Home

Plc, Dcs, Pc Control Backup Station User`s Manual

1. DO NOT connect 4th leg Same color 3 Voltage Input Use terminals 31 and 32 as shown 4 Milliamp Input External Power Supply Use terminals 31 and 32 with a 2 Wire transmitter VOLTAGE INPUT MILLIAMP INPUT EXT POWER up C Digital Inputs 1 With a Switch Use terminal 17 with the appropriate digital input terminal as shown 2 With a Relay dry contact Signal type relay is recommended Use terminal 17 with the appropriate digital input terminal as shown 3 With an Open Collector transistor 11mA typical 50 max resistance 50 max loop resistance Use ter minals 17with the appropriate digital input terminal as shown SWITCH RELAY OPEN COLLECTOR am DIN GND DIN GND KA 17 DIN DIN DIN 2 DIN3 DIN 4 E19 Bol Bal 18 Chapter 4 Mounting and Wiring 531 User s Manual o MountWire D Remote Setpoint Indicator Use terminals 28 and 29 as shown le ICH 29 WIRING THE 531 OUTPUTS WARNING DO NOT make any modifications to the Output 1 is available for use as an ALARM or HOST FLAG with installa factory setting of output modules 2 3 and 4 this will place th duct i invalid tion of a Mechanical Relay Solid State Relay Triac module or SSR and NET aio SPIRI Drive e The 531 is factory configured with an Analog
2. 17 C Digital Inputs inania aaea aa 18 D Remote Setpoint 19 Wiring the 531 Outputs 19 ACN QUIDU E edet eee rU Rue 19 B Mechanical Relay Output 19 C Solid State Relay Triac 19 D DC Logic SSR Drive Output 19 Wiring for Serial Communications sss 20 Where to Go Next sesssssssseseseseeeenne nennen nenne sisse 20 CHAPTER 5 SOFTWARE CONFIGURATION cerent 21 Mode Overview ot cede teet deer 21 QUIETE 22 Smart MOnls titt Pee etae perde I AER eic ue agas 22 Software Configuration 23 Guide to Set up 25 GONEIG Acie em LT 25 QUT side rte rc rn eite i eate Peas 28 stc E EM 29 CUST EIN itte elo tee meten 31 531 User s Manual Table of Contents About This Manual Throughout this User s Manual will appear NOTEs CAUTIONs and WARNINGS usually in boldface Please heed these safety and good practice notices for the protection of you and your equipment page RSP INPUT iiic ioi La dle Segre gait eade acted iat 32 ALARMS eii tate teneis o ena n et b tis 33 SECURITY arra
3. 531 User s Manual Chapter 4 Mounting and Wiring 19 531 Terminals To Comm terminal of PC Twisted shielded Comm next Powers device or other host To Comm terminal of next Powers device Use 600 to 1000 terminating resistor connected to the two data terminals of the final device on the line The shield needs to be connected continuously but only tied to one ground at the host Failure to follow these proper wiring practices could result in transmission errors and other communication problems WIRING FOR SERIAL COMMUNICATIONS You must have this option installed on your 531 in order to use serial commu Figure 4 5 On Serial Communications Terminals nications Refer to Figure 4 5 Use a twisted shielded pair of wires to connect the host and field units Belden 941 4 foil shield has superior noise rejection characteristics 8441 braid shield 22 gauge wire has more flexibility maximum recommended length of the RS 485 line is 4000 ft Termination resistors are required at the host and the last device on the line Some RS 485 cards converters already have a terminating resistor We recommend using RS 232 RS 485 converter prod no 500 485 WHERE TO GO NEXT For astep by step guide on setting up the software features for your control ler see Chapter 5 20 Chapter 4 Mounting and Wiring 531 User s Manual E CHAPTER 5 SOFTWARE CONFIGURATION MODE OVERVIEW
4. 1 Figure D 6 Analog mA Input Jumper Position 14 6 Remove both input jumper connectors from the pins in the 2nd position Place one of the jumpers on the PV1 position mA pins and place the other jumper on the 2nd position mA pins as shown in Figure D 6 7 Reinsertthe chassis into the case and apply power The controller should dis play PV 20mA PRESS ACK to indicate itis ready to calibrate the PV milliamp input 8 Connectaprecision 20mAinputtothe PV terminals 31 is PV 32is PV Make sure the terminal connections are fastened tightly and that a 20mA current is flowing through PV Do not connect the 20mA currentto SP yet 9 Let the controller warm up for at least 10 minutes keep in normal horizontal position Make sure the current is flowing then press ACK to calibrate the PV input 10 Ifthe controller briefly displays SP 20mA PRESS ACK PV calibrationwas suc cessful Move on to step 12 Ifthe controller briefly displays mA CALIB FAILED PV calibration was not suc cessful Check the 20mA connections and return to step 3 to recalibrate the PV input 12 Remove the 20mA inputfromthe PV terminals and attach itto the SP terminals see Figure D 5 Make sure the terminal connections are fastened tightly and that a 20mA cur rentis flowing through SP terminals 13 Let the controller warm up for an additional 5 minutes keep in the normal hori zontal position Make sure the current is flowing then press ACK t
5. 53 Ramp to a Control Value 54 SOCUFIDV etr dun sf sheen eS e ed ead viet 55 Process Variable Reading Correction 56 Serial Communications 56 531 OPERATION NOTE The531 PID BackupStationprovides PID basedcontrol backup for critical control loops It is normally installed between a Host device and final control element abbreviations are used The Host device may be a PLC DCS or single loop controller SLC The final CV Control signal control element may be a valve actuator positioning device power control unit SP Set point for an electric heating element pump or other control device The control signal must always be a 4 20mA proportional signal Host Mode Default Mode e The HOST key is lit InHostMode the 531 is transparent to the control loop it passes the control signal from the Host device without any degradation e The531 constantly monitors the CV anduses the last good signal as a potential CV for the Automatic Mode The 531 canbe removed from the case without disrupting the Host signal it is not a point of failure The 531 switches to Host Mode due to Return of the Host signal Keypad selection A Closure of a digital contact Commands through the RS 485 port Uponreturn of the Host signal the 531 can be programmed to Return control to the Host Mode immed
6. The 2nd and 3rd displays should read CALIBRATE ANALOG IN CALI BRATE Menu ANALOG IN section Press MENU three times to reach the CALIBRATE ANLG OUT Menu 6 Connect hook up wires to the terminals for Output 2 refer to Figure D 7 Attach the test leads from the multimeter to the wires and then plug the test leads into the meter Set the meter for DC milliamp 7 Press ACK The 2nd display will read OUTPUT2 8 The 3rd display should read 4 mA The multimeter should read a value close to 4 00 9 Wait one minute Use A and V and FAST on the controller to change the meter s display to exactly 4 00 mA 10 Press MENU The 3rd display should read 20 mA 11 Let this setting stabilize for 5 minutes Use and V and FAST on the con troller to change the meter s display to exactly 20mA 12 Tocomplete calibration press ACK key disconnect the power and place the jumper connectors back into their original position refer to Chapter 3 RESET MENU DATA This function resets all parameter values back to their factory default values except for calibration information Refer to the flowchart tin Figure D 1 1 Disconnect power to the instrument 2 Remove chassis from case 3 Onthe Microcontroller Circuit Board set jumpers at the 2nd PV location to Vand TCA Press MENU key until the display shows RESET MENU DATA Press the ACK key 6 Press MENU key within two seconds to reset the menu data If successful RE
7. WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales 9 mooreind nl Tel 0 344 617971 FAX 0 344 615920 United States info miinet com MO ORE Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES rei 02 8535 7200 rix 02 9525 725 2006 Moore Industries International Inc Specifications and Information subject to change without notice
8. e D CE GerlifiGationi iot itecto reete H Set of five digital inputs and Certification J SERIAL COMMUNICATIONS ENTER 0 IF NOT DESIRED NONG eausa tute ananas 07 RS 485 serial communications S Note Base instrument contains universal PV input remote setpoint input and 4 20 mA CV control output with NOTE Altering the factory configuration of the modules will render the product label code invalid 2 Chapter 1 Introduction 531 User s Manual Introduction _ Host Mode The 531 operates as a remote station that passes a CV di rectly from a hostto a controlled device In this mode the SP but notthe CV output can be altered Special set up parameters can be accessed and the 531 can be transferred into either of the other operating modes Automatic Mode The 531 sends output to the final device as provided by its own PID calculations In this mode the SP but not the CV output can be altered The setup parameters may not be accessed butthe 531 can be transferred to either of the other operating modes Manual Mode An operator provides manual output to the controlled de vice Both the SP and the CV canbe altered and the 531 canbe transferred to either of the other two operating modes The 531 alsohasasetup or configuration mode in which the user configures the special functions of the 531 like inputs and outputs alarms and PID opera t
9. RAMP TO A CONTROL VALUE The ramp to control value function is useful for all other transitions where the rate of change of the control value must be limited or under any circumstances where there is likely to be a significant difference between control values at the mode transition time Under normal operating conditions the 531 passes the Host signal to the final control element without modification and stores the current CV value with each cycle of the CPU Upon loss of the Host signal or switching out of Host Mode the 531 Switches to Automatic Mode LOST HOST AUTO LOCAL automatically initiating a bumpless transfer from the last known good CV to the new PID derived CV e Switches to Manual Mode using the last known good value from the Host LOST HOST MAN LAST or e Switches to Manual Mode using one of two preset outputs LOST HOST MAN OUT1 or MAN OUT2 Escape to operating mode Next parameter menu Next menu rast mewu Next value vj or 54 Chapter 6 Applications 531 User s Manual Applications A preset output value may be considerably different from the Host CV so the transfer may not be bumpless The ramp to control value function allows the operator to select the ramping time for the output value change thus smoothing the transition 1 Press the MENU key to access the OPERATIONS Menu 2 MAN RAMP selects the ramping percentage rate for gradually changing outputtothe predef
10. 12TH PV Specifies the engineering unit value for the 12th point 25 13TH INPT Specifies the input signal for the 13th point 26 13TH PV Specifies the engineering unit value for the 13th point 27 14TH INPT Specifies the input signal for the 14th point 28 14TH PV Specifies the engineering unit value for the 14th point 29 15TH INPT Specifies the input signal for the 15th point 30 15TH PV Specifies the engineering unit value for the 15th point 531 User s Manual Chapter 5 Software Configuration 41 _ Software RSP INPUT For configuring the remote setpoint if enabled 1 RSP Specifies type of input signal for the remote SP 2 RSP LOW Lowest engineering unit value for the remote SP 3 RSP HIGH Highest engineering unit value for the remote SP 4 RSP OFFSET Defines the offset to the remote SP in engineering units 5 RSP GAIN Defines the gain to the remote setpoint 6 TRACKING Determines whether or not local SP tracks remote SP 7 RSP RESTOR Determines SP source upon RSP input restoration ALARMS For configuring alarms 1 ALM TYPE 1 Defines the type of alarm for alarm 1 2 ALARM SP 1 Specifies the alarm set point for alarm 1 3 DEADBAND 1 Defines the deadband for alarm 1 4 RELAY 1 Defines the state of the relay for alarm 1 5 LATCHING 1 Defines the latching sequence of alarm 1 6 AC
11. D LAST MODE AUTO LOCAL Automatic Mode must have a valid PV signal 6 MAN PWR UP MAN PWR UP Determines the output percentage when the 531 powers up in Manual Mode LAST OUT 0 5 to 105 D LAST OUT PV INPUT PV INPUT For configuring the process variable PV input The whole menu appears only if PV indicator is enabled 1 PV TYPE PV TYPE Selects the particular sensor or input range For T C Input Input For Vorrace INPUT For Current M NPUT D D JT C D DINRTD 1 5V D 4 20 mA E T C e JIS RTD 0 5V 0 20 mA K T C SAMA RTD 0 10 mV B T C 0 30 mV N T C 0 60 mV R T C 0 100 mV STC 4 25 mV TT C T C W5T C PLAT II T C 2 DEG F C K Selects the temperature unit if using a thermocouple or RTD DEG F C K D FAHR KELVIN 3 DECIMAL Specifies the decimal point position DECIMAL For V MA INPurT For RTD Input D XXXXX D XXXXX XXXX X XXXX X XXX XX _ X XXXX Escape to operating mode Next parameter Next menu Fast Next value vj or A 531 User s Manual Chapter 5 Software Configuration 29 Software PV INPUT LINEARIZE ioc eio RR pecifies how to linearize the input For V mA Inputs only Thermocouple and RTD inputs are automatically linearized D NONE Normal linearization 2 point SQR ROOT Square root linearization CUSTOM 15 point custom linearization curve 5 LOW
12. IE a PLC DCS PC CONTROL BACKUP STATION USER S MANUAL il moore INDUSTRIES M531 V5 MAY 2002 CONTENTS ede side te niens iii CHAPTER 1 INIRODUGCTION iiie 1 Conforming What Is Included sssseene 1 Order Gode etate een Ma A ean he 2 enne 3 Where T0 GO INOXL ce te er bn i Peace 3 Text Formatting in This Manual eee 3 CHAPTER 2 INTERFACE amp BASIC OPERATION 5 Displays ecce stre eee ce dea Pre dee E e ces 5 CONS PEE 5 M M 6 Basic Operating Procedures 7 ee eg Ae ee Ee oe 8 CHAPTER 3 HARDWARE CONFIGURATION eene 9 Accessing and Changing Jumpers 11 Adding or Changing Output 12 Where to GoNext sese hb eme eee ee Pee eund 13 CHAPTER 4 MOUNTING AND WIRING eere 15 System Planning ssssssssssesseeeeeeeee eene nnns 15 Mounting the Station sssssssssssseeeeeeneeeen 15 Wiring the 531 INPUTS enne 16 A AG POWOL credi rd e ee 17 B Process
13. LOCAL OUT AUTO LO LIM AUTO HI LIM 100 MAN OUT1 MAN OUT2 100 0 Escape to operating mode 28 10 11 12 LINE FREQ Specifies the power source frequency D 60Hz 50 Hz OUTPUT 1 Defines the function of the 1st output D OFF Deactivates output ALARM Digital only COMM ONLY Output addressable only through communications PID ACTION Select the PID control action DIRECT D REVERSE STN NAME Allows you to enter a nine character message to name the station To use The first character of the 3rd display will be flashing Use the A and W keys to scroll through characters Press FAST to enter the selection and move to next digit Press MENU to advance to next parameter D BYPASSER LOCAL OUT To configure the local output control 1 AUTO LO LIM Selects how low the Automatic PID output can be adjusted R 0 to 100 D 0 AUTO HI LIM Selects how high the Automatic PID output can be adjusted R 0 to 100 D 100 MAN OUT1 Selects the Manual Mode preset output 1 R 5 0 to 105 0 D 0 0 MAN OUT2 Selects the Manual Mode preset output 2 R 5 0 to 105 0 D 100 096 Next parameter menu Next menu rast mewu Next value vj or Chapter 5 Software Configuration 531 User s Manual LOCAL OUT 5 PWR UP MODE Selects the power up mode for the 531 PWR UP MODE MANUAL Manual Mode LAST MODE HOST MODE Host Mode
14. sss 19 Figure 4 5 Serial Communications Terminals 20 Figure 5 1 Menu Flowchart for Set Up 21 Figure 5 2 Independent vs Dependent Parameters 22 Figure 5 3 Keys to Enter and Move Through Set Up Mode 23 Figure 6 1 Alarm Examples seen nenne 49 Figure 6 2 Square Root Linearization Formula 53 Figure 6 3 Custom Linearization Curve sss 54 Figure D 1 Flowchart to Access Parts of Calibration Menu Block D 1 Figure D 2 Microcontroller Circuit Board D 2 Figure D 3 Calibration Wiring sees D 2 Figure D 3a Calibration Wiring continued D 3 Figure D 4 Thermocouple amp Cold Junction Calibration Wiring D 3 Figure D 5 Milliamp Calibration Wiring eese D 4 531 User s Manual Table of Contents Table of Contents 531 User s Manual Introduction _ CHAPTER 1 INTRODUCTION The 531 PID Backup Station ensures the integrity of your processes with Thank you for selecting the 531 maximum reliability Isolated inputs and outputs guard againstelectricalinter Backup Station It is the most ference
15. 0 to 50 C 32 to 122 F Storage Limits 40 to 70 C 40 to 158 F RELATIVE HUMIDITY 10 to 90 non condensing VOLTAGE AND FREQUENCY Universal power supply 90 to 250 VAC 48 to 62 Hz NOISE IMMUNITY Common mode rejection process input gt 120 dB Normal mode rejection process input gt 80 dB AC line is double filtered and transient protected Internal snubbers are provided for each relay output CONSTRUCTION Case extruded non perforated black anodized aluminum with ABS plastic sleeve Bezel black plastic ABS Chassis assembly plug in type Keys silicone rubber with diffusion printed graphics NEMA rating front panel conforms to NEMA 4X when instrument is properly installed AGENCY APPROVALS GR LR 84603 Process Cantal C Heavy Industrial Available as an option MEMORY RETENTION Lithium battery maintains all programming for approximately ten years SECURITY There are two levels of access restricted and full A configurable code is used to enter the full access level Functions not available in the restricted level are configurable 531 User s Manual RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status
16. Block 4 setpoint and indicator Each block is electrically isolated from the other blocks to withstand a HIPOT potential of 500 Vac for 1 minute or 600 Vac for 1 second with the exception of blocks 1 and 4 which are isolated to withstand a HIPOT potential of 50 volts peak for 1 minute between each other Inputs and outputs are not isolated from other inputs and outputs within the same block PROCESS VARIABLE INPUTS Universal input type Any input type may be selected in the field Selection of input type thermocouple RTD voltage or current via jumper Selection of particular sensor or range is via front panel Specifications and information subject to change without notice 531 User s Manual TRANSMITTER SIGNALSINPUT RANGE Milliamps DC 4to 20 Oto 20 Voltage DC 1to 5 Oto 5 Millivolts DC Oto 10 Oto 30 Oto 60 Oto 100 25 to 25 LINEARIZATION Thermocouple and RTD inputs are automatically linearized Transmitter inputs may be linearized with a square root function or user defineable 15 point straight line linearization function TRANSITION TIME CV signal is restored 250 msec after the HOST signal break is detected CV signal is considered lost when it falls below 3 2 mA INPUT IMPEDANCE Current Input 250 w Voltage Input 1 Mw UPDATE RATE Input is sampled and output updated 5 times per second Display is updated 5 times per second Passage of the HOST signal through the 531 is continuous INPUT FILTER Single pole
