosamples of memory reserved for complex waveform generation The time between 2 individual bits known as the step resolution can be varied by varying the waveform time from 80 ns
47. esolution 0 01 current but must be lt 25 A Accuracy 1 0 1 A Table 6 9 Technical specifications DS 5630 pulse 2b path specifications 6 6 4 DS 5630 General specifications Parameter Min Max Units Notes Overcurrent protection Pulse 4c 4d 75 A Fast 75 A MCB Pulse 2b 25 Fast 25 A MCB MCB trip time 75 AMCB 0 4 5 S Voltage sense and crowbar Resolution 0 4 5 Reverse voltage diodes Overvoltage protection All Paths 75 1 V Voltage sense and crowbar Inductive load l 75A 300 mH Derate current accordingly for increased inductive load Reverse voltage protection Pulse 4c 15 1 V Voltage sense and crowbar Pulse 4d 1 Reverse voltage diodes Module dimensions Width 40 HP 1 HP 5 08 mm Height 6 U 1 U 44 45 mm Depth 170 mm Module weight 6 kg Front panel indicators Power Green LED Interlock Red LED Internal control bus CAN Table 6 10 Technical specifications DS 5630 pulse 4c path specifications TISEO Advanced Test Solutions for EMC 85 86 1 80 1 60 1 40 1 20 1 00 0 80 0 60 0 40 0 20 0 00 Voltage drop V 0 00 10 00 20 00 30 00 40 00 50 00 Battery current A Picture 6 4 Pulse 4d Battery voltage drop vs battery current NSG 5600 Maximum load current vs battery voltage 80 70 60 50 40 3
48. est begins and when it ends TESTEND goes LOW at the start of every test and goes HIGH again at the end of the test The signal for TESTEND originates on the FG card TESTEND is active LOW in the NSG 5600 and is an output TESTEND goes LOW lt 1 ms before the event and goes HIGH again lt 1 ms after the event TESTEND is available on pin 4 of the 9 way D Sub connector E DUT_FAIL The purpose of DUT_FAIL is to indicate to the NSG 5600 that a failure has occurred within the DUT Device Under Test DUT_FAIL is thus an input Ifthe DUT has an output which indicates when the DUT fails then this line may be used when such a failure occurs By pulling pin 5 of the 9 way D Sub LOW i e by shorting it to pin 1 O V the user indicates to the NSG 5600 and Autostar that a failure has occurred Depending upon the software condition set up the system may react in three ways a Do nothing b Stop the test c Pause the test The DUT_FAIL signal indicates a failure to the processor not the FG card s Thus a time lag is expected before the system reacts to the DUT_FAIL This time is lt 50 ms If the test is paused upon detection of a DUT_FAIL signal then it can be resumed either within Autostar by pressing the pause amber button in the Run Time Control or by sending another active low pulse to the auxiliary signal as shown in chapter 6 3 1 Auxiliary signals timing diagram TASEO Advanced Test S
49. he FG 5620 module should contain slave 2 and should slot into the left position in the chassis See picture 3 17 To configure the FG 5620 it is necessary to do the following a Remove the following links on the FG carrier card 701 0126 J21 1 to J21 2 J21 3 to J21 4 J21 5 to J21 6 J21 7 to J21 8 J21 9 to J21 10 J22 1 to J22 2 J22 3 to J22 4 J22 5 to J22 6 J23 1 to J23 2 J23 3 to J23 4 J24 1 to J24 2 J24 3 to J24 4 J25 1 to J25 2 J25 3 to J25 4 J26 1 to J26 2 J26 3 to J26 4 J27 1 to J27 2 J27 3 to J27 4 J28 3 to J28 4 J29 3 to J29 4 J30 1 to J30 2 J30 3 to J30 4 J31 1 to J31 2 J31 3 to J31 4 b On the FG card set S1 switches no 1 and 2 to the ON position and switches 3 and 4 to OFF This sets up a CAN ID address of 3 See chapter 3 7 2 1 Setting the FG 5620 CAN address NSG 5600 m Section 4 2 ARB 5621 Modules configuration 4 FG cards If the user has two FG 5621 modules then one FG 5621 module shall need configuration upon receipt One FG 5621 module should be designated for the right slot and will not require configuration The master FG card should reside in this FG 5621 the module should also contain slave 1 The second FG 5621 module should contain slave 2 and slave 3 and should slot into the left position in the chassis See picture 3 17 To configure the second FG 5621 it is necessary to do the following a Remove the following links on the FG carrier card 701 0126 J21 1 to J2
50. he industry The transformer couples the amplifier output usually a sine wave onto the secondary of the transformer which usually have a DC source attached Thus a sinusoidal ripple up to several hundred kHz can be produced on top of the DC supply For power magnetics testing the amplifier is used in conjunction with an external DC source and automatically controlled using Autostar At low frequencies the currents needed to generate the required magnetic field density are quite large and can be met using a PA 5840 or equivalent DC source As the frequency increases the currents needed to generate the required magnetic field density are lower and the PA 5640 then provides the power source In power magnetics mode the PA 5640 is set up as a current source rather than a voltage source The module also contains voltage and current readback circuitry to the FG card to allow accurate control over these parameters The PA 5640 can drive either a radiating loop or a Helmholtz coil depending upon the standard that is being tested NSG 5600 Depending on the loop coil used this region must i use an external amplifier for example PA 5840 180 160 140 mep 20 80 60 40 20 10 100 1k 10k 100k 1M Frequency HZ Limitation of the sensor Must be above the line to have enough resolution to be measured by the NSG 5600
