FX1S Series Programmable Controllers Hardware Manual
Contents
1. 1188 1 3 5 1 ysis Xt 3 5 X 13 LI N Cae X2 X4 L N XO X2 X6 10 12 FX1s 10MT ESS UL FX1s 20MT ESS UL YO I v3 YO I v1 ve va Y Ye 24V 1 01 11 21 43 24V 1 01 11 21 31 4 Y5 Y7 15 5 X1 X3 X5 X7 L S S S S 1 X5 X7 Xt1 X13 X15 X17 L N XO X2 X4 X6 L N S S X2 X4 Xe 10 12 X14 16 FXis 14MT ESS UL FX1s 30MT ESS UL T Y2 ov YO va vz 12 Y44 24V 1 2 YS 24V avo lavi 2 Y5 ve 10 4 Y13 Y15 MITSUBISHI 24 FX1S Series Programmable Controllers Installation notes 3 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS 4 OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Installation notes 3 MITSUBISHI FX1S Series Programmable Controllers Installation Notes 3 3 Installation Notes The installation of FX1s products has been designed2. T TYS XI 8X5 I SS x X5 X7 11 13 L N X2 L N X6 FX1s 10MR ES UL FX1s 20MF ESY UL ov voL Vi y2 Yel 24V COMI Y5 Y7 oe 5108 I 88 88 XI X X7 11 13 15 X17 LIN x0 Ta X6 L N SS Xe X16 FX1s 14MR ES UL FXis 30MR ES UL dea ae v7 Y11 12 14 5 24v covo oown oovel YST Ye 10 Y15 MITSUBISHI 24 FX1S Series Programmable Controllers Terminal Layouts 2 2 2 FX1s MR DS Figure 2 2 Terminal Layouts Relay Outputs DC Power T SS 5113125 lt SS X X5 Xv X11 X13 XO x6 2 FXis 10MR DS ESSE SED Y5 Y7 SS XI X 5 x 1 SS XI X3 5 X7 11 15 X17 x4
3. Eun wey UR 7 8 7 10 DEVICE N 7 11 MITSUBISHI vii FX1S Series Programmable Controllers Introduction 1 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS 4 OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Introduction 1 MITSUBISHI FX1S Series Programmable Controllers Introduction 1 1 Introduction This manual covers the hardware installation instructions for the FX1s Series Programmable Logic Controller Table 1 1 AC Power Relay Output Units MODEL n OUTPUT POWER DIMENSIONS MASS WEIGHT QTY TYPE SUPPLY mm inches kg Ibs FX1S 10MR ES UL 4 0 30 FX1S 14MR ES UL 0 66 90 75 0 40 0 3 5 3 0 0 88 0 99 MODEL pg OUTPUT POWER DIMENSIONS MASS WEIGHT QTY TYPE QTY TYPE SUPPLY mm inches kg Ibs 6 4 FX1S 10MR DS 4 0 22 FX1S 14MR DS 0 48 24 VDC 90 49 0 30 FX1S 20MR DS 10 15 3 3 5 1 9 0 66 0 35 0 77 MITSUBISHI 1 1 FX1S Series Programmable Controllers Introduction 1 Table 1 3 DC Power Transistor Output Units MODEL INPUT OUTPUT POWER SUPPLY DIMENSIONS mm inches MASS WEIGHT kg Ibs FX1S 10MT DSS FX1S 14MT DSS FX1S 20MT DSS 24 VDC 10 15 ransistor Source FX1S 30MT DSS
4. 5 2 5 21 MADE E 5 2 5 2 2 Input Circuit Connection ro cette e deco ye nnn 5 3 5 2 3 DiodesandinputsConnectedinSeries 5 3 5 2 4 Resistors and Inputs Connected in Parallel 1 5 4 e 6 1 6 1 Relay Output Example uuu u onki adaya Lex Ua A a 6 2 6 2 Reliability TeStS ela a a SA 6 3 6 9 Response TIMES o dea duda eta C aa Gu 6 4 6 4 Transistor Output Examples akan a nanna 6 5 6 5 Applying Safe Loads yl nk lela ida 6 6 Sa MITSUBISHI vi FX1S Series Programmable Controllers 7 A 7 1 Tav Preliminary Checks T UU T UTE 7 1 7 2 ERROR LED ON CPU ERROR oksalik ks 7 2 7 3 COMMON ErfO0rSu S uu atama sesime did mia 448248 di Sidas halama adada Diz 7 3 7545 MAINO ANC e e e scala a la ll an aa 7 3 7 5 Operation and Error da ri ll lak ni ila a alg 7 4 1 6 PLG Status Registers 7 5 2 0 VETO D A T 7 6 ll za ne a A ii 7 7 7 9 nade gor t Rr RR
5. SM AND EVER ADVANCING MITSUBISHI ELECTRIC FX1S Series Programmable Controllers Foreword This manual contains text diagrams and explanations which will guide the reader in the correct installation and operation of the FX1s Series Programmable Controllers It should be read and understood before attempting to install or use the unit Further information can be found in the FX Series Programming Manual Il f in doubt at any stage of the installation of an FX1s Series Programmable Controller always consult a professional electrical engineer who is qualified and trained to the local and national standards which apply to the installation site f in doubt about the operation or use of FX1s Series Programmable Controller please consult the nearest Mitsubisi Electric distributor This manual is subject to change without notice NATIONAL ACCREDITATION OF CERTIFICATION BODIES aay ISO 9001 MITSUBISHI FX1S Series Programmable Controllers FXis Series Programmable Controllers Hardware Manual Manual number JY992D83901 Manual revision E Date June 2001 MITSUBISHI FX1S Series Programmable Controllers Guidelines for the Safety of the User and Protection of the FXis This manual provides information for the use of the FX1s The manual has been written to be used by trained and competent personnel The definition of such a person or persons is as follows a A
