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TIGER 370 CNC--MR EN - AIM © 2010 spike2050

1. 1900 BEN 950 E tiger 370CNC IR 2 900 7140 110 210 1000 540 1111 1750 E 2450 5 Introduction and technical specifications 1 5 Functional parts TIGER 370 CNC MR model In order for the user to move towards a full understanding of how the machine works which is described in detail in the chapter 5 this chapter deals with the main units and their locations 2 1 MEP S p A Cutting head The cutter head makes the cut It is contained inside guards preventing accidental contact with the tool and moving parts It is moved by an electro mechanical cylinder step motor and runs on a twin linear guide with ball bushing sliding blocks This system makes the structure highly rigid providing a better cutting finish with less vibration and noise Cutting vice The vice is the unit that clamps the workpiece during cutting it consists of a vice support commonly known as a lead nut fixed to
2. Turntable 2 3 4 5 6 7 8 9 10 11 12 E 14 15 16 A B B C 010 2828 D D E F F 6 Se 6 Se H 4 Se 1 Se Se J J Se Se L L N 0 0 0 Q R R 5 E T U 4 V V Sft y 22 AR Too Mein TIGER 372 SX EVO y SpA Gruppa Disegnato da PIATTAFORMA ROTANTE RONGONI A FM 3 ur 2 3 4 5 6 y 8 9 10 11 12 13 14 15 16 6 46 Use and maintenance manual TIGER 370 MR 103 Code Description _U of M Quantity 001 3709 STAFFA BLOCCAGGIO CILINDRO SUPPLEM 1 000 001 3723 SUPPORTO CILINDRO SUPPLEMENTARE 1 000 001 4804 PIATTAFORMA ROTANTE 1 000 001 4806 SQUADRO MORSA 1 000 001 4819 COLONNA PORTANTE TI 372 SX 1 000 007 3218 BATTUTA FINECORSA 1 000 007 3234 BOCCOLA GANASCIA X CILIN SUPPLEMEN 1 000 010 0319 VITE 8 8 TCEI 10X140 TI 2 000 010 0511 GANASCIA MORSA SINISTRA 1 000 010 0542 GANASCIA MORSA DESTRA TI 370 1 000 010 1851 BOCCOLA PER CARTER DISCO DIAM 20 3 000 010 2122 CREMAGLIERA TI 370 CNCFE 1 000 010 2828 GUIDA PATTINO HGW25 HC 2 RO465 1 000 010 2829 GUIDA PATTINO HGW25 HC 2 RO490 1 000 010 7204 DADO M8 2 000 DADO UTOBLOCCANTE Me 0107455 7000 GRANO VCE PUNTA PIANA 6 X 35 010760
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5. x i p use a 19 mm spanner to slacken the hexagonal screw that locks the disc turn ing the spanner in the direction of rotation of the disc remove the old disc and insert the new one making sure that the centering pins fit correctly into the holes in the disc Ee sure that the teeth on the cutter blade are facing in the direction of rota tion When changing the tool turn the cutter blade until drive is engaged to eliminate any backlash in the drive pins 7 14 Use and maintenance manual TIGER 370 MR 136 p Tighten the lock nut and refit all guards and any other components you may have removed to facilitate installation N B Adjust the position of the blade cleaning brush or replace it when worn See If disks are fitted with diameters less than 370 mm adjust the head mechani cal stop screw as described above Feeder Should the feeder at a later stag
6. E 512 3 9 n d ONIN ZZ wey LL lt 5 DYN ZL Ln DAIN 0 04 Qu uL lt 5 DAJN OL s Qu e LL lt lt 033N 9 9 077 as lt LJ l lt x gv 2 T 27 CE A OU3N SY S ONIN EZ sz 022 7 lt OU3N E lt ONIN 12 fa D di gt OU3N YL OU3N BL 6 02 ws 2 l LJ E Iu 7 OU3N 6 ONIN ZL m 07 mn l __ gt lt l gu ALSO AF HA OWN ig _ T Faw 1 OYN 9 ai Vi L S m TA x 1 dA T s 30U3A OTIVIDJ B E A Ia 224 g 8 e w a gt 2 1 2 1 23 y 2 5 als 2 m x E f 3 Un Y Lit e gt 2 C 9 x i X 1 i E 5 N p P 3083AZ0T1NID 3d 22 e L ONAN PL R S a 2 z Jo Z ONN Z a slslal 8 OUNTE 55 Tel ws m BARBE 5 lt s a a m lt 2 a z 2 z E S 8 8 BEG 6 14 Use and maintenance manual TIGER 370 CNC MR 71 53 aubo 041414505 O41N 414505 OSE 231 WON awoN eed ajo 201 04 ddy e V1I2073A L DNI OLE IL dS ddl WNVAGE
7. USE AND MAINTENANCE MANUAL TIGER CNC MR YEAR OF MANUFACTURE Q CE CONFORMITY DECLARATION according to EEC MACHINES DIRECTIVE 2006 42 CE annex Il The manufacturer SEGATRICI Via Enzo Magnani 1 61045 Pergola PU ITALIA Tel 072173721 Fax 0721734533 Machine model Serial number Year of manufacture c o MEP SPA Via Enzo Magnani 1 61045 Pergola PU ITALY Pergola li Introduction and technical specifications Foreword Machine presentation Machine specification Technical Data Technical Data Dimensions Functional parts TIGER 370 CNC MR model Cutting head Cutting vice Control Panel aix uen Safety and accident prevention Use of the machine General recommendations Recommendations to the operator Machine safety devices Reference standards Protection against accidental contact with the blade Electrical equipment Emergency devices Noise level of the machine Noise level measurement Noise level values Vibration emission Electromagnetic compatibility Machine installation Packaging and storage
8. ZL 1101 68 L 617 9f sf 4 v l 4 evi i 4 4 4 a ve 20 re re re re rie v erf t e eg 4 TI I IZ Toe 1 e we IZ TI IZ TI eRe ee a Hehe zeae ce me ue le ce Ue ct Te If e C NI 6 219 id C I is 110 ICIITOLI6SL9STECI A ALANA A n N 96 N m N 01682 9SPETI 79 Use and maintenance manual TIGER 370 CNC MR 6 22 53 041414505 O41N 414505 OSE 331 _ WON eed yo 601504 al ddy e P V1I2073A 1 DNI OLE IL 44 To vias q 021811413 VA3H2S 031344373 lt
9. BLE mm 1500 mm 1500 El tiger 370CNCIR Gir Any maintenance work on the hydraulic or pneumatic systems must be carried out only after the pressure in the system has been released The operator MUST NOT perform any risky operations or those not required for the machining in course e g remove swarf or metal shavings form the machine while cutting Remove equipment tools or any other objects from the cutting zone al ways keep the working area as clean as possible Do not use the machine for cutting pieces which exceed the cutting ca pacity described in the technical specifications or are less than 5 mm Before starting any cutting operations ensure that the workpiece is se curely held in the vice and the machine has been set correctly A number of examples of how to clamp the different profiles correctly in our ma chines are shown below E 3 Never move the machine while it is cutting Do not use blades of different sizes to those recommended in the ma chine s specifications When cutting very short pieces make sure that they are not dragged be hind the support shoulder where they could jam in the blade 12 Safety and accident prevention 3 3 MEP S p A When using the pneumatic vice version MA check that t
10. f r J Kg 35 4 e mm24 O LI O OO O O mm 950 1000 ee tiger 370CNCLR S gt zi Cs K35 roller table module for discharge side 1500 mm Can of emulsible oil 5 I of emulsible oil Adattatore pianale a rulli lato scarico This device is used to attach the discharge roller table to the machine and instructions are supplied below for how to assemble it p remove the chute from the right hand side of the fixed platform p attach the adapter and secure it in place with the screws removed previously L ll bee 5 39 U UC pro E tiger 370CNC LR Zire p Attach the outfeed rolling deck by fixing it with the screws supplied 167 Optional 11 3 MEP S p A A Feed side roller table support This device is used to increase the load bearing strength of the roller table both during feeding and discharge The steps which should be followed to assemble it are illustrated below p Disconnect the table from the adapter on the discharge side for example position the support to correspond with the holes on the base of the
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12. Profiles and tubes with wall thickness 0 25 D R 300 600 N mmq 9 8 Use and maintenance manual TIGER 370 CNC MR 152 Classification of steels The tables on this page provide users with information on materials to cut enabling their classification with respect to hardness and consequently the correct blade to use 9 5 96 001 04 9ZUOIG UOOI IS ev ve 69 IG 021 96 ozuo1q osoueSue A 26 6v 06 04 9zuoIq umnrurumnpy 96 9S 001 09 ozuo1q 1oydsoyg 29 44 6 v8 002 091 91 S8 091 LOvU OW IN JO8 X OL6L IN JO X 8G Gv 98 v4 021 061 vOe 3 89 LOS OL8L IN 10 9 X 49 S 6 08 002 OSI Olt V 9G ug 100 ELIO SL X 29 16 6 08 00c 091 S 60 5 9g uq 18 LOL 46 Ove 512 a LV 910012 22 29 66 6 oez 002 ELN ev v9 99 L6 v8 022 091 OIE S28 2091 8 Z cO 26 872 716 LL M 8 8LMO8z 05 2 8 4 cOl 26 Src LG 2 A OIN JO IN 9S OWN JO ON 2S 22 v9 66 16 062 061 91 ca 7 66 96 0662 01 00129 ug 9 10 001 910 001 v9 19 L6 08 061 OSI LM xa S6 O X 0881 vl v9 46 16 Occ 061 Sr98 a 001 u3 S 9 86 6 622 002 296 u3 Z OW JO ON OZ 22 29 66 66 oez 002 GLEE OLEE 9g ug 22 v9 66 16 02 061 GELE LLL U3 9 JO IN 9 22 29 66 6 oez 002 86l u3 OW 19 t
13. Su To adjust the longitudinal position of the vice jaw proceed as follows tighten the cutting vice completely slacken the two screws located to the side of the rag prevention device 2 3 slacken the nut that locks the grub screw adjust the longitudinal position of the rag prevention vice jaw by slackening tightening the grub screw 4 until the position of the rag prevention jaw is aligned with that of the cutting jaw hold the bolt still using the hexagonal key and tighten the blocking nut v 7 18 Use and maintenance manual TIGER 370 CNC MR 140 Maintenance and choice of consumables TIGER 370 CNC MR is built to be sturdy and long lasting It has no need of any special maintenance though like all other tools it needs adjusting from time to time especially if not regularly looked over or used without due care This chapter therefore is intended as a guide for those who want to look after the machine and get the most out of it for as long as possible The role of the operator The person operating and maintaining the machine must follow these instructions for his own safety as well as for the safety of other personnel and in the interests of machine productivity check that his own work and that of the other operators of the machine always complies with the relevant safety standards Therefore check that the safety devices are in position and work perfectly
14. GIALLO VERDE W38 GIALLO VEADE PE amp RIX 113 SAG SCHERMO W34 SCHARMOIPE ISIS VERDE W34 VENDE PE AAA 7113 Disegnato con ELCAD R Stampato il 09 06 2000 alle 11 54 48 VELOCITA Data 68 05 2000 Schema elettrico t MEP S o SCHEMA ELETTRICO a App Foglio Modifica Data Name Norm IEC 750 Sastituito pers Sostituita Origine Fg These symbols known as potentials are used to provide page references the first number indi cates the page to be referred to the second number after the dot identifies the column on that page example 11 8 indicates that the wire continues on page no 11 in column 8 The motor is identified by the code 1 The pages following the wiring diagrams contain the following lists 1 components list list of all components and terminals list list of all the ter minals with the following information in house article code identification code reference no of the page and column on which it can be found description NN NN manufacturer ART COD ID PRES REF DESCRIPTION MANUFACTURER 022 2151 B1 5 2 STRAIN GAUGE DELTATEC 6 10 Use and maintenance manual TIGER 370 CNC MR 67 2 wires list list of all wires with the following information in house article code identification code description section of wire mm2 colour of wire NN
15. wa ewm LEN s emos per qw ps wa eme om me TL NN RD DUE RS 022 0160 W60 FINE CORSA AVANTI CAR 50 117 MARRONE FES 24C X RELLO ALIM 022 0160 W60 FINE CORSA AVANTI CAR 0 50 100 BLU X49 S9 RELLO ALIM 022 0160 W59 F C PRES BARRA IN MORSA 0 50 118 MARRONE X5MEP 24C 510 ALIM ALIM pow 585 EN RIGENERATRICE os xs wwwowE Wow ws ewmomemwmck ue pe av C pe p pw qe Wee ro BAARAPROTEZIONE aso wer roe xe Ju Ts pow wes Fo swmwemorzowe ue pe feu Te Jes T wr ro BAARAPROT CATERATE sr moe e Pe T pow wer BAARAPROT LATERAE me BO xe e poe we e vere Pe Pe Jj pos we uemmoows o ms ono wr J Pe we errors seme s s o wr er pe Pe Fe j wr 22 poj wus pw mw pe F pmo wr r e ee psw se J Wo ws peon me Pe pw Jj Wo ws wes poj sus pw eje J pmo ws veto e seme we se E Wow ws aveo p pe pw J pos ws prom pss suo pw wo pe FJ pmo ws peon im seme pe se E 022 0160 W58 F C PRES BARRA MORSA DI 0 50 119 MARRONE X5MEP 24C S11 TAGLIO 022 0160 W58 F C PRES BARRA MORSA DI 0 50 0119 BLU S11 X49 F TAGLIO 022 0160 F C AVANZAMENTO BARRA MARRONE X3MEP 24C 56 6 30 Use and maintenance manual TIGER 370 CNC MR 87 E
16. 120 6 63 MEP S p A Guard rail e 22 02 6l 81 21 91 I L2 l 21 01 on Sy E E a l V INOONOH pomy 1N0123108d 282 OLE 33911 921 sanpa 28717910 9810 0 01007820 22 02 6l 41 9 91 ai l 21 HI 0l 121 Use and maintenance manual TIGER 370 CNC MR 6 64 Description 010 0938 MOLLA GAS 120MM STAFFA COMANDO F C PROTEZIONE T1370 SUPPORTO MASCHIO X MOLLA A GAS CARTER ALIMENTATORE TI 370 STAFFA FISSAGGIO FINECORSA SPORTEL 016 1741 PROTEZIONE LATERALE TI 370 PROTEZIONE POSTERIORE TI 370 016 1743 PROTEZIONE ANGOLO TI 370 RINFORZO PROTEZIONE LATERALE TI 370 016 1748 PROTEZIONE CAVI TI 370 CNC SPORTELLO PROTEZIONE MACCHINA TI370 022 0360 LAMPEGGIANTE FINECORSA D4C 1G02 1M 028 0010 PISTOLA 034 0074 PROTEZ LEXAN CARTER ALIM FRONTALE PROTEZIONE LEXAN CARTER ALIMENTATO PROTEZIONE LEXAN X SPORTELLO MACCHI ARRESTO ELASTICO P 40 30 034 1211 MANIGLIA GN 565 20 128 SW NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR
17. 52 5 27 MEP S p A N B gt Pressing the RUN PROG button again the PROGRAMMING display screen returns PROGRAMMING PROGRAMMING CUTS PROGRAMME SELECTION DEL PROG LOOP p Pressing the RUN PROG button the operating display screen returns where no parameter has been changed yet To activate the new program set press CLEAR With this operation you will obtain two results 1 the data of the previous program is deleted from the memory 2 the data of the new program is entered p After pressing CLEAR the display screen will show the data of the new pro gram being executed Whenever CLEAR is pressed in the automatic operation mode in the multiple programming with the machine stopped the operation in progress is reset This means that if the machine has performed some cuts of the first program and it is stopped by pressing CLEAR the cuts already executed are reset When the machine restarts it will start from the initial cut and therefore from the first cut programmed If the machine is stopped by pressing CLEAR during the execution of a program after the first for example the second or third the di splay will return to the first program of the series programmed resetting the number of cuts executed in all the programs performed until that moment When the machine is restarted the machine will start from the initial cut i e from the first cut of the first program The second operating mode
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20. A positive angle y determines better penetration of the tool and hence lower shear stress and greater ease of sliding for the swarf over the cutting edge On the other hand the cutting edge has lower mechanical resistance so as the breaking load of the material to be cut increases the cutting angle decreases from positive until it becomes negative so as to offer a cutting edge with a larger resistant section Y _ Positive EN Short swarf material such as brass bronze aluminium and hard cast iron require smaller cutting angles because the swarf becomes crushed immediately and the rake angle has little effect during the cutting stage The TIGER 370 CNC MR uses discs with positive cutting angles for cutting solid materials and with negative cutting angles for cutting hollow profiles This is because as a result of the high cutting speeds 2900 rpm even with non ferrous materials the tool strikes against the wall of the profile to be cut several times thus requiring a cutting edge with a larger resistant section 9 6 Use and maintenance manual TIGER 370 CNC MR 150 Circular saws can also be characterised by other parameters such as the whine reduction feature which cuts down noise at high speeds or expansion which compensates for the pushing of swarf inside the cutting edge thus reducing the thrust on the walls of the material to be cut Whine reduction feature Expansion cut This table c
21. Anchoring the machine Minimum requirements Check list idee acus Connection to the compressed air Connection to the power supply Description of machine operation Description of the control panel supply 1 1 1 1 1 1 1 2 1 2 1 4 1 4 2 1 2 1 955 222 253 2 3 2 4 32 8 1 3 1 1 3 4 3 4 3 5 3 5 323 3 6 3 6 327 327 4 1 4 1 4 4 4 4 4 4 4 6 4 6 5 1 5 1 Key for control console keyboard Basic instructions for carrying out a cutting cycle Manoeuvring the cutting head Access to the cutting head Manoeuvring the feeder Clamping the work piece in the vice Lubricant coolant fluid supply Preliminary check list for cutting operation Starting up the machine Semi automatic operating cycle Automatic operating cycle Sinole HO STAM Soe ea Ree ot E VAR RS Multiple programming Multiple programming cuts Automatic loop operating cycle Diagrams exploded views and replace Pneumatic diagram TIGER 370 CNC MR Pneumatic diagram TIGER 370 CNC FE HR APS P drive for step motors MEANING OF THE PARAMETERS IN THE TABLE SCHEMATIC CONFIGURATION
22. Inverter Failure Non operating Non operating Non operating Non operating Non operating _ Non operating Input card IUV Forward and reverse speed of the feed step motor can be controlled in the following way digits 1 to 5 reverses the feed carriage at progressive speed in the same way digits 6 to 0 for forwarding MPP AXIS X 1 5 REVERSE 6 0 FORWARI Feed carriage progressive reverse Feed carriage progressive forward Blade motor absorption appears expressed in Ampers once blade inverter motor start has been activated in CARD no 2 The head position visualises the cutting value transmitted by the cylinder head transducer which is between 1 and 255 and represents the current head height HEAD POS BLADE DEV Non operating Non operating Blade motor absorption Head position The blade motor maximum absorption visualises the cutting force value between 1 and 199 which is transmitted by the inverter by means of the potentiometer rotation on the control board 159 Troubleshooting 10 5 MEP S p A The vertical CPT Head cylinder visualises the value between 1 and 199 transmitted by the cylinder head step motor LIM IML 199 RIF V CPT 000 Max blade motor absorption No step motor CPT Input card CNSL control console Each key on the console has a name which appears on the diagnostic menu after the sign when pressed For example if we press key star
23. 90 Diagrams exploded views and replace 6 33 MEP S p A cane Despion 0 Colour Sat Em komo wes eweemcsuoyeew a xs ARAN Grey TA eror wes pewemcauoaWe joa mz wwco e eror wes pewemcsuuoawew joa as e 022 0171B W265 X4MEP2419 IUD2 X100 R1 0 50 219 BIANCO X100 R1C X4MEP24C C INV 022 0171B W266 XS3MEP24 20 IUD3 XAMEP24 0 50 120 BIANCO X3MEP 24C X4MEP24C 20 IUD2 022 0171B BE RR BIANCO XAMEP 24C w X5MEP24C 20 IUD1 022 0171B W268 5 24 20 1001 48 X5MEP24C EM 22 0171B W262 X5MEP24 12 IUD1 K09 24 i 112 BIAN X5MEP 24 E E oso BIANCO SME 54 246 22 0171B W2 X5MEP24 16 IUD1 K8 24 i 11 BIAN X5MEP 24 ez01 485 XeMePanTeqUD We co merze 47 E 022 0160 W46P E V CH AP CMT 1 1 Ka 2040 wer EV HPG A1 RE RE 022 0143 STEP MOTOR ALIMENTATO VERDE NE RE 022 0143 STEP MOTOR ALIMENTATO GIALLO m J RE 022 0143 STEP MOTOR ALIMENTATO SCHERMO RE ES ESI N 022 0172N X2 B X1FCB 1 NERO B X1F CB 022 0172N X3 C X1FCB 2 NERO X1F CB 022 0172N X4 A X1FCB 3 NERO X1F CB 022 0171R W231 K1 61 K3 A1 ROSSO 022 0171R W238 K8 12 K11 11 ROSSO 22 0141 W EMERGENZA PEDALIERA i BIAN EE ose Banco E 022 0141 EMERGENZA PEDALIERA 050 MARRONE PT 22 0141 W EMERGENZA PEDALIERA i 218 VERDE H 92 s List of c
24. F7 SING CONT CYCLE F6 EXEC STEP CONT H H p When the FO button has been pressed the display reads PGR NO 0 MEASUREMENT The last measurement programmed CUTS PROG The last number of cuts programmed CUTS EXEC The portion of the last job executed The type of pro 40 MEP S p A gramme in use will appear in the first square SINGLE PGR To begin pro gramming press RUN PROG AUTOMATIC CUTS PROG 2343 PGR NO MEASUR 0 512 8 SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6 EXEC STEP CONT CUTS PROG CUTS EXEC p When the RUN PROG button has been pressed the measurements will be reversed indicating that they can be changed To set new measurements key in using the NUMERIC KEYS Enter the measurement 905 7 for example To do so the following keys must be pressed 9 0 5 7 AUTOMATIC PGR NO MEASUR 0 905 7 m uz SINGLE PROGRAM RUN PROG PROGRAMMING F0 PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6 EXEC STEP CONT CUTS PROG 2343 CUTS PROG CUTS EXEC Pressing the numeric keys the numbers are displayed from right to left If you make a mistake when writing the measure press CLEAR to delete the value 0 0 will appear After entering the measure press ENTER With this ope
25. remove all swarf from the machine empty the chip drawer on the side of the pedestal clean the vice and lubricate all the joints and sliding surfaces using a good quality oil check the oil level in the drive box if necessary top up through the filler cap Check the cutting clamp slide if it is not precise or there is sideways move ment regulate as indicated in chapter 7 8 2 Use and maintenance manual TIGER 370 CNC MR 142 Monthly This section lists the operations to be carried out for the monthly maintenance of the machine p clean thoroughly the water tank and the electric pump filter Maintenance of working parts During maintenance work on the TIGER 370 CNC MR special attention should be paid to operating units such as the transmission box Transmission box After 100 work hours empty the drive box using the following procedure p remove the outlet plug collect oil in a container for used oils to speed up the operation remove the inlet plug positioned on the top of the head p once the operation is complete replace the outlet plug and fill with AGIP BLASIA 460 oil or equivalent up to the point indicated by the level plug po sitioned on the right hand side of the head p after every 2000 working hours repeat the oil change operation 143 Maintenance and choice of consumables 8 3 MEP S p A Consumable materials It is essential to use specific oils for the pneumatic and lu
