GTS 10 J Professional - Tooled
Contents
1. a gt 44 English gt When mounting the saw blade pay atten tion that the cutting direction of the teeth arrow direction on the saw blade corre sponds with the direction of the arrow on the blade guard Mount the clamping flange 44 and the clamp ing nut 42 Turn the clamping nut 42 with the ring span ner 22 23 mm and at the same time pull the spindle lock lever 43 until it engages Tighten the clamping nut in clockwise direc tion Tightening torque approx 15 23 Nm Reinsert the insert plate 24 Tilt protection guard 6 down again Operation gt Before any work on the machine itself pull the mains plug Transport and Working Position of the Saw Blade Transport Position Turn the handwheel 18 in anticlockwise di rection until the teeth of the saw blade 26 are positioned below the saw table 9 Slide the table extension 14 completely in ward Press tensioning lever 15 downward The saw table extension is now locked For additional information on transport see page 49 Working Position Turn the crank 19 clockwise until the teeth of the saw blade 26 are positioned above the workpiece Note Take care that the blade guard is properly positioned When sawing it must always face against the workpiece 1 609 929 X56 22 1 11 2 OBJ BUCH 1325 001 book Page 44 Saturday January 22 2011 12 542. a 2 OBJ BUCH 1325 001 book Page 48 Saturday January 22 2011 12 54 PM 48 English Adjusting Loosen Allen screws 59 at the front below the saw table and Allen screws 60 at the rear below the saw table with the supplied Allen key 21 lel to guide groove 5 Retighten all screws 59 and 60 again Adjusting the Saw Table s Clearance Indicator see figure V Position the parallel guide on the right side of the saw blade Move the parallel guide until the mark in the lens 27 indicates 26 cm on the bottom scale To lock the parallel guide press clamping handle 35 down again Loosen tensioning lever 15 and pull the table extension out to the stop Checking On the upper scale 1 clearance indicator 51 must indicate the identical value as the mark in lens 27 on the bottom scale 1 Adjusting Loosen screw 61 with a Phillips screwdriver and align clearance indicator 51 alongside the 26 cm mark of the upper scale 1 1 609 929 X56 22 1 11 R Carefully move the saw blade until it is paral Adjusting the Lens of the Parallel Guide see figure W Bring the power tool into the working posi tion Tilt the protection guard 6 toward the rear to the stop Move parallel guide 10 from the right until it touches the saw blade Checking The mark of lens 27 must be in a line with the 0 mark of scale 1 Adjusting Loosen screw 62 using a Phillips sc
3. a ig OB BUCH 1325 001 book Page 11 Saturday January 22 2011 12 54 PM Bosch Power Tools 1 609 929 X56 22 1 11 1325 001 book Page 12 Saturday January 22 2011 12 54 PM OBJ BUCH d Bh O O L o O A O UT O m 7 72 lt G RA f K 2 f A E A CN CN LO LO gt lt O N Oo N O a A a o 6 OBJ BUCH 1325 001 book Page 13 Saturday January 22 2011 12 54 PM Bosch Power Tools T 13 1 609 929 X56 22 1 11 A ia o 6 OBJ BUCH 1325 001 book Page 14 Saturday January 22 2011 12 54 PM 14 1 609 929 X56 22 1 11 P Bosch Power Tools A ee i OBJ_BUCH 1325 001 book Page 34 Saturday January 22 2011 12 54 PM e BP 34 English Safety Notes General Power Tool Safety Warnings A WARNING When using electric tools basic safety precautions should al ways be followed to reduce the risk of fire elec tric shock and personal injury including the fol lowing Read all these instructions before attempting to operate this product and save these instruc tions The term power tool in the warnings refers to your mains operated corded power tool or battery operated cord
4. WP om a OBJ_BUCH 1325 001 book Page 1 Saturday January 22 2011 12 54 PM f4 a Robert Bosch GmbH Power Tools Division 70745 Leinfelden Echterdingen Germany www bosch pt com 1 609 929 X56 2011 01 PS 547 UNI 1 609 929 X56 GTS 10 J Professional de en fr es pt it nl da SV no fi Originalbetriebsanleitung Original instructions Notice originale Manual original Manual original Istruzioni originali Oorspronkelijke gebruiksaanwijzing Original brugsanvisning Bruksanvisning i original Original driftsinstruks Alkuper iset ohjeet el tr pl cs sk hu ru uk ro bg Tlowtotuno o nytwv KENONG Orijinal i letme talimat Instrukcja oryginalna P vodn n vod k pou v n Pd vodny n vod na pou itie Eredeti haszn lati utas t s OpuruHaAbHOoe PYKOBOACT BO TIO SKCTAyaTaliUMU OpuriHaAbHa IHCTpyKUiA 3 eKCTIAYaTaulil Instructiuni originale OpnrnHanHa MHCTPYKUMA BOSCH sr sl hr et Iv It ar fa Originalno uputstvo za rad Izvirna navodila Originalne upute za rad Alguparane kasutusjuhend Instrukcijas originalvaloda Originali instrukcija EEE a shal IS 554 Glial A Y K o 6 OBJ BUCH 1325 001 book Page3 Saturday January 22 2011 12 54 PM Bosch Power Tools T GTS 10 J Professional 1 609 929 X56 22 1 11 A ia 6 OBJ BUCH 1325 001 book Page4 Saturd
5. kg Protection class Maximum workpiece dimensions see page 46 I I The values given are valid for a nominal voltage U of 230 V For different voltages and models for specific countries these values can vary Please observe the article number on the type plate of your machine The trade names of the individual machines may vary Dimension of suitable saw blades Saw blade diameter mm 254 Blade body thickness mm 1 7 1 9 Tooth thickness setting min mm 2 6 Mounting hole diameter mm 30 Noise Information Measured sound values determined according to EN 61029 Typically the A weighted noise levels of the product are Sound pressure level 103 dB A Sound power level 116 dB A Uncertainty K 3 dB Wear hearing protection 1 609 929 X56 22 1 11 Declaration of Conformity C We declare under our sole responsibility that the product described under Technical Data is in conformity with the following standards or standardization documents EN 61029 accord ing to the provisions of the directives 2004 108 EC 2006 42 EC EC Type Certification No MSR 1034 by notified testing agency No 0366 Technical file at Robert Bosch GmbH Dept PT ESC D 70745 Leinfelden Echterdingen Dr Egbert Schneider Senior Vice President Engineering ga KA 4 V Malin Robert Bosch GmbH Power Tools Division D 70745 Leinfelden Echterdingen