51. he system and disconnect it from the mains before installing replacing the module 3 Check if it is necessary to set the CAN address Refer to chapter 3 7 2 Configuration 4 Check if it is necessary to configure the FG modules in multiple FG card systems Refer to chapter 3 7 2 3 FG 5620 FG 5621 Module configuration in multiple FG card systems 5 Slide the FG module carefully on the guide rails in either of the two slots to the left of the CT 5610 slot in the NSG 5600 chassis Refer to table 3 4 and picture 3 17 6 Push the 96 way DIN 41612 type C connector securely into mating socket on the backplane 7 The module should be pushed firmly home and screwed in using the 2 collar screws mounted on the front panel of the FG 5620 or FG 5621 modules m FG modules 5620 or 5621 AY G MKS S MS a FG card CT 5610 slot left right slot 1 slot I Picture 3 17 Basic chassis containing 2 FG 5621 4 ARB cards in left and right slots TISEO Advanced Test Solutions for EMC 38 NSG 5600 Picture 3 17 Basic chassis containing 2 FG 5621 4 ARB cards in left and right slots No of ARBs FG modules Slot CAN Address 1 FG 5620 right ARB1 1 right ARB1 1 2 aa right ARB2 2 3 FG 5621 2 ARBs right ARB1 f right ARB2 2 FG 5620 1 ARBs left ARB1 3 right ARB1 1 F FG 5621 2 ARBS ENE FG 5621 2 ARBs left ARB3 E left ARB4 4 Table 3 4 Lists the no of FG cards and their loc
52. ibility for personal material or con sequential injury loss or damage that results from improper use of the equipment and accessories TSSEO Advanced Test Solutions for EMC 1 8 Safety regulations According to the EN 50191 standard this equipment may involve the risk of electric shock The owner opera tion Supervisor and or operator are responsible to build up and operate the equipment according to the EN 50191 standard Conductive parts must not be touched and the test station must have appropriate warning labels and signs In general observe the industrial health and safety standards pertaining to electrical test installations in your country The construction of the equipment conforms to the safety requirements of IEC 348 and provides all the prerequisites for safe and reliable operation Development and manufacture is in compliance with ISO 9001 The equipment conforms to the safety requirements of IEC 1010 1 EN 61010 1 Safety requirements for elec trical equipment for measurement control and laboratory use The switching power supply conforms to IEC 950 All mains driven types of generators are equipped for high voltage working safety in accordance with VDE 0104 The EMC compatibility has been tested with EN 61326 version 03 2002 1 9 Reduction of operational safety If you have any reasons to suppose that the test equipment is not completely safe you must shut it down and put it out of operation Moreover you must mark
53. icture 3 13 should be used as a reference to determine SW41 SW4 positions 2 Using a screwdriver press the appropriate DIP switch within the 4 way DIP switch to set the CAN address 3 When the DIP switch is pressed in the DIP switch is ON and the CAN Address is set The table below shows the CAN Addresses and the DIP switch to set TISEO Advanced Test Solutions for EMC 30 sw1 sw2 SW3 SW4 Address ARB1 MASTER On Off Off Off 1 ARB2 SLAVE1 Off On Off Off 2 ARB3 SLAVE2 On On Off Off 3 Table 3 2 FG 5620 4 way DIP switch CAN addresses 3 7 2 2 Setting the FG 5621 CAN address Before installing the FG 5621 the CAN addresses of the FG cards must be set Two cutouts have been designed on the solder side of the FG 5621 carrier card to allow easy access for the user to set the CAN addresses 1 Locate the 4 way DIP switches on the solder side of the ARB 5221 carrier card refer to picture 3 13 1 Locate the 4 way DIP switches on the solder side of the ARB 5221 carrier card refer to picture 3 13 G1 im FG card 1 4 way DIP switch 15 way connector F SMB sockets 96 way connector U FG2 Gill 4 way DIP switch 1234 ector FG card 1 Picture 3 13 FG 5620 solder view showing the 4 way DIP switch NOTE bie On some older versions of the FG ARB cards the switch used is numbered diffe rently Therefore picture 3 13 should be used as a reference to determine SW
54. ipment Upon receiving the shipment first check the packaging and outer equipment cover for visible damage Also check packaging and casings of peripherals if you ordered any Record in writing any defects which were possibly caused in transit If the shipment shows damage or is not complete immediately advise the shipping agency and or your dealer 3 2 Delivery contents The standard delivery contains the NSG 5600 with connection cables and the instruction manual Optional modules are installed in the NSG 5600 if ordered Possibly there is also optional equipment e g computer or printer 3 3 Operating position The NSG 5600 must be placed in upright position firmly and securely during operation 3 4 Line voltage connection and grounding DANGER Connect the NSG 5600 only to line voltage conforming to the power specification given on the type label If the grounding is interrupted inside or outside of the equipment the NSG 5600 will become a source of danger Additionally the output of the device may not conform with the relevant test standards when the grounding of the power plug is interrupted Carefully observe grounding precautions The plug on the power cord may be replaced by qualified personnel only The power input of the equipment is located on the rear side of the NSG 5600 see picture 3 1 The power input is secured by two 6 A time lag fuses For details refer to chapter 5 3 Protection fuses The power plug and outlet must
