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Kodiak30BHSL

1. en 45 Cabinet Doors and Drawers Solid 45 e idu E 45 Ceilings and Walls 45 Countertops misis xxx Xo ceo booth on 45 DV GP EPICS E2858 5565 5858 5 45 PFaucets and Fixtures c1 un alb eee E ee 45 SIRVE ecc urere n rA Ae AU M MEE AM AMA IA EIU 45 i I EE 45 Babric amp Upholstery t etta ice dada ade ode e e eet ER TR E e te TERRE EUR LECHE ER RE eects 45 DIES LUDS LOLOLS M ISS en Ld uo a at EE EU p 45 GENERATE MAINTENANCE SCHEDULE 4 20 tpe etes le epecte educa deeds esae dca dq o dena Pel Uo Tees dde ep EAS Ugo Und be beg Roble 46 MAINTENANCE amp SERVICE RECORDS Vee Sense Seseo vse 49 TRATEER WEIGHT PO Cose 50 Reporting Safety Defects USING THIS MANUAL If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you shou
2. 34 Cared Maintenance ood e E i e c edi 34 Pressure Relief Valve Weeping or 34 Replenishing 544 34 Water Supply and tapes ch Sui bah coscsh TS 34 PD TUAM EE 34 To Drain the Water HE GLCP sa ee e P oan Eee Pep 34 By Pass Kite tek exeo ot volvo 35 WINTERIZATION P X 35 Method 1 With By Pass 35 Method 2 Wit i By Pass Kitins tale o e eie t vas wad deor debe ERU 35 REMOVING ANTIFREEZE M X 35 WASTE WATER SYSTEM perte vh bestest 36 TOUCH EL PET RR MEE 36 HOLDING TANKS e 36 e tar m ottenere ec nue aee e Pee EE EUER FR Etpa 36 No F ss Flush Optional tette cout ca nage ee ee teu e pue epe aue des 37 S
3. e sens 24 STEEP OR LONG GRADES H 24 SLIPPERY AULU n 24 FREEWAYS AND HIGHWAYS P 24 TURNING CORNERS 24 MUD AND SAND vescsscseccocsscsecsoccssussecstesegatensssvssoocssssscossassousseesssoceseuascasposeas 24 PARKING 24 IB MO an cep 24 SETTING UP YOUR TRAMER etm 24 LEVELING AND STABILIZATION 24 JACKS AND STABILIZERS csscsssscssecssscssscsssscssssessscssssssesenssssssessssesssesssessesssssessesesssesessssessonsenscssensenesesessesesesessssasseseesonssesessnsesssnsees 25 SLIDE OUT SYSTEMS Ete E 25 POWER ORIUNTUR CRR 26 MANUAL CRANK SLIDE ROOM SYSTEM i eeu enero eo than secaos sooeesssdcossesdossessonsecensosseseassosoassasveesoesbeseesbesossensessoeses 26 MANUAL SLIDE OUT SYSTEM evene Yee NEVY AREE SNR VV Y NE NINE E UE VRE e sossedceusssvevusevsseeesesnseceeseccecuccscevasssevees s 26 SLIDE ROOM SET UP AND ADJUSTMENTS cree ee e
4. EENE EEEE ATE AE E ATE EEE E 39 DEALS Oe ADHESIVES a A 39 WINDOWS EXTERIOR sic C tte ttu tette eere ets ete e ee ede ded AE 41 FIBERGLASS GEL GOAT FINISH lette rem ettet e T ER DE UR ERR EE ERE 41 ABS PLASTIC MOEDED PARTS tst it d etu tutu ite ae E ED E e fof e eterne hi ien 42 ROOF ER 42 DTnrr 43 ERE 43 43 Hiich COUpl Fs B AA E Utt 43 Fifth Wheel Coupler RE e e sae heaton EIC Peeters e repe ue aoe ata ee eels ocho 43 Safety Ch lhs x e RR eme m RE 43 OC ARR ILE sensu UD NN NOE Soo Echo nb cM e UL MEE ME EE n at oA ht hom 43 TIRES amp R 43 Wheel Bearin Lubrication nearse concen out 43 e 44 44 MISCELLANEOUS csscsssssssssessessesssssessessessesssseeseeseeseeseesensessessesscsscsscssessessessessessesseseesesoesoesoesoeseeseeseeseeseesasesscsscsscsscsessessessers 44 E EUR 44 Blinds and Sholes
5. Ensure that your batteries are properly maintained and fully charged to avoid problems associated with low voltage Limit the amount of 12 volt lights and appliances in use when operating slide rooms The recreational vehicle must be level to avoid binding the slide rooms Remember leveling jacks are not capable of supporting the weight of the vehicle They are intended only to stabilize the unit maintaining a level condition Unleveled conditions cause sticking situations providing damaging strains on the slide out mechanism Weather and atmospheric conditions will in time cause rubber to deteriorate The seals around slide rooms should be regularly inspected and replaced at the first sign of a problem This maintenance is the owner s responsibility and is not covered beyond the terms of the unit warranty Slide room adjustments and leveling are owner responsibility which are not included in the warranty of your recreational vehicle Professional setup and adjustment regular maintenance and replacement of weathered seals will greatly extend the life of the unit Weathered seals which are allowed to remain in service after deterioration will allow rain snow or ice to penetrate the roof and walls and will cause extensive damage Inspect the seals twice a yeat and look closely for signs of cracking or damage When operating the slide out system it is recommended that the moving parts be kept clean especially when operating in harsh cli
6. Leveling of your trailer at the site is important A level trailer is not only necessary for comfort but your refrigerator must be reasonably level in order to operate properly Additionally slide out rooms doors and windows may bind if the unit is not level Stabilization is recommended to keep the trailer from jouncing while unhitched when people are moving inside the trailer Leveling Your Travel Trailer Choose a site that is level as possible some sites are equipped with a prepared surface such as concrete or asphalt Ensure the ground is not soft and will support the weight of the trailer on the stabilizing jacks or other support devices Before uncoupling level the trailer from side to side with suitable lengths of 2 x 6 wood blocks under the trailer wheels Place the wood blocks on the ground forward of the wheels and tow the trailer onto the blocks Block the wheels to be sure the trailer cannot roll Put the foot pad on the hitch jack post when applicable uncouple the trailer from the tow vehicle and level the trailer front to rear It may be necessary to place a sturdy 2 x 6 wood block under the jack post or foot pad if applicable to support the jack post on soft ground surfaces Check the level of the trailer with a carpenter s level both crosswise and lengthwise on the trailer floor Use stabilizer jacks or jack stands to eliminate sway when persons move about inside DO NOT ATTEMPT TO USE JACKS STANDS OR
7. 16 WHEEL LOAD amp INFEATION RATINGS EN soanes supues susvasousnabesnaiecsesd oshessestonsesnonsssoeuaessoseasooncsesunesesnuscosceasoscomees 17 WHAT INFLATION PRESSURE TO USE i ss recess v ive beu pn s socneasescucdessucdesducdssunsssssucesodeoasodooasegonsecdounsssebessssosusessocedbebsedsensedsoscaasossends 17 CARE ON THE ROAD iier eei ERAS RU o Ve Ee v ve NS Eee eua e eve Pe e ev Ne VV LONE PENES NE VERE RENTEN 17 CARE HOME ees estie ER RE EI Y EVE E ENS KYNE NE EUR E RUT NU SEE E TEES EUREN 17 CLEANING TIRES don EE 17 KEEPING AIR INSIDE WHERE IT BELONGS eee ee eee eene seen sse stesse sensa e toas sense sese sese esee tasses toas 17 WHAT HAPPENS IF YOU DON T2 e eves t tuse d vesss vcbasdescuccascuccasondssacns TUE UN ES OE ORES OS ODES Ee E SEBO OOTES ASSE IEO EE SS No osi 17 KEEP EVERY THING STRAIGHT sonis suousensusscennssoesusnasvbesdsoseussosnvedesnodsesiedsesenasesusesesusseccensssl senses senses soncodsusescosuussosteusossoaees 18 TIRE CHANGING BASICS tistessaccansiotesdaves stevens oe TE VETAT Verve e vU Ve eeu saa e Nan ue Pea 18 WHEEL NUT re PP 18 WHEEL COMPATIBILITY ceocesssousssuaestostwssosensnosstoncsoscaceosedscdsaesessccnssteoneo
8. 5 Extra expenses such as transportation to and from dealer or authorized service center loss of time loss of pay loss of use of the travel trailer meals inconvenience commercial loss towing charges bus fare vehicle rental incidental charges such as telephone calls or lodging bills or other incidental or consequential damages other than injury to the person 6 Any unit used as a commercial unit residential unit or used as a rental unit 7 Additional charges for transportation to and from on site service 8 Condensation on any window or other parts as a result of condensation including any mold or related water damage LIMITATION OF IMPLIED WARRANTIES Implied warranties including any warranty of merchantability or fitness for a particular purpose ate limited in duration to the terms of this written warranty Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you 11 Missing a component manual Separate component manuals for the various items we use are available as downloadable files at our web site Manufacturers Warranty Contacts A amp E DOMETIC DUO THERM USA Service Office 509 S Poplar Street Lagrange IN 46761 800 544 4881 Canada Service Office 866 Langs Drive Cambridge Ontario N3H 2N7 519 653 7390 ALKO KOBER Elkhart IN 46516 574 264 6651 PARALLAX USA BR WHOLESALE 800 848 0934 MASTERTECH 800 848 0558 PARALLAX CAN J amp J sa
9. Automotive antifreeze ammonia alcohols or acetones Unlike homes the amount of oxygen supply is limited due to the size of the trailer and proper ventilation when using the cooking appliances will Grease from cooking table scraps or other solids that may cause clogging Portable fuel burning equipment including wood and charcoal grills and Note For best results use only biodegradable toilet tissue specifically Boves should roth used inadehe taller Theuse OF this equipneat manufactured for RV use available from your dealer 37 inside the trailer could result in fite or asphyxiation Just as moisture collects on the outside of a glass of cold water during humid weather moisture can condense on the inside surfaces of the trailer during cold weather when relative humidity of the interior air is high This condition is increased because the insulated walls of a recreational vehicle are much thinner than house walls Estimates indicate that a family of four can vaporize up to three gallons of water daily through breathing cooking bathing and washing Unless the water vapor is carried outside by ventilation or condensed by a dehumidifier it will condense on the inside of the windows and walls as moisture or in cold weather as frost or ice It may also condense out of sight within the walls or the ceiling where it will manifest itself as warped or stained panels Appearance of these conditions may indicate a se
10. For proper dumping empty tanks only when they are nearly full The idea is to send a large volume of water through the tanks and hose at the same time to assist the solid waste in flushing from the system Dumping Instructions 1 Twist off the termination outlet cap 2 Connect the sewer hose by turning counterclockwise locking the end levers over the termination end 3 Place the other end of the sewer hose into an approved dump station inlet 4 Open the black tank termination valve and drain 36 5 Open the gray tank termination valve and drain If unit has 2 gray tanks drain one at a time Gas Furnace 6 Close termination valves USE OF KEROSENE OR OTHER AFTERMARKET SPACE HEATERS IS NOT RECOMMENDED AND IT IS AT YOUR OWN RISK SUCH HEATERS MAY DISCHARGE MOISTURE AND GASES FROM COMBUSTION INTO YOUR TRAILER AND CAUSE 8 Replace termination cap on the outlet EXCESSIVE INDOOR HUMIDITY SUCH HEATERS MAY ALSO CAUSE A FIRE DEPLETE OXYGEN OR RELEASE CARBON MONOXIDE AND OTHER HARMFUL GASES WHICH CAN CAUSE SERIOUS INJURY OR DEATH 7 Disconnect sewer hose and store 9 Add chemical deodorant breakdown agent approved for RV use A ier acts The gas furnace operates on LP gas It is controlled by a thermostat as in a home There is a separate off switch on the thermostat to completely shut down the furnace Consult your furnace instruction manual and the After the sewage tank has been emptied close
11. Refer to the label attached to the bed spread by the manufacturer Care EXTREMELY FLAMMABLE AVOID PLACING NEAR instructions should be given In most instances or whenever in doubt dry A POSSIBLE IGNITION SOURCE SUCH AS OPEN FLAME OR POTENTIAL SPARK PRODUCING WIRING Inspection To inspect the electrolyte level remove the vent covers and visually ascertain the electrolyte level in each cell using a small flashlight may help clean all fabric products such as drapes and bedspreads for best appearance and prolonged life Washing draperies and bedspreads in washers will cause premature deterioration fading shrinkage and or possible damage Blinds and Shades Venetian blinds and Day Night Shades should be vacuumed regularly If a maintenance free battery has been purchased no way exists to check with a soft brush attachment Use of a soft cloth and mild cleaner on blinds 43 will help keep them new looking For fabric shades upholstery cleaners are for this purpose not recommended Instead spot clean when necessary using a mild soap and water solution on area Faucets and Fixtures Cabinet Doors and Drawers Solid Hardwoods To protect the finishes on your kitchen and bath faucets and fixtures use only a damp soft cloth or sponge Do not use abrasive cleaners or materials The cabinet doors amp drawer fronts are solid wood and should be cared for as they can damage the finish similar to the fine furniture
12. STABILIZER JACKS TO JACK UP THE TRAILER OR SUPPORT THE FULL WEIGHT OF THE TRAILER After stabilizing the trailer be sure the trailer frame is not twisted buckled or stressed Check that all doors and windows operate freely and do not bind Before resuming travel be sure all stabilizers are removed or fully retracted SLIDE OUTS In extended use situations it is advisable to add support blocks under the slide room Do not raise the room but just touch the bottom Also during prolonged stays it is advisable to run the room in and out occasionally to ensure proper lubrication 4 Leveling Your Fifth Wheel Trailer Choose a site that is level as possible some sites ate equipped with a prepared surface such as concrete or asphalt Ensure the ground is not soft and will support the weight of the trailer on the stabilizing jacks or other support devices Before uncoupling level the trailer from side to side with suitable lengths of 2 x 6 wood blocks under the trailer wheels Place the wood blocks on the ground forward of the wheels and tow the trailer onto the blocks Block the wheels to be sure the trailer cannot roll Lower the quick drop front landing gear legs before extending the landing gear The positioning of the quick drop legs will depend upon how level your campsite is from side to side and front to rear The landing gear is then extended either mechanically hand crank or by the optional power motor It may be
13. This is frequently misinterpreted as a leaking roof vent but is most often condensation Follow the preceding steps to control moisture condensation protect surfaces with plastic sheeting until moisture has dissipated MOLDS What ate molds Molds are microscopic organisms that naturally occur in virtually every environment indoors and out Outdoors mold growth is important in the decomposition of plants Indoors mold growth is unfavorable Left unchecked molds break down natural materials such as wood products and fabrics Knowing the potential risks is important for any type of homeowner to protect their investment What factors contribute to mold growth For mold growth to occur temperatures indoor or outdoors must be between 40 degrees and 100 degrees Fahrenheit and also have a source of moistute such as humidity standing water damp materials etc Indoors the most rapid growth occurs with warm and humid conditions How can mold growth be inhibited By controlling relative humidity the growth of mold and mildew can be inhibited In warm climates use of the air conditioner will reduce the relative humidity Vents are located in the bathing and cooking areas and constant use is advised during food preparation and bathing even during colder weather Additionally opening a window during these activities will assist in ventilation In extremely humid conditions the use of a dehumidifier can be helpful Frequen
14. emergencies or special circumstances provide authorization to a local repair facility Dizziness Intense headache Throbbing in temples Nausea Vomiting Muscular twitching Weakness sleepiness Inability to think clearly Before using any non authorized dealer for any warranty repair call Dutchmen first If you or others including pets experience any of these symptoms get out into fresh air immediately Get medical attention if any of the symptoms persist If any fossil fuel burning device or appliance is running shut it off and do not operate it until it has been inspected and repaired Inspecting Your Repairs Dutchmen Manufacturing Inc and your dealer want you to be satisfied with any repair After a repair is performed inspect it thoroughly Check off your list and go over the repairs with the service center representative The detector requires a ten minute initial warm up period to prepare and Once satisfied sign the Dutchmen Manufacturing Inc Company Warranty stabilize the sensor element If the alarm sounds it means that carbon Claim In the event a problem should reoccur after you have left the monoxide gas is present in the air This situation could occur in dealership contact the repair center or Dutchmen Manufacturing Inc as campgrounds where other vehicles as well as your trailer are contributing soon as possible so that the situation can be resolved expediently to the level of carbon monoxide in the surrounding air If th
15. manuals that are provided by various manufacturers that we use DUTCHMEN WARRANTY the owner shall contact the selling dealer or other authorized dealer giving them sufficient information to resolve the matter COVERAGE PROVIDED GENERAL The owner is also responsible for inspecting and maintaining sealants or seals around all attachments and seams related to the structure plumbing fixtures and tub or shower enclosures Your new travel trailer including the plumbing heating and electrical systems installed by the manufacturer is warranted under normal use to be free from manufacturing defects in material and workmanship for a period of one 1 year from date of purchase to the original owner This warranty extends to the first retail purchaser is not transferable and A WARNING The owner s failure to perform such begins on the date of original retail delivery or the date the travel traileris inspections and maintenance which results in water damage or any first placed into service whichever occurs first This warranty extends for other damage shall void the warranty a period of one 1 year Bumper to Hitch and two 2 years structural and appliance from such date Written notice of defects must be given to the selling dealer or the manufacturer no later than ten 10 days after the expiration of the applicable warranty Warranty repairs if required will be made without charge and within industry standards after your travel
16. LEAD TO PREMATURE DETERIORATION OF STRUCTURE INTERIOR FINISHES FABRICS CARPETING AND DRAPES DAMAGE OR DETERIORATION DUE TO LONG TERM OCCUPANCY MAY NOT BE CONSIDERED NORMAL AND MAY UNDER THE TERMS OF THE WARRANTY CONSTITUTE MISUSE ABUSE OR NEGLECT AND MAY THEREFORE REDUCE THE WARRANTY PROTECTION Your trailer was designed primarily for recreational use and short term occupancy If you expect to occupy the trailer for an extended period be prepared to deal with condensation and the humid conditions that may be encountered The relatively small volume and tight compact construction of modern recreational vehicles mean that the normal living activities of even a few occupants will lead to rapid moisture saturation of the air contained in the trailer and the appearance of visible moisture especially in cold weather 38 Ventilate with outside air Partially open one ore more roof vents and one or more windows to provide circulation of outside air into the interior While this ventilation may increase furnace heating load during cold weather it will greatly reduce water condensation Even when it is raining or snowing ventilation air from outside will be far drier than interior air and will effectively reduce condensation inside the trailer Minimize Moisture released inside the trailer Run the range vent van when cooking and the bath vent van or open the bath vent when bathing to carry water vapor out of the trailer Avoid ma
17. Never use a knife on countertop Run cool water when pouring boiling water into sinks Avoid harsh chemicals and abrasive cleaners unless directed by manufacturer Do not use products containing bleach Draperies Drapeties and upholstery fabrics should always be dry cleaned like any other fine fabric by a competent dry cleaning establishment Many window treatments and bedspreads are fire retardant When dry cleaning be sure to inform attendant of fire retardant items Spots and stains should be removed with a non water based commercial spot remover manufactured 44 GENERAL MAINTENANCE SCHEDULE The limited warranty and the limited warranties issued by component manufacturers require periodic service and maintenance and the owner s fail ute to provide this service and or maintenance may result in loss of warranty coverage for that item The owner should review Dutchmen Manufac turing Inc s limited warranty and the limited warranty of all other manufacturers GENERAL MAINTENANCE GUIDELINES LTD aa a GCSES du SS arcem Water Heater Manufacturer Maintenance Instructions T T T T v Flush Tank When NotinUse J F T Replace Anode Rod Inspect amp Clean Exterior VentScreen v v Z Check for Soot incomplete combustion v v T aes er 4 APPLIANCES amp EQUIPMENT CNN a lt Air Conditioners pc c HM ro us