6. away from the cutting area while the machine is running Danger of injury when coming in contact with the saw blade gt Wear a dust respirator gt Wear ear protectors Exposure to noise can cause hearing loss gt Wear safety goggles Do not dispose of power tools into household waste Only for EC countries According to the European Guideline 2002 96 EC for Waste Electrical and Elec tronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmen tally correct manner Observe the dimensions of the saw blade The hole diameter must match the tool spindle without play Do not use reducers or adapters When changing the saw blade pay attention that the kerf width is not less than 2 3 mm and the blade thickness not greater than 2 3 mm Otherwise there is danger that the riving knife A 2 3 mm becomes wedged in the workpiece The maximal possible workpiece height is 79 mm Bosch Power Tools 1 609 929 X56 22 1 11 e EIL gt gt Dp 6 OBJ BUCH 1325 001 book Page 38 Saturday January 22 2011 12 54 PM 38 English Symbol Meaning Left side blade Indicates the rotation direction of the handwheel for lowering transport position and rais ing working position the saw Right side Indicates the position of the locking lever fo
7. bevel angles 18 Handwheel 19 Crank for lowering and raising the saw blade Bosch Power Tools oe gt gt A C7 a 2 OBJ BUCH 1325 001 book Page 39 Saturday January 22 2011 12 54 PM 20 21 22 23 24 25 26 27 28 29 30 Safety flap of On Off switch Allen key 5 mm Ring spanner 23 mm Push stick Insert plate Riving knife Saw blade Lens Profile rail Cable holder Retaining bracket for storage of the auxiliary parallel guide 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Sawdust ejector Extraction adapter Fixture for storage of the blade guard Insert plate notches Clamping handle of the parallel guide V guide groove of parallel guide Auxiliary parallel guide Auxiliary parallel guide fastening kit Guide rail of the angle stop Profile rail fastening kit Fastening screw for sawdust ejector Clamping nut Spindle lock lever Clamping flange Tool spindle Mounting flange Indicator for bevel angle Scale for bevel angle Locking knob for various mitre angles Bosch Power Tools R 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 6 English 39 Angle indicator on the angle guide Saw table clearance indicator ON button Knurled nut for profile rail Phillips screw for adjustment of stop 55 Stop for 0 mitre angle Screw for bevel angle
8. damage and from being operated by untrained persons gt Never leave the machine before it has come to a complete stop Cutting tools that are still running can cause injuries gt Never use the machine with a damaged ca ble Do not touch the damaged cable and T pull the mains plug when the cable is dam aged while working Damaged cables in crease the risk of an electric shock Products sold in GB only Your product is fitted with an BS 1363 A approved electric plug with internal fuse ASTA approved to BS 1362 If the plug is not suitable for your socket outlets it should be cut off and an appropriate plug fit ted in its place by an authorised customer serv ice agent The replacement plug should have the same fuse rating as the original plug The severed plug must be disposed of to avoida possible shock hazard and should never be in serted into a mains socket elsewhere Products sold in AUS and NZ only Use a resid ual current device RCD with a rated residual current of 30 mA or less Bosch Power Tools S am Cne 6 OBJ BUCH 1325 001 book Page 37 Saturday January 22 2011 12 54 PM A d English 37 Symbols The following symbols can be important for the operation of your power tool Please memorise the symbols and their meanings The correct interpretation of the symbols helps you operate the power tool better and more secure Symbol Meaning gt Keep hands
9. the auxiliary parallel guide 37 Maximum Workpiece Dimensions Bevel angle Max workpiece height mm 0 79 45 56 Sawing Sawing Straight Cuts Adjust the parallel guide 10 to the requested cutting width see Adjusting the Parallel Guide page 45 Position the workpiece on the saw table in front of the blade guard 6 Raise or lower the saw blade with the crank 19 so that the upper saw teeth project above the workpiece surface Adjust the blade guard according to the workpiece height When sawing the blade guard must always face lightly against the workpiece Switch on the machine Saw through the workpiece applying uniform feed Switch off the machine and wait until the saw blade has come to a complete stop Sawing Bevel Angles Adjust the desired bevel angle see Adjust ing Bevel Angles page 44 Follow the worksteps in section Sawing Straight Cuts accordingly Bosch Power Tools am 7 a D Sawing Mitre Angles see figure S Adjust the requested mitre angle see Ad justing Mitre Angles page 44 Place the workpiece against profile rail 28 The profile may not be on the cutting line If so loosen knurled nut 53 and move the pro file Raise or lower the saw blade with the crank 19 so that the upper saw teeth project above the workpiece surf