6. Used with FXin CNV BD Introduction 1 MELSEC MEDOC FXPCS AT EE Available for use with FX1S Version 2 00 or above Note The FX1s can use one unit or communication board per square B C G To use equipment from square B and C install module use as required remove and install next module MITSUBISHI 1 6 FX1S Series Programmable Controllers Introduction 1 1 4 1 Unit Accessories Table 1 8 Configuration Notes FX1s Controller Main Body FX1N Memory Cassette or Display Unit FX1N Expansion Boards FXon Network Adaptors Programming Cables Programming Software HMI Devices F900 GOT and FX DU Series Dedicated Programming Tools Table 1 9 Connection Ports Memory Port Extension Board Port Programming Port MITSUBISHI 1 7 FX1S Series Programmable Controllers Introduction 1 1 4 2 Limits of Expansion The following conditions cannot be accomplished the FX1s Series PLC The use of Special Function Blocks Supply a 5V DC service supply Use FX1N 422 BD FX 2PIF Use the FX1N 5DM and the FX 10DM concurrently Use more than one FX 10DM at the same time For example the configuration FX 10DM FX1N 422 BD FX 10DM is not allowed MITSUBISHI 1 8 FX1S Series Programmable Controllers Introduction 1 1 5 1 5 1 1 5 2 Backup Data Data Backup Data includes the Program Comment File Register D1000 D2499
7. 0 15ms for X000 X017 via use of the FX s digital filter Circuit isolation Photocoupler Operation indication LED is lit MITSUBISHI 5 1 FX1S Series Programmable Controllers Inputs 5 5 2 Wiring Diagrams 5 2 1 Input Wiring Figure 5 1 Input Wiring Diagrams FX1s Source FXi1s Sink 24V DC Service Supply PNP Sensor NPN Sensor 4 Device Contact 5 FXi1s Controller Main Body MITSUBISHI 5 2 FX1S Series Programmable Controllers Inputs 5 5 2 2 gt Input Circuit Connection Figure 5 2 Input Circuit Diagrams Source Sink Source ve S S lt E 1 24 DC rj 5 2 3 Diodes and Inputs Connected in Series Figure 5 3 Diode Connection Diagram R1 24V ooo Voltage drop across the diode is Max 4V Sink ve S S 24V DC No more than 2 LEDs should be connected in series MITSUBISHI FX1S Series Programmable Controllers Inputs 5 5 2 4 Resistors and Inputs Connected in Parallel Parallel resistance Rp FX1s 15k0 If resistance Rp is less than the stated value then add the Rb value using the Equation 1 calculation Alternatively C
8. Transistor Output CE UL registered product MITSUBISHI 1 4 FX1S Series Programmable Controllers Introduction 1 1 2 World Specification Table 1 6 World Japanese Specifications Input World spec models SINK SOURCE Sink Source Japanese models ALWAYS SINK World spec models ALWAYS SOURCE Japanese models ALWAYS SINK 1 3 Serial Numbers SERIAL NO 9 3267 1 3 e g 2 9 1999 0 2000 1 9 Jan Sept i X zOct Y Nov Z 0 Table 1 7 Notes Serial Numbers Production year Production month Production serial number MITSUBISHI 1 5 FX1S Series Programmable Controllers 1 4 Configuration Figure 1 2 Schematic System FXiN 5DM FXin EEPROM 8L FXin 232 BD FXin 422 BD FXin 485 BD FXin CNV BD FXIN SAV BD FXin 2AD BD FXiN AEX BD FXin 2EYT BD iw FXin 1DA BD FXis 10MR ES UL FXis 14MR ES UL FXis 20MR ES UL FXis 30MR ES UL FXis 10MT ESS UL FXis 14MT ESS UL FXis 20MT ESS UL FXis 30MT ESS UL FXoN 232ADP FXon 485ADP FXis 10MR DS FXis 10MT DSS EXis 14MR DS FXis 14MT DSS 2 EXis 20MR DS FXis 20MT DSS FXis 30MR DS FXis 30MT DSS 4 FX10DU E FX40DU ES FX20DU E 4000 1 ES FX25DU E FXSODU TKS E RS 422 RS 232 CONVERTER FX30DU E F940GOT FX232AW C E 10 GXDeveloper EX20P E MELSEC MEDOC PLUS FX PCS WIN E