55. les as shown in picture 3 16 TISEO Advanced Test Solutions for EMC 36 O zo OCoone Spacers J19 Front panel peeee Fixing hole BEEE SCHAFFNER NSG5200 Carrier Card S828 SASAE FINLELR 498 0217 Ver 1 00 01 01 Spacers Picture 3 16 Spacer positions for the second FG card c Get the FG card from the INA 5621 kit Set the CAN address to 2 by setting S1 switch no 1 to OFF and S1 switch no 2 to ON S1 switches no s 3 and 4 should be OFF d Carefully assemble the FG card to the FG 5620 carrier card The card fits upside down with the 15w D sub connector facing in the same direction as the master FG card Ensure that the card fits snugly into all of the connectors e Screw the remaining 4 M2 5x6 screws from the INA 5621 kit into the 4 spacers and gently tighten f Get the assembled front panel from the INA 5621 kit Using the 2 screws removed in step a above fit the panel to the FG carrier card g The 15w D sub cable in the INA 5621 kit is for the second arb card h The SMB cable assemblies and T piece are for use in multiple arb systems Refer to the NSG 5600 hardware manual regarding how to connect up multiple FG cards NSG 5600 3 7 3 Installation 37 To install the FG module in the chassis the following steps should be performed 1 Before removing the module from it s packaging or handling it observe anti static procedures 2 Turn off t
56. lution 15 Accuracy 1 or 2us Stop phase angle Value 15 360 See figure 6 3 Resolution 15 Accuracy 1 or 2us Range 9 Square wave g 00146 120 khz 5 95 duty cycle variation 160 to 360 kHz 23 is Resolution 9 0 01 to 160 kHz 2 a 160 to 360 KHz 25 9 Accuracy oook 0 05 5 to 10 kHz a 0 2 10to20kHz gt 20to4okHz 04 aotosokHz goto 1okHz 160 to 320kHz 3 Rectification Sine square None positive triangle negative Voltage distortion Range 10 10 V Frequency DC 1 MHZ Table 6 6 Technical specifications FG 5620 FG 5621 general NSG 5600 Parameter Min Max Units Notes 81 Amplitude modulation Range 10 10 V Frequency DC 1 MHz Connectors Main output 15 Way D sub socket Vee SMB socket Veni SMB socket Control 3x 32 Way DIN 41612 Plugs into NSG 5600 backplane Type C umber of FG cards FG 5620 1 FG 5621 2 Multiple FG card 100 ns synchronisation delay Event timing Start trigger Goes LOW at start Only valid for multiple FG cards Module dimensions Width 4 HP 1 HP 5 08 mm Height 6 U 1 U 44 45 Mmm Depth 170 mm Control bus Type CAN Protocol CANOpen Speed 125 kBits s ID Range 1t0o15 0 reprogramms the NVRAM 1 is the master FG card 4Way DIP switch sets the address Front panel indicators FG 5620 FG 5621 1x Green LED 2x Green LED Table 6 6 Technical specifications FG 5620 FG 5621 general
57. ms To increase the duration requires a reduction in step resolution In summary if the waveform is very fast and therefore requires a high resolution or of very long duration the memory capacity of the arb card may not be sufficient to accurately replay the waveform NOTE w Using Clone memory during a pulse 4c test is a special hardware mode that works with only one channel It is necessary to restart the NSG 5600 before multi channel tests may be run TISEO Advanced Test Solutions for EMC 59 60 4 4 DS 5630 DC switch module 4 4 1 Introduction The DS 5630 DC switch module is designed to provide a high power DC switch for automotive industry EMC testing applications This high performance component of the NSG 5600 system combined with Autostar software meets all industry standard DC switching requirements e DS5630 fe s Picture 4 10 DS 5630 DC Switch module NSG 5600 4 4 2 Functional description The DCS 5230 module accepts two DC inputs and provides an output which can be rapidly switched between the two inputs The switching parameters are controlled by the master FG card within the NSG 5600 system and ultimately by the user through Autostar The module also accepts the battery input for pulse types 4c arbitrary waveform and 2b For pulse 4c the battery is simply passed from input to output with no pulse modification while for pulse 2b the system houses the required 2 Q impedance that may be nece
58. n generators FG 5620 FG 5621 option 3 7 1 Handling amp safety 3 7 1 1 Storage and transport The FG 5620 module is preinstalled in the NSG 5600 system upon delivery If an upgrade is required an INA 5621 can be ordered separately and it is shipped individually in a transparent static shielding bag and box Refer to document ISO 702 0126 ARB 5220 ARB 5221 module configuration in multiple arb card systems Normally this upgrade will be performed by local service staff 3 7 1 2 Handling ATTENTION A Observe precautions for handling electrostatic discharge sensitive devices 3 7 1 3 General module protection The FG 5620 FG 5621 Function generator modules meet the safety guidelines in the IEC 1010 standard NSG 5600 3 7 2 Configuration 29 3 7 2 1 Setting the FG 5620 CAN address Before installing the FG 5620 the CAN address must be set A cut out has been designed on the solder side of the FG 5620 carrier card to allow easy access for the user to set the CAN addresses 1 Locate the 4 way DIP switch on the solder side of the FG 5620 carrier card refer to picture 3 12 LANI 15 way connector SMB sockets p m 96 way connector n FG1LED E FG carrier card motherboard Picture 3 12 FG 5620 solder view showing the 4 way DIP switch NOTE i On some older versions of the FG ARB cards the switch used is numbered diffe rently Therefore p