26. any person finding himself either completely or partly in a danger zone Operator the person or persons given the responsibility of installing operating adjusting maintaining cleaning repairing or transporting the machine Ec The manufacturer declines any responsibility whatsoever either civil or crimi nal should there be unauthorised interference or replacement of one or more parts or assemblies on the machine or if accessories tools and consumable materials are used that are different from those recommended by the manu facturer itself or if the machine is employed in a plant system and its proper function is thereby altered General recommendations LIGHTING Insufficient lighting for the types of operation envisaged could constitute a safety hazard for the persons concerned For this reason the machine user must provide lighting in the working area sufficient to eliminate all shadowy areas while also avoiding any blinding light concentrations Reference standard ISO 8995 89 Lighting in work environments CONNECTIONS Check that the power supply cables and pneumatic feed systems comply with the maximum machine absorption values listed in the Machine Specification tables replace if necessary 3 1 MEP S p A EARTHING The installation of the earthing system must comply with the requirements set out in IEC STANDARD 204 OPERATOR POSITION The position of the operator controlling machine operati
27. gt Now it is possible to start operation To check the measure of the piece cut press F6 in the first box the indication STEP will appear 0 905 7 SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS SING CONT CYCLE gt After pressing F6 the machine proceeds as follows START INITIAL CUT BAR SUPPLY CUT IN AUTOMATIC MODE STOP PGR NO MEASUR CUTS PROG 2343 CUTS PROG CUTS EXEC The machine performs the first cycle of operations to cut to size the first pie ce This enables a precise check of the measure of the piece If the size is cor rect press F6 again to deactivate the check cycle then press START AUTOMATIC PGR NO MEASUR CUTS PROG 0 905 7 2343 SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC SING CONT CYCLE CUTS PROG 5 18 Use and maintenance manual TIGER 370 CNC MR 43 p Ifthe size is not correct use the BLADE THICKNESS parameter to enter the correction value Repeat the cut with the check cycle activated In this ca se the machine will perform the following operations START BAR SUPPLY CUT IN AUTOMATIC MODE STOP In other words the machine starts again where it had stopped automatically changing the size with the set adjustment and supplying the bar with the new measure Check the size again and if
28. 007 6006 3 LEYL alo alle 60006006 ojedueiS Qv313 ve oyeubasig x B 2 m 5 S A E IZM JN m EIS V1S31 7104 JN D 5m amp JN LLL m 8 125 PAO i iE 6 905 PjS3 200121504 i a ry SKa Bsejp zuajod 2 o NOUV 2177 547 EE H 303 ELT i C OU3N 117 E DA 42 El OSSOW 121 f PAO F ozm Te OTWIS 917 ERE ETA cM a lt 9 18 5 2 4 11105 02 ese 1 22 7 sl OONVI8 617 A seg eqs 9 don 91 S zo 4 8 xy m EP scu 0 77 ELT f B d us l Jena 50 me us 90 12 055047 414 m E PEX 6 Z o a E 01 N a 515 8 3d 212 u 1 JN 6 WDNO JN 3 844 34 JN 69 DAZ asind k 99 BAO 3391X3 807 INN T 80 3383153 JN 22 907 90 10 338 JN T 4 338 077 iwi 103 907 339 9 E 33 907 907 JN 8 909 pean 292 d3WiX Nil 07 SNOXSVH EOS E07 Nil X0 JN 02 18 7 907 zzy Nd 323 0 PAD 177 121 22 26 nt SHE PUES j 6 8 9 5 E 4 0 6 23 Diagrams exploded views and replace 80 81 BJ Jad 50 041114505 OSE 331 oN auoN eyeq PION 01011604 ddy e VIILJOI3A
29. 8 1 The role of the operator Maintenance requirements General maintenance Weekly Monthly at Bae aS Maintenance of working parts Transmission box Consumable materials Oils for transmission Oils for lubrication coolant liquid Oils for spray mist system optional Cutting Cutting speed and choice of tools od u Sau Basie Version do wak u Types of blades serani ue Leer aetas Tooth Shape uuu eau ded deu ttt CAE Y d do OR Blade selection table with respect to cutting speed and downstroke Classification of steels Classification of steels Troubleshooting Troubleshooting blade and cutting problems Troubleshooting control console diagnostics Displaying the diagnostics menu Did BNOSUCS suivi Gee a p e i ae Iu EN Error messages alarm and emergency Optional 553 A CAR SORA Accessories available on request Chute type bar loader CB 6001 Optional die d rd ICI ed EO Io an
30. Assembly reference notch Ee sure the chip is not inadvertently fitted back to front as this could cause damage to the apparatus Machine parameters Eeprom memory If you have to replace the control console transfer one of the EEPROMs from the old card to the new one in order to save all the machine parameters the EEPROM memory is illustrated in the photo below 131 7 9 MEP S p A Replacing the MEP 24 controller Eprom To do this first disconnect the machine from the power supply and open the front panel on the electrical cabinet which houses the MEP 24 controller p Locate the MEP 24 controller and unhook all the terminals relative to CARD and CARDS 1 2 3 a s p Remove the front panel of the controller using a screwdriver to unscrew the screws which fix it to the controller P Slide out the IUD and IUV cards from their slots p The eprom is mounted on the lower section of the CPU card as indicated by the arrow in the photo below 7 10 Use and maintenance manual TIGER 370 CNC MR 132 p Follow the necessary precautions to protect against electro static discharges to avoid damaging the chip do not for example wear rubber soled shoes or woollen clothing etc p Remove the old eprom from its socket and replace with a new one taking care to fit it correctly see photo below LUE Cm gt ert va Assembly reference notch
31. 0 98 8822 cS19 SvI9 v G OIN 19 IN SE 8 OIN 1D YNZ AO 0S 9X 9 ON JD IN SE 8 OW 1D IN Ov N 218 OW ID IN OF 00106 995 9 GON SE 2 ON 19 N Ot 20 INO 66V EG OSV SEZ 9 ON 19 IN Ot Ober 4eev 184474 Ot 807 v QO 2v 061 6622 t OW 19 Zt t OW JO Sc 267801 v ON JO Cv v OIN 19 92 9215 AOTTV v QO Sc SYEL SEEL 0212 OLL SAO 4141 LH SS OX 099 sSro C9 VO080 Ot V 080 SS WO Gp WO LH Zv OX 5 0881 0771 0881 SS IN 020 S UW 9 819218 UOQIE SW Or 901 0591 SZ OX 09 OX 96 V 090 Ot V 090 LOL MO 09 MO SW Oc UN 8e o 82 W OSI 0S MO ZZ 6L IN 01 2251 L H 8E OX UN 22 O 9 UIN 8c S UN Oc GEOL SLOL s 9o s 09 9t N 080 LLEL 8L OX 660 6410 02 050 660 220 eouel4 Aey uug 8319 vsn uapams Em YONAV sg ISIV ss 154 Use and maintenance manual TIGER 370 CNC MR 9 10 Troubleshooting This chapter describes the inspection and troubleshooting procedures for the TIGER 370 CNC MR Regular inspections and efficient maintenance are essential to ensure your machine gives you a long trouble free service life The chapter is divided into two sections the first being dedicated specifically to TROUBLESHOOTING BLADE AND CUTTING PROBLEMS while the second TROUBLESHOOTING section concerns troubleshooting general machine operating faults Taken together they form a comprehensive t
32. Driver OK 10 Wmax 100 Vmax 100 mAmax Exit relays indicating the state of the drive Contact closed at 24Vdc in normal functioning conditions Contact open in alarm conditions of the system TORQUE ENABLE signal of torque enabling Isolated digital entrance active at 24Vdc With the signal active the drive is enabled to provide torque to the motor In absence of this signal the motor frees itself immediately INPUT ENABLE enabling signal of enabling of the speed reference Isolated digital entrance active at 24Vdc With the signal active the drive enables the reading of the speed set point present at the REF and REF analogical entrances In absence of the signal the reading of the set point is disabled and attributed to The value of 0V With the motor in movement the absence of the IEN signal causes the functioning motor to stop on the set ramp the ramp ended the motor is held in torque and in position External analogical reference signal 10V of the speed Entrance not invertible External analogical reference signal 10V of the speed Entrance invertible Reference mass of the REF REF amp EXTREF signals EXTERNAL TORQUE REFERENCE Analogical entrance 0 10V of torque limitations distributable to the motor Entrance at 0V no torque Entrance not connected 0 10V maximum torque PULSE 6 40 Use and maintenance manual TIGER 370 CNC MR 97 Keyboard connector M24CPU connecto
33. t OW 19 SE 49 19 66 68 002 081 GLS SELS g 84 ua 69 19 v6 68 SOc 08 9901 9961 046 1222 S OW 10 76 4 v9 46 16 SLZ 061 V oz u3 L9 SG 68 v8 081 O91 0967 6 S 10 Sr L9 SG 68 v8 081 091 89 96 VALSV 2L 907 00LZL L9 99 68 v8 081 09 V 09 0967 L9 SS 68 v8 081 091 0901 6 u3 0932 092 69 G 28 18 GLI OSL SLOL 0101 82 U3 V z uq GL MO OL MO GLO OLO L9 SG 68 v8 08L 091 OvOl gua Sr MO SO 6G GG 28 pE OZ 09 GEOL ccOL MO zz MO S O ccO 8H ISIV sq Nid IND ssoupJeH Joois Jo SOdAL 9 9 Cutting speed and choice of tools 153 MEP S p A Classification of steels SI8L OW INJO SX SIZL OW IN IOS X cV 4L QNO 92 915 16 ZLE esez SLZL ONIN 10 S X 218 OW IN JO S X 9918 sso ure g 0 92 SNO 212 915916 91 Ever 02G 15 IN 10 9LX 02890 S IN JO SL X OL 6L NO Z OL 6L N4O CX 9 cL S 68LINJD2X 9 YOE 206 esez 608 ND 9Z OL 8L IN JO SX cL O vOE 68L IN 19 S X 8 9916 ss o ure1 202102 7262 OL SI NO cZ LUSI N49 ZX SI S 06 68L IN JO c X 9 A OIN JO IN SS 9 A OIN 10 IN SG 0122 2 SS L S8 L S 19915 oO ny 8 AIO M SS ZA10 M09 0992 eL O0 00 2 Lol OIN A4O SSEX I lel ON A 4O SS I X SG 6 0 az a 5 99 5 OO cL GAD O9 Z fM ZL 19 GO X cL JO Ole X cl OLEG 99 001 912001 t A 19 0S Zegodnite 940001 9 OIN IN JO ve 5 98
34. 043 0818 UNITA IDROPNEUMATICA 63RBXRSM 044 1257 VALVOLA DI CARICO CILINDRO 114 6 57 c 22 14 02 6 gl 41 91 l Fl l l 11 0l 6 8 H 9 z a A w 6 INOONOU 380LVIN3NIW 0113482 dg amo axes E We OLE 13911 aa oo amu e c de d 20917010 e 988170 10 11817010 115 S p A Supply carriage unit Use and maintenance manual TIGER 370 CNC MR 6 58 2707178 SLITTA BASCULANTE ALIMENTATORE 1 000 001 4824 CARRELLO ALIMENTATORE TRAVERSA SLITTA BASCULANTE ALIMETA STAFFA FISSAGGIO GANASCIA MOBILE TASSELLO FISSAGGIO RULLO PREMIBARRA 0073855 7000 PIASTRINO REGOLAZIONE SLITTA BASCU GANASCIA ALIMENTATORE 0100254 7000 RULLO PREMIBARRA ALIMENTATORE TI ME MOLLA CARRELLO ALIMENTATORE 010120 2000 01071203 GUIDA LGR20 280 0103038 7000 SUPPORTO RULLO PREMIBARRA 0107233 7000 0107450 GRANO VOE PPIANA 8 XE 0107802 2000 0107804 7000 0107860 0107868 8200 0107870 ozer 5 20 010 7886 VITE TCEI 5 X 35 2 000 01077801 01077893 7000 0107924 010 7928 VITE TCEHOX
35. 501 503 315 NC 115 p two potentiometers are mounted under the IUD card terminal board Using a screwdriver turn the adjustment screw on the upper potentiometer as shown in the figure until you obtain a reading of between 254 This reading is dis played on the machine display Nu NL Ilo NC 219 119 ES 120 120 120 e lt lt p Return the machine to normal operating conditions and test to make sure it is functioning correctly 7 8 Use and maintenance manual TIGER 370 MR 130 Electronic systems Replacing the microchip C8 on the control console To do this first disconnect the machine from the power supply and open the front panel on the control console which houses the console card Microchip C8 is located at the front of the card as indicated by the arrow A label is affixed to the chip indicating the type and version of the software programme p Remove the old chip from its socket and replace with a new one taking care to fit it the right way round Follow the necessary precautions against electro static discharges to avoid damaging the chip do not for example wear rub ber soled shoes or woollen clothing etc Close the control panel and test the machine Ts 1 JI
36. Blade 8 1 8 2 8 2 8 2 8 2 8 3 8 3 8 3 8 4 8 4 8 4 8 4 9 1 9 1 9 1 9 2 9 2 9 3 9 3 9 4 9 4 9 5 9 5 9 8 9 9 9 10 10 1 10 1 10 3 10 3 10 4 10 7 11 1 11 1 11 1 11 3 11 3 Roll r table js ets Z odes 11 3 Can of emulsible oil 11 3 Adattatore pianale a rulli lato scarico 11 3 Feed side roller table support 11 4 Motor chip discharger unit 11 4 Introduction and technical specifications Foreword We have decades of experience in the construction of the best metal cutting machines Our experience our knowledge of our customers and constant technological development of design and production equipment allow us to offer a specific solution for every type of cutting need This work tool has been designed as a simple and reliable answer to the wide range of cutting needs of the modern workshop TIGER 370 CNC MR is rugged quiet and safe It cuts various kinds of material with very little scrap and great applicative flexibility for cutting copper brass and bronze Congratulations for having chosen this product which by following the instruc tions contained in this user and maintenance handbook will guarantee you years of dependable service This band saw has been exclusively designed to cut metals Machine presentation TIGER 370 CNC MR is an electromechanical pneumatic saw which cuts metal profi
37. Control panel b RES RC RU a Gy 6 62 Guard adie nd Ged da RR Ax 6 64 AdJUStMEN S pascere oet Karte wS 7 1 Displaying and editing the set up parameters 7 1 Set language parameter 7 1 Set parameter for machine type 7 2 Set parameter for step motor 7 2 Setting blade characteristics head downstroke speed and bar initializing 7 5 Blade motor and supply unit setting 7 5 Set minimum blade tension threshold 7 6 Optional settings ida eere d Eo o Ead 7 6 Cutting head setting 7 7 Head transducer calibration Set up 7 7 Electronic systems 7 9 Replacing the microchip C8 on the control console 7 9 Machine parameters Eeprom memory 7 9 Replacing the MEP 24 controller Eprom 7 10 Adjusting the display brightness 7 11 Mechanical systems 7 12 Cutting head stroke ei e estis 7 12 Adjusting the position of the blade cleaning brush 7 12 R eplacmng tOol uode due Tu x xDD eee eee 7 14 Feeder ies uti sania tx apa Ee uhi usw 7 15 MCC ccacvan ee ie eee c dd aus 7 17 Adjusting the vice play 7 17 Adjusting the anti chip device 7 18 Maintenance and choice of consumables
38. OF INPUTS OUTPUTS od iet Ba wks LAYOUT OF APS P DRIVE COMPONENTS How to read the wiring diagrams D2 Letter codes used to designate the type OF COMPONENDE ete D Rc Pu foe E etica Standardised Wiring Diagrams TIGER 370 CNC MR 750 EN 60204 1 Standard List Of Cables oe oye repa exu iT ERU List of components Eistof sie ete ee List of IUD IUV Card Inputs and Outputs IUD Digital Inputs and Outputs IUV card Miscellaneous Inputs and Outputs COND NICE Ss Seo ane Bases ed orang wa P RP ote i bsa card Console Inputs and Outputs Exploded VIEWS devi 5 1 5 4 5 4 5 4 5 4 5 4 5 6 5 6 5 7 5 8 5 12 5 15 5 22 5 29 5 30 6 1 6 1 6 2 6 3 6 3 6 7 6 8 6 9 6 11 6 14 6 29 6 34 6 37 6 39 6 39 6 39 6 40 6 41 6 42 Base Bae cited rie a See ads Lut Be Sac aed eue 6 42 Fixed Worktable scautes uis aS 6 44 Turntable ate ees ee ote A eee uha 6 46 VICE assembly ded Sede Cee e UR Ue ded 6 48 Hed unt cuu i deut oae o ogg ce id 6 50 Motor assembly 6 52 Blade guard n a qui ato dune ata n ee kala 6 54 Electro cylinder unit 6 56 Supply carriage unit 6 58 Supply roller unit 6 60
39. Section 11 Voltage dips short interruptions and voltage variations immunity tests Gate Test levels Evaluation criterion Result Enclosure contact 4 kV B Complies steel plate 4 kV in air 8 Gate Test levels Evaluation criterion Result A C power supply in 2kV B Complies Gate ec Test levels Evaluation criterion Result A C power supply in 10V A Complies Gate Test levels Evaluation criterion Result Enclosure 10 V m A Complies 3 8 Use and maintenance manual TIGER 370 CNC MR 17 Machine installation Packaging and storage MEP S p A use packing materials that guarantee the integrity and protection of the machine during its transport to the customer The type of packing differs according to the size weight and destination Therefore the customer will receive the machine in one of two following ways a a 1 ona pallet with straps and heat shrink plastic 2 ona pallet with straps heat shrink plastic and a wooden crate In both cases for correct balancing the machine must be handled using a fork lift truck inserting the tines at the points indicated by the arrows using the reference marks on the crate itself Before carrying out lifting operations make sure that the weight of the ma chine as indicated on the crating or other packaging is within the forklift
40. W180 X100 INVERTER T3 X20 30 NERO X100 3 pom ans wzeozsues ala qms mw J Worm wn r e ms pw u pw J Worm wwe rv aa wo pw T T J we woocewes pem jas p p m F 6 32 Use and maintenance manual TIGER 370 CNC MR 89 O E Den E EUNE at wes perme pa E RPT xe ot ww pwe pop Jj Ps jJ Ps T komm wee rezo za fer nosso e pe J Worm war Franek fase pr rose Pe j eornm wem rwwermosou o 4 rosso ze a Worm wes rr m moo ea Pe T eornm 5429 2 ez mosso pxawpzc xe E komm wes ewwes poj ms pe s pe P TUTANPVNEP2SCTSIUY TOC ANP NERACA EZEZ 022 0171C W245 5 24 110 1 5 24 1 10 50 101 ARANCIO X5MEP 24C X5MEP24 O IUD1 022 0171 W246 X5MEP24 10 UD1 XAMEP24 0 50 101 ARANCIO XAMEP 24C X5MEP24 1 IUD2 022 0171C W248 X4MEP24 10 IUD2 X3MEP24 0 50 101 ARANCIO X3MEP 24C X4MEP24 1 IUD3 022 0171C X3MEP24 1 IUD3 X3MEP24 1 ARANCIO X3MEP 24C O IUD3 022 0171C W250 X3MEP24 10 IUD3 K12 21 ARANCIO 24 24 022 0171C W251 X5MEP24C 2 IUD1 K2 51 ARANCIO X5MEP 24C EN K2 51 022 0171C W252 X5MEP24C 3 IUD1 K1 52 ARANCIO X5MEP 24C ja 52 022 0171 W253 X5MEP24C 4 IUD1 K1 62 ARANCIO X5MEP 24C p 022 0171 W247 X4MEP24 1 IUD2 X4MEP24 1 0 50 101 ARANCIO XAMEP 24C XAMEP24C O IUD2
41. connected to 15V auxiliary pin 21 connector Inputs J2 common input optoinsulators Outputs Optoinsulated jumper JP1 not inserted Pin 18 on connector J2 connected to GND of outside power supply common input optoinsulators Protections against short circuits between outputs between outputs and the positive power supply terminal If one of the conditions above occurs the drive will disable the power bridge and display the error conditions on the screen u wrong power supply voltage value t thermal protector intervention max current protector intervention due to a short circuit across the phases or excess current If the drive is not disabled by a protective device the display will indicate the letter r ready Protections and safety devices Thermal protection against overheating Mains undervoltage and overvoltage safety devices INPUTS SIGNAL FUNCTION DISABLE Disables the power bridge current on motor 0 CURRENT REDUCTION Reduces the current on the motor The percentage reduction can be set at from 25 to 50 of the regulated current using dip A1 Select the direction of rotation The signal must remain stable for at DIRECTION least 50 microseconds before and 50 microseconds after the low high transition of the STEP IN signal The motor carries out a step on the low high transition of this signal It is preferable t
42. 11201 02111313 VW3HOS dd 22 eds dah SL ETTLL 2 alle 007 8070 1 o4edue4s 8 0V313 uo ojeubasiq 3 1053 4 JYOLOW 3H0113NNOJ NJ JYOLLINNOI 5531 50 8 JYOLOW 340113 02 5 O 9 DU to 9 i 1 50 6 8 1 i I 10 8 a 81 i Soooooo 9 9 2 q D L AN gm coz lt COM ula 2 2 ED 3 2 NIAT0S3M OAVI 15 514 g 8 55 1 lt OAV 7 i i SN 6 8 i 5 T L 0 6 27 Diagrams exploded views and replace 84 5J 11011604 021411314 VW3H3S N1IDO 13A 07 IL 031944313 eulguJs ad 041731450 041144505 051 Jal e4eg JN OLE IL e d INNVAOIS 10 q IONYWOJ OYGVAD 5 d 60926076 3 BELL all 600260706 1 ojeduejs 8 Qv313 uo oyeubasig 770710
43. 9 Th d PITT RE EN NE c slvola comandata vla comandata alala comandata dal solenoide V V del solenoide 5 z 2 D 4 ae t H GRUPPO TRATTAMENTU ARIA E z Sorgente di Pressione 3 Pressostato e g Pressione 6 bar F Data 15 09 2002 Schema Pneumatico Dis Nr Creato da Amedano D Cliente SpA 1 5 Eetcotate 370 CNC SCH_ PNEUM_ 229101 R Cambio Date None Standard Origine Sostituito per Sostituito da Fg k 1 z n AE i 5 6 8 6 1 MEP S p A Pneumatic diagram TIGER 370 CNC FE HR D C B TIGER 370 CNC MR HR SCHEMA PNEUMATICO CPfi CCCA EE CMT 2 44 1 NEB up 0 AMAT GTA LQ ie E V CPT tta CMA 4 2 tha LEGENDA CCCT CILINDRO CHIUSURA CARTER DI TAGLIO CPT CILINDRO PORTA TESTA CMT CILINDRO MORSADI TAGLIO EV CMT ELETTROVALVOLA CILINDRO MORSADI TAGLIO CCCA CILINDRO CHIUSURA CARTER ALIMENTATORE CPB CILINDRO PREMI BARRA GTA GRUPPO TRATTAMENTO ARIA EV CMA ELETTROVALVOLA CILINDRO MORSAALIMENT CILINDRO MORSAALIMENTATORE E V C ELETTROVALVOLA CARTERS SDP SORGENTE DI PRESSION
44. A 10 I MIN A 1 PASSO A 0 5 Operating temperature C 0 55 MEANING OF THE PARAMETERS IN THE TABLE Vdc nom Nominal voltage at which the drive can be powered a Vdc max Maximum voltage at which the drive can operate where this limit is exceeded the protection intervenes inhibiting the operation of the drive itself Vdc min Minimum voltage at which the drive can operate When the voltage drops below this limit the protection intervenes inhibiting the operation of the drive itself Maximum value for the phase current Minimum value for the phase current step Difference between the settable current values Operating temperature Forced ventilation is necessary for currents exceeding 6A 60 Diagrams exploded views and replace 6 3 MEP S p A TECHNICAL CHARACTERISTICS APS P DRIVE Terminal Name Power supply power supply PHASE 1 Phase A1 of the step motor PHASE A2 Phase A2 of the step motor PHASE B1 Phase B1 of the step motor PHASE B2 Phase B2 of the step motor Of a PNP optoinsulated type open collector 10 mA max Engine connection Also optoinsulated so an external power supply 12V 24V must be connected to the terminal common to the optoinsulators Pin 12 connector J2 Maximum current for each output 10 mA Of a PNP type from 12 Vdc to 24 Vdc Not optoinsulated jumper JP1 inserted Pin 12 of connector J2
