Fieldbus system (DeviceNet compliant) EX510-GDN1 Series
Contents
1. OV 24 V Load mounting connector BNP pLOUTO output 3 Forload0V Load eh For load 0 V CNO 3 OUT Load 5 24V T gt e FT OUT14 Forload0V Load ee PNP Forload0V_ CN7 non insulation output OUT15 Load 27 t GMC No EX OMI0003 D eEX510 S0020 Load mounting Output connector connector For output 24 V eta TD NPN OUTO TD output D OUT1 For output 0 V D OUT2 Branch connector OV OUT3 on the SI unit side 2 Oo Ow E g DC DC c converter non insulation OUT14 OUT15 D Non connection NPN 3 Non connection output 2 For load 24 V 0 For load 24 V OV eEX510 S1020 24 V Load mounting Output connector connector 1 OUTO OUT1 OUT2 OUT3 For load 24 V TD 24 TD z For load 0 V PNP Branch eae E output on the SI unit side SOG E OUT14 converter OUT15 l non insulation Non connection Non connection For load 0 V For load 0 V 28 y No EX OMI0003 D eWiring of the branch cable and connector for connecting load Connector for connecting load Applicable only to EX510 S 0010 eWiring of branch cables and load2. 24 V CN1 D Common for load 2 Comman far load m Common for load output J t21 OUT DC DC A T paa oann rod ommon for loa 8 OUTS 10 15 a output Common for load 5 OUT4 9 14 1 Common for load OUTS3 8 13 e D Common for load 24 V OUT2 7 12 Hi Common for load PNP OUT1 6 11 output Circuit diagram 36 y z 1234 Terminal connector CN2 CN3 CN4 or CN2 CN3 CN4 Z o Name Function CN2 CN3 CN4 COM Common for load Output COM Output OUT5 OUT10 Common for OUT4 OUTS QUT15 oad OUT14 COM Common for load Output OUT3 OUT8 OUT13 COM Common for load Output COM Output OO NID a BR wy rm OUT2 OUT7 Common for OUT1 OUTG OUT12 oad OUT11 Terminal connector CN1 No Name Function CN1 COM COM Common for load COM Common for load LOINM Output OUTO 2345678910 No Name Function CN2 CN3 CN4 COM Common for load n COM Aj Output OUTS OUT10 0UT15 Output OUT4 OUT9 OUT14 Common for load COM Common for load Output OUT3 outs ouT13 COM Common for load COIN
3. CNO to CN7 Fuse i For Input 24 V tama MA For sensor 24 V RD 109 O as Input RD 41 a as For sensor 0 V For Input 0 V 4 o AAO Input DC DC CNOCN1CN2CNSCN4CNSCNECN7 Example of wiring ZSE40 Pressure switch Internal circuit converter Non inslation 42 PNP 2 outputs Brown Input White DC Blue lt 2 Ge Input Black y No EX OMI0003 D eEX510 DXN2 Input unit for NPN 1 connector 1 input type Branch connector e con socket on the Input unit side CNO 2 4 14 Fuse For Input 24 V DHP e RD RD _ X For Input 0 V 5 s 24 V D CNOCN2CN4CN6CN8 CN10 CN12 CN14 E CN1 3 5 15 a aa F Eea iis KD 4 For sensor 24 V Non X Q I NC foc T737 For sensor 0 V 24 VW Input CN1CN3CN5CN7CNQCN11 CN13 CN15 Example of wiring D M9N 3 wire type auto switch NPN output n 1 DC ai 2 NC 3 DC Blue eEX510 DXP2 Input unit for PNP 1 connector 1 input type 4 Input Black e con socket CNO 2 4 14 Branch connector on the Input unit side
4. PWR_LED of SI unit output unit goes off Refer to Trouble No 1 COM_LED of SI unit Output unit goes off Refer to Trouble No 2 Malfunction of solenoid valve or output equipment Refer to Trouble No 3 PWR_LED of GW Refer to unit goes off Trouble No 6 The sensor does not operate normall PWR_LED of Input Refer to unit goes off Trouble No 4 PWR V _LED of Refer to GW unit goes off Trouble No 7 Vv Display LED that MNS_LED of GW Refer to corresponds to the Refer to unit goes off Trouble No 8 input signal goes Trouble No 5 y MNS_LED of GW Refer to unit blinks green Trouble No 9 MNS_LED of GW Refer to unit blinks red Trouble No 10 MNS_LED of GW Refer to unit lights red Trouble No 11 COM_LED of GW Refer to unit goes off Trouble No 12 Contact SMC 47 SMC No EX OMI0003 D Trouble No 1 Trouble Possible cause Investigation method of cause Solution Incorrect wiring of reek Met Mie cable et he Dranen Check the branch cable cable is not broken or mis connected or BES branch cable Replace the cable if it is broken loosen at the connection PWR LED of Incorrect wiring of Check that the power cable for output is SI unit Output power source for correctly wired to the power connector Review the wiring unit goes off output of GW unit or Output unit Failure of the power Supply 24 VDC 10 5
5. sensor Current consumption 100 mA or less inside of Input unit Input resistance 5 6 kQ Rated input current Approx 4 mA 17 V or more 2 5 mA or more ON voltage ON current Between input terminal and 24 V for sensor 17 V or more 2 5 mA or more Between input terminal and 0 V for sensor 7V or less 1mA or less OFF voltage OFF 7 V or less 1mA or less Between input terminal and i current Between input terminal and 0 V for sensor 24 V for sensor LED display Green LED lights up during ON time Weight EX510 DX LI 1 90 g EX510 DX L 2 110 g including accessories Derating by input points Voltage for input and controlling part V nn RONFSDBOONHKD Max simultaneous input points Points 0 45 50 55 Ambient temperature C Dimensions eEX510 DX LI 1 eEX510 DX L 2 31 No EX OMI0003 D Maintenance eMounting and wiring conditions Check items Condition Solution Confirm the connectors of each unit communication power supply input and output is firmly connected Confirm the terminating resister is connected to both ends of network If this system is located at termination of network No looseness Give an additional tightening Confirm there is no breakage of connecting cable No defect on appearance Replace with a new one if there is a defect fou
6. Fuse i For Input 24 V DP e x 1 ae HANS MA ajeje For sensor 24 V RD gt _ 3 OIO O Bee RD _ 3 IOWVONCOHOWCOHHO For sensor 0 V For Input 0 V Dh 3 A Slolololololole Input 5 ov CNOCN2CN4CN6CN8 CN10 CN12 CN14 E CN1 3 5 15 Pete ik gt r g T a sensor 24 V aa ee inslation fat O IONONONATOE Be F D sensor 0 V Ov 4 AOD CHM CHL GON GDM Gd F Input D CN1ICN3CN5CN7CN9CN11 CN13 CN15 Example of wiring D M9P 3 wire type auto switch PNP output 1 DC Brown 2 NC gt 3 DC Blue 4 Input Black 43 O No EX OMI0003 D eWiring of branch cables and e con elnsert the branch connector at cable side into mating connector at Input unit side eConnect e con after removal of cover y e con Branch connector Branch Ar EA a toi Branch connector on the Input unit side a To GW unit it si Branch connector i E ae TESA a with the cable side with the cable side For crimping of a branch connector refer to page 17 eSensor connection Utilize e con to connect the sensor to the Input unit eStrip the sensor wire as shown in the right figure Refer to the table below for correspondence between connector and electrical wire gauge Lead Wire Table SMC Product No ONET Applicable gauge Nominal sectional predate 1 pc of cable area mm ZS 28 CA 1 Orange 0 6 to 0 9 3 1473562 4 AMP Z
7. Weight eApplicable solenoid valve series The following manifold valve can be used for EX510 series eNon plug in type Valve series Model No SY 3000 5000 7000 9000 SYJ 3000 5000 7000 S0700 0700 VQZ 1000 2000 3000 ePlug in type Valve series Model No SJ 2000 3000 SZ 3000 SY 3000 5000 SQ 1000 2000 VQ 1000 2000 Refer to the catalogs and Operation Manual of each valve series for solenoid valve and manifold etc 31 SMC Y No EX OMI0003 D Dimensions eEX510 SO01 eEX510 S O01A 70 58 e Gea n PWR hale eS sI Ee eEX510 S 001B eEX510 S 002 eEX510 S 002A f JEAN TI fo i YA E e i i O Ty com SL hl EL gio Ay Yrs AN MA eEX510 S 002B eEX510 S 002C No EX OMI0003 D Output unit Summary of Product Parts Accessory K i2 N Branch connector 2 pes EX510 LC1 Marker plate Cover removed No Element Description 1 Branch connector on the Output Used to crimp branch connector into branch cable EX510 FC OO and unit side connected them to GW unit 2 Output terminal block Used to connect output load etc Lights up Power ON normal 3 PONSE PURPER Goes off Power OFF 4
8. 24 V o V O O S CAN_L CAN Communication TD Drain transceiver part insulated jov JI 8g A Photo coupler gt V converter 5 RD lt uninsulation E RD S o S DJov DC DC FG O converter uninsulation 24 V O TD S Power supply 24 Vv TD for output ovi jov a S Power supply for input and qaa E i Sks controlling GW Ov 2 US ORD G lov The wirings are described in the following order 1 Communication wiring Connection with DeviceNet 4 2 Power supply wiring Connections of power supplies for output and input devices and controlling GW 4 3 Branch wiring Connection from GW unit to SI unit or Input unit No EX OMI0003 D 1 Communication wiring The method to connect a DeviceNet detected cable and a GW unit DeviceNet communication connector is shown below Connecting cable eMake sure to connect the signal cables to designated pins Refer to Fig 1 And tighten the connector surely to 0 5 to 0 6 Nm tightening torque eMake sure to connect terminal resistor between CAN_H CAN_L to the units at the both ends of the system Terminating resistor is 121 Q 1 1 4 W Refer to Fig 2 eRefer to Fig 3 about how to connect to the unit Communication connector for DeviceNet Black Blue Drain White Red Terminal resistor IOS Fall fel Fal fel fal fl Black Blue Drain White Red Black Blue Drain White Red Fig 1 F