9. and parameter data This will be stored as long as the EEPROM is not damaged If the PLC has been powered up for five minutes or more the following data will be saved in the EEPROM at powerdown 510 5127 M384 M511 C16 C31 T63 and D128 D255 If the PLC is powered On for less than 5 minutes the above data is not saved Capacitor backup Only the RTC is backed up by the capacitor The capacitor backed memory will retain data for 10 days and the capacitor requires 30 minutes to recharge upon powerup MITSUBISHI 1 9 FX1S Series Programmable Controllers Introduction 1 MITSUBISHI 1 10 FX1S Series Programmable Controllers Terminal layouts 2 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS 4 OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Terminal layouts 2 MITSUBISHI FX1S Series Programmable Controllers Terminal Layouts 2 2 Terminal Layouts The following selection of terminal layouts are taken from the FX1s product range Note All layouts are diagrammatic only and are intended to aid the creation of wiring dia grams 2 1 FX1s MR ES UL Figure 2 1 Terminal Layouts Relay Outputs AC Power
10. Controllers Table of Contents i 1 1 1 Model NGM gn Ma AC ead Ri bah Pr hd DM lana 1 4 12 World SpeclfiCallOfin ozi isa ozal yalama a il randa dila ahali dainese 1 5 1 3 Seral NITIDIS o iere Dae amk ee 1 5 1 4 Configuration i am Ga espe nin ual 1 6 1 4 1 Unit ACCESS ONCS re Sse ot tose E oda ie EMI EM 1 7 12 2 11 55 EXPANSION eset nt 1 8 1 5 Backup Praed cep KY 1 9 Nel e A e iR 1 9 1 5 2 back p sus use de 1 9 2 Terminal v re a aa 2 1 21 EXIS AMR ESUE A 2 1 2 2 M RA c 2 2 2 3 1 05 525562 5 oe T ay 2 3 24A EXIS MTAESSIBIS 2 4 MITSUBISHI v FX1S Series Programmable Controllers 3 Installation NOTES oo u hi Au dl 3 1 rocca hia er C 3 2 me EATS RUNS TOR COMM Maas 3 3 General
11. Specifications kazalar sikmek insani taedas 3 4 3 4 PLC Mounting 3 5 3 5 DIN Rail Mounting e snaran lim GU RR RR RR RR RR RR RR Ga ya 3 6 3 6 Termination of Screw 6 3 6 3 7 Installing Optional Units x eras Pat RR 3 7 3 7 1 Special Function ehe UNS 3 7 3 7 2 FX1N 5DM Display 3 8 4 Power Supply Fox bas Sabe ade e 4 1 4X Wiring Teclibi ges onere nan ale da RA Ed dul ninm era coun een an 4 1 2 2 Wiring QUIT ONS mec cte dul Uto Cea acid uma D iU M E DEM Ede 4 1 IPOWerSSUpply uu Ee a se hel aea 4 1 4 4 Power Supply Characteristics eerte tn enne hne 4 2 4 5 Power Supply Input Wiring insan anan cob ats da aklama ov xd ad ariel xod eer Ede ap 4 3 4 6 Earthing Erol danisma ci td chase Yee nic Era Pr PR con ul 4 5 MITSUBISHI vi FX1S Series Programmable Controllers gehe PEE 5 1 5 1 24V DC Input Specifications ee oett a esu tao ea nr nr 5 1 5 2 Wiring DIAO 0 11 Es vu RS E t rq
12. X6 O 56 xo X12 X14 X16 FX1s 14MR DS FX1s 30MR DS a Y2 TE e YO Y1 pow v1 Y12 Y14 gt Y5 e covolcomilcove Y3 YS Y6 Y10 Y13 15 MITSUBISHI 2 2 FX1S Series Programmable Controllers Terminal Layouts 2 2 3 FX1s MT DSS Figure 2 3 Terminal Layouts Transistor Outputs DC Power T X3 36 1 SS X X X5 X X13 gt o x6 X12 FXis 10MT DSS rd He rs H I VOI V1 V2 V3 4 Y5 Y7 SS 5 x 4 SS XI X8 5 X7 15 X17 Ox X4 X6 56 gt o Xe 12 1 14 X16 FX s 14MT DSS FX s 30MT DSS a H Y2 TE voj va s vz Y Y12 Y14 I VOI V1 V2 Y5 I VO V1 I V2 Y5 Y6 Y10 V4 Y15 MITSUBISHI 2 3 FX1S Series Programmable Controllers Terminal Layouts 2 2 4 FX1S MT ESS UL Figure 2 4 Terminal Layouts Transistor Outputs AC Power
13. consumption 1 24V DC Service Supply 1 Includes the input current 5 or 7mA per point Table 4 2 DC Input Power Requirements FX1S M DS DSS Description 15 10 15 14 15 20 15 30 Power supply 24 V DC 10 15 Max allowable momentary 5 ms if less than 5 ms the PLC will continue operation power failure period If 5 ms or more the PLC will shut down Fuse rating 0 8A In rush current 15A for 0 1 ms Power consumption 1 6W 6 5W 7W MITSUBISHI 4 2 FX1S Series Programmable Controllers Power Supply 4 4 5 Power Supply Input Wiring Figure 4 1 AC Input Example Wiring FXis Series Power supply 100 240V AC 10 15 50 60 Hz Circuit protector or Fuse 8 85 264V AC 50 60 Hz Emergency stop Power supply switch Power ON pilot indicator Power supply for loads 9 9 Converter Grounding resistor 1000 or less class D 24 24V 24 gt Fuse Main unit e 60 6 96 Breaker Sa MITSUBISHI 4 3 FX1S Series Programmable Controllers Figure 4 2 DC InputExample Wiring 15 Series Power Supply 4 DC DC Converter 20 4 26 4V DC MITSUBISHI Power supply 24V DC 1