17. CALIBRATION This section provides information on performing calibration for the following e RTDand VmA Input Calibration e Thermocouple Cold Junction Compensation e Milliamp Output Standard on 531 Access these parts of the calibration menu as shown in Figure D 1 REGARDING CALIBRATION To maintain optimum performance once a year calibrate the analog input cold junction when athermocouple is used and mA Output when used To achieve published accuracy specifications follow directions carefully and use calibrated instruments of like quality to those suggested Also if you move a station chas sis into an alternate case or changeits hardware configuration and you choose to usethermocouple input you may wantto recalibrate the cold junction for op timal accuracy Failure to do so may result in small junction temperature not more than 0 6 C 1 1 F Figure D 1 CALIBRATE CAL VREF Flowchart to Access Parts of ANLG IN _PRESSACK 5 0000 PRESS Calibration Menu Block PRESS ACK PRESSIMENUN re SS iti sees ere citar ain EN CALIBRATE PV 150C COLD JUNC PRESS ACK PRESSMENU 777777 OUT J nee er PRESS MENU T MUT ne 1 RESET RESET After two 77 SKIPPED SKIPPED MENU DATA LPRESS i PRESS MENU SU NOTE before two RESET RESET HARDWARE SCAN and S W HARDWAR
18. FAX 0 344 615920 Tel 02 8536 7200 FAX 02 9525 7296 Specifications and Information subject to change without notice SSS OID qmm IE IZ rose IE Ed 1 4 DIN PID BACKUP STATION ADDENDUM TO THE USER S MANUAL iil moore INDUSTRIES M531 V5A5 MAY 2002 The 531 controller has been upgraded with a new microprocessor new DEBE Hd case and modifications to the front panels to improve its NEMA 4x capability Insert the information in this addendum where appropriate in your M531 V5 manual Cover The 500 series controller body has been modified to a 1 piece design with a new face plate 4 screws instead of 2 securing it to the body ana peu ack vevo Chapter 1 Page 1 Figure 1 1 This drawing shows a basic detail of the new faceplate Please refer to this also drawing for any detail of the controller face Chapter 2 Page 5 Figure 2 1 Chapter 2 Page 8 Figure 2 2 Chapter 4 Page 15 Figure 4 1 Specifications and information subject to change without notice Addendum 531 1 Se Chapter 1 Page 2 New Order Code for 531 531 2 1 1 ollo Output 1 Alarm Order Code NONG 6 te 0 Mechanical 1 Solid State Relay triac 1 amp 3 DC Logic SSR drive 4 Options Enter
19. RSP 535 740 535 EPROM Kit No RSP 545 740 545 EPROM Kit No RSP 545 744 545 EPROM Kit RSP 555 740 555 EPROM kit Microcontroller MCU Board Kits 585 7315 MCU Board Kit 545 738 MCU Board Kit with CE Option Option Board Kits b8b 720 inane 531 532 535 545 Option Board Kit No Options 585 721 531 532 535 545 Option Board Kit Digital Inputs 585 722 5 535 545 Option Board Kit Slidewire Feedback 585 729 535 545 Option Board Kit Digital Inputs and Slidewire Feedback 545 724 531 532 535 545 555 RSP 545 725 iis 531 532 535 545 555 Option Board Kit Digital Inputs and RSP 545 726 535 545 555 Option Board Kit Slidewire Feedback and RSP 545 727 535 545 555 Option Board Kit Digital Inputs Slidewire Feedback and RSP HOW TO USE THIS MANUAL A CAUTION Static discharge will cause damage to equipment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge B Before removing or inserting any hardware on the controller copy down all configuration parameters Also replacing the battery EPROM or MCU Board will erase parameter settings and they will need to be reset C Forall hardware adjustments perform steps 1 2 and 3 D Follow the guide and complete any addi
20. andCONTACT 5 Use the and V keys to toggle to the desired function for these as well WATCHDOG MONITOR This feature is only available with the factory installed five digital inputs The 531 normally uses the presence of the CV for determining Host failure In some cases however a Host can lock up or hang up leaving its mA control output frozen at a constant value To protect against this type of Host failure one of the Host relay outputs may be programmed to provide a pulse or watchdog output A 531 digital input can be setto monitor this pulse Ifthe pulse state does not change toggle in a 0 4 to 2 5 second period then the 531 will record the Host s CV signal as unreliable and appropriately report a lost CV as Host failure To configure a digital input as a watchdog monitor 1 Press FAST MENU to toggle to the CONFIG menu 2 Press MENU to access parameter CONTACT 1 or 2 3 4 or 5 Use the A or W key to select the value WATCHDOG 3 Press MENU to access parameter WATCHDOG To activate the watchdog monitor set this value to ENABLED PROCESS VARIABLE AND SETPOINT The 531 canbe setup to display the process variable and a retransmitted setpoint The process variable can be adirectinput of athermocouple RTD mAor voltage signal Milliamp and voltage signal can be displayed as 0 100 or scaled in Engineering units Custom linearization is also available Select the Process Variable Display Rang
21. rast menu Next value vj or 36 Chapter 5 Software Configuration 531 User s Manual SER COMM 2 BAUD RATE Defines the baud rate BAUD RATE 1200 BPS 2400 BPS 4800 BPS D 9600 BPS 19200 BPS 3 CRC Defines whether CRC cyclic redundancy check is being calculated CRC D YES er YES OPERATION OPERATION For modifications to the transition functions Use the same PID parameters as your HOST device 1 PROP BAND Defines the proportional band for the PID set PROP BAND R 0 1 to 999 0 50 0 D 50 096 2 RESET RESET Defines the integral time for the PID set R 1 to 9999 seconds repeat D 30 3 RATE Defines the derivative time for the PID set RATE R 0 to 600 seconds D 1 4 LOADLINE Defines the loadline manual reset for the PID set LOADLINE R 0 to 100 0 D 0 5 SP SOURCE Selects a local or remote setpoint SP SOURCE D LOCAL SP LOCAL SP REMOTE SP only for 2nd input V or mA Escape to operating mode Next parameter Next menu Fast Next value vj or A 531 User s Manual Chapter 5 Software Configuration 37 OPERATION MAN RAMP 6 MAN RAMP Determines ramping value for output to a defined Manual output value MAN OUT1 MAN OUT2 or PV BREAK upon transfer to Manual Mode R 0 1 to 999 9 per minute D OFF 7 HOST RAMP HOST RAMP Determines ramping value for output to the Host Mode CV value upon transfer to Host Mo
22. set up DISPLAY menus and returns station to operating mode Key does not light Provides entry into the OPERA TION set up menu EL 531 is in configuration set up mode ACK Acknowledges alarms An acknowledgable alarm exists Functions as a shift key or for use with other keys 1 Key does not light Increases or decreases the value or selection of the current parameter Keys do not light HIE FAST entry into the other eight set up menus When under configuration advances from menu to menu DECIR Changes parameter value or N A FAST selection at a faster rate or FAST In Host or Manual Mode provides N A NOTE Refer to Chapter 3 or Appendix 1 for details on menu mode and parameter transitions 6 Chapter 2 Interface and Basic Operation 531 User s Manual Interface Operation BASIC OPERATING PROCEDURES To transfer from Host to Automatic Mode 1 Press the HOST key once The 531 will transfer to Automatic Mode as long as the PV input is valid else it transfers to Manual Mode 2 The HOST key and MANUAL key will be off 3 The 531 stops passing the Host signal and transmits its own output that based on PID with a bumpless transfer To transfer from Host to Manual Mode 1 Pressthe MANUAL key The 531 will transfer to Manual Mode 2 The HOST key will extinguish and the MANUAL key will light 3 The 531
23. the front face meets NEMA 4X standards for watertight operation and Sophisticated instrument in its the rugged case and sturdy rubber keys enhance durability class and will provide you with years of reliable trouble free The 531 has three digital display areas two of which offer up to 9 characters of performance true alphanumerics The bright crisp vacuum fluorescent displays offer better readability than any other display technology Additional operator friendly fea tures include custom programmable alarm messages keys that illuminate when in use and an easy to use menu system INPUTS HOST Signal Process Variable Remote Setpoint Digital Inputs Serial Communications OUTPUTS HOST Signal Control Output po Serial Communications The 531 automatically provides PID backup control for critical control Note thatthe 531 PID Backup Station Host Mode the control signal passes from the Host device through the 531 is notapointof failure removing itfrom without any degradation A Host device may bea PLC DCS or process con the case or powering down while in troller The 531 switches to Automatic PID Mode upon keypad selection Host Mode will not disturb the Host digital input or loss ofthe Host signal and generates acontrolsignalbasedon signal its own PID calculations The control setpoint may be one or two preset setpoints or tra
24. 2 Switch to Local Manual Mode use last output Switch to Manual Mode use preset output MAN OUT1 Switch to Manual Mode use preset output MAN OUT2 Acknowledge alarms Remote A key Remote W key Make status readable through communications Remote DISPLAY key Remote MENU key Remote FAST key Inhibits PID reset action Selects the Remote SP for Automatic Mode Selects the Local SP for Automatic Mode Go to Automatic Mode Go to Host Mode Monitors the Host device for failure Switch to Local Manual Mode use last output Switch to Manual Mode use preset output MAN OUT1 Switch to Manual Mode use preset output MAN OUT2 Acknowledge alarms Remote A key Remote W key Make status readable through communications Remote DISPLAY key Remote MENU key Remote FAST key Inhibits PID reset action Selects the Remote SP for Automatic Mode Selects the Local SP for Automatic Mode Go to Automatic Mode Go to Host Mode Monitors the Host device for failure Next value vj or 531 User s Manual CONFIG 6 CONTACT 4 CONTACT 4 Defines the operation of the 4th digital input MAN LAST Switch to Local Manual Mode use last output ALARM ACK MAN OUT1 Switch to Manual Mode use preset output MAN OUT1 MAN OUT2 Switch to Manual Mode use preset output MAN OUT2 D ALARM ACK Acknowledge alarms UP KEY Remote A key DOWN KEY Remote W key COMM ONLY Make status readable through communications DISP KEY Remote DISPL
25. 3 4 The position ofthe jumper next to each socket determines whether the relay is configured for Normally Open NO or Normally Closed NC The output on the options board is always fac tory setto Normally Open NO Only the Output 1 relay if used may be configured for normally open or nor mally closed Do not make any changes to J2 and J3 ACCESSING AND CHANGING JUMPERS Jumper connectors either slip over adjacent pins or have pins which insertinto adjacent holes Changing the jumper means moving the jumper connectors to alternate pins holes Equipment needed Needle nose pliers optional Phillips screwdriver 2 Wrist grounding strap 1 With power off loosen two captive front screws with a Phillips screwdriver 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel Remove the two screws now You will not need to disassemble the chassis to make these adjustments 3 Refer to Figures 3 2 and 3 4 to locate the jumper connector you want to change 4 With either your fingers or the needle nose pliers pull the jumper connector straight up being careful not to bend the pins see Photo 4 5 Move the jumper connector over the desired location and press it straight down making sure it is seated firmly Repeat steps 3 and 4 for any other jumpers you wish to change 6 Whenyou are ready to reassemble the unit align the boards onthe chassis with the case s top and bottom grooves Press firm
26. BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REA
27. Board with Output 4 CAUTION Do notchange configuration of outputs 2 3 and 4 Do not change position of jumpers J2 and J3 Figure 3 4 The Power Supply Circuit Board with Outputs 1 through 3 10 Process Variable Indicator Type The 531 will accept several different types of Process Variable Signals You specify the type of signal by adjusting the PV jumper location on the Micro controller Circuit Board as shown in Figure 3 2 You will also need to set the particular sensor range in the software Chapter 5 V Voltage signal MA Milliamp TCt Thermocouple with downscale burnout TCs Thermocouple with upscale burnout RTD RTD Retransmitted Remote SP Configuration 5 Pin Connector PV Input Jumper Configuration Male 22 Male 22 Connector Connector E j Male 44 Pin Connector Female 44 Pin Connector 4 Pin Connector Module Retention Plate over Outputs 1 2 3 Jumpers NOandNC Chapter 3 Hardware Configuration 581 User s Manual Hardware Setpoint Type retransmitted You specify the type of retransmitted setpoint by adjusting the jumper location onthe Microcontroller Board as shown in Figure 3 2 V Voltage signal MA Milliamp signal factory default Mechanical Relays Thereisone output module socket onthe Option Board Figure 3 3 and three onthe Power Supply Circuit Board Figure
28. COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or th
29. East 47th Street New York NY 10017 212 705 7900 MOUNTING THE STATION A 3 770 95 76 gt Make the panel cutout The station fits in a standard 1 4 DIN cutout You may mount your station in any panel with a thickness from 06 to 275 inches 1 5 mm to 7 0 mm See Figure 4 1 for dimensions If you make a mistake in the panel cutout you can use a Goof Plate Repair Part 512 014 Establish a waterproof seal The station front face keys display and bezel are NEMA 4X rated waterproof WARNING To avoid electric shock DO NOT connect AC power wiring atthe source distribution panel until all wiring connections are complete To avoid shock hazard and reduced noise immunity for your system terminal 9 must be grounded Figure 4 1 531 Instrument Panel and Cutout Dimensions PEN 7 180 182 37 OVERALL LENGTH 1 180 29 97 PANEL 3 622 92 00 MIN 3 770 95 76 dude 0 MAX THEE 8 HBHHH pp SERERE 2 On RRR ERX RE 5 RE 8 88 5 C31 z v i H 6 000 152 40 FRONT SIDE CUTOUT 531 User s Manual Chapter 4 Mounting and Wiring 15 Mount Wire 7 To obtain a waterproof seal between the station and the panel make sure 1 The panel cutout is precise 2 You use afresh gasket 3 The edge of the cutout is free from burrs and waves 4
30. PID ACTION STN NAME r AUTO LO LIM AUTO HI LIM MAN OUT 1 MAN OUT 2 PWR UP MODE MAN PWR UP PV TYPE DEG F C K DECIMAL LINEARIZE LOW RANGE HI RANGE FILTER PV OFFSET PV GAIN PV BREAK RESTORE E 1ST INPT 1ST PV 2ND INPT 2ND P 15TH INPT 15TH PV RSP RSP LOW RSP HIGH RSP OFFSET RSP GAIN TRACKING RSP RESTOR ALM TYPE 1 ALARM SP 1 DEADBAND 1 RELAY 1 LATCHING 1 ACK 1 POWER UP 1 MESSAGE 1 ALM TYPE 2 ALARM SP 2 DEADBAND 2 RELAY 2 SECURITY SER COMM LATCHING 2 ACK 2 POWER UP 2 MESSAGE 2 RATE TIME SEC CODE HOST KEY MAN KEY MAN OUT LOCAL SP ALARM ACK OPERATION CONFIGURE BAUD RATE STATION CRC 531 User s Manual Appendix A Appendix A 531 User s Manual APPENDIX PARTS LIST CIRCUIT BOARD SUPPORT BEZEL INSERT ey MOUNTING BRACKET OPERATOR INTERFACE ASSEMBLY Terminal Circuit Board Not Shown CIRCUIT BOARDS _ OUTPUT MODULES Part REPAIR PARTS Part 1 Mechanical relay module 535 600 8 Operator interface assembly 531 531 632 2 531 Analog mA module 532 600 10 Power supply circuit board 535 630 4 Solid State Relay triac module 535 602 11 Microcontroller circuit board 531 531 631 5 DC Logic solid state relay drive module 535 603 13 Option circuit board 535 620 6 Loop Power Module 535
31. RTD and VmA Input Calibration D 2 Thermocouple amp Cold Junction Calibration D 3 Milliamp Output Calibration eee D 4 Reset Menu Data D 4 Hardware Scan D 5 Quick Calibration Procedure sse D 5 APPENDIX E SPECIFICATIONS caiiad aiaia iidne unaa E 1 Table of Contents 531 User s Manual Figure puces Page Figure 2 1 531 Operator Interface 5 Figure 2 2 Before and After Acknowledging an Alarm 8 Figure 3 1 Location of Printed Circuit Boards 9 Figure 3 2 Jumper Locations on Microcontroller Board 10 Figure 3 3 The Option Circuit Board 10 Figure 3 4 The Power Supply Circuit Board 10 Figure 3 5 OutputModule di e uma coda 13 Figure 4 1 531 Instrument Panel and Cutout Dimensions 15 Figure 4 2 Mounting Brackets sene 16 Figure 4 3 531 Rear Terminals eese 17 Figure 4 4 Output Wiring for the 531
32. United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at t
33. alarm 2 For RATE alarms For HIGH CV or LOW CV alarms R 9999 to 99999 R 0 0 to 100 0 D 0 D 0 096 For any other type except HI LO CV or HI LO PV R The PV range D Dependent on LOW RANGE value 13 HIGH SP 2 Specifies the high alarm set point for HI LO CV or HI LO PV alarm 2 For HI LO CV alarms For HI LO PV alarms R 0 096 to 100 096 R LOW RANGE to HI RANGE D 0 096 D 0 14 LOW SP 2 Specifies the low alarm set point for HI LO CV or HI LO PV alarm 2 For HI LO CV alarms For HI LO PV alarms R 0 096 to 100 0 R LOW RANGE to HI RANGE D 0 096 D 0 Addendum 531 5 8 Chapter 5 Page 39 These parameter set up charts reflect the changes in the set up menus CONFIG Parameter Description Values 1 LOSTHOST Defines fundamental controller Set Up 2 HOST RESTR Defines the power source frequency 3 CVRANGE Specifies the CV output signal 4 CONTACT 1 Operation of the first digital input 5 CONTACT 2 Operation of the second digital input 6 CONTACT3 Operation of the third digital input 7 CONTACT4 Operation of the fourth digital input 8 CONTACT5 Operation of the fifth digital input 9 WATCHDOG Defines function of Host watchdog monitor 10 LINE FREQ Specifies the power source frequency 11 OUTPUT 1 Defines the function of the 1st output 12 PIDACTION Selects the PID control action 13 STN NAME Specifies a 9 character message to name the station 531 A
34. case of the station are centered in the cutout If you require a waterproof seal but have difficulty with these requirements apply a bead of caulk or silicone sealant behind the panel around the pe rimeter of the case Housing Slide gasket on from this gt end MOUNTING BRACKET 1 EA SIDE Figure 4 2 C Mountstation into panel Mounting Brackets Theinstrumentenclosure mounting mustbe grounded according to CSA Standard C22 2 No 0 4 You will need a long Phillips screw driver 2 1 Placebezel gasket around the station case starting atthe back of the station Then slide the gasket against the back of the bezel 2 Withthe bezel gasket in place insert the station into the panel cutout from the front of the panel 3 From behind the panel insert the mounting clips one on each side as shown in Figure 4 2 4 Gradually tighten the mounting bracket screws 5 Tighten the screws securely and check bezel gasket to ensure a tight even seal WIRING THE 531 INPUTS Figure 4 3 shows the rear terminal configurations for the 531 The actualinstru NOTE ment has only the top and bottom numbers of each column marked Refer to All wiring and fusing should conformto this diagram for the following input and output wiring instructions the National Electric Code and to any IMPORTANT locally applicable codes a When wiring the 531 terminals DO NOT use alligator clips they create an open circuit 16 Chap