10. In all correspondence and spare parts order please always include the 10 digit article number given on the type plate of the machine Cleaning For safe and proper working always keep the power tool and its ventilation slots clean Remove dust and chips after each working procedure by blowing out with compressed air or with a brush Power Tool Lubrication Lubricants k MR 10 SAE 20 engine oil dicated locations see figure Z An authorized Bosch after sales service agent will carry out this work quickly and reliably Observe all applicable environmental regula tions when disposing of old grease and sol vents 1 609 929 X56 22 1 11 D If required lubricate the power tool at the in lt OB BUCH 1325 001 book Page 50 Saturday January 22 2011 12 54 PM Accessories 2610 015 511 2 610 015 509 Dust bag WAG a Del so aces ot eee oa exten 2 610 015 513 ANIE STOD carere TAR Ka BN 2 610 015 507 Push stick Su oe eo etn tes 2 610 015 022 Saw stand GTA 60 W 0 601 B12 000 Saw stand GTA 600 0 601 B22 001 Saw blades for wood and plate materials panels and strips mouldings Saw blade 254 x 30 mm AO teeth eanan ess oe ee Rs 2 608 640 443 Saw blade 254 x 30 mm 60 LEC E reac eee 2 608 640 444 Saw blades for plastic and non ferrous metals Saw blade 254 x 30 mm 80 teeth 2 608 640 450 After sales Service and Customer Assistance Our after sales service responds to your ques tion
11. KZN BSC Service Centre Unit E Almar Centre 143 Crompton Street Pinetown Tel 27 031 7 01 21 20 Fax 27 031 7 O1 24 46 E Mail bsc dur za bosch com Western Cape BSC Service Centre Democracy Way Prosperity Park Milnerton Tel 27 021 5 51 25 77 Fax 27 021 5 51 32 23 E Mail bsc zsd co za Bosch Power Tools 2 54 PM English 51 Bosch Headquarters Midrand Gauteng Tel 27 011 6 51 96 00 Fax 27 011 6 51 98 80 E Mail robsa hq pts za bosch com Disposal The machine accessories and packaging should be sorted for environmental friendly recycling Do not dispose of power tools into household waste Only for EC countries According the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmental ly correct manner Subject to change without notice 1 609 929 X56 22 1 11 gt am 7
12. Leinfelden 24 01 2011 Dr Eckerhard Str tgen Head of Product Certification Bosch Power Tools 4 gt gt e Assembly gt Avoid unintentional starting of the ma chine During assembly and for all work on the machine the power plug must not be connected to the mains supply Delivery Scope Before starting the operation of the machine for the first time check if all parts listed below have been supplied Please also observe the represen tation of the delivery scope at the tions Table saw with mounted saw blade 26 and riving knife 25 Angle stop 3 Profile rail 28 Fastening kit profile rail 40 guide plate knurled nut screw washer Parallel guide 10 Auxiliary parallel guide 37 Auxiliary parallel guide fastening kit 38 3 fastening screws 3 washers 3 wing nuts Blade guard 6 Allen key 21 Allen key 64 Ring spanner 22 Push stick 23 Insert plate 24 Extraction adapter 32 depending on country version Note Check the power tool for possible dam age Before further use of the machine check that all protective devices are fully functional Any light ly damaged parts must be carefully checked to ensure flawless operation of the tool All parts must be properly mounted and all conditions fulfilled that ensure faultless operation Damaged protective devices and parts must be immediately replaced by an authori
13. PM Adjusting the Cutting Angle To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use see Checking and Adjusting the Basic Adjustment page 47 Adjusting Bevel Angles Saw Blade see figure K The bevel angle can be set in the range from 2 to 47 Turn locking lever 17 in anticlockwise direc tion Note By completely loosening the locking knob the saw blade tilts approx to the 30 position by means of gravity force Push or pull handwheel 18 alongside the con necting link until the angle indicator 47 indi cates the desired bevel angle Hold the handwheel in this position and tighten locking lever 17 again For quick and precise setting of the standard 0 and 45 angles factory set stops have been provided for Adjusting Mitre Angles Angle Stop see figure L The mitre angle can be set in the range from 60 left side to 60 right side Loosen the locking knob 49 in case it is tight ened Turn the angle stop until the angle indicator 50 indicates the requested mitre angle Tighten the locking knob 49 again Increasing the Size of the Saw Table see figure M Long workpieces must be underlaid or support ed at their free end Completely pull tensioning lever 15 of the saw table extension upward Pull out the saw table extension 14 to the de sired length Press tensi
14. ace Adjust the blade guard according to the workpiece height When sawing the blade guard must always face lightly against the workpiece Switch on the machine With one hand press the workpiece against the profile rail and with the other hand slow ly move the angle stop via locking knob 49 to ward the front in guide groove 5 Switch off the machine and wait until the saw blade has come to a complete stop Checking and Adjusting the Basic Adjustment To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use A certain level of experience and appropriate specialty tools are required for this A Bosch after sales service station will handle this maintenance task quickly and reliably Setting the Stops for Standard 0 45 Bevel Angles Bring the power tool into the working posi tion Adjust to a 0 bevel angle Tilt the protection guard 6 toward the rear to the stop Checking see figure T1 Setan angle gauge to 90 and place it on the saw table 9 The leg of the angle gauge must be flush with the saw blade 26 over the complete length Bosch Power Tools am 7 E OBJ_BUCH 1325 001 book Page 47 Saturday January 22 2011 12 54 PM English 47 Adjusting see figure T2 Loosen screw 54 The 0 stop 55 can now be moved Loosen locking lever 17 Move handwheel 18 toward the 0 stop unti