14. indication LED is lit when coil is energized MITSUBISHI 6 1 FX1S Series Programmable Controllers Outputs 6 6 1 Relay Output Example Figure 6 1 Typical Relay Wiring Diagram Do not use this terminal Interlock Emergency Stop Noise suppressor 0 1 capacitor 100 1200 resistor Incandescent Lamp DC Power Supply AC Power Supply 6 2 MITSUBISHI FX1S Series Programmable Controllers Outputs 6 6 2 Reliability Tests The test results in Table 6 2 were gathered from a 1 sec ON OFF test cycle Please note that the over current induced by in rush greatly reduces the relay contacts service life The rated life for an inductive AC load such as a contactor or solenoid valve is 500 000 operations at 20VA Table 6 2 Relay Life Cycle Data Description 20VA 35VA 80VA 0 2A 100VAC 0 35A 100V AC 0 8A 100V Load capacity 0 1A 200VAC 0 17A 240V AC 0 4A 240V AC Life of contact cycles 3 000 000 1 000 000 200 000 Example load Mitsubishi contactor S K10 S K95 S K100 S K150 S K180 S K400 MITSUBISHI 6 3 FX1S Series Programmable Controllers Outputs 6 6 3 Response Times OFF times increase as the load current decreases For improved response times use a dummy resistor see Figure 6 2 If a response time of 0 5 ms or better is required when using light loads use a dummy resistor and ensure the signal line has a curr
15. m s Acceleration Sweep Count for X Y Z 10 times 80 min in each direction Conforms to IEC 68 2 6 10 57 Hz 0 035 mm Half Amplitude Vibration Resistance 2 DIN Rail Mounting 57 150 Hz 4 9 m s Acceleration Sweep Count for X Y Z 10 times 80 min in each direction Shock Resistance Conforms to IEC 68 2 27 147m s Acceleration Action Time 11 ms 3 times in each direction X Y and Z Noise Immunity 1000 Vp p 1microsecond 30 100 Hz tested by noise simulator AC Power Supply Unit 1500 VAC gt 1 min tested between all points terminals and ground DC Power Supply Unit 500 VAC gt 1 min tested between all points terminals and ground Insulation Resistance 5 MQ gt at 500 V DC tested between power terminals and ground Ground Class D 100 Q or less Dielectric Withstand Voltage MITSUBISHI 3 4 FX1S Series Programmable Controllers Installation Notes 3 3 4 PLC Mounting Arrangements To prevent a rise in temperature mount the units to walls Never mount them to the floor or ceiling of an enclosure Caution IN Units should not be installed in areas subject to the following conditions excessive or conductive dust corrosive or flammable gas moisture or rain excessive heat regular impact shocks or excessive vibration Take special care not to allow debris to fall inside the unit during installation e g cut wires shavings etc Once installation is complete remove
16. to be safe and easy When the products associated with this manual are used as a system or individually they must be installed ina suitable enclosure The enclosure should be selected and installed in accordance to the local and national standards MITSUBISHI 3 1 FX1S Series Programmable Controllers Installation Notes 3 3 1 Product Outline Figure 3 1 Features of the FX s PLC 1 2 e Z o 4 Le eoa zi ERE Renin MITSUBISHI 1 MELSEC ub 0 BG Oat mE CNG 02 4 CI LJ Table 3 1 Feature Table Input Terminals 24V DC and Power Supply Terminals Top G ver Output Terminals and Power Supply Source Optional Equipment port Memory Cassette FX1N Terminals 232 422 485 8AV and CNV BDs FX1N 5DM Input LED Status Indicators Programming Port Analog Trim Pots 08030 read from VR1 the top trim 08031 read from VR2 the bottom trim pot 6 PLC Status Indicators POWER RUN ERROR 12 Run Stop Switch AA MITSUBISHI 3 2 FX1S Series Programmable Controll
17. 0 15 protector or Fuse Emergency stop Power supply switch Power ON pilot indicator Power supply for loads e Grounding resistor 1000 or less class D O Main unit Breaker 4 4 FX1S Series Programmable Controllers Power Supply 4 4 6 Earthing Grounding Use a cable at least 0 2mm AWG24 to ground equipment Ground resistance must be less than 100Q class D Note that the ground cable must not be connected to the same ground as the power circuits Grounding is recommended but if a proper ground cannot be provided the PLC will still operate correctly without being grounded MITSUBISHI 4 5 FX1S Series Programmable Controllers Power Supply 4 MITSUBISHI 4 6 FX1S Series Programmable Controllers Inputs 5 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS 4 6 OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Inputs 5 MITSUBISHI FX1S Series Programmable Controllers Inputs 5 5 Inputs 5 1 24V DC Input Specifications Table 5 1 FXis Input Specifications FX1s Main Unit X10 X17 Input voltage 24V DC 1096 Input current 24V DC 5mA Input switching current OFF gt ON gt 3 5mA ON gt OFF lt 1 5mA Response time 10ms default Variable response time