18. THE BREAKAWAY SWITCH LANYARD TO ANY REMOVABLE PART OF THE HITCH instructions 10 Check 5 wheel lock brakes and lights Safety Chains 11 Completely raise trailer jacks IMPROPER RIGGING OF THE SAFETY CHAINS 12 Pick up and store wheel chocks CAN RESULT IN LOSS OF CONTROL OF THE TRAILER AND TOW VEHICLE LEADING TO DEATH OR SERIOUS INJURY IF THE TRAILER BREAKAWAY SWITCH UNCOUPLES FROM THE TOW VEHICLE Always use safety chains when towing They maintain the ball connection A between the travel trailer and tow vehicle in the event of separation of the ball and trailer coupling Safety chains are included with every travel trailer and in most states are required when towing a travel trailer Attach chain to the designated wing areas on the right and left of the hitch ball crossing them under the trailers tongue Inspect the length of the chains once attached to the tow vehicle frame They should be long enough to allow for turns but short enough to avoid any drag DO NOT TOW A TRAILER WITH A MALFUNCTIONING BREAKAWAY SWITCH DO NOT LEAVE THE PULL PIN OUT OF THE BREAKAWAY SWITCH FOR MORE THAN A FEW MINUTES OR THE BATTERY WILL BE DRAINED DO NOT USE THE BREAKAWAY SWITCH FOR A PARKING BRAKE The breakaway switch is designed to work in the event separation occurs Hitching a Fifth Wheel Trailer 20 between the tow vehicle and the RV while on the road As separation occurs the pin is pulled from switch A circuit
19. The optional heat unit on from flush inlet until water has drained from system certain models is not a substitute for the primary heat system it is designed primarily to warm the trailer in moderately cool conditions only Solid Build Up Refet to the air conditioner manufacturer s instructions for detailed The most common problem associated with the waste system is solid build Operation and preventative maintenance requirements Remember that up Using plenty of water when flushing the toilet and keeping the tank this appliance requires large portion of your available electric power valves closed until ready to flush the system can reduce the risk of build up Should you ever have a build up of solids close the valve fill the tanks Kit about 3 4 full with fresh water drive a distance to agitate the solids and 9 drain the tanks IT IS NOT SAFE TO USE COOKING APPLIANCE Things Not To Put Into Toilet or Drains FOR COMFORT HEATING The gas oven and burners are operated with LP gas The basic operation is similar to the range in your home For additional information refer to the manufacturer s instructional manual Facial tissues paper towels sanitary products including those labeled flushable D leach i ilable fr Cooking appliances need fresh air for safe operation Before operation open the overhead vent or turn on the exhaust fan and open a window
20. a mild detergent in warm water using a damp cloth to clean the ceiling Never use strong chemicals or excessive water moistute as either can damage the ceiling or walls Fabric amp Upholstery Do not laundry upholstery fabrics Blot up stains promptly and use an Countertops upholstery cleaner or mild solvent depending on the stain Never soak the fabric and use as little water as possible Blot rather than rub Towel dry Dutchmen countertops fall generally into two categories Composite or have professionally cleaned Upholstery can be vacuumed regularly using laminate Regardless of the type installed avoid use of abrasive pads and soft brush attachment scouting powders which can dull the surface and make it more stain prone Always use a chopping block or cutting board when using knives When cooking it is advisable to always place pots and pans straight from the burner or oven on lined hot pads and not directly on the counter surface Wiping up spills immediately and cleaning frequently will help ensure the beauty of any countertop Sinks Tubs and Toilets Many of these products are made of acrylics plastics or composite materials and use of non abrasive cleaners is recommended to protect the finish Use of harsh cleaning products can cause premature deterioration and or yellowing of the surface finish Dos amp Don ts Always use a hot pad trivets under hot dishes pots and pans Always use a cutting board
21. a space heater is plugged into the same outlet as the toaster If this happens reduce the load on the circuit and reset the Use caution in loading and unloading items from the cargo area so as not breaker to damage the door seals Unlock the rear door loading ramp and carefully lower it to the ground GFCI Ground Fault Circuit Interrupter Make certain that the door seals and hinge area are free of any debris such as sand or snow before closing the rear door loading ramp THIS DEVICE PROTECTS AGAINST FAULT CURRENTS ONLY IT DOES NOT PROTECT Inspect the hinges assist springs and latch mechanism before each trip for AGAINST OVER CURRENT signs of wear or damage and make any needed repairs for safe operation and towing Bathroom kitchen and exterior receptacles are protected by a highly sensitive device known as a Ground Fault Circuit Interrupter which is ELECTRICAL SYSTEM designed to sense the slightest electrical short at those receptacles and instantly disconnect the current before a person can be injured The electrical system in recreational trailer is a combination 12 Volt Direct Current and 120 Volt Alternating Current systems Every facet of the electrical system is carefully engineered and installed to comply with the American National Standard A119 2 and the National Electric Code To understand this system simply put the 12 Volt system is what an automotive uses and the 120 Volt system 15 what mo
22. easy to connect and disconnect as a garden hose The DOWNWARD REGULATORS THAT ARE NOT IN I connection system uses the Excess Flow Pigtail Hose distinguished COMPARTMENTS HAVE BEEN EQUIPPED WITH Aby the large green nylon swivel nut The green swivel nut attaches to the PROTECTIVE COVER MAKE SURE THAT THE Outside of the cylinder valve with right hand threads Tighten the swivel DIAPHRAGM VENT FACES DOWNWARD AND THE hand DO NOT use tools COVER IS KEPT IN PLACE TO MINIMIZE VENT BLOCKAGE WHICH COULD RESULT IN The safety features of this system prevent gas from flowing unless the EXCESSIVE GAS PRESSURE CAUSING FIRE ORconnection is tight and will limit excessive gas flow In cases of extreme EXPLOSION THAT COULD CAUSE SERIOUSheat 240 to 300 F at the connection the connection to the cylinder will INJURY OR DEATH The regulator is the heart of the LP system LP gas is under high pressure in the bottle and the regulator reduces this pressure to allow safe use with the appliances in recreational vehicles The lower pressure is distributed to the appliances The arrow on the automatic gas regulator will always point to the gas bottle in service When the red flag appears in the inspection glass this indicates that bottle is empty In systems without automatic changeover the arrow should be then turned toward the other bottle and the empty filled as soon as possible Care amp Maintenance The regulator has a vent that allo
23. elt E Manufacturer Maintenance Instructions Clean Return Air Filter Ead Inspect Top amp Bottom Brackets Lubricate Moving Parts HE eae Clean Fabric Remove Debris epe Y rer Maintenance Instructions Manufacturer Maintenance Instructions ee ee ees ee ae Inspect amp Clean Burner Assembly _ Ron Se ees a PANI oft Brush Clean Off Coils Defrost 45 GENERAL MAINTENANCE GUIDELINES 3 SUSPENSION eal e a ELECTRICAL TCU e a ee Check Fluid Level Clean Contacts LP SYSTEM o mad im mE za Leak Test S stem e Check Hoses UT MES cod 46 GENERAL MAINTENANCE GUIDELINES o EXTERIOR ER Boae ee eee a VERE Repair Reseal Components L Iv Seals amp Adhesives le AL _ l e Sand 8 Repaint inspect amp Lubricate ETEA E TOE E EA EE Inspect amp Test CT OR ET Bu s c o duel 47 MAINTENANCE amp SERVICE RECORDS The limited warranty and the limited warranties issued by component manufacturers require petiodic service and maintenance and the owner s failure to
24. falls within the limits of the tow vehicle WEIGHT RATINGS DEFINITIONS GVWR Gross Vehicle Weight Rating The maximum permissible weight of this trailer when fully loaded It includes all weight at the trailer s axle s plus the tongue or pin UVW Unloaded Vehicle Weight The weight of this trailer as manufactured at the factory It includes all weight at the trailer axles s and the tongue or pin If applicable it also includes full generator fluids including fuel engine oil and coolants CCC Cargo Carrying Capacity Is equal to GVWR minus each of the following UVW full fresh potable water weight including water heater and full LP Gas weight GAWR Gross Axle Weight Rating The maximum allowable weight that an axle system is designed to carry WEIGHT RATINGS LABELS The information on the weight ratings is contained on two labels The Federal Certification Tag and the RVIA Weight Label Each label contains the Vehicle Identification Number VIN Serial Number for the vehicle rated These ratings are specific for each travel trailer and fifth wheel manufactured Use only the ratings found on these labels WEIGHT RATINGS LOCATIONS 5 Federal Certification Tag The Federal Certification on travel trailers and fifth wheels can be located on the Road Side Off Door Side near the front of the unit This tag contains the GVWR GAWR front amp rear and tire pressure limits RVIA Weight Label The RV
25. for repair or resealing Special sealants are used due to Do be careful around graphics Wax and wash with the graphic not against the composition of the roofing material For the appropriate sealant please it see yout dealer Do Use Soft cloths to clean and wax DO NOT USE products containing ammonia or caustic harsh cleaners as Cleaning they may cause discoloration to the fiberglass surface Prior to cleaning the roof rinse the roof off to remove any debris Be sure Do Not use high pressure washers rotating brushes such as in car washes keep the sidewalls wet to reduce streaking Standard household and power buffers Use of these products can damage graphics and or detergents can be used for normal cleaning Do not use petroleum paint finishes solvents harsh abrasives or critic based cleanets that can damage the 41 membrane Appropriate cleaners such as Dicor Roof Cleaner are IN available through your dealer Remember to rinse thoroughly after cleaning PERSONAL INJURY AND OR PRODUCT DAMAGE COULD ENSUE IF JACKS USED AFTER DETERMINATION OF MALFUNCTION For stubborn stains a cloth dampened with mineral spirits is suggested Do not however pour mineral spirits directly onto the roof material or allow a stain to soak Keeping the roof free of debris and clean will help prevent staining Avoid parking in areas where fruit or tree sap may fall and remain Whenever preparing to travel inspect the jack for any dama
26. has come loose safely stop the vehicle at the side of the road as soon as possible Put up HITCHING warning devices Remove the lug caps and check the tightness of all the lug nuts Tighten all lug nuts to the specified torque using a torque wrench If lug stud threads are damaged or faulty get professional service help DO NOT TOW THE TRAILER WITH MISSING LUG NUTS OR FAULTY LUG BOLTS Wheel Compatibility IMPROPERLY MATCHED WHEELS AND TIRES MAY FAIL AND CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR LOSS OF LIFE Dutchmen Manufacturing Inc installs axle systems with hubs and drums that are compatible with many wheels used in the recreational vehicle industry that have matching bolt patterns If the original manufacturer installed equipment is in need of replacement the wheel manufacturer should be contacted for proof of compatibility prior to replacement and use Customets replacing original equipment that has not been tested for compatibility must ensure the replacements are compatible to the hub and drum assembly installed Such elements of compatibility include but are not limited to e Diameter of the hub mounting surface Stud length and diameter Location and number of studs Center hole diameter for the wheel Wheel mounting offset from the rim center Rated capacity of the wheel Wheel fastener torque Wheel nut size and shape AN IMPROPERLY COUPLED TRAILER CAN RESULT IN DEATH OR SERIOUS IN
27. hydrocarbons If gas is detected the alarm will sound The detector will not automatically shut off the LP gas system Since LP gas is slightly heavier than air it will accumulate near the floor the detector is mounted near the floor It is powered by the trailer Teach everyone in the RV how to use the entry door locking system and 12 volt electrical system and is activated whenever the main battery switch egress window Occasionally open the egress window to prevent the seal is ON When the detector is turned ON it will take about 60 seconds for it to stabilize and begin to monitor the surrounding air Once the alarm sounds it will continue to sound until the gas has dissipated or until the override button is pressed The override button only stops the alarm from sounding for 60 seconds The alarm will recur if gas is still present If the the window to cushion the exit If there is a fire the last to exit the coach alarm sounds open all doors and windows to air out the trailer Turn the should be prepared to assist those in front Arrange rallying point gas off at the tank Do not re enter the until the alarm stops If the alarm such as on the off door side safely away from the vehicle sounds again after the gas is turned back on from sticking Always keep the dead bolt lock on the entry door in working condition Design fire escape routes Decide who will exit through the egress window first and in what position Place a blanket
28. inspection at the dealership and then by yourself during the walk through and demonstrations but we know that sometimes things can go wrong on the road Please allow your dealership to assist you in remedying any watrantable issues and should you need to contact our Goshen Indiana service facility please contact us at 1 574 537 0700 We wish you many seasons of camping with your Dutchmen Manufacturing Inc product Best Regards Dutchmen Manufactuting Inc Warranty Department Product Teams TABLE OF CONTENTS INTRODUCTION pese 1 USING THIS MANUAU DEn a OSSOS nE SKE eese dascsestectescucsousteetestuctucsecseddcesddedds cedsccuatuecseus 9 CAUTION AND INFORMATION SYMBOLS cscsssssssssscsssseceessesesceseaceacsacsacsassaseaseaseassaseatsassassassaesassassaeseseesenseeseeseseaseaseacsaceaseaseaseaseaseass 9 SEPARATE COMPONENT MANUALG csscssssssssssssssssssecsnceesensenseesensacsaceaceacsacsasenseassaseaseassassassassassassassaeseseesensenseeseesaesaseaseaseaseaseaseasenseass 9 REPORTING SAFETY DEFECTS 9 DUTCHMEN WARRANTY visicssssiacieciesdescescesensiabsecscescescessescessescccdcenscdsersuseucdsccacsssdssasccuseesssuasbassestaucaolsbopstetausivscpuestessabbessediedeesdesbuste 10 PINS PEO TION Roco cnn crga 13 UNIT INFORMATION PACKET 0oa oc csccccccscnsceisnscetcnsssseresscctscscenssesssed
29. jack under the axle only With the adjusting tool turn the adjusting screw while spinning the wheel When the wheel begins to drag heavily back off the just enough for the wheel to spin freely Replace the adjustment hole plug Lower the wheel remove the jack and repeat the sequence for the other wheel Braking Tips Never use the trailer brakes alone for extended periods They were designed to stop the trailer not the tow vehicle Such use places excessive loads on the brake causing overheating fading and premature wear of magnets brake shoe linings and drums Never use the tow vehicle brakes alone The added weight of your trailer more than doubles the load placed on the vehicle s brakes with the same results as using trailer brakes alone Driving control is also severely affected when tow vehicle brakes are used alone due to the force of the trailer pushing against the tow vehicle This is especially true on slippery pavement or loose gravel and 5ackknifing can occur Always use the automatic brake controller The synchronized braking system enables you to drive in a safe manner with both hands on the steering wheel If the brake controller is properly adjusted there will be a slight lead on the trailer brakes This braking resistance combined with the tow vehicle s engine pulling power will help keep the tow vehicle and the trailer correctly aligned and help bring them to a safe straight stop LOADING YOUR T
30. necessary to place a sturdy 2 x 6 wood block under the foot pads to support the landing gear on soft ground surfaces DO NOT OPERATE THE POWER LANDING GEAR WITH CRANK HANDLE ENGAGED Check the level of the trailer with a carpenter s level both crosswise and lengthwise on the floor Use stabilizer jacks or jacks stands to eliminate sway when persons move about inside DO NOT ATTEMPT USE JACKS STANDS STABILIZER JACKS TO JACK UP THE TRAILER OR SUPPORT THE FULL WEIGHT OF THE TRAILER After stabilizing the trailer be sure the trailer frame is not twisted buckled or stressed Check that all doors and windows operate freely and do not bind Before resuming travel be sure all stabilizers are removed or fully retracted SLIDE OUTS In extended use situations it is advisable to add support blocks under the slide room Do not raise the room but just touch the bottom Also during prolonged stays it is advisable to run the room in and out occasionally to ensure proper lubrication Operational instructions for the specific type of stabilizer jack installed are located in the unit information package Please read all manufacturer s instructions and safety messages Jacks and Stabilizers A AFTER MARKET STABILIZER STANDS MUST BE PLACED ONLY UNDER CHASSIS FRAME RAILS STABILIZER JACKS ON TRAILERS WITH SLIDE ROOMS SHOULD NOT BE PLACED AT EXTREME CORNERS OF THE FRAME LOCATING STABILIZERS IN THESE LOCATIONS CAN CAUSE SLID
31. noticed have your dealer inspect and replace the sealant if necessary It is important to use the same kind of sealant that was previously used Seals left in need of repair may allow water to infiltrate the structure which can lead to very costly repairs 39 These images illustrate poorly maintained sealants These images illustrate acceptable sealant condition POTABLE WATER ONLY SANITIZE FLUSH AND DRAIN BEFORE USING SEE INSTRUCTION MANUAL 40 WINDOWS EXTERIOR Do Not dry wipe surfaces Do Not use rubbing compounds YOUR TRAILER S 1 ENEMY IS WATER IT IS CRUCIAL THAT YOU INSPECT AND MAINTAIN THE SEALS ON YOUR TRAILER SEAL MAINTENANCE IS AN OWNER RESPONSIBILITY AND IS NOT COVERED BY THE WARRANTY ABS PLASTIC MOLDED PARTS Some components of Dutchmen products are constructed of strong ABS molded plastic A mild solution of soap and water should be used when cleaning When using any product make sure the product is recommended for use on plastics Avoid harsh abrasive cleaners ammonia or cittic based Check the sealant around the windows at least once every three months If ptoducts as discoloration may result any interior leaks are noticed contact an authorized dealer immediately Seals left in need of repair may allow water to infiltrate the structure which 5 ROOF can lead to very costly repairs ensure window operation adjust and lubricate latches and any moving parts annually A light oil
32. on the edge of Refer to the separate component manual contained in your Owner s Components Manual for detailed operating and maintenance instructions Carbon Monoxide Detector A Smoke Detector 14 A permanently sealed smoke detector is mounted on the ceiling in the living cooking area of the trailer It is powered by a replaceable 9 volt battery When the battery becomes weak the detector will sound a low battery signal Replace the battery immediately when you hear this signal Test the smoke detector after the trailer has been in storage before each trip and at least once a week during use Never disable the smoke detector because of a nuisance or false alarm from cooking smoke dusty furnace etc Ventilate the trailer interior with fresh air and the alarm will normally shut off Do not disconnect or remove the battery Replace the battery at least once a year or immediately when the low battery signal sounds If the smoke detector fails to operate with a new battery replace it with a new detector Fire Extinguisher The hazard and possibility of fire exists in all areas of life and the recreational life style is no exception Your trailer is a complex machine made of many materials Some of these materials are flammable Like most hazards the possibility of fire can be minimized if not totally eliminated byFinally recognizing the danger and practicing common sense safety and good maintenance Your trailer is equipped wit