59. ndicates a test start to the processor not the FG card s Thus a time lag is expected before the system reacts to the EXT_TRIG This time shall not be lt 50 ms E Pin assignment The pin out of the 9 way auxiliary D Sub connector is as follows Pin Signal 1 O V Aux 2 12 V AUX D A 3 2 1 3 CRO_TRIG 4 TESTEND 5 DUT_FAIL 6 EXT_TRIG 7 PAUSE_CONT 9 8 J 6 8 NC 9 NC Table 4 1 9 way D Sub connector pin outs NSG 5600 4 1 4 2 Interlock signals The rear panel of the NSG 5600 contains an auxiliary interface card This board provides an interface to one 15 way D Sub Interlock connector All interlock signals are isolated from any other power supply lines within the system The function of Interlock is to provide a safety mechanism for the user during normal operation To ensure system operation pins 1 and 5 must be linked on the Interlock D Sub connector If the connec tion is missing the test running shall stop or not commence and all output connections shall be disabled A LOW indicates an interlock error A red LED on the DS 5630 module indicates that an interlock error has occurred The signal INTERLOCK1 returns from the Auxiliary Interface card to the processor The system reacts immedi ately to an interlock error whereas a short delay may be expected before the software reacts to the interlock error This delay should not exceed 100 ms The pin outs of the 15 way D
60. ng real time and synchronisation tasks on the CAN bus as well as maintaining communication with the PC and hence with the Autostar user software The CT 5610 also reacts to various auxiliary user signals such as DUT_FAIL NSG 5600 4 2 2 Functional description The CT 5610 module consists of a carrier card and the microprocessor daughter card LEDs Microcontroller amp periphery I O IEEE Interface CAN Interface internal use only IEEE connector Picture 4 5 CT 5610 Controller module functional block diagram 4 2 2 1 Carrier card The carrier card connects to the backplane of the NSG 5600 and provides an interface from the microprocessor card to the system In order for the microprocessor card to operate as the main system controller the carrier card contains additional circuitry whose main function blocks are listed below CAN controller and transceiver GPIB chipset for communication to the host PC DIP switches for GPIB and CAN identifiers Input and output latches Diagnostic LEDS All of the above functional blocks interface with the microprocessor card through two 60 pin connectors as per the MA module standard 4 2 2 2 Microprocessor card The NSG 5600 firmware resides on the microprocessor card which is mounted on the CT 5610 carrier card The main function of the firmware is to provide a control interface between the NSG 5600 software and hardware The CT 5610 module is controlled from the
61. olutions for EMC 48 E PAUSE_CONT The purpose of PAUSE_CONT is to allow the user to pause a test at any time and then continue it some time later This signal is available on pin 7 of the D Sub and is active LOW When a LOW going pulse is put on this pin the system pauses the test upon detection of it It remains paused until another LOW going pulse is put on the pin at which time the test shall continue The test resumes from the point it was paused Thus sending the pin HIGH does not resume the test The PAUSE_CONT signal indicates a test pause to the processor not the FG card s Thus a time lag is expected before the system reacts to the PAUSE_CONT This time is lt 50 ms E EXT_TRIG The purpose of EXT_TRIG is to allow the user to start a test externally This signal is available on pin 6 of the 9 way D Sub Ifa user wishes to start a test with an external signal the external trigger option must first be enabled in Autostar The test may be then set up to run as normal However if the external trigger feature is enabled then the system will not begin the test until the EXT_TRIG signal goes LOW After it goes LOW the test begins as normal While waiting for the external trigger event Autostar will display a waiting for external trigger message Once a test has started with EXT_TRIG LOW pulling it HIGH does nothing as the system ignores any further state transitions The EXT_TRIG signal i
62. on of electronic components with fire or fragmentation as a result of the energy dissipated e g from the resultant supply current or ignition of vaporised plastics materials CAUTION Faulty behaviour by the DUT e g robot device strikes out temperature controller fails etc 2 INTRODUCTION 15 mms 2 1 NSG 5600 overview The NSG 5600 system performs EMC immunity testing for the automotive market and complements the NSG 5500 system Emphasis has been placed on the modularity of the NSG 5600 to facilitate the configuration of a variety of systems This solid platform allows for further system expansion and future developments Computer AutoStar control software NSG 5500 Conducted transients NSG 5600 Supply voltage variations Conducted sine waves Power magnetics Digital scope capture PA 54840 other sources Battery simulation Supply voltage variations Picture 2 1 System modules System modules are housed in a chassis providing power and inter module interaction A control module provides communication between system modules and a remote PC Modules are front mounted in the chassis which provides the operator with easy access to all controls Autostar software is a testmanagement platform which controls the NSG 5500 NSG 5600 and a variety of Sources combining them into one system In a uniform environment Autostar provides predefined test parameters test sequencing autoconfiguration reporting in Word and st