18. 7 2 ERROR LED ON CPU ERROR Table 7 2 Error LED Checks Remedy Has the memory cassette been Reset PLC LED OFF installed or removed while the unit Turn power was still powered On OFF then ON and trigger RUN input Possible results LED is lit Remedy 927 LED is lit Power OFF Disconnect Check for programming error Ensure the earth earth ground Possible ground cable is correctly rewired results terminal PLC MC P ON ower 2 Remedy Possible program scan time error Check D8012 for program scan time units 0 2 ms must be less than 0 2 sec i e data value 2000 Possible results D8012 gt D8000 MITSUBISHI 7 2 FX1S Series Programmable Controllers Diagnostics 7 7 3 Common Errors Corroded contact points at some point in I O line An I O device has been used outside its specified operating range An input signal occurs in a shorter time period than that taken by one program scan 7 4 Maintenance Check interior temperature of the panel Check panel air filters if fitted Check for loosening of terminals or mounting facilities due to vibration MITSUBISHI 7 3 FX1S Series Programmable Controllers Diagnostics 7 7 5 Operation and Error Flags Table 7 3 Operation and Error Flags li 2061 PLC hardware error ref 8004 ON when M8060 7 are ON ref D8061 M8063 Forced RU
19. N mode ref D8063 Parallel link error 8064 Forced RUN signal ref D8064 Parameter error MITSUBISHI 7 4 FX1S Series Programmable Controllers Diagnostics 7 7 6 PLC Status Registers Table 7 4 PLC Status Registers 08000 ws 22100 FXis Version 1 00 22 FXis 100 Version 1 00 2 protect switch OFF protect switch 10H MPU memory Error fl mbe D8004 ror flag number 8060 4 8060 8060 8068 MITSUBISHI 7 5 FX1S Series Programmable Controllers Diagnostics 7 7 7 Error Registers Table 7 5 Error Registers So wees e E Program circuit error code EAM Program execution error code Latched step number of execution error Step number of errors associated with error flags M8065 NB8067 MITSUBISHI 7 6 FX1S Series Programmable Controllers Diagnostics 7 7 8 Error Codes Table 7 6 Error Codes Check cable connections D8063 both po er and communications connections OXO Noemr 7000 630 630 701 Parityovenunframing 6102 6108 VO bus error 46069 ON 6303 Data suricheck eror D8062 Check the programmer PLC Data format error connections 10000 Watchdog timer error Parity overrun framing error 6208 Data 6204 Data format ever 6205 Comranderor MITSUBISHI 7 7 FX1S Series Programmable Controllers D
20. POWER SUPPLY DIMENSIONS mm inches 0 22 0 48 MASS WEIGHT kg Ibs ransistor Source 0 3 0 66 MITSUBISHI 1 2 FX1S Series Programmable Controllers Introduction 1 Figure 1 1 FX1S Outline Drawing 75 ES UL 49 DS DSS EE 9 1 2 2 x 2 DIN Rail MITSUBISHI vm 35mm 7 9 VETE By ys 2 4 5 The distance between the vertical centerlines is 8mm 0 31 less than the width of the unit Please see previous page for each model s width measurement MITSUBISHI FX1S Series Programmable Controllers Introduction 1 1 1 Model Name FX1S 14MR ES UL LE Table 1 5 Model Table PLC type FX1S Features B Total number of I O channels AC Power Supply Japanese specification Unit type DC Power Supply Japanese specification M D R MPU main unit DC Power Supply World specification Relay Out put CE amp UL Registered Output type Rel DC Power Supply World specification DC source elay transistor output CE amp UL Registered AC Power Supply World specification relay output AC Power Supply World Specification DC Source