15. ary parallel guide fastening kit 38 3 fastening screws 3 wash ers 3 wing nuts Insert the fastening screws through the lat eral holes in the parallel guide 10 The heads of the screws serve as a guide for the auxiliary parallel guide Move the auxiliary parallel guide 37 over the heads of the fastening screws Mount the washers to the fastening screws and tighten them with the wing nuts Mounting the Angle Stop see figures E1 E2 Insert the guide rail 39 of the angle stop 3 in to one of the guide grooves 5 of the saw table intended for this purpose For improved placement of long workpieces the angle stop can be extended with profile rail 28 lf required mount the profile rail to the angle stop with fastening kit 40 1 609 929 X56 22 1 11 2 OB BUCH 1325 001 book Page 42 Saturday January 22 2011 12 54 PM Dust Chip Extraction Dusts from materials such as lead containing coatings some wood types minerals and metal can be harmful to one s health Touching or breathing in the dusts can cause allergic reac tions and or lead to respiratory infections of the user or bystanders Certain dusts such as oak or beech dust are considered as carcinogenic especially in con nection with wood treatment additives chro mate wood preservative Materials containing asbestos may only be worked by specialists Always use dust extraction Provide for good ventilation of the workin
16. ay January 22 2011 12 54 PM o 4 30 33 12 32 31 1 609 929 X56 22 1 11 P Bosch Power Tools A a o 6 OB BUCH 1325 001 book Page 5 Saturday January 22 2011 Bosch Power Tools 12 54 PM T 5 1 609 929 X56 22 1 11 A 6 OBJ BUCH 1325 001 book Page 6 Saturday January 22 2011 12 54 PM d 6 1 609 929 X56 22 1 11 Bosch Power Tools e 6 OBJ BUCH 1325 001 book Page 7 Saturday January 22 2011 12 54 PM o GTA 600 Professional J Professional Bosch Power Tools 1 609 929 X56 22 1 11 ia e o 6 OB BUCH 1325 001 book Page 8 Saturday January 22 2011 12 54 PM 8 1 609 929 X56 22 1 11 P Bosch Power Tools A a ig OB BUCH 1325 001 book Page 9 Saturday January 22 2011 12 54 PM 9 Ay K liu minn p 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 o 12 3 4 5 6 7 8 9 40 11 12 13 14 I5 16 17 18 19 20 21 22 iid Bosch Power Tools 1 609 929 X56 22 1 11 o 6 OBJ BUCH 1325 001 book Page 10 Saturday January 22 2011 12 54 PM 1 609 929 X56 22 1 11 P Bosch Power Tools A
17. d The saw table extension is now locked Adjusting the Auxiliary Parallel Guide see figure O When sawing narrow workpieces and bevel an gles the auxiliary parallel guide 37 must be mounted to parallel guide 10 The auxiliary parallel guide can be mounted left or right to parallel guide 10 as required Bosch Power Tools gt 6 English 45 When sawing short workpieces these can be come jammed between the parallel guide and the saw blade be caught by the rotating saw blade and be thrown from the machine Therefore adjust the auxiliary parallel guide in such a manner that its guiding end is located be tween the front saw blade tooth and the saw blade centre For this loosen all wing nuts and move the auxiliary parallel guide until only the two front screws can be used for fastening Tighten the wing nuts again Adjusting the Riving Knife The riving knife 25 prevents the saw blade 26 from becoming jammed in the saw cut Other wise there is danger of kickback when the saw blade becomes wedged in the workpiece Always pay attention that the riving knife is properly adjusted The radial clearance between saw blade and riving knife may not exceed 5 mm max The thickness of the riving knife must be smaller than the cutting width and greater than the blade thickness The riving knife must always be in a line to the saw blade For normal separating cuts the riving knife must alwa
18. d to the stop Insert the blade guard 6 into the recess in riv ing knife 25 Tighten the clamping lever 8 The clamping force must be adjusted in such a manner that the blade guard can always be aligned according to the height of the work piece 1 609 929 X56 22 1 11 an ae a gt 42 English Note Clamping lever 8 is indexed adjustable allowing it to be set to an ergonomically favour able or space saving position With the clamping lever tightened pull its lever away from the blade guard turn it to the desired position and allow it to engage again Mounting the Parallel Guide see figure C The parallel guide 10 can be positioned either left or right from the saw blade Loosen clamping handle 35 of parallel guide 10 This releases V guide 36 Firstly mount the parallel guide via the V guide in guide groove 11 of the saw table Now position the parallel guide into the front guide groove 2 of the saw table The parallel guide can now be moved to any position To lock the parallel guide press the clamping handle 35 down Mounting the Auxiliary Parallel Guide see figure D When sawing narrow workpieces and bevel an gles the auxiliary parallel guide 37 must be mounted to parallel guide 10 The auxiliary parallel guide can be mounted left or right from parallel guide 10 as required For assembly use the auxili
