SAYANI (Termofor)
Contents
1. Sayany Vitra Sayany 1 Grid 8 Panoramic fuel channel 2 Deep stones section 9 Translucent screen made of heat resistant glass 3 Fire box Schott Robax with diagonal of 17 4 External stones section 10 Steel door 5 Cast iron fire bar 11 Translucent screen 6 Sliding ash box 7 Chimney chimney flue It is outside the scope of supply Figure 3 layout of the main elements of the stove Sayany Vitra Modification with heat exchange unit Image products presented in this Manual may differ from the product accompanied by this manual 7 MARKING AND PACKING OF THE STOVE 7 1 Marking On a stove there is an information code plate with details about a model of a stove its mass factory serial number production date of a stove and other technical features and also the information on certificates for this model 7 2 Packing A stove is packed in a transport pack Maintenance manual in a packaging bag and components are enclosed in the stove combustor On a pack of a stove at the front part there is a label with information about a model of a stove its mass design features and production date 7 3 Procedure of remove the packaging by a consumer Cut a packing tape Remove cardboard boxes Remove a polyethylene Pull from a stove maintenance manual and components if available and take off a packing Take away blocks and turn off fixing bolts RH mn FF WO N e Remove advertising s2. USER MANUAL CE TABLE OF CONTENTS Application Design features Characteristic of existing heat resistant steel Expressions and commentaries Model series Specifications Stove structure and operation Marking and packing of the stove Suitable application 0 ON DAN fF WN RB Servicing 10 Current repair 11 Warranty 12 Storing 13 Carriage 14 Utilization 15 Delivery set 1 APPLICATION The wood burning stove with stones section lt Sayany for heating of sauna s steam room and its adjacent rooms Also the stove is destined for steam generation and water heating The stove is destined for private use in Russian sauna and renders possible to get all comfortable combinations of temperature and humidity of air ATTENTION If using of the stove lt Sayany for commercial purposes and also continuous heating of stove for more than 10 hours when working load will increase six tenfold Period of working time of the stove greatly is reduced at such conditions and manufacturer declines all warranties 2 DESIGN FEATURES m Peculiar stylish design m Translucent screen for Vitra model makes it possible to comfortably observe the flame under different visual angles m Specially designed fire chamber for stoves of grid type m The sauna heater of the stove can contain over one quintal of stones 3 CHARACTERISTIC OF EXISTING HEAT RESISTANT STEEL EXPRESSIONS AND COMMENTARIES Heat resi
3. IN tt 500 min 70 SKDECEDEDECEDECEDKDECEDECELEL ed 1000 min 1200 min ae 6 wN SO POND Nn a metal plate on a heat insulation material an f asbestos paper with thickness 10 mm D wood inflammable material moz a thermal insulation of a nonflammable material haydite dross basalt wool Y bricks and so on a nonflammable material V Y Y a material of foundation nonflammable A sheet in front of a combustor An umbrella Flue with a thermal insulation of type sandwich construction An overlap of a nonflammable material for a roof A roof splicing A hole for used air exhaust Adjustable latches A vertical box A hole for fresh air intake Figure 4 Installation of the stove in inflammable material premise Do not install the stove into the niche in a wall or into the fire place Distance from the side of a fuel canal till a wall shall be at least 30 mm If thickness of a wall is 125 mm then a door of a combustor will have the most correct position Wall opening for fuel channel from the level of support feet shall have the following dimensions height x width m for lt Sayany models 480x270 mm m for lt Sayany Vitra models 545x410 mm For installation of the model Vitra on the site of operation it is necessary
4. 1 Unscrew self tappers 8 ps that fixes a door with a frame to a fuel canal and remove a door see Figure 5 2 Install the stove on the site of operation edge of a fuel canal shall emerge from another side of a baffle 3 Install back a door with a frame I will be fixed by self tappers F igure 5 Door disassembling under installation of the stove For the models Sayany the stove is installed on the site and then a door Vitra 1 2 3 put on a fuel canal A door is included in a delivery set Installation of a door on the models Sayany Remove a stop quick detachable collar then remove the axis out of the door see figure 6 a Install the door on sleeves of a fuel canal and unite holes Set an axis from bottom to top through holes Place a groove under a collar in the top part of an axis see figure 6 b Install a stop quick detachable collar in a groove on an axis see figure 6 c a c Figure 6 Assembly of the door under installation of the stove The stones shall be set into the stones section after the end of the stove mounting and its connection to all the necessary systems 8 7 Stove pipe assembly During the use of the stove the stove pipe shall be treated very carefully Stove pipe chimney stack is the means of air ventilation of exhausted gases it provides the draught that facilitates the constant air intake into the heating equipment necessary for normal burning process The stove is d
5. if necessary In case of installation of thick walled metal ceramic asbestos cement or other chimney stack of greater weight it is necessary to unload the stove from its weight ATTENTION The manufacturer shall not be responsible for the influence of external factors on the reduction of natural draught in the stove pipe ATTENTION It is prohibited to use chimney stacks with galvanic coating ATTENTION Do not use pipes from different manufacturers in the stove pipe ATTENTION To avoid the smoke blowing into the heated room all the places of chimney stack units connection against each other and the stove it is necessary to compact with high temperature sealant not less than 1000 C providing the air tightness of the pipe junctions ATTENTION The junction of stove pipe units in overlaps and fire block is prohibited ATTENTION The section of chimney stack located in the zone of sub zero temperatures shall be obligatory heat insulated by non combustible material withstanding temperatures not less than 400 C The ideal solution for chimney stack is the installation of ready made pipe units with heat insulation of sandwich type of Termofor trademark In case of connection of the stove to fixed built in stove pipe or in other cases it is not recommended to deflect the axis of chimney stack from the vertical line for more than 45 ATTENTION Bath stove and chimney stack assembly shall be carried out by qualified workers fro
