OPERATOR`S SAFETY MANUAL
Contents
1. Base Plate MUST be elevated approximately 75 in 19 mm off the ground Fig 3 14 Z Base Plate t 12 During this process the top of the mast assembly will stick slightly to the structure Pull the mast assembly just away from the K structure to allow the mast assembly to equalize itself and then set back against structure Fig 3 15 www reechcraft com PowerPole 888 600 6160 25 SECTION 13 14 B ERECTING THE SYSTEM ERECTING THE OUTRIGGER CONFIGURATION cont d Note Lifting the base plate off the ground 75 in 19 mm with the screw stabilizers using only the weight of the mast assembly helps ensure that the majority of the system bearing force goes into the base plate leaving the outriggers to act as load stabilizers Note During operation once work platform is installed and especially with payloads of 50 100 the base plate should contact the ground At the mast base it is necessary to ensure the bottom of the mast assembly will not rotate or slide in any direction along the base surface This can be accomplished by driving spikes into the ground through the holes in the screw stabilizers Fig 3 16 Base Plate MUST be elevated approximately 19mm 75 in Screw Stabilizers off the ground Fig 3 17 Stake BOTH screw stabilizers into ground 15 Alternatively another standoff tie can be secured to the mast just above the outrigger ass2. or any other potential hazards INSPECTION AND MAINTENANCE Proper and timely maintenance will help ensure the PowerPole System performs safely efficiently and trouble free Follow these guidelines for inspection and maintenance Included on the following pages are logs for daily weekly and annual inspection and main NOLLJIS www reechcraft com PowerPole 888 600 6160 41 SECTION TRANSPORT STORAGE AND MAINTENANCE Inspection and Maintenance Logs 42 POWERPOLE by ReechCraft TRANSPORT STORAGE AND MAINTENANCE DAILY INSPECTION AND MAINTENANCE LOG 1 OF 2 Competent Person Print Date of Inspection Company Name Jobsite Signature of Competent Person Comments NOLLJIS www reechcraft com PowerPole 888 600 6160 43 SECTION TRANSPORT STORAGE AND MAINTENANCE DAILY INSPECTION AND MAINTENANCE LOG 2 OF 2 Component OK Inspection Action Gearbox Inspect input shaft for wear or damage If hex is rounded or damaged in any way replace immediately Lock Lever Drill Bracket Inspect the lock lever for any damage or excessive wear Ensure torsion spring returns the lock lever to rest position freely and quickly Inspect to make sure that bolts are tight and securing the lock lever assembly to the traveler While raising the climbing unit listen for audible ratcheting pattern Pattern should be uniform both in volume and frequency Inspect the drill bra
3. competent person is defined as one who has the a Ability to identify any present or foreseeable hazards b Authority to take immediate corrective action c Knowledge and training to assemble erect operate transport store and maintain the system d Operator s manual available at all times e Field experience to correctly assemble erect operate transport store and maintain the system Be sure to follow all guidelines set forth in the operators manual for proper assembly erection operation transport storage and maintenance Workers exposed to hazards are required to wear personal protection equipment such as hard hats eye wear gloves safety boots as prescribed by federal state and local authorities Make a layout plan for how your mast climbing work platform will be used for the specific task Examine the structure and ground conditions where the system will be placed On long walls use multiple systems to allow for more flexibility in access Always position masts in a position that provides a stable base and suitable connection to the structure Establish the distance of the platform to the wall or structure taking into consideration wall offsets curves balconies architectural features trees wires etc Be aware and refer to federal state and local guidelines for proper distance away from non system electrical lines Be sure the ground will support the bearing forces of the system in accordance with this operators
4. drill and driver indexed to the 8 o clock position Fig 5 4 gently tighten the drill bracket wing nut Important Periodically check and adjust the wing nut to ensure a secure fit www reechcraft com PowerPole 888 600 6160 31 SECTION 5 POWER SYSTEM INSTALLATION POWER CORD INSTALLATION 9 Repeat steps for each mast assembly 10 Be sure that the electrical power cords are disconnected from the power source before attempting to connect the drills to the cords Be sure the drill triggers are NOT locked in the ON position Using appropriately sized electrical cords Fig 5 1 connect the drills together into 1 circuit Be sure to properly manage the cords by securing them to the rail system Fig 5 5 Eliminate any conditions which would allow the electrical cords to catch on clothing tools materials or any other obstruction Fig 5 5 11 Ensure that the cords are fastened together and joints won t disconnect during operation Ensure there is sufficient cord for the full height of travel and that the electrical cords will hang vertically down to the ground without interfering with the PowerPole climbing units or work platform Protect all cords from any sharp edges or locations that could cause wear or damage to the cords in any way QE en Fig 5 6 Optional Cord Management Suggestion 32 POWERPOLE by ReechCraft 12 ca 3 e POWER SYSTEM INSTALLATION Im POWER CORD