19. e machine off and hold the work piece until the saw blade comes to a com plete stop To prevent kickback the work piece may not be moved until after the machine has come to a complete stop Cor rect the cause for the jamming of the saw blade before restarting the machine Do not use dull cracked bent or damaged saw blades Unsharpened or improperly set saw blades produce narrow kerf causing ex cessive friction blade binding and kickback Always use saw blades with correct size and shape diamond versus round of arbor holes Saw blades that do not match the mounting hardware of the saw will run ec centrically causing loss of control Do not use high speed steel HSS saw blades Such saw blades can easily break 1 609 929 X56 22 1 11 gt Do not touch the saw blade after working before it has cooled The saw blade be comes very hot while working gt Never operate the machine without the in sert plate Replace a defective insert plate Without flawless insert plates injuries are possible from the saw blade gt Check the cable regularly and have a dam aged cable repaired only through an author ised customer service agent for Bosch pow er tools Replace damaged extension cables This will ensure that the safety of the power tool is maintained gt Store the machine in a safe manner when not being used The storage location must be dry and lockable This prevents the ma chine from storage
20. g place Itis recommended to wear a P2 filter class respirator Observe the relevant regulations in your country for the materials to be worked The dust chip extraction can be blocked by dust chips or workpiece fragments Switch the machine off and pull the mains plug from the socket outlet Wait until the saw blade has come to a com plete stop Determine the cause of the blockage and cor rect it gt Prevent dust accumulation at the work place Dusts can easily ignite gt To avoid the danger of fire when sawing alu minium empty the sawdust ejector and do not work with dust chip extraction Emptying the Sawdust Ejector see figure F The sawdust ejector 31 can be emptied for re moval of workpiece fragments and large chips Switch the machine off and pull the mains plug from the socket outlet Wait until the saw blade has come to a com plete stop Loosen fastening screw 41 with Allen key 21 Pull out sawdust ejector 31 and remove workpiece fragments and chips Mount the sawdust ejector to the power tool again Bosch Power Tools am 7 gt External Dust Extraction see figure G To connect a vacuum cleaner to the sawdust ejector 31 use the supplied extraction adapter 32 Firmly attach the extraction adapter 32 and the vacuum hose Additionally a dust extracti
21. indicator Phillips screw for adjustment of stop 58 Stop for 45 mitre angle Front Allen screws 5 mm for parallelism adjustment of the saw blade Rear Allen screws 5 mm for parallelism adjustment of the saw blade Screw for saw table clearance indicator Screw for parallel guide clearance indicator Adjusting screws for insert plate Allen key 2 mm Holder for storage of auxilliary parallel guide fastening kit Retaining clamp for storage of the extraction adapter Fastening nut for the ring spanner and for attaching the push stick Holder for storage of the Allen key Retaining clamp for storage of the angle stop depending on country version Accessories shown or described are not part of the standard delivery scope of the product A complete overview of accessories can be found in our acces sories program 1 609 929 X56 22 1 11 am 7 lt OBJ BUCH 1325 001 book Page 40 Saturday January 22 2011 12 54 PM 40 English Technical Data Table saw GTS 10 J Professional Article number 3 601 M30 500 3 601 M30 530 3 601 M30 570 3 601 M30 590 3 601 M30 5PO 3 601 M30 560 Rated power input W 1800 1650 No load speed min 3650 3650 Reduced starting current e e Dimensions incl removable product features Width x depth x height mm 578 x 706 x 330 578 x 706 x 330 Weight according to EPTA Procedure 01 2003 26 26
22. ing the saw blade wear protec tive gloves Danger of injury when touching the saw blade Use only saw blades whose maximum permitted speed is higher than the no load speed of the power tool Use only saw blades that correspond with the characteristic data given in these operation in structions and that are tested and marked in ac cordance with EN 847 1 Use only saw blades recommended by the tool manufacturer and suitable for sawing the mate rials to be cut Removing the Saw Blade Using a screwdriver raise the insert plate 24 at the front and remove it from the tool ba sin Turn crank 19 clockwise to the stop so that the saw blade 26 is in the highest possible position above the saw table Tilt the protection guard 6 toward the rear to the stop Turn the clamping nut 42 with the ring span ner 22 23 mm and at the same time pull the spindle lock lever 43 until it engages Keep the spindle lock lever pulled and un screw the clamping nut turning in anticlock wise direction Remove the clamping flange 44 Remove the saw blade 26 Mounting the Saw Blade If required clean all parts to be mounted prior to assembly Place the new saw blade onto the supporting flange 46 of the tool spindle 45 Note Do not use saw blades that are too small The clearance between saw blade and riving knife must not exceed 5 mm max 1 609 929 X56 22 1 11 am 7 4
23. l the leg of the angle gauge is flush with the saw blade over the complete length Hold the handwheel in this position and tighten locking lever 17 again Tighten screw 54 again When the angle indicator 47 is not in line with the 0 mark of scale 48 loosen screw 56 witha commercially available Phillips screwdriver and align the angle indicator alongside the 0 mark Repeat the above mentioned worksteps accord ingly for the 45 bevel angle loosening screw 57 moving the 45 stop 58 In this the angle in dicator 47 must not be misadjusted Parallelism of the Saw Blade to the Guide Grooves of the Angle Stop see figure U Bring the power tool into the working posi tion Tilt the protection guard 6 toward the rear to the stop Checking With a pencil mark the first visible saw tooth on the left side that projects above the insert plate Setan angle gauge to 90 and place it on the edge of the guide groove 5 Move the leg of the angle gauge until it touch es the marked saw tooth and read the clear ance between saw blade and guide groove Turn the saw blade until the marked tooth projects above the right side of the insert plate Move the angle gauge alongside the guide groove to the marked tooth Measure the clearance between the saw blade and guide groove again Both clearances measured must be identical 1 609 929 X56 22 1 11 4