35. lowpass digital filter with selectable time constant from 0 to 120 seconds Thermocouples 10 Mw RTDs 10 Mw Continued on following page Appendix E E 1 Specifications CALIBRATION The station comes fully calibrated from the factory and continuously calibrates itself for component aging due to temperature and time except for reference voltage Field calibration can be performed easily with a precision multimeter and thermocouple simulator Process variable offset and gain factors are provided to correct for sensor errors OUTPUT MODULES One analog output CV 4 20 mA into a load up to 1000w Also available is an additional mechanical relay module that can be tied to an alarm CONTROL OUTPUTS 4 20 mA into a load up to 1000w ALARMS The 531 has two powerful software alarms The 531 provides a LOCAL alarm that indicates when the 531 is in LOCAL mode When tied to an available output the HOST device can be flagged as to the change in status Alternately a PV High PV Low PV Rate SP Band or SP Deviation alarm may be configured A 9 character custom alarm message is available for each alarm DIGITAL INPUTS A set of five external dry contacts or open collector driven transistor inputs are available Each can be configured to perform one of the following functions Select LOCAL control with LAST OUT or 1 of 2 preset values Acknowledge alarms Addressable through serial communications only s t Key Emulation HOST
36. module in Output 2 531 is factory configured with Mechanical Relays in Outputs 3 and 4 The 531 cannot be wired for retransmission Asmall PC board fits over rear terminals 5 to 8 and 13 to 16 These instructions explain proper wiring of the 531 for any output module If you do not know which module s have been installed in your station compare the number on the product label with the Order Code on page 3 To add or change position of jumper 1 or output module 1 refer to Chapter 3 A CV Output e Use terminals 5 and 8 for CV Output as shown in Figure 4 4 e Use terminals 14 and 15 for CV Input B Mechanical Relay Output e Use terminals 3 and 4 as shown in Figure 4 4 e Jumper J1 canbe set to normally open NO or normally closed NC as desired C Solid State Relay Triac Output e Use terminals 3 and 4 as shown in Figure 4 4 e Jumper J1 must be set to normally open NO D DC Logic SSR Drive Output e Use terminals 3 and 4 as shown in Figure 4 4 e Jumper J1 must be set to normally open NO Figure 4 4 Output Wiring for the 531 CV OUTPUT MECHANICAL RELAY SSR TRIAC DC LOGIC SSR DRIVE Line Power Line Power xl 4 CL 4 Recommend use of hath MOV and snubher Recommend use of hoth MOV and snubher
37. must be setto the same baud rate 4 CRC Indicates if you are going to take advantage of the Cyclic Redundancy Checksum feature If your host program supports it we highly recommend that you activate it Escape to operating mode Next parameter Next menu rast Chapter 6 Applications 531 User s Manual NOTE The Process Variable Reading Correction feature is provided only as aconvenience The condition causing the erroneous reading should be corrected NOTE PV GAIN is only available if using a linear voltage or current input NOTE For details on the station communications protocol contact one of our application engineers Next value vj or A 57 Applications 58 Chapter 6 Applications 531 User s Manual APPENDIX A MODE MENU amp PARAMETER FLOWCHART PRESS HOST PRESS MANUAL PRESS HOST TOGGLE Host Mode Manual Mode PRESS MANUAL TOGGLE OPERATING MODES Automatic Mode SET UP MODES PRESS DISPLAY or ACK PRESS MENU OPERATION PRESS FAST MENU CONFIG PRESS FAST MENU to traverse menus LOCAL OUT PV INPUT PRESS FAST MENU CUST LINR RSP INPUT ALARMS PRESS MENU to traverse parameters for a given menu PROP BAND RESET RATE LOADLINE SP SOURCE MAN RAMP HOST RAMP LOST HOST HOST RESTR CONTACT 1 CONTACT 2 CONTACT 3 CONTACT 4 CONTACT 5 WATCHDOG LINE FREQ OUTPUT 1
38. nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 Declaration of Conformity C 4 EMC Directive 89 336 EEC Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name 500 Series MODEL 1 INPUT OUTPUT POWER OPTIONS HOUSING Model Number s 500 Series T Universal Power H or J x Supply Indicates any input output option and housing as stated on the product data sheet Indicates CE Compliant Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Conforms to the following safety standard EN 61010 1 2001 Supplemental Information CE option requires CE KIT PN 535 765 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn MOOR Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind nl
39. perform this function for itself To utilize this feature you must have a voltage or milliamp input 1 Press FAST MENU to toggle to the PV INPUT Menu 2 Press MENUto access the LINEARIZE parameters anduse the and V to assign value SQR ROOT For the first 1 of the input span the inputis treated in a linear fashion After that the input is a value calculated using the formula shown in Figure 6 2 PV Low Range Hi Range Low Range J V input V tow V nigh V tow Where Hi Range is the high end of the process variable Figure 6 2 Low Range is the low end of the process variable V input 15 the actual voltage or current value of the input Vni gh is the high end of the input signal range e g 5 volts or 20 mA Jow is the low end of the input signal range e g 1 volt or 4 mA Square Root Linearization Formula Example Process variable range is 0 1000 Input signal range is 1 5 volts Input signal is 3 volts Therefore the PV will be PV 0 1000 0 3 1 5 1 1000 5 707 Custom Linearization Custom linearization allows you totake virtually any nonlinear signaland linearize it using a 15 point straight line approximation curve Typical applications are linearizing signals from nonlinear transducers or controlling volume based on level readings for irregularly shaped vessels To define the function you must enter data point pairs the engineering units corresponding to a p
40. stops passing the Host signal and transmits a manual output to the final control element This will be a bumpless transfer To transfer from Automatic to Manual Mode 1 Whenin Automatic Mode press the MANUAL key 2 The MANUAL key will light 3 The 531 stops transmitting the PID output and transmits a manual output to the final control element This will be a bumpless transfer To transfer from Automatic Manual Mode to Host Mode 1 Pressthe HOST key The 531 will transfer to Host Mode as long as the CV signal is valid otherwise it remains in the previous mode 2 The531 will stoptransmitting its own output CV signal and pass the sig nal from the Host device to the final control element This will be a direct transfer 3 Toprovide a ramped transfer the ramping rate HOST RAMP can be set inthe OPERATION menu To change output values 1 Press MANUAL key to shift to Manual Mode from Automatic or Host 2 The second display will display OUT 3 Use A V keys to change the output CV value To override security or reset the controller 1 If someone attempts a locked operation SECURITY appears in the 2nd display and a security code prompt 0 appears in the 3rd display 2 Use A and V keys to select a code value The value will be entered after two seconds of key inactivity f no code was entered value left at 0 SECURITY disappears and the station resumes operation fthevalueisincorrect INCORRECT appears i
41. the output sockets are located on the Power Supply Circuit Board A fourth output socket is located on the Option Board Equipment needed Wrist grounding strap Phillips screwdriver 2 Small flat blade screwdriver Wire cutters or scissors 1 With power off loosen two captive front screws with a Phillips screwdriver 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel Remove the two screws now 3 Locate the retention clips holding the front face assembly to the rest of the chassis Pry apart these retention clips gently with a screwdriver to sepa rate the printed circuit board group from the front face assembly Take care not to break the clips or scratch the circuit board See Photo 3 The Microcontroller Board and Power Supply Board remain attached to the Operator Interface Assembly by wired connectors 4 See Photo 4 The Microcontroller and Power Supply board are attached to either side of the Option board by male female pin connectors Use agentle rocking motion and carefully apply pressure to separate the larger two boards from the Option Board 3 PRY CLIPS 4 SEPARATE BOARDS Chapter 3 Hardware Configuration 531 User s Manual 5 Aretentionplate and tie wrap hold Output modules 1 2 on the Power Supply board firmly in place To remove the retention plate snip the tie wrap with wire cutters or scissors as shown in Photo 5 Always snip the tie wrap on top of th
42. these set up menus the name of the menu will appear in the 2nd display The names ofthe different parameters within that menu group will then replace the menu name in the 2nd display The values options for each parameter will then appear in the 3rddisplay Figure 5 1 displays the parts of the menu as used by this manual The possible menus for the 531 are e OPERATIONS To set up special PID control parameters and make adjustments to the transition functions among operating modes of the station CONFIG To configure the input and output hardware assignments e LOCAL OUT To configure the local output control PV INPUT To configure the process variable e CUST To configure the custom linearization curve for the process variable RSP INPUT To configure the remote set point ALARMS To configure alarms e SECURITY To configure the security function e SER COMM To configure serial communications SMART MENUS This chapter outlines in sequence all menus parameters and selections available for the 531 However the smart menu feature of the station allows only those Menus and Parameters to appear that are relevant to your hard ware and software configuration i e parameters which do notapply to your application will not appear on your station s display Parameters that apply to all configurations appear in this manual as a white on white box Figure 5 2 left These parameters are independent of your co
43. 0 if not desired 24 VAC 24VDC F Set of Five Digital Inputs D Certification sss H Five Digital Inputs and C Certification J Serial Communications Enter 0 if not desired RS 485 Serial Communications S Base instrument contains universal PV input remote setpoint input and 4 20 mA CV control output with internal hard wired bypass relays 2 531 Addendum CO EEE Chapter 3 Page 9 Figure 3 1 This drawing has been modified due to the new controller body OPTION BOARD Chapter 3 Page 10 Figure 3 2 The Microcontroller Board has been modified Remote SP Configuration PV1 Jumper Location ooo000000 000 oo0000000 000 ASS Y 535 607 Chapter 4 Page 16 Figure 4 2 Addendum A mounting collar replaces the old mounting brackets Collar Clip 1 of 2 Collar screw 1 of 4 Mounting Collar 531 3 1 Chapter 4 Page 16 2c Slide the mounting collar over the back of the case The collar clip edges will lock with matching edges on the controller case 2d Insert the four mounting collar screws from the rear of the collar Gradually tighten the screws to secure the controller against the panel Chapter 5 Page 25 In the CONFIG Menu add the following new parameter after HOST RESTR CV RAN
44. 604 14 Option circuit board w 5 digital inputs 531 531 621 7 RS 485 serial communications board 535 605 18 EPROM 531 531 640 20 Lithium battery 093 044 21 Jumper kit set of all jumper connectors 535 660 22 Gasketkit w panel and bezel gaskets 535 662 23 Mounting kit 532 661 including mounting brackets and screws 24 Bezelretention screw kit 535 663 25 Module retention kit 535 664 w retention plate amp tie wrap for outputs 1 3 26 Module retention tie wrap kit 535 665 set of 5 tie wraps 27 Terminal block 535031A 28 Circuit board support Bezel insert 535 025 l 29 Sheet of engineering unit labels 535 106 gt Foracomplete list of related options 30 531 Bypass board 531 100 and repair kits for the 531 refer to M500 31 Goof plate 512014 531 User s Manual Appendix B B 1 Appendix B 531 User s Manual Troubleshooting APPENDIX C TROUBLESHOOTING Message When does it occur What to do DEFAULTS Whenever the memory is cleared and Changing any Set Up parameter will all parameters revert to factory default clear the message If due to some settings This may be done by pur thing other than the user purposely posely clearing the memory when the clearing the memory call factory for unit is powered up for the first time orif assistance the software version is changed NEEDS CAL Indicates that calibration values are Recalibrate the unit factory defaults as when a batt
45. AN KEY MAN OUT LOCAL SP ALARM ACK OPERATION CONFIGURE STATION BAUD RATE CRC 531 Addendum Appendix Page B 1 With the modifications to the case and addition of the mounting collar the parts drawings have been modified Also note the new part numbers OPERATOR CIRCUIT CIRCUIT BOARDS BEZEL CONTROLLER BODY MOUNTING INTERFACE BOARD SUPPORT GASKET shown with mounting COLLAR ASSEMBLY BEZEL INSERT collar in place shown with bezel insert in place ITEM PART Output Modules Mechanical Relay Module 535 600 Analog Milliamp Module 535 601 Solid State Relay Module 535 602 DC Logic SSR Drive Module 535 603 Loop Power Module 535 604 RS 485 Communications Module 535 705 Repair Replacement Parts Operator Interface Assembly 531 632 Power Supply Circuit Board 535 730 Microcontroller Circuit Board 535 731 Option Circuit Board w no Options 535 720 Option Circuit Board w Set of 5 Digital Contacts 535 721 EPROM 531 531 740 Lithium Battery 093 044 Jumper Kit Set of All Jumper Connectors 535 660 Gasket Kit 1 Panel Gasket amp 1 Bezel Gasket 535 662 Mounting Kit Mounting Collar amp 4 screws 535 761 Bezel Retention Screw Kit 535 663 Module Retention Kit for Outputs 1 3 Includes Retention Plate 535 664 Module Retention Kit for Output 4 Set of 5 Tie Wraps 535 665 Circuit Board Support Bez
46. AN LAST Switch to Local Manual Mode use last output AUTO LOC AL MAN OUT1 Switch to Manual Mode use preset output MAN OUT1 MAN OUT2 Switch to Manual Mode use preset output MAN OUT2 ALARM ACK Acknowledge alarms UP KEY Remote A key DOWN KEY Remote W key COMM ONLY Make status readable through communications DISP KEY Remote DISPLAY key MENU KEY Remote MENU key FAST KEY Remote FAST key NOTE RST INHBT Inhibits PID reset action Refer to Chapter 6 for more on the REMOTE SP Selects the Remote SP for Automatic Mode Watchdog Monitor LOCAL SP Selects the Local SP for Automatic Mode D AUTO LOCAL Go to Automatic Mode HOST MODE Go to Host Mode WATCHDOG Monitors the Host device for failure 531 User s Manual Next parameter Chapter 5 Software Configuration Next value vj Or A 25 MAN LAST CONTACT 3 LOCAL SP Escape to operating mode CONTACT 2 Defines the operation of the 2nd digital input D MAN LAST MAN OUT1 MAN OUT2 ALARM ACK UP KEY DOWN KEY COMM ONLY DISP KEY MENU KEY FAST KEY RST INHBT REMOTE SP LOCAL SP AUTO LOCAL HOST MODE WATCHDOG CONTACT 3 Defines the operation of the 3rd digital input Next parameter menu Chapter 5 Software Configuration MAN LAST MAN OUT1 MAN OUT2 ALARM ACK UP KEY DOWN KEY COMM ONLY DISP KEY MENU KEY FAST KEY RST INHBT REMOTE SP LOCAL SP AUTO LOCAL HOST MODE WATCHDOG CONFIG CONTACT
47. AY key MENU KEY Remote MENU key FAST KEY Remote FAST key RST INHBT Inhibits PID reset action REMOTE SP Selects the Remote SP for Automatic Mode LOCAL SP Selects the Local SP for Automatic Mode AUTO LOCAL Go to Automatic Mode HOST MODE Go to Host Mode WATCHDOG Monitors the Host device for failure 7 5 Defines the operation of the 5th digital input MAN LAST Switch to Local Manual Mode use last output CONTACT 5 MAN OUT1 Switch to Manual Mode use preset output MAN OUT1 MAN OUT2 Switch to Manual Mode use preset output MAN OUT2 HOST MODE ALARM ACK Acknowledge alarms UP KEY Remote A key DOWN KEY Remote W key COMM ONLY Make status readable through communications DISP KEY Remote DISPLAY key MENU KEY Remote MENU key FAST KEY Remote FAST key RST INHBT Inhibits PID reset action REMOTE SP Selects the Remote SP for Automatic Mode LOCAL SP Selects the Local SP for Automatic Mode AUTO LOCAL Go to Automatic Mode D HOST MODE Go to Host Mode WATCHDOG Monitors the Host device for failure 8 WATCHDOG Defines function of the watchdog contact s for monitoring the Host D DISABLED ENABLED WATCHDOG DISABLED Escape to operating mode Next parameter Next menu Fast Next value vj or A 531 User s Manual Chapter 5 Software Configuration 27 Software CONFIG LINE FREQ OUTPUT 1 PID ACTION REVERSE STN NAME BYPASSER
48. AYED Thesystemmustleave and reenter the alarm condition before the alarm will activate This is typically used to avoid alarms during start up Ifyouwantthe system to power upinalarm only ifitis in an alarm condition select NORMAL MESSAGE 1 and MESSAGE 2 Allows you to enter a nine character message to display when the respective alarm is active The first character of the 3rd display will be flashing Use A and V keys to scroll through character set for each character Press FAST to enter the selection and move to the next digit Press MENU to advance to next parameter RATE TIME Defines the time period over which a specific change in process variable must occur for the rate alarm to be activated The amount of change is defined by the alarm setpoint The rate of change is defined as the amount of change divided by the time period In general for a given rate of change the shorter the time period the more sensitive the rate alarm Escape to operating mode Next parameter menu Next menu rast mewu Next value vj or 48 Chapter 6 Applications 531 User s Manual Applications Examples 1 Ifthe alarm setpoint is set to 10 and the time base is set to 1 second the rate of change is 10 units per second The process variable would only have to experience a ten unit change over a short period of time 2 Ifthe alarm setpointis setto 100 and the time base set to 10 the rate of change is also 10 units per second The P
49. E idus COMPLETED TEST are functions in the CALIBRATE menu these functions are covered later in this Appendix PRESS MENU PRESS ATTENTION The 531 comes from the factory with one milliamp output module installed in position output 2 and relays in position outputs 3 and 4 These must not be modified You may install a mechanical relay solid state relay or DC logic module in position output 1 for alarm functions 531 User s Manual Appendix D D 1 Calibration Figure D 2 Microcontroller Circuit Board Warning Electric Shock Hazard Terminals 1 and 2 carry live power Do not touch these terminals when AC power is on EE SHS Hm hook up wire elle to multi meter hook up wire to multi meter Figure D 3 Calibration Wiring D 2 CALIBRATION 4 JUMPERS SELECT V AND TCs PV INPUT JUMPER CONFIGURATION Input Calibration Equipment needed for analog input calibration Precision 5 1 2 or 6 1 2 digit multimeter such as a Fluke 8842 or HP3478A a 4 1 2 digit meter will sacrifice accuracy Two small pieces of wire Test leads with clips 2 Phillips screwdriver Additional equipment needed if using thermocouple input e Precision thermocouple calibrator such as a Micromite If by Thermo Electric Instruments e Special limits grade Type T thermocouple wire Disconnect power to the instrument Remove chassis from case On the Microcontro
50. FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will atits option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES
51. GE Selects the CV output signal D 4 20 20 4mA Chapter 5 Page 33 All following parameters are renumbered accordingly In the ALARMS Menu two new alarm types have been added the respective alarm setpoint parameters have been modified and four new setpoint parameters 2 per alarm have been added 1 ALM TYPE 1 D OFF LOCAL HIGH PV LOW PV RATE BAND DEVIATION HIGH CV LOW CV HI LO CV Separate High and Low CV setpoints HI LO PV Separate High and Low PV setpoints 2 ALARM SP 1 Specifies the alarm set point for alarm 1 For RATE alarms For HIGH CV or LOW CV alarms R 9999 to 99999 R 0 0 to 100 0 D 0 D 0 096 For any other type except HI LO CV or HI LO PV R The PV range D Dependent on LOW RANGE value 3 HIGH SP 1 Specifies the high alarm set point for HI LO CV or HI LO PV alarm 1 For HI LO CV alarms For HI LO PV alarms R 0 0 to 100 0 R LOW RANGE to HI RANGE D 0 096 D 0 531 Addendum 4 LOW SP 1 Specifies the low alarm set point for HI LO CV or HI LO PV alarm 1 For HI LO CV alarms For HI LO PV alarms R 0 096 to 100 096 R LOW RANGE to HI RANGE D 0 096 D 0 11 ALM TYPE 2 D OFF LOCAL HIGH PV LOW PV RATE BAND DEVIATION HIGH CV LOW CV HI LO CV Separate High and Low CV setpoints HI LO PV Separate High and Low PV setpoints 12 ALARM SP 2 Specifies the alarm set point for
52. H CV LOW CV Any OTHER TYPE R 0 1 100 0 R 1 to 9999 D 0 296 D 2 12 RELAY 2 RELAY 2 Defines the state of the relay in the alarm condition for alarm 2 D RELAY ON RELAY ON RELAY OFF Escape to operating mode Next parameter menu Next menu rast menu Next value vj or 34 Chapter 5 Software Configuration 531 User s Manual ALARMS 13 LATCHING 2 Defines the latching sequence of alarm 2 ATCHING 2 D LATCH LATCH NOLATCH Defines whether alarm 2 may be acknowledged D ENABLED Allows the alarm to be acknowledged ENABLED DISABLED Prevents the alarm acknowledgment while alarm condition exists 15 POWER UP 2 Defines how alarm 2 will be treated on power up POWER UP 2 D NORMAL Alarm depends on process variable NORMAL ALARM Always power up in alarm regardless of process NORMAL variable DELAYED Must leave alarm condition and reenter before activating the alarm 16 MESSAGE 2 Allows you to enter a nine character message associated with alarm 2 The MESSAGE 2 first character of the 3rd display will be flashing To enter message press arrow keys to scroll through character set Press FAST key to enter the ALARM 2 selection and move to next digit Press MENU key to advance to next pa rameter D ALARM2 17 RATE TIME Defines the time period in seconds over which a rate of change alarm condition will be determined R 1 to 3600 RATE TIME D 5 SECU
53. H PV Specifies the engineering unit value for to the 15th point 19TH PV D 0 XTH PV 15TH INPT Escape to operating mode Next parameter Next menu Fast Next value vj or A 531 User s Manual Chapter 5 Software Configuration 31 Software oe For configuring the remote setpoint if enabled 1 RSPTYPE D 2 RSP LOW 3 RSP HIGH 4 SP OFFSET 5 RSP GAIN 6 TRACKING YES T SP RESTOR REMOTE SP RSP TYPE Specifies type of input signal that will be used for the setpoint indicator IF THE JUMPER IS IN THE MA POSITION IF THE JUMPER IS IN THE V POSITION D 4 20 mA D 1 5V e 0 20 mA 0 5V RSP LOW Specifies the engineering unit value corresponding to the lowest setpoint indicator input value e g 4 mA R 9999 to 99999 D 0 RSP HIGH Specifies the engineering unit value corresponding to the highest setpoint indicator input value e g 20 mA R 9999 to 99999 D 1000 RSP OFFSET Defines the offset to the remote setpoint in engineering units R 9999 to 99999 D 0 RSP GAIN Defines the gain to the remote setpoint R 0 100 to 10 000 D 1 000 TRACKING Determines whether or notthe local SP will trackthe remote SP upon RSP break or switch to local from remote SP D YES NO RSP RESTOR Determines RSP source upon RSP input restoration LOCAL SP D REMOTE SP Escape to operating mode Next parameter menu Next menu r
54. IS 328 1202 200 to 650 328 0 to 545 0 200 0 to 285 0 100w Pt SAMA 328 to 1202 200 to 650 328 0 to 545 0 200 0 to 285 0 ACCURACY TYPICAL MAXIMUM LINEAR Voltage 0 025 full scale 0 100 full scale Current 0 050 full scale 0 150 full scale RTD 1 0 050 of span 0 150 of span 0 1 0 095 of span 0 225 of span THERMOCOUPLE J K N E gt 0 C 0 060 of span 0 150 of span J K N E lt 0 0 150 of span 0 375 of span T gt 0 0 100 of span 0 250 of span T lt 0 0 250 of span 0 625 of span R S gt 500 C 0 150 of span 0 375 of span R S lt 500 C 0 375 of span 0 925 of span B gt 500 C 0 150 of span 0 375 of span B lt 500 C 0 500 of span 1 000 of span W W5 amp Platinel 0 125 of span 0 325 of span Display accuracy is 1 digit These accuracy specifcations are at reference conditions 25 C and only apply for NIST ranges Detailed accuracy information is available upon request CONTROL ALGORITHM PID P with manual reset PI and PD with manual reset TUNING PARAMETERS Proportional Band 0 1 to 999 of input range Integral 1 to 9999 seconds repeat Derivative 0 600 seconds Manual Reset 0 100 output ISOLATION Inputs and outputs are grouped into the following blocks Block 1 process variable indication Block 2 outputs 1 2 and 4 Block 3 communications set of 5 digital inputs output 3
55. K 1 Defines whether alarm 1 may be acknowledged 7 POWER UP 1 Defines how alarm 1 will be treated on power up 8 MESSAGE Anine character message for alarm 1 9 ALM TYPE 2 Defines the type of alarm for alarm 2 10 ALARM 5 2 Specifies the alarm set point for alarm 2 11 DEADBAND 2 Defines the deadband for alarm 2 12 RELAY 2 Defines the state of the relay for alarm 2 13 LATCHING 2 Defines the latching sequence of alarm 2 14 ACK 2 Defines whether alarm 2 may be acknowledged 15 POWER UP 2 Defines how alarm 2 will be treated on power up 16 MESSAGE 2 A nine character message for alarm 2 17 RATE TIME Defines the time period for a rate of change alarm 42 Chapter 5 Software Configuration 531 User s Manual Eee SECURITY For configuring the security function 1 SEC CODE Security code for temporarily unlocking the station 2 HOST KEY Lockout status of the HOST key 3 MAN KEY Lockout status of the MANUAL key 4 MAN OUT Lockout status of the changes to the local output 5 LOCAL SP Lockout status of the changes to the local setpoint 6 ALARM ACK Lockout status of the ACK key 7 OPERATION Lockout status of the OPERATION Menu parameters 8 CONFIGURE Lockout status of the other 8 configuration parameters SER COMM For configuring the serial communications features T STA
56. Mode should be LOCKED or UNLOCKED 6 LOCALSP Selects whether changes to the setpoint via the A and W keys in any operating mode should be LOCKED or UNLOCKED 7 ALARM ACK Escape to operating mode Next parameter Next menu rast Next value vj or A 531 User s Manual Chapter 6 Applications 55 Applications NOTE Be sure tosetthe SEC CODE before locking any other feature The station will not display this parameter if any others have been LOCKED You would have to unlock all other parameters in order to view the SEC CODE again Selects whether the ACK key should be LOCKED or UNLOCKED for acknowledging alarms 8 OPERATION Selects whether access to the OPERATIONS configuration menu should be LOCKED or UNLOCKED 9 CONFIGURE Selects whether changes to the other configuration parameters should be LOCKED or UNLOCKED You mustset CONFIGURE to LOCKED if you want full security If not the operator has access to the security code LOCKED does allow access to the menus but prevents changes to the parameters Whenever alocked function is attempted the operator has the opportunity to enter a security code to override the lock If the correct code is entered the operator has full access The security feature reactivates after one minute of keypad inactivity Theoperatoralsocanenterthe SECURITY OVERRIDE CODE which if entered correctly resets the whole station to its default settings The security overri
57. N ON ENERGIZED ICON ON MAY CANNOT RELAY ENERGIZED ICON ON MA Y ACKNOWLEDGE ACKNOWLEDGE ACKNOWLEDGE PARAMETER SETTINGS ALM TYPE 1 HIGH ALM RELAY 1 RELAY ON Chapter 6 Applications LATCHING 1 LATCH ACK 1 DISABLED POWER UP 1 ALARM Next value vj or A 49 Applications NOTE To verify your hardware configuration check your product label on top of the 531 and compare it to the order code in Chapter 1 DIGITAL INPUTS This optional feature is only available if ordered originally from the factory Fora set of 5 digital inputs can be ordered order Product 531 xxxxxxDx00 If more than one digital input is closed then the last one closed generally has priority over the others A closed digital input may be overridden by another digital input a keyboard operation or an automatic function A closed digital input that was overridden must be opened in order to be re armed If one digital inputis closed and selects LOCAL and then REMOTE is keyboard selected the keyboard selection takes precedence 1 2 Press FAST MENU to toggle to the CONFIG menu Press MENU toaccessfirst parameter CONTACT 1 Use A and V totoggle to the desired function choose one of the following MAN LAST Contactclosure switchesthe stationto Manual Modeusingthe lastoutput value MAN OUT1 Contactclosure switches the stationto Manual Mode using the MAN OUT1 value MAN OUT2 Con
58. Please refer to your User s Manual 20 To maintain NEMA 4X Rating you may need new mounting gaskets order part 535 662 Refer to your user s manual 500 Series 5 Declaration of Conformity C 4 EMC Directive 89 336 EEC Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name 500 Series MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s 500 Series T 24 Vdc Hor J E Indicates any input output option and housing as stated on the product data sheet Indicates CE Compliant Conforms to the following EMC specifications EN61326 1 1998 Electromagnetic Compatibility requirements for electrical equipment for control use Conforms to the following safety standard EN 61010 1 2001 Supplemental Information CE option requires CE KIT PN 535 766 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn MOOR Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind
59. RANGE LOW RANGE Specifies the engineering unit value corresponding to the lowest input value D e g 4 mA For V mA input only R 9999 to 99999 Maximum is HI RANGE D Dependent upon the input selection 6 HI RANGE HI RANGE Specifies the engineering unit value corresponding to the highest input D value e g 20 mA For V mA input only R 9999 to 99999 Minimum is LOW RANGE D Dependent on the input selection FILTER Defines the setting in seconds for the low pass input filter 0to 120 D 0 PV OFFSET Defines the offset to the process variable in engineering units R 9999 to 99999 FILTER PV OFFSET A D 0 9 PVGAIN PV GAIN Defines the gain to the process variable For V mA input only R 0 100 to 10 000 D 1 000 10 PV BREAK PV BREAK Determines the manual output value if the PV input is broken station switches to Manual Mode 9 5 to 105 0 0 11 PV RESTORE PV RESTORE Determines manual output Source upon PV restoration AUTO LOCAL MAN LAST Maintain the last output from Manual Mode D AUTO LOCAL Return to Automatic Control and output Escape to operating mode Next parameter menu Next menu rast menu Next value vj or 30 Chapter 5 Software Configuration 531 User s Manual Bo E CUST LINR CUST LINR Defines a custom linearization curve for the process variable input The curve may be either ever increasing or ever decrea
60. RITY SECURITY For configuring the security function SEC CODE 1 SEC CODE Defines security code for temporarily unlocking the station R 9999 to 99999 D 0 2 HOST KEY HOST KEY Defines lockout status of the HOST key mode changes via the HOST key D UNLOCKED LOCKED Escape to operating mode Next parameter Next menu Fast Next value vj or A 531 User s Manual Chapter 5 Software Configuration 35 UNLOCKED SECURITY 3 MAN KEY MAN KEY Defines lockout status of the MANUAL key mode changes via the MANUAL key UNLOCKED D UNLOCKED LOCKED 4 MAN OUT MAN OUT Defines lockout status of the changes to the local output via the and V keys UNLOCKED D UNLOCKED LOCKED 5 LOCAL SP LOCAL SP Defines lockout status of the changes to the local setpoint via the and WV keys UNLOCKED D UNLOCKED LOCKED 6 ALARM ACK ALARM ACK Defines lockout status of the ACK key alarm acknowledgment D UNLOCKED UNLOCKED Oe peepee 7 OPERATION OPERATION Defines lockout status of the OPERATION menu parameters D UNLOCKED UNLOCKED 8 CONFIGURE CONFIGURE Defines lockout status of the other 8 configuration parameters UNLOCKED D UNLOCKED LOCKED SER COMM SER COMM For configuring the serial communications features STATION STATION Defines the unit s station address OFF Disables the communications function D 1 Escape to operating mode Next parameter menu Next menu
61. SET COMPLETED will appear in the display If failed RESET SKIPPED will appear instead 7 Totry again press ACK key and then press MENU key within two seconds 8 Whencomplete return jumpers to their original positions HARDWARE SCAN Use this read only feature to identify the output hardware and installed options of the controller 1 Setthe jumpers to V and TCA on the Microcontroller Circuit Board see Fig ure D 2 2 Powerupthe controller 3 Press MENU until HARDWARE SCAN is displayed os Addendum 531 Figure D 7 Milliamp Calibration Wiring 15 ENSEM 1 4 5 Press ACK to initiate the hardware display When complete return jumpers to their original positions as in Chapter 3 QUICK CALIBRATION PROCEDURE For mA orV inputs This procedure is for the benefit of users that have ISO or other standards that require periodic calibration verification It enables verification and modification of the process variable input without entering the Factory Configuration mode 1 Power down the 531 controller and place the input jumpers in the desired position referto Figure D 2 and Figure D 6 Replace the process variable PV input signal with a suitable calibration device Apply power and allow controller to warm up for 30 minutes Place controller in manual mode Go to the PV INPUT menu PV OFFSET parameter Adjust the calibration device to an output signal equal t
62. SONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales mooreind com Tel 01293 514488 FAX 01293 536852 L MOORE iiis e infoOmiinet com Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES Australia sales 9 mooreind com au 2007 Moore Industries International Inc Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971
63. TION Defines the unit s station address 2 BAUD RATE Defines the baud rate 3 CRC Defines whether CRC is being calculated OPERATION For modifications to the transition functions Use the same PID parameters as your HOST device 1 PROP BAND Defines the proportional band for the PID set 2 RESET Defines the integral time for the PID set 3 RATE Defines the derivative time for the PID set 4 LOADLINE Defines the loadline manual reset for the PID set 5 SP SOURCE Selects a local or remote setpoint 6 MAN RAMP Determines ramping for output to Manual output value 7 HOST RAMP Determines ramping for output to the Host Mode CV 531 User s Manual Chapter 5 Software Configuration 43 44 Chapter 5 Software Configuration 531 User s Manual Applications CHAPTER 6 531 APPLICATIONS The 531 has a variety of user programmable control features and capabilities This chapter describes how to apply them NOTE Available capabilities depend upon the hardware option you specified and ordered Hone mM DERE PAGE 531 0 45 deir ceu 46 Digital Inputs 5 tit eh ee e rette 50 Watchdog Monitor 51 Process Variable and 51 Input Linearization sreske ee
64. Thermocouple amp Cold Junction Calibration Wiring D 3 Calibration NOTE If your multi meter display does not register a response check that the jumpers J1 J2 and J3 on the Power Supply Board are positioned as Normally Open NO hook up OUT 2 wires to multi meter Figure D 5 Milliamp Calibration Wiring D 4 MILLIAMP OUTPUT CALIBRATION Once a year calibrate the mA output to maintain optimal performance Additionally you should calibrate an output when a new mA module is installed The 531 local output should be calibrated at terminals 5 and 6 OUT2 and OUT2 The bypass circuitry PC board does not have to be removed to perform the calibration Equipment e Precision 5 1 2 or 6 1 2 digit multimeter such as a Fluke 88429 or Hewlett Packard HP3478A Twosmall pieces of wire for each milliamp output e Testleads with clip ends 2 Phillips screwdriver 1 Disconnect power to the instrument 2 Remove chassis from case 3 Locate jumpers marked PV 1 and 2nd near the edge connector of the Microcontroller Board refer to Figure D 2 Relocate both jumper connectors so that one is positioned on the pins marked V of the 2nd jumper and the other on the pins marked TCA of the 2nd jumper 4 Connect the small pieces of wire to the terminals assigned to the milliamp output s you are calibrating Figure D 5 shows the hook up wires applied to OUT2 and OUT2 Hook up wires n
65. UT JUMPER CONFIGURATION 00000000000 00000000000 PREPARATION FOR ALL INPUT CALIBRATIONS Equipment for analog input calibration e Precision 5 1 2 or 6 1 2 digit multimeter e g Fluke 88429 or HP3478A9 a 4 1 2 digit meter will sacrifice accuracy Four small pieces of wire Testleads with clips 2 Phillips screwdriver Additional equipment for thermocouple input e Precision thermocouple calibrator e g Micromite II by Thermo Electric Instruments Special limits grade Type T thermocouple wire 1 Disconnect power to the instrument 2 Remove chassis from case 3 Onthe Microcontroller Circuit Board locate jumper locations marked PV1 and 2nd nearthe edge connector Reposition both jumper connectors in the 2nd location onto pins for V and TCA as shown in Figure D 2 4 Connecthook up wires between terminals 31 and 32 as shown in Figure D 3 and the multimeter Setthe meter for DC volts 5 Reinsert chassis into the case and apply power The 2nd and 3rd display should read CALIBRATE ANALOG IN 6 Allow the controller to warm up for atleast 30 minutes 7 Pressthe ACK key to getto the first step parameter The 2nd display should show CAL VREF the 3rd display should showa value close to 5 0000 8 The multimeter should read a value in the range 4 9750 5 0250 Use the A and V and FAST keys on the controller until the display on the controller matches the meter reading 9 Press MENU key The 2nd dis
66. Upon power up as well as during normal operation the 531 is in one of its operating modes Host Automatic or Manual The 531 also has a set up configuration mode that lets you access options for adjusting the operation and display of the station Set up is divided into two groups one for the first eight menus as listed below and another for the OPERATIONS menu by itself Figure 5 1 illustrates the relationships among the three operating modes and nine set up menus The 8 set up menus can by accessed only when the 531 is in Host or Manual Mode The OPERATIONS set up menu can be accessed when the 531 is in Automatic Host or Manual Mode AUTOMATIC operating mode HOST or MANUAL operating modes A DISPLAY MENU for MENU to return to Operations FAST for other operating set up menu set up modes menus Y OPERATIONS 1 set up menu DISPLAY gt MENU FAST Figure 5 1 to return for other Menu Flowchart for Set Up to set up menus operatingr modes 8 set up menus CONFIG LOCAL OUT MENU FAST PV INPUT to move from CUST LINR menu to menu RSP INPUT ALARMS v SECURITY SER COMM 531 User s Manual Chapter 5 Software Configuration 21 Software Independent Dependent Parameter Parameter CONFIGURE UNLOCKED D Figure 5 2 Independent vs Dependent Parameters 22 MENUS Amenu is agroup of configuration control parameters While in