45. BLADE LIFE RESIDUAL PROGRAMMED MAXIMUM BLADE MOTOR CURRENT HARE 2ND SPEED AMP MOTOR RAMP TIME CPT RUN PROG PREVIOUS p To enter data move and confirm by pressing ENTER p Pres RUN PROG to return to PREVIOUS MENU Blade motor and supply unit setting The Blade Motor Stop parameter can be used to stop the blade in the FCTA Head Forward Travel Limit position the FCTI Head Back Travel Limit position or in no position at all The Park Feeder parameter is used to stop the feeder carriage forward near the cutting vice or back as during normal machine operation p From the SET UP menu press F4 to change BLADE MOTOR STOP 2 0 FCTA 1 FCTI 2 NEVER SUPPLY UNIT STOP 0 DOWN 1 UP RUN PROG PREVIOUS MENU p to enter data move and confirm by pressing ENTER p Pres RUN PROG to return to PREVIOUS MENU 127 Adjustments 7 5 MEP S p A Set minimum blade tension threshold p Press F6 to enter SET UP for cutting vice opening closure timings rotating tower lock and unlock start and stop chip suction device LCD lighting dura tion VICE OPENING CLOSURE ROTATING TOWER LOCK UNLOCK ON TIME CHIP SUCTION DEVICE OFF TIME CHIP SUCTION DEVICE LCD LIGHTING DURATION 0 INFINITE p To change the pre set values input the timings in seconds for the first two and in the minutes for the other three p Pres RUN PROG to return to PREVIOUS MENU Optional settings p Press F7 to enter opt
46. CE EMC Electromagnetic Compatibility EEC Directive No 2006 95 CE known as Low voltage directive HEALTH AND SAFETY AT WORK EEC Directive No 80 1107 83 477 86 188 88 188 88 642 for the protection of workers against risks caused by exposure to physical chemical and biological ag ents during working EEC Directive No 89 391 and Special EEC Directives No 89 654 and No 89 655 for improvements in health and safety at work EEC Directive No 90 394 for the protection of workers against risks deriving from exposure at work to carcinogenic substances EEC Directive No 77 576 and No 79 640 on safety signs at work PERSONAL PROTECTION EEC Directive No 89 656 and No 89 686 on the use of personal protection de vices ENVIRONMENTAL PROTECTION a EEC Directive No 75 442 on waste disposal EEC Directive No 75 439 on the disposal of used oil 3 4 Use and maintenance manual TIGER 370 CNC MR 13 Protection against accidental contact with the blade 1 2 Metal disc cover fixed to the cutting head mobile protection of the disc attached to the guard in order to guarantee cover of the blade and to leave only the part of the disc used for cutting free as required by President s Decree 547 55 article 108 vice with double blocking anti burr device to securely grip the workpiece the cutting and infeed vice is controlled by pneumatic devices with maximum 6 mm stroke the jaw which clamps the piece must be
47. E 2 3 a o SW EW 3 E E E m dd dd 34 M ALN M N n M A 1 1 1 q O q D q D E B 8 8 8 EIS ASST LM T gt SM mz M 8 8 8 LAG 8 8 VdA0d0311313 8 VdW0d0311313 91716 91 31 E CA 75 CA ES CA 257 sei 90M S E i 9y sep i YY LE OU3N OYIN 8E OYIN aE OYIN 6E OYIN 6E 6 8 1 9 5 E 4 0 6 17 Diagrams exploded views and 74 MEP S p A BY ojinjijsog 041114805 OSE 331 Woy auoN eyeq PION 501 504 ddy e WLIDOTSA L INI OLE IL R 1 ddl WNVADE 10 iss E 021411411 VW3H2S 021448 8 lt 80026006 ejeg 3 2 alle 600760706 1 o4edue4s 0 213 uo oyeubasig VAVY1 V1I3013A 0 1310 LA3 ILNVAV 1 3 VdWOdON11313 S Lt S s yo pt wu ge 2 i5 m Le pice mom 4 Y ae L 2 L l 2 8 48 Or 907 9J 1A E 3 5 0JJalpu 1A3 3 X T La D N eal RO in gt un N 3003A 011VI8 r4 S p ECS IN 3 8 CR 7 EU 5 5 1 3 8 i5 8
48. GRANDE ROCKWELL 022 0656 ANTIDISTURBO PER CONTATTORE GR ROCKWELL 022 0622 CONTATTI AUSILIARI CONT GRAND ROCKWELL 022 0104 CONTATTORE GRANDE ROCKWELL 022 0656 ANTIDISTURBO PER CONTATTORE GR ROCKWELL 022 0622 CONTATTI AUSILIARI CONT GRAND ROCKWELL 022 0104 CONTATTORE GRANDE ROCKWELL 022 0656 ANTIDISTURBO PER CONTATTORE GR ROCKWELL 022 0622 CONTATTI AUSILIARI CONT GRAND ROCKWELL 022 0093 MINICONTATTORE 9A CA 4 9 10 ROCKWELL AUTOMATION 022 0655 ANTIDISTURBO PER TELEINVERTITO ROCKWELL AUTOMATION 022 0093 MINICONTATTORE 9A CA 4 9 10 ROCKWELL AUTOMATION 022 0655 ANTIDISTURBO PER TELEINVERTITO ROCKWELL AUTOMATION 022 0992 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA 022 0992 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA 022 0992 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA 022 0992 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA 92 Diagrams exploded views and replace 6 35 MEP S p A Ce TD Description Manufacturer _ Esse fme zs STEPWOTORAUMENWTOREWOTOR ewro e ss STEPWOTOROINDHO WOTOREPA WePANSENNO pum Lo 73 mom sos oo 73 GOWANDOBLOCCOPORTRIUGOHETHS ROCKWELL 6 36 Use and maintenance manual TIGER 370 CNC MR 93 Coe RT 7 Mamfacuer _ po ez ooo oo List of terminals Description Manufacturer _ LL Eras ps per peser seems proe per nosserrocuson
49. MOTOR CILINDRO MARRONE X2MEP24C 022 0141 W21 POTENZ TRASDUTTORE 0 50 SCHERMO E POSIZ TESTA 022 0141 W21 POTENZ TRASDUTTORE 0 50 426 GIALLO X2MEP24C POSIZ TESTA 022 0141 W21 POTENZ TRASDUTTORE 0 50 427 VERDE R5 X2MEP24C POSIZ TESTA 022 0141 W21 POTENZ TRASDUTTORE 0 50 MARRONE POSIZ TESTA 022 0141 W21 POTENZ TRASDUTTORE 0 50 425 BIANCO R5 X2MEP24C POSIZ TESTA Wow wr pee js wm a FT 7 pos m swuoveme wt koe wes STEP MOTOR CNOA ww sevo vs x Wow m quwewwowe pop wm e FT LJ pow m pee pop as pu T TL pos m usos pm uror pwescsseserewemonwkcS aso sommo sw xe _ wes oowour LE pz sas ELE ses s _ wes oowscur LE ps pxweezc xia s Wow wm oweur j Wow wm owsur Je sus TL T wes oowour LE C wo esse pias e wes lS s wosk esse ses LE wes eoo pe mu ELE E ses e wes oowscur fae wm Rosso aero s wes oowsur faze Sonera sow ES ELE koe we ror pop peo pem e ws erm wee pos we pow peg p pe eje J M 86 Diagrams exploded views and replace 6 29 MEP S p A pss pe pow _ que seem o 7T 7 549 RESeTvEWeRGENZA s wa ewencenza CEN m ez pes
50. NR NR NR NR US Guamy 1 000 1 000 1 000 1 000 1 000 1 000 043 0186 RACCORDO FEMMINA 1 2 AQUASTOP 1 000 122 6 65 Adjustments This chapter describes the adjustment operations of the electronic mechanic and pneumatic systems These indications will help you to customize your machine for the cut to be executed thus improving operations Displaying and editing the set up parameters The machine set up parameters may be programmed directly from the control console Set up parameters vary according to the machine an envelope contain ing all the standard set up values can be found inside the control panel gt Connect the power supply gt press F1 p enter the password by typing 734533 the numbers are displayed as black rec tangles press ENTER and the machine set up page will be displayed on the screen LANGUAGE SELECT MACHINE TYPE STEP BLADE MOTOR SUPPLY TENSION THRESHOLD BLADE TENSION TIMER MISC OPTIONALS TRANSD GAUGE HEAD RUN PROG PREVIOUS MEN Set language parameter p Press F1 to access language SET UP select relative number and press EN TER to confirm ITALIANO ENGLISH DEUTSCH FRANCAIS DANSK NEDERLANDS SUOMI NORSK SVENSKA PORTUGES ESPANOL RUN PROG PREVIOUS MENU p press RUN PROG to return to previous menu 7 1 MEP S p A Set parameter for machine type p Press F2 to enter SET UP select machine type select rel
51. a par tially completed cut The surface of the cut may have undergone local ther mal alteration making it harder when starting work again use a lower cutting speed and head feed speed A tooth from the old blade may be left in the cut check and remove before starting work again Workpiece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vice jaws and clamping pressure Vibration Workpiece vibrates in the vice check that the slide has been adjusted correctly check the clamping pressure and if necessary increase Rapid tooth wear Head speed too slow The blade runs over the ma terial without removing it in crease head speed Cutting pressure too high rr Reduce cutting pressure Cutting speed too high rzThe teeth slide over the ma terial without cutting it re duce the cutting speed Insufficient coolant Check the coolant level and clean piping and nozzles Incorrect fluid concentration Check and use the correct concentration 10 2 Use and maintenance manual TIGER 370 CNC MR 156 PROBLEM PROBABLE CAUSE SOLUTION Rapid tooth wear Material defective tz The materials may present altered zones either on the surface such as oxides or sand or in section such as under cooled inclusions These zones which are much harder than the blade
52. and electronic appliances bearing the CE marking that are sold on the European market must conform to Directive 2004 108 CE e 2006 95 CE and 2006 42 CzE The prescriptions regard two specific aspects in particular 1 EMISSIONS during its operation the appliance or system must not emit spurious electromagnetic signals of such magnitude as to contaminate the surrounding electromagnetic environment beyond clearly prescribed limits IMMUNITY the appliance or system must be able to operate correctly even when it is placed in an electromagnetic environment that is contaminated by disturbances of defined magnitude The following text contains a list of the applied standards and the results of the electromagnetic compatibility testing of machine model TIGER 370 CNC MR Test report no 120101 M Emissions CEI EN 61000 6 4 2002 Electromagnetic Compatibility EMC Generic stan dard regarding emissions Part 6 4 Industrial Environment EN 55011 1999 Industrial scientific and medical radio frequency appliances ISM Characteristics of radio frequency disturbance Limits and methods of measurement EN 55014 1 2002 Electromagnetic Compatibility Prescriptions for domestic appliances electric power tools and similar equipment Part 1 Standard Emission in relation to product family 16 Safety and accident prevention 3 7 MEP S p A Gate A Freq MHz Q peak lim
53. and that personal safety requirements are complied with ensure that the working cycle is efficient and guarantees maximum productivity checking the functions of the main components of the machine the sharpness of the blade and coolant flow the optimum working parameters for the type of material check that the quality of the cut is that required and that the final product does not have any machining defects MEP S p A Maintenance requirements All ordinary and extraordinary maintenance must be carried out with the power switched off and the machine in emergency condition To guarantee perfect operation all spare parts must be MEP S p A originals On completion of maintenance works ensure that the replaced parts or any tools used have been removed from the machine before starting it up Any behaviour not in accordance with the instructions for using the machine may create risks for the operator Therefore read and follow all the instructions for use and maintenance of the ma chine and those on the product itself General maintenance Daily The daily maintenance operations to carry out on the machine are as follows gt gt gt remove all swarf from the machine using compressed air or preferably thread free cloth top up the lubricant coolant fluid level check the wear of the blade and change if necessary Weekly The weekly maintenance operations are as follows
54. bottom line of the display indicate whether the OFF 0 or ON 1 status of each input pressing the relative activating y or deactivating y buttons it is possible to check their operation A321 12345678 IUD 000 00000000 I 10001111 Limit switch for bar in cutting vice Air presence pressure Foot pedal start S piGlonal Limit switch for bar in the vice Feeder forward limit switch Blade cover limit switch Feeder carriage forward limit switch Front protection bar 10 4 Use and maintenance manual TIGER 370 CNC MR 158 Digital outputs CARD IUD 2 Digits 0 and 1 on the top line of the display indicate the OFF 0 or ON 1 status of each output press relative activation y or deactivation keys y to check functioning but press Reset beforehand to enable output A321 12345678 IuD 000 00000000 Chip discharger unit Non operating Non operating Inverter blade motor start Non operating Non operating Non operating Non operating IUD card 2 digital inputs The numbers 0 and 1 shown on the bottom line of the display indicate whether the OFF 0 or ON 1 status of each input pressing the relative activating y or deactivating y buttons it is possible to check their operation A321 12345678 IUD 000 00000000 I 10001111 Non operating
55. fluid even when the machine is stopped 5 2 Use and maintenance manual TIGER 370 CNC MR 27 EEEEEELS Jet of lubricant coolant fluid from taps only when the cycle has started Button for memorizing the FCTI Head Upstroke Limit Button to open and close the timed door of the cutting head Chip discharger unit deactivated Decimal point for entering numerical values in tenths of a millimetre or thou sandths of an inch when programming parameters and cutting lenghts F0 Function Key Takes you from single to multiple pro gramming in automatic work mode F2 Function key not operational F4 Function Key Selects Automatic work mode in the Main menu F6 Function Key Selects diagnostic work mode in the main menu zeroing command Enables step length check in automatic work mode F8 Function Key Allows operator to enter blade thick ness value in automatic work mode No lubricant coolant fluid jet Button for memorizing the FCTA Head Downstroke Limit Chip discharger unit in manual mode Chip discharger unit in automatic mode Selecting operating mode F1 function key At machine start up it allows program ming the setup parameters F3 Function Key Selects semi automatic work mode the main menu F5 Function Key Resets total cutting time counter in semi automatic work mode F7 function key in automatic mode it enables the s
56. in Multiple Programming is the Single Cycle p The message Single Cycle will replace Continuous Cycle by pressing F7 OPERATING CYCLE FCTI AUTOMATIC PGR NO MEASUR CUTS PROG 10 905 7 2343 CONTINUOUS CYCLE RUN PROG PROGRAMMING PROG FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCL CUTS N Activating this option the machine will operate as follows at the end of the cuts in each program the machine will stop and wait for a new START command This allows replacing the piece collection container in order to separate pieces of different sizes To return to the Continuous cycle mode press F7 5 28 Use and maintenance manual TIGER 370 CNC MR 53 Multiple programming cuts Press the START button to restart the cutting cycle START p When START button has been pressed the display reads AUTOMATIC EXECUTION In this mode all manual commands are blocked The com mands available when the machine is cutting are EMERGENCY RUN PROG STOP p Press STOP with the machine cutting STOP F9 OPERATING SCREEN START CONTINUES CYCLE RESET CYCLE START p after pressing STOP the machine stops with the last operation in progress In other words if the machine was cutting it stops with the blade on the cut and waits for the next instructions This control is important for the use of the machine for example when the machine is started with
57. proximity SQ Rotation sensor SR Temperature probe ST T Transformers Current transformer TA Control circuit supply trans former TC Power transformer Magnetic stabiliser TV Voltage transformer 6 12 Use and maintenance manual TIGER 370 CNC MR 69 LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF THE APPLIANCE U Modulators converters Discriminator U Demodulator Frequency converter Coder Converter Inverter Telegraphic repeater V Electronic pipes semiconductors Electronic pipe V Gas discharge pipe Diode Transistor Thyristor w Transmission lines wave guides Conductor W antennas Cable Bar Wave guide Wave guide directional coupler Dipole Parabolic antenna X Terminals sockets plugs Connector bar XB Test plug XJ Plug XP Socket a Terminal connector band Y Electrically operated mechanical Electromagnet YA appliances Electromagnetic brake YB Electromagnetic clutch YC Magnetic table spindle Me Electromagnetic valve 2 Transformers impedence Line equalizer 2 adapters equalizers band limiters Compresser Crystal filter 70 Diagrams exploded views and replace 6 13 MEP S p A Standardised Wiring Diagrams TIGER 370 CNC MR IEC 750 EN 60204 1 Standard
58. speed This chapter illustrates the speed tolerance of the basic version of the machine Cutting speed Basic version The inverter is an electronic instrument fitted to the TIGER 370 CNC MR for varying spindle motor rpm This device facilitates the operator s task to execute special cuts by adapting the rotation speed of the tool to the specific material Blade use can thus be optimised inasmuch as a blade not especially suitable for cutting a certain material can be adjusted all the same to the task and premature wear is avoided The basic version with 4 pole motor and inverter has this range of cutting speeds 15 150 rpm The speeds can be set on the control panel via a potentiometer he speeds can be set on the control panel via a potentiometer _ Protection rating IP 31 Vibration and shock resi 0 6 gn from 10 to 50 Hz stance EN50178 2 gn from 50 to 150 Hz Max relative humidity 93 without condensation or drop forming Acceptable Temperature For warehouse storing from 25 C to 65 C For ope Range EN 50178 rating purposes from 10 C to 40 C Max altitude 1000mt with no derating single phase 200V 15 to 240V 10 Supply three phase 200V 15 to 230V 10 380V 15 to 460V 10 Frequency 50 60 Hz 5 Output voltage Maximum voltage equal to the supply voltage Output frequency range 0 5 320 Hz Max transients 150 of electronic
59. speed control rated current for 60 secs Frequency resolution Display OT Bz Analog inputs 0 1 Hz per 100 Hz max Switching frequency Adjustable from 2 2 to 12 Hz max 9 1 MEP S p A Choice of blade Galvanic insulation between power and control panel Short circuit protection of available internal supplies between U V W output phases between phase and earth for calibres from 5 5 to 15Kw Thermal protection against overheating and overcurrents Electronic speed control protection and safety de vices Motor protections Protection integrated in the electronic speed control Motor protections with 1 t calculation Protection integrated in the electronic speed control with 1 t calculation Motor protections Protection integrated in the electronic speed control with 124 calculation The different types of blade that can be used for the TIGER 370 CNC MR must in any case respect the following general characteristics Fine tooth pitch for thin wall materials such as sheet steel tubes and profiles m Coarse tooth pitch for large cross sections for soft materials aluminium alloys and soft alloys in general Tooth pitch The choice of the most suitable tooth pitch depends on various factors size of the section hardness of the material wall thickness Solid sections call for discs with a coarse tooth pitch while small cross s
60. the work table on which a mobile jaw is mounted The vice is operated manually by a handwheel and locked by a Pneumatic cylinder 2 2 Use and maintenance manual TIGER 370 CNC MR 7 Control Panel Feeder The control panel has a protection rating of IP 54 and contains the electronic equipment Access to the control panel is protected by a safety panel mounted on hinges and fastened with screws specially designed to prevent tampering The control panel swivels on two articulated joints so that it can be positioned by the operator for greater ease of use and safety The material locked by means of the pneumatic vice is delivered by a carriage which conveys it along ground guides The numeric check controls with great precision the step motor of the infeed carriage enabling the operator to set on the same bar 32 batches of pieces to be cut each with different amounts and lengths The material locked by means of the pneumatic vice is delivered by a carriage which conveys it along ground guides The numeric check controls with great precision the step motor of the infeed carriage enabling the operator to set on the same bar 32 batches of pieces to be cut each with different amounts and lengths Functional parts 2 3 MEP S p A Base This unit features a large coolant collection surface which conveys the coolant to the rear tank via the tank cover and a swarf collect
61. to manual command control 10 8 Use and maintenance manual TIGER 370 CNC MR 162 EMERGENCY EMERGENCY STOP BUTTON PRESSED PRESS RESET EMERGENCY FEED BAR JAMMED PRESS RESET EMERGENCY INVERTER FAILURE EMERGENCY HEAD JAMMED PRESS RESET EMERGENCY FEED REQUESTED WITH FCTI ERROR PRESS RESET EMERGENCY DRIVER MPP AXISX IN BLOCO PRESS RESET EMERGENCY BAR IN CUTTING VICE ABSENT PRESS RESET This message is displayed if an operation is activated before releasing the HEAD EMERGENCY STOP button p Release the emergency stop button and press RESET to return to manual com mand control The causes of this problem could be of mechanical electrical or electronic nature p Press RESET to return to manual command control This message is always on line when the system is in use p Press RESET to restore manual command control This message is always on line when the system is in use p Press RESET to restore manual command control This message may appear during automatic cycle when the head returns to FCTI position and then loses its positioning gt Press RESET to restore manual command control This messages derives from an anomaly in AXIS X control and may be due to over heating or electronic breakdown p Press RESET to restore manual command control This message is displayed when no material has been loaded in the cutting vice or when the cutting vice hasn t been manually
62. trailer and reconnect to the adapter Motor chip discharger unit This device can be used to eliminate the chips from the chip collection drawer for installation proceed as follows gt disconnect the machine from the power supply p extract and remove the chip collection drawer lt LJ LJ fit the lower part of the discharger unit in place of the drawer making the holes coincide for the screws adjust the discharger unit feet so that the conveyor belt is slightly tilted connect the machine to the power supply again start the machine and select the operating mode on the control panel from left to right in order manual inactive automatic vvv Y 11 4 Use and maintenance manual TIGER 370 CNC MR 168