24. less power tool 1 Work area safety a Keep work area clean and well lit Clut tered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distrac tions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radia tors ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 1 609 929 X56 22 1 11 3 d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for out door use Use of a cord suitable for out door use reduces the risk of electric shock f If operating a power tool in a damp loca
25. lothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connec tion of dust extraction and collection fa cilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Power tool use and care a Do not force the power tool Use the cor rect power tool for your application The correct power tool will do the job better and safer at the rate for which it was de signed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be re paired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjust ments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfa miliar with the power tool or these in structions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for mis alignment or binding of moving parts breakage of parts and any other condi tion that may affect the power tool s op eration If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools B
26. on system can be connected to vacuum connection 7 to in crease the extraction performance The vacuum cleaner must be suitable for the ma terial being worked When vacuuming dry dust that is especially det rimental to health or carcinogenic use a special vacuum cleaner Stationary or Flexible Mounting gt To ensure safe handling the machine must be mounted on a level and stable surface e g workbench prior to using Mounting to a Working Surface see figure H Fasten the power tool with suitable screw fasteners to the working surface The mount ing holes 12 serve for this purpose Mounting to a Bosch Saw Stand see figure With the height adjustable legs Bosch saw stands e g GTA 60 W GTA 600 provide firm support for the power tool on any surface gt Read all safety warnings and instructions included with the worktable Failure of ob serving safety warnings and instructions can lead to electrical shock fire and or cause se rious injuries gt Assemble the worktable properly before mounting the power tool Perfect assembly is important in order to prevent the risk of collapsing Mount the power tool on the saw stand inthe transport position Bosch Power Tools lt OBJ BUCH 1325 001 book Page 43 Saturday January 22 2011 12 54 PM English 43 Changing the Saw Blade see figures J1 J4 gt Before any work on the machine itself pull the mains plug gt When mount
27. oning lever 15 downward The saw table extension is now locked Bosch Power Tools am 7 a E OBJ_BUCH 1325 001 book Page 45 Saturday January 22 2011 12 54 PM Adjusting the Parallel Guide The parallel guide 10 can be positioned either left black scale or right silver scale from the saw blade The mark in the lens 27 indicates the set clear ance of the parallel fence to the saw blade on the scale 1 Position the parallel guide on the desired side of the saw blade see Mounting the Parallel Guide page 42 With the Saw Table not Extended Loosen clamping handle 35 of parallel guide 10 Move the parallel guide until the mark in the lens 27 indicates the desired clearance to the saw blade When the saw table is not extended the bot tom labelling of the silver scale applies 1 To lock the parallel guide press clamping handle 35 down again With the Saw Table Extended see figure N Position the parallel guide on the right side of the saw blade Move the parallel guide until the mark in the lens 27 indicates 26 cm on the bottom scale To lock the parallel guide press clamping handle 35 down again Completely pull tensioning lever 15 of the saw table extension upward Pull saw table extension 14 outward until clearance indicator 51 indicates the desired clearance to the saw blade on the top scale Press tensioning lever 15 downwar
28. osch Power Tools D L lt OB BUCH 1325 001 book Page 35 Saturday January 22 2011 12 54 PM k English 35 f Keep cutting tools sharp and clean Prop erly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these in structions taking into account the work ing conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qual ified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Safety Warnings for Table Saws gt Never stand on the power tool Serious inju ries can occur when the power tool tips over or when inadvertently coming into contact with the saw blade gt Take care that the blade guard operates properly and can move freely Always adjust the blade guard in such a manner that it fac es loosely against the workpiece when saw ing Never clamp the blade guard when it is open gt Keep hands away from the cutting area while the machine is running Danger of in jury when coming in contact with the saw blade gt Never reach behind the saw blade in order to hold the workpiece remove saw dust wood chips or for any other reason The clearance of your hand to the rota