9. 41 ct FMC No EX OMI0003 D aWiring elnternal circuit and wiring eEX510 DXB1 Input unit for 2 wire type 1 connector 2 input type ae connector on the Input unit For Input 24 V RD RD OSS For Input 0 V Fuse e con socket DC DC Internal circuit CNO to on lg Ape Eg a archaeal is T a t For sensor 24 V fol zz Input zn For sensor 24 V io Q F O Input CNOCNI CNZCNSCNACNSCNECN7 Example of wiring D M9B 2 wire type auto switch converter Non inslation 1 DC 2 Input 3 DC 4 Input Brown Blue Brown gt Blue a ee ee i eEX510 DXN1 Input unit for NPN 1 connector 2 input type tke connector on the Input unit ea For Input 24 V O ooo RD For Input 0 V e con socket CNO to CN7 Fuse So D AM e T For sensor 24 V l 5 OO F Input Selolalo For sensor 0 V h PAREL OF Input D DC DC Internal circuit CNOCN1CN2CN3CN4CN5CN6CN7 Example of wiring ZSE40 Pressure switch converter Non inslation NPN 2 outputs c 1 DC Brown 2 Input White SH 3 DC Blue 4 Input Black eEX510 DXP1 Input unit for PNP 1 connector 2 input type pira connector on the Input unit i e con socket
10. 32 No 6 0 OFF OFF OFF OFF OFF OFF 1 ON OFF OFF OFF OFF OFF 2 OFF ON OFF OFF OFF CFF 3 ON ON OFF OFF OFF OFF 10 OFF ON OFF ON OFF OFF 11 ON ON OFF ON OFF OFF 62 OFF ON ON ON ON ON 63 ON ON ON ON ON ON eCommunication speed setting Switch No 7 to 8 Make sure to set the communication speed in the range as follows All setting are turned OFF at shipment set to 125 kbps Communication speed No 7 No 8 125 kbps OFF OFF 250 kbps ON OFF 500 kbps OFF ON ON ON eHOLDI CLR setting Switch No 9 The setting is as follows The setting at shipment is turned OFF set to CLR HOLD CLR No 9 Function CLR OFF Output is cleared when an error occurs HOLD ON Output is held when an error occurs 19 t 273SMC No EX OMI0003 D eHW SW mode setting Switch No 10 The setting is as follows The setting at shipment is turned OFF set to HW mode Mode No 10 Function HW OFF Set MAC ID and communication speed with SW1 to 8 sw ON MAC ID and communication speed are set by network No 1 to 8 SW1 are ignored 2 Flexible setting of I O point SW2 I O point can be changed with SW2 sw2 OFF ON Number of input setting Number of output setting Output port 4 INPUT OUTPUT 4 COM D Input data mh gt p D Output data COM C Input se p pE c
11. Refer to Wiring of the branch cable and connector for connecting output entry load on page 29 for how to wire the cable assembly for output EX510 VOOCO SY3000 5000 7000 9000 SYJ3000 5000 7000 VQZ1000 2000 3000 NOTE Do not pull the cable assembly for output strongly It can cause defective connection or broken wire 30 y No EX OMI0003 D eSetting of display Display Contents Power supply LED Lights up The power for output is supplied at specified a Communication LEB Powersupply LED Goes off Mena for output is not supplied at specified voltage Communication Lights up Data is being received from a GW unit LED Goes off No data is being received Specifications m Specifications eSI unit specifications Item Specification Model No EX510 S001L EX510 S0020 EX510 S1010 EX510 S1020 Output type NPN output Sink type PNP output source type Number of output points 16 points Rated load voltage 24 VDC Meet the three following conditions 1 1 point 0 25 A or less Max load current 2 1 unit 1 4 A or less 3 Total current of OUTO to OUT7 1 Aor less Total current of OUT8 to OUT15 1 Aor less Protection Built in protection circuit for short circuit Current consumption 50 mA or less inside of SI unit EX510 S 0101 40 g EX510 S O 01A B 80 g EX510 S 1102 50 g EX510 S O 02A B C 90 g including accessories
12. oO COM x oO Output OUT2 OUT7 OUT12 Output OUT1 OUT6 OUT11 Common for load No EX OMI0003 D eWiring of the branch cable and load electric wire and terminal block connector elnsert flat blade watch driver from slots on a terminal block connector to the end position eHold clamping part opened with a blade of the driver elnsert electric wire into a clamping unit of a terminal block and pull the driver to finish wiring eApplicable electric wire size is 0 08 to 1 5 mm AWG 16 to 28 eWire sheath stripped length is 5 to 6 mm eToo long stripped length might expose conductor and cause insulation failure and too 7 Bianca onneetor short stropped length might get the sheath caught or make the conductor unclamped or Tea clamped improperly resulting in contact failure or disconnection of electric wire Branch connector a eThe flat blade watch driver shall have on the output unit side To GW unit 2 5 mm x 0 4 mm blade end width and hold the Branch connector clamp opened with the cable side For crimping of a branch connector refer to page 17 The terminal block connector can be connected with the following electric wires eSolid wire fine stranded wire stranded conductor ultrasonically bonded stranded conductor with ferrule stranded conductor with pin terminal Wiring of power supply line and terminal block for external power supply eApplicable electric
13. EX510 S 002 O eEX510 S002 O TerminalNo 1 3 5 7 9 11 13 15 17 19 ered ip aa OutputNo o 2 4 6 8 10 12 14 24v 3 ttyl Type i s 2 COM a E a El EE terminalNo 2 4 6 8 10 12 14 16 18 20 Type Sime eee oleae ae COM eEX510 S102 O TerminalNo 1 3 5 7 9 11 13 15 17 19 rey si 13151719 mm o 2 4 ie a olila ov 10A AA A Type COM BE ee TerminalNo 2 4 6 8 10 12 14 16 18 20 Type COM Only a flat cable type manifold P kit can be connected to EX510 S0 020 It cannot be connected to PCW type G J kit according to the different pin assign eUse of remaining output Only for EX510 S 001 O Remaining output of SI unit can be used by using a cable assembly for output Refer to the figure below Refer to SI unit specifications on page 31 for the load current restriction of SI unit Power consumption of each valve series is shown in the table below Refer to the catalog of each valve series for detail Valve series Power consumption Standard 0 4 W approx 17 mA With power saving circuit 0 1 W approx 4 mA Standard 0 4 W approx 17 mA With power saving circuit 0 1 W approx 4 mA Standard 1 0 W approx 42 mA Low wattage 0 5 W approx 21 mA Cable assembly for
14. Electric specification Model no EX9 FU10 EX9 FU50 Applicable model PER EX510 DYL14 Rated current 1A 5A Rated insulation capacuty 48 VAC DC 50 A Fuse resistance value 0 145 Q 18mQ 53 9 No EX OMI0003 D A Correct words B Add the explanation of the setting method for each function Correct words C Add the contents D Revision SMC Corporation 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smeworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2009 2011SMC Corporation All Rights Reserved 23 SNC No EX OMI0003 D
15. to supply for the power Check the power status for output power source for output of GW for output unit or Output unit Trouble No 2 Trouble Possible cause Investigation method of cause Solution Incorrect wiring of heck ar MEPA AT YE bene Check the branch cable cable is not broken or mis connected or D branch cable Replace the cable if it is broken loosen at the connection Separate the power supply cable COM LED of meee from the power line and or high SI unit Output Check that the power supply line is not voltage line Supply power to GW unit goes off Pal aes in the same route as the power line unit or the Output unit after ailure of the branc and or the high voltage line Aas cable separation is confirmed to be completed Check the wire length of the branch Review the wiring of the branch cable and if the exclusive cable is used cable Trouble No 3 Trouble Possible cause Investigation method of cause Solution Malfunction of solenoid valve or Output unit Incorrect wiring or connection between SI unit Output unit and solenoid valve output equipment Check that the connections of the connectors between SI unit Output unit and solenoid valve output equipment are not loosened Check the connection between SI unit Output unit and solenoid valve output equipment Check that the cables between SI unit Output unit and solenoid valve output equipment is not broken or mis connected Check the connection between