5. manual Always carry out maintenance and inspection as detailed in this manual to help ensure system safety and efficiency Be sure to manage all jobsite inventory and ensure proper inspection and maintenance has been conducted on all system components prior to use Never make modifications to the system Always use factory manufactured parts on the system Modifications to the system or configuring in a manner other than detailed in this manual and other ReechCraft publications will void the warranty and could lead to equipment damage or personal injury If you have any questions on components or accessories and how they should be used contact your local dealer or call ReechCraft customer service 6 POWERPOLE by ReechCraft 10 11 12 13 14 15 16 17 18 19 20 21 SAFETY GUIDELINES SAFETY GUIDELINES Be sure you have the proper guardrails endrails midrails and toeboards properly installed Once system is installed and prior to operation provide a barrier as necessary surrounding the work area below the work platform in accordance with federal state and local regulations Prepare an emergency escape plan and keep a telephone list of emergency numbers Never overload the system beyond the duty rating of 650 Ibs 295 kg Refer to the loading section of the user manual for more information Although the system is designed with large safety factors excessively overloading the system could
6. platform and secure to the traveler and bench support as previous Fig 4 4 Workbench is optional EY EY www reechcraft com PowerPole 888 600 6160 29 SECTION 5 POWER SYSTEM INSTALLATION POWER SYSTEM INSTALLATION 1 Installation of the electrical system should only be carried out by a competent person Installing electrical components on the system incorrectly could lead to personal injury or death Examine the worksite completely locating any hazards or conditions such as standing water sharp objects high traffic areas etc 2 Important Before installing any electrical cords be sure all equipment has been thoroughly examined for proper function and that no cuts breaks or damage of any kind exists with the electrical supply cords or the electrical cords on the drills If any electrical lines are found to be damaged or have excessive wear discard immediately and use new equipment 3 The PowerPole System should only be used with electrical power drills that have been tested and recommended for use by ReechCraft or your local dealer Refer to Fig 5 1 for drill and electrical cord requirements Fig 5 1 PULL OUT FORCE FOR V BRACE TIE BRACKET No Load Speed High Speed for Y Rated Load 0 1500 RPM 0 3000 RPM Output Power 600 W 700 W Input Power 850 W 1050 W Maximum Operating Speed Rated Load Y Rated Load 0 950 RPM 0 1270 RPM Maximum Drill Size 1 2 in
7. 13mm Collar Size 1 68 in 1 75 in 42 5mm 44 5 mm Chuck Type Normal Operation Keyed Only Keyless for Setup Only Electrical Cord Rating 15 A Lead with 10 A Socket and Plug DRIVER INSTALLATION 4 Assemble the supplied 9 5 mm 3 8 in driver to the drill Important Only use the driver supplied with the system or equivalent Fig 5 2 r Keyed Chuck Only P d 30 POWERPOLE by ReechCraft ca e e POWER SYSTEM INSTALLATION Im DRILL INSTALLATION Be sure the flats of the driver are seated properly in the chuck jaws and that there is adequate engagement of the driver to the drill Secure the driver to the drill by tightening the chuck with the chuck key Keyless chucks are not permitted Check to be sure the chuck key is removed from the drill chuck before turning on the tool Place the drill with driver into the drill bracket align the driver to the gearbox input shaft and press lightly downward until driver fully seats on the input shaft Important The drill with driver must be able to insert freely through the drill bracket and on to the input shaft Remove any obstructions and make necessary adjustments so the drill can be inserted freely Drill must insert freely The drill bracket is designed to Fig 5 4 hold the drill on the gearbox input shaft and also keep the drill body from rotating during operation Be sure the drill bracket is secure and functioning properly before proceeding With the
8. ANSPORT STORAGE AND MAINTENANCE ANNUAL INSPECTION AND MAINTENANCE LOG Competent Person Print Date of Inspection Company Name Jobsite Signature of Competent Person Comments Component OK Inspection Action Scheduled Be sure that all daily and weekly inspection and Maintenance maintenance have been completed Completely remove the gearbox from traveler Check over entire gear box for excessive wear oil leaks or any damage Check to ensure input shaft and output gears are not sloppy around the bearings Call your dealer or ReechCraft for replacement parts Inspect drive gear for wear If gear tooth profile is not symmetrical on 1 or more teeth or there appears to be any damage to the gear discard and replace immediately Gearbox Verify the clutch force of the gearbox Be sure that all bearings guides and gearbox gears are functioning properly Erect a single mast assembly with traveler next to a structure Taking all necessary safety precautions and with the traveler less than 20 inches off the ground load 750 Ibs and secure to the unit no work platforms etc Make sure you can lift approximately 750 Ibs without stalling If not call your dealer or contact ReechCraft for recommendations or service parts Visually inspect all welds for any cracking or excessive rust Check screw stabilizers for wear or damage Service screw with lightweight spray on lubricant and use drill to turn screw allowi
