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IT. S811 Soft Starter

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1. RD RD Circuit Circuit Breaker Breaker 6 Minimum 12 4 500 MCM or Distance Minimum 2 3 x 1 4 Bus Isolation Distance with 1 4 Contactor Space Terminal 6 Y minimum Distance S811V10xxx S811V10xxx IT IT Soft Starter Soft Starter Line Service 4 350 MCM Terminal Figure 3 2 Power Wiring Alternatives 3 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Dimensions 164 4 2 66 67 6 gt 174 5 7 38 gt 22 5 5 Typ 4 Places Figure 3 3 N Frame 65 mm Approximate Dimensions in Inches mm 3 54 6 66 90 0 gt 169 2 OG e E 744 Lo 0 Le DO 4 7 92 189 0 RI MG ES 201 2 NA a Ln lt 27 6 8 Typ 4 Places Figure 3 4 Frame 110 mm Approximate Dimen
2. Table B 17 S811 Protection Faults Table C 1 Table C 2 Table C 3 Table C 4 Table C 5 Table C 6 Table C 7 Table C 8 Table D 1 Table D 2 Table D 3 Table D 4 Table D 5 15 Second Ramp 4 Starts per Hour 300 Current Limit 40 C 25 Second Ramp 4 Starts per Hour 300 Current Limit 40 C 15 Second Ramp 4 Starts per Hour 300 Current Limit 50 C 50 Second Ramp 2 Starts per Hour 300 Current Limit 50 C 15 Second Ramp 4 Starts per Hour 450 Current Limit 40 C 30 Second Ramp 4 Starts per Hour 450 Current Limit 40 C gt 30 Second Ramp gt 4 Starts per Hour or gt 300 Current Limit Maximum Power LOSS 15 Second Ramp 4 Starts per Hour 300 Current Limit 40 C Ambient 25 Second Ramp 4 Starts per Hour 300 Current Limit 40 C Ambient 15 Second Ramp 4 Starts per Hour 300 Current Limit 50 C Ambient 50 Second Ramp 2 Starts per Hour 300 Current Limit 50 C Ambient 15 Second Ramp 4 Starts per Hour 450 Current Limit 40 C Ambient mUUUUUUUUOQOGQOOOOO UJ UJ QJ UJ UJ QJ O1 5 N OO NN NH NO 0 Table D 6 30 Second Ramp 4 Starts per Hour 450 Current Limit 40 C Ambient Table 0 7 Severe Duty Inside the Delta Ratings Table 0
3. A 9 Table 1 Overload Adjustment Settings B 1 Table B 2 Thermal Motor Overload Times B 2 Table B 3 Motor Parameters Required for Protection B 4 Table B 4 Instantaneous Over Current Settings B 4 Table B 5 Motor Stall Settings B 4 Table B 6 SCR Over Current Settings B 4 Table B 7 Motor Jam Settings B 5 Table B 8 Motor Over Current Settings B 5 Table B 9 Motor Under Load Settings B 5 Table B 10 Current Imbalance Settings B 5 MN03902002E For more information visit www EatonElectrical com V IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 List of Tables Continued Table B 1 1 Phase Loss Settings Table B 12 Motor Voltage Phase Reversal Settings Table B 13 Voltage Imbalance Settings Table B 14 Under Voltage Settings Table B 15 Over Voltage Settings Table B 16 Fault Generation
4. me Motor or Terminal Block ess T T6 4 rs Figure 3 20 24V DC Control with Edge Sensing 3 24 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 LSS Chapter 4 Specifications Environmental Table 4 1 Environmental Specifications Item Specification Temperature Range Operating 40 F 122 F 40 C 50 C Storage 58 F 158 F 50 C 70 C Elevation Up to 6 600 ft 2000m Above 6 600 ft 2000m derate 0 5 per 330 ft 100m Humidity Functional to 95 non condensing Operating Orientation Any Pollution Degree IEC 60947 1 3 Shock Resistance 15g in any direction Vibration Resistance 3g in any direction IT S811 Soft Starter User Manual Physical Table 4 2 Weight Frame Size Weight of Unit N 5 8 Lbs 2 6 Kg R 10 5 Lbs 4 8 Kg T amp U 48 Lbs 21 8 Kg with lugs 41 Lbs 18 6 Kg without lugs V 103 Lbs 46 8 Kg with lugs 91 Lbs 41 4 Kg without lugs Table 4 3 Agency Standards and Certifications Standard Certifications UL UL 508 CSA CSA 22 2 14 1995 IEC 60947 4 2 CE See Table 4 4 MN03902002E For more information visit www EatonElectrical com
5. E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Revision 6 Supersedes June 2006 Revision 5 UCM Cutler Hammer ETN Cutler Hammer Qm CHANNEL TUS STATUS 1 y TO AR 0 O Control uc 24vae PA Poe Tae 4Vde I oe E lc INPUTS EN 123 4 13 14 95 96 AACA 8 MN03902002E For more information visit www EatonElectrical com E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claim
6. 10 T 18 kA 18 kA 18 kA OG U 30 kA 30 kA 30 kA V 42 kA 42 kA 42 kA Catalog S811T__V3S devices are UL Listed and suitable for use on a circuit capable of delivering not more than 18 kA symmetrical amperes 690 volts maximum when protected by a Ferraz Shawmut Amp Trap Form 101 Cat No 7005800 4 800 Amp 700 Volt Semiconductor Protection Fuse Catalog No S811V__V3S devices are UL Listed and suitable for use on a circuit capable of delivering not more than 42 kA 690 volts maximum when protected by a Ferraz Shawmut PSC Cat No A070URD7311600 1600 Amp 700 Volt Semiconductor Protection Fuse Catalog No S811T__V3S devices tested per IEC 60947 4 2 to Type 1 Short Circuit Withstand Requirements to 18 kA 690 volts with Cutler Hammer Cat No NW3800T33W 800 Amp 690 Volt circuit breaker Catalog No S811V__V3S devices tested per IEC 60947 4 2 to Type 1 Short Circuit Withstand Requirements to 42 kA 690 volts with Cutler Hammer Cat No RW420T33W 2 kA 690 Volt circuit breaker IT S811 Soft Starter User Manual Note Short circuit protection must be applied on the line side of the soft starter MN03902002E For more information visit www EatonElectrical com 4 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 4 4 For more information visit www EatonElectrical com MN03902002E Cutler Hammer IT S811 Soft Starter
7. 32903 Over Voltage Fault Enable Size 1 byte Default 1 Enabled Description Enables Over Voltage Fault detection The 5811 monitors the maximum RMS value of the three phase voltages The unit will trip with an Over Voltage Fault if the Over Voltage Fault is enabled and the maximum RMS value rises above the Over Voltage Fault Level for longer than the Over Voltage Fault Duration 32905 Over Voltage Fault Duration Delay 0 1 seconds Size 2 bytes Default 3 0 sec Description Unsigned integer sets duration in tenths of seconds that an over voltage condition must persist before an Over Voltage Fault is generated 32941 Transient Motor Control Timeout milliseconds Size 2 bytes Default 2000 milliseconds Description Unsigned integer A QCPort device on the Local port is identified as a transient motor control device when the Transient Device bit bit 6 in its Motor Control byte is SET Transient motor control devices that are removed from the Local port will not cause a Motor Control Command Fault A transient motor control timer is monitored to verify the presence of the transient motor control device This timer is preset to the Transient Motor Control Timeout value each time the 811 receives another Motor Control byte with the Transient Device bit SET When the timer times out indicating that the device has been removed from the network the S811 will clear and ignore that device s Motor Control byte DO NOT
8. 5811 can operate properly with a non operational LED Use DIM to observe the fault status of the S811 Possible fatal device failure Status LED and CH1 LED never illuminate CHO LED is constantly illuminated Communications Firmware failure Possible fatal device failure CHO CH1 LEDs never illuminate Status LED illuminates Table 8 3 Troubleshooting LED failure communication failure on the Port Status LED GREEN 811 may still operate properly with a non operational LED Possible fatal device failure Symptom Indication Possible Problem Possible Solution Status LED green but 811 is not responding to Start from field wiring Terminal block Hand input is low Check control wiring To assert local control apply a constant 24V to the terminal block Hand input terminal 3 Status LED green but 811 is not responding to Start from field wiring 24V is not being applied to the field wiring Start Jog or Permissive terminal Verify if the soft starter is configured for Level sensitive or Edge sensitive field wiring If commanding Start or Jog with Level Sensitive Inputs Check field wiring Make sure terminal terminal 1 and terminal 3 have 24V applied If commanding Start with Edge Sensitive inputs Make sure terminal 1 cycles from low to high while P and terminal 3 remain high Status LED green but 811 is not responding to Start from field wiring DIM or n
9. November 2006 Network Status Menu To User Display Mode ESC ONLN SS OXFDO1 H STOP Network Status To To Network LCD DIM Menu 21414 Ment Menu lt gt Table 7 Network Status Menu 7 Parameter Access Level Firmware Version Hardware Version QCP Fault Status Node ID Device ID Tag Slave Address Production Dest oi NI 00 Aaj AJ WwW NM Device Identity Config CRC 10 Parameter List co CO 11 Language List Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions A 8 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 LCD DIM Setup Menu To User Display Mode ONIN SS OXFDO1 STOP LCD DIM Setup E men DON 900 go Table A 8 LCD DIM Setup Menu Access Parameter Units Min Max Default Level 1 Access Level 2 0 2 Password 0 3 Access Timeout Secs 0 600 600 3 4 User Var 1 100 3 5 User Var 1 Scale 1 3 6 User Var 1 Desc 3 7 User Var 1 Units 3 8 User Var 2 0 3 9 User Var 2 Scale 3 10 User Var 2 Desc 3 11 User Var 2 Units 3 12 Backlight Level 0 13 Backlight Time Secs 0 30
10. Size 1 byte Default 6 Description Unsigned integer sets the voltage imbalance trip level where Percent Voltage Imbalance 100 max deviation from average average Voltage is checked for imbalance prior to initiating a each start 32896 Voltage Imbalance Fault Duration Delay 0 1 seconds Size 2 bytes Default 0 5 Sec Description Unsigned integer sets duration in tenths of seconds that a voltage imbalance condition must persist before a fault is generated 32898 Under Voltage Fault Enable Size 1 byte Default 1 Enabled Description Enables Under Voltage Fault The S811 monitors the minimum RMS value of the incoming three phase voltages The unit will trip if the Under Voltage Fault is enabled and the minimum RMS value drops below the Under Voltage Fault Level or 80V AC whichever is greater for longer than the Under Voltage Fault Duration Note that the S811 will not generate an under voltage trip when the motor is starting The fault is only active when the unit is operating in bypass 32901 Under Voltage Fault Duration Delay 0 1 seconds Size 2 bytes Default 3 0 Sec Description Unsigned integer sets duration in tenths of seconds that an under voltage condition must persist before a fault is generated I 12 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 0x8087 0x8089 0x80AD 0x80B4 0x80B6