63. orage of user defined tests Test waveforms are displayed graphically and a facility exists for the capture of waveforms from a digital oscil loscope For more details refer to the Autostar software manual The NSG 5600 can be operated as a free standing system or cabinet mounted Four basic configurations are offered which are described in chapter 2 3 NSG 5600 system configuration TASEO Advanced Test Solutions for EMC 2 2 NSG 5600 automotive conducted immunity EMC standard types 2 2 1 Supply voltage variations SVV Supply Voltage Variations are voltage variations of the battery supply caused by engine cranking alternator ripple battery charging jump start etc There are several types of supply voltage variation pulses and these are categorised by Schaffner as 2 2 1 1 Pulse 4c Pulse 4 E 4c pulses are those arbitrary waveforms that can be built up using sine square triangle exponential Clone and ramp wave segments The majority of SVV tests are of type 4c The c refers to the customization of pulse 4 pulses available from the NSG 5600 system 2 2 1 2 Pulse 4d 4d pulses are known as dips and drops E Adip is a fast 1 us change form one DC level to another DC level A drop is a dip to 0 V Itis difficult to achieve a 1 us rise and fall time using an amplifier Thus two DC sources and a fast semicon ductor switch are used to achieve the required rise and fall time specs 2 2 1 3 Pulse 2b E Pul
64. r can simply click and play Refer to the Autostar software user manual for more details on the standards database Each waveform can consist of up to 100 segments with each segment effectively independent from any other Segments may be inserted at any point withi na waveform allowing the user flexibility while creating a waveform Segments may also be copied and moved as needed Each 4c segment can be of type sine square trian gle exponential clone or ramp ramp includes DC The amplitude of the sine square and triangle segment types may be linearly ramped from one value to the next in a continuous mode In a similar fashion an offset may be added to any of the three segment types and this offset can be linearly ramped The frequency of si ne square and triangle segments may be ramped either linearly or logarithmically base 10 Any combination of ramping of amplitude offset and frequency is possible Other ramping options or segment types may be available upon request Only one clone segment is allowed during each test and only in single channel mode TASEO Advanced Test Solutions for EMC 55 56 Other wave segment features are also available as standard including variation of the start and stop phase angles stop phase angle is only valid for cycle mode and pulse width modulation only valid for square waves The ramp waveform segment allows the operator to build up segments of DC
65. racy 0 01 0 01 Hz Transformer saturation See figure 6 16 voltage Standard segment types Sine Number of segments per 1 100 waveform Segment delay Time mode 200 us Cycle mode 0 Amplitude ramping options Linear Any combination of ramping Frequency ramping options Linear Log possible Segment duration 5 9999 ms Resolution 5 ms 1 9999 S Resolution 1 s 1 6000 min Resolution 1 min 1 100 h Resolution 1 h 1 9999 Cycles Resolution 1 cycle Accuracy 1 1 ms ot applicable to cycle mode Table 6 15 TC 5650 Technical specifications TISEO Advanced Test Solutions for EMC 95 96 Parameter Min Max Units Notes Start phase angle Value 0 345 Degrees Resolution 15 Resolution 15 Accuracy 1 Or 2 us Stop phase angle value 15 360 Degrees Only available in cycle mode Resolution 15 nternal peak to peak voltage Range 0 05 15 V Peak to peak voltage is displayed measurement Accuracy 2 01 A by Autostar during a test nternal RMS current mea Range 0 7 Annas RMS current is displayed by surement Accuracy 2 01 A autostar during a test Programmable current limit Range 0 1 7 Akus Accuracy 10 0 3 A Bypass capacitor 100 uF 20 Can be switched in or out using Autostar Audio transformer Positive battery Controlled using Autostar connection terminal Default is positive battery Negative battery terminal terminal Module dimensions Wid
66. re 3 19 DS 5630 Module installed in the left most slot in the basic chassis 3 8 4 Verification There are two LEDs on the front panel of the DS 5630 module LED colour LED function Green LED ON if power is present in the module Red LED ON when an interlock error occurs Table 3 6 LED functions NSG 5600 3 9 Installation set up power amplifier module PA 5640 option 41 3 9 1 Handling amp safety 3 9 1 1 Storage and transport The PA 5640 module is preinstalled in the NSG 5600 system upon delivery If an upgrade is required a module can be ordered separately and it is shipped individually in a transparent static shielding bag and box 3 9 1 2 Handling ATTENTION fe Observe precautions for handling electrostatic discharge sensitive devices 3 9 1 3 General module protection The PA 5640 Power amplifier module meets the safety guidelines in the IEC 1010 standard 3 9 2 Installation To install the PA 5640 in the chassis the following steps should be performed 1 Before removing the module from it s packaging or handling it observe anti static procedures 2 Turn off the system and disconnect from mains before installing replacing the module 3 Slide the module carefully on the guide rails into the slot beside the DS 5630 module in the centre of the NSG 5600 chassis 4 Push the 96 way and 48 way plugs securely into the mating socket on the backplane 5 The module should be pushed firml