33. pass from either direction Slow down a bit and keep a firm hold on your steering wheel ENTRY STEP IS RETURNED TO TRAVEL POSITION Aim straight down your lane ALWAYS CHECK THE FOLLOWING BEFORE Conserve Fuel You ll go farther on a tank of gas at moderate speeds Higher speeds increase wind resistance against the trailer and reduce your gas mileage significantly Avoid Sudden Stops and Starts This can cause skidding sliding or jackknifing even if your trailer has brakes Avoid quick stops while turning Smooth gradual starts and stops will improve your gas mileage Signal Your Intentions Let surrounding vehicles know what you intend to do well before you stop turn change lanes or pass Shift to a Lower Gear A lower gear will help ease the load on the transmission and engine when going over steep hills sand gravel or dirt roads If your tow vehicle has an overdrive gear shifting out of overdrive to a lower geat may improve your gas mileage Always Be Courteous Make it as easy as possible for faster moving vehicles to pass you Keep to the right of the road and prepare to slow down if passing vehicles need extra time to return to their proper lane Don t Tailgate Allow at least one car and trailer length between you and the vehicle ahead for each 10 mph on your speedometer Three seconds should be the minimum distance If a Problem Occurs Don t panic Stay cool Say you experience a sudden bumping or fishtail
34. plug Hubs and components still need to be inspected and maintained per the manufacturer guidelines Brake Adjustment The electric brakes are of the drum and two shoe type and adjust the same as most automotive brakes Adjust brakes after the first 200 miles Every 3 months 3000 miles test the brake drag and adjust if required Full procedures are outlined in the component manufacturer s guide included in the unit packet Never adjust just one brake When adjusting brakes on any vehicle either replace or adjust all brakes at the same time or at least both brakes on the same axle BATTERY BEFORE PERFORMING ANY MAINTENANCE ON THE BATTERY ALWAYS DISCONNECT THE BATTERY REMOVING THE NEGATIVE CABLE FIRST AND THEN REMOVING THE POSITIVE CABLE THE ACID IN BATTERIES IS HIGHLY CORROSIVE AND HYDROGEN GAS IS PRODUCED WHICH IS these levels If the level needs to be replenished in any or all cells carefully pour in distilled water only Never use acid or tap water Tap water contains minerals and chemical imputities that can kill the battery Besides maintaining the electrolyte level visually inspect the battery for loose terminals corrosion or any damage to the vent covers case Tighten any loose clamps on the terminals of the battery and clean any corrosion off the terminals An inexpensive device for cleaning these terminals can be purchased at automotive stores When working with batteries be extre
35. preventing the bowl from fully closing On the foot pedal models clean out any foreign material in the groove where the valve blade seats in the bottom of the bowl Foot Pedal hard to operate or blade sticks Spray a light film of silicone on the blade Poor Flush WASTEWATER TANKS MUST BE DUMPED AT The lever or pedal must be held fully open during the flushing for two or three seconds Be sure a sufficient quantity of water is in the bowl to carry waste into the holding tank Toilet leaks water onto the floor Check the water inlet connection Tighten or clean and tighten if necessary Still leaking have the problem service by an authorized service center Holding Tanks WASTEWATER TANKS MUST BE DUMPED STATE APPROVED LOCATIONS DO NOT USE THE SAME HOSE TO FILL THE FRESH WATER POTABLE WATER TANK DO NOT LEAVE ANY HOSE CONNECTED WHEN NOT IN USE DO NOT ADD ANY CHECK VALVES TO THIS SYSTEM Waste Water is divided into two categories Black water and Gray water The term black water refers to the waste flushed down the toilet and stored in a separate tank referred to as the black tank Gray water is the wastewater from the sinks tub and shower drains and is stored within one or more gray tank s Waste tanks empty through a single or multiple outlets but a separate valve controls each tank The dump valves should remain closed even if connected to an extetior sewer hook up
36. provide this service and or maintenance may result in loss of warranty coverage for that item The owner should review Dutchmen Manufacturing Inc s limited warranty and the limited warranty of all other manufacturers MAINTENANCE amp REPAIR LOG Work Performed Dealer Repair Facili Repair Order Claim c 48 TRAILER WEIGHT LOG Use this log to identify the proper weight distribution for your trailer Trailers that have only 2 axles will disregard the informa tion pertinent to measuring the middle axle Pulling Vehicle Individual Axle amp Gross Vehicle Weights STEP 1A STEP 1B STEP 1C Calculated STEP 1C STEP 1A GAW STEP 1B GVW Rear Axle 1B 1A Scale Weight Ibs Ibs Ibs GAWR GVWR GAWR From Owner s Manual Ibs Pulling Vehicle Individual Wheel Position Weights STEP 2A STEP 2B STEP 2C Ein Calculated STEP 2C STEP 2A STEP 2B Right Rear 2B 2A Scale Weight Ibs Ibs Ibs STEP 1A 2A Left Rear 1C 2C Calculate Other Side Weight Ibs See Note 1 See Note 1 amp 2 Tire Load Ibs Ibs See Note 1 See Note 1 Inflation psi Travel Trailer Individual Axle amp Gross Vehicle Weights STEP 1D STEP 1E STEP 1F STEP 1D STEP 1E Front Axle Rear Axle Middle Axle GVW 2 Axles 1D 1E 1F 1E 1F Scale Weight Ibs Ibs Ibs Ibs Ibs From GVWR GAWR GAWR GAWR Owner s Manual Ibs Ibs Ibs Ibs 49 Travel Trailer Individual Wheel Position Weights
37. purpose of the converter in your RV is to provide 12 Volt power to the unit while plugged into an A C outlet such as at a campground The DO NOT PLUG SHORE CORD IN WHILE UNDER lt 9 will as its name indicates convert the incoming alternating LOAD MAKE SURE ALL APPLIANCES ARE tent to direct current so as to operate the appliances and fixtures TURNED OFF PRIOR TO CONNECTING SHORE 11095 12 Volt D C power In essence utilization of the converter will CORD reduce the usage of the RV battery UTILIZING EXTENSION CORDS BEYOND THE Lhe converter helps by trickle charging the RV battery when the trailer is LENGTH OF THE MANUFACTURER SUPPLIEDP M324 into A C power When connected to the tow vehicle the RV AZA battery will also be charged If remaining plugged into 120V power for ener ENC aan B ps E E extended periods check the electrolyte level often in the RV battery MANUFACTURER IS DESIGNED FOR MAXIMUM SAFETY USE OF EXTENSION CORDS BEYOND MANUFACTURER SUPPLIED LENGTHS IS NOTGENERATOR RECOMMENDED 30 AMP SERVICE 30 Amp service is 120 Volt service limited to a total draw of 30 Amp The power cord from the RV is three pronged 30 Amp service is the most common in the RV industry and used widely in campgrounds through the United States With 30 Amp setvice any appliance in the RV can operate by itself However due to the 30 Amp limitations you may not be able to run a certain group or all applianc
38. roof material can however be cut by sharp objects Use caution when carefully and remember to wash and wax out of direct sunlight and when walking on or loading articles on the roof Care is needed when driving or surfaces are cool parking to avoid punctures If damage does occur the roof may be patched with a special kit available through your dealer If accessories or new equipment is added be sure the installer is qualified to work on the rubber METAL roof material The aluminum exterior has a baked on enamel finish Washing frequently with an automotive or RV wash solution will help avoid staining from Maintenance debris and soil build up Always rinse unit with clear water prior to washing to remove any loose dirt Waxing two to three times a year with a good Inspect the roof at least every 90 days paying particular attention to the automotive paste wax will help preserve the finish seams where the areas of sheet metal molding rubber and or fiberglass are joined Carefully inspect the sealant around any vents skylights air DO S amp DON TS conditioners etc Do Use Automotive Matine grade non abrasive waxes Exposute to the elements will cause sealants to deteriorate over time Variations in climate and weather may accelerate deterioration Inspection and periodic resealing is essential as preventative maintenance If cracks shrinkage is noticed immediately follow the rubber roof manufacturer s recommendations
39. someone swallows gasoline do not induce vomiting Contact a doctor or and emergency medical service provider immediately Keep gasoline away from your eyes and skin it may cause irritation Remove gasoline soaked clothing immediately Use gasoline as a motor fuel only Never use gasoline to wash your hands or as a cleaning solvent LP GAS SYSTEM A READ ALL MANUFACTURER APPLIANCE LITERATURE INCLUDING THE INFORMATION ON THE LP BOTTLES AND REGULATOR PROVIDED WITHIN THE UNIT PACKET AND FOLLOW ANY INSTRUCTIONS GIVEN GENERAL INFORMATION LP gas also called LPG Liquefied Petroleum or Propane when properly handled is a clean burning dependable fuel for operating all LP gas appliances The LP gas system involves the tank s Also called bottles or cylinders regulators valves supply lines and appliances LP tanks contain liquid under high pressure which vaporizes into a gas and passes through the regulator to automatically reduce the pressure Low pressure gas is then distributed through the supply lines to provide the fuel for LP appliances Consumption of LP Gas depends upon the frequency and duration of use of the LP appliances The furnace and oven have the highest assumption rates During cold weather it is advisable to check the bottles often and always keep one full Safety must be observed at all times when using the LP gas system LP gas is colorless and odorless in its natural state An odorant similar to rotten eg
40. takes longer to accelerate and additional time must be allowed due to the added length of the trailer Passing should be done on level terrain and downshift if necessary for 23 added acceleration Whenever deciding to pass another vehicle exercise caution and always use the turn signals Sharply Winding and Narrow Roads Keep well to the center of the lane equally away from both the centerline and pavement edge This allows the trailer to clear the edge of the pavement without the likelihood of the wheels dropping onto the shoulder causing potential dangerous sway Do not overcrowd or cross the center line All sharp turns should be taken at low speeds Professional drivers when rounding turns slow down well in advance of the turn entering it at reduced speed and then accelerate smoothly as they come out again into the straightaway Steep or Long Grades Down shifting into a lower gear or range in advance assists braking on descents and adds power on the climb Avoid situations that require excessive and prolonged use of the brakes Apply and release brakes at short intervals to give them a chance to cool Slippery Pavement On slippery and icy pavement reduce speed and drive slowly Hydroplaning can occur with little water on the pavement If skidding begins remove your foot from the throttle and gently apply the trailer brakes only Freeways and Highways Try to pick the lane in which you want to move and stay in i
41. the gate valves and put instructions on the furnace for details of lighting Once the furnace is on approximately five gallons of water in the sewage holding tanks This will its operation can be controlled entirely by the thermostat You will not help prevent solids from building up The addition of a deodorizing agent need to touch any other furnace switches or valves The furnace is a like Aqua Kem will help prevent odors forced air system which pushes warm air throughout your travel trailer The blower is wired to operate directly from your 12 volt or 120 volt system No Fuss Flush Optional If equipped the no fuss flush kit has been installed to rinse the interior of the black tank Similar to the water fills located the exterior of the unit Appliances separate hookup is placed on the exterior Air Conditioner Flush the tank after dumping by connecting the sewer hose and attaching a garden hose to the inlet labeled Sewer Valve Must Be Open When Using The air conditioning unit can only be operated when the vehicle is attached This Inlet OR Black Tank Flush Open the water supply to full pressureto a 120V A C power supply For best performance park the trailer in the to flush tank When water runs clear from sewer hose shut off water shade and keep the curtains closed Before operating any model of roof air supply and disconnect garden hose from source Do not disconnect hose conditioning close all doors and windows
42. tire that is wearing unevenly or truck wheels Each wheel may carry 1000 pounds and higher one that is wearing faster than another in an equivalent position it may Furthermore wheels on tandem axle trailers do not steer and are subjected be a sign of some kind of misalignment and you should check it Once the to very high side load stress whenever the trailer makes a tight turn When uneven wear has begun however you may be able to extend the life of the you go around comers especially slow tight ones the wheels on your tire by moving it to a position where the wear will be counteracted or to a trailer are subjected to these strong side loads This tends to flex the wheel position where the wear will be slower If you move a tire to a new position be sure the inflation pressure is correct for the new position Tire Changing Basics Use emergency flares when near a road or highway Block the wheels on the opposite side from the tite you wish to change to prevent accidental movement Position a hydraulic jack on the frame close to the spring hanger Never attempt to use a stabilizer jack to lift the unit NEVER USE A STABILIZER JACK TO RAISE THE UNIT ONLY USE AN APPROPRIATELY RATED HYDRAULIC JACK 1 Loosen the Lug Nuts 2 Raise the trailer until the tire clears the ground 3 Remove the Lug Nuts and remove the tire 4 Install the spare tire and install the lug nuts until the wheel is tight against the hu
43. trailer is taken to an authorized setvice center The owner shall be responsible to deliver the travel trailer to the dealer authorized service center or factory for all warranty repairs It is the owner s responsibility to return the vehicle to an authorized service center for any repairs that may be required NOTE UNITS ARE MANUFACTURED FOR RECREATIONAL Tt is the owner s responsibility to notify the selling dealer of a defect in a PURPOSES UNITS USED AS COMMERICAL timely manner Failure to notify in a timely manner will void all or portions RESIDENTIAL OR RENTAL MAY VOID YOUR WARRANTY of this one year two year limited warranty COVERAGE PROVIDED STRUCTURAL CONSEQUENTIAL AND INCIDENTAL DAMAGES Dutchmen Manufacturing shall not be liable for any incidental or Your new travel trailer s structure is warranted to be free from ald h f manufacturing defects material and workmanship for a of two 2 consequentia damages SUCH Expenses tor transportation lodging loss or damage to personal property loss of use of owners years from date of purchase to the original owner The structure consists of the walls floor and roof and the attachment to each other but does not product inconvenience loss of income Some states do not allow include attachments to the structure such as but not limited to slide room the exclusion OF limitation of incidental or consequential damages mechanisms frame axle
44. water inside the trailer OUTSIDE STORAGE COMPARTMENTS ARE SEALED THEY ARE VENTED ENCLOSURES AND ARE ACCESSIBLE FROM INSIDE THE TRAILER THEREFORE DO NOT STORE FLAMMABLE VOLATILE LIQUIDS HAZARDOUS CHEMICALS OR EQUIPMENT IN THESE AREAS TOWING YOUR TRAILER Running Lights Check all electrical connections to ensure all lights on the tow vehicle and travel trailer are functioning properly The break lights hazards and turn signals should be in synchronization with the tow vehicle Mirrors Adjust the mirrors on the tow vehicle prior to departure Having someone to assist you will make this safety step quick and easy Line up the tow vehicle and trailer Sit in the driver s seat and adjust the left mirror to where you can see the entire left side of the trailer and well beyond While still sitting in the driver s seat have someone adjust the right mirror until the same result is achieved 22 Towing A TOWING TV ANTENNA IS DOWN AND IN THE CORRECT POSITION ALL PARK CONNECTIONS ARE DISCONNECTED amp STORED DOORS WINDOWS amp AWNINGS ARE CLOSED amp SECURED TERMINATION VALVES ARE CLOSED amp LOCKED As a motorist sharing the road you are taller heavier longer and require more time and distance to stop Weather and road conditions will require adjustments to speed Anticipate dips gutters and depressions in the road slowing down well in advance as these are the hardest jolts of an
45. E Detector Er tern tutte re erede ees 14 Fire EXUNGUISNOR E 15 WEIGHT RATING ew Lesen 15 WEIGHT RATINGS DEFINITIONS sonet run en o oso aseo Fe be Pa eo RE ORE SUE sesauaseesseatoasnsucesuedusssscesesuaseessestes 15 WEIGHT RATINGS LABELS eei hi desee Dk PESENE SAEST SESSE De End be apte boob 15 WEIGHT RATINGS DDC M d 15 Federal Certification T g ui eter tems b ie opem ee bb ebd ane er ted e P tied 16 Weight 16 E 16 Whereto PindiScales tte o oie 16 16 Weigh EV CPV UNUM Bo EE 16 Prepared cscs oO RT UG GE NM UR 16 How much should it 16 How do we know the correct axle LOAdS eese eene eene eene a 16 TIRES AND WHEELS M 16 ETRE INSPECTION oM MEM 16 AIRE LOAD RATING eases secsbestestsshestsstasceesincaasavtausavts stevtssteebsess
46. E MOUNTAIN REGIONS every 15 gallons of tank capacity Example Use 2 5 gallons of the solution for a 40 gallon tank If using Ultra bleach concentrations reduce bleach to 1 8 cup to one gallon of water Add solution to tank and fill with water Open each faucet fixture until a distinct chlorine odor is smelled Close faucets and let stand 4 hours Drain system and flush with fresh water until chlorine odor and smell is gone If water filter has been added change it at this time Vibration While Traveling Although the Fresh Water System was thoroughly inspected for leaks before delivery fittings can loosen over time from vibration during travel Periodically check the fittings at the faucets and visible connections and tighten when necessaty Water Pump AN NEVER TURN ON THE PUMP IF THE FRESH WATER TANK IS EMPTY DAMAGE TO THE PUMP AND OR A BLOWN CIRCUIT MAY OCCUR The 12 volt water pump installed is self priming and totally automatic operating upon demand When a fixture is opened the pump draws water from the tank and pressutizes the lines providing water to the open fixture The pump has an on off switch and is located on the monitor panel Never turn on the pump if the fresh water tank is empty WATER PRESSURE MUST NOT EXCEED 25 30 PSI WATER Before Turning On the Pump Switch PRESSURE REGULATORS ARE AVAILABLE TO PROTECT THE FRESH WATER SYSTEM AGAINST HIGH PRESSURE The city water fill allows di
47. E ROOM DAMAGE SHOULD LEVELING BLOCKS SHIFT OR SETTLE DO NOT ATTEMPT TO LEVEL RAISE OR OTHERWISE PLACE ALL OF THE WEIGHT OF THE TRAILER ON THE Dependent upon the type Travel Trailer Fifth Wheel product and model purchased the stabilizer jacks included will vary Although stabilizer jacks come in different types and sizes all perform the same function stabilize the front and rear of all recreational vehicles while parked for camping Always park the recreational vehicle on level ground and use tire chocks It is extremely important to first level the trailer front and rear using the tongue jack travel trailers or landing gear fifth wheels Then using the crank for the particular stabilizer jack lower the jack s on the lowest side of the trailer first and check the level Adjust if necessary and then lower the other jack s to finish stabilizing the trailer Slide Out Systems This section focuses on the Slide Out System The information contained in this chapter is to provide general information on these systems Full manufacturer product information and specific information on the slide out system installed can be found in the Separate Component s Manual General Tips Concerning Slide Rooms NEVER EXTEND A SLIDE OUT ROOM UNLESS THE TRAILER IS COMPLETELY LEVEL THIS PUTS ADDITIONAL STRAIN ON THE SLIDE OUT MECHANISM AND MAY DAMAGE THE TRAILER STABILIZER JACKS SHOULD BE USED ON ALL TRAILERS WITH SLIDE OUT ROOMS