6. joints of chimney Densify joints with heat proof sealant Slow heating of a premise Insufficient heat insulation of a premise Incorrectly selected stove Make Warmer a premise Select a stove of higher power Burnout of the fire bar and or side walls Have used a fuel with high burning temperature Repair or replace the stove thereafter use recommended fuel Overheating of the stove 8 14 Security measures at the time of the stove operation Before the beginning heating season the stove shall be tested In the case of a fault the stove shall be repaired A faulty stove is not permitted to operation See signs of an efficient stove under point 8 2 ATTENTION Don t leave an unattended heating stove and also don t trust children and people who are in a state of drug alcoholic or other toxic intoxication controlling the stove ATTENTION Don t touch to heated till high temperature of surfaces of the stove with hand without defense and other exposed parts of a body to avoid burns and injuries ATTENTION Don t locate a chimney other inflammable materials on the plate in front of the combustor or nearer of 0 5 m to the surface of the stove ATTENTION To avoid an accident contact with a heat surface of the stove it is recommended to make a barrier in the form of a netting or a fender of nonflammable material which shalln t prevent air flow near of the stove ATTENTION Don t install a closed sh
7. lock m A translucent screen on a door if available doesn t have damages Fire bar is safe without burnouts and cracks An ash drawer has to freely move and it closely adjoins to a carcass in the closed position 8 3 Stones for stones section It is necessary to load special stones into stones section The manufacturer recommends using gabbrodiabase peridotite talcum peach jadeite These volcanic rocks possess a beautiful pattern and composed of durable minerals against physical and chemical action Also these volcanic rocks don t contain harmful impurities These volcanic rocks possess considerable heating capacity stand against large repeated temperature differential Also stones are fireproof and don t break Irregular shape of stones and difference of its sizes provide maximum filling of stones section and maximal area of heat output ATTENTION Stones of unknown origin can contain numerously harmful sulfides and radionuclides which make its useless and even dangerous for using in a sauna Stones shall be rinsed by scrub brush in flowing water before load Don t put stones higher than a top level of the stove because stones will not heat up to temperature needed for quality steam formation wAttention Exclude the possibility of excessive water supply to the non burning hot stones In this case the intensive stones section walls oxidation process will take place due to the direct contact of water and metal This reduces the se
8. type heat exchanger Kostakan by Termofor brand with lt Sayany stove 8 10 Installation of a water heating system ATTENTION Don t connect a heating system to a heat exchange unit The general scheme of water heating system mounting with a heat exchanger of samovar type is shown in Figure 7 Components of water heating system are not supplied A water heating system consists of m A heat exchange unit 2 with two fitting adapter Connective pipes pipeline 8 a An outboard tank 5 for hot water with two fitting adapters for connecting to a heat transfer system and one fitting adapter for installation of a tap of hot water distribution m A tap for hot water 6 a threeway tap 7 and a tap for water drain from a system 9 At the time of installation of a water heating system a bottom of an outboard tank for hot water shall be over of a level of a top fitting adapter of a heat transfer device no less than 30 cm ATTENTION At the time of pipelines installation don t permit its sagging in horizontal segments It is recommended to install these pipelines at an angle of up no less than 30 ATTENTION Don t use pipes with work temperature of operation less than 95 C for a water heating system ATTENTION Don t use connecting elements of a pipe fitting with nominal width less than nominal width of fitting adapter of a heat exchange unit ATTENTION It is prohibited to exceed the operating pressure in the wate
9. e than 400C it is greatly low than temperature of walls of functioning wood burning stove Heat resistant steel is more expensive than traditionally applied carbon steel Its share in manufacturing costs of stove corresponds near 50 Therefore in the process of selection chemical compositions of steel a manufacturer excludes those alloying elements and technical operations its processing which don t increase heat resistance and lead to unjustified increase in the cost Stereotypical perception of stainless steel as mirror surface is erroneous Mirror surface of household stainless steel products is achieved by special expensive removal of dark oxide film from surface of sheet This action is not needed under manufacture of wood burning stoves The manufacturer considers that buyers of stoves lt Sayany shall only pay for those special characteristics of steel which are needed for its using into wood burning stoves Upon storage and operation of stoves in condition of higher humidity traces of surface corrosion on non painted area are allowed These traces don t influence upon operational characteristics of product 4 MODEL SERIES Basic models lt Sayany and Sayany Vitra are produced in lots These models have general design features and operating principle Differences between models consist in dimensions the type of the fuel channel and door The model Sayany has modification with a short fuel channel All models ca