16. Communication LED Lights up Receiving data Goes off No communication data Lights up Output signal ON gt Display Fee Goes off Output signal OFF 6 Fuse Fuse is replaceable 7 Mounting slot Used to mount DIN rail on the unit 8 Mounting hole The unit is mounted by two M4 screws 9 Cover Used to protect cable and provided with marker plate on the top 10 Terminal block for auxiliary Used to supply power for the loads power supply EX510 DYN4 EX510 DYP4 33 y No EX OMI0003 D Mounting and Installation alnstallation eMounted by screw 2xM4 Tightening torque 0 8 Nm Cover removed tolerance 0 2 mm eMounted on DIN rail Common for EX510 DX O 1 and 2 Moounting Removal DIN rail fixing plate t Put claw 1 at the body under DIN rail and push it upward Push down claw 2 to the opposite rail unit the claw clicks to be set stably Mounting procedure and For removing push up DIN rail fixing plate at the body with a flat screwdriver and remove it by tilting claw 2 side forward Removal procedure and 34 F GM No EX OMI0003 D aWiring elnternal circuit and wiring eEX510 DYN3 Output unit for NPN Internal power supply type CN1 1 Common for load abs Common for load For output 24 V TS TD H Common for load TD For output 0 V nt an on the output unit side DC DC H con
17. current resistance Input delay time Refer to Transmission delay The number of point which can receive information from an input equipment inpubpelnt sensor switch etc LED An abbreviation of Light Emitting Diode meaning a kind of semiconductor element which emits light when current is applied MAC ID An abbreviation of Media Access Control Identification It is regarded as the node address specified by the DeviceNet standard Manifold A component used to join many valves into one An abbreviation of module status network status It shows if the power is MNS applied to the GW unit and if the DeviceNet operates normally including its communication status An output configuration which operates an output equipment by using NPN NPN output transistor Referred to as positive common type because positive potential is applied to common wire of power supply Opt coupler insulation A method for insulation by converting an electric signal to an optic signal once and using an element called opt coupler which shows 1 and 0 when turned on and off An opt coupler has a part to convert an electric signal to an optic signal or opposite of it and so can be separated electrically and insulated Output point The number of point which can operate an output equipment solenoid valve light and motor starter etc PLC Programmable Logic Controller An abbreviation of Programmable Logic Controller It contr
18. not broken and the connectors are not communication line Communication line loosened Replace the cable if it is broken open circuit error Check that PLC makes normal Review the PLC setting Red blinking operation of MNS LED Ground the FG terminal to of GW unit Abnormal status of GW unit Check that the FG terminal is grounded Check that the power supply line is not in the same route as the power line and or high voltage line improve the noise resistance of the fieldbus system Separate the power supply line from the power line and the high voltage line Trouble No 11 Trouble Possible cause Investigation method of cause Solution BupheatedihAG iD Gece PADA MADEE mot Review the MAC ID setting duplicated Communication Check that the communication speed of Review the communication setting error PLC and GW unit is inconsistent speed setting Red blink Ground the FG terminal to SCS Nng Check that FG terminal is grounded improve the noise resistance of of MNS LED the fieldb t of GW unit Abnormal status of eNe COUS Syston GW unit Check that the power supply line is not in the same route as the power line and or high voltage line Separate the power supply line from the power line and the high voltage line GW unit failure Replace the GW unit and check if it makes normal operation Replace the GW unit Trouble No 12 Trouble Possible cause Investigation m
19. sensor 3 Power supply socket PWR pp ying p 9 P with a power supply connector D 4 oieuntt Slee prana connecter Connecting an Input unit etc by using branch cables EX510 FC for input 5 GW unit side branch connector Connecting an SI unit manifold valve etc by using branch cables for output EX510 FC 6 Ground terminal FG Used for grounding 7 Mounting hole Used when an unit is mounted with two M4 screws 8 DIN rail mounting slot Used when an unit is mounted to DIN rail 9 Display switch setting part Sets up the switch on such as LED display and address I O points 13 y z No EX OMI0003 D Mounting and Installation alnstallation eScrew installation 2xM4 Tightening torque 0 8 Nm Perspective drawing tolerance 0 2 eDIN rail installation Mounting Removal Put claw 1 of the body under DIN rail and push it upward Push down Claw 2 to the opposite rail until the claw clicks securely on to rail Mounting procedure 1 and For removing lever up the DIN rail fixing plate of the body with a flat blade screwdriver and remove it by tilting Claw 2 side forward Removal procedure and 14 F FMC No EX OMI0003 D aWiring elnternal circuit and wiring Brown
20. the branch cable that it comes to the pin 1 can be put between the cover 2 Meet the cable end to the insulating cap at 4 Fix the latch tip by inserting to a hole for the cover fixing latch Hole for fixing latch Pin 1 Brown A Check the color of wire written on a branch connector and the color of branch cable are same Fix to the body tentatively Press Confirmation Fit 4 latches on the body Press the cover to the It is completed with a check to 4 ditches on the cover body with plier etc on 4 latches engaging and press them until the latch engages to the level 1 17 ZSMC No EX OMI0003 D Wiring of branch cables How to connect branch cable is shown below 4 branches for input 4 branches for output Branch connector on the GW unit side Branch connector with the cable side To Input unit Connect the branch connectors for GW unit in order from the bottom one COM A B C and D eDisplay for setting Display Contents The power for output is supplied at specified voltage Lights up Pe The power for output is not supplied at specified voltage Goes off PWR The power for DeviceNet is supplied Lights up The power for DeviceNet is not supplied Goes off Power off off line or duplicate check MAC ID Lights off Waiting for I O connection online Green flashing I O connection completed online Green lights up ON ON MNS I O connection time out Light degree o
21. to systems IEC 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 10218 1992 Manipulating industrial robots Safety etc CAUTION indicates a hazard with a low level of risk which if not avoided AN Caution could result in minor or moderate injury _ WARNING indicates a hazard with a medium level of risk which if not Warning avoided could result in death or serious injury DANGER indicates a hazard with a high level of risk which if not avoided AN Danger will result in death or serious injury The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications Since the product specified here is used under various operating conditions its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product This person should also continuously review all specifications of the product referring to its latest catalogue information with a view to giving due consideration to any possibility of equipment failure when configuring the equipment Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if
22. until when an output reaches the reference point 11 SMC No EX OMI0003 D Common Specifications eEX510 series common specifications Item Specification Rated voltage 24 VDC Allowable instantaneous electrical stop 1 msec or less Enclosure IP20 Applicable standard UL CSA CE Withstand voltage 500 VAC 1 minute between FG and external terminal block Insulation resistance 10 MQ or more 500 VDC is given between FG and external terminal block Ambient temperature Operating 10 to 50 C Storage 20 to 60 C Ambient humidity 35 to 85 RH No dew condensation Operating atmosphere No corrosive gas Pollution degree Pollution degree 3 This product is IP20 rated When operating this product in a pollution degree 3 environment mount it onto an IP54 rate or higher controller board etc 12 No EX OMI0003 D EX510 GW unit Summary of Product Parts Communication connector for DeviceNet 1 pc Power supply connector 2 pcs No Element Description Se Connect to DeviceNet line with a communication connector for DeviceNet 1 Communication socket BUS Supplying power for output devices such as a solenoid valve with a power 2 Power supply socket PWR V eee p P supply connector Supplying power for controlling GW and for input devices such as a