63. workpiece Initially the machine could be configured in any way therefore the first series of operations to be carried out is to set the machine for the material to be cut p Bring the cutting head to the upstroke limit using the manual head lift but ton p Release the protection by pressing the relevant key db gt open the cutting vice and the infeed vice by rotating the relative handwheels then adjust the position of the anti chip vice indicated by the arrow lt lt gt hu k e k 4 e E e 1 Q 9 y p After this second operation check that the pneumatic piston is in open posi tion To do this use the supply vice and cutting vice opening buttons It is advisable to use the buttons a number of times to be totally familiar with operation 38 5 13 MEP S p A The second series of operations are to fit the material to be cut place the ma terial between the vice jaws and draw one end under the blade in order to perform an initial cut to initialize the cuts After inserting the material bring the moving jaws for the cutting and feeder vices to within 2 3 mm of the workpiece activate the automatic pneumatic vices to block the piece using the two vice closing buttons check that the piece is well blocked to avoid deformation when the tubes are thin wall
64. 2000 0107871 010789 0107893 2000 0107898 0107924 010 7940 VITE TCEI 12 X 30 4 000 ADATTATORE DI CARICO PIANALE K 35 STAFFA COMANDO MICROINTERRUTT CN 90 TI 370 CNCFE 1 000 PROTEZIONE CAVO FINECORSA CN 90 PROTEZIONE MOTORE ALIMENTATORE 019 3401 MOTORE P P KS200 085 3 R00 20 ALIM 1 000 025 0813 BOCCOLA A RULLINI INA HK 1512 20 000 118 6 61 MEP S p A Control panel 5 e a ul 20 18 I5 13 12 MP e 22 l Ege 20 Tho Mecca TIGER 370 CNC 18 24 C R Revisine Sw QUADRO COMANDI A 15 13 12 6 62 Use maintenance manual TIGER 370 MR 119 005 2261 Description GIUNTO ANGOLO X QUADRO 497500 Quantity 007 5461 ROSETTA ASTA MOBILE SH 420 SE 007 6202 PIASTRA FISSAGGIO ASTA MOBILE 007 6321 ROSETTA BLOCCAGGIO ASTA MOBILE 010 7932 VITE TCEI 10 X 110 016 0235 ASTA MOBILE X CONSOLLE TI 370 016 0307 QUADRO COMANDI MEP E 016 1484 STAFFA FISSAGGIO CONSOLLE SH 4 022 0212 RACCORDO RAPIDO SEM PG 16 022 0249 DADO POLIAM HUMMEL 1 262 1600 031 2046 CONSOLLE PROGRAMMAZIONE
65. 43 0282 MANICOTTO 3 8 1 000 043 0290 INNESTO RAPIDO 1 4 GHIOTTO 13 A 2 000 043 0472 SILENZIATORE 1 4 PLASTICA 2 000 043 0552 MANOMETRO DIAM 40 1 000 043 0564 FR 1 4 20 08 1 000 043 0601 VALVOLA VMS 114 1 4 08 1 000 043 0654 RUBINETTO M F 3 4 CL 6310 1 000 100 6 43 MEP S p A Fixed worktable lt 5 5 5 5 x S a N N HI a lay lay 2 E 2 N SY al lt c ma zs lt so li gt lt a lt m e z IN alo w ale E a 9 gt gt x N gt gt 2 gt gt gt M M x bu o a x S ES 6 44 Use and maintenance manual TIGER 370 CNC MR 101 ee C My 007 4805 77000 0074534 PERNO BLOCCAGGIO PIANO GIREVOLE VITE TCEI M12X16 BATT PIANO GIREVO GHIERA AUTOBLOCCANTE 35X1 5 0700370 1000 0107804 0107890 0107932 2000 010796 GUIDA SCARICA PEZZI TI 370 CNC GABBIA ASSIALE A RULLINI AXK 3552 1 000 1250052 102 6 45 MEP S p A
66. 5 MEP S p A p Press the numeric keys to set the programs digit 1 to set the 1st E F G 18 20 23 BB CC DD EE FF GG HH p After pressing the numeric key the value is immediately updated As usual in case of typing errors it is possible to correct them by pressing CLEAR After setting the new program to be executed press ENTER The new value is me morized and the cursor moves to the next position AA BB CC DD EE FF GG HH p Set the second program by pressing the numeric key 2 then press ENTER Proceed as described above for the remaining cutting programs to be execu ted DD EE FF GG HH 5 26 Use and maintenance manual TIGER 370 CNC MR 51 p Select the third programme by pressing the numeric key 3 and press ENTER Repeat the operation to select the last cutting programme to ex ecute D E F G EN 20 23 L M N 0 T U V W 2 DD EE FF HH p Once the last program has been set complete the selecting operation by pres sing CLEAR p After pressing CLEAR the previous value is deleted and 0 appears To con firm the end of the programming operations and that only the first four pro grams are to be executed press ENTER again E ra M DD EE FF GG HH p At this point all the other programs memorised are deleted and the cursor returns to the first position Now it is possible to return to the operating di play screen by pressing the RUN PROG button DD EE FF GG HH
67. 5 231 woy awon 2420 71120130 1 INI OLE IL 37N3033 p dS 1 ub 0231811313 VA3H2S 0314448 8 eulaups SS 10 q e4eg ET 2 alle 600260706 711 ojedue4s 8 Qv 13 Yo ojeubasig A a x E x a GN a R s 7 J 4 w an co ceo D an an m un S S S 3 3 Y E S S gt E ES H N w w E a gt gt B gt s co a V po n3 A w an gt gt lt z 2 2 gt gt e yns dig auoizeunBijuo 2 8 3 5 2 2 2 2 ee 2 2 e m S S 8 NO oj joj 133010 i L 5 9 te ots Z w 1nding EL LO inano zL 79 1ndino cz SS 1fdNI 0i 109100 O ZZ INdNI 6 109100 6 INdNI 8 114100 8 LNANI indimo giz LZ 1ndN 9 indino 9 ZL LNAI S 104170 5 INdNI 7 114110 7 9 292 109100 E 9 291 INdNI Z ANdLno 2 299 LNMdNI I 1091001 gr eje 4 e 25 Q0ZX 8 9 5 ki 2 0 6 21 Diagrams exploded views and replace 78 MEP S p A
68. 6 RONDELLA SPESSORE DIAM 6 X 3 9 000 0107830 0107888 2000 0107871 76 000 010 7872 VITE TCEI 6 X 25 16 000 010 7873 VITE TCEI 6 X 30 2 000 010 7924 VITE TCEI 10 X 30 1 000 0107926 0107552 7000 0107934 TOT VITETCEI I2 X35 0107565 2006 0109554 CARTER CREMAGLIERA SOLLEVAMENTO 043 0041 CILINDRO MORSE 50X10 0 40 L 150 D E 1 000 043 0199 ATTACCO A GOMITO GIREV 4X1 8 CL6521 2 000 104 6 47 MEP S p A Vice assembly x 5 o x s m N P y N s Bv iv x o z N 54 ey e lt E D ex ij 9 9 e lt ajg ea E i 5 NC 2 2 5 E 5 bu 9 x lt 3 5 gt E x a 6 48 Use and maintenance manual TIGER 370 CNC MR 105 E PR sU 007377 77000 001 4805 SUPPORTO MORSA M 1755 TASSELLO X BATTUTA SCORR ANTIBAVA 0073354 PERNO BLOCCAGGIO MORSA TI 370 0100242 1000 01010909 01010912 OLIATORE A SFERA DIAM 8 1 000 0107208 DADO 6 010 7204 DADO M8 1 000 0107410 2000 0107453 0107456 GRANO VCE PUNTA PIANA 8 X 30 1 000 010703 0107804 7000 0107888 010
69. 7893 0107924 2000 PROTEZIONE MORSA 370 058 0207 VOLANTINO MORSA GRANDE 034 1002 LEVA A SCATTO 10 MA 2 000 043 0033 CILINDRO VOLAMPRESS 125 8 1 000 043 0199 ATTACCO A GOMITO GIREV 4X1 8 CL6521 2 000 106 6 49 MEP S p A Head unit a P 23 22 2 20 18 13 10 sin s 23 22 21 miim TIGER 370 CNC MR mewn queo A 5 20 A TESTA 18 ES 10 3 S S Lu ra o 6 50 Use and maintenance manual TIGER 370 CNC MR Quantity 001 4802 TESTA OPERATRICE 007 3208 FLANGIA ESTERNA 007 3616 GHIERA FIX CUSCINETTO 007 6302 DISTANZIALE I STADIO TI 370 CNCFE 007 6341 TAMPONE I STADIO RIDUZIONE 007 6362 ALBERO MOVIMENTO TESTA TI 370 CNCFE MOLLA SOLLEVAMENTO TESTA 1 000 0107963 VITE TE 8 X25 NR NR NR eos lCOPERCHIOMOLLA he 025 0067 CUSCINETTO 207A NR 1999 0250059 CUSCINEITOGA7X D E 0250172 N 5 025 0200 ANELLO TENUTA 62X45X10 1 000 N N N N N N N N 1 mo C 010 7986 s F NR T R R R R NS T ANELL
70. 8 0404 RACCORDO 3 8 NPT LOOC LINE 1 2 034 0073 PROTEZIONE LEXAN CARTER LAMA TI 370 1 000 043 0192 RACCORDO RB 9889 3 4X20 1 000 043 0217 RACCORDO A T FFF 1 2 1 000 043 0236 RIDUZIONE M 1 2 F 3 4 ZINCATA 1 000 043 0237 RACCORDO A T FFF 3 8 2 000 043 0653 RUBINETTO M F 3 8 CL 6310 2 000 112 6 55 MEP S p A Electro cylinder unit 7 2 3 1 5 n 7 8 9 70 12 73 74 75 TE 4 4 B B C C 2 2 E E F F 6 6 H H 1 J J K K L L N N 0 0 0 Q R R 5 5 T U U V e mem Teo Meeting 7 GER 370 CNC H Sfp u CILINDRO Bem 1 2 3 4 3 1 7 70 12 13 14 75 75 6 56 Use and maintenance manual TIGER 370 113 _ Us uai 001 4816 CILINDRO 010 1103 16 xi 1 5 010 1559 STAFFA FISSAGGIO CILINDRO TI 3 010 1561 STAFFA AGGANCIO CILINRO TI 370 010 7221 DADO M16 BASSO 016 1752 PROTEZIONE CILINDRO 019 3551 MOTORE MAE MOD HY 200 2232 190 022 0212 RACCORDO RAPIDO SEM PG 16 022 0378 CONNETT BOBINA VALV RIGENERAT 025 0876 GIUNTO WA 6 6 MM 28 X CILINDRO 043 0204 ATTACCO A GOMITO 8X1 4 CL 65
71. E PRS PRESSOSTATO NEB NEBULIZZATORE PRS e 5 A v MEP S P A B A 6 2 Use and maintenance manual TIGER 370 CNC MR 59 APS P drive for step motors FOREWORD This drive allows you to control a step motor using the input steps STEP IN The motor completes one step on the LOW HIGH transition of this signal When the DIRECTION input is connected to 12 Vdc 24 Vdc the motor will turn clockwise When it is disconnected or connected to OV the drive will turn anti clockwise When the ENABLE input is connected to 12 Vdc 24 Vdc the drive is disabled current on motor 0 resulting in the rotation of the motor being interrupted When it is disconnected or connected to 0 V the drive will be re enabled and the motor will be energised after at least 1 step is started When the CURRENT REDUCTION input is connected to 12 24 Vdc the current on the motor will be reduced When it is disconnected or connected to 0V the current will be returned to the regular level The rate of acceleration deceleration the current and the step division can be adjusted using the dip switches and trimmers on the card see tables The two outputs allow the machine to display if the drive is protected READY OUT and if positioning in progress has finished BUSY CHARACTERISTICS CUT APS3 P VDC NOM V 40 80 VDC MAX V 90 VDC MIN V 30 I MAX
72. FCTI AUTOMATIC PGR NO MEASUR CUTS PROG 0 905 7 2343 SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCLE 6 cuTS PROG H H 5 21 MEP S p A Multiple programming gt Press button FO to access the MULTIPLE PROGRAMMING The display proposes the data of the last program executed before switching off the ma chine or before the SINGLE PGR p The first box will show the message referring to one of the two operating mo des of the automatic program 1 CONTINUOUS CYCLE sequence programs 2 SINGLE CYCLE one program at a time Press the RUN PROG button to set operation and to enter the data OPERATING CYCLE AUTOMATIC PGR NO MEASUR CUTS PROG 10 905 7 2343 5 W F s CONTINUOUS CYCLE RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCL N CUTS PROG p After pressing the RUN PROG button the display will show a programming screen to program cuts and select the programs to be executed The function of each button is described in the message To access CUT PROGRAM MING press F1 PROGRAMMING PROGRAMMING CUTS SELECT PROGRAMMES SEL PROG LOOP p The first CUT PROGRAMMING display screen shows the program number in reverse which means that it is possible to change the value Start entering the operating parameters from progra
73. G CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 1 0 CUT WIDTH When ENTER is pressed again the screen for the second LOOP programme appears Proceed to input the data for further programmes When completed press RUN PROG Press the F3 key on the programming screen which re lates to LOOP PROGRAMME SELECTION PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 cuT WIDTH 56 5 31 MEP S p A gt gt gt All that remains to be done is that the sequence of execution of cutting pro grammes is to be established Key in the programme numbers to correspond to the letters confirming each one by pressing ENTER CC DD EE FF GG HH LOOP NR 99 Also key in the number of LOOPS if using a continuous work cycle Press RUN PROG to proceed The display screen will show the parameters of the first program set Pressing START the machine is reset and performs the initial cut before starting the LOOP Then the supply unit places the material of the length set in the first program and the head descends to execute the cut PROGRAMMING FCTA will appear on the display Once the cutting depth has been reached reset the head downstroke regulator by stopping the cutting head stroke then press the Head Downstroke Limit FCTA memorizing button Memorise the cut depth for the second programme and so on for all pro grammes selected On completion of this operation the user can select wheth er the cut
74. HX T T B z ajuei amp Gadue 1 3 fasay 1 x 01485404 ELX 0448540 04 Jas uo ax Z 3NDHBVH 79 3NOHBVW 29 3083707119 8 1 9 5 E 4 6 19 Diagrams exploded views and replace 76 MEP S p A BY 3ad ojinjijsog 041141805 OSE 331 Woy auoN 0 PION 01804 FI dd e WLIDOTSA LIND OLE IL Dia Cela I eds 41 Te menn E v83lLI3S30MA 60026096 3 021411314 VW3H3S 031444313 eulguJs LEL ale amp 00 60 0 o4edue4s 8 0 213 uo oyeubasig f N 5 3 3 E 3 gt gt 3 gt gt 3 3 3 3 3 8 amp d 3 n 8 i 911415 VINIWV OF 1102 d 270 Gy 11 en 2715 BE LE 9E EST YE cet et LE 3d LTX SX 57X 11X EJTX CIR BEXZ LEX EXT SEX TEXT EEX LEX 0 OddVNO IV NINYI TO 5 5 5 A A 5 S 5 S 4 5 5 B 9 5 7 E 1 I 77 Use and maintenance manual TIGER 370 CNC MR 6 20 j 801504 zad 505 0414450
75. IA DI TRASMISSIONE 016 0127 CARTER MOTORE TI 370 CNCHR 019 2263 KW 4 4 3 3 2 AP B 14 GR112 V 025 0027 CINGHIA SPZ 1180 025 0172 PULEGGIA 60X2 SPZ FORO 24 110 6 53 MEP S p A Blade guard unit B gt lt te ES sj a e be NI NI e Un NI NI N an S S 2 8 gt ER NI NI E 5 2 IN dai lt i NF Ru E gt ES k lt m m NF NF gt NI NI ao tu x E s 6 54 Use maintenance manual TIGER 370 111 Code Description UL of M Quantity 010 7603 RONDELLA DIAM 6 1 000 010 7830 VITE BUTON 5 X 10 2 000 010 7868 VITE TCEI 6 X 12 1 000 016 0130 CARTER DISCO T1370 CNCFE 1 000 016 1745 PROTEZIONE SPAZZOLA PULILAMA TI 1 000 028 0081 RIDUZIONE FM 1 2 3 8 CL 2531 2 000 028 0091 NIPPLO 3 8 CL 2500 2 000 028 0394 TUBO LOOC LINE 1 2 ART 59861 3 000 028 0399 UGELLO 0 12 7 1 2 ART 59863 4 000 02
76. L INI 04611 d INNVAOID 10 uB si 091811313 VA3H2S 921444918 25 d 500260706 EE z 2 aj 60006070621 o4edue4s 8 0 213 uo oyeubasig M oo T 3 as SIR 9 le 8 ure gt jo sx B zm gt z S OINVIG 02 oz 04 PA vt BLL onbe p eso sad 74 JN eso eJJeg sald yj JN e 1ejusuny yueay JN OL BIOJEJUTWITY 481281774 JN Si ewe aie 773 JN 0492 ano 3 4 JN TVNO LdO ELL vuarvdad odue JN 8 Dpeysossag JN JN JN z o ODNVaV LOL LOL 2A LOL 7A 601 eue 184482 7105 19 A3 JN 901 eduodoJ443 3 JN LOL 3J0Jejuaul v PSION JJadv sniu AZ JN goy onbe p esuoy enjjady 3 JN JN OIINVYY LOL JN JN JN EOL DOBA 54 JN N ZOZ 190141 auoyenen3 Z IEA E OINVYY 10 oL 270 ddWSX 270 d3W X 0 eee Q oce 0 9 0 coo oc eec n 0109 1135 019971135 6 8 i 9 5 ki E l 0 MEP S p A Use and maintenance manual TIGER 370 CNC MR 6 24
77. O DI TENUTA OR 176 R R R R R 1 000 034 1106 VOLANTINO DIAM 100 A 6 LOBI 1 000 034 1211 MANIGLIA GN 565 20 128 SW T 000 NR 0250248 ANELLODITENUTAORPARKER2 380 NR NS 108 6 51 MEP S p A Motor assembly lt gt lt 7 A hey hee N Ni e 5 Bag N N 2 8 z s N 2 EE S o 2 Sila 5 9 li gx oo jm c ojo 3 k NF 2 2 gt A e eo be my a tu x lt 6 52 Use and maintenance manual TIGER 370 MR 109 eee T occu Us 007 6212 NE POSIZI 007 6231 SOUADRO SUPPORT MOTORE TI 370 007 6305 DISTANZIALE PULEGGIA MOTORE TI 007 6383 FLANGIA MOTORE REGOLABILE TI 3 010 7124 CHIAVETTA 8X7 X 45 010 7204 DADO M8 010 7483 GRANO VCE PUNTA PIANA 8X50 010 7603 RONDELLA DIAM 6 010 7604 RONDELLA DIAM 8 010 7605 RONDELLA DIAM 10 010 7625 RONDELLA DIAM 8 X 32 010 7867 VITE TCEI 6 X 10 010 7924 VITE TCEI 10 X 30 010 7964 VITE TE8 X 30 016 0107 CARTER CINGH
78. OUTPUTS DISABLE R1 IN3 CURRENT RED IN2 DIRECTION 2 2K 3T m STEP IN R4 2 2K v DRIVE 3 LOGIC COMUNE OPTO IN JP1 e al COMUNE OPTO OUT iu 6 U5 1 RN OUT2 DRIVE READY 7 RN v 3 6 U6 1 RN OUTI BUSY 4 E RN v 3 227 64 Diagrams exploded views and 6 7 MEP S p A LAYOUT OF APS P DRIVE COMPONENTS J4 e J3 PPIP PLP ed Li 1 7 ce a 3 121 551321 JP6 9753 1 Ex 321 JP5 DIP B DIP A DISPLAY JP4 RV6 RV7 21 4 15 GNDL JPl 78 7 J2 COMUNE IN 17 DISABLE 16 r3 Current Reduction 15 IN2 Direction om is E Step in Jp 12 8 H COM OPTO OUT 11 J2 0072 Driver ready 10 OUTI Busy 95 8 co yes GNDL E GNDL g J2 L 1 2 w 3 PHASE Bl 2 2 1 1 6 8 Use and maintenance manual TIGER 370 CNC MR 65 How to read the wiring diagrams With the introduction of the new s
79. PG 11 1 000 022 0211 RACCORDO RAPIDO SEM PG 13 5 1 000 022 0212 RACCORDO RAPIDO SEM PG 16 1 000 022 0231 PRESSACAVO IN OTTONE 3 8 BM 2451 1 000 022 0234 PRESSACORDONE 3246 NERO PG 13 5 1 000 022 0241 DADO IN OTTONE BM 2461 3 8 1 000 022 0244 CONTRODADO 3217B GRIGIO PG 13 2 000 022 0245 CONTRODADO 3213B GRIGIO PG 11 1 000 022 0249 DADO POLIAM HUMMEL 1 262 1600 11 1 000 022 0324 PASSACAVI 24 INC MM 2 5 1 000 022 0507 FINECORSA D4C 1G02 1M 1 000 028 0121 RACCORDO 3 8 17 CL 2601 1 000 028 0260 ELETTROPOMPA 2 000 028 0391 TUBO LOOC LINE SPD FP50 10315 3 4 1 000 028 0396 UGELLO 0 20 SPD FP50 11B50 034 0746 QUADRO PNEUMATICO TI 350 CNC 1 7000 EN TAPPO LIVELLO OLIO TAPPO LIVELLO OLIO 1 2 GAS GAS TAPPO LIVELLO OLIO 1 2 GAS NR 100 1 1 000 TAPPO OLIO 1 2 NERO 1 000 034112 CATENA PORTACAVI 17 04 63 0 1 000 013005 1000 PRESSOSTATO PNEUM PS1P1091 1 000 BLOCCO DI VALVOLE DA 3 TI 350 CNCFE 1 000 043 0180 RIDUZIONE M 3 4 F 3 8 1 000 043 0192 RACCORDO RB 9889 3 4X20 3 000 043 0198 ATTACCO A GOMITO GIREV 4X1 4 CL6521 1 000 043 0204 ATTACCO A GOMITO 8X1 4 CL 6521 2 000 043 0205 ATTACCO A ESAGONO 8X1 4 CL 6510 1 000 043 0206 ATTACCO A ESAGONO 4X1 8 CL 6511 9 000 043 0219 RACCORDO 1 4 CL 2070 1 000 043 0223 RACCORDO TE FFF ZINCATO 3 4 1 000 043 0261 TAPPO 8 1 8 CL 2611 1 000 043 0263 RACCORDO A GOMITO M F ZINCATO 3 4 2 000 043 0281 MANICOTTO 1 8 M 8 8 CL 2543 2 000 0
80. Q 0 370 120 100 180 x 100 45 370 115 100 120 x 100 45 4 370 115 100 120 x 100 60 4 370 115 90 90 x 100 PACKED WEIGHT Wooden cage and pallet Kg 250 Wooden pallet Kg 100 P 2100 3 Introduction and technical specifications 1 3 MEP S p A Technical Data CUTTING SPEEDS Speed rpm 900 Speed optional rpm 600 900 Disk blade HSS type External disc diameter mm 370 Internal hole diameter mm 32 Blade thickness mm 3 RATED ELECTRICAL POWER Head spindle motor Kw 3 Electric coolant pump motor Kw 0 09 x 2 Feed step motor Kw 0 44 Step head motor kW 0 048 Max installed power kW 3 668 SPINDLE MOTOR No of poles Current Volts Absorption Amps Power Kw rpm 6 380 8 4 3 940 1130 Stator wound with enamelled copper wire class H 200 C Class F insulation limit temperature TL 155 C IP 54 protection rating total against contact with live parts water sprayed from all directions with shaft oil seal Conforming to CEI norms publication IEC 34 of 01 07 1985 Dimensions MACHINE INSTALLED Work table height mm 1000 Weight Kg 1060 1 4 Use and maintenance manual TIGER 370 CNC MR
81. RESS RESET This message is displayed if the cycle has been started without having selected the cutting speed or the inverter range Select speed p Press RESET to return to manual comand control This message is displayed when a further command is given to the carriage feed p Press RESET operation will follow and appear on the display This message is displayed when a START cycle command is given and the head is not at FCTI position p Press RESET to return to manual command control This message may appear if the ZERO SETTING cycle has been skipped because machine was initially intended for semi automatic cycle p Press RESET to return to work display then proceed to ZERO SETTING This message is displayed when trying to move feed with manual buttons and both vices were previously closed p Press RESET to return to manual command control This message is displayed when PLAYING with the keyboard i e when a com mand has been given and keys continue to be pressed gt Press RESET to return to manual command control This message may appear when cutting cycle has been started and the machine has been requested to carry out other operations p Press RESET to return to work displpay This message is displayed when the cutting limit has been changed New cutting start position could be lower than previous position saved for cutting end position p Save and FCTA positions again and press RESET to return
82. S 041114505 OSE 231 Woy auoN eyeq 01504 00 e 1120 13A L INI OZE IL d u as EE gt 93 a SIVEYE all 60006070621 8 Qv313 uo 4 0 LEN NIN j 34 SS 3 3 SS eee i oho DLW Phu MIA n m r zm Xm 5 RS Fou 56 D m po 1 sjaje M ail lt N E HIE 5 N1D013A 52 veg I i TY 1 1 ame H OHB3H2S gt 2 ple y gt gt 515 9 c CA 95 lt Ej i Zy 01 OU LZ OYIN 82 OU3N 62 6 8 i 9 5 ki E l 0 MEP S p A Use and maintenance manual TIGER 370 CNC MR 6 16 j aubo ojmjusog ojimjusog ost 331 oN awoN 2180 TE 7011604 al ddy e V 1073A 1 IND OZE IL S 44 IWNVAOS q 00811414 25 02144j8 8 lt 80906006 eyed B SIVEYE alo alle 60006006 1 o4eduejS Qv313 ve oyeubasig a gt x 55 gt m m e lt gt e e ce ce fur 79 79 79 V 79 w uu w om m m m o oi Moana ta de AYOLVNIVAS VdWOd0u1 1313 2 VdW0d0311313 i 1 i 1 i 1 la Te la fa e e a amp 8
83. TENS 000 BLADE DEV BL 0 BUSY DIR X KEY TEST KEY KEY NAME LIM I ML 199 RIF V CPT 000 M visuatts TEST FLASH 0 RETROI LCD 0 EMERGENCY O RESET 0 RUN PROG PREVIOUS MEN KEY TEST 157 Troubleshooting 10 3 MEP S p A Diagnostics Once you have opened the diagnostics menu a set of characters each correspon ding to INPUT and OUT PUT signals on the MEP 24 controller are displayed For further information refer to the electrical and electronic diagrams illustrated in chapter 6 of this manual The IUD IUV card are mounted inside the MEP 24 controller Legend of navigation and reading keys Next parameter key Previous parameter key Activate Deactivate X SHIFT DX SHIFT SX Configuration card No signal identification Digital outputs Digital inputs A321 12345678 IUD 000 00000000 I 00000000 Digital outputs CARD IUD 1 Digits 0 and 1 on the top line of the display indicate the OFF 0 or ON 1 status of each output press relative activation y or deactivation keys y to check functioning but press Reset beforehand to enable output A321 12345678 IuD 000 00000000 Non operating Lock Unlock Blade cover Non operating Liquid coolant electric pump Non operating CMA open close Non operating CMT open close IUD card 1 digital inputs The numbers 0 and 1 shown on the
84. TO 010 7990 VITE TSPEI4 X 8 4 000 016 0287 PROTEZIONE VOLAMPRESS 1 000 016 1509 STAFFA FIX SOFFIETTO CIRCOLARE 2 000 0220523 1000 MANICOTTO A RIC SFERE LBBS12 2LS 025151 VOLANTINO VDO 100 ALIMENTATORE 1 000 0341001 0130034 7000 043 0229 RIDUZIONE MF 1 4 CL 2520 2 000 043 0422 SOFFIETTO CIRCOLARE ALIMENTATORE 2 000 116 6 59 MEP S p A Supply roller uni 02 61 l 41 2 I Fl l el 01 e V INOONOY arra VII madu JND OLE 83911 2 LI 05817010 EZ 22 02 6l 2 91 Fl l 2 01 117 Use and maintenance manual TIGER 370 CNC MR 6 60 Gode scription OFM Gy 0074821 77000 STAFFA ANTERIORE ALIMENTATORE SUPPORTO MOTORE P P ALIMENTATORE GIUNTO MOTORE ALIMENTATORE CN 90 SUPPORTO ALIMENTATORE SH 400 2 000 0100797 10000 010120 GUIDA RULLI ALIMENTATORE VITE A RICIRCOLO DI SFERE 0 20 P 10 1 000 GUIDA CARRELLO 0 40 MM 1283 SUPPORTO VITE RULLATA DADO AUTOBLOCCANTE M14 1 000 0107601 0107804 010 7616 RONDELLA DIAM 21 2 000 007830 VTE BUTONS X70 0107850 2000 010786 0107868 0107870