10. e stove ATTENTION At the time of the first heating of the stove applied on the metal industrial oils and light volatile compounds of organosilicone enamel evolve smoke and smell which aren t evolved in the following People having chest troubles and owners of the pets susceptible to smoke for example birds should take precaution measures The first heating of the stove it is necessary making open air with fire prevention discipline at least one hour with charging of a fire box in halfin the regime of active combustion For right operation of the stove at the time of the first heating it is necessary to organize a temporary flue with height at least 2m For the model of stove with built in heat exchange unit it is necessary to organize temporary water heating system during the first pre heating ATTENTION Don t make mechanical action to a surface of a stove till complete cooling and final polymerization of paint at the time of the first heating in order to avoid damage of a lacquer coating ATTENTION The first heating of the model Vitra shall be carried out with opened door of combustor to prevent smoked translucent screen Please make sure in normal functioning of the all components of the stove and protective constructions A faulty stove is not permitted to operation An efficient stove m Doesn t have external damages of a carcass a A door freely revolves on hinges closely adjoins to a carcass and is efficiently fixed by a
11. e tank having visual damages and or leakages ATTENTION It is probibited to use the tank under excessive pressure that differs from the atmospheric one ATTENTION It is prohibited to touch the warmed up to high temperatures surfaces of the tank with bare hands or with other parts of body in order to avoid burns and damages Termofor company recommends to use lt Sayany bath stove along with tanks of Termofor trademark 8 12 Operation of the stove ATTENTION Before the stove firing up make sure that there is draft in the flue Home draft testing is performed as follows set a lighted match to the open firebox door if the flame is pulled into the firebox there is draft in the flue ATTENTION The stove shall be used by only people who know rules of operation to avoid personal injuries Before regular heating of the stove it is necessary to check the firebox and ash drawer and if it would be necessary to clear its from ash and other items unburned fuel foreign objects e g nails remained from past using of the stove It is necessary to lay the firewood on the fire bar through the door At the time of heating that to provide an intensive ignition of a fuel and air access to a combustion zone it is necessary to lay not tightly the firewood anda little push the ash drawer Do not load the fire chamber up to the top this may lead to a dangerous situation when the door will be open Always shut the door after starting t
12. ead to the stove overheating Fire hazard may appear With the insufficient draught the insufficient amount of air for fuel proper and complete combustion will be entering the fire chamber and this may lead to smoke generation in the room The creosote generation increases upon the formation of excessive smoke in the stove pipe and that may ignite creating the fire hazard in a house Creosote from French cr osote is colourless sometimes yellowish or yellow green inflammable hardly soluble in water oily liquid with strong smell and pungent taste extracted from wood and coal tar This is the mixture of phenols mainly guaiacol and cresols Soluble in alcohol and ether Poisonous Creosote will inevitably be generated in your stove and stove pipe To reduce the speed of its generating it is necessary to Use only dried billets that were dried during the period for not less than one year Use hardwood of broadleaf woods that is more compact more heavy and combust with the higher temperature Before the use of the stove check and amend all that can influence the draught Reducing or increasing of draught may influence the draught by set of different factors some of them may change in the course of time Factors influencing the draught Atmospheric pressure may act from outside of a room from inside and from both side by turns Weather conditions to which the high pressure conforms clear and cold days usually create the perfect condit
13. eathing which would prevent free convective stream ATTENTION Don t dry anyone things and objects on a partly cold surface of the stove even ATTENTION Carbon monoxide generation may be deathful Carbon monoxide has neither smell nor colour and is generated during the combustion of wood coal oil gas and other combustion agents It is important to have good draught and reliable ventilation system so that combustion products were exhausted through the stove pipe Correctly installed stove designed so that to be maximally safe during operation nevertheless it is recommended to install the carbon monoxide sensors The sensors shall be installed at a distance from the stove to avoid false actuation During the assembly and service maintenance of smoke sensors it is necessary to follow the instruction provided by the manufacturer for their assembly and location It is recommended to install the sensors at the level of table but not close to the ceiling to avoid false actuation Make sure that sensors actuate for the presence of carbon monoxide In case of fire alarm sensor actuation m Pay attention to the signs of poisoning with carbon monoxide headache sickness sleepiness m Increase the intensity of ventilation open windows doors m Make sure that door and ash drawer at the stove are shut tight m Check if there is smoke from the stove through the air dampers m Check the connecting pipe and stove pipe for the presence of b
14. ection 87 87 Capacity size of combustor 1 36 4 36 4 Maximum capacity of fuel load 1 2 53 Lio Maximum length of a log mm 400 400 Diameter of attachable a flue mm 115 115 Minimal height of a flue from fire bar m 5 5 790 128 Z MUNT 715 465 es Figure 1 Overall sizes of the stove Sayany 175 590 ot are AS S 4 600 Figure 2 Overall sizes of the stove Sayany Vitra 6 STOVE STRUCTURE AND OPERATION Sayany stove designed for operation in the intense combustion mode while temperature increasing in the sauna room and in the economy combustion mode to maintain the selected temperature The stove overall look and the main elements layout are shown in Figure 3 Sayany stoves s firebox and stones section 1 made of heat resistant high alloy steel with a chromium content not less than 13 with the wall thickness of 3 mm Sayany stove design scheme provides effective heat exchange The stove stones section consists of two components an external open section 1 divided into two parts and internal closed one 7 A special funnel provided for water supplying into the inner section 6 External stones section 1 divided into two parts provides the best use of heated stones mass and tem