23. wire Output point Output connector type Cage clamp type Acceptable electric wire 0 08 to 1 5 mm AWG 16 to 28 Meet the three following conditions Meet the three following conditions 1 1 point 0 5 Aor less 1 1 point 0 5 Aor less Max load current 2 1 unit 1 Aor less 2 1 unit 3 Aor less 3 Total current of OUTO to 7 1 Aor less 3 Total current of OUTO to 7 1 5 Aor less Total current of OUT8 to 15 1 Aor less Total current of OUTS to 15 1 5 Aor less Enclosure Short circuit installed Current consumption 50 mA or less Internal unit Weight 130 g Include accessories eApplicable manifold valve series The Output unit can drive the 2 port valve of VX VCW VDW series etc Refer to the catalogs and Operation Manual of each valve series for detail of the solenoid valve and manifold etc Dimensions 51 ni 80 No EX OMI0003 D Input unit Summary of Product Parts Cover removed Cover removed EX510 DX01 EX510 DX02 Accessory Branch connector Bracket Marker plate 2 pcs EX510 LC1 Attached to EX510 DX011 only No Element Description 1 Branch connector on the Input Used to crimp branch connector into branch cable EX510 FC and unit side connected them to GW unit Used to connects sensor Lights up Power ON normal POWSESUPPIY SEI Goes off Power OFF Lights up Sensor signal input ON Pisplay EED Goes off Sensor signal input OFF Fuse
24. wire size is 0 14 to 1 5 mm AWG 16 to 26 eWire sheath stripped length is 4 to 6 mm eToo long stripped length might expose conductor and cause insulation failure and too short stripped length might get the sheath caught or make the conductor unclamped or clamped improperly resulting in contact failure or disconnection of electric wire eThe flat blade watch driver shall have 2 5 mm x 0 4 mm blade end width and hold the clamp opened e Tightening torque for terminal block 0 22 Nm at minimum Maximum load current Internal power supply type EX510 DYN3 DYP3 eThe following three requirements shall be satisfied 1 0 5 A or less per point 2 1 Aor less per unit 3 Total current from OUTO to 7 and from OUTS to 15 is 1 Arespectively Auxiliary power supply type EX510 DYN4 DYP4 eThe following three requirements shall be satisfied 1 0 5 A or less per point 2 3 Aor less per unit 3 Total current from OUTO to 7 and from OUTS to 15 is 1 5 A respectively For the load to the light place an in rush current restriction resistor to prevent potential fusing due to in rush current 37 y No EX OMI0003 D Specifications Specifications Model No EX510 DYN3 EX510 DYP3 EX510 DYN4 EX510 DYP4 Output type PNP Rated load voltage 24 VDC F External power supply Power supply type Internal power supply from GW unit from power supply connector F ower supply connector 0 14 to 1 5 mm AWG16 to 26 acceptable electric
25. 2C cannot be changed to vertical as the its mounting bracket is exclusive for horizontal mounting 25 y No EX OMI0003 D Mounting and Installation alnstallation Each SI unit is mounted and removed as shown on the following figure 2xM3 U2 Tightening torque 0 3 Nm eMounted by screw 64 eMounted on DIN rail Vertical mounting Horizontal mounting EX510 SO01A EX510 SO01B EX510 SH02A EX510 SO02B C 2 Tighten the screw by Phillips screw driver until DIN rail is secured Tightening torque 0 6 Nm 3 When the DIN rail is disconnected loosen the screw and unengaged claw 2 and then claw 1 in order 26 y No EX OMI0003 D aWiring elnternal circuit and wiring eEX510 S001 O Load mounting connector For load 24 V For output 24 V TD For output 0 V Branch connector on the SI unit side De T NPN V eA e TD O output O ____ _ oon z For load 24 V Load 4 ro z 3 7 For load 24 V DC DC NPN OUT14 Load converter ie 3 OUT15 non insulation 7 For load 24 V Load eEX510 S1010 For output 24 V D TD TD 8 For output 0 V Branch connector on the SI unit side CNO CN7
26. AC ID setting 0 to 63 Device information Vender code 7 SMC Corp Product type 12 Product code 100 Applicable message Duplicate MAC ID Check Message Group2 Only Unconnected Explicit Message Explicit Message Poll I O Message I O message size Input Max 8 byte Output Max 8 byte Changeable by switch settings Communication speed 125 kbps 250 kbps 500 kbps Total extended cable length Max length of Thick cable 500 m or less 250 m or less 100 m or less Network Thin cable 100m or less 156 m or less 78 m or less 39 m or less Max extended cable length is 6 m Lower level bus es or rancho te 4 branches for input 4 branches for output O tengt input output Z 15 utput branch Communication iyo Gormmunication speed 750kbps 4 opnputbranen Current for input branch Max 1 A per branch 8 0 75 ERRE eee Current for output branch Max 1 5 A per branch Branch cable length Within 20 m See diagram right for details a Maximum value in total of current consumption and load current of connected 0 10 16 20 input equipments Cable lenght m 22 No EX OMI0003 D Dimensions eGW unit EX510 GDN1 23 SMC No EX OMI0003 D SI unit Summary of Product Parts SI unit is the unit to be combined with manifold solenoid valves to commu
27. DC 10 to the input g supply to the Check the power supply status to the 7 of GW unit and power supply to controller for input controller for input and GW the controller for GW and GW Fuse of the Input unit Check that fuse of the Input unit is not Eliminate the cause of blows blown short circuit and replace the fuse Malfunction with the Replace the Input unit and check if it 3 Replace the Input unit Input unit operates normally Trouble No 5 Trouble Possible cause Investigation method of cause Solution Inconsistent polarity Check thatthe Input anit specifications Make a suitable combination of NPN PNP and the sensor i in sensors i Input unit and sensor Display LED specifications are consistent corresponding to input signal Incorrect connection Check that the sensor cable is not broken and the connection between the Review the connection of the aca of the sensor sensor cable and the connector is not SONSON CAPIR lights up by Replace the cable if it is broken error loosened Check the troubleshooting of the Check the troubleshooting of the Sensor failure sensor sensor Trouble No 6 Trouble Possible cause Investigation method of cause Solution Check that the cable of communication power supply for DeviceNet is not Review the connection of the Incorrect wiring of the broken and the connection between the power supply cable communication power power supply cable and the connec
28. No EX OMI0003 D Operation Manual PRODUCT NAME Fieldbus system DeviceNet compliant EX510 GDN1 Series SMC Corporation Table of Contents Safety Instructions 3 Model Indication and How to Order 8 Summary of Product Parts 9 Definition and terminology 10 Common Specifications 12 EX510 GW Unit Summary of Product Parts 13 Mounting and Installation 14 Installation 14 Wiring 15 Setting 18 Specifications 22 Specifications 22 Dimensions 23 SI Unit Summary of Product Parts 24 Mounting and Installation 26 Installation 26 Wiring 27 Setting 31 Specifications 31 Specifications 31 Dimensions 32 Output Unit Summary of Product Parts 33 Mounting and Installation 34 Installation 34 Wiring 35 Specifications 38 Specifications 38 Dimensions 38 1 SMC No EX OMI0003 D Input Unit Mounting and Installation 40 Wiring Specifications Maintenance 46 Troubleshooting a Option 52 B GSMC No EX OM10003 D Safety Instructions These safety instructions are intended to prevent hazardous situations and or equipment damage These instructions indicate the level of potential hazard with the labels of Caution Warning or Danger They are all important notes for safety and must be followed in addition to International standards ISO IEC and other safety regulations 1 ISO 4414 Pneumatic fluid power General rules relating to systems ISO 4413 Hydraulic fluid power General rules relating
29. S 28 CA 2 Red 0 9 to 1 0 1 1473562 4 AMP 0 1 to 0 5 ZS 28 CA 3 Yellow 1 0 to 1 15 AWG26 to 20 1473562 4 AMP ZS 28 CA 4 Blue 1 15 to 1 35 2 1473562 4 AMP ZS 28 CA 5 Green 1 35 to 1 60 4 1473562 4 AMP ZS 28 C Red 0 8 to 1 0 0 14 to 0 3 37104 3101 O00FL Sumitomo 3M ZS 28 C 1 Yellow 1 0 to 1 2 AWG26 to 24 37104 3122 000FL Sumitomo 3M 0 08 to 0 5 Transparency to 1 5 or less AWG28 to 20 XN2A 1430 OMRON Note If given tensile force more than 12N cable may separate from connector elnsert the cable to the end with checking correspondence between color of cable and number stamped on e con Refer to page 42 Internal circuit and wiring elt checks that the above mentioned preparation work has been performed correctly and A part shown in the left figure is pushed by hand and makes temporary connection e A part s center is straightly pushed in by tools such as pliers ee con is cannot be reused once crimped for connection For the connection failure such as incorrect order of wire and incomplete insertion please use the new e con for sensor 44 No EX OMI0003 D Specifications aSpecifications Item Specification Model No EX510 DXN LI EX510 DXP LI EX510 DXB1 Applicable sensor NPN output PNP output 2 wire type Number of input points 16 points See diagram below for details eid voltage for 24 VDC MAR SHE ply comeniniech 0 2 A 1 point 0 9 A 1 unit