67. V would require a 100 unit change over a ten second period Notice that Example 1 is more sensitive than Example 2 Alarm Examples A SP Alarm Setpoint C SP Control Setpoint DB Deadband PV Process Variable A BAND ALARM EXAMPLE IN ALARM IN ALARM CONDITION CONDITION m C SP A SP C SP A SP RELAY ENERGIZED ICON OFF RELAY DE ENERGIZED ICON ON RELAY RELAY ENERGIZED DE ENERGIZED ICON OFF ICON ON CANNOT ACKNOWLEDGE NO ALARM CANNOT ACKNOWLEDGE NO ALARM PARAMETER SETTINGS ALM TYPE 1 BAND LATCHING NO LATCH RELAY 1 RELAY OFF 1 DISABLED C DEVIATION ALARM EXAMPLE T C SP A SP ACKNOWLEDGE TO SHUT OFF ICON AND DE ENERGIZE RELAY DE ENERGIZED ENERGIZED ICON ON MAY ACKNOWLEDGE ICON OFF NO ALARM PARAMETER SETTINGS ALM TYPE 1 DEVIATION RELAY 1 RELAY ON LATCHING 1 LATCH ACK 1 ENABLED ALARM SP 1 0 Escape to operating mode Next parameter Next menu rast 531 User s Manual B HIGH PROCESS VARIABLE ALARM Figure 6 1 Alarm Examples EXAMPLE IN ALARM _ CONDITION RELAY DE ENERGIZED RELAY ENERGIZED ICON ON MAY ACKNOWLEDGE ICON OFF NO ALARM PARAMETER SETTINGS ALM TYPE 1 HIGH ALRM RELAY 1 RELAY ON D POWER UP ALARM EXAMPLE RELAY DE ENERGIZED ICON OFF NO ALARM LATCHING NO LATCH ACK 1 ENABLED CONDITION RELAY ENERGIZED ICO
68. a uniform direction to separate Photo 4 Separate Boards Installation Guide 500 Series 3 Installation NOTE Front of Unit Back of Unit If you replace the EPROM chip you toward Operator Interface toward rear terminals must align the notch facing the front of the unit BATTERY 5 Pin Connector o Female 22 Pin Connector NOTE The 5 and 22 Pin connnectors on the boards are all keyed so they will only align one correct way Male 22 Pin Remote Setpoint Jumper Male 22 Pin Connector Connector Output 4 4 Male 12 Pin I Male 22 Pin Connector Connector Figure 2 12 Pin Female 56 22 Pin Female Microntroller Board Connector Connector Option Board and Power Supply Board 5 Pin Connector Module Retention Plate over Outputs 1 2 3 NOJ1NC NOJ2NC NOJ3NC 4 500 Series Installation Guide Installation 8 Replace tie wraps for the Retention Plate and for Output Module 4 with new ones Failure to use these devices may result in a loosening of the module and eventual failure If you ordered a module separately it should have come with a tie wrap An extra set of tie wraps is available by order ing Part 535 665 Note For greatest accuracy milliamp modules added for retransmission must be calibrated per instructions in Operator s Manual To Change the Option Board 9 See Photos 3 and 4 Replace the existing Option board with the NEW one Note When
69. actory set with the following Allthe specified modules and options installed see product label and compare to Order Code in Chapter 1 Process variable and remote setpoint inputs set to accept a milliamp input CAUTION Static discharge will cause damage to equipment Always ground your self with a wrist grounding strap when handling electronics to prevent static discharge e Relay outputs set to normally open The locations of certain jumpers and modules on the printed circuit boards will allow different types of inputs and outputs to be connected to the sta tions Figure 3 1 shows the position of these circuit boards inside the station To access these boards 1 With power off loosen the two captive front screws with a Phillips screwdriver 2 Gently slide the chassis out of the case by pulling on the front face plate assembly at the bezel Remove the two screws 531 User s Manual Chapter 3 Hardware Configuration NOTE If you would like your controller con figured at the factory please consult an application engineer NOTE Your hardware configuration will influence the available set up options in Chapter 5 NOTE Any changes you make to the output modules will render the code on the product label invalid Figure 3 1 Location of Printed Circuit Boards for Hardware Configuration Hardware Figure 3 2 Jumper Locations on Microcontroller Board Figure 3 3 The Option Circuit
70. adding Option board for 5 digital inputs associated screw terminal in the rear terminal block must be installed See information on page 1 for ordering a Screw Kit To Change the Power Supply or Microcontroller CPU Board 10 For the Microcontroller Board disconnect the 5 pin female connector that wires it to the Display Assembly Reattach the connector to the new board You can only orient the connector one way For the Power Supply Board disconnect the 5 pin female connector that wires it to the Display Assembly Reattach the connector to the new board You can only orient the connector one way To Change the Display Assembly 11 Disconnect the 5 pin female connector that wires the Microcontroller Board to the Display Assembly Disconnect the 5 pin female connector that wires the Power Supply Board to the Display Assembly 12 Attach the new Display Assembly to the boards at the appropriate connectors CAUTION Static discharge will cause damage to equip ment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge CAUTION Do not scratch the boards or bend the pins of the connectors Installation Guide To Change the EPROM 13 The EPROM is located on the Microcontroller Circuit board Figure 2 It has a white label that list the part number and software revision level Use an I C Extractor to carefully remove the EPROM If you do not have an I C extracto
71. articular voltage or current input 1 Press FAST MENU to toggle to the INPUT Menu 2 Press MENU to access the LINEARIZE parameters and use the A and V keys to assign value CUSTOM 3 PressFAST MENU to toggle to the CUST LINR Menu 4 Theparameter 1ST INPUT is fixed atthe low end ofthe mA or Voltage input range Escape to operating mode Next parameter Next menu rast Next value vj or A 531 User s Manual Chapter 6 Applications 53 Applications 5 Forparameter 1ST PV define the corresponding process variable value engineering units 6 Forthe2ND INPUT though XTH INPUT X being yourlastdata point number define the milliamp or voltage input of the corresponding data point 7 Forthe 2ND PV through the XTH PV X being your last data point number define the milliamp or voltage input of the corresponding data point Oncethe various points are defined the station interpolates the values between the points using a straight line relationship between the points PV VALUE th IN ENGINEERING UNITS PV Figure 6 3 Custom Linearization Curve 5th PV 5th 10th NOTE T Input Input Input The resulting linearization curve must be either ever increasing or ever INPUT VALUE decreasing IN MILLIAMPS OR VOLTAGE IMPORTANT If you make any modifications to a set curve you must re enter all points in order from 1 to X Record the data in the Set Up Charts in Chapter 5
72. ast menu Next value vj or 32 Chapter 5 Software Configuration 531 User s Manual E ALARMS For configuring alarms 1 ALM TYPE 1 This defines the type of alarm for alarm 1 ALM TYPE 1 D OFF Deactivates the first alarm OFF LOCAL Causes an alarm when in local control Host flag HIGH PV High alarm based on the process variable LOW PV Low alarm based on the process variable RATE Selects a rate of change alarm BAND DEVIATION HIGH CV High alarm based on the control value LOW CV Low alarm based on the control value 2 ALARM SP 1 Specifies the alarm set point for alarm 1 ALARM 5 1 For ALM TYPE 1 RATE HIGH CV on LOW CV Any R 9999 to 99999 units R 0 0 100 0 R The PV range D 0 D 0 0 D Dependent on LOW RANGE value 3 DEADBAND 1 Defines the deadband for alarm 1 DEADBAND 1 For ALM TYPE 1 HIGH CV LOW CV Any OTHER TYPE a MERC R 0 1 100 0 R 1 to 9999 D 0 2 D 2 4 RELAY 1 Defines the state of the relay in the alarm condition for alarm 1 RELAY 1 D RELAY ON RELAY ON RELAY OFF 5 LATCHING 1 Defines the latching sequence of alarm 1 LATCHING 1 D LATCH LATCH NO LATCH 6 1 Defines whether alarm 1 may be acknowledged ACK 1 D ENABLED Allows the alarm to be acknowledged ENABLED DISABLED Prevents existing alarm from being acknowledged Escape to operating mode Next parame
73. ays Figure 2 1 531 Operator Interface Icons 1st Display 2nd Display 3rd Display Location for identification label lt Keys 1st Display 5digits seven segments Height is 15mm 0 6in Normally displays the Process Variable PV If station loses signal displays 2nd Display e Q9characters 14 segment alphanumeric Height is 6mm 0 25in Displays the CV output OUT or the setpoint SP To change the displayed value press the DISPLAY key Whenin configuration menus displays the menu and parameter names 3rd Display Ocharacters 14 segment Height is 6mm 0 25in Displays user selectable station name if no alarms are queued e Displays any error or alarm in two second alternating messages Whenin configuration menus displays the parameter values ICONS ALM 1 ALM2 Indicates respective alarm s is are active OUT 1 OUT2 Indicates respective output s is are active 531 User s Manual Chapter 2 Interface and Basic Operation 5 Interface Operation Illuminated Key KEYS Press Key s Transfers station from Host or MANUAL Automatic Mode to Manual Mode or from Manual to Automatic Station is in Manual Mode When not illuminated the station is in either Host or Automatic Mode Toggles between Host and either Automatic or Manual Mode HOST depending on validity of the PV 531 is passing Host signal through Exits the configuration
74. ddendum Bo ee Chapter 5 Page 42 ALARMS Parameter Description Value 1 ALM TYPE 1 Type of alarm for alarm 1 2 ALARMSP 1 Alarm setpoint alarm 1 3 HIGHSP 1 High alarm setpoint for HI LO CV or HI LO PV alarm 1 4 LOWSP 1 Low alarm setpoint for HI LO CV or HI LO PV alarm 1 5 DEADBAND 1 Dead band for alarm 1 6 RELAY State ofthe relay for alarm 1 7 LATCHING 1 Latching sequence for alarm 1 8 ACK 1 Whether alarm 1 may be acknowledged 9 POWER UP 1 How alarm 1 will be treated upon power up 10 MESSAGE 1 Nine character message associated with alarm 1 11 ALM TYPE 2 Type of alarm for alarm 2 12 ALARM SP 2 Alarm setpoint alarm 2 13 HIGH SP 2 High alarm setpoint for HI LO CV or HI LO PV alarm 2 14 LOW SP 2 Low alarm setpoint for HI LO CV or HI LO PV alarm 2 15 DEADBAND 2 Dead band for alarm 2 16 RELAY 2 State of the relay for alarm 2 17 LATCHING 2 Latching sequence for alarm 2 18 ACK 2 Whether alarm 2 may be acknowledged 19 POWER UP 2 How alarm 2 will be treated upon power up 20 MESSAGE 2 Nine character message associated with alarm 2 21 RATE TIME Time period over which a rate of change is determined Chapter 6 Page 46 47 Addendum After LOW CV insert these two new alarm types HI LO CV Combination of high and low CV alarms Occurs when the PV exceeds the individually set high or low CV setpoint HI LO PV Combination of high and lo
75. de R 0 1 to 999 9 per minute D OFF Escape to operating mode Next parameter menu Next menu rast menu Next value vj or 38 Chapter 5 Software Configuration 531 User s Manual Eee PARAMETER VALUE CHARTS Record the values for the various configuration menu parameters onthe charts in this section CONFIG NOTE You may want to photocopy these pages instead of entering the values on the master sheets For configuring the input and output hardware assignments 1 LOST HOST Selects the type of local backup when host CV breaks 2 HOST RESTR Selects the 531 mode upon host CV restoration 3 CONTACT 1 Defines the operation of the 1st digital input 4 CONTACT 2 Defines the operation of the 2nd digital input 5 CONTACT 3 Defines the operation of the 3rd digital input 6 CONTACT 4 Defines the operation of the 4th digital input 7 CONTACT 5 Defines the operation of the 5th digital input 8 WATCHDOG Defines function of Host watchdog monitor 9 LINE FREQ Specifies the power source frequency 10 OUTPUT 1 Defines the function of the 1st output 11 PID ACTION Select the PID control action 12 STN NAME Specifies a nine character message to name the station LOCAL OUT To configure the local output control 1 AUTO LO LIM Selects low limit for adjusting the Automatic PID output 2 AUTO HI LIM Selects high
76. de code is 62647 Store this in a secure place Refer to Chapter 2 for details on the Security Override function PROCESS VARIABLE READING CORRECTION Under certain extraneous conditions such as an aging thermocouple out of calibration transmitter lead wire resistance the station may display values other than the actual process value To compensate for these conditions you can set offset and gain values for the process variable 1 Press FAST MENUtotoggletothe PV INPUT menu Press MENU to access each of the following parameters and the A and W keys to set values for them 2 PVOFFSET This either adds or subtracts a set value from the process variable reading in engineering units For example if your thermocouple was always reading 3 too high you could set the PV OFFSET parameter to 3 to compensate 3 PV GAIN Multiplies the deviation from the low end of the process variable range by the gain factor and then adds it to the value of the low end of the range to arrive at the adjusted process variable value For example if your process variable range is 50 to 650 and the process variable reading is 472 a PV GAIN of 0 995 would yield an adjusted process variable equal to 472 50 x 995 50 470 By using a combination of both offset and gain factors you should be able to compensate for just about any inaccuracy in your sensor or transmitter SERIAL COMMUNICATIONS Serialcommunicationsis an optionalfeature Itenable
77. e 1 Pressthe FAST MENU keys to toggle to the PV INPUT menu Press MENU to access the following parameters Use the and W keys to assign values 2 PVTYPE Defines the range of the input signal T C RTD mA or voltage signal The type of signal is governed by the hardware jumper selections see Chapter 3 Escape to operating mode Next parameter Next menu rast Next value vj or A 531 User s Manual Chapter 6 Applications 51 Applications 10 11 12 DEG F C K Selects the units for temperature display appears only for T C and RTD input types DECIMAL Sets the position of the decimal point appears only for V mA and RTD input types LINEARIZE Selects the type of PV linearization being used appears only for V mA input types LOW RANGE Sets the value in engineering units corresponding to the low PV input value appears only for v mA input types HI RANGE Sets the value in engineering units corresponding to the high PV input value appears only for V mA inputs types FILTER Sets the amount of PV filtering to be used PV OFFSET Sets a constant offset to be applied to the PV input PV GAIN Sets a constant gain to be applied to the PV input appears only for V mA inputtypes PVBREAK Sets the manual output value if the PV input is broken while running local PID PV RESTORE Sets the mode upon restoration of the PV input Set Point Display Range The 531 can be se
78. e Retention Plate to prevent damage to the surface mount components 6 Adisposabletie wrap holds Output module 4 onthe Option board in place To remove the module snip tie wrap like in Photo 6 7 Inspect each module before installation to make sure the pins are straight Figure 3 5 Align the pins with the socket holes and carefully insert the module Press down to seat it firmly on the board see Photo 7 5 REMOVE RETENTION PLATE 6 SNIP TIE WRAP 8 Usenewtie wraps to secure the Retention Plate and Output Module 4 Failure to use the tie warps may result in the module loosening and eventual failure All individually ordered modules come with tie wraps Extra sets of tie wraps are available order Part 535 665 9 Toreassemble the unit Align the connector pins on the Option Board with the connector sockets on the Microcontroller and Power Supply boards Squeezethemtogether making certain allthree are properly seated against oneanother Check alongthe side edges for gaps Also checkthatthe cable assemblies are not pinched 10 Align the board assembly with the front face assembly with the Option board atthe bottom see Figure 3 1 Reinstallthe retention clips Alignthe boards into the slots of the front face assembly and the clips will snap into place 11 When you are ready to reassemble the unit align the boards onthe chassis with the top and bottom grooves onthe case Press firmly to slide the chas sis into the case If yo
79. e display will prompt you to press MENU to reset the menu data You have two seconds to press MENU to accomplish the reset If successful RESET COMPLETED will appear in the display 4 Ifyou failed to press MENU in time RESET SKIPPED will appear 5 Totry again press ACK and then press MENU within two seconds HARDWARE SCAN Refer to Figure D 1 This procedure identifies the internal parts of the station Should you need to determine the hardware inside your station press ACK to enter this read only menu The station will display the types of output hardware and installed options The information displayed should match the information on the product label ontop ofthe controller Youcan compare this information to the Order Code on page 2 However any hardware modifications will render the order code on the product label invalid QUICK CALIBRATION PROCEDURE This procedure is for the benefit of users that have ISO or other standards that require periodic calibration verification The procedure enables verification and modification of the volt or mA process variable input you are using without entering the Factory Configuration mode Therefore you do not need to per form any jumper change 1 Power down the 531 2 Replace the process variable PV input signal with a suitable calibration device Apply power and allow controller to warm up for 30 minutes Place controller under Manual control Go to the PV INPUT Scroll to
80. e users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales mooreind com Tel 01293 514488 FAX 01293 536852 L MOORE iiis e infoOmiinet com Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES Australia sales 9 mooreind com au 2007 Moore Industries International Inc Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 Tel 02 8536 7200 FAX 02 9525 7296 Specifications and Information subject to change without notice 500 SERIES Form M500 V6 Process Controllers Hardware Installation and Modification Manual for Electronic Products Series 531 532 535 545 555 Model 2 il moore INDUSTRIES M500 V6 JUNE 2005 Installation INTRODUCTION This technical brochure provides hardware installation and modification instructions for our controllers Series 531 532 535 545 and 555 Use these instructions with the foll
81. edgeable state To acknowledge an alarm 1 Press the ACK key to acknowledge Alarm 1 This clears the alarm and releases the relay if applicable 2 Boththeiconand messageindicators disappear andthe relay if applicable changes state 3 Ifasecond alarmis active and acknowledgeable press the ACK key again to acknowledge Alarm 2 Figure 2 2 shows the controller face during an alarm condition and after the alarm has been acknowledged BEFORE AFTER J G EE Ge 8 Tod HOT MANUAL IDISPLAY Latching Alarms Alatching alarm holds its alarm state even after the process leaves the alarm condition This is useful for stations that will not be continuously monitored by an operator A latching alarm can be configured to be acknowledgeable while inthe alarm condition OR only after the process leaves the alarm condition A non latching alarm will clear itself as soon as the process leaves the alarm condition Limit Sequence An alarm can be configured to be both latching and not acknowledgeable In this case the alarm is acknowledgeable only after the process has left the alarm condition This is often referred to as a limit sequence For more on alarms see Chapter 6 Chapter 2 Interface and Basic Operation 531 User s Manual Hardware CHAPTER 3 HARDWARE CONFIGURATION The 531 hardware configuration determines which outputs are available and the types of indicator signals that will be used Your station comes f