15. esigned only for operation with natural draught The stove shall have its own stove pipe ATTENTION It is prohibited to connect the stove to any air ducts except for the cases when the air duct is designed only for operation as the stove pipe ATTENTION It is prohibited to connect the stove to the stove pipe that is connected to another equipment or heating unit ATTENTION The stove does not draw The draught is made only with the stove pipe The stove pipe has two functions for the stove trouble free operation The first is the piping of exhaust gases generating during the fuel combustion The second is draught for air intake into the fire chamber for combustion maintenance Draught is the natural air or gases movement through the stove pipe It generates due to the feature of warm air to go upwards As far as the warm air moves in the stove pipe the low pressure is generated in the place of the stove connection to the stove pipe The greater pressure from the outside of the stove makes the air move into the area of lower pressure into the area of fire box Thus the air intake into the fire chamber happens This constant air inflow is the draught The stove won t be operating effectively if there is no draught of the definite value The optimal draught for operation of stoves of Termofor trademark equals to 12 2 Pa Provided the excessive draught the considerable air flow will be entering the fire chamber and this will l
16. he stove up ATTENTION Don t burn the firewood in a fuel canal It can lead to deformation of a door and smoke spreading in a sauna ATTENTION It is prohibited to stoke the stove with the open door except for the cases of re starting up This may lead to appearance of dangerous modes of stove operation smoke entering the heated room and fire breaking out ATTENTION Don t use constrained air feeding in the ash drawer To reduce the amount of pollutant emissions it is necessary to start the ignition from the upper part of the fuel and during the use of the stove add firewood into the fire chamber by small portions Fire box shall be filled with small and medium firewood for quick achievement of high temperature in a steam room with more economic expense of firewood regime of temperature increase Large size firewood shall be put into the bottom and smaller ones to the top Put the kindling wood on top of the firewood Ash hole shall be closed and big firewood shall be loaded into the combustor for supporting of stones temperature and air in a steam room Sensible quantity of firewood is 3 4 pcs For the emergence of a stable chimney draft after heating of the stove is needed a little time Small smoke emission in a premise is possible if would be opened the door of the just heated working in the regime of temperature increasing stove Burning of the first fuel is sufficient for flue preheat and developing of a chimney draft which prevents fu
17. ions for combustion Negative pressure outside the heated room is created with the help of ventilation facilities such as ventilation inside the bath room draft hood equipment for clothes drying boilers with forced draught Upon the negative pressure the air flow in the stove pipe will go backwards at that negative draught or backdraught is created Negative pressure can be neutralized by opening the door or window in the room with the stove The stove pipe temperature the draught in the warmed up stove pipe is better than in the cold one The cold stove pipe quickly cools off hot gases going upwards and this will prevent their further going upwards Combustion of the first fuel charge will be enough for the stove pipe warming Stone stove pipes and stove pipes with section larger than the heating device are warmed up for a considerably longer period of time The chimney stack shall have minimal number of elbows The straight pipe is preferable The use of more than two piping may lead to the draught loss and possible smoke generation The manufacturer recommends to use modular thin walled chimney stacks made of high alloy corrosion resisting steel of lt Termofor trademark with the diameter of 115 mm They are effective durable and required thee minimum expenses for assembling and during operating For reliable fastening of the units together it is necessary to use collar strainer the use of self drilling screws is allowed
18. ise caution while being near it ATTENTION Termofor company is not responsible for improper fastening of the tank ATTENTION Avoid corrosive substances entering the hot water tank and water heating system ATTENTION It is prohibited to pour water into the empty tank and or fill in empty water heating system if any after stove starting up until the full cooling off of the stove and the tank Two types of tanks can be used for hot water with the stove Sayany outboard tank and samovar type An outboard tank is fixed on a wall of steam room or washing room in convenience place for a Consumer Then it is connected to a heat transfer device through the use of pipeline scheme of installation of a water heating system see point 8 10 Water in a tank is heated by its circulation through a heat transfer ATTENTION To avoid injuries and burns it is necessary to provide maximum reliable fastening of the tank to the wall ATTENTION The wall at which the remote tank is installed shall support the weight of the tank fully filled in with water A tank of samovar type is fixed on outlet branch pipe of the chimney Water is heated by warm of outgoing flue gases into the chimney When water starts to boil cold water shall be added into the tank Don t pour the water in tank up to the top because when water starts to boil it may spill over ATTENTION It is prohibited to misuse the tank ATTENTION It is prohibited to use defectiv