11. 135 55 T 5811 18 56 180 37 5811 24 75 240 40 S811T30xxx 95 304 45 U S811U36xxx 112 360 76 S811U42xxx 131 420 92 S811U50xxx 156 500 116 V S811V36xxx 112 360 56 S811V42xxx 131 420 64 S811V50xxx 156 500 78 S811V65xxx 203 650 109 S811V72xxx 225 720 127 S811V85xxx 265 850 164 S811V10xxx 310 1000 215 500A rating does not have IEC certification C 8 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 IT S811 Soft Starter User Manual Appendix D Ratings Cooling and Power Losses for an Inside the Delta Connected Motor Horsepower and kW Ratings Inside the Delta Standard Duty Ratings Table D 1 15 Second Ramp 4 Starts per Hour 300 Current Limit 40 C Ambient Three Phase Motor Max kW Rating 50 Hertz hp Rating 60 Hertz Continuous Motor Line 380 200V 230V 1807 913X Catalog Current 230V 400V 440V 1 0SF 1158F 1 0SF 1 155 1 05 1 15SF 1 0SF 1 15SF Number Frame Size 65 10 18 5 18 5 15 15 15 15 40 30 50 50 811N37xxD 114 18 5 30 37 30 25 30 30 75 60 100 75 S811N66xxD Frame Size R 182 30 55 59 50 40 60 50 125 100 150 125 S811R10xxD 234 40 63 80 60 50 75 60 150 125 200 150 S811R13xxD Frame Size T 311 51 90 110 100 75 100 100 250 200 250 250 811T18xxD 415 75 110 147 125 100 125
12. A value of 65536 65536A NOTE That for inside the delta applications the Line and Pole currents will differ by a factor of approximately 3 0x0069 105 Average RMS Pole Current amps Size 4 bytes Description 4 byte IEEE floating point number representing the average of the three RMS pole currents in amps NOTE That for inside the delta applications the Line and Pole currents will differ by a factor of approximately 3 0x006D 109 Fault History Size 20 bytes Description Faults are assigned numbers in the range 1 39 999 Warnings are assigned numbers 40 000 65 535 The Fault History is a chronological listing of the 10 most recent faults and warnings The most recent fault goes into Entry 0 shifting the current entries into the next highest entry Duplicate fault codes will occur in this list See Fault Code Table Page 8 6 MN03902002E For more information visit www EatonElectrical com 5 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Configuration Parameters None of the Configuration Parameters support I O data 0x8001 0x8002 0x8003 0x8004 32769 Device Identity Size 14 bytes Default See below Description This read only parameter contains information that uniquely identifies a device including the following elements Product Code 0x8200 2 bytes Vendor ID 2 0x0001 bytes Serial Number A device s serial number shall be reported This 4 bytes value shall be unique
13. The first screen allows the user to select the menu to edit Note that the bar at the bottom will indicate the menu position in the list of all menus A Soft Key under NEXT indexes through the menus forward and a Soft Key under PREV Previous moves the DIM backwards through the menus ONLN 55 XFD L H STOP Monit oring go Figure G 14 Bar Indicates Menu Position Pressing the Soft Key under ENTER will allow the user to select the item to view and possibly Edit Note that the bar on the side will indicate the item position in the list of all Items Item Selection Once a menu has been selected the items within that menu can be scrolled through using the Soft Keys under NEXT and PREV NEXT will index forward through the menu causing the item bar to become larger and PREV will cause it to index backward causing the item bar to become smaller ONLN 55 XFD 1 STOP ONLN 55 XFD L A FLT Device Status Fault Warn Queue System Ready Entry 55 Mtr Ctrl Missing EN A KEN ET Figure G 15 Bar Indicates Item Position G 8 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Read Write Operation If a parameter is editable the Soft Key under EDIT will be available on the lower right Pressing EDIT will highlight an edit value that changes with INC a
14. 4 1 IT S811 Soft Starter User Manual CE Conformance Table 4 4 EMC Immunity E T N Cutler Hammer November 2006 Immunity Severity Level Electrostatic Discharge 4 kV contact discharge IEC 61000 4 2 8 kV air discharge Electromagnetic Field 10 V m IEC 61000 4 3 80 1000 MHz 2 angles Fast Transient Bursts 2 kV 5 kHz rep 2 min intervals IEC 61000 4 4 1 2 50 uS 8 20 uS Surges 2 kV Line to earth IEC 61000 4 5 1 kV Line to Line 1 minute intervals Conducted RF 10 Vrms IEC 61000 4 6 15 80 MHz 50 Hz Magnetic Field N A IEC 61000 4 8 Voltage dips 3096 dip 10 mS Interrupt 6096 dip 100 mS IEC 61000 4 11 100 interrupt 05 S Emissions Radiated EN 55011 Class A Conducted EN 55011 Class A 1 The 24V DC power supply must be grounded 2 Add ferrite Fair Rite 40444173551 to DC Power Leads and Control I O Leads all through one ferrite at S811 with two passes through ferrite of the DC Power Leads and a single pass through ferrite of the I O Control Leads 3 Add ferrite Fair Rite 40443167251 to Load Leads at S811 with two passes through ferrite 4 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Short Circuit Ratings Table 4 5 Short Circuit Ratings Soft Starter Three Phase Short Circuit Rating Frame Size 240V 480V 600V 690V N 10 kA 10 10 R 10 kA 10
15. Level Inhibit Time Trip Level 1 3 minutes 2 6 minutes 96 minutes 3 9 minutes 144 minutes O Total 240 minutes to reset to level 1 Cycling power on the device will NOT clear the thermal trip The thermal memory and the reset inhibit time are saved to the non volatile memory These values are reloaded when the device boots and the timer is restarted at the full reset time This means if the 3 minute inhibit timer has been running two minutes cycling power will require the user to wait the full three minutes before a reset can clear the overload fault If the device is shut down when the overload fault is tripped the temperature is also saved to the non volatile memory If the device is left to cool and then powered the temperature read from the sensor is compared to the saved temperature If the current temperature is 87 or less of the saved temperature a full thermal memory reset is initiated B 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Overload Trip Curves 10000 0 11596 Class 5 1000 0 OO Class 10 Class 20 X Class 30
16. Line Currents e Figure 6 1 shows how the 58115 parameters are organized within the menu structure Navigating through the menus down to the parameters is straightforward if you understand a few basic concepts 1 The Escape Key ESC moves you from the User Display to the Parameter Edit Screen The PREV and NEXT soft keys Figure 6 2 scroll from menu to menu left and right The far right soft key will allow you to take action Enter Edit More Send to drill down into the menu or parameter When you enter a menu the Previous and Next soft keys scroll from parameter to parameter up and down in that menu The Escape Key backs you out of the current parameter or menu Status Bar ONLN SS OXFDO1 STOP 3 Line Currents Soft Key Functions Soft Keys Predefined Keys Figure 6 1 Digital Interface Module DIM Display Mode MN03902002E For more information visit www EatonElectrical com 6 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 ONLN SS OXFDO1 STOP Monitoring Status Bar Soft Keys Soft Key Functions Predefined Keys Figure 6 2 Digital Interface Module DIM Parameter Edit Mode For a more complete description of the DIM refer to Appendix G S801 to S811 Comparison If you are familiar with the adjustments of the S801 Soft Starter Table 6 1 provides you with a cro
17. MOV for S811T and S811V Soft Start EMS41 690V max MOV for S811T V35 and S811V V35 The EMS38 is panel mounted while the EMS39 and EMS41 are mounted directly on the IT Soft Starter In situations where an MOV must be used the installer may choose to apply a different transient absorption device but it must be equivalent to the EMS38 EMS39 or EMS41 These MOVs may also be used on the load side of the soft starter where long cables connect the motor to the soft starter or where the cables are located outdoors Squirrel Cage Motor This is the most common application The motor is configured with three motor leads available In this case wire the motor to the soft starter with one lead per phase observing proper phase rotation An in sight disconnect means should be installed per code requirements MN03902002E For more information visit www EatonElectrical com E 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Wye Delta Motor The wye delta motor is a traditional way of achieving a reduced voltage start using regular contactors and starters In this method the motor is constructed with all six leads brought out to connect the unit in a wye configuration This allows about 58 of the current 33 starting torque to be applied during start up A timer is used to control the circuit and switch to the delta configuration as the unit approaches full speed In this case wire the six lead m