48. IA Weight Label is located on the inside of an upper kitchen cabinet door In general the tag is affixed to the cabinet above or adjacent to the sink This tag provides the GVWR rating the UVW Unloaded Vehicle Weight and the computation for CCC Cargo Carrying Capacity WEIGHING THE TRAILER Getting Started You must know the weight on each axle hub of your RV or travel trailer to avoid overloading the vehicle tires or axles Overloading is unsafe wastes fuel and can cause tites to fail and vehicle components including tires to weat out prematurely In order to be sure it is not overloaded you must weigh the vehicle fully loaded Where to Find Scales You should be able to find certified scales by looking in your Yellow Pages for moving and storage companies farm suppliers gravel pits recycling companies commercial truck stops Be sure to call in advance to determine whether the facility offers public weighing services their hours of operation and any fees that might be involved How to use scales There are several different kinds of scales including single platforms segmented platforms that can make several measurements at the same time and single axle scales Ask the scale operators for help Show them this booklet and explain that you need to know the weight on each axle hub with the vehicle as level as possible Regardless of scale type you must be able to determine the overall weight the right and l
49. JURY A USE OF A TOW VEHICLE WITH A TOWING CAPACITY LESS THAN THE LOAD RATING OF THE TRAILER CAN RESULT IN LOSS OF CONTROL AND MAY LEAD TO DEATH OR SERIOUS INJURY Be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating GVWR of your trailer Be sure the hitch load rating is equal to or greater than the load rating of the coupler Be sure the hitch size matches the coupler size Observe the hitch for wear corrosion and cracks before coupling Replace worn corroded or cracked hitch components before coupling the trailer to the tow vehicle Be sure the hitch components are tight before coupling the trailer to the tow vehicle Hooking up your trailer will become quite simple to you after a little practice and following these step by step instructions Hitching a Travel Trailer THE PROPER SELECTION AND CONDITION OF THE COUPLER AND HITCH IS ESSENTIAL TO THE SAFE TOWING OF YOUR TRAILER A LOSS OF COUPLING MAY RESULT IN DEATH OR SERIOUS INJURY BE SURE THE HITCH LOAD RATING IS EQUAL TO OR GREATER THAN THE LOAD RATING OF THE COUPLER BE SURE THE HITCH SIZE MATCHES THE COUPLER SIZE OBSERVE THE HITCH FOR WEAR CORROSION AND CRACKS BEFORE COUPLING REPLACE WORN CORRODED OR CRACKED HITCH COMPONENTS BEFORE COUPLING THE TRAILER TO THE TOW VEHICLE BE SURE THE HITCH COMPONENTS ARE TIGHT BEFORE COUPLING THE TRAILER TO THE TOW VEHICLE Impact of any added wheel accessories such as decorative center caps th
50. RAILER DO NOT TRANSPORT PEOPLE INSIDE THE TRAILERS THE TRANSPORT OF PEOPLE PUTS THEIR LIVES AT RISK AND MAY BE ILLEGAL A AN OVERLOADED TRAILER CAN RESULT IN LOSS OF CONTROL OF THE TRAILER LEADING TO DEATH OR SERIOUS INJURY DO NOT EXCEED THE TRAILER GROSS VEHICLE WEIGHT RATING GVWR OR AN AXLE GROSS AXLE WEIGHT RATING GAWR Proper weight and load distribution is absolutely essential to safe towing It is necessary to maintain a certain percentage of gross vehicle weight on the tow vehicle Common recommendations place approximately 10 to 15 of a loaded weight on a travel trailer hitch and approximately 20 to 25 on a fifth wheel pin weight as the weight comes out of the tow vehicle payload capacity Too much or too little weight upon the hitch leads to dangerous driving conditions such as sway and reduced tow vehicle control In no circumstance should the loaded weight ever exceed the GVWR or the GAWR Whenever possible place heavy articles in storage compartments which are low and near the axles for better weight distribution Pack articles carefully in the storage compartments to minimize shifting If necessary use straps to prevent movement Be sure liquid containers are capped and cannot spill Secure all glass containers and dishes before traveling Secure all free standing furniture Extetior storage containers may not be watertight in all climate conditions Carry any articles which could be damaged by
51. STEP 2D STEP 2E STEP 2F Right Front Right Rear Right Middle One Side STEP 2D STEP 2E 2D 2E 2F 2E 2F Scale Weight Ibs Ibs Ibs Ibs Ibs Left Front Left Rear Left Middle Calculate STEP 1D 2D STEP 1E 2E 1D 1E Right Front 1F 2F 1E 2F Left Rear Other Side Weight Ibs Ibs Ibs Ibs See Note 1 See Note 1 See Note 1 Tire Load Ibs Ibs Ibs Ibs See Note 1 See Note 1 See Note 1 Inflation i psi psi CAUTION Individual wheel position weights MUST NOT exceed the maximum tire load capacity Maximum tire load capacity can only be achieved utilizing the maximum allowable psi as listed on the sidewall of the tire From the tire manufacturer s load and inflation tables or the sidewall of the tires mounted on the vehicle f vehicle has duals read dual capacity from tire and multiply by 2 two to obtain dual assembly load carrying capacity For more information additional assistance contact your tire dealer 50
52. This manual has been provided by manufacturet s to provide instructions covering the operation and maintenance of the appliances and equipment contained within your recreational vehicle Nothing in this manual creates any warranty either express or implied The only warranty offered by the manufacturer is set forth in the limited warranty applicable to your vehicle The limited warranty provided by the manufacturer and the limited warranties issued by component manufacturers require periodic service and maintenance and the owner s failure to provide this service and or maintenance may result in the loss of warranty coverage for that item The owner should review the manufacturer s limited warranty and the limited warranty of all other manufacturers Included in this manual are instructions for operating some components which may be optional on your vehicle This manual is devoted to instructions on travel trailers and fifth wheels We hope you will have many years of vacationing pleasute Some items described in this manual may or may not pertain to your particular unit Standard items and or options may Dear Valued Customer Thank you for purchasing a Dutchmen Manufacturing Inc product The following manual outlines the THOR Exclusive One Year Bumper to Hitch Limited Warranty Two Year Structural and Appliance Limited Warranty simply and clearly detailing the most impressive coverage in the industry for towable products
53. URE TO DO SO MAY RESULT IN PRODUCT DAMAGE PROPERTY DAMAGE SERIOUS INJURY OR FATALITY Instructions included in this manual are for operating some components which may be optional on your vehicle This manual is devoted to instructions on travel trailers and fifth wheels We hope you will have many years of vacationing pleasure This manual is based on the latest information available at the time of publication Due to continuous product development and improvements Dutchmen Manufacturing Inc reserves the right to make changes in product specifications and components without prior notice READ THE ENTIRE MANUAL AND HEED ALL CAUTION AND WARNING STATEMENTS PRIOR TO OPERATION OF THE RECREATIONAL VEHICLE The limited warranty and the limited warranties issued by component manufacturers require periodic service and maintenance and the owner s failure to provide this service and or maintenance may result in loss of watranty coverage for that item The owner should review Dutchmen Manufacturing Inc s limited warranty and the limited warranty of all other manufacturers Separate Component Manuals Missing a component manual Separate component manuals for the various items we use are available as downloadable files at our web site Go to our web site address www dutchmenmfe com and find your product on the left hand side If you click Owner s Manuals on the left hand menu you will be provided with a list of the separate component
54. W VEHICLE 8 Connect the breakaway switch assuring the breakaway cable is not attached to any part of the tow vehicle hitch assembly DO NOT CONNECT THE BREAKAWAY SWITCH LANYARD TO THE HITCH BALL OR ANY REMOVABLE PART OF THE HITCH 9 Crank the jack all the way up 10 Install and adjust side mirrors 11 Check all lights on the trailer and tow vehicle 12 Pull forward and check the operation of the trailer brakes with the hand control to assure operation Refer to manufacturer specifications on setting the brake control equalizer hitch bars are attached see manufacturers FIFTH WHEEL HITCH EXTENDERS ALSO CALLED GOOSENECK TONGUE ADAPTERS ARE NOT TO BE USED WITH DUTCHMEN MANUFACTURED FIFTH WHEEL TRAILERS USE OF A HITCH EXTENDING DEVICE MAY CAUSE STRUCTURAL DAMAGE TO THE TRAILER PIN BOX ASSEMBLY OR CHASSIS DAMAGE CAUSED BY THE USE OF A HITCH EXTENDING DEVICE IS NOT COVERED UNDER THE BUMPER TO HITCH WARRANTY Adjust trailer jacks until trailer is at level for hooking to the fifth wheel Place wheel chocks behind trailer wheels Lower tailgate on truck Release 5 wheel lock handle Line up truck so 5 wheel will accept trailer kingpin Back truck slowly until kingpin engages the 5 wheel and automatically locks Make lock is closed Connect power cord between tow vehicle and the trailer Connect breakaway switch cable DO NOT CONNECT
55. We are confident that you followed the Product Delivery Inspection procedures with your selling dealer received an extensive walk through and demonstration of your purchase and had the warranty statement contained in this manual explained to you The desired result is that you are confident that you have been informed of the warranty provided with the product the operation the maintenance required and details of the responsibilities of the manufacturer dealer and retail partnership At Dutchmen Manufacturing we want you to be able to enjoy your new travel trailer or fifth wheel to the fullest In the following pages you will learn about the warranty the features and maintenance responsibilities of the product We encourage owners to review and pay special attention to the following Warranty Statement please read the full warranty statement Weight rating please review the proper loading hitching and pulling instructions Careand Maintenance review sealant maintenance requirements e Slide Room Operation review operation instructions maintenance adjustments LPand Appliances review function and safety equipment provided e Tire and Lug Nut review inflation and lug nut torque specifications Modifications Deviations review that changes or alterations can void the warranty e Condensation review causes and advice on how to reduce and control Your unit has been inspected by the factory and received a final
56. aiting e Vehicle Identification Number 17 digit Serial Drop your unit off if possible If you can wait on your repair do not be e Modd surprised if you cannot enter the repair area Many insurance policies prohibit customers or non personnel from entering into the work area for safety reason Dateof Purchase About Service Calls Description of the problem Please note Dutchmen Manufacturing s Inc Limited Warranty covers warrantable repairs that are performed by an authorized Dutchmen dealer at their service center or facility only It is important for the owner to know that if you are unable to bring your unit in for repairs Dutchmen e Previous repair history location if applicable 13 Manufacturing Inc is not responsible for any costs incurred for the service Carbon monoxide is a colorless tasteless odorless gas The generator call charge or time accrued to come out to your unit Your unit is a furnace water heater LP gas refrigerator and cooking range oven produce recreational vehicle and not intended nor manufactured as a permanent it constantly while they are operating CARBON MONOXIDE IS residence DEADLY To protect yourself from the effects of carbon monoxide poisoning please read and understand the following precautions Can t Find A Dealer Have An Emergency There are a number of symptoms of carbon monoxide poisoning Call Dutchmen Customer Service We can help locate a dealer nearby or in
57. al for detailed operating and maintenance instructions WEIGHT RATING You must not exceed the GVWR GAWR of the trailer see definitions verify GVWR total the loaded hitch and axle weights If this total exceeds GVWR you must remove cargo until the vehicle weight is within this limit You can verify that the RV axles are not overloaded by comparing the loaded axle weight with the GWAR If the reading is above this limit redistribute cargo load 1 Weight distribution is an important factor when loading a travel trailer or fifth wheel A recreational vehicle with the cargo distributed properly will result in efficient trouble free towing Loading the RV as evenly as possible and then weighing the loaded RV can accomplish proper weight distribution Keep heavier items as low as possible and distribute evenly front to back and side to side Securing your cargo can prevent damages from shifting cargo during towing and maintain the weight distribution balance achieved You must not exceed the GVWR or GAWR of the trailer see definitions To verify GVWR total the loaded hitch and axle weights If this total exceeds GVWR you must remove cargo until the vehicle weight is within this limit You can verify that the RV axles are not overloaded by comparing the loaded axle weight with the GWAR If the reading is above this limit redistribute cargo load make sure the tongue or pin weight of the loaded travel trailer fifth wheel
58. arges energy is recharged The level of the electrolyte must stay above the plate in each cell Many premature battery failures occur because the electrolyte level was not maintained For battery maintenance amp storage information refer to the Care amp Maintenance Section If the RESET button does not pop out when testing the GFT is malfunctioning and no outlets should be used on this circuit as protection is lost Call your dealer if the GFI malfunctions A NEVER REPLACE CIRCUIT BREAKERS OR FUSES 27 If the RV has 50 Amp service the power cord will have 4 prongs unlike the 3 pronged cord of a 30 Amp power cord The four pronged cord is capable of running up to 50 amps of draw 50 Amp is also 120 Volt service however it retains unique properties With the 30 Amp plug only one prong carries the 120 V power With the 50 Amp plug two of the four plugs carry 120Volt allowing for the ability to set up power needs NEVER USE AN ADAPTER UNLESS AN according to appliance application As such a unit built with two air ADDITIONAL GROUND IS PROVIDED PARK conditioners can run both at the same time if they are routed on different MANAGEMENT IS CONSULTED AND POLARITY IS feeds while running other appliances commonly used within an RV CHECKED POWER CORD SHORE CORD EXTREME CARE SHOULD USED IF ADAPTER PLUGS ARE ADDED POLARITY MUST BE CHECKED BEFORE CONNECTING THE PLUG PLUGGING IN TO CAMPGROUNDS The power
59. at could affect proper seating of the wheel to the hub surface Certain tests are recommended by the manufacturer s of factory installed equipment such as the cornering fatigue test based on SAE J1095 SAE 1267 and field tests are recommended for all wheels and tims to be installed in place of original factory equipment Contact the wheel manufacturer to verify compatibility with the factory installed equipment prior to replacement 1 Crank the tongue of the trailer jack up until the hitch coupler is high enough to clear the tow vehicle 2 Back the tow vehicle to the trailer until the hitch ball is directly under the couplet on the trailer 3 Set the parking brakes raise the locking latch on the coupler amp crank it down on the ball 4 Move the locking latch down to lock it on the ball 5 Engage the lock and the retainer clip 6 Raise the tongue by cranking the jack down The tow vehicle 19 will come up with it if the high couplet is properly latched A 7 Fasten Safety chains to frame of tow vehicle Do not fasten chains to any part of the hitch unless the hitch has holes or loops specifically for that purpose Cross chains underneath hitch and coupler with enough slack to permit turning and to hold tongue up if the trailer comes loose IMPROPER RIGGING OF THE SAFETY CHAINS CAN RESULT IN LOSS OF CONTROL OF THE TRAILER AND TOW VEHICLE LEADING TO DEATH OR SERIOUS INJURY IF THE TRAILER UNCOUPLES FROM THE TO
60. ate Another important maintenance procedure is periodically checking supplies the water heater screen in the exterior door for any obstructions such as animal insect nests or debris Proper ventilation is essential to the safe To Drain the Water Heater operation of the water heater 1 Turn off power to the water heater at the switch or the main A qualified technician should do any repairs that need to be performed If breaker soot is present anywhere immediately shut the unit down and contact a qualified service technician Soot is a sign of incomplete combustion and supaly and ihe wai pues must be corrected before operating the water heater 2 md 3 Open all fixtures both hot and cold throughout the unit Pressure Relief Valve Weeping or Dripping As in residential water heaters the water heater equipped in recreational 4 Place the bypass valve if equipped in the by pass position vehicles contains a pressure relief valve that is designed to open if the nay 7 temperature of the water within reaches 210 or if excessive pressure is 5 Remove open the exterior access door to the water heater built up When pressure reaches 150 pounds the relief valve will open and watet will drip from the valve The valve will close automatically once the pressure falls below 150 pounds This dripping is normal and does not 6 Remove the anode rod from the tank Water will drain out tank indicate a malfunctioning
61. ays are generally the busiest times at a dealer s service center as are right before As a convenience to you the owner registration form is completed at the seasonal holi days dealership at the time of delivery After an owner signs this form the dealer will send the completed form to Dutchmen Manufacturing Inc within 30 days Please make sure this form is completed and signed prior toleaving Be Prepared the dealership If warranty work is to be done please have a copy of your warranty paperwork available and provide the service center with any helpful information on past repairs that may pertain and help the technicians in OBTAINING WARRANTY SERVICE diagnosing the problem Dutchmen Manufacturing Inc recommends obtaining service from your dealer or the nearest authorized repair facility Service must be obtained a List within a reasonable time after discovery of the defect and prior to the applicable warranty expiration period If assistance is needed locating an Have list ready and be reasonable with repair expectations Some repairs authorized repair center please contact Dutchmen Service at 1 574 537 require special order parts or parts shipped from a manufacturer 0700 Explain what you would like to have done over the phone or stop by ahead of time so that you and the service manager can discuss possible repair times Please have the following available when you call TUM VO While W
62. b 5 Lower the trailer 6 Torque the lug nuts following the Wheel Nut Torque Procedure in this manual 7 Recheck the torque every 50 miles for the first 200 miles 1 and gradually loosen the wheel nuts Although the materials and manufacturing methods are maximized for this kind of service these extra loads can cause stress which can result in flexing and loosening of wheel nuts Before each trip and any time a wheel is replaced be sure to tighten the wheel nuts following the sequence shown in the relevant lug pattern below Set the torque specification in three stages as seen in the chart below If the wheel was replaced check the torque every 50 miles of the first 200 miles of travel NOTE Use a torque wrench to tighten lug nuts Tightening by hand or with an impact wrench is not recommended Torque To 90 95 Ft Lbs A IS CRITICAL THAT THE WHEELS BE PROPERLY TORQUED EVERY 50 MILES DURING THE FIRST 200 MILES OF ROAD OPERATION ALTHOUGH THE WHEELS HAVE BEEN PROPERLY TORQUED BEFORE LEAVING THE MANUFACTURING PLANT SETTLING AND WEARING IN OF COMPONENTS DURING THE FIRST FEW MILES OF OPERATION MAY CAUSE SOME LOOSENING OF THE WHEEL NUTS If you notice wheel wobbling or hear a rattling sound coming from a wheel especially at low speeds a wheel lug nut may have come loose This problem is usually caused by improper tightening or by faulty or damaged 8 lug bolt threads If you have a reason to believe lug nut