85. This message is when the bar load is terminated during normal automatic cutting cycle It advises the operator that the cycle is finished p Press RESET to restore manual command control After inserting the new bar press START the machine will register the material and continue the programme from where it was interrupted This message is displayed when an automatic cycle has been started without select ing the programme or setting the programme number gt Press RUN PROG once the number of cuts has been set or the programme se lected to return to automatic cycle display p Press CLEAR to cancel data This message is displayed when tool reaches its duration in hours which is pre set in the submenu F8 blade thickness of the automatic cycle the maximum limit is 9999 min gt Press RESET to return to manual command control This alarm indicates a conflicting machine setting gt Press RESET to return to manual command control 161 Troubleshooting 10 7 MEP S p A COMMAND INHIBITED SELECT SPEED PRESS RESET COMMAND INHIBITED AXIS X IN MOVEMENT PRESS RESET COMMAND INHIBITED HEAD NOT AT FCTI PRESS RESET COMMAND INHIBITED ZERO SET AXIS PRESS RESET COMMAND INHIBITED OPEN VICE MIN 1 PRESS RESET COMMAND INHIBITED TWO OR MORE COMMANDS PRESS RESET COMMAND INHIBITED CUTTING CYCLE IN PROG RESS PRESS RESET ALARM ATTEMPTING MEMORISA TION CUTTING LIMIT ERROR P
86. To vias q 021411313 VW3HJS 921444918 80906006 24eg 3 LETLL alle 600260706 71 o4edue4s 0 213 uo oyeuBasig OHOVNO dx 1 jx S Ss31Hsnug VIOLN3A S BAO 5 S 3 3 YAO 5 a ta SJ aio m m xe a X SS S m Sg T MAA NIN 2 LW E k S E 105 E E BF 05 W 105 hn 3 34 HS A fi 1 1 CEC LEZ _ _ _ ro 0 i c FAREY 30434 01119 0 amp 81 o m ONIN LEZ 0 gp mo w 084 fey i ou oz 00034 0 z 8 Ll a a E 3083A 011VIS LUM IS E m O33N 18 0 007 8l eus 3 0 gt oez a T9x SX OAIN 6 dd 0 6 NL 5 cl 8 8 ig iP s i PEZ CHE i E 3083A7011V19 QLLM 3d 3 8 617 dm ma os 0 s To 081 S 917 055047 19 73 0 CST 8 ELT 8 7 388A 01WID Buma i cn OYIN gzz 0 3l gt 09 61 7 OAIN 222 004 e ve 0 amp LI oz 2 05509 8 V 6 1 9 5 E l 0 6 15 Diagrams exploded views and replace 72 73 54 041N41450
87. W PITCH N B Chapter 6 contains the tables which illustrate the allowable configurations of the driver p Set the current screw step values the control console e g 5 10 1 2 step and REV STEP 400 p The driver can now be carefully put back into its original position Restore the machine MEASURE UNIT SCREW STEP MAX QUOTA ABOVE ZERO REV STEPS EnS 10 1005 5 5 0 400 16 ACCELERATION HEAD CYL BREAKDOWN ZERO SET 1000 HEAD CYL BREAKDOWN ABOVE ZERO 00000 HEAD CYL BREAKDOWN MANUAL 2000 HEAD CYL B 7 4 Use and maintenance manual TIGER 370 CNC MR 126 p Pres RUN PROG to return to PREVIOUS MENU N B The MAX UPSTROKE SPEED parameter must be 2000 when the machine is connected to the bar store Setting blade characteristics head downstroke speed and bar initializing These parameters are accessed by pressing F8 on the work video pages of the automatic cycle AUTOMATIC PGR NO MEASUR CUTS PROG 10 905 7 2343 SINGLE CYCLE RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCLE F6 EXEC STEP CONT p Press F8 to display the SET UP in order to set the blade thickness expressed in millimeters the programmed and residual life of the tool the maximum current of the blade motor the opening speed of the cutting head downstroke valve the size of the bar initialization CUTS PROG BLADE THICKNESS
88. aligned to the part to be processed at a distance of 2 3 mm Access to the cutting zone is bounded by a door fitted with a timed lock which allows it to be opened only 5 or 10 seconds after the processing cycle has stopped the cutting material supply is protected by a sheet metal casing which can be opened that is fitted with a Perspex window to check the cutting operations m E O gt an i Y STOCNCLR i zi Electrical equipment In accordance with Italian standard CEI 60204 1 April 1998 derived from European Standard EN 60204 1 publication IEC 204 1 1997 24 Vac Control voltage for actuators in accordance with chapter 6 of European Standard Control and indication circuits paragraph 2 Control Circuits sub sec tion 1 Preferential voltage values for control circuits plant protected against short circuits by quick blowing fuses and earthing of all work and accidental contact parts Protection from accidental start up by a minimum voltage relay in the case of power failure Emergency devices In accordance with Standard CEI 204 1 Chapter 5 Section 6 Sub section 1 Emergency stop device the emergency stop
89. an be used to facilitate the choice of toothing since it takes into account both the size of the material to be cut and the diameter of the disc to be used Solid section Hollow section O 151 Cutting speed and choice oftools 9 7 MEP S p A Blade selection table with respect to cutting speed and downstroke speed Cutting section in mm 061 061 06 0 SJURITJIIQN wdiiA DOLL 06 ATONV ONILINO SYA LAN VaAVd ONIL LNO qHaNdNWINOOSH Mild steel R 350 500 N mmq Medium steel R 500 700 N mmq Hard steel R 750 950N mmq Super hard steel R 950 1000 N mmq Hardened and tempered 21950 1300 N mmq Austenitic stainless steel R 500 800 N mmq m B 2 5 e ga 2 Martensiticstainless R 500 800 N mmq Grey iron Aluminium and alloys R 200 400 N mmq Aluminium and alloys R 300 500 N mmq Copper R 200 350 N mmq Hard bronze R 600 900 N mmq uors nurq Phosphor bronze R 400 600 N mmq Brass R 200 400 N mmq Alloyed brass R 400 700 N mmq Sung Titanium and alloys R 300 800 N mmq Profiles and tubes with wall thickness 0 05 D R 300 600 N mmq uors nurq
90. as that actually fluctuating over the same period of time This calculation is made automatically by the integrator noise meter The measurements are taken every 60 seconds in order to obtain a stabilised value The reading stays on the display for a sufficient time to enable a reading to be taken by the operator Measurements are taken by holding the instrument at approximately 1 metre from the machine at a height of 1 60 metres above the platform at the operator s work station Two measurements are taken the first while the machine operates without cutting anything the second while cutting in manual mode 3 6 Use and maintenance manual TIGER 370 CNC MR 15 Noise level values Machine type Circular sawing machine Model TIGER 370 CNC MR Reference standard ISO 3746 Mean sound level Leq 67 7 dB A Test 1st Results Environmental correction K 0 6 dB A Peak sound power Lw 85 0 dB A Mean sound level Leq 65 2 dB A Test 2nd Results Environmental correction K 0 6 dB A Peak sound power Lw 82 6 dB A Mean sound level Leq 68 8 dB A Test 3rd Results Environmental correction K 0 6 dB A Peak sound power Lw 86 2 dB A Vibration emission This sawing machine complies with the norms EN1299 and EN1033 as the machine vibration emission on the devices controlled by the operator does not exceed the threshold of 2 5 m s Electromagnetic compatibility As from 1 January 1996 all electrical
91. ative number press ENTER to confirm CONDOR 90 CNC FE SHARK SHARK SHARK SHARK SHARK 320 330 330 400 270 370 350 CONDOR 90 CONDOR 90 CONDOR 90 CNC CNC CNC CNC FE FE FE S FE S F ONU p Press RUN PROG to return to PREVIOUS MENU Set parameter for step motor p Press to enter step motor SET UP MEASURE UNIT SCREW STEP MAX QUOTA ABOVE ZERO Eng 10 1005 5 5 0 REV STEPS 400 16 ACCELERATION HEAD CYL BREAKDOWN ZERO SET 1000 HEAD CYL BREAKDOWN ABOVE ZERO 00000 HEAD CYL BREAKDOWN MAX FOR WARD 6000 HEAD CYL BREAKDOWN MAX RE VERSE 6000 p Set parameters highlighted on display and press ENTER each time to confirm and change subject use numerical keys to set numerical values and press F1 or F2 to set unit measures such as mm or inches p Press RUN PROG to return to PREVIOUS MENU Or press ENTER to enter second SET UP step motor dislpay TAB CORRECT SCREW STEP ERROR QUOTA CORRECTION 0 0 REF NODE 9 REF NODE 9 REF NODE 0 0 0 0 0 0 0 0 p We now correct the measurement error of the fed material This adjust ment is to be carried out when the cut is longer or shorter than the value indi cated by the machine By increasing the screw step correction value diplayed Use and maintenance manual TIGER 370 CNC MR 124 on the right we can compensate for any errors due to wearing of the screw in the following way
92. bricant coolant circuits The oils suitable for each of these circuits are listed below Cils for transmission box The machine is supplied with AGIP BLASIA 460 oil ISO and UNI symbol CC460 However the following oils can be regarded as compatible or with equivalent characteristics SHELL OMALA 460 Transmission box capacity Kg 10 Oils for lubrication coolant liquid The oil used for the lubrication coolant fluid in the machine is CASTROL Syntolin TFX Though there are no specific standards for these types of oils MEP considers that CASTROL Syntolin is the best product available with regard to quality price ratio Nevertheless the following oils of similar characteristics can be said to be compatible AGIP NB 200 SHELL Lutem TT IP Utens Fluid F Finally one particular blade manufacturer LENOX recommends and supplies a coolant under the name of LENOX BAND ADE SAWING FLUID Coolant tank tank capacity 5050 litres oil concentration 5 6 Oils for spray mist system optional The used oil type for the optional spray mist system is BLASER Vascomill 22 The following oils can also be said to have similar characteristics and are therefore compatible UNIST Coolube 2210 FUCHS Plantocut Micro Plus 27 tank capacity Lt 1 8 4 Use and maintenance manual TIGER 370 CNC MR 144 Cutting speed and choice of tools The cutting speed depends on the disk rotation speed and supply
93. cause the teeth to break dis card or clean these materials Broken blade Head speed too high rr Reduce head speed PA e Teeth in contact with material Always check the position of e before starting the cut the blade before starting a P new job a Insufficient coolant tx Check the coolant level and xg w clean piping and nozzles Vibrations Workpiece vibrates in the vice check that the slide is regulated correctly check the clamping pressure and if nec essary increase Troubleshooting control console diagnostics This section deals with problems which may occur during machine operation The MEP 24 controller allows you to test all the machine electrical and electronic devices by checking the status of the input and output signals on the IUD IUV card Displaying the diagnostics menu p Power up the machine as per the instructions in Chapter 5 gt press to access machine diagnostics p press RESET to enable the digital outputs N B Should access to the diagnostics menu prove impossible then press F3 imme diately after powering up the machine The diagram below shows the inputs and outputs both digital and analog of the machine LU Wo m 12345678 GEHE if 00000000 00000000 00000000 00000000 CARD 3 iUD 010 00000000 caro 2 I 00000000 MPP AXIS X 1 5 BACKWARDS 6 0 FORWARD AXIS X MOT AX L 000 HEAD POS 000 BLADE
94. cial care must be taken when con necting the blue neutral wire in that if it is connected to a phase wire it will dis charge the phase voltage to the equipment connected for voltage phase neutral 4 6 Use and maintenance manual TIGER 370 CNC MR 23 gt Insert the plug in the socket ensuring that the mains voltage is the same as that for which the machine has been setup VOLT VOLT aM p To switch the machine turn the main switch located at the rear on the right hand side of the electric cabinet 72 gt press the ON button on the control console p press RESET twice The above sequence ON and RESET buttons must be performed each time the machine is switched on Make sure that the disk rotates properly To do this proceed as follows p make sure the machine is not in emergency status red mushroom head but ton released otherwise release the emergency stop button and press RESET p set the cutting head downstroke adjuster by means of the specific selector p set the speed of the disc by means of the relevant potentiometer ka 24 Machine installation 4 7 MEP S p A p enable motor rotation by activating the blade motor selector on the control console p start disc rotation using the start pushbutton on the control panel or the pedal control if machine is equipped START p if all the above operations have been carrie
95. cs in accordance with their particular use tooth sharpening which in this case may be BW with alternate raked tooth or C with roughing tooth raked on both sides and non raked finishing tooth tooth pitch the distance between the crests of two subsequent teeth tooth pitch Tooth shape C TYPE SHARPENING HZ Coarse toothing with roughing tooth raked on both sides and non raked finishing tooth The roughing tooth is about 0 3 mm higher C HZ z t5 015 0 3 mm Coarse toothing with roughing tooth and finishing tooth Used in saws with pitch greater than or equal to 5 mm for cutting ferrous and non ferrous materials with solid or solid profiled sections BW TYPE SHARPENING DIN 1838 UNI 4014 me Coarse toothing with teeth alternately raked to the right and left Toothing generally used on cutting off machines for cutting ferrous and alloy materials with tubular and profiled sections EH o O The disks for the TIGER 370 CNC MR 370x32x3 with C type sharpness however also the tooth pitch is important as indicated in the table below SEN Od o D Z D T Z D T Z 300 180 275 5 180 250 8 120 149 Cutting speed and choice of tools 9 5 MEP S p A POSITIVE AND NEGATIVE CUTTING ANGLES The cutting angle y may vary from positive to negative depending on the cutting speed the profile and the type of material to be cut
96. d out correctly the disc motor will start up and the disc will start to turn Ensure that the blade moves in the correct direction as shown in the above figure If it does not simply reverse two of the phase wires on the ma chine s power supply input The sawing machine is now ready to start the work for which it was designed Chapter 5 provides a detailed description of the various functions of the machine and its operating cycles 4 8 Use and maintenance manual TIGER 370 CNC MR 25 Description of machine operation This chapter analyses all the machine functions We begin with a description of the pushbuttons and other components on the control panel Description of the control panel The control console is housed inside the control panel in an IP 54 rated housing which is tamperproof and resistant to dust and moisture The control panel swivels on two articulated joints so that it can be positioned by the operator for greater ease of use and safety The figure below shows the control panel of TIGER 370 CNC MR CNC evolution 1 71 F3 71 F5 Fo 7 F8 Key for control console keyboard On key enables machine operation Cutting vice closure 5 1 MEP S p A RESET key resets the machine after an emergency condition or conflicting com mands Cutting vice op
97. d out using the same programme or until they are zero set or modified by a new programme OPERATING BUT TONS ACTIVE DUR ING THE AUTOMATIC CYCLE F0 SINGLE PROGRAMME Press this button to access the single programme Using this option programming can be done directly on the work screen The single programme allows 1 MEASUREMENT and 1 QUANTITY of cuts to be carried out This possibilty has been included to avoid multiple programming procedures when these are not necessary 5 12 Use and maintenance manual TIGER 370 CNC MR 37 F9 MAIN MENU press this button to return to the working mode selection menu F8 BLADE THICKNESS this option gives access to programming of the BLADE THICKNESS This parameter is very important because the bar infeed system oper ates in zero setting mode therefore the value of the scrap produced by the disk must 11 be added to the size of the piece to be processed Adding subsequent division by ING THE AUTOMATIC the number of runs necessary to obtain the required measurement will be carried out CYCLE independently on the control console F7 SING CONT CYCLE this operation is more easily understood if the SINGLE CYCLE is called the CHANGE TOTE BOX cycle In practice when a number of measurements and pieces are programmed for the same bar this option allows them to be kept separate stopping the machine at the end of each programme Inserting and locking the
98. device immediately stops all the dangerous and other functions of the ma chine Chapter 6 Section 2 Subsection 4 point 7 Safety guards the removal of safety guards protecting dangerous parts or zones of the machine causes the ma chine to shut down immediately When the guards are returned to their original position the machine must be reset in order to resume work devices applicable to the TIGER 370 CNC MR 1 Emergency stop a non return mushroom head pushbutton colour red on yellow background is located on the control panel of the machine To release the pushbutton the actuator must be rotated 45 After the emergency situ ation has been resolved the machine must be reset 14 Safety and accident prevention 3 5 MEP S p A 2 Thermal magnetic circuit breaker this device incorporates two power fail ure protection systems In fact in the event of a power failure it disconnects all the electrical components causing the machine to shut down immediately and prevents it from automatically starting up again when power is restored The device also resets the thermal relay fitted to protect against current over loads 3 Head casing safety switch to access the cutting zone it is necessary to open the front door pressing the relevant button on the control console This de vice cannot be removed and has timed opening therefore it can only be opened 5 or 10 seconds after the
99. e blade cleaning brush When the cutter disk is not clean enough check the blade cleaning brush for wear and if it s working correctly The figure below illustrates how the brush should be adjusted if need be p Loosen the screw highlighted in the drawing and remove the protection 7 12 Use and maintenance manual TIGER 370 CNC MR 134 p adjust the position of the blade in relation to the teeth as shown m m 2 Ret 135 MEP S p A Replacing tool As we have already said this machine uses different kinds of blades according to the material to be cut The procedures described below however also apply in the event of wear or breakage of the blade To replace the blade proceed as follows p switch off the machine and position the head so that the disc is easily accessi ble p the machine is equipped with a vertical pneumatic vice that be moved away from the guard by unfastening the screw fixing it to the support p remove the screw with knob to free the plexiglass guard cover and lift it off in a vertical direction
100. e in time become misaligned with the cutting table then use the levelling devices located on the side of the machine and the loading table to restore Misalignment can be measured using a workshop standard ruler or a straight bar section gt Lower the rear guard rail gt Place the ruler on top of the feeder to check that the feeder is parallel to the cutting table 137 7 15 MEP S p A p Ifthe feed table is not parallel to the cutting table move the feed carriage away from the platform then loosen the fixing TCEI screws on the feeder p Adjust the foot height D E according to the measurement read on the rul er on the cutting table so as to obtain a difference in level of 0 5 mm between p Once the height has been set with a standard ruler near the fixed platform line up the rest of the feeder using the support pins to adjust as shown in the figure p open the left door panel on the base to access the adjustment nuts and the 4 support pins 7 16 Use and maintenance manual TIGER 370 CNC MR 138 Vice The shearing vice which is a standard fitting on the TIGER 370 CNC MR is equipped with an anti chip device adjustable cross positioning and is driven by a pneumatic cylinder known as the volampress These elements will be dealt with one by one in the following Adjusting the vice play Any play which develops between the slideway and the slide gibs on the vice
101. e motor steps using DIP SWITCHES B 2 and 3 DIP SWITCH B DIPB 2 DIPB 3 STEP DIVISION ON OFF Complete Step 200 steps rev ON ON Half Step 400 steps rev OFF OFF Quarter Step 800 steps rev OFF ON Eighth of a Step 1600 steps rev 62 Diagrams exploded views and replace 6 5 MEP S p A ADJUSTING THE CURRENT To adjust the current Position DIP B 4 to the ON position current adjustment mode Rotate trimmer RV6 until the screen displays the current required clockwise to increase Adjustment range from 1A to 10A step 0 5A Return DIP B 4 to the OFF position RUN mode VALUE DISPLAYED CURRENT SET 1A 5A 5 5 A 10A 11A 12A wW Adjust the current witn tne motor stopped DIP SWITCHES SUMMARY TABLE DIP SWITCH A DIP ON OFF 6 Set Rate Set Rate 5 Set Rate Set Rate 4 Set Rate Set Rate 3 Set Rate Set Rate 2 Not used Not used 1 Reduction of current in stand by mode to Reduction of current in stand by mode to 50 of set current 25 of set current DIP SWITCH B DIP ON OFF 4 Current adjustment mode RUN mode 3 Step division setting Step division setting 2 Step division setting Step division setting 1 Not used Not used 6 6 Use and maintenance manual TIGER 370 CNC MR 12 17 12 16 12 15 12 14 12 18 12 12 10 SCHEMATIC CONFIGURATION OF INPUTS
102. ear to the piece and block it again with the closing button bearing in mind that the stroke of the pneuma tic piston is approx 6 mm Cutting stroke adjustment p Once the workpiece is locked in position the cutting stroke must be adjusted When the head down button is pressed the cutting head is automatically low ered V 5 9 MEP S p A p Keep the button pressed until the disk is at 5 10 mm from the material to be cut Om p Memorize the FCTI Head Upstroke Limit by pressing the specific button p after pressing the FCTA memorizing button the display will indicate that it has been memorized CURRENT CYCLE SEMI AUTOMATIC Q II MAIN MENU RESET TT p The Head Downstroke Limit will be restored at the end of the cut Preparing to cut p Select the fluid for automatic operation by pressing the specific button The led of the relative button will light up ee p Adjust the head descent speed potentiometer to 0 to avoid undesirable start ing speeds Cutting p Close the protection and press the reset button p Enable motor rotation by activating the blade motor selector on the control console H k i 5 10 Use and maintenance manual TIGER 370 CNC MR 35 p start operation START N B At this stage it is possible to adjust according to the type of material the 2 parameters