18. The default value should be good for most applications and the DIM will adjust the contrast based on a high temperature If the contrast has been adjusted to the point where the screen is no longer readable simultaneously pressing the upper left upper right escape and stop keys will set the contrast back to the factory default setting Identify Node send an identify command to a OCPort device Clear Fault Queue This sends out a clear command over the wire to the Destination device s specified Firmware Version This represents the firmware revision in Major Minor format App Status This represents the current Active Fault in the Ul Note that this may be a different value than the App Status found in the Motor Control menu which represents the active fault in the S811 Device Temp Deg C This is the internal temperature of the LCD DIM in x x Degrees C This read only parameter is used to auto adjust the contrast at high temperature Node ID The LCD DIM QCPort address used for communications Device ID Tag This is a string that describes the product Language List A list of available languages for Text Language Select Language the DIM is presently set to Level 1 variables editable IN ADDITION to the ones in Level 0 Term Resistors This parameter turns on and off the termination resistors In an RS 485 system only one device typically has termination resistors turned on If a number of devi
19. device list press and hold the S811 s recessed RESET button for six seconds 2 The S811 Soft Starter trips during starting and never reaches bypass Use the DIM to determine the Device Status fault code and go to the Troubleshooting Fault Table Table 8 4 to find the corrective action for each fault code 3 The S811 Soft Starter trips during running operation while bypass contactors are engaged Use the DIM to determine the Device Status fault code and go to the Troubleshooting Fault Table to find the corrective action for each fault code 4 The S811 Soft Starter trips after the stop is commanded Use the DIM to determine the Device Status fault code and go to the Troubleshooting Fault Table to find the corrective action for each fault code 5 The S811 Soft Starter stops sooner than expected during a soft stop If the Soft Stop Time is set too long for the motor loading the motor will begin to stall when delaying SCR firing reduces the voltage The S811 Soft Starter will detect this stalling and end the stop immediately and not set any faults MN03902002E For more information visit www EatonElectrical com 8 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Off Consult Status LED OFF Table Table 8 2 What is the condition of the STATUS LED Does the DIM Device Status indicate a fault code Is the S811 continually resetting Consult Sta
20. procedure requires equipment to be energized all work must be performed by properly qualified personnel following appropriate safety practices and precautionary measures Warnings Ne pas travailler sur d quipement sous tension sauf si c est absolument n cessaire Si des m thodes de d pannage exigent que l quipement soit sous tension tout travail doit tre faire par du personnel qualifi suivant des pratiques de s curit et des mesures de pr caution appropri es No trabaje en equipos en funcionamiento a menos que sea absolutamente necesario Si un procedimiento de soluci n de problemas requiere que el equipo permanezca encendido todo el trabajo lo debe realizar personal adecuadamente calificado respetando las pr cticas de seguridad y las medidas preventivas correspondientes Warning Avertissement Advertencia After mounting the unit remove and discard the lifting eye and packaging bolts before continuing with the installation process Apr s que l appareil sera support enlever et jeter les ceillets de levage et les boulons de l emballage avant de poursuivre l installation Despu s de montar la unidad retire y elimine la argolla de izada y los pernos de embalaje antes de continuar con el proceso de instalaci n Warning Avertissement Advertencia Make sure you read and understand all of the safety statements in the safety section of t
21. sees a transition from 0 to 24V DC edge or anytime 24V DC is present level For more information visit www EatonElectrical com 6 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 6 4 For more information visit www EatonElectrical com MN03902002E Cutler Hammer IT 5811 Soft Starter User Manual November 2006 SSS Chapter 7 Setup and Starting Before You Begin Be Aware of the Following Setup 1 Terminal P must have 24V DC applied to ENABLE starts 2 The P and Hand inputs must be energized 24V DC to enable starting of the Soft Starter from the terminal block To Start Apply 24V DC to Input 1 while the P input is energized To initiate a Stop remove the P input For 2 wire control jumper P and Input 1 together aa Oo After an Overload Trip the S811 Soft Starter cannot be restarted until the prescribed cool down time has elapsed Cycling power does not reset the timer If 24V DC power is removed the soft starter will remember the remaining time and will resume the cool down timing when power is again reapplied 7 frames T U and V when the S811 goes into bypass a sound similar to contactor chatter can be heard This sound is the result of multiple contactors closing one after the other in a very short period It is normal operation intended to reduce the surge current requirements of your power supply 8 To Jog apply 24V DC to input
22. 100 100 125 100 250 250 300 250 811T24xxD 477 80 147 160 125 125 150 125 300 300 400 400 811T30xxD Frame Size U 554 90 160 185 150 125 200 150 400 300 450 400 S811U36xxD 646 110 200 220 200 150 250 200 500 400 550 450 S811U42xxD 796 140 250 280 250 200 250 250 550 500 700 600 S811U50xxD Frame Size V 554 90 160 185 150 125 200 150 400 300 450 400 S811V36xxD 646 110 200 220 200 150 250 200 500 400 550 450 811V42xxD 796 140 250 280 250 200 250 250 550 500 700 600 811V50xxD 1055 185 315 375 400 250 300 300 800 700 900 750 S811V65xxD 1176 200 375 445 300 400 300 900 800 900 900 S811V72xxD 1358 S811V85xxD S811V10xxD Does not have IEC certification D 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Table D 3 15 Second Ramp 4 Starts per Hour 300 Current Limit 50 C Ambient IT S811 Soft Starter User Manual Three Phase Motor hp Rating 60 Hertz Max kW Rating 50 Hertz Continuous Motor Line 380 200V 230V 460V 313V Catalog Current 230V 400V 440V 1 0SF 1 155 1 05 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 58 9 15 18 5 15 10 15 15 40 30 50 40 S811N37xxD 108 15 30 33 30 25 30 30 60 60 100 75 S811N66xxD Frame Size R 164 25 45 55 50 40 50 50 125 100 125 125 S811R10xxD 206 33 63 63 60 50 60 60 125 125 150 150 S811R13xxD Frame Size T 2
23. 125 300 250 300 300 811T24xxD 526 90 160 185 150 125 150 150 400 300 400 400 811T30xxD Frame Size U 623 110 185 220 200 150 250 200 450 400 550 450 811U36xxD 727 129 220 257 250 200 300 250 550 450 700 550 811U42xxD 865 150 257 300 250 250 300 250 600 550 750 700 811U50xxD Frame Size V 623 110 185 220 200 150 250 200 450 400 550 450 811V36xxD 727 129 220 257 250 200 300 250 550 450 700 550 811V42xxD 865 150 257 300 250 250 300 250 600 550 750 700 811V50xxD 1125 200 355 425 400 300 400 300 750 700 900 750 S811V65xxD 1246 S811V72xxD 1471 S811V85xxD S811V10xxD Does not have IEC certification MN03902002E For more information visit www EatonElectrical com D 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table D 2 25 Second Ramp 4 Starts per Hour 300 Current Limit 40 C Ambient Three Phase Motor Max kW Rating 50 Hertz hp Rating 60 Hertz Continuous Motor Line 380 2000 230V 2600 5784 Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 05 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 58 9 15 18 5 15 10 15 15 40 30 50 40 S811N37xxD 108 15 30 33 30 25 30 30 60 60 100 75 S811N66xxD Frame Size R 164 25 45 55 50 40 50 50 125 100 125 125 S811R10xxD 206 33 63 63 60 50 60 50 125 125 150 150 S811R13xxD Frame Size T 257 45 80 90 75 60 75 60 150 150 250 200 811T18xxD 365 63 110 132
24. 18 Instantaneous Over Current Fault Starting Reduce starting load increase soft starter current excessive Load too great capacity be sure model ratings can handle current demands Call Eaton support for application assistance 32 Internal NV Memory Fault Internal memory Call Eaton support error 36 Communications Loss Stop Fault Reattach network controller replace Communications to a remote network connection cable Call Eaton support if the controller was lost while motor was running problem persists Device was disconnected or the connection broken 38 Temperature Sensor Fault Temperature Call Eaton support Fault can be disabled but sensor or interconnection failure S811 will not be protected against failures caused by excessive internal temperatures 39 Internal CPU Fault Firmware Incompatibility Call Eaton support or Hardware failure 42 Under Voltage Fault Incoming AC line voltage Connect to correct supply voltage Verify Motor below trip threshold Device connected to Rated Volt is set to correct value lt may be incorrect mains supply voltage necessary to reduce this setting for soft mains 43 Over Voltage Fault Incoming AC line voltage Connect to correct supply voltage Verify Motor above trip threshold Device connected to Rated Volt is set to correct value It may be incorrect mains supply voltage necessary to increase this setting for high mains 44 Motor Voltage Phase Reversal Fault in
25. 2 terminal P must also have 24V applied To stop remove 24V DC from input 2 9 In jog the unit will follow the normal start ramp as long as terminal 2 is at 24V DC 10 Jog operates the same as a normal start except that the bypass contactors will not close and the soft stop is not functional 11 Jog is only intended for short term jogging of the motor and not for long term two wire control After all power and control connections have been made and you have read and understood the different operating modes and protection features Chapter 5 of the soft starter it is time to program it for your application The following procedure will take you through the setup of the S811 to match it to your motor and application bumping the motor to verify correct direction of rotation and tuning of the selected operating mode After this procedure has been completed it is suggested that you review the Protection Options of the 5811 Appendix B and select the appropriate ones for your application All Protection Options are shipped from the factory enabled As shipped from the factory the 5811 Soft Starter s default configuration is sufficient for basic operation but may require some configuration to tune it for your application The following procedure assumes you understand how to navigate through the S811 s parameter menu using the Digital Interface Module DIM and that the 5811 is in its Factory Out of Box state Re