63. cial vehicle tire which most RV tires are Have the tire removed demounted and inspected inside and out by a qualified tire technician Driving on a tire that is 20 percent or more underinflated can cause serious permanent damage to the tire that may not be visible Only a qualified technician can tell if the tire is safe for continued use Tires with internal damage from underinflation can fail catastrophically and without warning a serious safety hazard Keep everything straight Just as you align the wheels on your car it s a good idea to check the alignment of the wheels on your trailer If tires don t track together Wheel Nut Torque ALWAYS TORQUE WHEEL NUTS TO THE WHEEL MANUFACTURER S SPECIFICATIONS OVER OR UNDER TORQUED LUG NUTS CAN CAUSE THE WHEEL TO SEPARATE FROM THE WHEEL MOUNTING SURFACE DURING OPERATION CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE Proper wheel nut torque is very important to safe and dependable trailering The wheel and axle systems used in travel trailers and fifth wheels ate similar yet different in many ways to those used on cars and trucks These differences are important and require special attention to wheel nut torque both while the trailer is new and throughout the trailet s life properly they can wear too fast or wear unevenly Your RV dealer can help Trailer wheels must carry much higher loads per wheel than passenger car you with alignment issues If you have a
64. cord often referred to as shore cord or shoreline is a heavy duty cable with 3 or 4 prong grounding plug on one end and connects Campground electrical service varies Make no assumptions when hooking directly to the power converter inside the unit on the other end This cord up to a site for electric Check the polarity before plugging in An is used to plug into an external 120V source Most cords are typically 30 inexpensive polarity checker is available from your dealer and can save a lot Amp prong although certain components or ordered options on some of headaches Just because the RV has 30 or 50 Amp power cord it does units will require a 50 Amp 4 prong plug not mean 30 or 50 is available When reserving a site ask what electrical setvice is available Low voltage can damage RV electrical systems and or components like air conditioners televisions microwaves etc Items such as voltage meters surge and brownout protectors are available from electrical and RV accessories stores to help you monitor the electrical current entering the trailer Before plugging in the RV shore cord turn off all electrical appliances so as not to start under a load which could cause a breaker to open Reverse this process before unplugging The power cord prongs should always be clean and solid Clean with a contact cleaner emery cloth and or a nail file Electrical connections work better when clean The main
65. during retail delivery Check each item on the list and make sure the The owner is responsible for normal maintenance however minor dealer does the same Do not sign this checklist until you are satisfied with adjustments such as adjustments to the slide rooms interior or exterior doors LP regulator pressure cabinet latches TV antenna control voids in each inspection sealants etc will be performed by dealer during the first ninety 90 Ask questions about anything concerning your coach you do not days of warranty coverage Thereafter such adjustments are the understand responsibility of the owner as normal maintenance unless required as a 4 your tow vehicle has the capacity to pull the coach you have selected direct result of repair or replacement of a defective part under this warranty Throughout the manufacturing process your travel trailer has been Ifa problem occurs which the owner believes is covered by this warranty inspected by our quality inspectors However our final inspection at the 10 factory is not the last one The pre delivery inspections including systems check your dealer performs are the final inspections to the unit prior to receiving your new coach Your dealer should assist you in understanding the limited warranties and completing necessary forms to activate them DEALER S OBLIGATIONS By agreement with the manufacturer the dealer is obligated to mainta
66. e alarm sounds it does not indicate a faulty alarm It is warning you of potentially dangerous levels of carbon monoxide The carbon monoxide detector OCCUPANT SAFETY should be tested weekly after the trailer has been in storage and before each trip Your trailer was designed to be comfortable under nearly all traveling and living conditions Although many of the comforts of home are available to Refer to the separate component manual contained in your Owner s you always remember that the trailer is considered a motor vehicle It Components Manual for detailed operating and maintenance instructions complies with all applicable codes and Federal Motor Vehicle Safety Standards in effect at the time it was built A number of required safety items have been installed in your trailer for your safety and the safety of other occupants of the vehicle This section describes several of these important pieces of equipment IN LP Detector NEVER CHECK FOR LEAKS WITH OPEN FLAME MATCH ETC ONLY USE A SOLUTION OF MILD All occupants of the RV should become familiar with the audible sound of DISH DETERGENT AND WATER the Smoke LP and CO detectors If an alarm sounds investigate the cause Do not remove the detector in an attempt to silence the alarm If any occupants of the RV suffer from diminished hearing add additional detectors Your trailer is equipped with an LP gas leak detector The detector senses the presence of LP gas and some other
67. e with a bare hand such as the door or some other metal surface away from the fill point upon exiting the vehicle are additional consumer refueling safety guidelines that will help keep you and your family safe when refueling your vehicle or filling up gasoline storage containers 29 Turn off your vehicle engine Put your vehicle in park and or set the emergency brake Disable or turn off any auxiliary sources of ignition such as a camper of trailer heater cooking units or pilot lights Do not smoke light matches or lighters while refueling at the pump or when using gasoline anywhere else Use only the refueling latch provided on the gasoline dispenser nozzle Never jam the refueling latch on the nozzle open Do not re enter your vehicle during refueling If you cannot avoid re entering your vehicle discharge any static build up BEFORE reaching for the nozzle by touching something metal with a bare hand such as the vehicle door away from the nozzle In the unlikely event a static caused fire occurs when refueling leave the nozzle in the fill pipe and back away from the vehicle Notify the station attendant immediately PORTABLE CONTAINERS When dispensing gasoline into a container use only an approved portable container and place it on the ground to avoid a possible static electricity ignition of fuel vapors Containers should never be filled while inside a vehicle or its trunk the bed of a pickup truc
68. ee ee eee ee esten entes se etes sse sss etes esses esee esses tens sesto 26 BUNK ROOMS vp ne e reseo s ei ep Yo sve vei SUD VEL VUL VETT UNES EIN Yee QS e Ue E AUR 26 UP dece TT 26 REAR DOOR LOADING RAMP OPERATION SRV MODELS e eeeeeeeeee eere ee eee uses tns sse enn ses eno 26 ELECTRICAL SYSTEM ect 27 IPAO B SY AA N DE I E E A A T T E E 27 120 VOLT SYSTEM ALSO REFERRED TO AS 110VA C eessesesssessessssseesccossesssseeseooesseesssoesocoesseossoeesocesssesseosesocosssesseoeesossssese 27 POWER CORD SHORE ESO VERE WE ep teccensecescencsnsnaces subeceuabssecabesoecosdesteesss 28 30 SERVICE E 28 50 SERVICE OPTIONAL six sccscepeegi sceseciccatenceadauceatsrsistecodsescenssaconsscacussuscse ID 28 PLUGGING IN TO CAMPGROUNDS 1 iei ter en eer eee eaa eno eoe er seus Ua sepe ere era scusdescesdsuceccadsetestdeusdecsdesdsodesdeausecseevsess 28 CONV ER TER LE 28 GENERATOR eerren a eaea oo oeo vn TOO RESI RUE e IURE EEUU 28 1 0 D PC TATION CER 29 Staying Safe t the Pump si ceo e Le ende dte EG EG RE eee otc ple det o e UL Ie RT RR PII 29 EP GAS S YS PEM Bes 30 GENERAL INFORMATION c coosseusacssnstutcoscecns dosed sosssucecuscassnutedessictau aste
69. eft side weights for each axle and the weight on each individual axle from front to rear Weigh Everything For accurate weights you must weigh the vehicle with all of your passengers food clothing fuel water propane and supplies Any towed vehicle cat pickup boat trailer or item loaded onto the vehicle dirt bike motorcycle etc must be included in the weighing Be Prepared to remove redistribute part of the load then weigh the vehicle again How much should it weigh The correct weights for your vehicle will appear a vehicle placard on the exterior of the off door wall Notice that the placard should tell you the Gross Axle Weight Rating GAWR for each axle the Gross Vehicle Weight Rating GVWR for the whole vehicle along with information about the correct tire and rim sizes and recommended cold tire inflation pressures If you exceed the GVWR you must remove part of the load until you are within the legal limits How do we know the correct axle Loads The maximum load on each axle hub is half the GAWR for that axle You must not exceed the total GAWR for any axle or the maximum for any axle hub Even if the vehicle as a whole does not exceed the GVWR any given axle hub might be overloaded In that case you must redistribute the load TIRES AND WHEELS Improperly matched wheels and tires may fail and cause damage serious personal injury or loss of life Maintaini
70. el filler cap and fill the tank with the grade of gasoline required by your equipment When replacing the fuel fill cap be sure it seats squarely and turn firmly to lock it on the fill pipe neck Staying Safe at the Pump Static electricity related incidents at retail gasoline outlets are extremely unusual but the potential for them to happen appears to be the highest during cool or cold and dry climate conditions In rate circumstances these static related incidents have resulted in a brief flash fire occurring at the fill point Consumers can take steps to minimize these and other potential fueling hazards by following safe refueling procedures all year long Most important motorists should not get back into their vehicles during refueling It may be a temptation to get back in the car for any number of reasons But the average fill up takes only two minutes and staying outside the vehicle will greatly minimize the likelihood of any build up of static electricity that could be discharged at the nozzle A build up of static electricity can be caused by re entering a vehicle during fueling particularly in cool or cold and dry weather If the motorist then returns to the vehicle fill pipe during refueling the static may discharge at the fill point causing a flash fire or small sustained fire with gasoline refueling vapors Motorists who cannot avoid getting back into the vehicle should always first touch a metal part of the vehicl
71. els but if The trouble is air doesn t stay inside your tires Those molecules are active not your dealer can help you find out what they are Never exceed the litde guys always looking for a way out And they find it too Depending maximum load or inflation pressure rating of your wheels Wheels are on the size of the tite you can lose 1 to 2 psi per month as a result of often but not always stamped with the maximum loads and inflation diffusion of air molecules through tire sidewalls Air can actually work its pressures that may be used with them See your dealer for ratings if your way through the sidewalls of your tires and escape If you can imagine wheels are not marked ping pong balls bouncing their way through miles of a tangled briar patch you ve got the idea How much can you lose Depending on size a tire can m lose 1 to 2 pounds of inflation pressure psi per month by diffusion What inflation pressure to use through sidewalls If you have a bad valve stem or faulty seal between the tire and wheel or a in one of your tires losses can occur even faster Never set tire inflation pressures BELOW the recommendations you find on the trailer s placard Also you must not exceed the maximum inflation pressure ratings shown on tire sidewalls Overinflated tires are more likely That means up to 12 psi loss in just 6 months if you never check and adjust to be cut punctured or broken by sudden impact if they hi
72. es at the same time For instance most air conditioners will draw up to 16 Amps on start up and about 11 Amps when running continuously While running the microwave and pulling 15Amps you decide to turn on the air conditioner the initial draw of up to 16 Amps may overload the circuit causing a breaker to blow Below a reference chart has been supplied to show typical Amperage draw on common appliances and fixtures 50 AMP SERVICE OPTIONAL DO NOT UNDER ANY CIRCUMSTANCES OPERATE THE GENERATOR WHILE SLEEPING YOU WOULD NOT BE ABLE TO MONITOR OUTSIDE CONDITIONS TO ASSURE THAT ENGINE EXHAUST DOES NOT ENTER THE INTERIOR AND YOU WOULD NOT BE ALERT TO EXHAUST ODORS OR THE SYMPTOMS OF CARBON MONOXIDE POISONING EXHAUST GASES ARE DEADLY DO NOT BLOCK THE TAILPIPES OR APPLIANCE EXHAUST PORTS OR SITUATE THE VEHICE IN A PLACE WHERE EXHAUST GASES HAVE ANY POSSIBILITY OF ACCUMULATING EITHER OUTSIDE UNDERNEATH OR INSIDE YOUR RV OR ANY NEARBY RV OUTSIDE AIR MOVEMENTS CAN CARRY EXHAUST GASES INTO THE RV THROUGH WINDOWS AND OTHER OPENINGS REMOTE FROM THE 28 EXHAUST OUTLET OPERATE THE ENGINE S CARBON MONOXIDE PRODUCING SYSTEMS OR COMPONENTS ONLY WHEN DISPERSION OF EXHAUST GASES CAN BE ASSURED MONITOR OUTSIDE CONDITIONS TO BE SURE EXHAUST CONTINUES TO BE DISPERSED SAFELY The onboard generator makes your RV fully self contained It allows you access to 120 volts when there is no shore power available but keep in mind that carbon m
73. es by means of the water pump When utilizing an exterior source such as a campsite water supply the pump is not needed as the water is already pressurized and will flow through the water supply lines within the trailer MONITOR PANEL The monitor panel allows you to check the approximate liquid levels in the fresh water and the gray and black holding tanks Dependent upon the type of monitor panel 3 or 4 tanks can be monitored along with the charge condition of the battery The water heater switch is located on some models Operation Depress the button for the desired reading tank or battery The levels readout for the tanks will read at Empty 1 3 2 3 Full All lights will be lit when full The battery conditions are as follows Charge G Good Full L Low Erroneous Readings The monitor panel displays readings from sensors attached to the tanks These sensors can send false readings when the following conditions occut Water with low mineral content Minerals in water help conduct the electrical signal to the monitor display Some water which is very low in mineral content may not conduct the signal properly Although infrequent this condition can exist Check the panel reading when the fresh water tank is filled Material trapped on the sides of the holding tanks also may provide full readings when the tank is actually empty Use of a spray to wash out the tank following dumping should help pr
74. event this condition Grease build up on the sensor probes may indicate false readings or not readings at all Avoid pouring any grease oils or similar substances down drains or the toilet If this occurs wash the tank s out with soapy water FRESH WATER TANK A fresh water tank is equipped on all travel trailers and fifth wheels Tanks 2 in size according to product and model determine how much fresh water the system can hold refer to the RVIA TRAILER WEIGHT INFORMATION label located on the inside of the kitchen cabinet door near the sink The full capacity rating of fresh water for the travel trailer fifth wheel includes the cumulative total of the tank lines and the hot water heater tank Fresh Water Fill To fill the fresh water tank remove the cap on the exterior connection labeled Fresh Water Connection and insert a garden hose Check the monitor panel to determine the level of water in the tank during filling When full water may spill out back through the valve as there is no automatic cutoff When filling the fresh water tank it is a good idea to also fill the hot water heater and lines to provide the maximum system capability When traveling with the water tank full the cargo carrying capacity is reduced e Water should be drained from the fresh water system when not in use for more than 1 week City Water Fill SOME WATER SUPPLIES DEVELOP EXCESSIVE PRESSURE PARTICULARLY IN TH
75. from trailer battery to the RV brakes becomes closed and activation of the trailer brakes anal cea results Do not let the lanyard which is connected to the pin drag upon the ground Inspect the condition of the lanyard prior to travel As well since the breakaway safety feature operates on the trailer battery insure the battery is fully charged and the terminals are clean Testing the switch prior to traveling is recommended See Be ow If a problem is noted or if the switch fails during testing please call your dealer HOW TO TEST THE BREAKAWAY SWITCH e Disconnect the power cord from the RV to the Tow Vehicle ee wies the lanyard pin out to the first stage 1 2 ms should audibly engage rea Batoy crane s rea et Tum and stop we git Tum and top ugs No 24 Double check by moving the tow vehicle forward slightly to be sure the RV brakes have locked and ate operating correctly we 7 PIN PLUG 7 pin plug supplies the electrical connection between the tow vehicle and the recreational vehicle This plug connects into a receptacle on the tow BRAKES ELECTRIC unit to allow operation of the recreational vehicle s marker lights taillights brake lights and electric brakes A charge line from the tow unit s alternator The components manual contains an extensive manual by the is also run to th
76. g smell has been added for consumer safety purposes to help detect leaks and provide warning A LP GAS IS HIGHLY FLAMMABLE AND IS CONTAINED UNDER HIGH PRESSURE IMPROPER USE MAY CAUSE FIRES AND OR EXPLOSIONS IF A SULFUR OR ROTTEN EGG SMELL IS DETECTED INOR AROUND THE TRAILER PERFORM THE FOLLOWING STEPS IMMEDIATELY DO NOT TRY TO LIGHT ANY APPLIANCE SHUT OFF ALL OPERATING APPLIANCES EXTINGUISH ANY OPEN FLAMES INCLUDING CIGARETTES 30 DO TOUCH ANY ELECTRIC SWITCHES OPEN WINDOWS AND DOORS EXIT TRAILER SHUT OFF THE GAS SUPPLY AT THE GAS CONTAINER BOTTLE OR SOURCE IMMEDIATELY CALL A SERVICE CENTER OR GAS SUPPLIER FROM AN OUTSIDE PHONE AND FOLLOW THEIR INSTRUCTIONS DO NOT TURN ON THE GAS SUPPLY UNTIL THE GAS LEAKS HAVE BEEN REPAIRED LP REGULATOR REQUIRE SPECIALIZED TRAINING AND TOOLS CONTACT A QUALIFIED LP SERVICE TECHNICIAN FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN A FIRE EXPLOSION AND OR INJURIES INCLUDING LOSS OF LIFE LP BOTTLES Filling LP Bottles ONLY FILL TANKS WITH LIQUEFIED PETROLEUM GAS NEVER ATTEMPT TO CONNECT NATURAL GAS TO THIS SYSTEM LP BOTTLES REGARDLESS OF SIZE SHOULD NEVER BE FILLED MORE THAN 80 OVERFILLING CAN LEAD TO UNCONTROLLED FLOW WHICH CAN CAUSE A FIRE OR EXPLOSION LP GAS REGULATORS MUST ALWAYS BEPutchmen LP systems are equipped with a Type I cylinder connection INSTALLED WITH THE DIAPHRAGM VENT FACING king them as
77. g the spindle nut until the hub will no longer turn Loosen the spindle nut so it may be turned by hand Tighten nut finger tight then loosen to first hub slot IF EQUALIZER WEIGHT DISTRIBUTION BARS 0970 alignment Install cotter pin ARE ATTACHED TO VEHICLE WHILE ATTEMPTING TO OPERATE A POWER TONGUE JACK THE Note Do not move hub during this step MOTOR MAY CLUTCH AND OR SEIZE UPON SECUN DER ch aps EET ees oe The spindle nut and hub should be free to move with the cotter pin being NOT COVERED BY DUTCHMEN MANUFACTURING nly restraint INC OR THE JACK MANUFACTURER Prepare bearings by cleaning with solvent to remove the old grease Repack 42 by pressing fresh bearing grease into bearing roller area Repack bearings more often if subject to extremely wet conditions If trailer has not been used for more than 2 months the wheel bearings should be inspected and repacked if necessaty Repack bearings using a high temperature automotive type wheel bearing grease produced by a reputable manufacturer The grease type should be polyutea lithium complex or equivalent Use NLGI Grade 2 product with a minimum dropping point of 440F ULTRALUBE If the Recreational Vehicle is equipped with Ultralube there is no need to lift the RV prior to greasing axles To grease follow these simple steps Remove the rubber plug from the grease cap Insert grease gun on the grease fitting Pump until new grease begins to appear Replace rubber