82. eed to be applied to all terminals that have corresponding milliamp output modules in their output sockets Attach the test leads from the multimeter to the wires and then plug the test leads into the meter Set the meter for DC milliamps 5 Reinsert chassis into the case and apply power The 2nd display should read CALIBRATE while the 3rd display reads ANLG IN Press MENU twice to get to the ANLG OUT Menu 6 Press ACK The 2nd display will read OUTPUT 2 7 The 3rd display should read 4 mA Your meter should read a value close to 4 00 mA Wait one minute Then press W key on the station until the meter s display reads 4 00 mA You may press FAST with A and V key to change the value at a faster rate 8 Press MENU The 3rd display should read 20 mA Let this setting stabilize for one minute Repeat the procedure from Step 7 9 Tocomplete calibration press ACK and disconnect the power Remove the station from its case and place the jumpers in their correct operating positions as specified in Chapter 4 You must press the ACK key at the end of any calibration procedure to return to the calibration menu before powering down RESET MENU DATA Refer to Figure D 1 This function resets all parameter values back to their factory defaults except for calibration information Once inside this Menu Block 1 Press MENU until the display shows RESET MENU DATA 2 Press ACK Appendix D 531 User s Manual Calibration 3 Th
83. el Insert 535 075 Engineering unit labels 1 sheet 535 106 531 Bypass board 532 100 Addendum 531 9 1 Appendix C Page C 1 Changes and additions to the troubleshooting error messages Message When does it occur What to do DEFAULTS Whenever the memory is cleared and Changing any Set Up parameter will all parameters revert to factory default clear the message If due to something settings This may be done by pur other than the user purposely clearing posely clearing the memory or when the memory call factory for assistance the unit is powered up for the first time or if the software version is changed LOST CAL or Indicates that the calibration data has Problem should never happen Must ERROR BAD CAL DATA been lost Occurs when there is a total loss of memory correct the situation and recalibrate Call factory for assistance ERROR ROM CHECKSUM On power up a problem with the EPROM is detected Controller locks up until fixed Call factory for assistance OUT1 CONF or Upon power up controller senses that Must power down and install correct OUT2 CONF or the modules needed for control as module combination or must OUT3 CONF or determined by software configuration reconfigure the controller to match OUT4 CONF are not present the current module combination LOST CJC The cold junction is sensed as lost Call factory for assistance ERROR BAD EEPROM Du
84. ery is replaced LOST CAL Indicates that the calibration data has Problem should never occur Must been lost Occurs when the memory is correct the problem then wiped clean recalibrate Call factory for assis tance ERROR ROM On power up a problem with the ROM Call factory for assistance CHECKSUM is detected This is a fatal error and requires an EPROM change Controller locks up until fixed OUT1 CONF Upon power up controller senses that Must power down and install correct OUT2 CONF the modules needed for control as module combination or reconfigure OUT3 CONF determined by software configuration the controller to match the current OUT4 CONF are not present module combination LOST CJC Sensor not reading properly Call factory for assistance 531 User s Manual Appendix C C 1 Troubleshooting SYMPTOM PROBLEM SOLUTION Display will not light up Defective power source Check power source and wiring Improper wiring Correct wiring Blown in line fuse Check wiring replace fuse Unit not inserted in case properly or screws have not been tightened Remove unit from case and remove bezel screws then reinsert unit and properly tighten screws Improper Lost PV reading Voltage current Input jumper selection improperly set Move jumper to proper location Input range improperly selected in software Select proper range Reverse polarity Check and cor
85. ete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Shipthe equipmentto the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE
86. for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Shipthe equipmentto the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD
87. he factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER
88. hen the process variable goes below the alarm setpoint RATE Use to signal an alarm when the PV changes ata rate greater than that specified by the alarm setpoint and time base For example if you have an alarm setpoint of 10 and atime base of 5 seconds an alarm occurs if the PV changes greater than 10 units in 5 seconds BAND Creates a band twice the size of the alarm setpoint centered around the control setpoint Alarm occurs when the process variable travels outside of this band For example if your control setpoint is 500 and the alarm setpointis 25 the alarm occurs ifthe PV travels outside ofthe 475 to 525 range Alarm is dependent upon retransmission of the control setpoint As the control setpoint changes the band centers itself accordingly DEVIATION Creates a band on one side of the control setpoint Alarm occurs when the process variable deviates from the control setpoint by an amount greater than the alarm setpoint For example ifthe control setpoint is 500 and the alarm setpoint is 50 plus 50 an alarm occurs when the process variable exceeds 550 If your alarm setpoint is 50 the alarm occurs when the process variable drops below 450 Alarm is dependent upon retransmission of the control setpoint As the control setpoint changes the band centers itself accordingly HIGH CV Occurs when the control value exceeds the alarm setpoint LOW CV Occurs when the control value goes below the alarm setpoint Press the MENU key to se
89. iately Rampto the new CV ata predetermined rate or Remaininthecurrent mode where the operator can determine whether or not the Host signal is valid e The operator can modify the local SP using the and W keys The operator can enter all the configuration menus Escape to operating mode Next parameter Next menu rast Next value vj or A 531 User s Manual Chapter 6 Applications 45 In this chapter the following PV Process variable Applications NOTE Refer to Chapter 4 for information on wiring for alarms NOTE Refer to Alarm Operation in Chapter 2 for information on operating alarms Automatic Mode e Neither the HOST nor MANUAL keys are lit The 531 switches to Automatic PID Mode due to Lossofthe Host signal Keypad selection A Closure of a digital contact Commands through the RS 485 port Uponswitching to Automatic Mode the 531 generates a control signal based on PID control The 531 executes a bumpless transfer to the new CV while in PID mode no ramping needed e The operator can modify the local SP using the and V keys e The operator can only enter the OPERATION menu other configuration menus are disabled Manual Mode MANUAL key is lit The 531 switches to Manual Mode due to Loss of the Host signal and PV input Keypad selection Closure of a digital contact or Commands through the RS 485 port I
90. ie dca atn oe el a doct doe ecu oe t 35 SER COMM si Wiis fare etes du sat tata bites 36 OPERATION iier Doa ve Lee ve 37 Parameter Value Charts sse 39 CHAPTER 6 53T APPLICATIONS 2 nitide 45 53 1 Operation rto ait ate AT sette A 45 PAI ARIAS ote cad 46 Digital Inputs rao RR 50 Watchdog Monitor et rm ene Ree seen 51 Process Variable and 51 Input LinearlzatlOt oec eoo tt tet eec tne ice e te auro 53 Thermocouple and RTD Linearization 53 Square Root Linearization 53 Custom Linearization 53 Ramp to a Control Value 54 TCU TI M 55 Process Variable Reading Correction 56 Serial Communications sse 56 APPENDIX A MODE MENU amp PARAMETER FLOWCHART A 1 APPENDIX B PARTS 1 TROUBLESHOOTING 1 APPENDIX CALIBRATION ritiene tette tetti nein nre ee D 1 Regarding Calibration sse D 1
91. ined Manualoutput value when switching outof Host Mode The choices are OFF or 0 196 to 999 9 per minute 0 196 per minute is equal to 6 096 per hour and 999 996 per minute is equal to 16 796 per second 3 HOST RAMP selects the ramping percentage for gradually changing output to the Host CV when returning to Host Mode The choices are OFF or 0 196 to 999 9 per minute 0 1 per minute is equal to 6 096 per hour and 999 996 per minute is equal to 16 796 per second SECURITY The security function contains parameters that allow the user to lock out the selective functions of the station Security only locks out the keypad commands digital inputs and serial communications are not affected 1 Pressthe FAST MENU keystotoggletothe SECURITY Menu Press MENU to access each ofthe following parameters and the and keys to set their values 2 SEC CODE Define the security code using the A and W keys This parameter does not appear unless all functions are unlocked The security function is compromised if the security code is left at zero 0 3 HOSTKEY Selects lockout status of the HOST key 4 MAN KEY Selects whether the MANUAL key should be LOCKED or UNLOCKED to preventthe operator from placing the 531 in Manual Mode Transferto Manual Mode is then accomplished by loss of Host signal digital contact closure or Serial Communications 5 MAN OUT Selects whether changes to the output viathe and W keys in Manual
92. ion There are 9 menus insetup mode eight are for instrument set up and the ninth OPERATION configures the operational aspects of the 531 WHERE TO GO NEXT e Firsttime users should read through this entire manual Continue to Chap ter 2 for basic interface and operation information Then read Chapter 3 for important installation guidelines e Experienced users may continue onto Chapter 5 for details on the configu ration features of the 531 e Appendix 1 contains flowchart references for all 531 parameters menus and modes TEXT FORMATTING IN THIS MANUAL Feature Format Mode Automatic Manual Host Mode KEYS SET PT DISPLAY or SET PT DISPLAY ICONS OUT ALM MENUS CONFIG TUNING PARAMETERS CYCLE TM 1 MIN OUT2 PARAMETER VALUES OFF SETPOINT LAST OUT DISPLAY MESSAGES TOO HOT OUT 531 User s Manual Chapter 1 Introduction 3 Introduction 4 Chapter 1 Introduction 531 User s Manual Interface Operation CHAPTER 2 INTERFACE AND BASIC OPERATION PN The individual software and hardware options of your station determine thein modifications to the factory formationitdisplays Compare the product number onthe unitlabeltothe Order settings of the output modules will Code in Chapter 1 for more information A smart menu feature of the 531 al lows only those messages relevant to your individual hardware and software Product Code on the label configuration to appear in the displ
93. lect the second parameter ALM TYPE 2 and se lect its type using the s and t keys Each alarm type except a LOCAL alarm has a number of corresponding parameters that must also be set up inthe ALARM menu steps 4 11 Pressthe MENU key to selectthe rest ofthe parameters in the ALARM Menu and choose their values with the A and W keys ALARM SP 1 and ALARM 2 Specifies in engineering units the point at which the alarm occurs Forarate of change alarm it specifies the amount of change that must occur before the alarm activates A negative value specifies a negative rate of change DEADBAND 1 and DEADBAND 2 Specifies the range through which the PV musttravel before leaving an alarm condition see alarm examples at the end of this section Escape to operating mode Next parameter Next menu rast Chapter 6 Applications NOTE The Band and Deviation alarms are not selectable without a PV and a retransmitted SP signal NOTE The HIGH CV and LOW CV alarms when selected operate in both Host and Local modes NOTE Only those parameters that apply to your particular alarm type will appear as you toggle through the parameters Next value vj or A 47 Applications NOTE You can specify whether the relay is Normally Open or Normally Closed when configuring the hardware with jumper selection only for Output 1 10 11 This prevents frequent alarm oscillation or chattering if
94. limit for adjusting the Automatic PID output 3 MAN OUT1 Selects the Manual Mode preset output 1 4 MAN OUT2 Selects the Manual Mode preset output 2 5 PWR UP MODE Selects the power up mode for the 531 6 MAN PWR UP Determines output for in Manual Mode power up 531 User s Manual Chapter 5 Software Configuration 39 Software PV INPUT For configuring the process variable PV input The whole menu appears only if PV indicator is enabled 1 PV TYPE Selects the particular sensor or input range 2 DEG F C K Selects the temperature unit for a T C or RTD 3 DECIMAL Specifies the decimal point position 4 LINEARIZE Specifies how to linearize the input 5 LOW RANGE Specifies the lowest input value engineering units 6 HI RANGE Specifies the highest input value engineering units 7 FILTER Defines setting in seconds for the low pass input filter 8 PV OFFSET Defines offset to the PV in engineering units 9 PV GAIN Defines gain to the PV 10 PVBREAK Determines the manual output if PV input breaks 11 PV RESTORE Determines manual output source upon PV restoration 40 Chapter 5 Software Configuration 531 User s Manual Bo E CUST LINR Defines a custom linearization curve for the process variable input 1 1ST INPUT Specifies the input signal for the 1s
95. ll affect the opera tion of the instrument since changes to parameter selections occur in real time or immediately DO NOT MAKE ANY CHANGES DURING ON LINE OPERATION ae I o i pe AS OS Figure 5 3 Keys to Enter and Move through Set Up Mode Escape to operating mode Next parameter menu Next menu Fast mewu Next value vj or 531 User s Manual Chapter 5 Software Configuration 23 24 Chapter 5 Software Configuration 531 User s Manual E GUIDE TO SET UP PARAMETERS Only parameters and selections relevant to your hardware and other software selections will appear on your station Parameter Value R Parameter Range D Default Setting CONFIG CONFIG For configuring the input and output hardware assignments 1 LOSTHOST Selects the type of local backup if 531 loses the host CV signal LOST HOST MAN OUT1 Switch to Manual Mode use preset output MAN OUT1 AUTO LOC AL MAN OUT2 Switch to Manual Mode use preset output MAN OUT2 MAN LAST Go to Manual Mode using the last known output D AUTO LOCAL Go to Automatic PID Mode AUTO TRACK Go to Automatic PID Mode using last PV as the local SP 2 HOST RESTR HOST RESTR Selects the 531 mode upon host CV restoration OST RESTR LOCAL Remain in Manual or Automatic Mode HOST D HOST MODE Go to Host Mode 3 CONTACT 1 Escape to operating mode Defines the operation of the 1st digital input CONTACT1 M
96. ller Circuit Board find jumper locations marked PV1 and 2nd near the edge connector As shownin Figure D 2 reposition both jumper connectors in the 2nd location onto pins for V and TCs Connect the hook up wire to terminals 31 and 32 as shown in Figure D 3 The hook up wire connects to the multimeter Set the meter for DC volts Reinsert chassis into the case and apply power The 2nd and 3rd displays should read CALIBRATE ANLG IN to show you are in the Calibrate Menu ANLG IN section Allow the controller to warm up for at least 30 minutes Press the ACK key to getto the first step parameter The 2nd display should show CAL VREF the 3rd display should show a value close to 5 0000 The multimeter should read a value between 4 9750 and 5 0250 Press s and t keys on the controller until the display on the controller matches the meter reading the FAST key is active if you wantto scroll through the num bers more quickly Press MENU key The 2nd display should show CAL 120mV and the 3rd display should show a value close to 120 000 Appendix D 531 User s Manual Calibration 10 Repeat the sequence of steps 7 8 and 9 four more times Each time you should match the displays of the controller and the multimeter Press ACK when done The 2nd display should show CALIBRATE the 3rd display should show COLD JUNC 11 Turn off power to the unit 12 If you are using thermocouple proceed to the Thermocouple Cold Junction Calibration Pr
97. ly to slide the chassis into the case If you have difficulty check that you have properly oriented the chassis and that there are no screws interfering with the case 7 Carefullyinsertandalign screws Tighten them until the bezel is seated firmly against the gasket Do not overtighten 531 User s Manual Chapter 3 Hardware Configuration CAUTION Static discharge will cause damage to equipment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge a 4 REMOVE JUMPERS 11 CAUTION Static discharge will cause damage to equipment Always ground yourself with a wrist grounding strap when handling electronics to prevent static discharge CAUTION Do not scratch the boards or bend the pins of the connectors 12 ADDING OR CHANGING OUTPUT MODULES The 531 has provisions for four output modules The units come factory config ured with specified modules installed in appropriate locations You can make field adjustments by properly removing and or plugging the modules into the appropriate sockets Important Notes e Only the Output 1 relay if used may be changed Output modules 2 3 and 4 and Jumpers J2 and J3 must not be changed from their factory installation e Any output module with a sold state relay or analog module MUST have its jumper set at normally open NO e Output4 is always normally open NO Three of
98. n Manual Mode the 531 can go to a predetermined output The 531 can also be setto ramp the last Host signal to the new output The operator can modify the CV signal using the and W keys e The operator can modify the local SP using the and W keys The operator can enter all the configuration menus ALARMS The 531 has 2 alarms available It indicates alarm conditions by Lighting up the alarm icon s Displaying a custom message in the 3rd display Illuminating the ACK key if the alarm is acknowledgeable Each alarm can be assigned one of 6 different types Also by adding an output module one of the alarms can be tied to a relay output To assign an alarm 1 Press FAST MENU to toggle to the ALARM menu 2 Press MENU to select the first parameter ALM TYPE 1 and select its type choose one of the following using the amp and W keys LOCAL Host Flag If tied to a relay output a local alarm notifies the Host that the 531 has taken over the output in Manual or Automatic mode You can choose LOCAL for only one of the alarms Useful when the Host performs logging functions for Statistical Process Control SPC orto prevent reset windup Escape to operating mode Next parameter menu Next menu rast mewu Next value vj or 46 Chapter 6 Applications 531 User s Manual 531 User s Manual Applications HIGH PV Occurs when the process variable exceeds the alarm setpoint LOW PV Occurs w