9. H INSTALLATION PLATFORM AND BENCH INSTALLATION 1 With the mast assemblies in place reference the layout plan to determine the size and placement of the work platforms and work benches 2 Place the appropriate length work platform on the platform supports The work platform should overlap the center of the mast assembly Fig 4 1 by 42 in 107 cm and placed 5 5 in 14 cm from the traveler as shown in Fig 4 2 Fig 4 1 Overlap 42 in 107 cm Mast to end of Platform 3 Thread the chains supplied with the system through the cross member of the work platform and secure to the traveler and platform support as shown in steps 1 4 Fig 4 2 amp 4 3 Be sure all platform and rail components are securely fastened and assembled correctly to prevent overturning or excessive side to side slippage The platform should be level from front to back Fig 4 2 Fig 4 3 2 POWERPOLE by ReechCraft PLATFORM AND BENCH INSTALLATION HW PLATFORM AND BENCH INSTALLATION cont d 4 The workbench is optional Use the workbench to haul material and tools in the air for easy access and processing Never stand or sit on the workbench under any circumstances To install the work bench place a matching length platform on the bench supports Place the bench upside down to allow a trough for material to be placed Complete the bench installation by threading the supplied chains through the cross member of the bench
10. INSTALLATION cont d In a preferred configuration the drills can be connected into the power supply by way of an in line power board with circuit protected switch This configuration allows for actuation of both drills at the same time for lifting the platform Important Lowering the platform will require the individual control of each drill Refer to Operating the System section of the manual for more information on lifting and lowering the work platform Fig 5 7 Circuit Protected n Large Brightly Colored Extension Leads Only see Fig 5 1 www reechcraft com PowerPole 888 600 6160 33 SECTION e OPERATING THE SYSTEM OPERATING THE WORK PLATFORM 1 Operation should only be carried out by a competent person and in compliance with all local state and federal requirements Be sure you are wearing the appropriate Person Protective Equipment while operating the system 2 Load any necessary equipment tools and materials securely onto the system Be sure to keep walk ways free of obstruction 4 Re examine the entire work environment below and above the platform to ensure there are no obstructions or personnel in the way of operation 34 POWERPOLE by ReechCraft NOLL93S OPERATING THE SYSTEM mg OPERATING THE WORK PLATFORM cont d While lifting the platform always keep hands free from any moving parts Raise the platform by placing the drill in the forward clockwise position and pulli
11. NN ReeciCnAer POWERPOLE www reechcr m GENERAL INFORMATION NN ReeciCRaer POWERPOLE www reechcraft com PowerPole 2015 by ReechCraft Inc All rights reserved This manual may not be reproduced photocopied copied duplicated or translated without prior written consent from ReechCraft Inc This ReechCraft Inc product is patented and protected in the United States US Patent 6981573 All other US and International Patents Pending Using this product in methods not indented by ReechCraft Inc are strictly prohibited without prior written permission from ReechCraft Inc ReechCraft Inc 474 45th Street South Fargo ND 58103 888 600 6160 www reechcraft com 2 POWERPOLE by ReechCraft GENERAL INFORMATION H REVISION LOG Original Version of Manual sese Mar 2015 v 1 0 TABLE OF CONTENTS GENERAL INFORMATION d oiirerofi feror e 2 Wales Ai ec 5 SAFETY GUIDELINES Safety Guidelines erica io 6 SECTION 1 GENERAL SYSTEM INFORMATION Climbing Unit Mast Assembly coito re ira adria System Configurations Specifications and Loading Information 11 SECTION 2 ASSEMBLING THE SYSTEM Loading the Mast 2 rare hier rre t trap enar ainis 12 Assembling the Base Plate eese nennen nnne nnn 13 Connecting the Masts innt tt ici jarra 13 Assembling Platform Supports oooccconccccconnnnnnannnnnnnncnnn
12. and be prepared to stop at any time 9 Once stopped it may be necessary to level the platform by operating the drills independently again In that case turn the switch to the OFF position and release the trigger lock on the drills Re apply electricity to the drills operating once again with the trigger as explained in step 5 10 To lower the work platform reverse the direction of the drill lift up on the lock lever with the other hand then pull the trigger on the drill while holding the lock lever Note on occasion the lock lever may be engaged into the track and will need to be released before going down Simply lift the system up slightly until lock lever is released then proceed with lowering Important While lowering the platform it is best to come to a complete stop by releasing the drill trigger first coasting to a stop and then dropping the lever In the unlikely event that the system becomes unstable during lowering drop the lock lever immediately 11 For two person operation each person can operate one climbing unit simultaneously raising or lowering the platform Keep the platform as level as possible while re positioning and never exceed the 10 degree angle Fig 6 5 2 persons can raise and lower simultaneously Never exceed 10 maximum angle 36 POWERPOLE by ReechCraft NOLL93S OPERATING THE SYSTEM mg OPERATING THE WORK PLATFORM cont d 12 Do not exit the platform until completely