26. 2006 Table of Contents Continued APPENDIX A PARAMETERS Parameter List EX ou mener monture ee Goes A 1 APPENDIX B PROTECTION Thermal Overload esr xb era c ex Ex ia B 1 Overload Trip Curves B 3 S811 and Motor Protection Features B 4 APPENDIX C RATINGS COOLING AND POWER LOSSES FOR A LINE CONNECTED MOTOR Horsepower and kW Ratings C 1 Cooling tion a A Se eee eae eee C 8 Power 05566 Ne Ne Me bad EXPECT REI TAE REEL EEES C 8 APPENDIX D RATINGS COOLING AND POWER LOSSES FOR AN INSIDE THE DELTA CONNECTED MOTOR Horsepower and kW Ratings D 1 jeep LITT D 8 Power Eosses dA exe a uU ee eS D 8 APPENDIX E MOTOR APPLICATION CONSIDERATIONS Using MON c E 1 Squirrel Gage Motor cde sut e be teach E 1 Wye Delta E 2 Part Winding oe Sele Mae ae ea ie he Bele ee eon elas E 2 Dual Voltage E 2 Multi Speed Motor sus sus merke tdi be deine a awa E 2 Other Winding Configurations E 3 Power Factor Correction Capacito
27. 39 999 Warnings are assigned numbers 40 000 65 535 The Fault Queue is a chronological listing of the 10 most recent faults and warnings The most recent fault goes into Entry 0 shifting the current entries into the next highest entry If the new fault was already in the queue the oldest entry is deleted the current entries are shifted to replace the deleted entry and the new fault is placed into Entry 0 Duplicate fault codes will not occur in the queue See Fault Code Table Page 8 6 0x001B 27 3 Phase RMS Line Currents Amps Size 12 bytes Description Three 4 byte IEEE floating point numbers representing the three RMS line currents in amps 0x001C 28 3 Phase RMS Pole Currents Amps Size 12 bytes Description Three 4 byte IEEE floating point numbers representing the three RMS pole currents in amps NOTE That for inside the delta applications the Line and Pole currents will differ by a factor of approximately 3 0x001D 29 3 Phase RMS AC Voltages Volts Size 6 bytes Description Three 2 byte unsigned integers representing the three incoming line to line voltages VL1 12 VL2 and 3 4 0x001F 31 Total Number of Motor Starts Size 4 bytes Description Unsigned double integer representing total starts since the unit was shipped from the factory MN03902002E For more information visit www EatonElectrical com 1 3 0x0023 0x0024 0x0031 0x005A 0x005B IT S811 Soft Starter User Manual E T N Cutler Hammer No
28. 40 50 50 100 100 125 125 S811R13xxD Frame Size T 266 45 80 90 75 60 100 75 150 150 250 200 811T18xxD 379 63 110 132 100 100 125 100 250 250 300 250 811T24xxD 485 80 150 160 125 125 150 125 300 300 400 400 811T30xxD Frame Size U 580 100 185 200 150 150 200 150 400 300 550 450 811U36xxD 695 110 200 250 200 150 250 200 450 400 600 550 811U42xxD 798 140 250 280 250 200 250 250 550 450 700 600 811U50xxD Frame Size V 580 100 185 200 150 150 200 150 400 300 550 450 811V36xxD 695 110 200 250 200 150 250 200 450 400 600 550 811V42xxD 798 140 250 280 250 200 250 250 550 450 700 600 811V50xxD 908 160 280 335 250 250 300 250 700 550 750 700 811V65xxD 1021 811V72xxD 1125 811V85xxD Does not have IEC certification MN03902002E For more information visit www EatonElectrical com D 5 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table D 6 30 Second Ramp 4 Starts per Hour 450 Current Limit 40 C Ambient Three Phase Motor Max kW Rating 50 Hertz hp Rating 60 Hertz Continuous Motor Line 380 200V 230V 1800 373V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 36 5 5 10 12 5 7 1 2 7 1 2 7 1 2 7 1 2 25 15 25 25 S811N37xxD 69 11 18 5 22 15 15 15 15 50 40 50 50 S811N66xxD Frame Size R 96 15 25 30
29. 458 1471 S811V10xxx 320 1000 554 1730 O Rating does not have IEC certification See Application Notes Appendix E Note Overload Trip FLA parameter is settable to any point within its range MN03902002E For more information visit www EatonElectrical com B 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 The thermal overload is designed to protect the motor from overheating caused by excessive current If the motor is overloaded the current drawn rises and heats the motor The FLA sets the trip threshold and the trip class 5 to 30 is set with the Ovrld Trip Class parameter If the device trips on a thermal overload an internal timer is started which inhibits a reset for three minutes After this timer expires the device may be reset and the thermal fault is cleared At this point another internal timer is started this timer is 26 x 3 or 48 minutes If another trip occurs before this timer expires the reset inhibit time is increased to 6 minutes Once the trip level reaches 3 it will take 144 minutes to go back to level 2 then 96 minutes to get back to level 1 To get from level 3 to a reset thermal overload at level 1 it takes 240 minutes without a trip A reset thermal overload at level 1 means the next thermal overload trip will have a 3 minute reset inhibit as in Table B 2 Table B 2 Thermal Motor Overload Times Trip Reset Reset Time to Previous
30. 8 Device Over Temperature 9 Underload 10 Reserved 11 E Stop 12 Reserved 13 Reserved 14 Reserved 15 Other Fault See Fault Code Table Page 8 6 14 RMS AC Line Current 3 phase avg of FLA Size 2 bytes Description Unsigned integer representing the average of the three RMS line currents in 96 FLA 18 RMS AC Line Current 3 phase avg Amps Size 4 bytes Description IEEE floating point number representing the average of the three RMS line currents in amps 22 DC Control Voltage millivolts Size 2 bytes Description Unsigned integer representing voltage in millivolts For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 0x0017 23 Thermal Memory Size 1 byte Description Unsigned integer representing thermal memory in percent When the thermal memory value reaches 100 an Overload Fault will occur if enabled Other terms for this parameter include thermal capacity and thermal pile The value in the Thermal Memory parameter is an estimate of motor heating based on the magnitude and duration of current flowing through the motor 0x0018 24 Device Temperature 0 1 Deg C Size 2 bytes Description Signed integer representing internal device temperature in tenths of a degree Centigrade 0x001A 26 Fault Queue Size 20 bytes Description Faults are assigned numbers in the range 1
31. 80 volts N A N A attempted 43 Mains High When start is Threshold Not User Settable 800 volts N A N A attempted B 8 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Appendix C Ratings Cooling and Power Losses for a Line Connected Motor Horsepower and kW Ratings Standard Duty Ratings Table C 1 15 Second Ramp 4 Starts per Hour 300 Current Limit 40 C Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 37 10 18 5 18 5 10 10 10 10 25 20 30 30 S811N37xxx 66 18 5 30 37 20 15 20 20 50 40 60 50 S811N66xxx Frame Size R 105 30 55 59 30 25 40 30 75 60 100 75 S811R10xxx 135 40 63 80 40 30 50 40 100 75 125 100 S811R13xxx Frame Size T 180 51 90 110 60 50 60 60 150 125 150 150 S811T18xxx 240 75 110 147 75 60 75 75 200 150 200 200 S811T24xxx 304 90 160 185 100 75 100 100 250 200 300 250 S811T30xxx Frame Size U 360 110 185 220 125 100 150 125 300 250 350 300 S811U36xxx 420 129 220 257 150 125 175 150 350 300 450 350 811U42xxx 500 150 257 300 150 150 200 150 400 350 500 450 S811U50xxx Frame Size V 360 110 185 220 125 100 150 125 300 250 350 300 S811V36xxx 420 129 220 257 150 125 175 150 350 300 450 350 S811V42xxx 500 15
32. Appendix E of this manual for information on typical motor winding configurations Y S811 Figure 3 9 Line Connected Soft Starter Power Wiring Diagram For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Supply L1S L2S L3S 1 L3 5 4 6 1 3 5 L1 L2 L3 8811 L2 2 4 6 T1 T2 T3 T2 T1 L1 Figure 3 10 Inside the Delta Connected Soft Starter Power Wiring Diagram for a 6 Lead Motor 12 Lead Low Voltage Supply L1S L2S L3S 1 3 L1 L2 I S811 T9 2 4 T12 Til T2 Figure 3 11 Inside the Delta Connected Soft Starter Power Wiring Diagram for a 12 Lead Low Voltage Motor Supply 12 Lead 115 125 135 High Voltage ax a T8 T7 T6 S811 T5 T4 T9 T6 2 4 6 T9 T1 T2 T3 T12 1 Figure 3 12 Inside the Delta Connected Soft Starter Power Wiring Diagram for a 12 Lead High Voltage Motor 3 11 MN03902002E For more information visit www EatonElectrical com IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Line and Load power wiring data is shown in Table 3 3 Table 3 3 Li
33. Confg menu to Auto and Start Contro to Level default NOTE Auto Reset is intended for unattended installations where there is no danger to personnel or other equipment when the motor starts without warning If Auto Reset is enabled CAUTION must be exercised to assure that any restart occurs in a safe manner Apply the Mains voltage and verify that no fault is present If a fault is indicated display the Diagnostics menu s Device Status parameter to determine the source of the fault Each fault is described on Page 8 6 a Phase Reversal Fault is a likely candidate on new installations It can be remedied by either changing the Phase Sequence parameter from ABC to ACB in the Protection Setup menu or removing Mains power and switching the incoming line connections at L1 and L2 of the S811 Quickly Jog bump the motor just enough to verify that the direction of rotation is correct If it is not remove all power to the S811 and the motor and swap two of the motor s winding connections Based on the desired starting mode Voltage Ramp or Current Limit complete the configuration of your S811 using the Soft Start Confg menu a Voltage Ramp Start Configuration i Initial parameter settings Start Method Voltage Ramp Initial Torque 50 Soft Start Time 60 sec Kick Start Torq 0 fans and pumps 75 high breakaway loads Kick Start Time 0 sec fans and pumps 1 sec high breakaway loads Soft Stop Time 60 sec 7