29. r locking the saw blade and for adjusting the bevel angle saw blade tilta ble If required lubricate the power tool at the indicated locations Product Description and Specifications Read all safety warnings and all in structions Failure to follow the warnings and instructions may re sult in electric shock fire and or se rious injury Intended Use The power tool is intended as a stationary ma chine for making straight lengthways and cross ways cuts in hard and softwood as well as in particle and fibre board In this mitre angles from 60 to 60 as well as bevel angles from 2 to 47 are possible When using appropriate saw blades sawing alu minium profiles and plastic is also possible 1 609 929 X56 22 1 11 Product Features The numbering of the components shown refers to the representation of the power tool on the graphic pages 1 Scale for clearance of the saw blade to the parallel guide 10 Guide groove for parallel guide 10 Angle stop Recessed handles Guide groove for angle stop Blade guard Vacuum connection on the blade guard Clamping lever for locking the blade guard O ON OO OB W M Saw table Parallel guide a jah V guide groove of parallel guide jeh N Mounting holes 2 Carrying handle 14 Saw Table extension 15 Tensioning lever for saw table extension 16 Fastening bracket for saw stand GTA 600 17 Locking lever for adjustment of
30. rewdriver and align the clearance indicator alongside the O mark Adjusting the Level of the Insert Plate see figure X Checking The front side of the insert plate 24 must be flush with or somewhat lower than the saw ta ble the rear side must be flush with or some what above the saw table Adjusting Remove the insert plate 24 Adjust the correct level of the four adjusting screws 63 with the Allen key 64 Bosch Power Tools 6 am Cne a Storage and Transport Storing Product Features see figures Y1 Y6 For storage purposes certain product features can be securely fastened to the power tool Figure Product Feature OBJ BUCH 1325 001 book Page 49 Saturday January 22 2011 12 54PM 6 English 49 Loosen auxiliary parallel guide 37 from paral lel guide 10 Attach all loose tool parts to their storage lo cations on the housing see Table Storage Location Y1 Blade guard 6 Insert into the recess of fixture 33 and tighten with clamp ing lever 8 Y2 Auxiliary parallel guide Clip into the holders 65 fastening kit 38 Y2 Extraction adapter 32 Insert into retaining clamp 66 Y3 Ring spanner 22 Fasten in tool depot with fastening nut 67 Y3 Push stick 23 Mount onto fastening nut 67 and fasten by turning Y4 Parallel guide 10 Turn guide around and hang it into the guide rails from be low
31. s concerning maintenance and repair of your product as well as spare parts Exploded views and information on spare parts can also be found under www bosch pt com Our customer service representatives can an swer your questions concerning possible appli cations and adjustment of products and acces sories Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel Service 44 0844 736 0109 Fax 44 0844 736 0146 E Mail boschservicecentre bosch com Bosch Power Tools Fis T am 7 lt 2 OBJ BUCH 1325 001 book Page 51 Saturday January 22 2011 1 Ireland Origo Ltd Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel Service 353 01 4 66 67 00 Fax 353 01 4 66 68 88 Australia New Zealand and Pacific Islands Robert Bosch Australia Pty Ltd Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia Phone 61 01300 307 044 Fax 61 01300 307 045 Inside New Zealand Phone 64 0800 543 353 Fax 64 0800 428 570 Outside AU and NZ Phone 61 03 9541 5555 www bosch com au Republic of South Africa Customer service Hotline 27 011 6 51 96 00 Gauteng BSC Service Centre 35 Roper Street New Centre Johannesburg Tel 27 011 4 93 93 75 Fax 27 011 4 93 01 26 E Mail bsctools icon co za
32. sed service centre Bosch Power Tools R beginning of the operating instruc lt OBJ BUCH 1325 001 book Page 41 Saturday January 22 2011 12 54 PM 6 English 41 Mounting Individual Components Carefully remove all parts included in the de livery from their packaging Remove all packaging material from the ma chine and the accessories provided Take care that the packaging material under the motor block es removed The following product features are fastened di rectly to the housing Push stick 23 ring spanner 22 allen key 21 and 64 parallel guide 10 angle guide 3 extraction adapter 32 auxiliary parallel guide 37 with fas tening kit 38 blade guard 6 Carefully remove these product features from their storage locations Also see figures Y1 Y6 Mounting the Insert Plate see figure A Hook insert plate 24 into the rear insert plate notches 34 of the tool basin Guide the insert plate down Press on the insert plate until it engages at the front in the tool basin The front side of the insert plate 24 must be flush with or somewhat lower than the saw ta ble the rear side must be flush with or some what above the saw table also see Adjusting the Level of the Insert Plate page 48 Mounting the Blade Guard see figure B Turn crank 19 clockwise to the stop so that the saw blade 26 is in the highest possible position above the saw table Pull the riving knife 25 upwar