13. bing unit and drop the lock lever continuing to clutch the gearbox for 3 seconds Ensure the lock lever fully engages the track and stops the climbing unit Drill Bracket While standing beside the climbing unit lower the traveler allowing the lock lever to fully engage the track and clutch out the gearbox for 3 seconds When functioning properly the drill bracket will place a small down pressure to the drill assembly and prevent the drill from rotating against the torque created by the gearbox clutch Masts Inspect the gear track for any broken misshapen missing rungs or excessive wear Lug width should be at 95 of new Discard track and replace with new if necessary Check for any missing screws on the track and replace Couplers Inspect the couplers for any bends punctures or any other damage to the tube Inspect the rivet nuts to ensure proper thread engagement with the bolt The rivet nut should not rotate in the hole Discard and replace as necessary Base Plate Inspect the base plate for damage and make sure the rubber is properly attached and in good condition The locking pin must be present and working properly V Brace Be sure the v brace unfolds and spring pins click into place Inspect the bumper pads for excessive wear and replace as necessary Make sure tie bracket and strap are available and connected to the v brace 46 POWERPOLE by ReechCraft NOLL93S TR
14. cket for any damage or misshapen parts Check that bolts are securely fastening the drill bracket to the traveler Fasten the drill to the gearbox using the drill brack et Be sure the drill assembly with driver freely moves on to hex input shaft of the gearbox and engages fully Secure the drill to the drill bracket by tightening the wing nut Platform Support Inspect all platform and bench supports for any loose connections or damaged components Ensure the supports are connected securely to the climbing unit inspecting the bolt connections or locking pins that secure them to the traveler Be sure all hardware used for adjustment is present and functioning properly Masts Inspect mast for damage and straightness Discard and replace as necessary StandoffTie Inspect the entire standoff tie for any loose connections misshapen broken or damaged parts Be sure that the mast swivel joint pin is secure and that the adjustment knob for the mast is in good working condition Discard and replace parts as necessary V Brace Inspect the entire v brace for any loose connections misshapen broken or damaged parts Be sure the adjustment knob and bolt are in good working order Check to ensure the locking pins are properly engaging into the channels Make sure the bolts are securely fastened Outrigger Base Inspect the pivot joint bolt and make sure they are secure Check the brackets that fixture to the mast Be s
15. create system instability or structural damage which may result in personal injury or death The work platform should not be raised higher than 69 ft 21 m For system configurations not detailed in this manual consult with ReechCraft engineering team Always keep hands limbs and clothing a safe distance away from any moving parts Be sure all switches are off before connecting any electrical cords When working from any platform above the ground do not overreach Keep proper footing and balance at all times Be sure system is lowered to the ground prior to entering or exiting the platform In the event of a system abnormality that could cause a safety hazard contact the worksite supervisor immediately The system should never be operated during an electrical storm Wind speeds must not exceed 25 mi h 40 km h during erection and dismantling In service wind speeds must not exceed 35 mi h 56 km h For repairs of service questions contact your local dealer or call ReechCraft customer service www reechcraft com PowerPole 888 600 6160 7 n GENERAL SYSTEM INFORMATION CLIMBING UNIT WITH PLATFORM SUPPORTS Gearbox Platform Support Platform Support Mounting Latches Fig 1 2 Lock Lever Drill Bracket s POWERPOLE by ReechCraft c rm e GENERAL SYSTEM INFORMATION E MAST ASSEMBLY Fig 1 3 12 ft Mast Masts come in 6 ft 1 83 m and we 12 ft 3 66 m lengths and can be connect
16. e Tie Be sure to secure the standoff tie to meet the pull out force per Fig 3 7 10 Referring to the layout plan repeat the steps above as necessary to properly erect each mast assembly Fig 3 7 PULL OUT FORCE FOR STANDOFF TIE Pullout Force for Each Screw 4 screws total 125 lbs 57 kg 500 Ibs total 20 POWERPOLE by ReechCraft NOLLJIS ERECTING THE SYSTEM 3 ERECTING THE OUTRIGGER CONFIGURATION Erection should only be carried out under the direct supervision of a competent person and in compliance with all local state and federal requirements Refer to the layout plan to determine the complete list of equipment required for erection Be sure all components have been inspected and maintained in accordance with product labels on the unit and information contained in this manual or any other documents supplied by ReechCraft technical team Based on the layout plan determine the location of the mast assembly and where it will be placed on the ground surface Measure the change in elevation from the base plate position to the screw stabilizer positions If either of the screw stabilizer positions are lower than 8 in 20 cm below the base plate position cribbing must be added to ensure proper loading Alternatively earth can be removed in the base plate position to get the elevation back in range YW 8 in or less 772222 Adjustment area a Lower Ground or Cribbing Level Red area s
17. ecured position the climbing unit and mast assembly with the base close to its final position Important Before erecting mast into position thoroughly examine area from the ground up to be sure there are no electrical lines or other obstructions that will interfere with the erection of the assembly Fig 3 3 Lift here t By starting at the top end of the assembly lift the assembly and walk towards the structure while continuing to tilt the assembly upward into position Complete the connection to the standoff tie by fully securing the swivel joint to the mast Visually and physically check to ensure the connection is secure before continuing Fig 3 4 www reechcraft com PowerPole 888 600 6160 19 SECTION B ERECTING THE SYSTEM ERECTING THE STANDARD CONFIGURATION cont d 7 Atthe mast base it is necessary to ensure the bottom of the mast assembly will not rotate or slide in any direction along the base surface This can be accomplished by driving spikes into the ground through the holes in the base plate Y e S Wi Spike Here Spike Here Fig 3 6 8 Alternatively another standoff tie can be secured to the mast just above the base plate and fastened to the structure 9 6 ft 1 83 m and 12 ft 3 66 m masts can be joined together to reach the maximum work height of 75 ft 22 9 m Heights over 24 ft 73 m require mid bracing every 16 ft 4 9 m or less Refer to Section 6 Passing a Middl