21. allation of these product or associated products concern is felt please contact a professional electrician who is trained to the local and national standards applicable to the installation site 4 2 Wiring Cautions e Do not run input signals in the same multicore cable as output signals or allow them to share the same wire Do not lay I O signal cables next to power cables or allow them to share the same trunking duct Low voltage cables should be reliably separated or insulated with regard to high voltage cabling Where 1 signal lines are used over an extended distance consideration for voltage drop and noise interference should be made 4 3 Power Supply When wiring AC supplies the Live cable should be connected to the L terminal and the Neutral cable should be connected to the terminal Do NOT connect the Live wire to the N terminal the user might receive a dangerous shock on powerup MITSUBISHI 44 FX1S Series Programmable Controllers Power Supply 4 4 4 Power Supply Characteristics Table 4 1 AC Input Power Requirements FX1S M ES UL ESS UL Power supply 100 240V AC 10 15 50 60 Hz Max allowable momentary 10ms if less than 10ms the PLC will continue operation power failure period If 10ms or more the PLC will shut down Fuse size rating 250V 1 0 5 20 0 2x0 79 inches h 100V AC 15A for 5ms Curren 200V AC Max 25A for 5ms Power
22. ded to ensure the user s personal safety and protect the integrity of equipment Whenever any of the following symbols are encountered its associated note must be read and understood Each of the symbols used will now be listed with a brief description of its meaning Hardware Warnings 1 Indicates that the identified danger WILL cause physical and property damage 2 Indicates that the identified danger could POSSIBLY cause physical and property damage 3 Indicates a point of further interest or further explanation Software Warnings 4 Indicates special care must be taken when using this element of software 5 Indicates a special point which the user of the associate software element should be aware 6 Indicates a point of interest or further explanation MITSUBISHI i FX1S Series Programmable Controllers Under no circumstances will Mitsubishi Electric be liable for any consequential damage that may arise as a result of the installation or use of this equipment e All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples Owing to the very great variety in possible application of this equipment you must satisfy yourself as to its suitability for your specific application MITSUBISHI iv FX1S Series Programmable
23. ent greater than 60mA 24V DC Figure 6 2 Dummy load 1 5 to 24V T Dummy load Load 000 and 001 are high speed response outputs with the following characteristics 10 100 mA at 5 24V DC 100 kHz maximum output signal If the high speed response is required a current of 10 100mA must be used MITSUBISHI 64 FX1S Series Programmable Controllers Outputs 6 6 4 Transistor Output Examples Figure 6 3 Transistor Output Wiring Diagram Do not use this terminal o VO YO V1 Y1 V2 Y2 YA Y5 e Emergency Stop Fuse MC1 2 T t t External Mechanical o Interlock 1 Output Terminal YO 7 Output Terminal Y1 Power Supply E 6 0 o COMO YO 1 Y1 2 Y2 YA Y5 e Ld 4 4 MC1 MC2 o T I e MITSUBISHI 6 5 FX1S Series Programmable Controllers Outputs 6 6 5 Applying Safe Loads Ensure all loads are applied to the same side of each PLC output see previous figures Loads which should NEVER
24. ers Installation Notes 3 3 2 FX1s RUN STOP Control RUN or STOP of the FX1s can be controlled by RUN STOP switch mounted next to the programming port standard input XO to X17 defined by the system parameters Remotely from a personal computer or other programming peripheral Note The FX1s RUN STOP switch works in parallel with the RUN input terminal Please IN refer to Table 3 2 During remote operation the FX1s RUN STOP status is determined by the most recently operated control E g If the RUN STOP switch is in RUN and a remote STOP is made from a personal computer the PLC can only be restarted with the RUN STOP switch by first moving the switch to STOP and then back to RUN Figure 3 2 RUN STOP Input Wiring Diagram Table 3 2 Run Status Table S S OV 24V O RUN STOP SWITCH RUN INPUT FXis MPU TERMINAL STATUS Y v RUN RUN v x x x x STOP d RUN MITSUBISHI 3 3 FX1S Series Programmable Controllers Installation Notes 3 3 3 General Specifications Table 3 3 General Specifications 0 to 55 C 32 to 131 Storage Temperature 20 to 70 C 4 to 158 F Operating Humidity 35 to 85 Relative Humidity No condensation Storage Humidity 35 to 90 Relative Humidity No condensation Vibration Conforms to IEC 68 2 6 10 57 Hz 0 075 mm Half Amplitude Direct Mounting 57 150 Hz 9 8