19. lowing smoke obstacle and back draught m Check carbon monoxide sensors for false actuation It is strictly prohibited to change the system of air supply into the fire chamber if you want to increase the flame The changes of air supply into the fire chamber differing from the designed one will create dangerous conditions for the stove use ATTENTION Place power lead and electrical equipment in the safety area described in the manual During the economical combustion takes place the intensive generation of tar and other organic fumes that are mixing with exhausted steam and generated creosote Creosote fumes condensate at relatively cold surfaces of the stove pipe and may be accumulated there And if afterwards they ignite this creates extreme temperatures in the chimney stack and may lead to ignition of materials surrounding the pipe and cause fire ATTENTION Provided the creosote ignition in the stove pipe shut all air dampers of the stove leave the room and call the firemen ATTENTION Stove for bath house sauna can be the reason for fire ignition Open and close the door only by the handle Raked out ashes and drosses from the combustor shall be extinguished with water and shall be located in a special fireproof place 9 SERVICING ATTENTION Don t perform a mechanical cleaning and servicing of the stove till its full cooling 9 1 Servicing of the stove and the chimney Maintenance work of the stove and the chimney shall be reg
20. m the specialized construction and installation company in compliance with the requirements of SNIP 41 01 2003 construction codes and regulations or in compliance with technical norms of the country where the stove will be used ATTENTION It is strictly prohibited to make dismountable the connections of the stove with the stove pipe or other structural elements of the room ATTENTION In case of fire in the stove pipe shut the dampers of air supply into the fire chamber leave the room and immediately call the firemen In case of fire in the stove pipe it is necessary to have a clear scheme of actions that shall be elaborated by consulting the specialist After the fire in the stove pipe will die down the stove pipe shall be cleaned and checked for the destructions Make sure that there are no flammables around the stove pipe 8 8 Stoves with heat exchange unit The stoves with heat exchanger allow the hot water tank placing outside the steam room and set it in the wash room lt Sayany stoves provide for the use of a heat exchanger of samovar type which is installed on the chimney outlet The water thus heated by the exhaust hot gases directed into the chimney as in the case of samovar type tank Exchanger of samovar type can be rotated in any direction with its nozzle Heat exchangers are made of heat resistant high alloy steel with a chromium content not less than 13 Termofor company recommends using of samovar
21. ming In the following air flow affecting the combustion rate would be regulated with opening or closing of the ash drawer For laying a regular batch of fuel it is necessary completely close the ash drawer and to slowly open the door after some seconds Be careful during the regular firewood adding to not put out the fire For ending of the stove s operation please wait till completely burning out of a fuel thereafter clearing the stove from ash and to close fully the door the ash drawer and the gate ATTENTION Don t extinguish fire with water ATTENTION Little deformation of metal is possible in the combustor at the time of stove s operation It doesn t disturb of hermiticity of weld seams It isn t a sign of defective products ATTENTION If temperature in a premise is less than 5 C at the period of pause in the stove s work then water will be drained from a system of water heating 8 13 Characteristic faults and methods of elimination Trouble type Possible cause Troubleshooting Disturbance of a burning process Chimney draft has deteriorated Clean the chimney Emergence of fuming Chimney draft has deteriorated Clean the chimney Emergence of smell Evaporation of remains of oils and volatile components of enamel Preheat the stove in accordance with point 8 2 in a place of installation with maximum ventilation of a premise Drops on an external surface of a tube Insufficient impermeability of
22. n The Manufacturer doesn t give warranty to the products if the Consumer wouldn t fulfill the requirements of the Maintenance manual Ifthe Consumer a person who has installed the product wouldn t follow the technical requirements of products installation and operation it leads to release of the Manufacturer from liability Warranties are ended from the time of determine of conditions stated above and in the future will not be renewed 12 STORING The product shall be kept in the pack in accordance with GOST TOCT 15150 69 group 3 enclosed premises with a free ventilation without artificially adjustable climate conditions at a temperature from 60 till 40 gt C and relative air humidity no more than 80 at a temperature of 25 gt C In air of a premise of storing the product shalln t be aggressive substances acid fumes alkalies Storage requirements concern to storehouses of the Consigner and the Consumer An expiration date of the product in a consumption package without reconservation is no more than 12 month 13 CARRIAGE Carriage of the product is permitted in a transport packaging by all types of transport including heated airproof compartments of aircrafts no limits distance The kind of carriage shall be small and low rise at the time of waggonage At the time of carriage of the product it shall be provided for defense from intrusion of dust and rainfall Canting of the product is not allowed The products shall be fas
23. n be completed by an integrated heat transfer device The stove has various color version of a convector 5 SPECIFICATIONS Specifications are presented in Table 1 Overall sizes of stove are presented in figures 1 2 Installation dimensions of the stove aperture under fuel canal are presented in clause 8 6 There are following acceptable fuel types fuel wood peat briquette woodchip briquette for enclosed type heaters fuel pellets Recommended volume of hot water tank of a samovar type Baykal is 55 72 1 Recommended volume of outboard hot water tank is 63 70 1 Heat time of a vapor room from 20C till 100C is approximately 60 min subject to correct thermal protection ATTENTION Hot water tanks and heat exchange unit of samovar type Kostakan aren t included into delivery set ATTENTION Maximum capacity size for space heating is determined by terms of providing with effective convection heat transfer and standards of overall thermal resistance of walling by SNIP CHulI1 construction norms and rules 23 02 2003 Table1 Specifications of the stove with stones section Sayany and lt Sayany Vitra Model Sayany Sayany Vitra Calculated capacity size for space heating CBM 8 18 8 18 Width mm 600 600 Depth mm total 790 810 Depth mm without including length of a fuel canal 590 590 Height mm 715 715 Mass kg 47 55 Mass of loaded stones kg 120 120 Capacity size of stones s