67. rig is to be strictly in compliance with the methods described in the relevant standard to ensure that the test is executed in a standard conforming manner 1 14 Dangers concerning the generator DANGER h Local burning arcing ignition of explosive gases in the event of DUT failure DANGER A Danger from the resultant DUT supply current caused by a flashover or breakdown resulting from the superimposed high voltage effects DANGER Dangers from a disrupted DUT Se Do DANGER 4 Disturbance of unrelated electronics telecommunications navigational systems and heart pacemakers through unnoticed radiation of high frequency energy TISEO Advanced Test Solutions for EMC 1 15 Dangers concerning the DUT DUTs are often simply functional samples that have not previously been subjected to any safety tests It can therefore happen that in some cases that the DUT is quickly damaged by internal overloads caused by the control electronics being disrupted or it may even start to burn D amp D amp NSG 5600 CAUTION As soon as the DUT shows signs of being disrupted the test must be stopped and the power to the DUT switched off DANGER Internal disruption of the electronics can result in the interference voltage or the DUT supply voltage being present on the DUT s housing CAUTION Electrical breakdown or arcing from and in plugged connections that are over stressed voltage wise during the test DANGER Explosi
68. ructure to system E Internal CAN bus E Standard auxiliary signals DUT_FAIL etc Interlock connector NSG 5600 THSEO Picture 4 1 NSG 5600 system basic chassis showing the backplane and the module guide rails NSG 5600 4 1 2 Basic chassis types NSG 5600 is a generic name used for the NSG 5601 and NSG 5602 chassis due to the similarity between them The NSG 5601 can be upgraded to an NSG 5602 using an INA 5601 upgrade kit Service center upgrade The NSG 5602 contains an audio isolation transformer which is used during conducted sine wave testing CSW The NSG 5601 has every feature the NSG 5602 has except the transformer and the mounting plate In the NSG 5602 DC power to the transformer is first passed from the DS 5630 through the TC 5650 con ducted sine waves module and then to the transformer via the backplane which is to allow the transformer be connected to the positive or negative side of the battery The primary of the transformer is connected to the PA 5640 or another amplifier output via the backplane The amplifier is an integral part of the test circuit Irregular output will result in performing a CSW test without a low impedance amplifier connected to MAIN SOURCE INPUT on the DS 5630 PA 5640 PA 5840 or other external amplifier Picture 4 2 Conducted sine waves from the NSG 5602 CAUTION ma As you can see from picture 4 2 the transformer coupling method of the CSW test
69. s deriving power from the backplane NOTE iH The measurement and protection subcircuit has approximately 20 Q impedance Therefore it is not possible to provide a completely open circuit test during dips and drops testing TISEO Advanced Test Solutions for EMC 61 62 4 4 3 Connectors DS5630 A s JEG Picture 4 12 DS 5630 Front panel connectors Connector Description Function Main source Round 6 mm red connector Main source Round 6 mm black connector ain source sense Round 2 mm red connecto Main source sense Round 2 mm black connector These connectors connect the battery source to the DS 5630 These connectors connect the auxiliary source to he DS 5630 for use in dips and drops 4d Auxiliary source Round 6 mm blue connector Auxiliary source Round 6 mm black connector Auxiliary source sense Round 2 mm red connector Auxiliary source sense Round 2 mm black connector EUT Round 6 mm red connector EUT Round 6 mm black connector These connectors connect the DS 5630 to the EUT or to the NSG 5500 battery Input if present Backplane control connector 96 way DIN 41612 type C Blackplan power connector Round 4mm red connector Blackplane power connector Round 4mm black connector This connector connects the DS 5630 to the NSG 5600 backplane These connectors connect the battery to the
70. se 2b is defined in SAEJ1113 11 and ISO 7637 2 E Pulse 2b is created using a series of segments like 4c but requires additional control over the pulse impedance in some cases For example SAEJ1113 11 requires the pulse to have an impedance of 0 5 to 3 0 Before the pulse and after the pulse has fired the impedance should be lt 0 01 Q E Pulse 2b is caused by transients from DC motors which act as generators after the ignition is switched off 2 2 1 4 Pulses C1260 CI250A fuel pump transient FPT m Some 4c type pulses Special pulses cannot be generated using the standard waveform segments sine square triangle ramp which is generally due to the high speed or short duration of the pulse To generate these pulses the particular wave pattern is created as a bit pattern and clocked out at high speed 2 2 2 Power magnetics PM Power magnetics are low frequency magnetic fields generated by devices such as electric motors and also from external mains 50 Hz sources E Frequency range is 10 Hz to 100 kHz Magnetic field density is from 180 dBpT at the fundamental frequency to 52 dBpT at the highest frequency where 0 dBpT 1 picoTesla pT 7 96 107 A m E The test requirements generally follow the frequency spectrum of a square wave at the fundamental frequency The ability to perform these tests depends on the amplifier and coil used There are 2 test methods used for generating the magnetic fields NSG 5600 2 2 2