78. ge and test Tongue Jacks manual Travel Trailers directly on the roof for extended periods causing irremovable stains operation If jack is difficult to operate clean and oil lightly If jack is still difficult to operate or freezes call your dealer Service on any jack should FRAME amp CHASSIS be performed by qualified service personnel only Frame amp Bumper Tongue Jacks power Travel Trailers Over time weather amp climate such as rain snow sand salt etc lead to corrosion Rinse the undercarriage wheel wells hitch and bumper when needed to remove dirt oil tar salt and other debris Periodically inspect for rust Improper maintenance and weather variables are not covered under watranty Near coastal regions inspect more frequently If needed lightly sand and repaint with rustproof enamel Prior to traveling inspect the jack for any damage and test operation Check connections at battery and keep contacts clean and secure If the power jack malfunctions at any time call a local dealer Service on all power jacks should be performed by trained service personnel Fifth Wheel Jacks Steps Prior to each use inspect drop tube and inner ram tube Replace or repair Clean regularly to remove dirt salt mud etc and lubricate pivot points 2 required per component manufacturer instructions Follow all with a quality automotive grade lubricant every 30 60 days preventative maintenance instructions provided on t
79. h a fire extinguisher located in the entry way It is rated for Class B gasoline diesel fuel grease flammable liquids and Class C electrical fires Read the instructions on the fire extinguisher and know when and how to use it The fire extinguisher is most valuable when used immediately on small fires It has a limited amount of fire extinguishing material and must be used properly so this material is not wasted If you find it necessary to use a fire extinguisher stand 45 degrees from the flame and spray side to side starting at the top of the flame Use caution to avoid standing upwind or uphill If flames are climbing spray vertical and work the retardant downwards Dry chemical flame retardant should be cleaned away as soon as possible When enjoying an outdoor campfire or barbecue keep a bucket of water nearby Insure that there are no flammable substances or dry vegetation near to the campfire or grill Children should be kept at a safe distance Wear close fitting clothes Avoid wearing skirts or scarves Never throw plastic bags into a campfire as they may heat seal and explode Properly extinguish the campfire and insure the grill is completely cooled before storing it inside of the RV The fire extinguisher is a pressurized mechanical device It must be handled with care and treated with respect It should be checked at least once a year Refer to the separate component manual contained in your Owner s Component s Manu
80. hazardous fumes from filling an enclosed RV storage facility disconnect the automatic generator start program prior to storing the RV indoors Use the battery disconnects to the house and the chassis batteries during storage to further assure that the Auto Gen Start setting is disengaged at the inverter keep the system in working order it will still be necessary to routinely engage the generator under a load Before starting the generator for exercise when the RV is in storage first move the RV to an outdoor location FUEL STATION POTENTIALLY EXPLOSIVE FUEL VAPOR MAY BE PRESENT AT FUEL FILLING STATIONS AND DURING REFUELING OF EQUIPMENT WITH THE FUEL TRANSFER SYSTEM NEVER ENTER A FUEL FILLING STATION OR USE REFUEL EQUIPMENT IF YOUR FURNACE OR WATER HEATER IS OPERATING OR IF YOUR REFRIGERATOR IS OPERATING ON LP GAS BOTH THE FLAME AND THE IGNITORS IN THE BURNERS OF THE APPLIANCES ARE SOURCES OF IGNITION AND COULD CAUSE AN EXPLOSION THESE APPLIANCES MUST BE OFF BEFORE ENTERING THE REFUEL STATION OR USING REFUEL EQUIPMENT fuel transfer system allows you to store up to 28 gallons of gasoline for use in motorcycles snowmobiles ATVs or other vehicles and equipment while at a campsite This system consists of a fuel tank fuel tank filler fuel transfer pump and a fuel transfer valve and hose with fill nozzle A master pump switch located on the inside control panel controls the fuel transfer pump To fill the tank remove the fu
81. he specific component installed If malfunction occurs immediately call your local dealer Service on any jack should be performed by qualified service personnel only Hitch Couplers Inspect prior to each trip The ball socket and clamp should be cleaned and TIRES amp WHEELS lubricated monthly with wheel bearing grease If coupler or coupler components appear damaged or worn contact your dealer upon notice of A SOME PROCEDURES REQUIRE THE USE OF mU SPECIAL TOOLS FOR SAFE AND CORRECT MAINTENANCE DO NOT ATTEMPT TO SERVICE Fifth Wheel Coupler REPAIR OR WORK ON ANY AXLE BRAKE OR WHEEL SYSTEM UNLESS YOU HAVE Inspect monthly or prior to each trip The hitch plate and locking APPROPRIATE SKILLS AND KNOWLEDGE LACK mechanism should be generously lubed with a high temperature rated OF PROPER TRAINING FAILURE TO FOLLOW grease at all times Consult the paper work that accompanied the hitch PROCEDURES OR USE SPECIAL TOOLS AND purchase for manufacturer recommendations SAFETY EQUIPMENT COULD RESULT IN PROPERTY DAMAGE SERIOUS INJURY OR LOSS Safety Chains Safety chains should be inspected monthly If chains are damaged or Wheel Bearing Lubrication weakened replace immediately Never tow without use of the safety chains Wheel bearings should be repacked every 6000 miles or every 6 months Every time the wheel hub is removed the wheel bearings must be adjusted Jacks Turn the hub slowly to seat the beatings while tightenin
82. in the travel trailer prior to retail sale to perform a detailed pre delivery inspection and to make any repairs necessary to correct defects in material or workmanship 1 Maintain the travel trailer prior to retail sale 2 Perform a detailed pre delivery inspection including all systems check and make any repairs necessary to correct defects in material or workmanship 3 Provide a customer walk through This is done to familiarize the customer with the coach its systems components and its operation The manufacturer has provided a checklist to be used during retail delivery Do not sign this checklist until you are satisfied with each inspection WHAT IS NOT COVERED BY THIS WARRANTY 1 Tires and other equipment which are covered by the separate warranties of the respective manufacturers of these components 2 Damage caused by or related to A Accidents misuse or negligence B Alteration or modification of the travel trailer or damage incurred resulting from alteration or modification C Environmental conditions salt hail chemicals in atmosphere etc D Failure to comply with instructions contained in the Owners Manual 3 Normal deterioration due to wear or exposure such as fading of fabrics or drapes carpet wear etc 4 Normal maintenance and service items such as light bulbs fuses lubricants sealant and seals slide adjustments door adjustments awning tension etc damages resulting from lack of maintenance
83. in your home Using a quality furniture polish will help maintain the beauty and luster of the wood as well as keep the wood from drying out The accidental scratches can be covered satisfactory with a good quality commercial furniture scratch removet Flooring Vinyl For routine cleaning sweep or vacuum regularly Follow by using a damp mop with warm water and clean a small area at a time Rinse the mop Carpeting frequently as to not redistribute the dirt picked up If washing is needed use a quality product designed for no wax flooring polish the floor do The carpeting installed is easy to maintain Vacuum regularly to remove not use solvent based waxes or polishes as damage to the flooring may abrasive grit Water based spills and spots should be removed immediately result Use only polishes recommended for no wax flooring with a damp cloth Grease or oil based stains and spots should be spot cleaned with a good commercial spot cleaner made for this purpose If complete shampooing is desired it is best to have it done by a competent professional carpet cleaner Never soak or water log your carpeting Glass amp Mirrors Clean glass and mirrors as you would at home use a cleaner designed for glass To reduce spotting on outside windows use a squeegee promptly Ceilings and Walls after rinsing with water For stubborn spots deaning with a mixture of vinegar and water is tecommended and is safe for most finishes Clean only with
84. ing It may indicate a flat tire Don t jam on the brakes or mash the accelerator in an attempt to drive out of it Instead come to a stop slowly as you keep driving in as straight a line as possible If conditions permit coast to a vety slow speed and try to avoid braking except when your wheels are straight ahead and your trailer and tow vehicle are in line with each other If your trailer begins to fishtail as you accelerate to highway speed back off the accelerator a bit This should stop the fishtailing If it begins again as you increase speed stop and check your load It probably isn t distributed evenly from side to side or it s too far back to put a sufficient load on the hitch ball It is recommended that from 10 to 15 of the trailer load be on the hitch Redistribute the load as necessity dictates before continuing Backing Up Place your hand at the bottom of the steering wheel To turn the trailer to the left move your hand to the left turning the steering wheel clockwise To turn the trailer to the right move your hand to the right turning the steering wheel counterclockwise Your tow vehicle should go the opposite way that you want the trailer to turn In time and with a little practice you will be able to back your trailer with little effort Always be aware that you have poor visibility to the rear Have someone stand outside at the rear of the trailer to guide you Passing Remember when you pass another vehicle it
85. ing the wall mounted slide out switch to extend or retract the room Electrical maintenance Electrical maintenance is also essential to the smooth operation of the slide out system Full battery current and voltage is essential for optimum performance Regularly check the terminals of the battery the control switch and the motor Look for signs of any corrosion or loose or damaged terminals and connections from environmental conditions as well as toad debris and vibration Manual Override MANUAL SLIDE OUT SYSTEM To extend the slide out room remove the lock pin assemblies and push the slide out room out to its extended position Use the lock pin assemblies to secure the room To retract the slide out room remove the lock pin assemblies and pull the slide out room back to the stowed position Use the lock pin assemblies to secure the room SLIDE ROOM SET UP AND ADJUSTMENTS Slide out room set up and adjustments are a normal part of maintenance which is not covered by the warranty Professional set up adjustment regular maintenance and replacement of weather seals as soon as required will extend the life and usefulness of the slide out room Weather seals which are allowed to remain in service after deterioration may allow water to penetrate inside the walls or roof causing extensive damage Use a high quality silicone dressing on the weather seals to keep them flexible and to prevent them from sticking BUNK TENT ROOMS Set U
86. is receptacle which allows charging to the RV battery manufacturer of the brakes axles hubs and drums Please refer to this manual for information of any of these systems Function Required Inflate tires fo Test switch operations Maintain charge Breakaway Battery inspect connections e Inspect for dents damage or out of round Test brake drag and Brake Shoes adjust if required Bare Whee Bearings Inspect for wear or and Cups damage and repack Inspect for heavy scoring or wear Maintaining the 7 Pin plug requires little effort Store safely when not in use and clean the prongs as needed Please see your dealer if repair work is necessary 5 Size 1 Backup Lights not used Brakes Green Clearance and Tail Lights Red No 16_ Left Turn and Stop Lights No 16 EE 5 6 Brown Right Turn and Stop Lights White Ground The color code is accurate at time of printing If any questions consult with your dealer Changes may occur without notice Inspect for damage 21 Adjusting the Brakes Brakes should be adjusted after the first 200 miles of operation and every 3 000 miles thereafter Adjust the brakes as follows using a standard automotive brake tool Remove the rubber plug from the adjustment hole at the base of the brake drum backing plate Raise the wheel of the ground Place the
87. k or the floor of a trailer When filling a portable container manually control the nozzle valve throughout the filling process Fill a portable container slowly to decrease the chance of static electricity buildup and minimize spilling or splattering Keep the fuel nozzle in contact with the rim of the container opening while refueling Fill container no more than 95 percent full to allow for expansion Place cap tightly on the container after filling do not use containers that do not seal properly Only store gasoline in approved containers as required by federal or state authorities Never store gasoline in glass or any other unapproved container Tf gasoline spills on the container make sure that it has evaporated before you place the container in your vehicle Report spills to the attendant When transporting gasoline in a portable container make sure it is secured against tipping and sliding and never leave it in direct sunlight or in the trunk of a car ADDITIONAL SAFETY GUIDELINES Do not over fill or top off your vehicle tank which can cause gasoline spillage Never allow children under licensed driving age to operate the pump Avoid prolonged breathing of gasoline vapors Use gasoline only in open areas that get plenty of fresh air Keep your face away from the nozzle or container opening Never siphon gasoline by mouth nor put gasoline in your mouth for any reason Gasoline can be harmful or fatal if swallowed If
88. king steam from excessive boiling our use of hot water Remove water or snow from shoes before entering to avoid soaking the trailer Avoid drying overcoats other clothes inside the trailer Do not use a humidifier inside the trailer Water put in the air will greatly increase the level of condensation Ventilate closets and cabinets During prolonged use in very cold weather leave cabinet and closet doors partially open to warm and ventilate the interiors of storage compartments built against exterior walls The air flow will warm the exterior wall surface reducing or eliminating condensation and minimizing possible ice formation Install a dehumidifier During prolonged continuous use a dehumidifying appliance may be more comfortable and effective in removing excess moisture from the interior air While use of a dehumidifier is not a cure all and ventilation storm windows and moisture reduction continue to be important operation of the dehumidifier Heating load on the furnace will be reduced and the interior will be less drafty Install tight fitting storm windows on all non emergency exit windows to eliminate condensation on window glass The interior surface of the window will be warmer reducing moisture condensation Dripping Ceiling Vents During cold weather and even in short term occupancy condensation frequently forms on ceiling vents and may even accumulate to the point of dripping onto the surface below
89. ld immediately inform the National Dutchmen Manufacturing Inc has provided this manual solely for the Highway Traffic Safety Administration NHTSA in addition to notifying purpose of providing instructions about the operation and maintenance of the manufacturer its recreational vehicle Nothing in this manual creates any warranty either express or implied The only warranty offered by Dutchmen Manufacturing Inc is set forth in the Limited Warranty applicable to your If NHTSA receives similar complaints it may open an investigation and if vehicle it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or the manufacturer Caution and Information Symbols Through out this manual we have placed special emphasis on items that contact NHTSA you may either call the Auto Safety Hotline toll free require special attention These Symbols denote information that the user at 1 800 424 9393 366 0123 in the Washington DC arca or write to should be highly aware of as failure to heed these cautions or warnings NHTSA U S Department of Transportation Washington DC 20590 may result in product damage property damage serious injury or fatality You can also obtain other m about motor vehicle safety from the Hotline SPECIAL ATTENTION SHOULD GIVEN TO ALL INFORMATION PRECEDED BY THIS SYMBOL FAIL
90. le on valve it should snap shut ENSURE WATER HEATER IS FILLED WITH WATER 6 Close faucets and turn on cold water supply as tank fills the air PRIOR TO TURNING ON THE POWER AND OR pocket will be replenished OPERATING EVEN MOMENTARY OPERATION WITHOUT WATER WILL BURN OUT THE ELEMENT THIS OCCURRENCE IS NOT COVERED UNDERWAter Supply and Odor ANY MANUFACTURER WARRANTY Water supplies sometimes contain high levels of sulfur which causes an unpleasant smell similar to rotten eggs While unpleasant the water is not harmful Sanitizing the water system as described eatlier and allowing the sanitizing solution to remain for a few days should eliminate the odor Remember to thoroughly flush the system after sanitization Adding a filtration system will help reduce such occurrences Care amp Maintenance Proper maintenance of the water heater relies on inspection and awareness Full maintenance requirements are listed within the manufacturer s User s Manual located in the unit packet Draining amp Storage An anode rod within the tank incteases the life of the tank and under When not using for long periods or storing during the winder months the normal use will deteriorate Replacement of the anode rod should be done water heater must be drained to avoid damage from freezing during the yearly or more frequently if water supplies contain high levels of iron or winter and ot deterioration of tank life from mineral content in water sulf
91. les 604 534 6336 VERN GIBSON 818 897 7577 SUBURBAN MFG 676 Broadway Street Dayton TN 37321 423 775 2131 ONAN CORPORATION 1400 73RD Ave NE Minneapolis MN 55432 800 888 ONAN The website address is www dutchmenmfg com SHURFLO 12650 Westminster Ave Santa Ana CA 92706 2100 BAL RV PRODUCTS GROUP 365 W Victoria St Compton CA 90220 310 639 4000 ANTENNA TEK INC 425 S Bowen 4 Longmount CO 80501 303 772 9591 WINEGARD USA 3000 Kirkwood St Burlington IA 52601 2000 303 754 0600 WINEGARD CAN Coast Distribution Canada Alberta 403 720 0046 Quebec 514 866 3613 ATWOOD MOBILE PRODUCTS 4750 Hiawatha Drive Rockford IL 61103 800 825 4328 THETFORD USA P O Box 1285 Ann Arbor MI 48106 800 521 3032 THETFORD CAN 2710 Slough St Mississauga ONT LAT1G3 905 671 0255 12 In order to assist you a Personal Records Page is located in the appendix INSPECTION To assist you in avoiding problems Dutchmen Manufacturing Inc requests that each dealer review limited warranty and inspect the unit Throughout the manufacturing process your recreational vehicle has been along with you The dealer has been provided with a pre delivery checklist inspected by qualified inspectors and then again at the dealership As the Review this checklist with the dealer Do not sign the checklist until this Owners however you will be the first to camp and extensively use every review is complete and a
92. mates or 25 environments Road salt ice sand and salt water climates are examples of such conditions The moving parts can be washed with a mild soap and water solution Slide out care does not require any grease or lubrication Use of any grease or lubrication may affect the long term dependability of the system During extended travel stays move the room in and out once or twice a week to help keep the seals and internal moving parts lubricated During long term storage periods it is advised to have the room retracted Dutchmen Manufacturing Inc is committed to the process of continual product development If the slide system installed is different than described on the following pages please refer to the manuals included in the unit packet Questions on the slide out unit installed may be answered by contacting Dutchmen Customer Service See unit information packet for manufacturer operational instructions for the model installed SLIDE OUTS In extended use situations it is advisable to add support blocks under the slide room Do not raise the room but just touch the bottom Also during prolonged stays it is advisable to run the room in and out occasionally to ensure proper lubrication Power Slide Room Systems The electric slide out system uses a 12 volt DC motor to power the rack pinion style system room s Electricity for the motor assembly is supplied by the trailer battery Normal operation is performed by press