99. n the 3rd display After 2 seconds the station prompts you to enter a new code fthecodeiscorrect CORRECT appears in the 3rd display After two seconds all displays clear and you have temporary access to all pre viously locked features Security will automatically rearm lock the NOTE station once after one minute of key inactivity For more information on Security Ifthe correct Security Override Code is entered RESET appearsin functions see Chapter 6 the 3rd display After two seconds all displays clear and the stations functions are reset to their factory defaults unlocked NOTE For more information on operating modes see Chapter 6 531 User s Manual Chapter 2 Interface and Basic Operation 7 Interface Operation NOTE Powering down the controller acknowl edges clears all latched alarms When powering up all alarms will be reset ac cording to their power up configuration see Chapter 6 NOTE All alarms are internal alarms unless tied to an output relay in the set up mode Figure 2 2 Before and After Acknowledging an Alarm ALARMS IMPORTANT Alarms can be used to provide warnings of unsafe conditions Therefore all 531 operators must know how the alarms are configured how to reactto alarm conditions and the consequences of acknowledging noting and clearing an alarm The 531 indicates alarms by Lighting icons Displaying messages and Lighting the ACK key if an alarm is in an acknowl
100. nfiguration Parameters that depend on the configuration of the individual station ap pear as a black on white box Figure 5 2 right Changing one parameter s selection or value may affect another parameter Refer to the section on the PV INPUT menu for an example on how this can affect your low and high range values Chapter 5 Software Configuration 531 User s Manual SOFTWARE CONFIGURATION PROCEDURES On the bottom of each page is a guide to the keypad to use during your configuration To access the 8 set up menus 1 Hold down the FAST key and press MENU see Figure 5 3 The MENU key will illuminate The first Menu CONFIG appears alone in the 2nd display 2 Press FAST MENU to advance to the next menu The menu name will appear in the 2nd display To access the OPERATIONS set up menu 1 Press MENU The MENU key will illuminate OPERATION will appear in the 2nd display To advance through parameters and select a parameter value 1 When you reach your chosen menu press MENU The first parameter of this menu appears in the 2nd display replacing the menu name The first values selection for the particular parameter appears in the 3rd display 2 Press A or V with or without the FAST key 3 Press MENU to advance to next parameter Toreturn to operating mode from configuration 1 Pressthe DISPLAY key The station will return to the operating mode WARNING Scrolling through the choices to make selections wi
101. nsmitted to the 531 The 531 can also be switched to Manual Mode in which the operator can manually adjustthe output The 531 will trans fer return to Host Mode upon keypad selection opening of the digital input or return of the Host signal CONFIRMING WHAT IS INCLUDED With your 531 PID Backup Station you should have received e 1531 User s Manual e Mounting hardware set 1sheet of engineering unit adhesive labels jTerminallabel You can determine the installed outputs of your station by comparing your product numberto the Order Code below The product number is printed on the label on the top of the controller case Specifications and information subject to change without notice 531 User s Manual Chapter 1 Introduction 1 Introduction BASIC OPERATION There are three operating modes for the 531 internal hard wired by pass relays ORDER CODE 531 OUTPUT 1 ALARM ONLY SERD ee ders 0 Mechanical telay acto ke 1 Solid state relay 1 1 3 DG ocaeca 4 OPTIONS ENTER 0 IF NOT DESIRED RS Noes 5i e di va did 0 24 VAC Operalion tette tte citet F ENTER 0 IF NOT DESIRED NONE c a dtd rende tet 0 Set of five digital inputs
102. o calibrate the SP input 14 Ifthe controller briefly displays mA CALIB COMPLETED SP calibration was successful and the analog milliamp calibration procedure has been completed If calibration is complete power down Place the jumpers into their original positions see Chapter 4 15 Ifthe controller briefly displays mA CALIB FAILED SP calibration was not suc cessful Check the 20mA connections and return to step 3 to recalibrate the PV and SP inputs MILLIAMP OUTPUT CALIBRATION Once a year calibrate the milliamp output to maintain optimal performance Additionally calibrate an output whenever a new milliamp module is in stalled The 531 local output should be calibrated atterminals 5 and 6 OUT2 and OUT2 The bypass circuitry need not be removed to perform this calibration Equipment needed e Precision5 1 2digitmultimeter e g Fluke 88429 or HP3478A 4 1 2 digit meters sacrifice accuracy Two small pieces of wire for every milliamp output Testleads with clips ends 2 Phillips screwdriver 1 Disconnect power to the instrument 2 Remove chassis from case 1 531 Addendum Bo ee 3 Onthe Microcontroller Circuit Board locate jumper locations marked PV1 and 2nd near the edge connector Reposition both jumper connectors in the 2nd location onto pins for V and TCA as shown in Figure D 2 4 Reinsert chassis into the case and apply power 5 Allow controller to warm up for at least 30 minutes
103. o the 096 range value for the particular input sensor for example 4mA for a 4 20 mA input Verify value indicated in the 1st display is equal to the 096 range value for the particular input sensor If incorrect use the and W keys to scroll to the correct value For a linear voltage or mA input Press MENU to scroll to the PV GAIN parameter For other inputs go to step 8 Adjust the calibration device to an output signal equal to the 100 range value for the particular sensor Verify that the value shown in the 1st display is equal to 10096 of the range value for the particular input sensor If the value is not correct use the and V keys to scroll to the correct value 10 Repeat steps 4 through 8 to verify all values 11 Press DISPLAY to return to the Operation mode 16 531 Addendum Appendix F Page F 1 Slidewire Input Digital Inputs 1 5 This section has been added Appendix F Isolation Block Diagram Multiplexer Milliamp Module Addendum l Isolated Output Ground ace Earth Referenced Ground Internal Ground Mechanical Relay V Power Supply RAS V Vd Ve Output 1 ISO Ground Referenced Output 2 ISO Ground Referenced o Output 3 ISO Ground Referenced ele Output 4 ISO Ground Referenced ln I RS485 Serial Communications Interface Each ofthe three ground circuits are isolated f
104. ocedure 13 For Milliamp output calibration proceed to the Milliamp Output Calibration Procedure where steps 1 4 can be skipped and only 10 minutes of warm up is required before proceeding to step 5 If calibration is complete place all the jumpers back in their original posi tions as specified in Chapter 4 Thermocouple Cold Junction Calibration 1 Addthe T C wires toterminals 31 and 32 as shown Figure D 3a The hook up wire connects to the multimeter As was set for input calibration set the meter for DC volts Make sure the T C wires are not connected to anything and are not touching each other 2 Turn on power to the unit and let controller warm up for 30 minutes in the normal horizontal position while the unitis warming the rear face of the controller should be vertical not horizontal 3 Pressthe MENU key untilthe display indicates CALIBRATE COLD JUNC 4 Press the ACK key The display should show BASE VOLT 50 000 5 Connect T Type thermocouple 150 C thermocouple calibrator to thermo couple wires on PV terminals 6 Disconnect the hook up wires from the PV rear terminals 31 and 32 to the multimeter Connect the thermocouple wires to the thermocouple calibra tor instrument Connect the meter test leads to the small hoops on termi nals 23 and 24 see Figure D 4 7 The2nd display should show BASE VOLT andthe 3rd display should show a value close to 50 000 8 Press sand tkeys to ma
105. owing kits Display Assembly Kits 531 632 531 Display Assembly Kit 532 692 532 Display Assembly Kit 535 632 535 Display Assembly Kit 545 634 545 Display Assembly Kit 555 632 555 Display Assembly Kit Output and Communications Module Kits 532 600 531 532 Analog Module Kit 535 600 Mechanical Relay Module Kit 535 601 Milliamp Module Kit 535 602 SSR Module Kit 535 603 SSR Drive Module Kit 535 604 Loop Power Module Kit 535 705 RS 485 Communications Module Kit Power Supply Kit 535 790 usns 90 to 250VAC Power Supply Kit 585 782 uus 24VAC NDC Power Supply Kit Mounting Kit 535 761 Mounting Kit Miscellaneous Kits 532 100 531 532 Bypass Board Kit 535 188 Rear Terminal Upgrade Kit 535 660 531 532 535 545 555 Jumper Kit 535 662 Gasket Kit 1 Panel Gasket 1 Bezel Gasket 535 763 Bezel Retention Screw Kit 535 664 Module Retention Kit Retention Plate and Tie Wrap 535 665 Module Retention Tie Wrap Kit 093 128 Lithium Battery Universal Kit can be used with all 500 Series Controllers EPROM Kits 531 740 531 EPROM Kit 532 740 532 EPROM Kit 595 741 535 EPROM Kit RSP 585 775 535 Profiler EPROM Kit No RSP 585 770 535 Profiler EPROM Kit
106. play should show CAL 120mV The 3rd display should show a value close to 120 000 Match controller display to multimeter value using A and V keys 531 Addendum Bo ee 10 Press MENU four more times Each time match the displays of the controller and the multimeter Press ACK when done The 2nd display should show CALIBRATE the 3rd display should show ANA mA IN 11 Turn off power to the unit 12 For thermocouple input proceed to the Thermocouple Cold Junction Cali bration 13 For milliamp input proceed to Analog Milliamp Input Calibration 14 Formilliamp output calibration letthe controllerwarm up for 10 minutes then skip to step 5 of Milliamp Output Calibration 15 If calibration is complete place all the jumpers back in their original positions as specified in Chapter 3 THERMOCOUPLE COLD JUNCTION CALIBRATION 1 Connectthetwopairs of T C wiretoterminals 31 and 32 as shownin Figure D 4 Make surethe T C wires arefloating disconnectfromthe multimeter also and are not touching each other 2 Turnonpowertothe unitandletcontroller warm up for 30 minutes in the normal horizontal position while the unit is warming up the rear face of the controller should be vertical not horizontal 3 Pressthe MENU key until the display indicates CALIBRATE COLD JUNC 4 Pressthe ACK key The display should show PV 150 C PRESS ACK 5 Connect both pairs of T C wires in parallel do not daisy chain to a Type T the
107. r gently use a small flat blade screwdriver to pry up the EPROM DO Not bend the EPROM legs 14 Carefully insert the new EPROM To position correctly match the notched end of the EPROM to the markings on the board The notched end will face towards the display Make sure all pins are in the socket To Reassemble the Unit 15 See Figure 2 Align the connector pins on the Option Board with the connector sockets on the Microcontroller and Power Supply boards Squeeze them together making certain all three are properly seated against one another Check along the side edges for gaps Make sure the conector is properly aligned Also check that the cable assemblies are not pinched 16 See Figure 2 Align the board assembly with the front face assembly with the Option board at the bottom see Figure 1 Reinstall the retention clips Align the boards into the slots of the front face assembly and the clips will snap into place 17 When you are ready to reassemble the unit align the boards in the chassis with the case s top and bottom grooves Press firmly to slide the chassis into the case If you have difficulty check that you have properly oriented the chassis and there are no screws interfering with the case 18 Carefully insert and align screws Tighten them until the bezel is seated firmly against the gasket DO NOT OVERTIGHTEN 19 If may be necessary to re configure the software features of your controller or station
108. rect sensor wiring If station powered up improperly wired Check and correct wiring If internal supply for transmitter not installed Install module Defective transmitter Replace transmitter Improper Lost PV reading Thermocouple Defective thermocouple Replace thermocouple Input jumper selection improperly set Move jumper to proper location Wrong TC type selected in software Select proper thermocouple type in software Improper wiring Wire properly Improper Lost PV reading Defective RTD Replace RTD RTD Input jumper selection improperly set Move jumper to proper location Improper wiring Wire properly No control output Output module not installed Install proper output modules Output wiring and module location do not match Check and correct wiring or module location If SSR SSR Drive or Milliamp output jumpers J1 J2 and J3 are not set properly Move jumper to proper location N O Software configuration does not match hardware OUTx CONF message Reconfigure software to match hardware See OUTx CONF message Can t switch to Host control Host CV signal is not connected or valid Check wiring Check that Host is supplying a valid CV signal Erratic display Resetting action due to electrical noise on powerline Filter power line C 2 Appendix C 531 User s Manual Calibration APPENDIX D
109. ring power up an EEPROM failure is detected Controller locks up until fixed This is a fatal error and requires and EEPROM change Call factory for assistance NEEDS CAL When the controller is powered up with default calibration data input and output accuracy specifications may be met Enter calibration menu and recalibrate the controller Call factory for assistance ERROR BAD MODEL NUM During power up a discrepancy was found between the EEPROM s and controller s model numbers Controller locks up until fixed This is a fatal error and requires an EPROM or EEPROM change Call factory for assistance 10 The following pages replace Appendix D of the 531 manual 531 Addendum Co eee APPENDIX D CALIBRATION To maintain optimum performance once a year calibrate the analog input the cold junction and milliamp output when used To achieve published accuracy specifications follow directions carefully and use calibrated instruments of like quality to those suggested If the controller is moved into an alternate case or the hardware configura tion is changed and the thermocouple input is needed recalibrate the cold junction for maximum accuracy Failure to do so may result in small junction temperature 0 6 C 1 1 F d CALIBRATE CAL VREF PRESS ACK PRESS ACK PRESS MENU mA CALIB COMPLETED Po
110. rmocouple calibrator Both pairs must be connected or the calibration will not be accurate 6 Setthe thermocouple calibrator to an output value of 150 C for a Type T ther mocouple and allow the calibrator to stabilize for a few minutes 7 Press ACK to initiate calibration of the cold junction 8 For milliamp output calibration proceed to Milliamp Output Calibration Let the controller warm up for 10 minutes then skip to step 5 9 Ifcalibrationis complete powerdown then place allthe jumpers in their origi nal positions as specified in Chapter 3 ANALOG MILLIAMP INPUT CALIBRATION 1 Removethe thermocouple wires if present from terminals 31 and 32 Replace them with pieces of wire that will be connected to a 20 milliamp input current see Figure D 5 Make sure terminal screws are securely tightened but do not connect the wires yet leave inputs floating 2 Turn on powerto the unit 3 Press MENU until the display indicates CALIBRATE ANA mA IN then press ACK If the display shows PV 20mA PRESS move ahead to step 8 4 The controller will display SET BOTH JUMPER mA 5 Power down the controller and remove chassis from the case Addendum 531 Figure D 4 Thermocouple Cold Junction Calibration Wiring Type T thermocouple wire floating red Figure D 5 Analog mA Input Calibration Wires to 20mA current floating 5 PV PV 13
111. rom each other to withstand a potential of 500 volts for 1 minutes or 600 volts for 1 second CV RSP Slidewire and the PV amp SP inputs are isolated to with stand 50 volts peak between each other for 1 minute tion 1 2 3 and 4 are not isolated from each other pass through circuit V ALL e SSR Driver Loop Power 531 gt gt T Milliamp Loop Power and SSR Drive modules in output posi Inputs are notisolated from the analog output due to the failsafe SSR Output 17 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Compl
112. sing However plateaus or flat spots adjacent points with the same PV are allowable The curve has 15 points Points 1 and 15 are fixed to the low and high end of the input range respectively and only require you to set a corresponding PV value Points 2 through 14 the X points require you to set both the input and PV values NOTE Changing the PV TYPE parameter in the PV INPUT menu clears the custom linearization curve and resets the linearization type to NORMAL You must again select CUSTOM for the linearization type and reenter your curve adjusted for the new input type 1 1ST INPUT Specifies the input signal for to the first point 1ST INPUT D The low end of the appropriate input range e g 4 00 mA D 2 1ST PV 1ST PV Specifies the engineering unit value for to the first point R 9999 to 99999 D 0 3 XTH INPUT Specifies the input signal for to the XTH point X is 2to 14 XTH INPUT R Any value greater than the first input D D The low end of the appropriate input range e g 4 00 mA 4 XTH PV Specifies the engineering unit value for to the XTH point X is 2 to 14 R 9999 to 99999 D 0 You do not have to use all 15 points Whenever the XTH INPUT becomes the high end of the input range that will be the last point in the table 5 15TH INPT Specifies the input signal for to the 15th point R 9999 to 99999 D The high end of the appropriate input range e g 20 00 mA 6 15T
113. sthe stationto communicate Escape to operating mode Next parameter menu Next menu rast mewu Next value vj or 56 Chapter 6 Applications 531 User s Manual Applications with a supervisory device such as a personal computer or programmable logic controller The circuitry for communications is contained on a modular circuit board that plugs into the Microcontroller Circuit Board The station uses communications standard RS 485 which provides a multi drop system that communicates ata high rate over long distances Typical limitations are 32 stations per pair of wires over a distance up to 4000 feet The station uses a proprietary protocol which provides an extremely fast and accurate response to any command A Cyclic Redundancy Checksum CRC canbe enabled to ensure the integrity of any data read by the controller Through communications you have access to every set up and operating parameter in the station 1 Press the FAST MENU keys to toggle to the SER COMM Menu Press MENU to access each ofthe following parameters anduse the A and V keys to set values for them 2 STATION Specifies the unit s station address It is the only way one controller can be distinguished from another Each controller on the same RS 485 interface must have aunique station address 3 BAUDRATE Choose a baud rate from 1200 to 19 200 In general you wantto select the highest baud rate However every station on the RS 485 interface