24. n of a flue in premises with a roof of inflammable materials a flue has to be protected with a spark arrester of gauze with an opening with size no more 5x5 mm also have to block with nonflammable roofing materials a space around a chimney ATTENTION A place of installation the stove and chimney will be done in accordance with SNIP construction norms and rules 41 01 2003 or in accordance with technical standards of a country where the stove would be exploited 8 5 Air change in a steam room It is recommended to organize a balanced system of ventilation for provision of good air change see figure 4 A hole for fresh air intake 9 with a section about 100 square centimeters is made in a floor as closely as possible to the stove or under the stove A hole for used air exhaust 6 is made in a wall just below of a level of a ceiling as far as possible from the stove For more moist and cold air exhaust a vertical box 8 is installed to a top hole A vertical box possesses a vent hole at a distance not more than 50 cm from a floor It is recommended to install adjustable latches 7 in air inlet and exhaust outlet for possibility to control air exchange ATTENTION It is necessary to provide constant inflow of fresh air into the room where the stove is operating The breach of the condition may lead to unstable operation of the stove and appearance of dangerous situations such as poisoning with carbon monoxide fire breaking out 8 6 Sto
25. nt screen To prevent soot accumulation at the translucent screen glass it is necessary to clean it from time to time Accumulation of acidulous thin coating of soot will as the result erode and weaken the glass of the translucent screen It is important to obey the following instructions so that the glass can be used for a long period of time On the regular basis inspect the glass for chips and cracks Provided any cracks or chips are found immediately put out the stove and address the manufacture for glass replacement issue Don t slam the door don t otherwise hit the glass When shutting the door make sure that billets and other objects do not stick out from the fire chamber so that not to damage the glass Don t start up fire near the glass or in such a manner that during the burning process it may be close to the glass When cleaning the glass do not use materials that can scratch or in other way damage the glass Scratches on the glass may during the use lead to glass destruction Never try to clean the glass while it is still hot Before kindling the glass shall be completely dry Never put into the stove materials that can ignite explosively Even small explosion in the closed space is capable to smash out the glass Glass cleaning from sooty deposits shall be carried out as and when necessary by soft cloth wetted with special solution for fireplace and stove glasses in accordance with the instruction It is prohibited to use the sto
26. perature stability in the steam room The large mass of stones laid into the internal section is a powerful steam generator The internal stones section round shape protects against soot accumulation on the firebox walls Convector casing 2 covering the stove heating surfaces accelerates air heating in the steam room forming a strong convection flow Besides of that it shades hard infrared radiation emitted from the hot firebox walls which creates soft warmth in the steam room and serves to protect against accidental contact with the stove during its operation Through the special duct 8 secondary air is supplied into the stove flue ducts for exhaust gases post combustion and the stones section effective heating Outside mounted fuel channel allows the stove firing in an adjacent room Model with a short fuel channel is for those who prefer to fire the stove inside the steam room Firebox door rotating hinged opens at an angle required for a comfortable and safety fuel loading Sayany Vitra model door manufactured in two interchangeable versions the steel door 11 with an outer panel self cooling property and the door of the original design with translucent screen made of heat resistant glass SchottRobax 12 Sayany Vitra model completed with a panoramic fuel channel 4 and the door with translucent screen made of heat resistant glass SchottRobax with diagonal of 17cm 3 There is a gap in the upper part of the door for
27. pyrolysis self cleaning of the translucent screen from soot settling Heat resistant glass screen allows you to monitor combustion process and simply enjoy living fire The fire bar 9 made of solid cast iron installed in the lower part of the firebox The ash box with sliding ash drawer 10 is under the firebox With the stove operation primary air required for combustion is supplied through the ajar ash drawer 4 and bar 9 to the fuel The bar provides combustion process acceleration and a powerful high temperature flame at the ignition moment It provides a uniform wood burning which is so necessary for a bathhouse stove Ash falls into the ash box through the gaps of the bar and you can easily clean the stove without combustion process interrupting Combustion gases are directed into the chimney through the flue pipe with diameter of 115 mm In the model with a heat exchanger the exchanger mounted within the firebox on the sidewall there are symmetrical openings closed with plugs on the firebox opposite wall The heat exchanger provides water heating in the outside tank and its location inside the firebox accelerates heating process greatly The stove components without large thermal load are made of structural steel The stove outer surface is covered with a heat resistant organosilicon enamel of KO 868 type ATTENTION The manufacture reserves the right to introduce changes into the bath stove design not impairing its consumer properties