71. ssary during the pulse generation Pulse 2b Hi Pulse 4c Measurement EUT amp protection DC Source EUT Pulse 4d DC source Backplane Control logic connector Picture 4 11 Block diagram of DS 5630 showing 2 external sources connected to it for pulse 4d The main battery input is fed into the 6 mm connectors labelled Main source input on the front panel For pulse 4d applications the second DC source should be connected to the 6 mm connectors labelled Auxiliary source input on the front panel For all other pulse applications other than pulse 4d the auxiliary shorting plug should be connected from Auxiliary Input to Auxiliary Input The two DC source voltages are combined in the DS 5630 to provide a single output which is brought out on 6mm connectors labelled EUT on the front panel The front panel also has two circuit breakers one rated for 75 A and the other for 25 A The 75 A MCB provi des overcurrent protection in the main battery path for SVV tests while the 25 A MCB provides overcurrent protection for CSW and PM tests For correct operation ensure that these MCBs are switched to ON The DS 5630 provides a voltage and current readback of the battery during operation It also has built in over current overvoltage reverse voltage inductive load and overtemperature protection for all pulse types The DS 5630 module plugs into the NSG 5600 chassi
72. th 8 HP 1 HP 5 08 mm Height 6 U 1 U 44 45 mm Depth 170 mm Front panel indicators Power Green LED Interlock Red LED Internal control bus CAN Table 6 15 TC 5650 Technical specifications NSG 5600 97 Peak to peak output voltage at 0 5 V setting 0 6 0 5 0 4 1K load 0 3 4 load Volts p p 0 2 0 1 10 10 100 1000 10000 100000 1000000 Log frequency Hz Picture 6 13 Output voltage vs frequency for a voltage setting of 0 5 V px at 1 KQ and 4 Q loads Peak to peak output voltage at 2 V setting 25 2 amp 2 tS N g 1 0 5 0 0 10 100 1000 10000 100000 1000000 Log frequency Hz Picture 6 14 Output voltage vs frequency for a voltage setting of 2 V xp at 1 KQ and 4 Q loads THSEO Advanced Test Solutions for EMC Peak to peak output voltage at 5 V setting iixleetel 4Rload 10 10 100 1000 10000 100000 1000000 Log frequency Hz Picture 6 15 Output voltage vs frequency for a voltage setting of 5 Vpk pk at 1 KQ and 40 loads Saturation voltage of TC 5650 versus frequency Saturation Voltage Vpp 0 10 20 30 40 50 60 Frequency Hz Picture 6 16 TC 5650 Transformer saturation voltage vs frequency NSG 5600 NOTES THSEO Advance
73. to the FG card Other features available to the operator are external amplitude variation useful for AM amplitude modula tion and external offset adjustment useful for generating ripple noise With an FG 5621 one FG card can generate an output signal which is fed into the other FG An isolated output is also provided if this is required although the frequency bandwidth is reduced An auxiliary programmable DC output is also available This is used for pulse 4d applications where fast switching between two DC sources is required Thus one FG card can control two DC power supplies Finally a programmable current limit output is provided for DC sources that have this feature During Power Magnetics testing the FG 5620 receives a voltage and current readback from either a DS 5630 or PA 5640 module during operation depending upon which application is running It passes these values to the CT 5610 via the CAN bus and from there back to the PC via IEEE 488 The FG 5620 card can be configured as either a master or a slave for use in multiple FG card applications Using two FG 5621 modules four synchronous FG cards are possible Autostar supports four FG cards as standard and the scope supports one FG card master The FG carrier card provides a platform for either one or two FG cards depending upon whether the operator has a FG 5620 or an FG 5621 The FG 5620 module plugs into the NSG 5600 chassis deriving power from the backplane There is no
74. ty testing The following safety precaution label specifies that the NSG 5600 system is tested to safety standards The CE mark label is situated on the rear of the system which states that the system meets the European Economic Community requirements Picture 1 2 CE mark label on the rear side of the NSG 5600 TASEO Advanced Test Solutions for EMC 12 1 12 Installation The instrument conforms to protection class 1 Local installation regulations must be respected to ensure the safe flow of leakage currents DANGER Operation without a protective earth connection is forbidden Operate the equipment only in dry surroundings Any condensation that occurs must be allowed to evaporate before putting the equipment into operation Do not exceed the permissible ambient temperature humidity or altitude This equipment must not be used in an enclosed space that would restrict the air flow through the instrument Use only legally approved connectors and accessory items The instrument must be powered from a mains supply that provides a properly earthed mains socket Before the unit is powered up check that the voltage selector on the instrument is set to the correct position It is important that there is O V difference of potential between neutral and ground on the power plug for all instruments in the test and that all instruments use the same mains source and ground Due to complex mains wiring and grounding in many EMC labs failure
75. ume any liability for errors or inaccuracies