93. mely careful The acid in batteries is highly corrosive and flammable Batteries produce a flammable hydrogen gas that will explode if ignited Never place batteries in any compartment or near anything that could spark even a 12 volt switch Never smoke use open flames anywhere near the battery Secure batteries in a battery box or in a compartment specially designed for battery storage Wear safety glasses and appropriate clothing when performing any maintenance on a battery In case of a spill or splash immediately flush the affected area with cold water for 15 minutes and call the poison control center for further instructions Battery Storage WHEN STORING BATTERY DO NOT PLACE THE BATTERY DIRECTLY ON CONCRETE AS THE BATTERY WILL DISCHARGE MORE RAPIDLY When storing the RV for an extended period fully charge the battery before storage Batteries will self discharge over time and are subject to freezing especially if in a discharged conditioned Inspect batteries while in storage every 2 to 3 weeks Hook up a battery charger at least once a month to prevent discharge and sulfating An easy solution is to remove the battery completely from the unit during storage and place it at home in a warmer location such as a garage so that the battery condition can be monitored and charged as needed during storage periods APPLIANCES Refer to the manufacturer s owners manual for additional information MISCELLANEOUS Bed Spreads
94. mportant to the and enjoyment of any recreational vehicle as many problems can be caught before they occur Please do not hesitate to call your dealer with a question on the maintenance or care of any item The cate and maintenance of appliances are discussed within the appliance chapter Always refer to the manufacturers recommendations located within the literature contained within the unit packet When performing any maintenance always wear appropriate safety protection gear If uncertain or unfamiliar with any of the preventative maintenance items appearing in this manual please contact your local dealer EXTERIOR SEALS amp ADHESIVES YOUR TRAILER S 1 ENEMY IS WATER IT IS CRUCIAL THAT YOU INSPECT AND MAINTAIN THE SEALS ON YOUR TRAILER SEAL MAINTENANCE IS AN OWNER RESPONSIBILITY AND IS NOT COVERED BY THE WARRANTY The seals and adhesives used perform an important job keeping out an RV enemy water Close inspection and routine maintenance are crucial to the longevity of the trailer While many types are used none have a pre set lifetime as exposure to the elements and regional variances of climate can accelerate any sealants deterioration Therefore every three months inspection of all seals is recommended and a quick inspection prior to evety ttip will help reduce potential problems down the road When inspecting check for cracks voids shrinkage or any sign of deterioration If any of these signs are
95. nd storage that may be particular to the climate in your area A DO NOT USE AUTOMOTIVE ANTI FREEZE AUTOMOTIVE ANTI FREEZE IS POISONOUS AND NOT FOR USE IN POTABLE WATER SYSTEMS Method 1 With By Pass Kit installed 1 Purchase 1 2 gallons of RV non toxic anti freeze 2 Drain the fresh water tank and empty the waste water holding tanks 3 Turm water heater by pass valve to by pass position The by pass valve is located near the water heater incoming lines an access panel may have to be removed depending upon the model 4 Drain water heater 5 If installed remove water filter from assembly and discard Install diverter if included 6 Open all faucets including showerhead sprayer toilet flushing device and any other water lines that are closed 7 Turn on the water pump for 30 seconds to clear out any water in the lines 3 8 Connect an air hose with an adapter to the city water fill connection 9 Set the pressure no greater than 30 pounds and blow out the water lines until no water can be seen coming out of the fixtures and lines 10 Pour RV anti freeze into drains p traps toilet and tanks 11 Pour RV anti freeze into drains p traps toilet and tanks Method 2 With By Pass Kit installed 1 Purchase 4 6 gallons of RV approved non toxic antifreeze 2 Drain all tanks fresh water and sewage tanks 3 Turn water heater by pass valve to by pass position The by pass valve is located
96. near the water heater incoming lines an access panel may have to be removed depending upon the model 4 Drain water heater 5 If installed remove water filter from assembly and discard Install diverter if included 6 Pour an amount of RV non toxic anti freeze into the fresh water tank to fill the tank above minimum water pump operating level Use of a long funnel may be helpful Add more if necessary during procedure 7 pump switch and open the cold water side of all faucet fixtures Leave open until the anti freeze comes out generally pink in color Repeat for hot water side 8 Flush toilet until anti freeze begins to flow into the bowl and then pour one gallon of anti freeze down the toilet to winterize the black tank 9 Pour anti freeze down each shower tub lavatory sink and kitchen sink to fill p traps 10 To winterize gray tank s pour one gallon down each related sink drain Removing Antifreeze If purchasing a coach which is winterized with RV anti freeze or having had an existing unit winterized before winter storage the plumbing system must be flushed and sanitized prior to use Do Not Attempt to turn on water heater if system is winterized Perform the following prior to attempting to operate the water heater or use the plumbing system 1 Drain all tanks fresh water and sewage 5 STATE APPROVED LOCATIONS 2 Attach garden hose to fresh water fill and fill tank 3 Turn on pum
97. ng proper tite pressure is another key to safety The Cold Inflation Pressure for each axle is located on the Federal Certification Label Cold inflation pressure refers to the pressure in the tire prior to traveling Always check your tire pressure before traveling Under inflated tires will cause excessive sidewall flexing and produce extreme heat leading to early tire failure and possible loss of control Over inflated tires can cause uneven tire wear and also lead to early failure More information on tires amp maintenance can be found in the Care amp Maintenance section The tires should be checked before starting out on any trip See chart on following page Check them regulatly and keep inflated to recommended pressures The recommended tire pressure is on the side of the tire A tire gauge is a vety inexpensive and valuable tool for checking tire inflation Rotate the tires at least once every 5 000 miles You may want to have a spate tire with you in case of an emergency All travel trailers and fifth wheels are equipped with tubeless tires Never use a tube as a substitute for a proper repair If you should require an adjustment on a faulty or defective tire secure the name of the nearest tire dealer distributor and request an adjustment according to the conditions and terms of the tire warranty Tire Inspection The chart on the following page is a useful guide for use duting inspections Consult the wheel and tire manufactu
98. ny questions about anything you do not system Dutchmen Manufacturing Inc wants the first camping experience inderstand have beet answered to be a happy one and recommends a Trial Camping Experience before heading out Plan a weekend in the yard or driveway and ralh camp in your unit GET TO KNOW YOUR UNIT UNIT INFORMATION MANUAL By camping for several days in your unit you will have the opportunity to use and become accustomed to the systems within your unit and find out what items are needed or not needed while camping Note any questions that arise difficulties encountered or problems that occur After your trial call your dealer and ask any questions that have arisen Getting to know your unit before the first adventure can save a lot of frustration and leave more time for fun In addition to this Owner s Manual we provide a separate Component s manual Inside this manual are the separate component manuals containing information on systems and equipment in the coach Individual product warranty registrations accompany this information and should be completed and mailed promptly Some components in this manual may be components of a differing product line and or ate optional equipment Inclusion of these items does not suggest that they are or may be available for a specific recreational vehicle IF YOU NEED TO MAKE AN APPOINTMENT Call Ahead OWNER REGISTRATION Give thought to an appointment time and call ahead Mondays and Frid
99. olid Build Ups b Boa scat en etes oce e E RTT ARR D Oe 37 GAS U BI e Aa Pe CO DEEE E EE E 37 APPLIANGES ETT TTT E E EEEE T T TTT 37 AIR CONDITIONER AEE E A O 37 KITCHEN RANGE AND OVEN 37 RANGE EXHAUST HOOD 38 ilte sudor 38 REFRIGERATOR SELE CONTAINED MODELS cecsee pe teen ste etua te even o erbe e or Soso SS Hn eese a E HEN re DO Ple SES eoe Ri prog 38 ANTENNA OPTIONAL erp 38 AM FM RADIO WITH CASSETTE OR CD PLAYERS 4 eeeeeee eee tn nete sense sensa tense senses seen sano 38 PROLONGED OCCUPANGY Po ee Eve E erue E eebae e Yee SR VER sesuaseescases sasessonssesanssasens sabeusansosccssansosconnsieeneaseseussessesussssoeedsossesees 38 VENTILATION AND MOISTURE CONTROL e ceres eee eene ee een sette sse oouo pio snas estos seen 38 39 AND MAINTENANCE tee esee eee ee REN ERES EE E EE EEE Noe Essa So oone SSeS eSEE ENTEN Soo SEES oS besi TESES 39
100. onoxide is deadly NEVER sleep in the RV with the generator running Before you start and use the generator inspect the exhaust system Do not use it if the exhaust system is damaged Test the carbon monoxide detector every time you use the RV Know what the symptoms of carbon monoxide poisoning are 1 Dizziness 2 Vomiting 3 Nausea 4 Muscular twitching 5 Intense headache 6 Throbbing in the temples 7 Weakness and sleepiness 8 Inability to think coherently If you or anyone else experiences any of these symptoms get to fresh air immediately If the symptoms persist seek medical attention Shut the generator down and do not operate it until it has been inspected and repaired by a professional There are some simple safety measures you can follow to avoid the harmful effects of carbon monoxide exposure when using the RV generator If you detect the odor of exhaust during generator operation dose the windows doors and roof vents of the RV Be aware of neighboring campsites Don t assume that all occupants of nearby campsites are equipped with a CO detector When parked on dty grass monitor the ground area around the exhaust pipe to guard against fire Frequently test the onboard CO detector to assure proper operation in guatding all RV occupants against the harmful effects of exhaust poisoning Always investigate and correct the cause of an alarm Never disconnect an alarm simply because you find it annoying To prevent
101. or defective valve 7 Winterization Procedures See the section Winterization in Also as water is heated it expands and with the closed water system in a this chapter 34 By Pass The By Pass Kit is a popular convenience feature that allows for easier drainage of the hot water heater tank and winterization of the unit by pass kit is installed near the cold water inlet of the water heater and allows for blockage of water flow into the water heater saving time and reducing the amount of anti freeze needed during winterization Winterization RV components can be damaged from the effects of freezing Protection of the plumbing system and related components is crucial Damages due to weather are not covered under warranty at any time Many recreational vehicle owners choose to have their units winterized by their dealer while others choose to do it themselves Following are descriptions of two methods use to winterize Many Dutchmen products include an optional by pass kit that allows the plumbing system to bypass the hot water heater reducing the amount of anti freeze that will be needed By pass kits are available at most RV service centers for a reasonable expense and can be installed during winterization Without a by pass kit installed an additional 6 10 gallons of anti freeze will be required Your local dealer is best suited to answering any questions as well as providing information on winterization a
102. or powdered graphite can be used for lubrication Periodically use a vacuum attachment IN DO NOT USE PETROLEUM BASED SOLVENTS to clean any debris out of the window weep holes which are necessary to HARSH ABRASIVES OR CITRUS BASED drain any condensation or moisture from hard driving rains that may PRODUCTS USE OF THESE PRODUCTS CAN collect CAUSE DAMAGE TO THE MEMBRANE AND OR PRODUCE LARGE BUBBLES FIBERGLASS GEL COAT FINISH Care of the Gel Coat Filon Hi Gloss finish is similar to caring for a new The Brite PlyT Any UM penne Exposure ne sunlight or corrode and is quieter than metal roof systems The robber roof material pollutants and dulling fading and yellowing itself does not require annual coatings or additional sealants Wrinkles or Regular washing and periodic waxing will help maintain the glossy new Bubbles may develop in the material due to expansion and contraction look When washing use a mild automotive or RV wash solution available from heating and cooling but this does not affect the integrity of the roof at your dealer being sure to rinse off any loose debris first Avoid spraying znd is not a cause for concern water directly into the furnace and refrigerator vents Waxing the Filon areas twice a year is recommended Wax with an automotive wax or polish M roofing system is a polymer membrane that will not rust developed for boats Follow all directions by the wax manufacturer The
103. p From the inside remove the cushions from the bunk wall From the outside release the latch assemblies open the bunk from the top by pulling it down to a horizontal level stall the support tubes slide the tent canvas out secure the canvas to the platform on all three sides and put the tension rafters and bow rafters in place Reverse the procedure to close the bunks making sure they are secure Before the bunks are folded up the tent canvas must be dry and free of moisture If they are not completely dry when folded up for transit reopen the bunks and let the canvas air out indoors or during dry weather as soon as possible Condensation may collect in the form of water droplets on the inside surfaces of the tent canvas This is particularly true as the evenings get cooler and the heater is used in the trailer Improving air circulation by The slide out system comes with a manual override system This option opening a window operating a fan or a dehumidifier will help to improve can be utilized in case of power interruption or system failure Detailedthis condition instructions on using this option can be found in the manual for this sl lide out system located in the Separate Components Manual Some slide systems are not equipped with a manual override MANUAL CRANK SLIDE ROOM SYSTEM To operate the hand crank first locate the shaft for the crank handle It can be found on the exterior near the bottom cen
104. p switch and open cold water side of all faucet shower fixtures Leave open until water runs clear Repeat for hot water side 4 Flush toilet until clear water runs into bowl 5 Dump tanks again 6 Sanitize water system 7 Ifa water filter is installed drain lines remove filter assembly clean amp reinstall with new filter 8 When ready to use the Water Heater Turn By Pass Valve to Open Position to allow water to enter hot water heater tank and fill according to instructions WASTE WATER SYSTEM The waste water system inside the recreational vehicle is self contained while on the road or set up in a campsite The main parts of the waste system are the toilet holding tanks and tank dump valves As in residential households the drainage system also includes p traps and roof vents to allow escape of odors and gases Toilet The toilet operates from water supplied either by the fresh water tank or from an exterior water supply connected at the city water hook up The watet pump must be turned on when utilizing the water from the fresh water tank The toilet flushes directly into the black water tank Complete instructions and care for the model installed are located in the unit packet Toilet Troubleshooting Water keeps running into bowl On the hand lever models be sure the lever returns all the way If they do not there may be foreign material on the waste blade valve or the seal in the bottom of the bowl
105. pen the bleeder valve on the LP tank 10 percent 3l 7 Slowly open the cylinder bottle hand wheel valve approximately one quarter turn 8 As the cylinder starts to fill the hand wheel valve may be opened more One turn is all that is necessary to complete filling the tank 9 When the bleeder valve begins to spit liquid shut off the LP fill soutce close the bleed screw on the cylinder then close the valve SPLIT BOTTLE SYSTEMS Primarily on Fifth Wheels Dutchmen uses LP cylinders equipped with a safety valve to prevent over filling the tank Rapid changes in pressure during filling or when switching the regulator changeover valve can cause this safety feature to activate causing a no gas flow situation The problem occurs when the system downstream of the cylinder valve and above the regulator has less pressure than the bottle pressure The check valve activates sensing a break in the line In order for the valve to reset the pressure in the line must equalize with the tank pressure Internal mechanisms allow for a very small bypass flow to achieve equalization This usually takes 2 5 minutes LP Gas Lines The primary manifold is a black pipe located beneath the unit Copper tubing with flare fittings are used as secondary lines running to the gas appliances If repairs are needed to these lines or any component of the LP system DO NOT ATTEMPT to repair yourself and follow the above instructions Although you
106. r LP gas system was thoroughly inspected for leaks before delivery gas fittings can loosen from vibration during travel LP gas system should be inspected at least once a year Bleeding Air from LP Gas Lines A NEVER CHECK FOR LEAKS WITH OPEN FLAME MATCH ETC ONLY USE A SOLUTION OF MILD DISH DETERGENT AND WATER Tf there is air present in the lines you will find it difficult to light the pilots on the appliances Air can be forced from the lines by lighting the appliance closest to the LP gas cylinders and the next closest etc You will find the pilots will not light as readily when air is escaping through them be patient and they will light Should a propane leak occur the detector will sound an alarm and continue until the gas has dissipated or until a mute button is pressed The mute button will only stop the alarm from sounding for 60 seconds and will reoccur if gas is still present Sometimes in new coaches an alarm wi sound due to the odor in a new trailer from glues and other materials used to build the unit The alarm also may Plumbing System 3 GENERAL INFORMATION A recreational vehicle plumbing system consists of two sub systems The freshwater system and the wastewater system Potable fresh water is supplied by either the fresh water tank aboard the unit or from an outside source connected through the city water connection When using the fresh water tank the water is pumped through the water lin
107. r heater tank 5 Close each faucet after it delivers a steady stream of water 6 water pump should stop running after all faucets are closed 7 Pump should now run on demand when a faucet is opened and stop when the faucet is closed 33 Water Heater recreational vehicle water expansion will cause weeping at the pressure relief valve One way to minimize this weeping is by maintaining an air IN pocket at the top of the water heater tank The air pocket forms naturally THE WATER HEATER INSTALLED IS AN LP GAS by design but will reduce over time through normal use APPLIANCE CAREFULLY READ THE MANUFACTURER S MANUAL FOR COMPLETE OPERATIONAL AND SAFETY INSTRUCTIONS Replenishing the Air Pocket PROVIDED IN THE UNIT PACKET PRIOR TO USING THE APPLIANCE 1 Turn off water heater The water heater installed is typically a 6 gallon standard 10 gallon 2 off cold water supply optional on some units 3 Open a faucet in the RV Dependent upon the model installed the water heater will operate only on gas or upon either gas or AC current For specific water heater operating 4 Allow time for water to cool and pull out handle of the Pressure instructions please consult the user s manual located in the unit packet Relief Valve and allow water to flow from the valve until it stops Prior to operating the water heater be sure there is water in the fresh water tank and in the water heater 5 Release hand