28. r heating system for more than 0 05 MPA 0 5 kgs cm during the use of lt Sayany bath stove with the heat exchange unit bee OR 1 Chimney 2 Heat exchange unit Kostakan of samovar type 3 Stove lt Sayany min 50 Mm ws 4 Connection with atmosphere 5 Outboard tank for hot water min 30 6 Tap for hot water 2 7 Connective pipes 9 8 Connective pipes 3 9 Tap for water drain Figure 7 Scheme of installation of a water heating system with using the heat exchange unit C Kostakan of samovar type ATTENTION Pressure test of the system by higher pressure shall be carried out when the heat exchange unit is switched off ATTENTION Only clear water shall be filled to a water heating system It shall meet requirements of quality in the context of salt iron lime content and other If necessary to get hot water at a short time then it will be permitted to make water distribution before its entry to a tank For this purpose it is necessary to connect a threeway tap 7 to a pipe of hot line between a top fitting adapter of a heat transfer device and a outboard tank in a convenient place for you figures 11 and 12 It is necessary to compact thread connections by plumbing sealant or PTFE 4 band GOST24222 80 GOST national state standard 8 11 Hot water tank assembly ATTENTION Hot water tank is the unit of extra high hazard that is why it is necessary to exerc
29. rvice time of the stones section and as the result of its burning through uAttention Hot steam exhaust from the stones section takes place when water is supplied to the non burning hot stones Supply water carefully During the long use of the stove it is necessary to carry out the shift of stones not less than once per year At the same time the pebble gravel should be removed and destroyed stones should be replaced with the new ones 8 4 Preparation of premises to installation of the stove Protect from fire constructions of premises a Walls or partition of inflammable materials have to be protected with plaster with thickness 25 mm on an expanded metal or a metal plate on an asbestos paper with thickness 10 mm from a floor to a level of 250 mm above the top of the stove m A wall or partition through which fuel canal pass shall be from nonflammable materials from a floor to a level of 250 mm above the top of the stove Recommended thickness of a wall is 125 mm m A floor under the stove has to be protected by a foundation from brick at least two coating or other nonflammable material at a distance of 380 mm from a wall of the stove m A floor of inflammable and combustible with difficulty materials in front of a door of a combustor has to be protected with a metal plate with size 700x500 mm with length its side along the stove m Make a fireproof partition in a passage of a flue through a ceiling m At the time of installatio
30. stant or scaling resistance means capacity of metal to stand against corrosive attack of gases at high temperatures not to be confused with high temperature strength Heat resistant of steel is enhanced by chrome doping Chrome creates an inactive film on a surface of steel which does not be subjected by corrosion till limiting temperature called as temperature of oxide scale formation beginning Heat resistant of steel and temperature of oxide scale formation beginning rises with increase of chrome content Steel is deemed heat resistant when it contents mass fraction of chrome 13 and more Steel divides into low alloyed medium alloy and highly alloyed depending on alloying elements content Steel is deemed highly alloyed when it contents alloying elements 10 and more Colloquially popular phrase stainless steel is not standardized expression Expression corrosion resistant steel corresponds with this expression in modern materials science A key differentiator of corrosion resistant steel is chrome content 12 5 and more Steel used in manufacture of stoves lt Sayany is heat resistant highly alloyed corrosion resistant stainless in accordance with above stated characteristics Temperature of oxide scale formation beginning of applied steel is not less 750C and it is confirmed by certificates of manufacturers For comparison temperature of oxide scale formation beginning of constructional or carbon steel is no mor
31. tened for guarantee of steady position and excluding mutual displacement and strokes before carriage The requirements of handling instructions on the package shall be strictly observed at the time of load handling 14 UTILIZATION The stove and its elements shall be dismantled and sent to utilization at the time of end of operating life or breakdown of the stove in consequence of improper operation At the time of disconnect the stove and its elements from the flue shall protect eyes and anatomical airways from a dust and soot in the elements of the system which have arisen during the operation ATTENTION Dismantle the stove only after its full cooling The product is not contains in its composition dangerous or toxicant substance which would cause harm human health or environments At the time of end of operating life the stove is not danger for life human health and environments As a result of this the product can be utilized in accordance with the rules of utilization of common industrial waste 15 DELIVERY SET The table lists the delivery set Model of Door of Axis of the door Maintenance the product Stove the firebox with spacer manual Package 1 pes 1 pes 1 pes 1 pes 1 pes Sayany Sayany Vitra EC distributorship and stock Certus ltd Unijas str 6 Riga Latvia t 371 67516914 www eertus lv
32. the remote plugs Figure 9 1 1 I Door frame Sealing tape of 10 mm thickness Distance bushing Fastening Fastening Sealing tape of 20 mm thickness Door frame Figure 8 Repair of translucent Figure 9 Fastening of translucent screen screen of Vitra model door of the Vitra model door 11 WARRANTY Warranty period for the product is 12 months from the date of transfer it to the Consumer Ifthe Consumer finds an inadequacy in the stated specifications features of the Products the Consumer will have the right to address his Claim to the organization the Client which has sold these Products Herewith the Client has right to address to the Manufacturer that settle the Claim Ifan identified misstatement is satisfied the following conditions the Manufacturer will make reworking the Products integrally or its unit in accordance with decision of the Manufacturer substituting a damaged unit or its elements free of charge or compensating for damage by other means with the approval of the Consumer 1 It has established that a defect is in 12 months from the date of transfer the Products to the Consumer 2 It has established that a defect is due to the fault of the company Termofor Warranty doesn t apply to the Products and also its units or elements which have been changed by the Consumer Warranty doesn t apply to elements of the Products which shall be substituted at the time of normal operatio