30. SI unit Output unit and solenoid valve output equipment Replace the cable if it is broken Abnormal power voltage Check that the supply power voltage from SI unit Output unit is within the power supply voltage range and that the branch cable length and the specified current of the unit are within the specified range Supply 24 VDC 10 5 to the solenoid valve power supply for output Malfunction with the solenoid valve or output equipment Check the troubleshooting of solenoid valve output equipment Check the troubleshooting of solenoid valve output equipment Malfunction with the solenoid valve or output equipment Replace the SI unit Output unit with other one to check if it operates normally Replace the SI unit Output unit 48 SMC No EX OMI0003 D Trouble No 4 Trouble Possible cause Investigation method of cause Solution bet Check that the cable of the branch Check the connection of the Incorrect wiring of the branchi cable cable is not broken or mis connected or branch cable loosen at the connection Replace the cable if it is broken Incorrect wiring of Check that the wiring of the power power supply to the supply for controller for input and GW to Review the wiring of the power controller for input the power supply connector of the GW cable of GW unit PWR LED of and GW unit is correctly done the Input unit oes off l ee Supply 24 V
31. ailure of the product Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalogue for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or any other weapon is strictly prohibited 2 The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulation of the countries involved in the transaction Prior to the shipment of a SMC product to another country assure that all local rules governing that export are known and followed 4 N No EX OMI0003 D Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment and have sufficient knowledge of assembly operation and maintenance of such equipment Only those persons are allowed to perform assembly operation and maintenance Read and understand this operation manual carefully before assembling operating or providing maintenance to the product uSafety Instr
32. ble with 1 connector 2 input type only eSI unit EX510 S 0 o 1 Output specification e Mounting specification 0 INPN output Common Nil Mounting by screw 1 PNP output Common A Mounted vertically on DIN rail Objective valve manifold B Mounted horizontally on DIN rail T Norcoluaan manifold c Mounted horizontally on DIN rail p 9 for SJ manifold 2 Plug in manifold Only EX510 SHI02 is applicable eOutput unit EX510 DY P 3 Output specification e Unit type N INPN output Common 3 Terminal block type Internal power supply P PNP output Common 4 Terminal block type Auxiliary power supply For the detail of part no of solenoid valve manifold and independent solenoid valve with SI unit refer to Operation Manual or other equivalent documents of used solenoid valve No EX OMI0003 D Summary of Product Parts eSystem structure Connecting to bus Power supply at upper level Valve manifold with SI unit for output 24 VDC DeviceNet connecting to 4 sets maximum Power supply 24 VDC for input and controlling GW a iN Input unit connector 2 inputs type Input unit i rel eae 1 input type beet to Branch cable EX510 FCOD 4 sets maximum Cable assembly Branch connector for output EX510 LC1 EX510 VOOO eCapable of decentralized control of 64 input points 64 output points Decentralized control of 4 input
33. branches maximum points of 16 x 4 branches and 4 output branches maximum points of 16 x 4 branches per one GW unit is possible eEasy setting and wiring Slave side does not need switch settings but GW unit needs them such as address setting It is possible to adjust length of branch cable and crimp branch cable without dedicated tool Each slave does not need individual power supply because the branch cable is 4 core flat cable including a power supply line eCompact design Small and compact design is applied for all of GW unit which realizes decentralized control Input unit which connects input equipments such as sensor and SI unit which connects output equipment such as solenoid valve eFlexible setting of number of occupied station Utilize I O point effectively by setting number of occupied station of GW unit eApplicable to each type of solenoid valves SMC s solenoid valves can be easily wired for serial communication See Manifold Valve for applicable valve The extra output of SI unit can be used to actuate 2 port valve etc with a cable assembly for output No EX OMI0003 D Definition and terminology Term Meaning A Address A number allocated to identify the unit connected on the DeviceNet network Station address It is not allowed to be duplicated B Branch with A method to branch and connect a communication line and power line from 9 GW unit to SI unit and Inp
34. ction eDo not route wires and cables together with power or high voltage cables Otherwise the fieldbus system and or I O device can malfunction due to interference of noise and surge voltage from power and high voltage cables to the signal line Route the wires piping of the fieldbus system and or I O device separately from power or high voltage cables eConfirm proper insulation of wiring Poor insulation interference from another circuit poor insulation between terminals etc can lead to excess voltage or current being applied to the product causing damage eTake appropriate measures against noise such as using a noise filter when the fieldbus system is incorporated into equipment Otherwise noise can cause malfunction eSeparate the power line for output devices from the power line for input devices and controlling GW Otherwise noise or induced surge voltage can cause malfunction No EX OMI0003 D Environment eDo not use the product in area that is exposed to corrosive gases chemicals sea water water or steam Otherwise failure or malfunction can result eDo not use in an area where surges are generated If there is equipment which generates a large amount of surge solenoid type lifter high frequency induction furnace motor etc close to the fieldbus system this may cause deterioration or breakage of the internal circuit of the fieldbus system Avoid sources of surge generation and crossed lines eWhen a surge generat
35. design and selection installation wiring environment adjustment operation maintenance etc described below must also be followed Product specifications eWhen conformity to UL is necessary the SI unit must be used with a UL1310 Class2 power supply eUse the specified voltage Otherwise failure or malfunction can result eReserve a space for maintenance Allow sufficient space for maintenance when designing the system eDo not remove any nameplates or labels This can lead to incorrect maintenance or misreading of the operation manual which could cause damage or malfunction to the product elt may also result in non conformity to safety standards eProduct handling Installation eDo not drop hit or apply excessive shock to the fieldbus system Otherwise damage to the product can result causing malfunction eTighten to the specified tightening torque If the tightening torque is exceeded the mounting screws may be broken eNever mount a product in a location that will be used as a foothold The product may be damaged if excessive force is applied by stepping or climbing onto it Wiring eAvoid repeatedly bending or stretching the cables or placing heavy load on them Repetitive bending stress or tensile stress can cause breakage of the cable eWire correctly Incorrect wiring can break the product eDo not perform wiring while the power is on Otherwise damage to the fieldbus system and or I O device can result causing malfun
36. ector CN1 No Name Function CN1 Common for load 2 COM 3 COM Common for load OUTO Terminal connector CN2 CN3 CN4 CN3 on for OUT10 on for on for OUT8 on for OO MINI D H BR wl rm on for Oo No EX OMI0003 D eEX510 DYP3 Output unit for PNP Internal power supply type For output 24 V Q ph TD 2 TD G For output 0 V Branch connector on the output unit side DC DC converter Non insulation Internal circuit 24 V CN1 ra Common for load Common for load aa 3 Common for load output a OU 0 24 V CN2 3 4 Ty D Common for load PNP OUTS 10 15 output I Common for load J OUT4 9 14 Common fi OUTS 8 HD Common 24 V OUT2 7 T Common PNP OUT1 6 11 output Circuit diagram Terminal connector CN1 Function No Name CN1 1 COM E ARPE gt COM Common for load 3 COM Common for load 4 Output OUTO Terminal connect eEX510 DYP4 Output unit for PNP Auxiliary power supply type For output 24 V TD TD For output 0 V Branch connector on the output unit side o For output 0 V For output 24 V Power supply connector for the loads