25. es Programmable Controllers MITSUBISHI HARDWARE MANUAL FX1S SERIES PROGRAMMABLE CONTROLLERS a MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 8310 TELEX J24532 CABLE MELCO TOKYO HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN JY992D83901E Effective June 2001 106 Specifications are subject to change without notice
26. iagnostics 7 7 9 Instruction List Table 7 7 Numerically Sorted EEE 000 PROGRAMIFLOW C CAL SRET hiner E o FEND WDr FOR NEXT 010 TRANSFERS zc Jeep BN 020 mc Loacs SUB DV DEC WANE WOR Oo sir 1040 DATA OPERATION 1 2 E J 050 HcHsPEED REF HSCS HSCH 56 PLSY Pu HANDY INSTR T foro rxvovevces pw sa 060 FX SER DEVICES FS HEX VERD VESO PD b dd a 2 2 e e 25 2222 TA TAN AVA 160 REAL TIVE CLOCK ToMP TzoP acne me mel D gt qu qux INLINECOMPARE gt AND AND AND jor fom joe 98 oe oe MITSUBISHI 7 8 Diagnostics 7 FX1S Series Programmable Controllers Table 7 8 Alphabetically sorted 0111 eee lt 181 o 7 9 MITSUBISHI FX1S Series Programmable Controllers Diagnostics 7 164 11 164 1 0214 0 7 Q N 8 168 161 Q MEER CLE IN MITSUBISHI 7 10 FX1S Series Programmable Controllers Diagnostics 7 7 10 Dev
27. ice List Table 7 9 Device List Device Type Description Program capacity 2K steps by FX s internal EEPROM or 2K steps by FXin EEPROM 8L Input X relay Output Y relay X17 16 pts YO Y15 14 pts X Y lt 30 pts Max Auxiliary relay 512 pts 256 pts General Auxiliary Relays Latched Relays Special function MO M383 384 pts 384 511 128 pts 8000 8255 256 pts State relay 128 pts Initial State Relay Latched State Relay S0 S9 10 pts same as latched state relay 510 5127 118 pts TO T62 63 pts 1 ms If M8028 is On T32 T62 are 10ms timers 31 pts T63 1 pt MITSUBISHI FX1S Series Programmable Controllers Diagnostics 7 Device Type Description Counter 32 normal and 21 High Speed counters Data register 1500 pts 256 pts Pointers General Counter Latched Counter 0 15 16 pts C16 C31 16 pts High Speed Counter General Use Register C235 C255 00 0127 128 pts Latched Register D128 D255 128 pts File Register Diagnostic Register D1000 D2499 1500 pts D8000 D8255 256 pts Index Pointer Interupt Pointer 0 7 20 27 16 pts PO P63 64 pts 000 1500 6 pts Nest Level NO N7 8 pts Numbers 16 bit 32 768 to 32 767 32 bit 2 147 483 648 to 2 147 483 647 0 to FFFFH 0 to FFFFFFFFH MITSUBISHI FX1s Seri
28. ny engineer who is responsible for the planning design and construction of automatic equipment using the product associated with this manual should be of a competent nature trained and qualified to the local and national standards required to fulfill that role These engineers should be fully aware of all aspects of safety with regards to automated equipment b Any commissioning or service engineer must be of a competent nature trained and qualified to the local and national standards required to fulfill that job These engineers should also be trained in the use and maintenance of the completed product This includes being completely familiar with all associated documentation for said product All maintenance should be carried out in accordance with established safety practices Oo All operators of the completed equipment should be trained to use that product in a safe and coordinated manner in compliance to established safety practices The operators should also be familiar with documentation which is connected with the actual operation of the completed equipment Note The term completed equipment refers to a third party constructed device which contains or uses the product associated with this manual MITSUBISHI i FX1S Series Programmable Controllers Notes on the Symbols Used in this Manual At various times through out this manual certain symbols will be used to highlight points of information which are inten
29. pment board B Optional equipment connector port C M3 screw to secure board D Top cover for board screw to secure top cover Note Do not remove this screw Remove base unit top cover Plug board A into connector Fix board to base unit using screws C Attach top cover for board D removing section D to expose connector etc if applicable Secure top cover with M3 screw E MITSUBISHI 3 7 FX1S Series Programmable Controllers Installation Notes 3 3 7 2 FXin 5DM Display Module Always make sure the power is turned off before installing the 5DM A Top cover for DM B Optional equipment connector C M3 screw to secure top cover Remove the base unit top cover Attach the top cover for DM A and secure with screw C if 5DM is to be permanently mounted Plug in the 5DM at connector For further information please refer to the FX1N 5DM user s manual MITSUBISHI 3 8 FX1S Series Programmable Controllers Power supply 4 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Power supply 4 MITSUBISHI FX1S Series Programmable Controllers Power Supply 4 4 Power Supply 4 1 Wiring Techniques The wiring of FX1S products has been designed to be safe and easy If during the inst