33. tickers from a surface of a protective film 8 SUITABLE APPLICATION 8 1 Operational constraints ATTENTION Don t use the stove for industrial premises of categories A B V of fire and explosion safety in accordance with NPB 105 95 classification of premises and buildings of fire and explosion safety ATTENTION Don t use matters as fuel which aren t mentioned under point 5 ATTENTION Expressly prohibited using black coal and coal briquettes as fuel ATTENTION Don t use alcohol containing means benzene kerosene and other highly inflammable matters for ignition Don t use a glossy paper trimmings of wood particle boards laminated flooring board orgalite because these matters would evolve noxious substances under burning and would be cause of outburst and damage of a stove ATTENTION Don t use the stove with an empty heat exchange unit and a hot water tank or an unconnected system of water heating if available ATTENTION Don t use the stove inappropriately ATTENTION Don t use the stove in autohouses trailers and tents ATTENTION Don t commit overheating of the stove at the time of its operation Overheating of the stove can be identified by red glow of the metal in the dark This situation can appear upon the uncontrolled air supply into the fire box For example when the door is open The stove warming up may lead to dangerous conditions of the stove operation and its premature breakdown 8 2 Commissioning of th
34. ularly done for most efficient and safety operation of the stove Sweep chimneys and stoves stoves before the beginning of heating season and also during it in accordance with the Rules of fireproof routine in the Russian Federation at least m Once in three months for stoves m Once in two months for continuous furnaces and fire places m Once in month for ovens and other stoves of continuous long term heat It is necessary to use the stove out of bounds of the Russian Federation in accordance with technical standards of a country where the stove would be exploited Involvement of experts for checking and sweeping a chimney is preferable ATTENTION The company Termofor doesn t have responsibility for consequences of unqualified work to sweeping and checking of the chimney or the stove The chimney can be cleaned both mechanically with special devices such as bristle brushes brushes loads scrapers and chemically with the special chemical purifier log sweep A bristle brush would be selected depending on a form and a cross sectional size of a tube ATTENTION Take necessary measures to protect eyes and anatomical airways from a dust and soot at the time of a mechanical cleaning of chimneys ATTENTION Read instruction through carefully and follow recommendation of a manufacturer of chemical purifiers Not recommend using compositions for carbon burning off are self made 9 2 Service maintenance of door transluce
35. ve assembly ATTENTION All the stove assembly and stones setting into the stones section works shall be carried out only after total cooling off of the stove ATTENTION The stove is heavy Make sure that you have the possibilities and equipment for its moving ATTENTION It is prohibited to install the stove in the places where the stove will create obstacles for people moving during evacuation ATTENTION It is necessary to carry out the installation of smoke sensors and gas detectors in the rooms where the stove is installed Mount the stove to the specially prepared place Make sure that the stove is assembled and installed correctly Provided after reading this manual you still have any doubts concerning the stove correct installation you should consult the stove assembly specialist who is aware of all the aspects of safe and correct installation of stoves A scheme of installation of the stove is presented in figure 4 Distance from the door of the combustor till the wall opposite will be at least 1250 mm Distance between the top of the stove and an unguarded ceiling will be at least 1200 mm The distance between the stove external surface flue and wall should be at least m for unprotected constructions of combustible and fire resistant materials 500 mm m for constructions of non combustible materials 380 mm m for constructions of combustible and fire resistant materials protected in accordance with clause 9 3 380 mm
36. ve with damaged translucent screen In case of glass damages for its replacement it is necessary to install only high temperature ceramic glass with thickness of 4 mm and correct dimensions For correct replacement order see cl 10 Do not use instead of the glass the heat strengthened glass or thickened window glass Contact the manufacturer for the glass replacement issue 10 CURRENT REPAIR A damage of a varnish and paint coating at the time of operation would lead to emergence of corrosion It is not the warranty case The manufacturer recommends refreshing the paint of the carcass with a heat proof organosilicone enamel of type KO 868 In case of translucent screen glass damage at the door of Vitra model it shall be replaced as follows see fig 8 1 Unscrew two nuts fixing the clamp fig 9 D and disassemble it and distance bushings 2 Remove the glass from the stop 3 Take new glass and if it doesn t have thread sealing tape stick them tape of 20 mm in width is stuck from the top and from below the glass in a IT shape fig 9 1 tape of 10 mm in width is stuck vertically along the lateral sides of the glass fig 9 11 4 Insert the glass into the stop at that the tape stuck from the lateral sides vertical shall be pressed between the glass and the door frame fig 9 II 5 Fix the glass with the clamp and tighten the clamp with nuts ATTENTION Nuts fastening the clamp are screwed to the mounting bolts through
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