37. ethod of cause Solution a Check that the cable of the branch Review the connection of the Incorrect wiring of the Goce cabl cable is not broken or mis connected branch cable and that the connection is not loosened Replace the cable if it is broken incomplete Check that the Input unit is connected Check that the Input unit is connection of the after the input port connected after the input port Input unit COM LED of iAssrcee mine oiie Check that the wiring of the power GW unit goes Sarai a input SUPPIY of input and GW unit control to Review the wiring of the power off p PP y i supply cable of GW unit and control for GW the power supply connector of the GW unit is correctly made Power supply failure of the power for input and control for GW Check the power supply state of the control for input and GW Supply 24VDC 10 to the power supply to control for GW and input of GW Fuse of the Input unit blown Check that the fuse of the Input unit is not blown Replace the fuse 51 SMC No EX OMI0003 D eBranch cable It is a 4 core flat cable used for connection between each unit EX510 FC 1 0 Cable lenght L Q 01 1m F 02 2m oO Um 5m m _v Brown 24 V 10 10m lt Black Communication 20 20m aT White Communication 60 60 m il L Blue 0 V Cable leght of 20 m 4 is available Reference AWG18 Cut
38. f O O Cj CI l Oo CI m communication error Red flashing COMA COMB COMC COMD _PWRIV PWR MNS MAC ID duplicate error or BUS OFF error Red DeviceNet lights up Heavy degree of communication error COM Ais receiving data Lights up COMA COM Ais having no data to receive Goes off COMB COM B is receiving data Lights up 2 COM B is having no data to receive Goes off COMC COM C is receiving data Lights up COM C is having no data to receive Goes off is e 2 COM D COM D is receiving data Lights up COM D is having no data to receive Goes off Only when Input is connected and communicated normally COM A D LED does not light up if the port is not set to be used by input point setting 1 8 SMC No EX OMI0003 D eSwitch setting NOTE 1 Open the cover and set DIP switch with a flat blade driver etc 2 Make sure that switch setting is performed with power supply turned off 3 Be sure to perform this setting of the switch before use 1 Setting of MAC ID e Communication speed e HOLD CLR e HW SW mode SW 1 Setting of address is performed with SW1 Communication speed m HOLD CLR MAC ID m HW SW eMAC ID setting Switch No 1 to 6 All setting are turned ON at shipment and the MAC ID is set to 63 Make sure to set the MAC ID in the range of 0 to 63 MAC ID 1 No 1 2 No 2 4 No 3 8 No 4 16 No 5
39. handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product and machinery equipment until safety is confirmed 1 The inspection and maintenance of machinery equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed 2 When the product is to be removed confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut and read and understand the specific product precautions of all relevant products carefully 3 Before machinery equipment is restarted take measures to prevent unexpected operation and malfunction 4 Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions 1 Conditions and environments outside of the given specifications or use outdoors or in a place exposed to direct sunlight 2 Installation on equipment in conjunction with atomic energy railways air navigation space shipping vehicles military medical treatment combustion and recreation or equipment in contact with food and beverages emergency stop circuits clutch and brake circuits in press applications safety equipment or other applications unsuitable for the standard specifications described in the pr
40. he same way in the case of the output data the contents displayed in Word c of the output area eMemory map of input data Data 2 byte Input area Branch connector INPUT MSB LSB MSB LSB 15 8 7 0 Word a COMA breh TT pre Word a 1 COMB gt Word a 2 COMC Word a 3 COMD o o eMemory map of output data Data 2 byte Output area Branch connector OUTPUT MSB LSB MSB LSB 15 Word c COMA Word c 1 COM B Word c 2 COM C COM D Word c 3 NOTE Read carefully the user manual of PLC which is used as a master The method of PLC setup reading from or writing to memory differ from one PLC manufacturer to another No EX OMI0003 D Specifications aSpecifications Basic specifications Rated voltage 24 VDC Power supply voltage Power supply for input and controlling 24 VDC 10 Power supply for output 24 VDC 10 5 Warning for voltage drop is given at approx 20 V Rated current Power supply for input and controlling Max 4 1 A Inside GW unit 0 1 A Input unit 4A Power supply for output Max 6 A Input Output point Input point Max 64 Output point Max 64 Changeable by switch settings Weight 160 g including accessories Higher level bus Compatible system DeviceNet Release 2 0 Number of station occupied Group2 Only Server M
41. ig 2 2 Power supply wiring Connect power supply wiring to the two power supply 2 pin connectors Power supply consists of 2 systems but they it can be used with both of single power supply and separate power supplies Also other units do not need individual power supply Make sure of connection with the designated pin Tighten the connector securely to 0 5 to 0 6 Nm tightening torque Refer to Fig 4 about how to connecting When SI unit etc EX510 S L10 1 is used besides the external power supply type Output unit it is necessary to supply power for output to the GW unit and the Output unit A For separate power supply use B For single power supply use 24 VDC Power supply connector detail for part a 24V Power supply PWR for output V Power supply for input and controlling GW 0 Fig 4 NOTE Ground the FG terminal 16 t 27SMC No EX OMI0003 D 3 Branch wiring Each unit is wired with a branch cable and connected with a branch connector Two branch connectors are attached to each of SI unit Input unit and Output unit Pressure welding for branch connector The method of pressure welding for branch connector is explained Components we Insulating cap Pin no display Ss ze a Cover Body r Branch connector Branch cable EX510 FCO0 Working procedure Set a branch cable to the cover 1 Set the brown wire of the branch cable so 3 Fold the cover so that
42. ing load such as a relay or solenoid is driven directly use an fieldbus system with a built in surge absorbing element Direct drive of a load generating surge voltage can damage the fieldbus system eThe product is CE marked but not immune to lightning strikes Take measures against lightning strikes in the system ePrevent foreign matter such as remnant of wires from entering the fieldbus system to avoid failure and malfunction eMount the product in a place that is not exposed to vibration or impact Otherwise failure or malfunction can result eDo not use the product in an environment that is exposed to temperature cycle Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product eDo not expose the product to direct sunlight If using in a location directly exposed to sunlight shade the product from the sunlight Otherwise failure or malfunction can result eKeep within the specified ambient temperature range Otherwise malfunction can result eDo not operate close to a heat source or in a location exposed to radiant heat Otherwise malfunction can result xAdjustment and Operation eSet the switches by using a sharp pointed screwdriver etc It may damage set switches ePerform settings suitable for the operating conditions Incorrect setting can cause operation failure For details of each setting refer to page 19 to 21 of this manual ePlease refer to the PLC manufacturer s manual etc f
43. is replaceable Used for mounting the unit on DIN rail and with attached bracket Mounting slot thread mounting Mounting hole Used to mount the unit with two M4 screws EX510 DXL only 8 Coe S Used to protect sensor cable and provided with marker plate on the top 39 9 3 No EX OMI0003 D Mounting and Installation alnstallation eMounted by screw eEX510 DX0 1 lt Mounting example 1 gt K ra gt g ise YW Es n IN 2xm4 19 8 30 8 lt Mounting example 2 gt 2xM4 Mount bracket with 2 pieces of M4 screw Mounting and removal method of bracket are the same as Mounted on DIN rail in the next item Cover removed tolerance 0 2 mm Tightening torque 0 8 Nm 40 y No EX OMI0003 D eMounted on DIN rail Common to EX510 DX 1 did 2 Mounting Removal DIN rail fixing plate t Put claw 1 at the body under DIN rail or bracket and push it upward Push down claw 2 to the opposite rail until the claw clicks to be set stably Mounting procedure G and For removing push up DIN rail fixing plate at the body with a flat screwdriver and remove it by tilting Claw 2 side forward Removal procedure and