18. ed together in any combination to form a rigid mast up to 75ft 22 9 m tall with couplers The base plate fastens to the bottom of the mast 6 ft Mast Coupler Base Plate www reechcraft com PowerPole 888 600 6160 9 SECTION n GENERAL SYSTEM INFORMATION SYSTEM CONFIGURATIONS Fig 1 4 Standard Configuration Fig 1 4 Outrigger Configuration i 7 aj f Extendable Standoff Tie V Brace zm Base Plate Outrigger Base 10 POWERPOLE by ReechCraft GENERAL SYSTEM INFORMATION SPECIFICATIONS AND LOADING INFORMATION Fig 1 5 DRILL AND ELECTRICAL CORD SPECIFICATIONS No Load Speed High Speed for Y Rated Load 0 1200 RPM 0 3500 RPM Output Power 650 W 1000 W Amperage 7 5 Amp 10 Amp Drill Chuck 1 2 in Collar Size 1 68 in 1 75 in Drill ChuckType Normal Operation Keyed Only Keyless for Setup Only Recommended Electrical Cord Rating 20 Amp 10 gauge Fig 1 6 GENERAL SPECIFICATIONS Maximum Rated Load on Climbing Unit Work Platform weight NOT included 650 Ibs Safety Devices Lock Pawl Emergency Lowering Manual Hand Crank Optional Maximum Climbing Speed Y Rated Load Rated Load 25 ft min 15 ft min Maximum Lowering Speed 30 ft min Maximum Platform Height 69 ft Maximum Work Height 75 ft Maximum Untied Work Height 24 ft requires outriggers Maxi
19. embly and fastened to the structure 26 POWERPOLE by ReechCraft NOLLJIS ERECTING THE SYSTEM 3 ERECTING THE OUTRIGGER CONFIGURATION cont d 16 When using the outrigger configuration at work heights above 24 Fig 3 18 ft 7 3 m the v brace must be tied into the structure Using 4 x 3 screws anchor the tie bracket to the structure in the middle of the v brace centering it in line with the mast assembly Connect the ratchet strap from the tie bracket to the v brace as shown in the diagram Complete the assembly by placing tension on the tie strap Important DO NOT OVERTIGHTEN THETIE STRAP Doing so could put undue force on the anchor screws and substrate decreasing the effective pullout strength of the connection Fig 3 19 Tie Bracket Ratchet Strap DO NOT OVERTIGHTEN 17 6 ft 1 83 m and 12 ft 3 66 m masts can be joined together to reach the maximum work height of 75 ft 22 9 m Heights over 24 ft 7 3 m require mid bracing every 16 ft 4 9 m or less Repeat the necessary steps above to properly secure the mast to the structure with the v brace at the appropriate heights 18 Referring to the layout plan repeat steps the previous steps as necessary to properly erect each mast assembly Fig 3 19 PULL OUT FORCE FOR V BRACE TIE BRACKET Pullout Force for Each Screw 2 screws total 250 Ibs 113 kg 500 Ibs total www reechcraft com PowerPole 888 600 6160 27 SECTION a PLATFORM AND BENC
20. eveling and or compacting the ground surface Add cribbing or base plates to properly support the bearing force Fig 3 1 Fig 3 1 Base Plate Area 94 in2 606 cm2 Screw Stabilizer Area each 48 in2 269 cm2 Force at Base Plate 1000 Ibs 450 kg Force at Outrigger Screw Stabilizers each 500 Ibs 225 kg ERECTING THE STANDARD CONFIGURATION 1 Erection should only be carried out under the direct supervision of a competent person and in compliance with all local state and federal requirements 2 Referto the layout plan to determine the complete list of equipment required for erection Be sure all components have been inspected and maintained in accordance with product labels on the unit and information contained in this manual or any other documents supplied by ReechCraft technical team 3 Basedon the layout plan determine the location of the standoff tie to connect the top of the mast Use a ladder to access the wall or obtain roof access to arrive at the mounting location of the standoff tie 4 Attach the tie securely to the structure using 4 1 4 x3 screws or equivalent to provide pullout strength according to Fig 3 7 Be sure to follow federal state and local guidelines for safe wall NE ti mmn and roof access during erection process Fig 3 2 18 POWERPOLE by ReechCraft 5 6 NOLLJIS ERECTING THE SYSTEM 3 ERECTING THE STANDARD CONFIGURATION cont d Once the standoff tie is s
21. f you need an owner s manual please contact us or go to our website at www reechcraft com This shall be in lieu of any other warranty expressed or implied including but not limited to any implied warranty of merchantability or fitness for a particular purpose The liability of Reechcraft under this warranty shall be limited solely to repair or replacement of the part on the Reechcraft PowerPole System within the warranty period and Reechcraft shall not be liable under any circumstances for consequential or incidental damages including but not limited to personal injury or labor costs Some states do not permit the exclusion or limitation of incidental or consequential damages so this exclusion may not apply to you This warranty gives you specific legal rights and you may have other legal rights which may vary from state to state This warranty is effective as of May 1 2012 Manufacturing specifications are subject to change without notice Under no circumstances will Reechcraft Inc be responsible for any expense in connection with any repairs made by anyone other than the factory or authorized service station unless such repairs have been specifically authorized in writing by Reechcraft www reechcraft com PowerPole 888 600 6160 5 SAFETY GUIDELINES SAFETY GUIDELINES Safety comes first To help ensure safety always have a competent person assemble erect operate transport store and maintain this product A