33. tarting after a power failure e g when the mains plug is pulled during operation To restart the operation of the machine after wards the green ON button 52 must be pressed again Working Advice General Sawing Instructions gt For all cuts it must first be ensured that the saw blade at no time can come in contact with the stops or other machine parts gt Use the machine for grooving or rebating only with an appropriately suitable protec tive device e g a tunnel blade guard gt Do not use the machine for cutting slots Protect the saw blade against impact and shock Do not subject the saw blade to lateral pressure The riving knife must be in alignment with the saw blade to avoid jamming of the workpiece Do not saw warped bent workpieces The work piece must always have a straight edge to face against the parallel guide Always keep store the push stick with the pow er tool 1 609 929 X56 22 1 11 Position of the Operator see figure R gt Do not stand in a line with the saw blade in front of the machine Always stand aside of the saw blade This protects your body against possible kickback Keep hands fingers and arms away from the rotating saw blade Observe the following instructions Hold the workpiece securely with both hands and press it firmly against the saw table When sawing narrow workpieces and bevel angles always use the supplied hold down stick 23 and
34. tighten clamping handle 35 Y5 Allen key 21 Insert into holders 68 Allen key 64 Y5 Angle stop 3 Insert into retaining clamp 69 Y6 Auxiliary parallel guide 37 Insert into retaining brackets 30 short side goes on top long side toward the rear Carrying the Power Tool Before transporting the power tool the follow ing steps must be carried out Bring the machine into the transport posi tion see Transport Position page 44 Remove all accessories that cannot be mounted firmly to the power tool If possible place unused saw blades in an enclosed container for transport Slide the saw table extension 14 completely to the rear and press tensioning lever 15 downward to lock it Bosch Power Tools D Wind the mains cable around the cable hold er 29 For lifting or transport use the recessed handles 4 or the carrying handle 13 When transporting the power tool use only the transport devices and never use the protective devices The power tool should always be carried by two persons in order to avoid back injuries 1 609 929 X56 22 1 11 9 K S 50 English Maintenance and Service Maintenance and Cleaning gt Before any work on the machine itself pull the mains plug If the machine should fail despite the care taken in manufacturing and testing procedures repair should be carried out by an after sales service centre for Bosch power tools
35. ting saw blade is too small gt Guide the workpiece against the saw blade only when the machine is switched on Oth erwise there is damage of kickback when the saw blade becomes wedged in the work piece gt Keep handles dry clean and free from oil and grease Greasy oily handles are slippery causing loss of control 1 609 929 X56 22 1 11 am 7 W Dn a a 4 OBJ BUCH 1325 001 book Page 36 Saturday January 22 2011 12 54 PM 36 English Operate the power tool only when the work area to the workpiece is clear of any adjust ing tools wood chips etc Small pieces of wood or other objects that come in contact with the rotating saw blade can strike the op erator with high speed Only saw one workpiece at a time Work pieces placed on top or aside of each other can cause the saw blade to jam or the work pieces to move against each other while saw ing Always use the parallel guide or the angle guide This improves the cutting accuracy and reduces the possibility of saw blade binding Use the machine for grooving or rebating only with an appropriately suitable protec tive device e g a tunnel blade guard gt Do not use the machine for cutting slots D Use the machine only for cutting the mate rials listed under Intended Use Otherwise the machine can be subject to overload If the saw blade should become jammed switch th
36. tion is unavoidable use a residual cur rent device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious person al injury b Use personal protective equipment Al ways wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protec tion used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or bat tery pack picking up or carrying the tool Carrying power tools with your fin ger on the switch or energising power tools that have the switch on invites acci dents d Remove any adjusting key or wrench be fore turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal inju ry Bosch Power Tools an ae 4 e 4 e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unex pected situations f Dress properly Do not wear loose cloth ing or jewellery Keep your hair c
37. ys be in the highest possible posi tion The machine is supplied with the riving knife correctly adjusted Adjusting the height of the riving knife see figure P For sawing grooves the height of the riving knife must be adjusted gt Use the machine for grooving or rebating only with an appropriately suitable protec tive device e g a tunnel blade guard Loosen clamping lever 8 until blade guard 6 can easily be pulled from the recess in the riving knife 25 To protect the blade guard against damage deposit it in the provided holding fixture 33 on the housing also see figure Y1 1 609 929 X56 22 1 11 am 7 6 a D OBJ BUCH 1325 001 book Page 46 Saturday January 22 2011 12 54 PM 46 English Turn crank 19 clockwise to the stop so that the saw blade 26 is in the highest possible position above the saw table Push the riving knife 25 down to the stop Starting Operation gt Observe the mains voltage The voltage of the power source must correspond with the data on the type plate of the machine Switching On see figure Q1 Tilt safety flap 20 upward To start the operation press the green ON pushbutton 52 Tilt safety flap 20 down again Switching Off see figure Q2 Press on the safety flap 20 Power Failure The ON OFF switch is a so called non voltage switch which prevents the power tool from re s
Download Pdf Manuals
Related Search