34. Cutler Hammer November 2006 32779 Parameter List Size 2n bytes Default N A Description Thisread only list specifies the n OCPort parameters that the S811 Soft Starter supports 32780 Production List Size n bytes Default 0x000C Description This 2n byte read only list specifies the n QCPort Parameters included in a device s OCPort Data Parameter 0x0001 Production Data Adding parameters to the Production List is most conveniently done using CH Studio Component Manager configuration tool Otherwise setting Parameter Attribute 0x09 Production List Member to TRUE designates a Parameter s membership in the Production List Only Parameters supporting Attribute 0x09 are eligible for inclusion in this list Ordering of parameters in the Production List is first on parameter data size and then sequentially by Parameter ID within parameters of like size 32781 Consumption List Size n bytes Default 0x000B Description This 2n byte read only list specifies the n QCPort Parameters included in a device s OCPort Data Parameter 0x0002 Consumption Data Adding parameters to the Consumption List is most conveniently done using CH Studio Component Manager configuration tool Otherwise setting Parameter Attribute 0x09 Production List Member to TRUE designates a Parameter s membership in the Consumption List Only Parameters supporting Attribute 0x09 are eligible for inclusion in this list Ordering of p
35. E T N Cutler Hammer November 2006 Notice Avis Aviso The S811V Soft Starter includes mounting hardware 8 1 4 20 x 1 5 Allen hex head cap screws and special washers Do not substitute for this hardware See Figure 3 7 on Page 3 7 for panel hole locations Applicable codes or standards must be considered before locating and mounting the soft starter The four special rectangular rounded washers must be used on the two innermost mounting holes on both the line and load side of the soft starter Le d marreur progressif S811V inclut des mat riels de support vis t te hexagonale 8 1 4 20 x 1 5 et des rondelles sp ciales Ne substituer pas pour ces mat riels Consulter la Figure 3 7 de la Page 3 7 pour les locations des trous dans le panneau Tenir compte des normes et des codes existants avant de localiser et de monter le d marreur progressif Les quatre rondelles rectangulaires circulaires sp ciales doivent tre utiliser aux deux trous de support les plus int rieurs sur le c t ligne et le c t charge du d marreur progressif El arrancador suave S811V incluye piezas met licas de montaje tornillos Allen de cabeza hexagonal de 8 1 4 20 x 1 5 y arandelas especiales No las sustituya Consulte la Figura 3 7 que aparece en la p gina 3 7 para conocer las ubicaciones de los orificios del panel Antes de ubicar y montar el arrancador suave se deben considerar los codigos o las normas
36. Enter into a Menu to View Items The following are lesser used Soft Keys used when editing parameters SELECT Used when setting Access Level and when doing Get Reg and Set Reg operations MENU Used to get to DIM menus if an internal fault occurs SCAN Used in the LCD DIM Setup menu to Scan for Devices GROUP and MEMBER Used in the LCD DIM Setup menu to select the upper and lower byte of the ID to send an explicit command to SEND Used in the LCD DIM Setup menu to send an explicit command 9000 ESC Predefined Keys Figure G 6 Predefined Keys Escape Key The Escape key brings the DIM out of the operation that it currently is in At the top level it switches the DIM between the User Display screen and the Parameter Edit screen 1 and 0 Start and Stop Keys The On 1 key sends a start command to the device that the DIM is currently connected to the S811 The Off 0 key sends a stop command to that device If the S811 responds to the On command the Motor Control status notification in the upper right will reflect this by going from STOP to RUN1 Note TO AVOID INADVERTENT STARTING OF THE S811 THE ON 1 BUTTON MUST BE HELD FOR MORE THAN 0 3 SECONDS TO INITIATE A START This amount of time is adjustable in the LCD DIM Setup menu and is called Run Delay It can be adjusted down to 0 1 seconds If Run Delay is set to 0 the RUN button is disabled for the DIM G 4 For more informat
37. F 2 Pump Start Ramp and Soft Pump Stop F 2 Figure G 1 DIM Digital Interface Module G 1 Figure G 2 Display Mode LCD G 2 Figure G 3 Parameter Edit Mode LCD G 2 Figure G 4 Fault Mode LCD 22 G 2 Figure G 5 Soft Key Functions Above Soft Keys G 3 Figure G 6 Predefined Keys G 4 Figure G 7 Status Bar on LCD 22 G 5 Figure G 8 Device Connection User Display Only G 5 Figure G 9 Connection Status G 5 Figure G 10 Mode of Operation G 6 Figure G 11 Connection Destination G 7 Figure G 12 HAND AUTO Status G 7 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 List of Figures Continued Figure G 13 Motor Control Status G 7 Figure G 14 Bar Indicates Menu Position G 8 Figure G 15 Bar Indicates Item Position G 8 Figure G
38. IT S811 Soft Starter User Manual November 2006 Button Operation Soft Keys The DIM has three Soft Keys that change their operation based on context These keys typically represent Increase Decrease Enter but change based on the menu that the DIM is in The function that they represent is displayed at the bottom of the LCD Screen 202 ad EI Figure G 5 Soft Key Functions Above Soft Keys On the User Display screen the DIM has the Soft Keys defined as follows JOG The Jog applies a momentary Run command as the button is held down The soft start will start ramping the frequency up to line frequency until the button is released at which time the unit will stop using the Load Release mode of stopping The bypass contact does not close even when up to speed If the unit is able to jog the upper right Motor Control Status notification will say RUN2 during a jog RESET This resets the active system fault if the fault is not being presently asserted The fault can be found in the Motor Control Menu and is called App Status When the unit is not actively faulted this will be 0 Note that Motor Control Menu Fault Warning Queue contains the most recent 10 faults in temporal order The DIM will reflect a faulted condition requiring a Reset fault in the upper right status box which will flash Faulted A gt H or H gt A This soft key switches the command from the DIM from AUTO to HAND A gt H or from HAN
39. Lockwasher and 4 15 Lb in Flat Washer 1 7 Nem R 1 4 20 x 0 625 Standard 1 4 Lockwasher and 4 25 Lb in Flat Washer 2 8 Nem T amp U 1 4 20 x 0 625 Standard 1 4 Lockwasher and 6 30 Lb in Flat Washer 3 4 Nem V 1 4 20 x 1 5 Quantity 4 8 50 Lb in Grade 8 Allen head 10 0 270 5 6 Nem hex cap screws OD 0 495 0 505 Max 0 055 Thick Quantity 4 Special Washer Included with V Frame Units Weight Support Requirements Table 3 2 Weight Support Requirements Frame Size Weight of Unit N 5 8 Lbs 2 6 Kg R 10 5 Lbs 4 8 Kg T amp U 48 Lbs 21 8 Kg with lugs 41 Lbs 18 6 Kg without lugs V 103 Lbs 46 8 Kg with lugs 91 Lbs 41 4 Kg without lugs 3 8 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Power Wiring Using the wiring diagrams in Figures 3 9 3 12 3 15 3 16 and 3 17 and Table 3 3 below as guides connect the line Motor and Power Supply wiring in accordance with appropriate local and national codes IT S811 Soft Starter User Manual Note To provide optimum motor protection the Line and Motor power wiring should be tightly bundled and run perpendicular to the orientation of the S811 Safety Notices Danger High Voltage Danger Haute Tension Peligro alto voltaje Hazardous voltage can cause electric shock and burns To avoid shock hazard disconnect all power to the controller motor or other control devices before any wor
40. Measure the 24V DC at the output terminals and on the soft starter input terminals Check the screw terminal connections and polarity of the wiring See Troubleshooting Status LED OFF Table 8 2 8 2 For more information visit www EatonElectrical com MN03902002E Cutler Hammer IT 5811 Soft Starter User Manual November 2006 b With the status LED red the device will not start Attempt to reset the 5811 Soft Starter by pressing the 58115 recessed RESET button for one second or pressing the RESET soft key in the Display Mode screen of the DIM If the LED remains red use the DIM to determine the fault code and go to the Troubleshooting Fault Table Table 8 4 to find the corrective action for each fault code c The LED is green and the 5811 Soft Starter is ready to start Find the Start source in Table 8 1 to determine the appropriate corrective action Verify that the P input terminal is at 24V DC Then try to start the S811 using the DIM Table 8 1 Start Command Troubleshooting Start Source Attempted Suggested Corrective Action DIM Verify the P Permissive input terminal is at 24V DC either hard wired or wired through a normally closed STOP button Verify no other motor control device is preventing a start by clearing its permissive bit Disconnect any other OCPort device that may prevent a start and purge them from the S811 s device list This takes these devices out of the system and
41. T N Cutler Hammer Cooling November 2006 Microcontroller controlled fans are used to cool the IT Soft Starter The fans are turned on when the temperature of any of the thermal sensors exceeds preset value Once the fans are started they will not go off until the temperature goes below the off set point for 10 minutes The fans will also be turned on whenever the IT is started stopped or jogged The fans will remain on for 10 minutes to assure the SCRs are adequately cooled prior to the next start If a temperature is sensed above a second preset level a Pole Over Temperature Fault will occur This fault cannot be reset until the temperature returns to a safe level Note The fans will only operate if 24V DC is applied to the and terminals Cycling power during the 10 minute timeout after a start stop or jog will reset the fans to off Power Losses The following table lists the maximum power loss for each IT Soft Starter when it is operating in the across the line mode with its bypass contactor pulled in These losses should be used in conjunction with the losses of another cabinet mounted device to determine the enclosure size and any cooling requirements Table C 8 Maximum Power Loss Current Range for a Frame Catalog Line Across the Line Size Number Connection Losses Watts N S811N37xxx 11 37 30 S811N66xxx 20 66 33 R S811R10xxx 32 105 47 S811R13xxx 42
42. Table 6 1 S801 to S811 Setup Cross Reference continued IT S811 Soft Starter User Manual E T N Cutler Hammer S811 DIM Description 801 CIM Parameter Units Comment Configuration Menu continued Current Limit tr Soft Start Time Sec Sets the time at which the S811 Start Time expects the motor to be up to speed When tr elapses the S811 checks for a stall condition Stop Ramp ts Soft Stop Time Sec Sets the time to linearly ramp down Time from rated voltage to zero The rate at which the motor slows is dependent on the load Not functional on S811s with Pump Option if start method is Pump Start Pump Stop ts Pump Stop Sec Sets the time to ramp down the Time option Time speed of the motor to zero Not functional on standard S811s S811s purchased with the pump stop option must set the DIM Start Method to Pump Start to activate the Pump Stop option Protections Menu Overload Overload Ovid Fault Jam Jam Jam Fault Stall Stall Stall Fault Phase Loss Ph Loss Phase Loss Fault Phase Phase Imb Imbalance Fault Phase Ph Rev Phase Rev Fault See also Phase Sequence Sequence Reversal Fault Reset Man Auto Reset Mode Reset Special Function Ramp Current Ramp Start Start Method Limit Start Option Configuration Menu Option S811 DIM Default parameter Edge Level Start Control Level Sets whether the Start input at the Start Input terminal block responds only when it
43. The unit will trip with an instantaneous over current fault if the maximum value exceeds six times the catalog FLA setting for 1 5 seconds This internal protection mechanism is most useful for protecting the S811 from starting motor too large for its ratings Table B 4 Instantaneous Over Current Settings Trip DIM Parameter Set Point Default Trip Threshold Not User Settable 6x catalog FLA N A Trip Delay Not User Settable 1 5 Seconds N A Motor Stall The S811 monitors the maximum RMS value of the three phase currents The unit will trip with a motor stall fault if the stall fault is enabled and the maximum RMS value exceeds two times the FLA setting when the start time setting expires Table B 5 Motor Stall Settings SCR Over Current Trip DIM Parameter Set Point Default Trip Enable Stall Fault On Off On Trip Threshold Not User Settable 2x FLA N A The SCR over current trip is only active if the stall fault trip is disabled The S811 monitors the maximum RMS value of the three phase currents The unit will trip with a SCR over current fault if the stall fault is disabled and the maximum RMS value exceeds three times the FLA setting when the start time setting expires Table B 6 SCR Over Current Settings Trip DIM Parameter Set Point Default Trip Threshold Not User Settable 3x FLA N A B 4 For more information visit www EatonE
44. Wire Pushbutton STOP START JOG RESET and 24V DC Fault Ready and Bypass Indication 3 16 Figure 3 16 Basic Connection Diagram for 24V DC 2 Wire Switch HAND OFF AUTO RESET and 24V DC Fault Ready and Bypass Indication 3 17 Figure 3 17 Basic Connection Diagram for Use of DIM Control Only 3 17 Figure 3 18 24V DC Control erica CaN e eim A eae ed Ae kasus BE Mate bed 3 22 Figure 3 19 120V AC Control 0 00 ccc eee tenet eens 3 22 Figure 3 20 24V DC Control with Edge Sensing 3 24 Figure 5 1 Line Connected Soft Starter SCRS 5 1 Figure 5 2 Ramp Stat aude caia brandt Sete S 5 2 Figure 5 3 Current Limit Start 44 4428 5 3 Figure 5 4 Soft Stop deste Pesce wr eo ak skjer ondes lebe Ee das Dens acc 5 3 Figure 6 1 Digital Interface Module DIM Display Mode 6 1 Figure 6 2 Digital Interface Module DIM Parameter Edit Mode 6 2 Figure 8 1 Start Command Troubleshooting Flowchart 8 2 Figure 8 2 Main Troubleshooting Flowchart 1 8 4 Figure 1 Navigation Overview 4 A 1 Figure B 1 Overload Trip Curves B 3 Figure F 1 IT Soft Starter DIM F 1 Figure
45. additional installation requirements noted on Page 3 4 AN Caution AN Attention AN Precauci n The S811V soft starter weighs approximately 100 Lbs 45 kg To prevent personal injury or equipment damage use proper lifting equipment such as a floor crane to safely lift and install the soft starter A lifting eye is provided at the line end of the soft starter Le d marreur progressif S811V p se environ 45kg 100 livres Pour viter des blessures corporelles ou des d g ts mat riels utiliser une machine de levage appropri e comme une grue d atelier pour soulever et installer le d marreur progressif sans encombre Un ceillet de levage est pr vu au c t ligne du d marreur progressif El arrancador suave S811V pesa aproximadamente 45 kg 100 Ib Para evitar que se produzcan lesiones personales o dafios al equipo use el equipo para elevar adecuado como un brazo de elevaci n a fin de levantar e instalar con seguridad el arrancador suave Se proporciona una argolla de izada en el extremo de del arrancador suave For more information visit www EatonElectrical com 3 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Notice Avis Aviso The S811V soft starter includes mounting hardware 8 1 4 20 x 1 5 Allen hex head cap screws and special washers Do not substitute for this hardware See Figure 3 7 on Page 3 7 for panel hole locations Ap
46. de s curit entra nera des blessures corporelles graves la mort ou des d g ts mat riels substantiels Peligro significa que si no se respeta la indicaci n de seguridad se producir n lesiones personales graves la muerte o da o considerable a la propiedad Warning Avertissement Advertencia Warning means that failure to follow the safety statement could result in serious personal injury death or substantial property damage Avertissement signifie que l inobservation de l nonc de s curit pourrait entra ner des blessures corporelles graves la mort ou des d g ts mat riels substantiels Advertencia significa que si no se respeta la indicaci n de seguridad se pueden producir lesiones personales graves la muerte o dafios considerables a la propiedad AN Caution AN Attention Precauci n Caution means that failure to follow the safety statement may result in minor or moderate personal injury or property damage Attention signifie que l inobservation de l nonc de s curit peut entrainer des blessures corporelles mineures ou mod r s ou des d g ts mat riels Precauci n significa que si no se respeta la indicaci n de seguridad se pueden producir lesiones personales menores moderadas o dafios a la propiedad Notice Avis Aviso Notice means that failure to follow these instructions could cause damage to the equipment or cause it
47. delta configuration Refer to the motor nameplate for correct wiring information Contact Eaton if a special motor wiring requirement exists before wiring your starter MN03902002E For more information visit www EatonElectrical com 3 9 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 By factory default the S811 is to be connected with an ABC phase rotation on the incoming power wiring If the motor turns in the incorrect direction upon energization exchange two phases at the motor terminal box or at the output terminals of the soft starter Changing the input wiring will cause a voltage phase reversal trip If the input phase sequence to the S811 must be ACB the incoming phase sequence protection will need to be set to ACB Setting ACB as the incoming phase sequence causes the ABC incoming phase sequence to cause a voltage phase reversal trip IMPORTANT The reversing contactor must never be switched while the soft starter is operating In order to gain the full benefit of the 5811 with a reversing contactor the S811 needs to be OFF when switching the direction The soft starter settings must account for catching a motor spinning in the opposite direction upon soft restarts The time required for slowing the motor to a stop and then ramping up to speed in the opposite direction adds to the overall starting time This will also impact the overload protection setting See the Motor Application Considerations in
48. fault if the phase loss trip is enabled the percent imbalance exceeds the trip threshold for the trip delay and current increases above FLA trip setting Table B 11 Phase Loss Settings Trip DIM Parameter Set Point Step Default Trip Enable Phase Loss Fault On Off N A On Trip Threshold Phase Loss Trp 1 100 1 80 Trip Delay Phase Loss Dly 0 0 60 0 0 1 Second 0 5 Second Seconds Motor Voltage Phase Reversal The S811 monitors the phase voltages to determine the incoming phase sequence ABC or ACB If the monitored sequence differs from the Incoming Phase Sequence parameter setting a motor phase reversal fault is issued The phase reversal trip will need to be disabled when using an upstream reverser Table B 12 Motor Voltage Phase Reversal Settings Trip DIM Parameter Step Default Trip Enable Phase Rev Fault On Off On Phase Imbalance Voltage NEMA defined voltage imbalance is calculated using the following equation Percent Imbalance 100 max deviation from average average The S811 monitors the voltage imbalance when the motor is off and checks the value just prior to starting to determine if a fault shall be issued The unit will trip with a motor phase imbalance fault if the phase imbalance trip is enabled and the percent imbalance has exceeded the trip threshold for the trip delay Table B 13 Voltage Imbalance Settings
49. for a particular manufacturer across all device types Hardware Major revision shall be reported in the MSB Minor Revision revision shall be reported in the LSB 2 bytes Firmware Major revision shall be reported in the MSB Minor Revision revision shall be reported in the LSB 2 bytes QCPort Revision Major revision shall be reported in the MSB Minor 2 bytes revision shall be reported in the LSB 32770 Configuration CRC Size 2 bytes Default N A Description Used for confirmation of a device s configuration 32771 Node ID Size 2 bytes Default 0x0000 Description This parameter specifies a device s Node ID The Group ID is the Most Significant Byte and the Member ID is the Least Significant Byte 32772 QCPort Operating Mode Size 1 byte Default 0x00 Description This parameter specifies a device s OCPort operating mode as follows Mode Description 0x00 Unconfigured 0x01 Simple System 0x02 Master Slave 0x03 Wire Replacer 0x04 Faulted For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 0x8005 0x8006 0x8007 0x8008 0x8009 0x800A 32773 Baud Rate Size 1 byte Default 0x03 Description This parameter specifies the OCPort baud rate for a device as indicated below 0x00 9600 0x01 19 200 0x02 38 400 0x03 57 600 0x04 115 200 0x05 230 400 0x06 460 800 32774 Slave Addre
50. garantizar la seguridad del personal y del equipo siempre desconecte la energia antes de acceder al equipo el ctrico o mec nico MN03902002E For more information visit www EatonElectrical com 7 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 12 Refer to Appendix H of this manual for additional details on each of the 58115 software parameters 13 For additional support contact Customer Support 7 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 IT S811 Soft Starter User Manual 06 52 55 Chapter 8 Troubleshooting General In this section of the manual we present a procedure you can follow to diagnose a problem with your S811 While many potential situations are outlined in this section it is possible you may run into a problem that is not covered here If you have worked through the following troubleshooting procedure and find that you require further assistance please contact Eaton Please have the following information ready when you call Order No if available Catalog Number Style Number Serial Number Before You Begin to Troubleshoot Warning Avertissement Advertencia Make sure you read and understand the procedures in this manual before you attempt to operate or set up the equipment Bien lire et comprendre les proc dures contenues dans ce m
51. iN v N 1 N 5 TEN g M 8 N gt a 100 0 ES i s N x M gt Class 30 1 9 gt X E at S T NI Ar Class 10 Class 20 14 Lo TN e Ths N hi Sk NN TL s she 1 NC Class 5 m 10 0 C xL TD d TL n Kl FE SL a PL 1 0 0 100 200 300 400 500 600 700 800 900 Percent FLA Figure B 1 Overload Trip Curves MN03902002E For more information visit www EatonElectrical com B 3 IT S811 Soft Starter User Manual E TN Cutler Hammer November 2006 811 and Motor Protection Features The S811 implements the following protection features Each protection feature is individually configured and enabled by the user Some of the features are designed to protect the motor and others are for internal protection of the S811 A summary can be found in Table B 17 Motor Parameters One or more of the motor protection features need the following motor parameters The user must input these values prior to enabling protection Table B 3 Motor Parameters Required for Protection Setting DIM Parameter Range Step Default Rated Voltage RMS Line to Line Motor Rated 115 690 1 volt 480 volts Volt Phase Sequence Phase ABC ACB N A ABC Sequence Instantaneous Over Current When the bypass contactors are not engaged the S811 monitors the maximum RMS value of the three phase currents
52. l interrupteur de sectionnement est ouvert soit utilis Le fait d ouvrir l interrupteur de sectionnement pendant le fonctionnement du d marreur progressif IT peut entra ner une d faillance Le fait d teindre l interrupteur de sectionnement pendant le fonctionnement du d marreur progressif IT entra nera la d faillance du d marreur progressif et des d g ts l quipement ou risque au personnel No aplique un dispositivo de desconexi n a la salida del arrancador IT Soft Starter a menos que se utilice un medio para apagar el arrancador cuando el interruptor de desconexi n est abierto La apertura del interruptor de desconexi n mientras el arrancador IT est operando puede ocasionar un funcionamiento incorrecto El cierre del interruptor de desconexi n mientras el arrancador IT est operando producir una falla de dicho arrancador como tambi n potenciales da os a los equipos y riesgo para el personal Danger High Voltage Danger Haute Tension Peligro alto voltaje Hazardous voltage can cause electric shock and burns Always disconnect power before proceeding with any work on this product Une tension lectrique dangereuse peut causer des chocs lectriques et des br lures Il faut toujours d brancher l alimentation lectrique avant de travailler sur ce produit Voltajes peligrosos que pueden causar descargas el ctricas y quemaduras Siempre desconecte la energ
53. more information visit www EatonElectrical com E 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 E 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 EA Appendix F Special Function Options This section covers the descriptions identification installation and setup of factory installed options that are not provided with the standard S811 soft starter Pump Control Option This option is intended to reduce the potential for water hammer in a centrifugal pump system by utilizing a starting and stopping algorithm developed for pump control Upon a start command the speed of the motor is increased under the control of the IT Soft Starter microprocessor to achieve a gentle start After the speed has reached its nominal value the bypass contactors close and the pump operates as with any other starter Upon a stop command the bypass contactors are opened and the motor speed is decreased in a tapered manner to gradually slow the flow until the motor is brought to a stop The start and stop ramp times are user adjustable and are to be set for the application requirements The pump control option is a factory installed feature Factory installed options are designated by the eighth character in the catalog number Unmodified IT Soft Starters have an as their eighth character IT Soft Starters with the pump control o
54. opening would not be observed In order to assure proper application it is suggested that the following recommendations be followed MN03902002E For more information visit www EatonElectrical com 3 21 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 PLC Interface It is suggested that a 20 mS delay be programmed to assure the contact status before a change of status is indicated The application and the environmental issues will determine the exact requirements 24V DC Control When a relay is used in conjunction with an electronic control it is highly recommended that a noise suppression snubber diode be placed across the relay coil as shown in Figure 3 18 This diode offers two benefits First the suppression of any electrical noise generated when the relay coil is de energized Second the diode delays the opening of the relay slightly as it dissipates the energy stored in the relay coil This delay is often long enough to compensate for the potential effects of a mechanical shock opening the control contact typical suppression diode is a 1N4001 PEA 13 _ Bypass RY 1 24V DC 7 Ready Supply 2 Fault 98 Figure 3 18 24V DC Control 120V AC Control When a relay is used in conjunction with an electronic control it is highly recommended that a noise suppressor be used across the relay coil In the ca
55. sight disconnect means should be installed per code requirements Dual Voltage Motor A dual voltage motor should be wired into the appropriate configuration for the line voltage it is being applied to Refer to the motor nameplate for the correct wiring information The soft starter must be selected for the appropriate line voltage Multi Speed Motor Some motors have multiple windings to allow operation at different base speeds The multiple speeds are sometimes utilized for soft starting and other times for a process requirement of the machine to which it is attached If only one speed is required the motor should be wired for that speed If multiple speeds are required the appropriate contactors will need to be connected to the output of the Soft Starter The contactors must be in the selected speed position before the soft starter is started The motor must be stopped and the soft starter turned off before the speed selection contactors are changed E 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Other Winding Configurations Motors with other winding configurations designed for specific characteristics should be wired in a fashion consistent with their intended use The motor nameplate contains information on the available configurations The motor winding configuration chosen must be appropriate for the available line voltage The soft
56. supply selected must be equal to or greater than both the sealed in and inrush requirements of the starter e Max Steady State for the Power Supply gt Sealed In Power of the Starter e Outrush for the Power Supply gt Inrush Power of the Starter Multiple starters can be used with one power supply If the application requires the starters to start at the same time the power supply must be sized for the sum of the sealed in and inrush power for each starter e Max Steady State for the Power Supply gt Sum of the Sealed In Power of all the Starters e Outrush for the Power Supply Sum of the Inrush Power of all the Starters Multiple starters are typically not commanded to start at the same time If the application requires the starters not be commanded to start at the same time gt 150 ms between start commands the required power is the sum of the largest inrush power plus the sealed in power of the running starters Worst case from a power supply standpoint is the largest inrush starter commanded to start while all the other starters are running 3 18 For more information visit www EatonElectrical com 03902002 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Formulas to calculate power supply requirements are as follows e Definitions SI Sum of Seal Incurrent LS Largest Seal Incurrent LI Largest Inrush Needed TS Total Seal Incurrent Needed LO Largest Outrush Needed TS SI