22. hows depth Note Cribbing won t necessarily be a la s required gt round It could be layers of wood packed earth or other firm substrate www reechcraft com PowerPole 888 600 6160 21 SECTION B ERECTING THE SYSTEM ERECTING THE OUTRIGGER CONFIGURATION cont d 4 Ifthe screw stabilizer positions are level or higher than the base plate location then the outrigger assembly will need to be repositioned higher on the mast For uneven ground lift the outrigger assembly higher on the pole Base Plate Lower Ground Level ph 5 Ifthe change in elevation between each screw stabilizer exceeds 8 in 20 cm the bearing surfaces of the screw stabilizers will need to be cribbed or earth lowered accordingly If ground conditions are extreme the installation may require the use of the optional all terrain outrigger conversion kit Talk to your local dealer or call ReechCraft for more information 22 POWERPOLE by ReechCraft NOLLJIS ERECTING THE SYSTEM d ERECTING THE OUTRIGGER CONFIGURATION cont d Taking the elevation measurements of the 3 bearing positions with the mast assembly still on the ground adjust the outrigger assembly up or down on the mast as necessary and adjust the screw stabilizers close to their final positions using a drill and the supplied nut driver Position the climbing unit and mast assembly with the base close to its final position Lay down a stud board flat on the ground
23. limbs away from the area Fig 2 2 12 POWERPOLE by ReechCraft NOLLJIS ASSEMBLING THE SYSTEM a ASSEMBLING THE BASE PLATE 1 Secure the base to the bottom of the mast using the bolt provided CONNECTING THE MASTS 1 Mast lengths are offered in 6 ft 1 83 m and 12 ft 3 66 m lengths Both lengths of mast have the same hole pattern Pre assemble the coupler to one of the masts by assembling the 4 screws through the holes into the coupler threads Do not tighten Fig 2 4 i Assemble coupler to first mast Do not tighten screws 2 Slide the other mast on the coupler and line up the holes to the female threads Be careful not to cross thread the connections but rather move the masts back and forth and up and down until the holes line up and the screw turn freely Screw the other four screws in place partly before tightening all eight screws 8 Fig 2 5 s NOS Move masts up and down to line up holes Do not tighten until www reechcraft com PowerPole 888 600 6160 13 SECTION 2 ASSEMBLING THE SYSTEM CONNECTING THE MASTS cont d 3 Finish by securing the 8 screws on the masts and coupler with a wrench SSS VAS DAMMAM MIDA IAS Y 333333333343 3131311233333 EE SAA Myas adas TEES i EM sr Fig 2 6 ASSEMBLING THE PLATFORM SUPPORTS 1 Open the platform latches by pulling both latch pins outward rotating slightly then releasing 2 Place the platform connec
24. mum Work Height without Mid spanTie 32 ft or 40 ft with outriggers Maximum Length Based on 32ft Long Platform oan Maximum Platform Width each side of mast 28 in Maximum Wind Speed During Operation 35 mi h Maximum Wind Speed During Erection 25 mi h Up to Fig 1 7 MU Up to E Center of rated load must be located within 24in from either side of the mast NOLLJIS www reechcraft com PowerPole 888 600 6160 11 SECTION ASSEMBLING THE SYSTEM LOADING THE MAST Since the system was likely transported to the jobsite in separate components it will be necessary to assemble those components prior to erecting the system next to the structure The PowerPole system can be disassembled to varying degrees for easy transport For the purpose of this manual we will assume that the system is completely disassembled during transport to the jobsite 1 Position the traveler horizontally on the ground gearbox up and insert the mast by hand until the mast track engages the gearbox drive gear Gearbox Faces Up Fig 2 1 eeeeeeeeeeaeeeaeenneen Load Mast Stop here 2 Continue to load the mast by using the drill to move the mast through the traveler Complete by funneling the mast through the bottom mast guide until the mast protrudes out the traveler by approximately 10 in 25 cm Important Use care when funneling the mast through the mast guide assembly keeping all hands and
25. ng the lubrication to penetrate the female threads Check to make sure swivel joint on screw base is not damaged and is secure and functioning properly Outrigger Base www reechcraft com PowerPole 888 600 6160 47 N ReecHCRAFT Reechcraft Inc PO Box 2426 Fargo ND 58108 888 600 6160 www reechcraft com powerlift
26. ng the trigger Release the trigger to stop Always allow the lock lever to ratchet while lifting the work platform Fig 6 3 Lock Lever will ratchet While conducting work on the platform it is required that the platform remain level and stationary However if only one person is on the platform it is permissible to allow the platform to temporarily slope up to 10 degrees while repositioning the platform to a different work height In this case the work platform temporarily becomes a walkway guiding you back and forth between the mast assemblies for adjusting the height Important If you are raising the platform one side at a time be sure all material and tools are secured on the platform to allow for a temporary 10 degree angle of the platform Never exceed a temporary platform angle of 10 degrees off horizontal Transfer back and forth on the walkway Do not conduct work until the platform is level www reechcraft com PowerPole 888 600 6160 35 SECTION e OPERATING THE SYSTEM OPERATING THE WORK PLATFORM cont d 8 To simplify raising the platform with one person it is suggested to use the preferred configuration of an in line power strip with switch With the switch in the off position switch the drills to the forward lifting position and lock the triggers to the ON position Energize the switch to lift both sides of the work platform at the same time Important Do not move your finger off of the switch