30. simultaneously operate e g direction control of a motor 1 because of a safety situation should not rely on the PLC s sequencing alone Mechanical interlocks MUST be fitted to all safety critical circuits see previous figures MITSUBISHI 6 6 FX1S Series Programmable Controllers Diagnostics 7 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS 4 OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Diagnostics 7 MITSUBISHI FX1S Series Programmable Controllers Diagnostics 7 7 Diagnostics 7 1 Preliminary Checks Table 7 1 Preliminary Checks Check power supply ground and I O cables are wired correctly Turn the power supply on Check the power LED is lit Down load a small test program into the PLC Verify the program to ensure it has been written to the PLC correctly Using the programming device forcibly turn ON OFF each output Check the output LEDs for operation Put the PLC into RUN Check the RUN LED is lit Check the previously down loaded program works correctly Once all checks are complete take the PLC out of run and turn OFF the power supply During this testing stage take extreme care not to touch any live or hazardous parts MITSUBISHI 7 1 FX1S Series Programmable Controllers Diagnostics 7
31. the protective paper band to prevent overheating Figure 3 3 PLC Mounting Diagram FX1s A E gt 50mm 1 97 inches MITSUBISHI 3 5 FX1S Series Programmable Controllers Installation Notes 3 3 5 DIN Rail Mounting Units can be snap mounted to 35mm DIN rail DIN EN 50022 To release pull the spring loaded clips away from the rail and slide the unit off and up 3 6 Termination of Screw Terminals Cables terminating at a screw terminal of an FX1s product should be fitted with insulated crimp terminals see example shown Terminals screws should be tightened to between 0 5 to 0 8 N m Screw terminals must be secured to prevent a loose connection from causing a malfunction Figure 3 4 Terminal Crimp Max 6 2mm 003 0 24 To M3 0 12in G screw terminals Max 6 2mm st U0 8 0 24 in MITSUBISHI 3 6 FX1S Series Programmable Controllers Installation Notes 3 3 7 Installing Optional Units 3 7 1 Special Function Boards The following is a generic explanation of how to install a special function board to the FX1s PLC For greater detail and specifications of each optional unit please see the relevant products manual Always make sure the power is turned off before installing a special function board Only one board can be used at one time do not try to stack multiple boards A Special function or optional equi
32. urrent leakage FX1s 1 5mA If the current leakage is greater than the stated value then add the Rb value using the equation 2 calculation Figure 5 4 Parallel LED Diagram e 24M lt Eon 1 Abs lt 15 Ro 6 mir Pb OV 5 4 MITSUBISHI FX1S Series Programmable Controllers Outputs 6 INTRODUCTION 2 TERMINAL LAYOUTS INSTALLATION NOTES POWER SUPPLY INPUTS 4 OUTPUTS DIAGNOSTICS MITSUBISHI FX1S Series Programmable Controllers Outputs 6 MITSUBISHI FX1S Series Programmable Controllers Outputs 6 6 Outputs Table 6 1 Output Specifications Description Relay Output Transistor Output Switched voltages resistive load lt 240V AC lt 30V DC 5 30V DC Rated current N points resistive load Max Inductive load Max Lamp load tung sten load 2A 1 point 8A COM 80VA 120 240 VAC See table 6 2 for more details 100W 1 17A 85V AC 0 4A 250V AC 0 5A 1 point 0 8A COM 12W 24V DC 0 9W 24V DC Minimum load When supply voltage lt 5V DC allow at least 2mA flow time approx Circuit isolation 10ms lt 0 2ms lt 5us Y0 Y1 only 0 2ms I gt 0 2 A lt 5us 0 1 only PhotoCoupler Open circuit current leakage 0 1mA 30V DC Operation
Download Pdf Manuals
Related Search