44. loped by Rockwell DeviceNet Automation It came into wide use mainly in US and became widespread in Europe Japan and China Diagnostic information from the GW unit It is composed of the standard Diagnostic information diagnostic information defined by DeviceNet and the peculiar diagnostic information to GW unit DIN rail A metallic rail conforming with DIN German Federation standard E Enclosure IP An abbreviation of Ingress Protection It is a standard related to protection of a product from foreign matters hand steel ball steel wire dust water etc F FG An abbreviation of frame ground meaning a body ground Used to show a ground simply A standard which uses digital communication to transmit a signal between an Field bus equipment running at factory and field instrumentation and operation equipment and controller G An abbreviation of ground meaning reference voltage for signal It has a GND same potential level as a shield wire sheath of signal line and connector and is referred to as a reference potential to transmit an electrical signal A unit used to connect protocols conforming with different standards in one GW unit network In this system it is regarded as a unit to adjust between DeviceNet protocol and SMC dedicated protocol and connect them 10 SMC No EX OMI0003 D Term Meaning Impedance A resistance generated when alternating current is applied to a circuit Referred to as alternating
45. mounting connector are shown below elnsert load mounting connector with pinsette After insertion at all load mounting connectors is completed insert connector locking pin The output no of each load mounting connector can be found on the below To GW unit Branch cable Branch connector with the cable side Load mounting connector Branch connector on the SI unit side we Connector locking pin For crimping of a branch connector refer to page 17 CN2 CN1 CN3 CNO OJ pres eie 1 y PWR 5 offs fe Tje E z CN7 CN4 CN6 CN5 NUA eLoad connecting connector pin assignment EX510 S O 01 0 eEX510 S001 O Function No Name 4 CNO CN1 CN2 CN3 CN4 CN5 CN6 CN7 3 4 COM Load actuating common 2 3 Output n OUTO OUT2 OUT4 OUTE OUTS OUT10 OUT12 OUT14 1 2 Output n 1 OUT1 OUT3 OUT5 OUT7 OUT9 OUT11 OUT13 OUT15 1 COM Load actuating common eEX510 S101 O Function No Name 4 CNO CN1 CN2 CN3 CN4 CN5 CN6 CN7 3 4 Output n OUTO OUT2 OUT4 OUT6 OUTS OUT10 OUT12 OUT14 2 3 COM Load actuating common 1 2 COM Load actuating common 1 Output n 1 OUT1 OUT3 OUTS OUT7 OUTY OUT11 OUT13 OUT15 No EX OMI0003 D eOutput connector MIL20pin pin assignment
46. n input and controlling not loosened GW Check that the wiring of the power Review the wiring of the power supply cable is correctly done supply cable s408 Failure with the power Check the supply voltage to the power Supply 24 VDCEIO to the supply of input and s pbly f rinput and controlling CW power supply for input and controlling GW PPly R 9 i controlling GW Trouble No 8 Trouble Possible cause Investigation method of cause Solution Communication Check that the communication speed of Review the setting of the setting error the PLC and GW unit is consistent communication speed MNS LED of Check the wiring length of the GW unit goes communication line against the off DENM communication speed the existence of A Communication error the terininal resistance atthe b th nd Review the wiring of the main line and that the exclusive cable for DeviceNet is used Trouble No 9 Trouble Possible cause Investigation method of cause Solution Check that the PLC master makes F Green normal operation Review the PLC setting blinking of The connection is MNS LED of standing by Cheek that the Wy unit le contectly Check the registration of the scan GW unit registered to the scan list if a scan list is list used for the network 50 No EX OMI0003 D Trouble No 10 Trouble Possible cause Investigation method of cause Solution Check that the communication line is Review the connection of the ree
47. nd on appearance Service parts Check items Condition Solution DeviceNet compatible cable for moving parts if used No defect on appearance and conductor resistance Replace with a new one if there is a defect found on appearance and conductor resistance Display and operation No defect on operating conditions and display Replace with new unit if there is unintentional operation and defect found on display Power supply Check items Condition Solution Measure the voltage at both ends of input and GW controlling part power supply and confirm the voltage is within specifications 24 VDC 10 Investigate the cause of fluctuation of the voltage and take measure Measure the voltage at both ends of output power supply and confirm the voltage is within specifications 24 VDC 10 5 Investigate the cause of fluctuation of the voltage and take measure How to reset the product for power cut or forcible de energizing Supply power to the product The output status just before the power failure is not maintained when power supply is recovered Start operation after confirming safety of the entire equipment 46 No EX OMI0003 D Troubleshooting The fieldbus system does not operate normally Yes No n LED of only solenoid valve lights up The solenoid valve does not operate normally A solenoid valve fails
48. nicate with GW unit It can be used with a plug lead type and plug in type solenoid valves Single solenoid valve can be operated by using empty ports Only for EX510 S0010 a 6 o a foe 9 ga Di m Z e O Branch connector 2 pcs EX510 LC1 It is integrated into the body of the unit for EX510 S0020 Accessory CNO al CN1 l si i EX510 S001B EX510 S001A EX510 S001 TJ NJIJ II EX510 S002A EX510 S002B EX510 SHI02C EX510 SH02 No EX OMI0003 D No Element Description VORT Used to crimp branch connector into branch cable EX510 FC O01 1 Branch connector on the SI unit side Aa annealed shana to CWiunit 2 Load mounting connector Connecting output equipment such as solenoid valve 3 Power supp LED ore bona Lights up Data received i aa ome pie ei No data received 5 Mounting hole Used to mount the unit with two M3 screws 6 Connector locking pin inserted hole Receiving connector locking pin 40 7 Mounting bracket Possible to mount on DIN rail 8 Adapter cable assembly Connects a plug in valve manifold Only for EX510 S 002 0 Only mounting direction of the SI unit to the mounting bracket is different between EX510 S OOO A and EX510 S OO OB Mounting direction can be changed from horizontal to vertical by changing the screws which construct the mounting bracket Mounting direction of the EX510 S O 0
49. oc tt gt com C Output data rar COM B Input data Hf cou gt COM B Output data anil COMA Input data on gt T COM A Output data elnput setting Switch No 1 to 3 The setting at shipment is turned OFF set to 64 No 1 No 2 No 3 Input point COMA COM B COM C COM D OFF OFF OFF 64 16 16 16 16 OFF OFF ON 0 OFF ON OFF 16 8 8 OFF ON ON 16 16 ON OFF OFF 32 8 8 8 8 ON OFF ON 32 16 16 ON ON OFF Reserve ON ON ON It cannot be set to 0 simultaneously for input and output point 20 Y No EX OMI0003 D eOutput setting Switch No 4 to 6 The setting at shipment is turned OFF set to 64 No 4 No 5 No 6 Output point COMA COM B COM C COM D OFF OFF OFF 64 16 16 16 16 OFF OFF ON 0 OFF ON OFF 16 8 8 OFF ON ON 16 16 16 ON OFF OFF 32 8 8 8 8 ON OFF ON 32 16 16 ON ON OFF o ON ON Reserve It cannot be set to 0 simultaneously for input and output point 3 Setting I O Memory map GW unit occupies memory area as follows according to the number of I O point set up on the front page Ex Input point 64 Output point 64 Setting at shipment In case of the input data the sensor signal data of the Input unit which was connected with the COM A port occupies Word a of the input area If a sensor signal is stored in the 0 bit of the Input unit it becomes like the figure below In t
50. oduct catalogue 3 An application which could have negative effects on people property or animals requiring special safety analysis 4 Use in an interlock circuit which requires the provision of double interlock for possible failure by using a mechanical protective function and periodical checks to confirm proper operation No EX OMI0003 D The product is provided for use in manufacturing industries The product herein described is basically provided for peaceful use in manufacturing industries If considering using the product in other industries consult SMC beforehand and exchange specifications or a contract if necessary If anything is unclear contact your nearest sales branch Limited warranty and Disclaimer Compliance Requirements The product used is subject to the following Limited warranty and Disclaimer and Compliance Requirements Read and accept them before using the product Limited warranty and Disclaimer 1 The warranty period of the product is 1 year in service or 1 5 years after the product is delivered 2 Also the product may have specified durability running distance or replacement parts Please consult your nearest sales branch For any failure or damage reported within the warranty period which is clearly our responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the f