103. ections require blades with finer teeth This is because when cutting walls of small cross section 1 7 mm profiles it is important that the number of teeth actually making the cut should not be too small otherwise the effect obtained will be one of tearing rather than of swarf removal leading to a large increase in shearing stress On the other hand when cutting thick materials or solid sections using an excessively fine tooth pitch the swarf collects as a spiral inside the gullet and since fine tooth pitches have small gullets the accumulated swarf will exceed the gullet capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft materials greater shearing stress and hence breakage of the blade Choice of tooth pitch T as a function of cross section to be cut for light alloy solid pieces and profiles e O mm Pitch 5 sp in mm Pitch T 10 4 10 sp 0 5 3 30 30 sp 1 5 4 5 50 8 50 sp 2 5 5 6 70 10 70 3 5 6 7 90 12 90 sp 4 5 7 8 130 16 130 sp 6 5 8 5 diameter or width of the solid piece to be cut in mm sp thickness of the wall to be cut in mm 9 2 Use and maintenance manual TIGER 370 CNC MR 146 T tooth pitch in mm A larger pitch should be chosen when as a result of the shape of the piece to be cut the cross section at any given point exceeds the average cross section
104. ed or the blocking force of the vices is not sufficient for materials which are particularly hard or with articulated sections adjust the vice pressure by means of the regulator located inside the base Preparing to cut gt gt Close the protection and press the reset button adjust the cutting stroke by memorizing the head upstroke limit FCTI bring the cutting head near the material using the head downstroke button v t Memorize the cutting start position by pressing the FCTI Head Upstroke Limit button The FCTI indication will appear at the top of the display on the right hand side AUTOMATIC PGR NO MEASUR CUTS PROG 10 512 8 2343 SINGLE CYCLE RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC CUTS PROG F7 SING CONT CYCLE F6 EXEC STEP CONT Programming cuts Once the material to be cut has been inserted and blocked bring the cutting head to the FCTI Head Upstroke Limit position set the cutting dimension indicated 5 14 Use and maintenance manual TIGER 370 CNC MR 39 on the display as Measure and the amount of pieces to be cut Prog cuts II AUTOMATIC PGR NO MEASUR CUTS PROG 10 512 8 2343 W E S k SINGLE CYCLE CUTS RUN PROG PROGRAMMING PROG FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCLE F6 EXEC STEP CONT gt F
105. elec tion of the single cycle i e the basket change cycle or the continuous cycle F9 Function Key Takes you from the first display to the zero setting display Takes you from the zero setting display to the main menu Takes you back to the main menu N 8 Description of machine operation 5 3 MEP S p A Basic instructions for carrying out a cutting cycle Manoeuvring the cutting head In the TIGER 370 CNC MR model it is possible to move the cutting head with up and down buttons shown in the key of the control panel in this chapter Head up key Y Head down key Y Access the cutting head To ensure operator safety the machine is entirely enclosed by safety guards that prevent accidental contact with the tool and moving parts To access the cutting zone it is necessary to unlock the device closing the door Button to open close the door of the cutting head db Manoeuvring the feeder The power supplier can be moved with the buttons reported on the diagram below only after having reset the power supply as explained in the machine start up paragraph Forward key X Back key X gt lt Clamping the work piece the vice Vice opening and closure for the cutting vice and the feeder vice are controlled by the corresponding buttons on the control console Cutting Vice close button Cutting vice open button Feeder vice close button Feeder vice open bu
106. ellent lubricant such that prevents abrasion of the teeth and welding of the swarf to the teeth themselves seizing Blade structure The circular blades most frequently used for cutting off machines are HSS DM05 M2 consisting of a single piece and characterised by a high level of toughness and a good cutting resistance With non ferrous materials it is normal to use circular blades with brazed hard metal HM cutting edges which offer excellent resistance to wear but low resistance to impact which in any case is not generally a problem with non ferrous materials They consist in a disk made of alloy steel 71 Cr 1 with teeth and places for the plates made of Widia K10 Molyb i Nickel Si Silicon V Vanadium W Tungsten denum Al Aluminium C Carbon Cobalt Cr Chromium Mn Manganese TYPE OF BLADE Cr W Mo V Co HRC HSS DMO 5 M2 0 47 1 00 6 37 1 00 0 12 45 50 HM 300x32x3 4 E 0 78 0 30 1 The numbers in the columns indicate the content of the element in the steel 9 4 Use and maintenance manual TIGER 370 CNC MR 148 Types of blades The blades fitted to the TIGER 370 CNC MR have dimensions 370x32x3 mm and are of HSS DMo5 hard steel type since the machine is to be used for cutting non ferrous materials In addition to the size and pitch of the teeth however the blades also have different geometric characteristi
107. ening Blade motor selector during normal operation of the machine this enables or disables the cutting cycle start button end START STOP button stops the machine in the automatic cycle only Head lowering speed potentiometer Start button starts the cutting cycle Speed de selection key zero Cutting force control potentiometer Function key Main vice closure Main vice opening RUN In automatic work mode allows you to enter Disk rotation speed potentiometer PROG Programming and rerirn to execution In programming work mode allows you to switch between the program cuts and select program displays Function Key Function Key In automatic work mode allows you to delete Calling up program No the last program carried out by loading the new Scrollimg the cursor CLEAR one to be carried out Storing data In programming work mode allows you to de Storing programs an lete existing or incorrect data Selecting programs When entering cutting or machine parameters Storing parameters allows you to delete existing or incorrect data Manual movement of feed carriage fore Manual movement of feed carriage ward backward Head up key Head down key STOP EMERGENCY mushroom pressing this button all the operations of the machine stop immediately To reset the emergen cy rotate the actuator by 45 Gun sprays lubricant coolant
108. et head movement parameters are shown below and are within the same range HEAD POSITION TRANSDUCER CALIBRATION CURRENT VALUES XXX UPSTROKE LIMIT 254 DOWNSTROKE LIMIT gt 0 Head return to FCTI speed FCTI HEAD CYLINDER SPEED 40 Movement speed blade HEAD CYLINDER MANUAL SPEED 90 Head down speed HEAD CYLINDER BREAKDOWN SPEED 100 WORK SPEED CPT WORK TORQUE CPT N Make sure however that the head really travels the full cutting width defined by the structural limits of the Head Upstroke and Head Downstroke Limits The aim of regulation is that of setting the value of the real position of the head both to FCTI backward limit stop 254 and to FCTA forward limit stop 000 The following operations must be performed to obtain this result Make sure however that the head really travels the full cutting width defined by the structural limits of the Head Upstroke and Head Downstroke Limits 129 MEP S p A The aim of regulation is that of setting the value of the real position of the head both to FCTI backward limit stop 254 and to FCTA forward limit stop 000 The following operations must be performed to obtain this result gt Now set the head upstroke limit by returning the head to its fully up position using the up button Y p Open the electrical cabinet and locate the IUD Card shown in the figure
109. from the main menu press F3 to put the machine in SEMI AUTO MATIC mode MAIN MENU SEMI AUTOMATIC AUTOMATIC AUTOMATIC LOOP DIAGNOSTICS ZERO SETTING MENU CURRENT CYCLE SEMI AUTOMATIC MAIN MENU RESET TT Technological control parameters X 1000 5 Nonoperating 0 00 00 Nonoperating W 000 0 Nonoperating 0 Cutting head descent speed potentiometer 5 15 Disc rotation speed rpm Kg 000 Nonoperating DL 0 Nonoperating SL 3 Blade thickness 5 8 Assorbimento motore 0 7 Amperometer T 00 00 Partial cutting time TT 00 00 Total machine time for the cutting cycle Clamping the work piece in the vice p Release the protection by pressing the relevant key 5 8 Use and maintenance manual TIGER 370 CNC MR 33 p open the vice by rotating the handwheel anti clockwise and position the workpiece between the jaws lt p Bring the moveable jaw to within 2 3 mm of the workpiece by rotating the handwheel clockwise 2 3 mm p Block the piece by means of the pneumatic cutting vice block by pressing the close cutting vice button Ez p Check that the workpiece is effectively locked in positon If the vice was already closed by the pneumatic piston it may not block the piece In this case it is necessary to repeat the operation i e open the vice by pressing the specific button bring the moving jaw n
110. given above Types of swarf m Very fine or fragmented swarf indicates that the downstroke speed and or cutting pressure is too low Long coils of swarf indicate ideal cutting conditions ea B a Cutting and feeding speed The cutting speed in m min and the head feeding speed in cm min are limited by the amount of heat generated near to the points of the teeth If the head feeding speed is too high the cut will not be straight in either the vertical or the horizontal plane As we have already said the cutting speed depends on the strength kg mm and hardness HRC of the material and the dimensions of the thickest section The feeding speed depends on the cross section of the material Solid or thick walled materials thickness gt 5 mm can therefore be cut at high speed providing there is sufficient swarf removal by the blade while thin walled materials such as tubes or thin profiles must be cut with a low feeding speed A new blade requires a wearing in period during which time a feeding speed of about half normal speed should be used 147 Cutting speed and choice of tools 9 3 MEP S p A N B Lubricant coolant The lubricating cooling fluid must ensure that the blade teeth and material in the area of the cut do not overheat Furthermore the quantity and pressure must be sufficient to remove the swarf from the cutting zone The fluid must be an exc
111. hat permits programming 32 batches of workpieces with different lengths and quantities on the same bar Three stage drive syste attain a great capacity for removal m to ensure a high level of rigidity and precision and to 4 4 Use and maintenance manual TIGER 370 CNC MR 21 CHARACTERISTICS Fully encased model to provide operator safety sound insulation and the possibility of working with large quantities of liquid HSS disk 370 x 32 x 3 for steel HM disk 400 x 32 x 3 6 for aluminium and light alloys Cabinet for electric and electronic equipment with fully identifiable wiring door locking switch with padlockable device emergency device motor overload cut out minimum voltage coil and protection against a missing phase Activation and control systems protected by input and output electric and elec tronic devices Low tension control panel softkey polyester keypad with thermo moulded touch sensitive buttons and acoustic signal when the machine is started 48 character x 16 line display showing technical parameters such as number of cuts programmed and executed blade thickness single forward movement measure cutting time ammeter display of diagnostic messages approx 80 and warnings in the language chosen Four controls to program the cutting head stroke limits according to the di
112. he jaws actually move right up to and effectively block the piece as the maximum travel in only 6 mm and check that the clamping pressure is correct When working on the bandsaw only wear gloves when handling materials and tool change or adjustment operations Only carry out one operation at a time and do not hold more than one item or operate more than one device simultaneously Keep hands as clean as possible Warning if the blade jams in the cut press the emergency stop pushbut ton immediately If this does not free the blade slowly release the vice remove the piece and check that the blade or its teeth for damage if need be replace the blade Before carrying out any repair works on the machine consult the MEP Technical Service this can also be done through an agency in the country in which the machine is being used Machine safety devices This use and maintenance manual is not intended as purely a guide for the use of the machine in a strictly productive environment it is instead an instrument providing information on how to use the machine correctly and safely The following standards are those specified by the EEC Committee in the directives regarding safety of machinery health and safety at work personal protection and safeguarding of the environment These standards have been applied to the TIGER 370 CNC MR band saw Reference standards MACHINE SAFETY EEC MACHINES DIRECTIVE 2006 42 CE EEC directive no 2004 108
113. he parameters inserted for the last opera tion completed OPERATING CYCLE AUTOMATIC PGR NO MEASUR CUTS PROG 10 512 8 2343 5 SINGLE CYCLE RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCLE CUTS PROG PROGRAMME DATA PGR NO When the AUTOMATIC cycle screen switches on the programme number for the last programme memorised is displayed irrespective of whether it was totally or partially completed or only saved The control memory allows 32 pro grammes to be memorised as well as the single programme The latter programme is indicated by the number 0 MEASUREMENT As for the situation described above the MEASUREMENT value displayed also relates to the last programme memorised The control memory allows cutting lengths of up to 9999 9 mm to be memorised The cutting length can be programmed to an accuracy of a tenth of a millimeter PRECISION 0 1 mm 0 1000 mm Precision as regards the position of the feeding car and not to the cut part CUTS PROG In the case of the number of CUTS PROGRAMMED the same in formation as above applies It is possible to set a maximum number of cuts of 9999 pieces for each programme CUTS EXEC The number of CUTS EXECUTED displayed relates to those effec tively completed before the machine was last switched off These will remain in the memory until they are replaced by further cuts carrie
114. hey could be difficult for the user to mount by himself A list of these parts is provided below Chute type bar loader CB 6001 This accessory delivers all the bars on the loader chute in order giving long autonomy to the saw even when unattended CB 6001 must be ordered with the saw as it is necessary to enhance the con troller and to test it carefully before delivery It has a surface of 80 cm with adjustable tilt feature can be loaded entirely with circular bars 1 or square bars 2 solid or tubular in the dimensions indicated in the table below LOAD TABLE e o NN mm 20 80 20 100 20 80 20 100 130x h 10 35 130x h 10 100 MEP S p A It must be connected to a 6 Bar pneumatic power supply and the motor is fed by the saw control CHARACTERISTICS 0 1 O amp BAR kw kg 6 0 37 485 Installation p fit the adaptor which is together with the motor unit on the loading side of the machine p position the motor unit on the loading side left and connect it to the machi ne adaptor LA foc CB 2001 at tiger 370 NCIR gt p before tightening the screws use a ground bar and place the first module level with the working s
115. inary check list for cutting operation To guarantee complete safety during cutting cycles the operator should work through a check list of the entire apparatus checking p ensure that the disk guard completely surrounds the tool when it is not in use that the work piece is properly clamped in place ensure that the blade teeth are appropriate for the material being cut that the speed selected is right for the kind of piece to be cut that all protections are in place and correctly locked lubricant coolant level and activation of the electropump the blade downstroke speed must be correct 5 6 Use and maintenance manual TIGER 370 MR 31 Starting up the machine When switching on the machine proceed as follows p press the ON button p Press RESET twice The display shows the introductory and starting SCREEN F9 p To continue press F9 p The display suggests ZERO SETTING the machine To carry out this opera tion press F6 To go to the main menu press F9 F6 F9 During zero setting the display will read ZERO SETTING IN PROGRESS which will continue to be displayed until the operation has been completed While zero setting is taking place only the EMERGENCY button is active P When ZERO SETTING has been completed the display will show the COUNT STARTING VALUE for the X axis Press F9 to continue F9 32 5 7 Semi automatic operating cycle p Starting
116. ion 4 3 MEP S p A Anchoring the machine 747 5 The base of the machine is anchored to the floor by two permanent studs located on the sides of the base The studs are screwed into nuts previously sunk into the concrete and tightened from above with lock nuts The schematic specifications set out in Chapter 1 should be taken into account when positioning the machine i 1 _ 2226 Minimum requirements For the machine to function correctly the room in which it is to be installed must satisfy the following requirements power supply voltage frequency refer to the values on the rating plate working pressure not less than 6 Bar and not greater than 8 Bar temperature of machine location from 10 to 450 C relative humidity not more than 90 lighting not less than 500 Lux Em The machine is already protected against voltage variations but will only run trouble free if the variations do not exceed 10 Check list Before starting installation check that all the accessories whether standard or optional supplied with the machine are present The basic version of the TIGER 370 CNC MR is supplied complete with CHARACTERISTICS Multi microprocessor with two controlled axes t
117. ion drawer An electric pump is housed inside the tank which draws the clean fluid from the filter system 2 4 Use and maintenance manual TIGER 370 CNC MR 9 Safety and accident prevention The TIGER 370 has been designed and produced in accordance with European standards For the correct use of the machine we recommend that the instructions contained in this chapter are carefully followed Use of the machine The TIGER 370 circular saw is designed to cut exclusively non fer rous profiles and solid metal sections Other types of material and machining are not compatible with the specific characteristics of the saw The employer is responsible for instructing the personnel who in turn are obliged to inform the operator of any accident risks safety devices noise emission and accident prevention regulations provided for by international standards and national laws regarding the use of the machine The operator must be perfectly aware of the position and function of all the machine s controls The instructions warnings and accident prevention standards in this manual must be respected without question by all those concerned The following definitions are those provided for by EEC MACHINES DIRECTIVE 2006 42 CE Danger zone any zone in and or around a machine in which the presence of a person constitutes a risk for the safety and health of that person m Person exposed
118. ional settings SET UP INVERTER 12 SPEED NO ROTATING TOWER NO MOTOR DRIVEN ROTATING TOWER NO MOTOR DRIVEN BLADE GUIDE HEAD NO MOTOR DRIVEN BLADE TENSIONER NO 0 NO ABSENT 1 YES PRESENT RUN PROG PREVIOUS MENU p Press 0 or key 1 to enable or disable each optional press ENTER to go to the next up to the second visualised screen NO NO DEVIATION CONTROL BLADE PIECE UNLOAD ROBOT MEP BAR MAGAZINE GUEST BAR MAGAZINE NO 0 NO ABSENT 1 YES PRESENT RUN PROG PREVIOUS MENU p Pres RUN PROG to return to PREVIOUS MENU Press RUN PROG to return to PREVIOUS MENU 7 6 Use and maintenance manual TIGER 370 CNC MR 128 Cutting head setting The cutting head stroke is set from the machine control console The following figure illustrates the console keys controlling the cutting head marked Y and Y and memorisation of the cutting start position Blade Upstroke Limit and cutting end position Blade Downstroke Limit 3 Head Upstroke Limit Head Upstroke FCTA Head Downstroke Limit Head Downstroke To set the cutting stroke in accordance with production requirements refer to Chapter 5 Head transducer calibration Set up The cutting head travels the distance between the start and end cut positions within a measured range between 0 254 Press F8 on the SET UP menu and RESET to start head movement and to access head transducer calibration set up The pre s