27. nnnnnnnnnnnannncnrananncnnns 14 Assembling the V Brace eese nennen innare anekani 16 Assembling the Outrigger Base seeeeeeeeneneneene 17 SECTION 3 ERECTING THE SYSTEM Ground Preparatoria 18 Erecting the Standard Configuration seeeeeeee 18 Erecting the Outrigger Configuration eeeenn 21 SECTION 4 PLATFORM AND BENCH INSTALLATION Platform and Bench Installation coccccccoccncnnnnnacananananananonnnoncnnnnonnnnna 28 SECTION 5 POWER SYSTEM INSTALLATION Power System Installation iia 30 Driver Installation aia dada iii 30 Drill InstallatlOris coves iere aa ea e o S Fac eeieh ee rss ecce eire he 31 Power Cord Installations iui iode use iia 32 Continued on page 4 www reechcraft com PowerPole 888 600 6160 3 E GENERAL INFORMATION TABLE OF CONTENTS cowrnuco SECTION 6 OPERATING THE SYSTEM Operating the Work Platform esssesesssseeeeeeeneen nennen Passing a Middle IE SECTION 7 TRANSPORT STORAGE AND MAINTENANCE Transport Storage and Maintenance sss Inspection and Maintenance Logs cccoocccnnncncninaninanancnnnan no nano nannnan canario nos 4 POWERPOLE by ReechCraft GENERAL INFORMATION WARRANTY ReechCraft Inc herein referred to as ReechCraft warrants the PowerPole System to be free from defects in materials and workmanship for a period of one year after the date of
28. once above it Be sure there is adequate distance to clear the tie with the work platform before continuing Fig 6 9 Rope 6 Proceed by elevating the platform just past the tie Fig 6 10 www reechcraft com PowerPole 888 600 6160 39 SECTION 10 11 12 13 14 15 e OPERATING THE SYSTEM PASSING A MIDDLE TIE cont d Stop the platform pull the rope to rotate the tie back into position and reconnect and secure the tie to the mast Be sure the rope is contained properly to not interfere with operation of the platform and tie Fig 6 11 To pass a tie while lowering the platform approach the tie with care slowing the speed down on the climbing unit Stop just above the tie Disconnect the tie and rotate it down toward the structure until it lays flat on the wall Be sure there is adequate distance to clear the tie with the work platform before continuing Continue to lower the platform below the tie and stop the platform Finish by reconnecting and securing the tie to the mast Alternatively a v brace may be used for a middle tie To pass a v brace approach the brace with care and stop the platform when the connection to the mast is easy to reach Disconnect the middle v brace from the mast and allow the v brace to hang down on the structure with the tie chain Be sure there is adequate distance to clear the v brace with the work platform before continuing Continue to raise the platfo
29. parallel to the wall for a temporary wheel stop to aid in erection Referring to the layout plan measure the distance the outrigger will be away from the wall and place the board on the ground accordingly Based on the layout plan determine the location of the V brace on the structure and adjust it accordingly while the assembly is on the ground cat Board Stops Wheels djust www reechcraft com PowerPole 888 600 6160 23 SECTION B ERECTING THE SYSTEM ERECTING THE OUTRIGGER CONFIGURATION cont d 9 Important Before erecting the mast assembly into position thoroughly examine area from the ground up to be sure there are no electrical lines or other obstructions that will interfere with the erection of the assembly By starting at the top end of the assembly lift the assembly and walk towards the structure until the wheels contact the 2 x 4 stop board Continue to lift and tilt the assembly upward into position while walking toward the structure ees Fig 3 12 10 Take care in the final portion of erection as the lifting force becomes a pulling force Ease the mast assembly against the structure Fig 3 13 24 POWERPOLE by ReechCraft NOLLJIS ERECTING THE SYSTEM 3 ERECTING THE OUTRIGGER CONFIGURATION cont d 11 Adjust the base plate and screw stabilizers so the mast assembly is vertically plumb in all directions and the base plate is located approximately 75 in 19 mm above the ground
30. purchase Reechcraft s obligation and liability under this warranty are expressly limited to the repairing or replacing with re manufactured or new at ReechCrafts option any parts which are determined to be defective in material or workmanship Such parts shall be provided at no cost to the distributor or end user All warranty claims require proof of original purchase and the serial number of the product If it is determined that the warranteed part needs expedited service before ReechCraft or qualified distributor can inspect it the customer will be responsible for the cost of the part and will be credited back once the original part has been returned to our manufacturing facility in Fargo North Dakota All returns must have a Return Merchandise Authorization or RMA To obtain a RMA please call our customer service department at 1 888 600 6160 In addition please return your part prepaid insured and in a carton Also include your name address phone number proof of purchase and a brief description of the problem The address to return the part is Reechcraft Inc Attention Warranty Department 1250 Homecrest Avenue Wadena MN 56482 USA Our warranty does not cover wear and tear misuse and or abusive treatment Misuse may include but is not limited to damage by vehicles tools people animals falling objects acts of God and using a PowerPole System in any matter contrary to the warning instruction labels and owner s manual I
31. rm just past the tie point of the v brace Reconnect and secure the v brace to the mast and structure To pass a v brace while lowering the platform approach the v brace with care slowing the speed down on the climbing unit Stop just above the v brace Disconnect the brace from the mast and allow the v brace to hang down the structure with the tie chain Continue to lower the platform below the tie point and stop Reconnect and secure the v brace to the mast and structure 40 POWERPOLE by ReechCraft TRANSPORT STORAGE AND MAINTENANCE TRANSPORT The PowerPole System was designed to be componentized for easy transport The level of disassembly will be determined by the method of transport and size constraints Be sure that all system components are secured properly for transport Note Transporting the system can cause vibrations that are unique from normal assembly erection and operation Avoid methods that place excessive forces or any undue stress on the system It is recommended to use a full enclosure for transport if possible STORAGE The PowerPole System was designed for rugged outdoor use and it is suited to be stored outdoors However storing the system indoors is advised to maximize the life span of your investment Keep the system component inventory organized and labeled with a physical record of component inspection and maintenance Avoid storing equipment near standing water ice electrical lines furnaces
32. stopped and off the ground less than 2 5 ft 75 m 5 m or less 13 If your setup requires transferring to another unit or platform take every precaution necessary to prevent a fall and follow all local state and federal safety guidelines www reechcraft com PowerPole 888 600 6160 37 SECTION e OPERATING THE SYSTEM PASSING A MIDDLE TIE 1 When using the outrigger base at heights greater than 24 ft 7 3 m the system must be tied into the structure If not using the outrigger configuration the system shall be tied at all times At heights greater than 24 ft 7 3 m the mast assembly shall also be supported by intermediate ties every 16 ft 4 9 m or less 2 Fig 6 7 2 Though normally tied during operation r it is acceptable to temporarily 1 disconnect 1 middle tie at a time to allow you to move past and reconnect 3 To pass a tie while elevating the platform approach the tie with care slowing the speed down on the climbing unit Stop when you have a comfortable reach of the mast tie connection Fig 6 8 4 Disconnect the tie and rotate it downward until it lies against the structure It may be necessary to lower the platform slightly to allow the tie to clear the work platform and rail system 38 POWERPOLE by ReechCraft NOLLJIS OPERATING THE SYSTEM mg PASSING A MIDDLETIE cont d 5 Secure a 6 5 ft 2 m rope to the end of the tie to help rotate the tie back into place
33. tor as shown into the latch system 14 POWERPOLE by ReechCraft 3 4 NOLLJIS ASSEMBLING THE SYSTEM Fig 2 8 Rotate the spring loaded latch pins back allowing them to snap in place Important Be sure pins travel completely through the assembly by moving the platform support up and down if necessary Fig 2 9 Both sides must latch Release Pins The optional bench support is assembled with the same procedure as the platform www reechcraft com PowerPole 888 600 6160 15 SECTION ASSEMBLING THE SYSTEM ASSEMBLING THE V BRACE optional 1 Secure the v brace assembly to the mast with the supplied hardware above the traveler assembly as shown Fig 2 10 16 POWERPOLE by ReechCraft NOLL93S ASSEMBLING THE SYSTEM a ASSEMBLE THE OUTRIGGER BASE optional With the assembly on the ground as shown place the outrigger assembly onto the mast approximately 3 in 8 cm above the base plate and secure by fastening outrigger to the mast with the supplied hardware Fig 2 12 www reechcraft com PowerPole 888 600 6160 17 SECTION B ERECTING THE SYSTEM GROUND PREPARATIONS 1 Referring to the layout plan examine the ground conditions to ensure the surface can support the intended load of the system Prepare the base surface for erection removing any debris obstacles or any other conditions that could lead to injury during erection Prepare the bearing areas by l
34. ure they are not damaged and that the adjustment nut spacer and bolt are present and functioning properly Work Platform Inspect that guardrails are in place and functioning properly Test both swinging gates to ensure the close properly Drills Check cords and nut driver Be sure that nut driver is securely fastened Discard or repair any damaged electrical cords Cords Powerboards Check for any damage Discard or repair immediately 44 POWERPOLE by ReechCraft TRANSPORT STORAGE AND MAINTENANCE WEEKLY INSPECTION AND MAINTENANCE LOG 1 OF 2 Competent Person Print Date of Inspection Company Name Jobsite Signature of Competent Person Comments NOLLJIS www reechcraft com PowerPole 888 600 6160 45 SECTION Component WEEKLY INSPECTION AND MAINTENANCE LOG 2 OF 2 OK 7 TRANSPORT STORAGE AND MAINTENANCE Inspection Action Scheduled Maintenance Be sure that all daily inspection and maintenance have been completed Gearbox Lock Lever Inspect how gearbox is mounted to traveler Make sure bolts are secure Inspect casting of gearbox for any damage or leaks Replace gearbox or call your dealer or ReechCraft for replacement parts While holding the lock lever up lower the climbing unit Be sure that the lock lever can be held in the up position While standing next to the erected mast assembly and climbing unit lower the clim
Download Pdf Manuals
Related Search