51. ols timely along with a program for logic algorithm sequential operation and arithmetic operation PNP output An output configuration which operates an output equipment by using PNP transistor Referred to as negative common type because negative potential is applied to common wire of power supply Power supply connector A connecting part to apply power to a product Power supply voltage range A range of power supply voltage to operate a product normally Rated voltage A optimum value of power supply voltage applied to a product It can ensure normal operation of a product with this voltage in specified operating environment Serial transmission A method to enable large information to be sent and received sequentially in one communication line by aligning them in line Short protection A method to protect an internal circuit from being damaged when power supply and GND terminal are shorted SI unit An abbreviation of serial interface It sends and receives data by bit through a couple of signal lines convert it to parallel and correspondingly control connected load A serial to parallel converting unit Terminating resistor A resistor mounted on both ends of wiring for connecting equipment to field bus It prevents reflection of a signal at the end and subsequent disturbance of the signal Transmission delay A time delay from when a specified input passes a reference point
52. or details of programming and addresses For the PLC protocol and programming refer to the relevant manufacturer s documentation Maintenance eTurn off the power supply stop the supplied air exhaust the residual pressure and verify the release of air before performing maintenance There is a risk of unexpected malfunction ePerform regular maintenance and inspections There is a risk of unexpected malfunction eAfter maintenance is complete perform appropriate functional inspections Stop operation if the equipment does not function properly Otherwise safety is not assured due to an unexpected malfunction or incorrect operation eDo not use solvents such as benzene thinner etc to clean the each unit They could damage the surface of the body and erase the markings on the body Use a soft cloth to remove stains For heavy stains use a cloth soaked with diluted neutral detergent and fully squeezed then wipe up the stains again with a dry cloth No EX OMI0003 D Model Indication and How to Order eGW unit DeviceNet compatible EX510 G D N 1 e Communication protocol BN DeviceNet elnput unit EX510 DX N 1 Applicable sensor Unit type N NPN output 1 1 connector 2 input type P PNP output 2 1 connector 1 input type B 2 wire type B 2 wire type is availa
53. the cable in 20 m or less eBranch connector Every 1 pc It is a connector used to connect the branch cable to each unit SI unit and Input unit are attached with the branch connector for 2 pcs each EX510 LC1 Electric specification 24 VDC Rated current Max 5 0A Contact resistance 20 mQ or less 1000 VAC per 1 minute Leak current 1 mA or less When pressure welding Withstand voltage eCable assembly for output entry It is a cable assembly to take the remaining output of the SI unit out of it EX510 V S 1 0 S Output pointe Valve connector S 1 point Nil Without valve connector W 2 points S For SY SYJ Q For VQ VQZ The common type of VQ series is only available 20 20 N aS L e Cable length L 2 A 10 1 0m 303 0 m Valve connector 52 9 No EX OMI0003 D ee con It is a connector used for connecting a sensor to the Input unit EX510 DX LI Refer to Sensor connection on page 44 for the connector part number and the applicable electric wire size Zs 28 C eFuse for replacement It is a fuse for replacement used for Input unit EX510 DX OLI and Output EX510 DY unit EX9 FU 1 0 e Object model No 10 50 1A 5A
54. tor is Replace the cable if it is broken PWR LED of SUPPly for DeviceNet not loosened a unit goes Check that the wiring of the power Review the wiring of the power supply cable is correctly done supply cable Failure of the power supply of the communication power supply for DeviceNet Check the supply voltage to the communication power supply for DeviceNet Supply 11 V to 25 VDC to the communication power supply for DeviceNet 49 No EX OMI0003 D Trouble No 7 Trouble Possible cause Investigation method of cause Solution Check that the cable of the power Paviauhoeonnechon siihe N supply for output is not broken and the ower subni cable moorrect wiring ofthe connection between the power pply he eae if it is broken power supply for cable and connector is not loosened P output Check that the wiring of the power Check the wiring of the power supply cable is correctly done supply cable Failure of the power Check the supply voltage to the power Supply 24 VDC 10 5 to the supply for output supply for output power supply for output PWR V LED of GW unit Check that the cable of the power goes off om supply for input and controlling GW is Check the connection of the Incorrect wiring of the not broken and the connection between power supply cable power supply for the the power supply cable and connector is Replace the cable if it is broke
55. uctions Do not disassemble modify including changing the printed circuit board or repair An injury or failure can result Do not operate the product outside of the specifications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Verify the specifications before use Do not operate in an atmosphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof alf using the product in an interlocking circuit eProvide a double interlocking system for example a mechanical system eCheck the product regularly for proper operation Otherwise malfunction can result causing an accident m The following instructions must be followed during maintenance eTurn off the power supply eStop the air supply exhaust the residual pressure and verify that the air is released before performing maintenance Otherwise an injury can result uAfter maintenance is complete perform appropriate functional inspections Stop operation if the equipment does not function properly Safety cannot be assured in the case of unexpected malfunction uProvide grounding to assure the safety and noise resistance of the GW unit Individual grounding should be provided close to the product with a short cable No EX OMI0003 D aNOTE oFollow the instructions given below when designing selecting and handling the product eThe instructions on
56. ut unit C SEE A connecting part to transmit a communication signal which goes and returns Communication connector y between equipments in field bus oh A connection port to distribute a communication line and power line from GW Communication port 3 unit to SI unit and Input unit Commision speed A speed at which data is sent and received in field bus etc It depends on an P equipment PLC etc at high side and is indicated by bps bit per second A pin that prevents the connector for connecting load to be connected to SI Connector lock pin F unit from coming off Conductor resistance A electric resistance of a conductor It is a value to show ease of current flow gt A current necessary to operate a product normally In this case the current Current consumption applied to a load is not included An output configuration of an input equipment which uses NPN transistor for Current sink type gt ict signal outputting part It sinks current with input and that is the reason why it NPN output is called sink An output configuration of an input equipment which uses PNP transistor for Current source type F eee gt signal outputting part It sources current with input and that is the reason why PNP output ey it is called source D An amount of data which can be sent from one equipment to the other Data rate gt ae equipment Referred to as transmission speed of data An open Fieldbus for factory automation deve
57. verter Non insulation f Internal circuit NPN output NPN output OUTO CN2 3 4 D Common for load NPN output OV Circuit diagram Terminal connector CN1 Function No Name CN1 COM COM Common for load Common for load 1 2 3 COM 4 Output OUTO Function CN2 CN3 CN4 12345678910 Common for load on for load OUT OUT14 Common for load OUT8 OUT13 Common for load OUT7 OUT12 Common for load OUT6 OUT11 eEX510 DYN4 Output unit for NPN Auxiliary power supply type CN1 Common for load For output 24 V TD TD For output 0 V ene connector e on the output unit side r DC DC converter Non insulation a For output 0 V For output 24 V ome supply connector for the loads Internal circuit Common for load 9 Common for load ov Circuit diagram OUTO CN2 3 4 Common for load OUTS 10 15 Common for load D OUT4 9 14 Common for load OUTS 8 13 Common for load OUT2 7 12 Common for load OUT1 6 11 35 9 Terminal conn
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