119. isation CPROTOMATIO PGR NO MEASUR CUTS PROG 0 905 7 2343 SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCLE CUTS PROG p Then the machine will bring the head to the spot and will deliver the material to execute another cut in the set mode step or continuous N B Every time the machine finishes a cut the number of CUTS EXEC is updated by one unit The initial cut and the cuts executed after an emergency are not counted p machine can stop in two ways when in automatic mode BAR FIN ISHED or CUTS FINISHED in both cases all that is required to exit these situations is to press the RESET button following which the machine will again be ready to begin a new cutting programme or cutting a new bar In both cases a clear message will be displayed BAR FINISHED CUT FINISHED PRESS RESET PRESS RESET 5 20 Use and maintenance manual TIGER 370 CNC MR 45 p The cuts programmed in the SINGLE PGR have finished The display will show the relative message CUT FINISHED PRESS RESET p the machine stops in position to start cutting d Or p Pressing RESET the display return to the operating screen displaying the da ta of the program in progress Press CLEAR to reset the cuts previously do ne OPERATING CYCLE
120. it dBuV Mean value limit dBuV Result power supply 0 15 0 5 79 73 66 60 Complies input linear reduction with linear reduction with log of fre log of frequency quency 0 5 5 73 60 5 30 73 60 Gate Result A C power supply input Not applicable Gate Freq MHz Q peak limit 10 m Result dBuV m Enclosure 30 230 40 Complies 230 1000 47 Immunity CEI EN 61000 6 2 2000 Electromagnetic Compatibility EMC Generic stan dard on immunity Part 6 2 Industrial Environment EN 61000 4 2 A1 1996 1999 Electromagnetic Compatibility EMC Part 4 Test and measurement techniques Section 2 Electrostatic discharge immunity tests Basic publication EN 61000 4 3 Electromagnetic Compatibility EMC Part 4 Test and measure ment techniques Section 3 Radiated radio frequency electromagnetic field im munity test EN 61000 4 4 1996 Electromagnetic Compatibility EMC Part 4 Test and measurement techniques Section 4 Fast transients bursts immunity tests Basic publication EN 61000 4 5 1997 Electromagnetic Compatibility EMC Part 4 Test and measurement techniques Section 5 Surge immunity test EN 61000 4 6 1995 Electromagnetic Compatibility EMC Part 4 Test and measurement techniques Section 6 Immunity to conducted interference induced by radio frequency fields EN 61000 4 11 1977 Electromagnetic Compatibility EMC Part 4 Test and measurement techniques
121. it is correct press F6 to delete STEP then press START AUTOMATIC PGR NO MEASUR CUTS PROG 0 905 7 2343 0 5 Eu SINGLE PROGRAM 9 cuTS RUN PROG PROGRAMMING PROG FO PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC F7 SING CONT CYCLE F6 EXEC STEP CONT g u E E 3 H p Select the cutting speed p Select the fluid for automatic operation by pressing the specific button The button led will light up ei p Set the head descent speed regulator to 0 to prevent inadvertent movement of the cutting head once the cycle starts Cutting p Enable motor rotation by activating the blade motor selector on the control console H kd p start operation START Now the blade starts the cutting cylinder is under pressure and the lubricant coolant supply starts At this stage it is possible to adjust according to the type of material the 3 parameters which influence the cut the disk rotation speed and the head downstroke speed through the relative potentiometers on the control panel 44 MEP S p A N B In this phase pressing the head dowstroke button the FCTA spot is deleted k p When the machine arrives at the end of the cut it is necessary to memorize the FCTA position by pressing the relative button p once the FCTA memorising button has been pressed the display will show the symbol confirming memor
122. ituito per Sostituito pers Origine Fg Schema elettrico 5H 400 Indications of the model of machine Data 08052000 Indications of the date production Foglio 2 the started Fa page mumber Jisegn MARIO ROSSI Identification of the designer App Norm 750 Identification of the Reference Standard 66 Diagrams exploded views and replace 6 9 MEP S p A Each component in the wiring diagram is identified by a unique alphanumeric identification code in compliance with regulations The wire is identified by the This symbol identifies the wire code W4 with its relative number and co lour 0 ik 2 3 5 6 7 8 9 X13 x 30A 308 FMA BX RST a B 12 n CM 30C CMC FMP x1 x2 REV THR P24 P24 58 ROSSO g L1 L2 L3 P1 DB U V W POTENZ INVERTER 123 NERO 128 NERO 129 NERO E 1 gt Ez X1L K60 X15 25 BLU MARRONE f MARRONE x1 amp 26 BLU LTR O 21 VEL LAMA W34 SCHERMO 24 NERO 25 NERO 26 NERO 31 MARRONE 32 BIANCO 33 GIALLO S amp t PE 2
123. les and solids It can operate in SEMIAUTOMATIC or AUTOMATIC mode In Semiautomatic mode after setting the cutting head stroke and the head downstroke speed on the control panel position the vice 2 3 mm from the material being processed and press the start button on the control panel to activate the disk or foot pedal if supplied 1 The cutter vice closes 2 The head lowers un 3 The head returns to 4 The cutter vice til the cut is made start position FCTI opens FCTA D m AP Km je In Automatic mode after setting the cutting head stroke and the head downstro ke speed on the control panel position the vice 2 3 mm from the material being processed and press the start button on the control panel to activate the disk or foot pedal if supplied 1 1 MEP S p A 1 The cutter vice closes 2 The head lowers un 3 The head returns to 4 The feed vice closes til the cut is made start position FCTI FCTA ps 0 27 omes 5 The cutter vice opens 6 The cutting material 7 The cutting vice closes 8 The feed vice opens is fed and the cutting cycle T oue an Machine specification The anodised alumi
124. lt gt p Refit the cards in their housings close the controller with a guard panel and reinsert the terminals Test the machine Adjusting the display brightness If external factors like changing ambient lighting conditions in the machine installation site affect visibility adjust the brightness of the control and program ming console display This is very important since the operator must be able to clearly read the display messages at all times gt adjust the brightness first remove the screws fixing the front console pan el The photo below illustrates the MEP 24 controller card on which the brightness potentiometer is marked by an arrow i af ate MAXIM p Using a screwdriver rotate the potentiometer until the required display brightness is obtained 133 7 11 MEP S p A Mechanical systems Cutting head stroke The head cutting stroke is defined by the cut start position Head Upstroke Limit and cut end position Head Downstroke Limit which are electronically programmed by the control console The cutting head is also equipped with a mechanical stop which defines the bottom limit of its stroke to adjust this stop use two hex wrenches one to lock the nut and the other to tighten or slacken the stop screw gt L s Adjusting the position of th
125. m ww pm s wwe seras pss omuovem ww Lm wwe 47 smuovemy we e e CAA 547 PETT PEROOVAOTEW pss we vr Pe Worm ww www pop wm e JF e P Worm www www fop wm o pe j Worm ww wmes pee qm pe J Pe P Worm we ore fop qm jo F pe e om wa oma op uero e F S FJ 88 Diagrams exploded views and replace 6 31 MEP S p A Code Description 0 Colour End ma wor Immer 15 114 qe pem jm gms que TE 2848 ea wer oen js Joe ges wee Mp j wm e oec jem s 2228 ee ee e p 4 E re e u rn C ju mra ve n 780 m 0 m jej rs s emp wee 18 2 48 e ea sss E E m 9 poem wes macer nj Jj s 16 xor eene 5 18 45 e 2208 j j 164 2018 sea p ees pe e pes E K4 K 5K65 5 1 1 50 39 NERO 022 0172N EET CPU T2 0 0 19 SS X1MEP 24C Perse pu 1 022 0172N X1MEP24C 2 CPU F9 NERO 9 1 24 02207721 ELL NERO E fF NERO poa 02207721 TOO GOWXIDACDRIVER NERO pe CO 022 0172N X100 INVERTER T1 X18 28 NERO X100 022 0172N X100 INVERTER T2 X19 29 NERO X100 022 0172N
126. m No 1 to enter the program number 5 22 Use and maintenance manual TIGER 370 CNC MR 47 press the numeric key1 the old value will automatically be replaced by the new one PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT 2002 2 N9 OF CUTS 331 0 cuT 0 0 WIDTH 0 0 gt After pressing 1 press ENTER With this operation you will obtain two re sults 1 the desired program number is memorized 2 the reverse moves to measure which means that it is possible to change its value PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 CUT WIDTH With the reverse on MEASURE the value of the first batch of pieces to be cut can be entered i e L 178 to enter this value press the numeric keys in or der Any typing mistakes can be deleted by pressing CLEAR After digiting the numbers press ENTER the reverse will pass to CUTS No PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 CUT WIDTH Repeat the same operation to set the number of cuts press in order the nu meric keys 5 and 0 After digiting the numbers press ENTER With this ope ration you will obtain two results 1 the new value is memorized 48 5 23 MEP S p A 2 the display screen scrolls automatically to show the next program i e PGR NUMBER 2 PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N2 OF CUTS 0 CUT WIDTH p At this point the operator can chose whether to set operatio
127. men sions of the bars to be cut Programming and control console with LCD display comprehensive self diag nosis messages Blade rotation with motor at a speed together with an electronic variable speed pt drive making cutting possible from 15 to 150 rpm to always accomplish the best efficiency Spray gun to wash the work surfaces Pneumatic clamp with adjustable steel gib Acoustic and flashing light signal in case of machine stop Infeed unit with step motor screw nut with ball bushing length 1000 mm pe Vice with rag prevention device and double workpiece clamping feature Swing feeder vice to deliver even deformed bars pt Coolant tank obtained in the pedestal with a pair of motor pumps for a total deliv ery of 120 l min Chip drawer Electric pump to lubricate and cool the disk Blade cleaning brush Upright pneumatic vice for cutting more than one bar Cutting head moving twin linear guide with pre loaded double ball bushing sliding blocks Head movement with electro mechanical cylinder to provide the greatest cutting pt rigidity Rotating pin with pre loaded thrust bearing to ensure precision and reliability Machine set for handling with pallet truck Keys user manual manual for ordering spare parts the language used Motor chip discharger Roller platform adapter on loading and unloading side Emulsifiable oil 51 p MEP slide bar loader for high
128. must be compensated by adjusting the grub screws setting the distance between the gib and lead screw proceeding as follows p slacken all the locknuts on the grub screws in the slide holding the screws still using an Allen key p move the vice to its fully open position p adjust the slight pressure exerted by the grub screws on the gib starting with the first two in contact with the lead screw p adjust these two grub screws and tighten the relative lock nuts keeping the screws still with an Allen key vv repeat this adjustment on the gib grub screws for the entire length of the slideway p at the end of the operation use the handwheel to move the slide backwards and forwards identifying the zones where the grub screws exert greater pres sure on the gib repeat the adjustments if necessary tighten or loosen the upper nuts on the supports according to the reading ob tained with the standard ruler on the machine work table vv 139 MEP S p A Adjusting the anti chip device The vice is fitted as standard with a rag prevention device that serves to support the material and prevent the formation of ragged edges at the end of the cut To adjust the rag prevention device transversely loosen the release lever 1 located above the vice slide p movement the rag prevention device arm to the right or left p tighten the release lever m
129. n in this program no 2 or to select PROGRAM POSITION number and enter new values as described previously Proceed with setting the programs in order FIRST PROGRAMME PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 cuT WIDTH SECOND PROGRAMME PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 CUT WIDTH 5 24 Use and maintenance manual TIGER 370 CNC MR 49 THIRD PROGRAMME gt gt gt PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 CUT WIDTH After setting all the cutting programs press ENTER The last value entered will be memorized and the display will scroll to the next program PROGRAMMING CUTS PROGRAMME N9 MEASUREMENT N9 OF CUTS 0 cuT WIDTH Once the programs have been set press the RUN PROG button to quit Cut Programming After pressing the RUN PROG button the display will show the Program ming screen Now the programs to be executed must be communicated to the controller To do this press F2 PROGRAMMING PROGRAMMING CUTS PROGRAMME SELECTION SEL PROG LOOP Set the sequence of programs to be executed up to maximum 32 The display screen shows the cursor in position A and the last program numbers set in order of execution There is no limit in relation to the programmable order whether it be in increasing decreasing repetitive or jump order nor in rela tion to the minimum number of programs 50 5 2
130. ng mode is used to cut material at preset depths P1 P2 P3 and lengths L1 L2 L3 while the possibility of intervening in the work cycle on completion of each LOOP executed is retained OPERATING CYCLE AUTOMATIC LOOP MEASUR 905 7 FCTI CUTS PROG 2343 PGR NO 0 SINGLE LOOP CUTS PROG FO F9 F8 E0 PGR SINGLE MAIN MENU BLADE THICKNESS SING CONT CYCLE CUTS EXEC p CONTIUOUS LOOP this operating mode is used to obtain preset depths and lengths of cuts on material with LOOP repetitions up to 99 times MEASUR 0 905 7 nds OPERATING CYCLE FCTI AUTOMATIC LOOP CUTS PROG 2343 SINGLE LOOP CUTS PROG FO F9 F8 1977 PGR SINGLE MAIN MENU BLADE THICKNESS SING CONT CYCLE CUTS EXEC Use and maintenance manual TIGER 370 CNC MR 55 Ltot L1 L2 L3 L4 L1 L2 L3 14 gt lt gt lt gt lt ve P2 P3 Y Y Y YV Prepare for cutting as if for an automatic cycle see the instructions in the relevant paragraph Set cutting parameters as indicated in the automatic cycle paragraph for pro gramme data and technological machine control parameters By pressing run prog programming is accessed Press the F1 button to pro gramme cuts Key in the values for each field and confirm each piece of data input by press ing ENTER PROGRAMMIN
131. nium name plate is riveted on the side of the machine the same data are reproduced on the declaration of conformity included with this use and maintenance manual 09 SPA via Enzo Magnani 1 61045 Pergola PU ITALY tel 0721 73721 fax 0721 734533 WWW mepsaws com T modello TIGER 370 CNC FE MR matricola anno di costruzione peso kg J N B When communicating with the Technical Service department the model serial number and year of manufacture of the machine must be quoted Technical Data WORKING PRESSURE Max working pressure for opening closing vice Bar 6 Air consumption for a complete cycle Nl min 5 74 N B The air consumption value refers to standard conditions temperature 0 and pressure 1 013 bar i e density 1 3 x 10 3 where 1 Kg min 772 Nl min 1 2 Use and maintenance manual TIGER 370 CNC MR 2 LUBRICANT COOLANT FLUID AND OIL Lubricant coolant fluid oil concentration 5 646 capacit Lt 105 Oil for transmission box capacit Lt 10 VICE Vice max opening mm 190 CUTTING CAPABILITY Model Blade diameter o EXEN 0 370 120 100 180 100 45 370 70 70 70 x 100 45 4 370 70 70 70 x 100 60 4 370 50 50 50 x 100 CUTTING CAPABILITY Model Blade diameter
132. nt threshold protector Fuse Voltage threshold protector FU FV 68 Diagrams exploded views and replace 6 11 MEP S p A LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF THE APPLIANCE G Generators feeders Rotating generators G Crystal oscillators Accumulator battery GB Rotating or static frequency converter GF Power feeder GS H Signaling Devices Buzzer HA Optical signal indicator light device HL J K Relays Contactors Instant all or nothing relays or KA instant contactors Bistable relays or interdepen dent contactors KL All or nothing contactors with mechanical contact or perma nent magnet etc KM Contactors KP Polarised relays KR Reed relays All or nothing timed relays KT timers L Inductors reactors Inductor L Stop coil Reactor M Motors M N Analogue intgrated circuits Operational amplifiers N Hybrid analog digital ap pliances P Measurement equipment test de Indicator recorder and inte P vices grator measurement devices Signal generators Q Power circuit switching appliances Automatic switch QF Engine saver switch Knife switch QM QS R Resistors Fixed or variable resistor R rheostat S Command or control devices Selector or switch SA Button including electronic proximity switch Numerical all or nothing sen SB sors single step of mechan ical and electronic type SL Liquid level sensor Pressure sensor SP Position sensor including
133. o use a square wave with a duty cycle of 50 The absence of this signal for 0 5 sec determines the automatic reduc tion of the current stand by condition The percentage reduction for stand by can be set at 25 or 50 of the regulated current using dip Al STEP IN 6 4 Use and maintenance manual TIGER 370 CNC MR 61 OUTPUTS BUSY this open collector output indicates if the drive is busy positioning or if it is at the correct level BUSY Drive at level low level Drive occupied high level DRIVE_READY this open collector output indicates if the drive is OUT2 ready or if a protection device has intervened DRIVE_READY Drive protected low level Drive ready high level RATE ADJUSTMENT It is possible to set the rate of acceleration deceleration for the motor from a minimum of 1 ms to a maximum of 2 s the time indicated refers to an acceleration from 1 Hz to 10 KHz using the DIP A 3 6 Rate value table DIPA 3 DIPA 4 DIPA 5 DIPA 6 1 OFF OFF OFF OFF 1 OFF OFF OFF ON 10 OFF OFF ON OFF 20 OFF OFF ON ON 30 OFF ON OFF OFF 50 OFF ON OFF ON 70 OFF ON ON OFF 100 OFF ON ON ON 150 ON OFF OFF OFF 200 ON OFF OFF ON 300 ON OFF ON OFF 400 ON OFF ON ON 500 ON ON OFF OFF 800 ON ON OFF ON 1000 ON ON ON OFF 1500 ON ON ON ON 2000 SETTING DIVISIONS OF MOTOR STEPS It is possible to set the division of th
134. omponents 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL ee NENNEN oo Lc 12 1 4 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 6 34 Use and maintenance manual TIGER 370 CNC MR 91 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 022 1124 FUSIBILE VETRO 5X20 10A OMEGA FUSIBILI SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 1124 FUSIBILE VETRO 5X20 10A OMEGA FUSIBILI SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 1127 FUSIBILE VETRO 5X20 2A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 2301 PIASTRA PROT TEN SAETTE PHOENIX 022 1128 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 1127 FUSIBILE VETRO 5X20 2A COMAPEL SRL 022 2246 MORSETTO PORTAFUSIBILE PHOENIX 022 0582 BOBINA SGANCIO ROCKWELL 022 0104 CONTATTORE
135. ons must be as shown in the diagram below Q E DN A Recommendations to the operator e ap Always wear proper goggles or protective glasses Do not use the machine without the guards in position Replace the poly carbonate windows if subject to corrosion Do not allow hands or arms to encroach on the cutting zone while the machine is in operation Do not wear oversize clothing with long sleeves oversize gloves brace lets necklaces or any other object that may become entangled in the ma chine during working long hair must be tied back and bunched Always disconnect the power supply to the machine before carrying out any maintenance work whatsoever including in the case of abnormal operation of the machine Before starting cutting operations support the material at both ends of the machine using the support arm standard or OPTIONAL acces sories such as the feed and discharge roller tables shown in the diagram below me 7 3 2 Use and maintenance manual TIGER 370 CNC MR 11 O FEED ROLLER TABLE DISCHARGE ROLLER TA Uds
136. or the cutting program it is necessary to set the following parameters PGR N PROGRAM NUMBER this value identifies all existing programs the refore it is possible to select a program previously memorized by setting a number or the number proposed by the controller can be accepted MEASUREMENT MEASUREMENT OF PIECES This value is keyed in using the numeric keys in mm and tenths of a mm or in inches and thousandths of an inch relates to the selected programme PROGRAMMED CUTS NUMBER OF PIECES TO BE CUT PER MEASURE set this value using the numeric keys in relation to the PGR N and MEASURE set The machine s control console allows cuts to be programmed in two ways SINGLE PROGRAMME This option enables programming on the work screen setting the measurements and number of pieces to be obtained from the workpiece MULTIPLE PROGRAMMING With this programming system 32 cutting lengths can be set with relative number of pieces to be cut for each dimension Furthermo re selecting the programs it is possible to set cutting sequences with different measures on the same bar Single program p To set the measure and number of pieces in the single program press FO OPERATING CYCLE AUTOMATIC PGR NO MEASUR CUTS PROG 0 512 8 2343 II W B S k SINGLE PROGRAM RUN PROG PROGRAMMING F0 PGR SINGLE F9 MAIN MENU CUTS F8 BLADE THICKNESS EXEC g CUTS PROG gt
137. out having set the pro gram to be executed or when the cut or supply are not correct or whenever it is necessary to momentarily stop the machine BEGIN CUT Pressing RESET the display returns to the operating screen and the machine re turns to the cutting start position This is to correct the necessary parameters and restart the cycle START CONTINUOUS CYCLE If during the cut or material supply something falls into the machine a tool or cloth or something else it is necessary to stop the machine by pressing STOP to draw it out Press START to activate the machine again WORK SCREEN In case of doubts concerning the program in progress after pressing STOP and the machine is stopped it is possible to return to the operating screen by pressing F9 leaving the program in progress After verifying the doubts press F9 to return to the STOP screen and decide whether to restart the cycle by pressing START or stop it by pressing RESET 54 5 29 MEP S p A Automatic loop operating cycle p Press F9 to pass to the main menu and change operating mode gt Press F5 to pass to tha cutting cycle in AUTOMATIC LOOP This mode ena bles the machine to execute cuts with different depths and lengths on the sa me bar MAIN MENU SEMI AUTOMATIC AUTOMATIC AUTOMATIC LOOP DIAGNOSTICS ZERO SETTING p Press F7 to select the LOOP mode that be single or continuous p SINGLE LOOP this operati