114. t point 2 1ST PV Specifies the engineering unit value for the 1st point 3 2ND INPUT Specifies the input signal for the 2nd point 4 2ND PV Specifies the engineering unit value for the 2nd point 5 3RD INPUT Specifies the input signal for the 3rd point 6 3RD PV Specifies the engineering unit value for the 3rd point 7 4TH INPUT Specifies the input signal for the 4th point 8 4TH PV Specifies the engineering unit value for the 4th point 9 5TH INPUT Specifies the input signal for the 5th point 10 5TH PV Specifies the engineering unit value for the 5th point 11 6TH INPUT Specifies the input signal for the 6th point 12 6TH PV Specifies the engineering unit value for the 6th point 13 7TH INPUT Specifies the input signal for the 7th point 14 7TH PV Specifies the engineering unit value for the 7th point 15 INPUT Specifies the input signal for the 8th point 16 8TH PV Specifies the engineering unit value for the 8th point 17 9TH INPUT Specifies the input signal for the 9th point 18 9TH PV Specifies the engineering unit value for the 9th point 19 10TH INPT Specifies the input signal for the 10th point 20 10TH PV Specifies the engineering unit value for the 10th point 21 11TH INPT Specifies the input signal for the 1 1th point 22 11TH PV Specifies the engineering unit value for the 11th point 23 12TH INPT Specifies the input signal for the 12th point 24
115. t up to display a retransmitted setpoint from the Host device 1 2 Press FAST MENU to toggle to the RSP INPUT Menu Press MENU to access the following parameters and use A and V to assign values RSPTYPE Defines the input signal range 0 20mA or 4 20mA or 0 5V or 1 5V RSP LOW and RSP HIGH Define the range ofthe set point in engineering units The correct range will be dependent on the source of the set point signal RSP OFFSET Define the offset of the remote set point in engineering units RSP GAIN Define the gain to the remote set point in engineering units TRACKING Determines if the Local SP will track the Remote SP upon RSP break or transfer to the local SP value Escape to operating mode Next parameter menu Next menu rast mewu Next value vj or 52 Chapter 6 Applications 531 User s Manual Applications 7 RSP RESTOR Define the setpoint Source upon remote set point signal restoration from break INPUT LINEARIZATION Thermocouple and RTD Linearization When you selecta thermocouple or RTD input the station automatically linearizes the incoming signal The station uses internal lookup tables to provide an accurate reading of the temperature being sensed Square Root Linearization Many flowtransmitters generate a nonlinear signal corresponding to the flow being measured The station must have the square root of this signal in order to use it The station has the capability to
116. tactclosure switchesthe stationto Manual Mode usingthe MAN OUT2 value ALARM ACK Contact closure acknowledges all active alarms The digital input must be opened before it is re armed If the input remains closed it will not continue to immediately acknowledge alarms as they become active UP KEY and DOWN KEY Contact closure mimics the and keys If the station is mounted behind a window this digital inputallows you to use momentary contact push button to change the station s output COMM ONLY Contact closure renders digital input status readable through communications It will have no effect onthe functions ofthe station itself DISP KEY Contact closure mimics the DISPLAY key MENU KEY Contact closure mimics the FAST key FAST KEY Contact closure mimics the FAST key RST INHBT Contact closure inhibits local PID reset action REMOTE SP Contactclosure selects the remote setpointfor use in Automatic Mode Escape to operating mode Next parameter menu Next menu rast mewu Next value vj or 50 Chapter 6 Applications 531 User s Manual Applications LOCAL SP Contact closure selects the local setpoint for use in Automatic Mode AUTO LOCAL Contact closure switches the station to Automatic Mode HOST MODE Contact closure switches the station to Host Mode WATCHDOG Contact closure activates the watchdog monitor 2 Press MENU to access contact parameters CONTACT 2 CONTACT 3 CONTACT 4
117. tch the controller display with the multimeter s dis play Be sure that the multimeter s value is not drifting wait until itis stable before pressing s and t keys to adjust controller display the FAST key is active if you want to scroll through the numbers more quickly When the value displayed on the controller matches the value onthe meter press the MENU key 9 Disconnect the meter leads from terminals 23 and 24 and press the ACK key 10 Test the thermocouple input to see if it is within 1 F 11 lf you willbe calibrating the milliamp output move on to the Millamp Output Calibration 5 where steps 1 4 canbe skipped andonly 10 minutes of warm up is required before proceeding to step 5 If calibration is complete power down then place all the jumpers in their original positions as specified in Chapter 4 531 User s Manual Appendix D NOTE In the United States the standard negative thermocouple lead is red NOTE Do not stand the station on its front or back ends this will disrupt accurate temperature readings sn _ hook up wire to multi meter 3 blue ating t Figure D 3a hook up wire Calibration Wiring tO multi meter move the meter test lead to 23 connect to small hoop wire to T C calibrator 2 blue move the meter test lead to 24 connect to small hoop Figure D 4
118. tention plate snip the tie wrap with wire cutters Photo 5 OPTION BOARD Figure 1 Location of Printed Circuit Boards for Hardware Configuration 2 Slide the chassis out of the case by pulling on front face plate assembly at the bezel see Figure 1 3 Locate the retention clips holding the front face assembly to the rest of the chassis Pry apart these retention clips gently with a screwdriver to separate the printed circuit board group from the front face assembly Photo 3 Photo 5 Remove Retention Plate CAUTION Always snip the tie wrap on top of the Retention Plate as shown in photo 5 to prevent damage to the surface mount components 6 Adisposable tie wrap Take care not to Photo 3 Pry Clips holds Output module break the clips or 4 on the Option scratch the circuit board board in place To The Microcontroller Board and Power Supply Board remove the module remain attached to the Operator Interface Assem snip the tie wrap bly by wired connectors Photo 6 7 Inspect each module before installation to make sure the pins are straight Align 22 the pins with the Photo 6 socket holes and Snip Tie Wrap on Mod 4 carefully insert the module Press down on the module to seat it firmly on the board 4 The Microcontroller and Power Supply board are attached to either side of the Option board by male female pin connectors Use a gentle rocking motion and carefully apply pressure in
119. ter Next menu Fast Next value vj or A 531 User s Manual Chapter 5 Software Configuration 33 ALARMS 7 POWER UP 1 POWER UP 1 Defines how alarm 1 will be treated on power up NORMAL D NORMAL Alarm depends on process variable ALARM Power up in alarm regardless of PV DELAYED Must leave alarm condition and reenter before activating the alarm 8 MESSAGE 1 Allows you to enter a nine character message associated with alarm 1 The MESSAGE 1 first character of the 3rd display will be flashing To enter message press arrow keys to scroll through character set Press FAST to enter the selec ALARM 1 tion and move to next digit Press MENU to advance to next parameter D ALARM 1 9 ALM TYPE 2 This defines the type of alarm for alarm 2 ALM TYPE 2 D OFF Deactivates the first alarm LOCAL Causes an alarm when in local control Host flag OFF HIGH PV High alarm based on the process variable LOW PV Low alarm based on the process variable RATE Selects a rate of change alarm BAND DEVIATION HIGH CV High alarm based on the control value LOW CV Low alarm based on the control value 10 ALARM SP 1 Specifies the alarm set point for alarm 2 ALARM SP 2 Fon ALM TYPE 2 RATE HIGH CV or LOW CV Any OTHER D 9999 to 99999 units R 0 0 100 0 R The PV range D 0 D 0 0 D Dependent on LOW RANGE value 11 DEADBAND 2 DEADBAND 2 Defines the deadband for alarm 2 HIG
120. ter 4 Mounting and Wiring 531 User s Manual o Mount Wire LINE AC Power 1 NEUTRAL 2 OUT 1 Optional Local Flag to HOST or Alarm OUT 1 44 LE Control Signal CV OUT 4 Any Final Control Element Optional Contact Inputs ow 17 E from HOST if installed NC DIN 1 18 EJ COMM 19 E ons 20 7 DIN 4 21 e ons 22 3 N A 23 Lr COMM SP IND RSP from HOST SP IND RTD 3rd PV IND PV Sensor N A 24 A 4 20 mA Control Signal HOST PC PLC DCS PV IND A special PC Board covers terminals 5 6 7 8 13 14 15 and 16 A AC Power Terminals 1 and 2 are for power Terminal 9 is earth ground GROUND B Process Variable The station accommodates the following types of process variable inputs Thermocouple RTD Voltage Milliamp Voltage and Millivolt 1 Thermocouple Input Use terminals 31 and 32 as shown T C Input 531 User s Manual Chapter 4 Mounting and Wiring Figure 4 3 531 Rear Terminals NOTE Use a0 5 250 V fast acting fuse inline with your AC power connection terminal 1 17 Mount Wire 7 2 RTD Input For 2 3 or 4 wire RTD use terminals 30 31 and 32 as shown RTD INPUT 2 WIRE RTD INPUT 3 WIRE RTD INPUT 4 WIRE Same color Jumper wire Same color Third leg Third of RTD bs SE 31 RTD
121. the PV OFFSET parameter Adjust your calibration device to an output signal equal to the 096 range value for your particular input sensor 4mA for a 4 20 mA input 6 Verify that the value indicated in the 1st display is equal to the 0 range value for your particular input sensor Ifthe value is incorrect use the and keys to scroll to the correct value 7 Scroll to the PV GAIN parameter 8 Adjust your calibration device to an output signal equal to the 10096 range value for your particular sensor 9 Verify value indicated in the 1stdisplay is equal to the 100 range value for your particular input sensor If incorrect use the A and W keys to scroll to the correct value 10 Repeat steps 3 through 8 to verify all values 11 Return to the operating mode NOTE Calibration data will remain intact through the Reset Menu Data function aa Ro 531 User s Manual Appendix D D 5 Calibration Appendix D 531 User s Manual Specifications APPENDIX E SPECIFICATIONS THERMOCOUPLES RANGE F RANGE C B 104 to 3301 40 to 1816 E 454 1832 270 to 1000 J 346 to 1832 210 to 1000 K 418 to 2500 250 to 1371 N 328 to 2372 200 to 1300 R 32 to 3182 0 to 1750 S 32 to 3182 0 to 1750 T 328 to 752 200 to 400 W 3210 4172 0 to 2300 W5 32 to 4172 0 to 2300 Platinel 148 to 2550 100 to 1399 RTD S RANGE F RANGE C 100w Pt DIN 328 to 1562 200 to 850 328 0 to 545 0 200 0 to 285 0 100w Pt J
122. the process variable has stabilized around the alarm point RELAY 1 Specifies whether the relay will be on or off ON means the relay is energized while OFF means the relay is de energized when the station is in the alarm condition Mostapplications require the relay to energize However limit applications usually require the relay to de energize LATCHING 1 and LATCHING 2 If the alarm is latching YES the alarm remains active after leaving the alarm condition unless acknowledged If the alarm is non latching NO the alarm returns to its non alarm state when leaving the alarm condition without being acknowledged ACK 1 and ACK 2 ENABLED allows the operator to acknowledge an alarm at any time even ifthe control process is still in the alarm condition DISABLED preventsthe operator from acknowledging an alarmwhilethe process is inthe alarm condition When either alarm is available to be acknowledged the ACK key will be illuminated If both alarms are acknowledgable press the ACK key once to acknowledge alarm 1 then a second time for alarm 2 A latching alarm can always be acknowledged when itis out of the alarm condition POWER UP 1 and POWER UP 2 If you want the controller to always power up in alarm regardless of the alarm condition then select ALARM This is an excellent way to activate an alarm if there has been a power failure If youneverwantthecontrollerto power upin alarm regardless of alarm condition select DEL
123. tional steps as required by your particular application E Complete your hardware adjustments with steps 15 16 17 18 19 amp 20 EQUIPMENT To make any hardware changes to the units you will need the following equipment e Wrist grounding strap Phillips screwdriver 2 e Small flat blade screwdriver Wire cutters e C Extractor if changing the EPROM 2 500 Series Installation Guide Installation INSTRUCTIONS one of the larger two boards from the Option Board Photo 4 Be careful not to bend the To Disassemble the Unit connector pins Separate the other board in the same manner Figure 2 opposite page shows the Microcontroller Board Option Board and Power Supply Board For any hardware modifications disassemble the unit 1 With power off loosen four captive front screws with a Phillips screwdriver Remove the four screws p To Add or Change Output Modules The 500 Series units have provisions for four output modules The units come factory configured with specified modules installed in appropriate locations You can make field modifications by properly remov ing and or adding the modules into the appropriate Sockets Three of the output sockets are located on the Power Supply Circuit Board A fourth output socket is located on the Option Board refer to Figure 2 5 Aretention plate and tie wrap hold Output modules 1 2 and 3 on the Power Supply board firmly in place To remove the re
124. u have difficulty check that you have properly oriented the chassis and there are no screws interfering with the case 12 Carefully insertand align screws Tighten them until the bezel is seated firmly against the gasket Do not overtighten WHERE TO GO NEXT For a step by step guide on mounting and wiring your 531 PID Backup Station see Chapter 4 531 User s Manual Chapter 3 Hardware Configuration Hardware Figure 3 5 Output Module 7 ADD CHANGE MODULE 13 14 Chapter 3 Hardware Configuration 531 User s Manual o Mount Wire CHAPTER 4 MOUNTING AND WIRING The 531 PID Backup Station is thoroughly tested calibrated and burned in at the factory so your station is ready to install But before you begin read this chapter carefully and take great care in planning your system A properly designed system can help prevent problems such as electrical noise distur bances and dangerous conditions SYSTEM PLANNING A Consider the Noise Factor Forimproved electrical noise immunity install the station as far away as possible from motors relays and other similar noise generators Donotrunlow power sensor input lines in the same bundle as AC power lines Grouping these lines in the same bundle can create electrical noise interference Wiring Practice Resources An excellent resource about good wiring practices is the IEEE Standard No 518 1982 and is available from IEEE Inc 345
125. w PV alarms Occurs when the PV exceeds the individually set high or low setpoint 531 7 Appendix A Page A 1 The Menu Flowchart has been modified accordingly PRESS MANUAL Host Mode Manual Mode Automatic Mode PRESS HOST TOGGLE PRESS MANUAL TOGGLE OPERATING MODES SET UP MODES LOCAL OUT PV INPUT CUST LINR RSP INPUT ALARMS SECURITY SER COMM PRESS DISPLAY PRESS A MENU ACK PRESS MENU to traverse parameters for a given menu OPERATION PROP BAND RESET RATE LOADLINE SP SOURCE MAN RAMP FRESS PRESS FAST FAST HOST RAMP a MENU MENU 1 CONFIG LOST HOST HOST RESTR CV RANGE CONTACT 1 CONTACT 2 CONTACT 3 PRESS CONTACT 4 CONTACT 5 WATCHDOG LINE FREQ OUTPUT 1 PID ACTION FAST MENU to traverse menus STN NAME AUTO LO LIM AUTO HI LIM MAN OUT 1 MAN OUT 2 PWR UP MODH d1MAN PWR UP PV TYPE DEG F C K DECIMAL LINEARIZE LOW RANGE HI RANGE FILTER PV OFFSET PV GAIN PV BREAK RESTORE r 1ST INPT 1ST PV 2ND INPT 2ND P 15TH INPT 15TH PV RSP TYPE RSP LOW RSP HIGH RSP OFFSET RSP GAIN TRACKING RSP RESTOR ALM TYPE 1 HIGH SP 1 LOW SP 1 DEADBAND 1 RELAY 1 ALARM SP 1 MESSAGE 1 ALARM SP 2 LATCHING 1 POWER UP 1 ALM TYPE 2 HIGH SP 2 LOW SP 2 DEADBAND 2 RELAY 2 LATCHING 2 ACK 2 POWER UP 2 MESSAGE 2 RATE TIME SEC CODE HOST KEY M
126. watchdog timer input SERIAL COMMUNICATIONS Isolated serial communications is available using an RS 485 interface Baud rates of up to 19 200 are selectable The protocol supports CRC data checking DIGITAL DISPLAYS Displayed information depends upon chosen options Upper display five digit seven segment Used exclusively to display PV Height is 15 mm 0 6 in 2nd display nine character 14 segment alphanumeric Selectable SP or CV indication During set up displays configuration information Height is 6 mm 0 25 in 3rd display nine character 14 segment alphanumeric When no alarm messages are queued indicates a user selectable station name During set up displays configuration information Height is 6 mm 0 25 in All displays are vacuum flourescent Color is blue green STATUS INDICATORS ALM 1 icon illuminated alarm status HOST key illuminated CV signal from HOST is present MANUAL key illuminated 531 is n LOCAL MANUAL mode ACK key illuminated alarm is acknowledgable MENU key illuminated 531 is in configuration mode E 2 Appendix E DIMENSIONS Meets 1 4 DIN designation as specified in DIN standard number 43 700 See diagram on page 5 for details MOUNTING Panel mounted See diagram in Chapter 4 for details WIRING CONNECTIONS 30 screw terminals in the rear of the instrument POWER CONSUMPTION 15 VA at 120 VAC 60 Hz typical WEIGHT Approximately 1 kg 2 2 lbs AMBIENT TEMPERATURE Operative Limits
127. wer Down Attach 20mA Attach 20mA CALIBRATE SET BOTH move Jumpers PV 20mA SP 20mA toSP ifm calibration values are ANA mA IN PRESS ACK JUMPER mA Power Up PRESS ACK Press ACK PRESS ACK Press ACK OK PRESS MENU mA CALIB gt FAILED CALIBRATE PV 150 If mA calibration values are PRESS ACK out of range PRESS ACK PRESS ACK PRESSMENU CALIBRATE OUTPUT X COLD JUNC ANLG OUT J PESSACK Jemen PRESS PRESSIMENU ooo Sees eS See eee RESET After two skPPED SKIPPED ds MENU DATA LPRESS ACK PUSH MENU seconds TO RESET PRESS PRESS MENU RES before two RESET HARDWARE one SCAN PRESS ACK COMPLETED PRESS MENU PRESS ACK Access the parts of the calibration menu as shown in Figure D 1 ATTENTION The 531 comes from the factory with one milliamp output module installed in po sition output 2 and relays in position outputs 3 and 4 These must not be modified You may install a mechanical relay solid state relay or DC logic mod ule in position output 1 for alarm functions Addendum 531 11 Figure D 2 Microcontroller Circuit Board WARNING Electric Shock Hazard Terminals 1 and 2 carry live power Do not touch these terminals when AC power is on Figure D 3 Input Calibration PV 12 4 CALIBRATION EER JUMPERS SELECTV 1 MEME cs IEEE PV INP

Plc, Dcs, Pc Control Backup Station User`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents