ProMtrac Quick Start Guide - ProMinent Fluid Controls, Inc.
Contents
1. remove drive ProMtrac_QSG 5 13 2 ProMtrac Quick Start Guide DOOR LCD DISPLAY All information and menus are displayed by the 4 line LCD on the controller door Additionally there are up to five relay lights indicating relay status and one system light A browser connection offers a graphical HMI view Rotate for user menus Tower 1234uS 74 6F 386 4mV 420 ppm OK No Alarms STRTUP Tower conductivity Always displays Optional sensors ORP amp Flourescent in this example alternate with time date STATUS Alarm amp flowswitch Status alternate Press F3 STATUS To scroll thru all 1 0 Prime Configure Alarms Press F1 STARTUP to walk thru first time setup wizard If passwords turned ON F2 LOGIN displayed If logged in F2 LOGOUT displayed USB DRIVE The USB port allows the use of a flash drive to download a configuration file for an application upload and save a configuration file upload data and store the user and browser manual for easy reference see section 12 of the user manual NAVIGATION Changing configurations setpoints and alarms is possible using either the keypad knob on the front of the controller or by using the browser The browser can be used via a laptop connected directly or through Internet Explorer using the controller s Ethernet port recommended for configuration 1 Keypad and knob see user manual section 1 2 2 Browser see separate b2. Quick Start Guide ProMinent ProMtrac Cooling Tower Water Treatment Controller ProMtrac_Browser_QSG docx 5 23 13 pn Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275 SPARE PARTS 7500979 COND TEMP FLOW ASSEMBLY Probe only 7761529 7500980 COND TEMP FLOW ASSEMBLY HIGH PRESSURE Probe only 7761533 7500850 FUSE 7500790 4 20mA OUTPUT DRIVER CARD 7500791 pH or ORP DRIVER CARD 7500792 4 20mA ISOLATED INPUT DRIVER CARD 7500789 MAIN ELECTRONIC CIRCUIT BOARD 7500727 LITTLE DIPPER FLUOROMETER 7500725 100 PPB FLUOROMETER CALIUBRATION STANDARD ProMinent ProMtrac Quick Start Guide INSTALLATION Mount the controller on a wall at eye level in an environment free of dust and condensation Temperature limits are 32 to 120 F Enclosure is rated Nema 4X Power supply requirements are 120 VAC 60 Hz a power cord is supplied with the controller Inputs and Outputs are field wired through the connectors on the bottom of the controller box Not all I O is used so only the accessories required for the application should be terminated To access the terminals remove the lower panel by loosening the two screws in the lower left and right corners and lifting the bottom panel outward Follow the wiring convention shown below whic
3. er manual Optional based upon additional card select 0 100 4 20 mA for sensor values manual out option BIOCIDE EVENTS Set up 28 day event schedules for start and end times for Biocide A and Biocide B see section 5 of user manual ADJUST SETPOINTS Adjust bleed solenoid valve operation and inhibitor pump based upon control method see section 2 of user manual ADJUST ALARMS Adjust alarm points amp limits for conductivity inhibitor pump makeup meter bleed solenoid see section 4 of user manual ProMtrac_QSG 5 13 4
4. h is on the back of the bottom panel 1 O Naming amp Numbering Inputs amp 4 20mA Outputs are letters A to K Control Relays are numbered 1 to 5 Tower Conductivity A Cond Mkp Flow Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power RBG pH N RBG 12 MU BD gt 5A5B 4A4B 3A3B 2A2B NCNOLF Line Low Tank Level OR Mechanical Flowswitch J Make up Conductivity B Ethernet OOD e OD e eo DOD ee SOQ Relays 2 to 5 Bleed water meter I Make up meter H 2 4 20mA Out E Bleed Relay 1 pH or ORP Input C 1 4 20mA Output OR 4 20mA Input D Input G may be used for the result of a chemical Manual Input G test hardness ppm it s logged and alarmed like any other sensor value Water Temperature F Inputs F amp K are part of the data stream from the digital tower conductivity sensor connected to Thermal Flowswitch K input A They are individually logged amp alarmed DOOR LED DISPLAYS Lights on the controller top panel indicate relay and system status Output Relays 1 to 5 System RED alarmed BLUE OK flow no alarms FlashRED OFF stopped by user FlashBLUE OFF no flow creen on RED alarmed FlashGREEN Priming or Test FlashRED Load fuse fails GREEN OFF USB drive inserted FlashGREEN Upload complete
5. inhibitor 3 Bleed then Feed The Chemical Pump adds inhibitor for as long as the Cooling Tower bleeds water AFTER the bleed has turned off If you bleed the tower for five minutes you ll pump chemical for five minutes as soon as the bleed finishes You re never pumping chemical down the drain 4 Bleed meter Bleed water meter measures treated water discharged from the tower User enters ppm inhibitor target setpoint to be maintained Maintains a fixed volume ratio of bleed water to inhibitor 5 Percent Time Pump feeds for percentage setpoint time on while flow switch is on User sets mL min for constant feed rate Chemical feed is independent of conductivity control Provides slugging for start up passivation and accurate base feeding for sites with maintenance problems 6 Fluorescent ppm Pump feeds based on a ppm setpoint of fluorophore in the inhibitor chemical to be dosed Bleed Solenoid see section 6 of user manual Can be controlled by conductivity make up bleed meter tower make up ratio make up meter percent time Oxidizing Biocides see section 6 of user manual Set up schedule for timed feeds set pre bleed time change ORP setpoint if ORP sensor used Non Oxidizing Biocides see section 6 of user manual Set up schedule for timed feeds set pre bleed time set lockout times Water Meters see section 6 of user manual View and modify meter type scaling zero meters 4 20 mA outputs see section 6 of us
6. rowser manual PRESS Bleed Solenoid e Sensor amp Controls Step by Step Auto Off Prime Start up Configure J press M Power ON Display ae System Tower 1234uS 74 6F z press yst e HAON SM P3201 r User Menus eo gt Ststus Walting for Logh Make up Meter Status aling for Login press j p e Select User Publ press Passw P o Inhibitor pump assword ee 7 Press M i o seat aid press reser suo press Adjust Alarms e PRESS 41 7 min FEN e0 ONE 31 Benin press e LOMANE Oxidant Purg 66 Spem aes Manual Value Selpernts Owes 4 3min Bleed Solenoid Intubitor Purg 2 om Bleed Solenoid e PRESS gt Configure Outputs o PRESS PRESS __f a Bleed Solenoid System Settings e PRESS Inhibitor Pump e ProMtrac_QSG 5 13 3 ProMtrac Quick Start Guide CONFIGURATIONS Inhibitor Control Method Options see section 6 of user manual 1 Make up meter Make up water meter measures untreated water coming into tower system User enters ppm inhibitor target set point to be maintained Maintains a fixed volume ratio of make up water to inhibitor 2 Bleed amp Feed Whenever the Cooling Tower bleeds water the Chemical pump adds inhibitor Whenever you open the solenoid valve to bleed down the tower you add chemical at the same time Some of the chemical goes down the drain If you know bleed rate you can feed to compensate for lost
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