138. p the cursor is automatically positioned on the first node set the required quota and press ENTER TAB CORRECT SCREW STEP ERROR QUOTA CORRECTION 0 0 REF NODE 0 0 REF NODE 0 0 REF NODE 0 0 0 0 p the cursor then moves to the corretion value if the actual piece measurement is lower press and add the difference if the measurement is higher press to subtract the correction value TAB CORRECT SCREW STEP ERROR QUOTA CORRECTION 19 REF NODE 29 REF NODE 39 REF NODE p proceed in the same way for the other nodes The machine automatically as sumes the value of the last node and therefore the correction value must be added The machine may have the STEP MOTOR screw at 5 or 10mm steps To change the SCREW STEP which is set in the above screen at 5 mm full step with REV STEP 200 both the SET UP screen and the STEP MOTOR driver must be configured gt For this adjustment the machine must be on identify the STEP MOTOR driver in the electric cabinet p The dip switches at the top are used for the configuration 125 Adjustments 7 3 MEP S p A p The fourth dip switch in the bench B together with the RV6 potentiometer determines the current values for the feeder step motor set the dip switch ON p Rotate the trimmer RV6 till displaying 0 which corresponds to a 10 A cur rent p Set again the dip switch B 4 OFF SURFACE B CONFIGURATION SCRE
139. positioned at a distance of 2 3 mm before being automatically closed gt Press RESET to restore manual command control 163 Troubleshooting 10 9 MEP S p A This message is displayed each time the controller software transmits an error it is identified as XX Here follows a list of error codes which may occur during work ing 0 INCORRECT RESET OR INTERRUPTS 1 DIGITAL INPUTS CARD 3 UNSTABLE 2 DIGITAL INPUTS CARD 4 UNSTABLE 3 NO STATUS OR SCREEN 4 DIGITAL INPUTS CARD 1 UNSTABLE 5 DIGITAL INPUTS CARD 2 UNSTABLE EMERGENCY 6 ANALOGUE INPUT BLADE TENSION 9 UNSTABLE 7 INP ANALOGIC AXIS BLADE MOTOR 3 4 UNSTABLE CODE ERROR 8 INRANALOGIC POWER TABLE CENTRE HEAD 6 UNSTAB 9 OUTS 1st AND 2nd OUTS REQUEST SPEED SIMULT m 10 REQ OUTS 1st AND CEN STAR 2nd SPEED SIMULT 11 REQ OUTS 1st CEN STAR AND 2nd SPEED SIMULT 12 EEPROM UNAVAILABLE 13 IUV FAILURE 14 TEST RAM FAILED 15 TEST ROM FAILED 16 UNDEFINED EMERGENCY 17 NO CUTTING CYCLE PHASE 18 INPANALOGIC POWER TABLE CENTRE HEAD 6 UNSTAB p Press RESET to restore manual command control 10 10 Use and maintenance manual TIGER 370 CNC 164 Optional This chapter provides a list of the available accessories that can be fitted to this machine along with assembly instructions Accessories available on request N B These optional extras must be fitted in the manufacturer s factory inasmuch as t
140. processing cycle has stopped 4 Feeder casing safety switch to access the cutting material feeder it is necess ary to open the casing with a safety limit switch that stops all machine oper ations that must be reset to continue processing e o S lt o Noise level of the machine Noise can cause hearing damage and represents one the problems faced by many countries who adopt their own standards In accordance with the EEC MA CHINES DIRECTIVE 2006 42 CE we are listing the standards that specify noise levels for machine tools This chapter also reports the noise levels produced by the TIGER 370 CNC MR during its various operating phases and the methods used for measuring these levels The Italian standard governing this aspect is D M n 277 91 drawn from EEC Directives 80 1107 82 605 83 477 86 188 88 642 UNI EN ISO 4871 1998 Noise level measurement Noise levels are measured using an instrument known as an Integrator noise meter which registers the equivalent continuous acoustic pressure level at the work station The damage caused by noise depends on three parameters level frequency and duration The equivalent level concept Leq combines the three parameters and supplies just one indication The Leq is based on the principle of equal energy and represents the continuous stationary level containing the same amount of energy expressed in dBA
141. production CB6001 ACCESSORIES AVAILABLE ON REQUEST Accessory kit is placed before the packaging inside the machine it contains the following items 3 4 5 6 8 and 10 mm Allen keys open 19 mm wrench 22 Machine installation 4 5 MEP S p A m this Use and Maintenance Manual Connection to the compressed air supply To ensure perfect operation and a long service life it is recommended that the machine is connected to a compressed air system having the characteristics reported in the diagram below KEY 1 DOWN PIPE 2 CONDENSATE COLLECTOR DRAIN COCK H AIR FILTER DRAIN COCK y CONNECTING HOSE eU Connection to the power supply Before connecting the machine to the power supply check that the socket is not connected in series with other machines This requirement is fundamental for the good operation of the machine To connect the machine to the power supply proceed as follows P connect the power supply cable of the machine to plug which matches the socket to be used EN 60204 1 par 5 3 2 CONNECTION FOR 5 CORE WIRE SYSTEMS WITH NEUTRAL R LI ac L2 13 GND N NEUTRAL CONNECTION FOR 4 CORE WIRE SYSTEMS WITH NEUTRAL 58 12 13 GND Es When using systems with a neutral wire spe
142. puts and Outputs of card 1 COMA 24 Vac Output 1 Nonoperating Output 2 Nonoperating Output 3 Nonoperating Output 4 Head cylinder down up solenoid valve Output 5 CMT open close solenoid valve Output 6 CMA open close solenoid valve Output 7 Liquid coolant electric pump Output 8 Release the blade protection COM B 24 Vac GND Input 1 Compressed air pressure switch Input 2 Start from field control pedal unloader robot Input 3 Feeder forward limit switch Input 4 Nonoperating Input 5 Infeed bar safety limit switch Input 6 Feeder carriage forward limit switch Input 7 Limit switch bar in CMA Input 8 Limit switch bar in CMT 24 Vcc IUV card Miscellaneous Inputs and Outputs The following chart lists the Miscellaneous Inputs and Outputs 0 Vcc 24 Vcc Tor nablin Reference mass Speed reference Torque reference N ee 0 V Power E Busy Driver ready 24 15 12 Vdc Direction Steps OV 24 Vcc TA 1 500 Blade motor input 10V 6 5A TA Blade run 0v Head Position Head position potentiometer 10 Vcc ov Blade Tension Feeder stepper motor Nonoperating Nonoperating 96 6 39 MEP S p A CN 1 VICE CN 1 VICE Vice with 12 poled coupling Signal description VM 0 24 Vdc power supply 0V24 Reference mass for the TEN IEN isolated entrances
143. r supply and serial CNSL card Console Inputs and Outputs The following chart lists the Miscellaneous Inputs and Outputs LCD connector External blinker connector e IN Head down speed potentiome ter connector 4 Reset button connector M24 LD1 and M24 LD2 LED card connector 98 6 41 MEP S p A Exploded views This part of the manual contains detailed exploded views of the machine which can help to gain a deeper knowledge of how it is made Base lt a 5 lt 23 23 22 21 Bde 20 TTGERAQ2CNC HR DONGONI A 19 1360 BASAMENTO Revisione upo 16 13 10 6 42 Use and maintenance manual TIGER 370 CNC 99 Desiplon Gy 010 1558 STAFFA FISSAGGIO CILINDRO SPORTELLO 1 000 010 1835 SET ATTACCHI 117 4 12 P AX CNC 1 000 010 7229 DADO AUTOBLOCCANTE M8 2 000 010 7603 RONDELLA DIAM 6 2 000 010 7830 VITE BUTON 5 X 10 12 000 010 7868 VITE TCEI 6 X 12 2 000 013 0136 PIEDISTALLO 1 000 016 1481 STAFFA PROTEZIONE CILINDRO SPORTEL 1 000 016 1749 PROTEZIONE FINECORSA CARTER ALIMEN 1 000 022 0210 RACCORDO RAPIDO SEM
144. ra tion you will obtain two results 1 the new value is memorized 2 the reverse moves to PROG CUTS to set the desired number of cuts PGR NO MEASUR 0 905 7 AUTOMATIC CUTS PROG SINGLE PROGRAM RUN PROG PROGRAMMING F0 PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6 EXEC STEP CONT 2343 CUTS PROG CUTS EXEC With the reverse on PROG CUTS set the number of cuts to be executed using the numeric keys as for the previous operation Digit 100 pressing in order buttons 1 0 0 then press ENTER again With this operation you will obtain two results Use and maintenance manual TIGER 370 CNC MR 41 N B 1 the new value is memorized 2 the reverse moves to NR PGR PGR NO MEASUR 0 905 7 SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS SING CONT CYCLE CUTS PROG 2343 CUTS PROG CUTS EXEC p End of programming Press RUN PGR to return to execution Whenever CLEAR is pressed in the single program automatic mode when the machine is stopped the count of the cuts executed previously is reset p After pressing RUN PGR the reverse will disappear from the display this indicates that the machine is ready for operation To confirm the new pro gram press CLEAR this will produce two results 1 confirmation of the program to be executed 2 count re
145. rouble shooting guide which will enable you to follow a methodical procedure for solving any problem Troubleshooting blade and cutting problems PROBLEM PROBABLE CAUSE SOLUTION Cuts not at 90 degrees or angled Head speed too high r Reduce head speed Disc with worn teeth tz Replace disc Perpendicularity of disc to lf this is not the case contact work surface our technical service depart ment Cutting speed too low tzIncrease cutting speed Broken teeth rz Check the hardness of the material being cut Teeth breaking Incorrect lubricant coolant rz Check the water and oil fluid emulsion check that the holes and hoses are not blocked direct the nozzles correctly Material too hard Check the cutting speed feed speed and disc pres sure parameters and the type of disc you are using 10 1 MEP S p A PROBLEM PROBABLE CAUSE SOLUTION Teeth breaking 4 Disc worn in correctly tz With a new disc it is neces sary to start cutting at half feeding speed After the wearing in period a cutting surface of about 300 cm2 for hard materials and about 1000 cm for soft materials the cutting and feed speeds can be brought up to normal values Disc with excessively fine tooth pitch The swarf wedges into the bottom of the teeth causing excessive pressure on the teeth themselves New blade inserted in
146. s should be carried out in single or continuous mode by pressing F7 5 32 Use and maintenance manual TIGER 370 CNC MR 57 Diagrams exploded views and replace ment parts This chapter contains functional diagrams and exploded views of the TIGER 370 CNC MR This document is intended to help in identifying the location of the various components making up the machine giving information useful in carrying out repair and maintenance operations This chapter will also enable the user to order replacement parts with no risk of misunderstanding as all parts are given codes Pneumatic diagram TIGER 370 CNC MR y 1 2 13 NF y 5 8 TI 370 CNC SCHEMA PNEUMATICO A E 2 gt lt t lt t B Cilindro Chiusura Cilindro Chiusura Cilindro Morsa Cilindro Premi Barra Cilindro Morsa Carter Taglio Carter Alimentatore Di Taglio Alimentatore solo HR e MR m z x 5 m Valvola Bloccaggio Valvala Morsa Valvala Morsa 22 Carters Di Taglio Alimentatore D gt n 4 z a 3 n 1 i 7 ZI IP I p
147. set of cuts executed previously PGR NO MEASUR 0 905 7 AUTOMATIC SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE CUTS PROG 2343 CUTS PROG CUTS EXEC p Enter the value BLADE THICKNESS which must be programmed every ti me the tool is changed It is necessary to add also the blade thisckness to the cutting measure because the bar supply system works when the carriage is at Zero i e after being cut the piece is on the right of the blade and this value is subtracted from the total length of the finished piece Press F8 to enter this value BLADE THICKNESS RESIDUAL PROGRAMMED BLADE LIFE MAXIMUM BLADE MOTOR CURRENT 12 5 TORTOISE 1ST SPEED AMP SPEED HEAD AP MPP BAR INITIALIZING SIZE 1547 m 952 m 1 170 RUN PROG PREVIOUS MENU 42 5 17 MEP S p A p After pressing F8 the display will show BLADE THICKNESS To enter the value press in order the numeric keys and the decimal point To memorize the new value press ENTER again Of course in case of a typing error it is possi ble to correct it by pressing CLEAR Once the operation is complete press RUN PROG to return to the operating display screen SINGLE PROGRAM RUN PROG PROGRAMMING FO PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS SING CONT CYCLE PGR NO MEASUR CUTS PROG 0 905 7 2343 CUTS PROG CUTS EXEC
148. start indicates the component identification code and contact number at which the wire starts end indicates the component identification code and contact number at which the wire ends e g CODE CABLE DESCRIPTION SECTION NO COLOUR START END 022 0141 W7 RESET EMER 0 50 317 BIANCO S3 4 K10 14 GENZA In this example wire 317 white identified as W7 starts from contact no 4 on component S3 and ends at contact no 14 on component K10 Enclosed below is Appendix D2 to European Standard EN 60204 1 D2 Letter codes used to designate the type of component LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF THE APPLIANCE A Complex units Laser A Maser Regulator B Transducers converting a non Transistor amplifier AD electrical signal to an electrical IC amplifier signal and vice versa Magnetic amplifier AJ Valve amplifier A Printed circuit board AP Drawer AT Rack AR C Capacitors C D Binary operators timing devices Digital integrated circuits and D storage devices devices Delay line Bistable element Monostable element Recorder Magnetic memory Tape or disk recorder E Various materials Devices not specified in this E table F Protective Devices Lightning protectors F Arrestors Instant action current thresh FA old protector Delayed action current thresh FR old protector Instant and delayed action cur FS re
149. t to start up the cycle alongside the sign we see START If however the name doesn t appear after the sign it follows that malfunc tioning is probably due to the key on the console which does not conduct electricity when turned off The values indicated in the following prospectus visualise activation or deactiva tion of the devices commanded by the CARD Console FLASHING RETROI LCD EMERGENCY RESET Emergency pushbutton Reset button Alarm or emergency flashing Rear lighting display 10 6 Use and maintenance manual TIGER 370 MR 160 Error messages alarm and emergency The machine s MEP 24 controller notifies the operator of any alarm or emerg ency condition which may occur during production by way of acoustic and visual signals PRESS RESET CUTTING END BAR END ATTENDING BAR LOAD CUTTING LOAD REQUEST OR SELECT PROGRAMME RUN PROG ESECUTEI CLEAR ALARM VORN TOOL PRESS RESET COMMAND INHIBITED PRESS RESET This message is displayed at each emergency initialisation This message is displayed when the machine has carried out a full automatic cut ting cycle It advises the operator that the cycle is finished p Press RESET to restore manual command control This message is displayed when the bar load is terminated during normal auto matic cutting cycle p Press RESET to restore manual command control
150. tandardised wiring diagrams the following gives an illustration of the way in which they have been drawn up Each sheet of the project contains a box which gives the following information The numbers indicate the columns into which the entire drawing is divided 0 1 2 3 4 5 6 3 8 9 POT EE X13 30A YIE RST a 3 12 n CM tM emp xi x2 x3 rev THR Pze P24 pe 61 BLU 59 ROSSO 58 ROSSO als L1 L2 L3 P1 DB U V W R3 m POTENZ 2 2 B INVERTER X17 X18 X19 X14 K60 28 29 30 x15 25 mg ail gle 16 26 BLU FILTRO E vet ava m a xl W34 e gt M1 GIALLO VERDE W38 GHLLO VERDEIPE 73 3 stHERMO W34 SCHERMOJPE VERDE I 34 VERDEIPE 773 Disegnato con ELCAD R Stagfpato il 09 06 2000 alle are 1 54 8 VELOCITA LAMA P 08 05 2000 Schema elettrico SCHEMA ELETTRICO 3 i 400 Fogi Modifica Data Nong JEC 750 Soft
151. truck load limit 4 1 MEP S p A Ee Do not handle the packed machine using slings B 0 Ee When storing machines palletized and shrink wrapped must not be stacked two high and machines pallettized and crated must not be stacked three high ALE n NS IQ To install the machine first remove the packing paying particular attention not to cut any electric wires or hydraulic hoses if necessary use pliers a hammer and a cutter Open crate in the illustrated order 4 2 Use and maintenance manual TIGER 370 CNC MR 19 1 remove nails and lift the top of the cage 2 remove nails and lower walls remove heat shrink covering remove the straps remove nails from pallet securing planks and remove planks gt remove the front panel and insert fork tines v To locate the machine in the workplace the machine dimensions and necessary operator working space including the spaces laid down in safety standards must be taken into account 20 Machine installat
152. tton 5 4 Use and maintenance manual TIGER 370 CNC MR 29 However to ensure that the workpiece is securely clamped in the vice proceed as follows p make sure the workpiece dimensions do not exceed the machine s cutting ca pacity p make sure the piece is correctly supported on both sides of the machine p move the vice to within 2 3 mm of the workpiece using the handwheel Press the vice closure button on the console 2 3 mm p make sure that the material is well blocked by trying to move it manually as the vice cylinder has a stroke of 6 mm only 30 Description of machine operation 5 5 MEP S p A Lubricant coolant fluid supply It is possible to select the operating mode of the coolant by means of the specific buttons on the control panel Technological control parameters The following table indicates the control parameters which are shown on the displays of the semi automatic automatic and Automatic Loop operating cycles X 1000 5 X axis dimension position of feeder carriage 0 00 00 Nonoperating W 000 0 Nonoperating F 0 Cutting head descent speed potentiometer 5 15 Disc rotation speed rpm Kg 000 Nonoperating DL 0 Nonoperating SL 3 Blade thickness depends upon machine model AM 5 8 Max blade motor absorption A 0 7 Amperometer T 00 00 Partial cutting time TT 00 00 Total machine time for the cutting cycle Prelim
153. un s 94 Diagrams exploded views and replace 6 37 MEP S p A 022 0881 M24 CNSL CNC DATA SRL 031 2044 CONSOLLE DI PROGR TI 350 CNC SERIGRAFIA DIA 022 0883 M24 LD1 CNC DATA SRL 022 0755 DISPLAY MEP 24 LCD CNC DATA SRL 022 0374 MORSETTO SINGOLO A VITE PHOENIX 022 0374 MORSETTO SINGOLO A VITE PHOENIX 022 0374 MORSETTO SINGOLO A VITE PHOENIX 022 0374 MORSETTO SINGOLO A VITE PHOENIX 022 0374 MORSETTO SINGOLO A VITE PHOENIX 022 0374 MORSETTO SINGOLO A VITE PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2245 MORSETTO QUADRUPLO PHOENIX 022 2245 MORSETTO QUADRUPLO PHOENIX 022 2244 MORSETTO TRIPLO PHOENIX 022 2244 MORSETTO TRIPLO PHOENIX 022 2272 PONTICELLO DOPPIO PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2271 PONTICELLO SINGOLO PHOENIX 022 2281 PIASTRA TERMINALE SINGOLA PHOENIX 022 2243 MORSETTO SINGOLO A MOLLA PHOENIX 022 2281 PIASTRA TERMINALE SINGOLA PHOENIX 022 0790 X100 INVERTER 2 2KW 3PH 380 440V 50 SCHNEIDER ELECTRIC 022 2321 MORSETTIERA EQUIPOTENZIALE SEM SRL 6 38 Use and maintenance manual TIGER 370 CNC MR 95 List of IUD IUV Card Inputs and Outputs IUD Digital Inputs and Outputs The following chart lists the Digital In
154. urface adjusting the feet p fit the other two modules by inserting the male tubes into the female ones Beni Md CB 6001 tiger 370CNCIR fF v open the rollers that determine the load section entirely then insert the drive connection coupling in the crown gear of modules 1 and 2 then of modules 2 and 3 fix the modules using screws and bolts in the tube holes unwind the emergency winding located on the first module until the device reaches the last module fix it using screws in an easily accessible place take the emergency mushroom located on the first module to the end of the last module which is set for fixing and connecting the cables insert the power supply plug into the socket on the left hand side of the ma chine Y ow Y connect the male terminals of the signal cables to the controller card making them pass through the hole in the electric cabinet with sheath and fitting then connect the male terminals with the female terminals inside the cabinet 11 2 Use and maintenance manual TIGER 370 CNC MR 166 Optional Blade The disk for the TIGER 370 CNC MR is circular blade HSS DMo5 M2 D 370x32x3 K35 roller table module for feed side 1500 mm
155. which influence the cut the disk rotation speed and the head downstroke speed through the relative potentiometers on the control panel Now the blade starts the cutting cylinder is under pressure and the lubricant coolant supply starts N B In this phase pressing the head dowstroke button the FCTA spot is deleted k p When the machine arrives at the end of the cut it is necessary to memorize the FCTA position by pressing the relative button kaiii p when the machine reaches the position to start cutting again the symbol to indicate the FCTA upstroke limit will re appear on the display CURRENT CYCLE is SEMI AUTOMATIC p At the same time the disk will stop and the cutting head will return to the start of cut position FCTI p When the head arrives at the start of cut position the display will indicate the FCTI position CURRENT CYCLE SEMI AUTOMATIC x ow ug wou Qo uz kg DL ul MAIN MENU RESET TT p Next the machine automatically opens the cutting vice The machine is ready to carry out a new cutting cycle 36 5 11 MEP S p A Automatic operating cycle p Return to the main menu to change the operating mode To return to the MAIN MENU press F9 MAIN MENU SEMI AUTOMATIC AUTOMATIC AUTOMATIC LOOP DIAGNOSTICS ZERO SETTING MENU p Now press the F4 button to go to the AUTOMATIC cutting cycle p The AUTOMATIC screen shows t

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TIGER 370 CNC--MR EN - AIM © 2010 spike2050