76. ure range operation at 10 to 40 C storage at 10 to 60 C Humidity 30 to 75 non condensing Air pressure 860 to 1060 hPa TISEO Advanced Test Solutions for EMC 6 3 Basic chassis technical specifications Parameter Min Max Units Notes AC operating 90 264 Volts 2 operating ranges voltage range 100 120 V 220 240 V AC operating current 110 V 4 2 Amps 2x6 A20 mm fuses fitted as 220V 21 standard AC operating frequency 47 63 Hz Control bus CAN Safety interlocks Yes DUT_FAIL Yes Auxiliary input signals EXT_TRIG Yes PAUSE RESUME Yes Minimum pulse width in 10 Us Auxiliary input signals EXT_TRIG to test start time 50 ms EXT_TRIG to test start time PAUSE RESUME to test pause tause 50 ms PAUSE RESUME to test pause time ime PAUSE RESUME to test ane 50 ms PAUSE RESUME to test resume time resume time DUT_FAIL to test stop time J 50 ms DUT_FAIL to test stop time Test start to TESTEND active a Test start to TESTEND active Test start to TESTEND m 1 ms Test start to TESTEND in active in active Connectors 1 CANDU J2 Unused J3 Unused Table 6 1 Basic chassis technical specifications NSG 5600 6 3 1 Auxiliary signals timing diagram t t t st pause pesmi stop EXT_TRIG I PAUSE RESUME re a a ae a I I I I I I DUT_FAIL a a TESTEND Picture 6 1 Auxiliary signals timing diagram
77. uses coupling that may not be stable with all power amplifiers While all Teseq power amplifiers are tested with this function other power amplifiers are not If an amplifier begins to oscillate damage may result to the DS 5630 It is the user s responsibility to ensure that the power amplifier used is stable under this complex coupling Certain Teseq amplifiers contain a capacitive mode which should be used for best results TISEO Advanced Test Solutions for EMC 45 46 4 1 3 NSG 5600 chassis components The NSG 5600 system chassis contains a number of components which are described as follows 4 1 3 1 Backplane The purpose of the backplane is to pass common signals and power between the various modules within the NSG 5600 system The backplane is an 84HP 6U backplane with an L shaped cut out The top half of the backplane contains positions for seven 96 way DIN 41612 type C connectors The bottom half of the backplane contains positions for six 48 way DIN 41612 type E connectors Power from the DC power supplies and from the mains transformer is brought onto the backplane to be distributed to the various modules 4 1 3 2 Modules The modules CT 5610 FG 5620 FG 5621 DS 5630 PA 5640 and TC 5650 are installed in the front of the chassis Each module is installed by sliding it along the guide rails and slotting it into the connectors on the backplane For more details refer to the appropriate module sections in this manual
78. ved and the output of the amplifier tested with these settings Failures to set or set correctly these parameters can result in the amplifier being driven to maximum voltage ES These operating instructions form an integral part of the equipment and must be available to the operating personnel at all times All the safety instructions and advice notes are to be observed TISEO Advanced Test Solutions for EMC 1 1 Classification of dangers The safety instructions in this manual are classified in different levels The table below shows a survey over the relation of symbols ideograms and signal words to the specific risk and the possible consequences Warning symbol Signal word Definition Possibly dangerous situation that may cause damage DANGER to persons or heavy damage to the tester and or the equipment Situation that may cause damage to the tester and or CAUTION A the equipment fo el User tips and other important or useful information and NOTE comments Table 1 1 Classification of dangers 1 2 Warning symbols on the Test System Different warning symbo s are placed on the test system The following table shows the assignment of symbols and signal words to the specific risk Warning symbol Signal word Definition Warning of voltages that might involve the risk of DANGER electric shock CAUTION Warning of a danger spot refer to the documentation Ta
79. y home and screwed in using the 4 collar screws mounted to the front panel of the PA 5640 TISEO Advanced Test Solutions for EMC 42 NSG 5600 PA5640 GO o Picture 3 19 DS 5630 Module installed in the left most slot in the basic chassis 3 8 4 Verification There are two LEDs on the front panel of the DS 5630 module LED colour LED function The overtemperature LED illuminates when the temperature on the heatsink Red exceeds 75 C This will cause the output to go to Zero shutdown and will remain so until temperature of heatsink drops below 70 C Table 3 7 LED functions 3 10 Installation set up transformer coupler module TC 5650 option 3 10 1 Handling amp safety 3 10 1 1 Storage and transport The TC 5650 module is preinstalled in the NSG 5602 system upon delivery If an exchange is required a module can be ordered separately and it is shipped individually in a transparent static shielding bag and box 3 10 1 2 Handling ATTENTION a Observe precautions for handling electrostatic discharge sensitive devices NSG 5600 3 10 1 3 General module protection 43 The TC 5650 Transformer coupler module to switch on conducted sine waves meets the safety guidelines in the IEC 1010 standard 3 10 2 Installation NOTE i The NSG 5602 contains the necessary internal audio transformer to be used with this module An NSG 5602 DS 5630 and PA 5640 are required for use with this module To install the T

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