108. rect connection to an outside source such as campsites with water risers There is no need to use the water pump as the water coming from the exterior source is already pressurized and will bypass the pump and tank Connect the city water fill by using a hose manufactured for potable water use Open faucets and allow air to be purged City water fills are marked with a label and may be installed as a separate piece of equipment or as a part of a combination water inlet housing Sanitizing the Fresh Water System Keeping the fresh water system clean and free of any potential contaminations is a top priority Sanitizing the system before initial use and thereafter annually or whenever water remains unused for prolonged durations is recommended This will help keep the water system fresh and discourage harmful bacterial or viral growth To sanitize your system perform the following Drain the tank by opening the low point drain for the fresh water tank Prepare a chlorine bleach solution of 1 4 cup to one gallon of water for 1 Check the water level in the fresh water tank if empty refill See Fresh Water Tank Fill 2 Open kitchen and bathroom faucets hot amp cold valves and any shower tub fixtures 3 Check to make sure Water Heater By Pass Valve is set to Normal Flow to allow water into the hot water heater 4 on switch for water pump and allow the pump to fill the water lines and hot wate
109. rer s specifications for compatibility whenever replacing tires It may take half an hour or more to weigh your vehicle Be sure to take this Tire Load Rating manual with you so you have a place to record all the weights you ll need And bear in mind that depending on what you learn it may be necessary Just like axles tires and wheels have load ratings The maximum ratings are 16 molded into the side of the tires and sometimes stamped on the insides of protective compounds again causing tires to age abnormally Occasional wheels Bear in mind that these are maximum ratings The sidewall of the washing with soap and water is OK but anything beyond that can actually tire shows maximum load and minimum inflation pressure for that load shorten the life of your tires Washing tires too often can remove their size designation Inflation pressures that too high for the load can protective compounds and result in premature aging Avoid harsh cleaning make tires more susceptible to impact breaks if they encounter obstacles at agents steam cleaning and tire dressings high speeds Keeping air inside where it belongs Wheel Load amp Inflation Ratings It would be nice if you could just put the right inflation pressure in your Be sure you also know the load and inflation pressure ratings for your tires and forget it Unfortunately that s what too many people try to do wheels as well Often these are stamped on the inside of the whe
110. rious condensation problem When you recognize the signs of excessive moisture and condensation in the trailer action should Range Exhaust hood The exhaust hood allows vapors and cooking odors to escape and serves as a vent for the galley area The hood has a grease filter screen which will require periodic cleaning Microwave Refer to the manufacturers owners manual for additional information be taken to minimize their effects Refrigerator self contained models The refrigerator is designed to operate on LP Gas and 12 Volt D C or 120 Volt A C electric Before operating the refrigerator the trailer must be Ventilation and moisture control level If it is not level the refrigerator will not circulate cooling action will stop and the refrigeration system may be damaged TV Antenna optional Turn the rotating portion so that its pointer lines up with the ceiling plate pointer Turn the handle in the UP direction until some resistance is felt Pull down the rotating knob to disengage it from the ceiling plate and rotate it until you locate the best picture and sound Always lower the Antenna before moving your unit AM FM Radio with Cassette or CD Players Refer to the manufacturer s owners manual for additional information Prolonged occupancy The effects of prolonged occupancy YOUR TRAILER IS NOT DESIGNED NOR INTENDED AS PERMANENT HOUSING USE OF THIS PRODUCT FOR LONG TERM OR PERMANENT OCCUPANCY MAY
111. ry tire on your vehicle at least once during every travel week Altitude and outdoor temperatures also affect inflation pressures another good reason to check them frequently Care at home What happens if you don t Running a tire underinflated is like running your engine without enough oil or coolant It may seem to work OK for a while but you are doing serious permanent damage Adding oil or coolant won t fix engine damage and adding air won t fix tire damage The tire is still seriously damaged and can still fail even after inflation is corrected If you find any tire 20 percent or more underinflated you should have it inspected both inside and out by your tite dealer For best tire performance and life the best thing you can do when you get home is to take the load off your tires by putting the vehicle up on blocks Cover the tites with opaque material to keep sunlight away Ozone in the air can deteriorate tires especially sidewalls and UV radiation from the sun can accelerate this effect If you remove the tires from the vehicle store them in a cool dry dark place away from grease oil and fuel and well away from electrical equipment like motors or generators that produce ozone Keep your stored tires inflated to a minimum pressure of 10 15 psi and arranged side by side like a row of donuts Avoid letting tires siton is only one way to correctly measure the inflation pressure in your asphalt for long periods of
112. s windows doors cabinets vents and rubber 8 the above limitation or exclusion may not apply to you vinyl roof This warranty gives you specific legal rights and you may also have other COVERAGE PROVIDED APPLIANCES rights which vaty from state to state Dealets or any other persons are not authorized to make modifications to this warranty additional statements concerning this warranty whether The major appliance warranty is administered by Dutchmen oral or written are not the responsibility of the manufacturer and should Manufacturing for two 2 yeats from date of purchase The vendor not be relied upon appliances installed in your travel trailer by the factory have their own vendor watranty statements offering a two year coverage to the original consumer purchaser and is not transferable Dutchmen Manufacturing and DELIVERY its dealer network will process the warranty resulting from an appliance manufacturing defect through its normal warranty policies and procedures assist in avoiding problems with your coach we recommend you do This coverage includes the range oven refrigerator water pump furnace the following water heater TV stereo and converter depending on options installed 1 Read the warranty Go over it thoroughly with your dealer OWNER S OBLIGATIONS 2 Inspect the vehicle Do not accept delivery until you have gone through the coach with the dealer The manufacturer has provided a checklist to be used
113. sdiebensssscuesussusteadeodeoess 30 LPREGULATOR 5 5 E E E E OE E E S E 31 Care RO e rete r a a a e Im R 31 ISP BO A N E DS EEE E pe TETA T E 31 Filling LP Boitles en d a Ee 31 SPLIT BOTTLE SYSTEMS Primarily on Fifth Wheels sse tenente eren eren eren eerte 32 32 Bleeding Air from LP Gas 32 PLUMBING SYSTEM 5 nerd ada e E RR ERE ETE 32 GENERAL INFORMA TION MSRP 32 MONTEOR BANE E Drs MEER D m 32 cu E 32 Erroneous ths A I o t cla 32 FRESHWATER TANK icccsccctccctsctesdecsssessssescocsocsesisscesusssuutessesisdouscsdsacsstsadcdscseducdogcssdssessasceccacgessasuaseaceacsacesaastasauestsstscessbocsscsssestes 32 Water RA abut S 33 Cif PUL i eh AAA CA UU 33 Sanitizing the Fresh Water vetula Pataca 33 Vibration While Traveling om 33 33 WATER o
114. snowacdesvacsenvasiescecsssoacsssiescoeskeseoczasdeeemseseevees 19 ose 19 HITCHING A SAO UM PRATER torn ml 19 SAFELY CHAINS 5 5 ee LODGE VIVE HEN NVU EE VEU VEL CEDE ERAN VR VN EE Vy ee 20 HITCHING A FIFTH WHEEL TRAILER oreet eed P PEE HXY P EN PER YEN couesstestecbevessesnesoesdedes seotessutcesedeossensetoetcesdesseedssagcesasesossssnesccusdssdends 20 BREAK AWAY SWITCH EE 20 sqbceoussesveshedestvedeush soevunevssseesvbousneses seedeuveveetecscentevsavoevestoessededcecdedcesdesescesscveess 21 BRAKES ELECTRIC ees eset ote on cuero ehe e e e Eee ae eh ego 21 ADJUSTING THE BRAKES stents sbucdssovsdscesdsesncgsesteadestbecdsbeusesusessceusessoueessseadsssvedes 22 BRAKING TIPS pP M 22 LOADING YOUR TRAILER H7 22 TOWING YOUR TRAER r sick jaeiesiseassteesssecedcsssvcescsoapsctasssstacas couscassescudesocescenaussbenseposecesssebuspsouoss suboessduobseatessebtedsestoasedsedeedes 22 RUNNING Bei ui 22 MIRRORS wie 22 fov ero 23 BACKING UP dT 23 Isto 23 SHARPLY WINDING AND NARROW ROADS
115. st houses use Even with the protection of a GFCI electrical shock may be felt but be of less than normally dangerous duration except for persons with heart problems or other conditions that make them particularly susceptible to injury or death from electrical shock While the GFCI affords a degree of protection not previously available there is no substitute for remembering that ELECTRICITY CAN BE DANGEROUS WHEN HANDLED 12 VOLT SYSTEM DC CARELESSLY OR MISUSED AND CAN CAUSE SERIOUS INJURY OR DEATH The 12 Volt system can be powered in three different ways a separate RV battery the converter changing 120V A C to 12V D C ot by the tow vehicle s 12 Volt system water pump certain lights power vents and other appliances are powered by the 12 Volt system Testing The GFI receptacle should be tested at least once a month or prior to every trip To test the GFT push the TEST button The RESET button will pop out Power is now off at all outlets protected by the GFI receptacle Push in the RESET button in to restore power The test is complete when the reset button remains pushed in The heart of the 12 Volt system is the battery Batteries are essentially storage devices for electrical energy Most batteries used in RV s are RV Marine Deep Cycle Lead Acid types These batteries contain lead plates and liquid sulfuric acid electrolytes in sections called cells Water is lost from the electrolyte whenever a battery disch
116. svccotssousdedses setseasedcesdicecdedsecsedeuscetd sescsscscceeadsesdessencsecescuseeessesseees 13 OWNER REGISTRA TION busts Ye een sues ve ese toudbebdeadesousussuceadcssosbansiebscdecdceus 13 OBTAINING WARRANTY SERVICE ceectenscssdssssascossesetiessesdendsecscdsesesacdsecasccssasiccscedsnddecsestedessesdenceacenscasessceccbedtedbesoectetesdoedesaes 13 GET TO KNOW YOUR UNLLE 25 inae e ei ide beet esfoes eecd cesses evel Seb e d Du ORA AS ERU EEUU Ue bo Rog op 13 IF YOU NEED TO MAKE AN APPOINTMENT esee setate senate netos tassa sos stes ts to enata nena 13 Call Ahead EE 13 BO PLEPAPed Bi ie ie och Reg Riek BOE e ete ee uota hehe 13 Makea Piste Mtis M anao 13 While Up DR 13 AboutSeryice Calls th nda deseo e eee Dee item ten etu tuu cs 13 Can t Find A Dealer Have An 14 TNT E 14 OCCUPANT SAEHTY perte orsin elses oau EEO E EEO Sro Sorea oeeo O a E IEEE oe oae S 14 Carbon Monoxide Detector c ue cd a E e 14 BM T M 14 SMOK
117. t preferably keeping to the slower lane on the right Turning Corners is where you find a first basic difference when towing The trailer wheels do not follow the path of your tow vehicle s wheels The trailer will make a closer turn than the tow vehicle Compensate by pulling farther into the intersection so that the trailer will clear the curb or clear any parked vehicles along the road Left turns require a wider than normal swing into the new lane of traffic to keep the trailer from edging into the opposing lane Use the turn signals early to communicate to traffic behind and slow down well in advance Mud and Sand Let the momentum of the tow vehicle and trailer carry you through Apply power gently and stay in the tracks of the previous vehicle If stuck tow the trailer and tow vehicle out together without unhitching Parking Whenever possible avoid parking on a grade with a recreational vehicle in tow If it is necessary turn the front wheels of your tow vehicle into the curb and set the parking brake For added safely place wheel chocks under 2 the trailer wheels on the down roadside Level Towing Having the tow vehicle and recreational vehicle level with each other will help improve tow ability as well as safe driving A hitch that is too low can cause the front to drag A hitch that is too high can cause the rear to hit those high spots in the road SETTING UP YOUR TRAILER Leveling and Stabilization
118. t an obstacle inflation pressure That s enough loss for many tires to be seriously and like a pothole at high speed Correct inflation pressure can help minimize dangerously underinflated How often should you check The absolute that kind of damage The maximum inflation pressure displayed on the best practice you could use would be to check and adjust if necessary tire s sidewall is also the minimum required to carry the maximum load every single tire every single travel day Many tires used on RVs are commercial grade tires and commercial drivers are required to check their tires as part of their pre trip checks Of course if you go somewhere and Care on the road park your vehicle for a week you wouldn t need to check every day during that time just the day you arrive and the day you leave That s probably When you re traveling do as professional commercial drivers do inspect much for most RV owners so we suggest this your tires regularly and check and adjust cold inflation pressure every day that you actually travel See page12 for details on how to measure and adjust inflation pressure properly If you need to block tires to level the vehicle be sure that the block is larger than the footprint of the tire No part of the tire should ever hang over the edge of the block This can cause internal damage to the tire Make sure you check and adjust if necessary the cold inflation pressure in eve
119. t use of the RV or cleaning regularly is an important preventive measure Further any spills should be wiped up quickly and dried as soon as possible Avoid leaving damp items lying about On safe surfaces use mold or mildew killing cleaning products Check sealants regularly and reseal when necessary to avoid water leaks Proper preventive maintenance to the RV and its accessories as described both in this manual and in accompanying literature will provide the best protection to the RV For more information of controlling moisture in the RV please read Ventilation and Moisture Control f using dehumidifier please read and follow all manufacturer instructions and recommendations to the use and cleaning of the dehumidifier CARE AND MAINTENANCE The instructions and recommendations located within this manual and the accompanying manufacturet s component literature should be read as failure to perform necessaty or preventative maintenance may limit or void all or part of a specific warranty Care and maintenance of the recreational vehicle is an important step in maintaining the safety dependability and the appearance both interior and exterior of the unit Keep good records of all maintenance performed as these may be necessary for warranty information or may assist in possible repairs needed Operational usage and climates may affect the frequency of maintenance needed on certain components Preventative maintenance is i
120. ter of the slide out room Place the crank handle over the shaft and turn the handle clockwise to retract ot counterclockwise to extend the slide out room REAR DOORILOADING RAMP OPERATION SRV Models The following steps should be taken in operating the door to prevent injury or damage A THE MAXIMUM CARGO CAPACITY OF THE REAR DOOR LOADING RAMP IS 1500 LBS 26 IN OF HIGHER CURRENT RATING THAN THOSE THE MAXIMUM CARGO CAPACITY FOR EACH TIE ORIGINALLY INSTALLED THIS COULD OVERHEAT DOWN POINT IN THE CARGO AREA IS 500 LBS THE WIRING AND START A FIRE 120 VOLT SYSTEM ALSO REFERRED TO AS 110VA Z po NOT LOAD POWER EQUIPMENT IE MOTORCYLES ATV ETC BY RIDING THEM UP THE RAMP DOOR LOSS OF CONTROL COULD CAUSE SERIOUS PERSONAL INJURY The 120 Volt system is supplied by plugging the power cord shore cord into a 120 Volt source It furnishes current to the 120 Volt appliances and fixtures like the roof air conditioners the refrigerator lighting and all 110V Select a parking sight where the edge of the rear door loading ramp will receptacles It also supplies power for the 12 volt trailer system through the rest entirely on a flat level surface converter Level and stabilize the trailer The A C circuits are protected by circuit breakers and can handle from 15 to 30 Amps depending upon the circuit The most common cause of a circuit breaker to open is an overloaded circuit An example of an overloaded circuit is when
121. time because they can absorb damaging oils ires and that is with a quality inflation pressure gauge Tire billies boot from it toes hammets tire irons and baseball bats are NOT inflation pressure gauges No matter how much experience you have if you use these techniques you are NOT measuring inflation pressure and you tisk serious underinflation of your tires and that can be both dangerous and expensive Never measure inflation pressures with anything other than a good gauge When you buy a gauge get one with a double angled foot And treat your tire gauge like any other precision instrument don t drop it or use it for any purpose other than that for which it was made If you drop your gauge take it to your tire dealer and ask them to check it for accuracy Shock can knock any gauge out of calibration sometimes by a lot Cleaning tires Generally you do no damage to yout tires by leaving them dirty Sidewall rubber contains antioxidants and antiozonants that are designed to gradually work their way to the surface of the rubber to protect it Washing tires excessively removes these protective compounds and can cause tires to age prematurely The same thing is true of most tire dressings designed to make tires look shiny Most of these preparations remove 17 Check it out Considering the hard work RV tires have to do if you find any tire 20 percent or more below the correct pressure treat that tire as a commer
122. ws it to breath If pressure builds too high within the regulator it vents until pressure reaches a normal range Check the vent frequently to keep the vent clean and clear of any debris corrosion or obstruction A clogged regulator can result in higher pressures loss of fuel and or component failure The vent can be cleaned by using a toothbrush and should be checked periodically by a qualified LP service center A DO NOT ATTEMPT TO ADJUST OR REPAIR A LP REGULATOR ADJUSTMENTS AND REPAIRS be shut down All new containers may contain water air or other contaminants it is essential that these be removed before filling the container and placing it into service Water vapor present in the gas vapor may cause regulator freeze up at the inlet orifice and interrupt the gas service Also it may have an effect on the ability of the odorant to meet the present standards as water can cause oxidation on the inside of the container and result in odorant fade Air in the container will cause abnormally high pressure with the result that the pressure relief valve may open Air in the system is also likely to cause pilot lights to go out 1 Procedure for Filling LP Cylinders Equipped With an OPD Valve 2 Shut of tow vehicle and extinguish all appliance pilot lights when filling tanks 3 Ensure that the hand wheel valve is in the closed position 4 Attach the fill hose to the outlet on the valve 5 Turn on the LP source 6 O
123. y kind on your vehicle hitch recreational vehicle and items stored inside the unit Take dips and bumps slowly and be certain the trailer wheels have passed the point before accelerating With a trailer in tow you re operating a vehicle combination that s longer heavier sometimes wider and taller than you re used to So you ll have to make some compensating adjustments in your normal driving practices Take Shakedown Cruise At least one short trial run before your first trip will help Familiarize you with your trailer s operating characteristics It also will let you know that the lights brakes hitch etc are working properly Slow Down Moderate to slow speeds put less strain on your car and trailer Allow Extra Time and Space You ll need both when passing and stopping especially if your trailer has no brakes Check Rear View Mirrors Checking them frequently will let you know that your trailer is riding properly We recommend outside rear view mirrors on both sides of your tow vehicle Swing Wider You need to make wider swings at curves and corners because your trailer s wheels are closer to the inside of a turn than the wheels of your car or truck Pass with Extra Care It takes more time and distance to get around a slower vehicle and return to the right lane when you ve got a trailer in tow Watch the Wind To avoid swaying be prepared for sudden changes in air pressure and wind buffeting when larger vehicles

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