57. 0 0 14 Screen Contrast 15 0 15 Scan For Devices 2 16 Identify Node 0 17 Start Discovery 2 18 Reset Soft 2 19 Reset Factory 3 20 Reset App Cfg 2 21 Reset App Fault 2 Note Contact Factory for more information on DIM Setup Parameters MN03902002E For more information visit www EatonElectrical com A 9 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table 6 5 LCD DIM Setup Menu continued Access Parameter Units Min Max Default Level 22 Reset Commission 2 23 Clear Fault Que 0 24 Get Register 2 25 Set Register 3 26 Run Delay Secs 0 3 3 27 Transient Source Disabled 3 28 Refresh Rate mSec 250 3 29 Firmware Version 0 30 Term Resistor Enabled 1 31 Inactive Timeout Secs 09 65535 0 2 32 Disp Time Secs 0 30 0 2 33 Production Data 3 34 Consumption Data 3 35 Status 3 36 App Status 0 37 Motor Control 2 38 Motor Status 2 39 Device Temp C 0 40 Device Identity 2 41 Config CRC 2 42 Node ID 0 43 Device Mode 3 44 Baud Rate 3 45 Production Dest 2 46 Device ID Tag LCD DIM 0 47 Production Intvl mSec 100 3 48 Consumpt mSec 2000 3 49 Language List 0 0 50 Language Select 0 0 Do not set less than 10 seconds Except 0 setting disables timeout Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note Contact Factory for m
58. 0 257 300 150 150 200 150 400 350 500 450 S811V50xxx 650 200 355 425 250 200 250 200 500 450 600 500 S811V65xxx 720 220 400 450 300 250 600 500 700 600 S811V72xxx 850 257 475 500 350 300 700 600 900 700 S811V85xxx 1000 277 525 50 pem 400 350 800 700 900 800 S811V10xxx See Application Notes Appendix E 500A rating does not have IEC certification MN03902002E For more information visit www EatonElectrical com C 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table C 2 25 Second Ramp 4 Starts per Hour 300 Current Limit 40 C Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 05 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 34 9 15 18 5 10 7 1 2 10 10 25 20 30 25 S811N37xxx 63 15 30 33 20 15 20 20 40 40 60 50 S811N66xxx Frame Size R 96 25 45 55 30 25 30 30 75 60 75 75 S811R10xxx 120 33 63 63 40 30 40 40 75 75 100 100 S811R13xxx Frame Size T 150 45 80 90 50 40 50 50 100 100 150 125 S811T18xxx 215 63 110 132 60 60 75 60 150 150 200 150 S811T24xxx 278 80 147 160 75 75 100 75 200 200 250 250 S811T30xxx Frame Size U 320 90 160 185 100 75 125 100 250 200 300 250 S811U36xxx 380 110 200 220 125 100 150 125 300 250 350 300 S81
59. 0 S811R13xxx Frame Size T 115 33 59 63 30 30 40 30 75 75 100 100 S811T18xxx 150 45 80 90 50 40 50 50 100 100 150 125 S811T24xxx 192 55 100 110 60 50 60 60 150 125 200 150 5811 30 Frame Size U 280 80 150 160 75 75 100 75 200 200 250 250 S811U36xxx 340 110 180 200 100 100 125 100 250 200 350 300 S811U42xxx 380 110 200 220 125 100 150 125 300 250 350 300 S811U50xxx 9 Frame Size V 280 80 150 160 75 75 100 75 200 200 250 250 S811V36xxx 340 110 180 200 100 100 125 100 250 200 350 300 S811V42xxx 380 110 200 220 125 100 150 125 300 250 350 300 S811V50xxx 420 129 220 257 150 125 150 150 350 300 450 350 S811V65xxx 480 147 257 295 150 150 200 150 400 350 500 450 S811V72xxx 590 180 315 375 200 150 200 200 500 400 600 500 S811V85xxx 650 205 370 415 250 200 250 200 500 450 600 500 S811V10xxx See Application Notes Appendix E 500A rating does not have IEC certification C 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Table C 5 15 Second Ramp 4 Starts per Hour 450 Current Limit 40 C Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 29 75 12 5 15 7 1 2 7 1 2 10 7 1 2 20 15 2
60. 002E For more information visit www EatonElectrical com 5 3 IT 5811 Soft Starter User Manual E T N Cutler Hammer November 2006 Protection Thermal Overload The IT 5811 Soft Starter features an electronic motor overload protection feature It is designed to protect the motor and power wiring against overheating caused by operating at excessive current levels for extended periods of time Entering the motor s full load current rating using the Overld Trip FLA parameter programs the overload The Overld Trip FLA is settable from 32 to 100 of the S811 s rated current The overload s trip class is set using the Ovrld Trip Class parameter Additional details on the Thermal Overload can be found in Appendix B S811 and Motor Protection In addition to motor overload protection the S811 has many programmable features designed to protect the motor as well as the soft starter itself e Incoming Line Phase Reversal Loss Imbalance Over Voltage and Under Voltage trips e Three Overcurrent trips Stall and Jam trips For troubleshooting purpose trips are recorded as they occur in the S811 s Device Status Fault List and Fault Queue QCPort Network Control The S811 has two OCPort communications ports Local CH1 and Remote Network CHO Local Control HAND 811 Local Control usually consists of the terminal block and one DIM connected to the Local Port CH1 Additional DIMs OCPort Cover Controls as well as other OCPort de
61. 05 Dynamic Node ID overflow 0x06 Invalid baud rate selected 0x07 Errant Device fault 0x08 Problem with data in non volatile memory 4 Application Status Size 2 bytes Description This parameter indicates the application status of the OCPort device It reports the most recent fault or warning code If there have been no faults or warnings it reports 0 Reset clears this parameter 11 Motor Control Size 1 byte Description One byte comprised of 8 bits assigned as follows 0 Run1 1 Run2 Jog 2 Permissive 3 Fault Reset 4 Local Control Request Not used in Master Slave mode 5 Local Control Device 6 Transient Device 7 Reserved MN03902002E For more information visit www EatonElectrical com 1 IT S811 Soft Starter User Manual E T N Cutler Hammer 0x000C 0x000D 0x000E 0x0012 0x0016 November 2006 12 Motor Control Status Size 1 byte Description One byte comprised of 8 bits assigned as follows 0 Running1 1 Running2 2 Permissive Active 3 Reserved 4 Device Under Local control 5 Faulted 6 Warning 7 At reference 13 Motor Control Faults Size 2 bytes Description Refer to Appendix B for a description of the Motor Protection Faults listed below Two bytes comprised of 16 bits assigned as follows Bit 0 Phase Loss 1 Phase Imbalance 2 Thermal Overload 3 Overcurrent 4 Breaker Trip 5 Ground Fault 6 Stall 7 Jam
62. 0xFD01 This is viewable while navigating menus but not in User Display mode ONLN SS XFD I Monitoring H STOP m 1 Figure 11 Connection Destination HAND AUTO Status This represents whether the system is in Hand H or Auto A If any device on the wire is asserting HAND this status will reflect the S811 System Status of HAND ONLN 55 XFD L H STOP Monit oring M2 Figure 12 HAND AUTO Status Motor Control Status This represents the status of the S811 device whether it is conducting current stopped faulted etc It is visible on both the User Display and Edit modes RUN1 S811 is in Run mode RUN2 S811 is being actively Jogged STOP S811 is not in Run mode not being Jogged and not faulted FLT S811 is faulted WARN 5811 has an active warning REF S811 is At Reference up to speed with bypass closed ONLN 55 XFD L H STOP Monit oring m 1 RAS Figure 13 Motor Control Status MN03902002E For more information visit www EatonElectrical com G 7 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Parameter Navigation Editing The ESCape key will take the DIM from the User Display screen to the Parameter Edit screens as well as back to the User Display screen Menu Selection
63. 11 15 30 33 25 25 30 25 75 60 75 75 S811R10xxD 138 22 40 45 40 30 50 40 100 75 120 100 S811R13xxD Frame Size T 199 33 59 63 50 50 60 50 125 125 150 150 811T18xxD 257 45 80 90 75 60 75 75 150 150 250 200 811T24xxD 324 55 100 110 100 75 100 100 250 200 300 250 811T30xxD Frame Size U 415 75 110 147 125 100 125 125 300 250 300 300 811U36xxD 526 90 160 185 150 120 150 150 400 300 450 400 811U42xxD 623 110 185 220 200 150 250 200 450 400 550 450 811U50xxD Frame Size V 415 75 110 147 125 100 125 125 300 250 300 300 811V36xxD 526 90 160 185 150 120 150 150 400 300 450 400 811V42xxD 623 110 185 220 200 150 250 200 450 400 550 450 811V50xxD 727 129 220 257 250 200 250 250 550 450 700 550 811V65xxD 816 147 257 295 250 250 300 250 600 550 750 700 811V72xxD 908 160 280 335 250 250 300 250 700 550 750 700 811V85xxD S811V10xxD Does not have IEC certification Severe Duty Ratings are defined as any combination of parameters that exceed the Standard Duty Ratings where the ramp time is over 30 seconds the number of starts per hour exceeds 4 or the current limit set is over 300 Example 35 Second Ramp 5 Starts per Hour 350 Current Limit 40 C Ambient MN03902002E For more information visit www EatonElectrical com D 7 IT S811 Soft Starter User Manual E T N Cutler Hammer Cooling November 2006 Microcontroller controlled fans are used to cool the IT Soft Starter The fans are turned on when the
64. 16 Bar Indicates Edited Value G 9 Figure G 17 Use MORE to Highlight Element G 10 Figure G 18 Setting Access Level G 11 Figure G 19 Changing Passwords G 12 Figure G 20 Fault Display o ococoocococr G 12 Figure H 1 QCP Network Wiring 42 H 2 Figure H 2 Two Wire OCPort System H 3 Figure H 3 Three Wire OCPort System H 4 Figure H 4 S811 Motor Control Byte H 6 List of Tables Table 3 1 Table 3 2 Table 3 3 Table 3 4 Table 3 5 Table 3 6 Table 3 7 Table 4 1 Table 4 2 Required Mounting Hardware 3 8 Weight Support Requirements 3 8 Line and Load Power Wiring 3 12 12 Pin Terminal Block Wiring Capacity 3 14 S811 Terminal Block Control Wiring 3 15 24V DC Power Supply Requirements 3 18 24V DC Power Supplies 3 19 Environmental Specifications 4 1 DST LA sk kn haved hen Go Geiger 4 1 Ta
65. 1U42xxx 460 140 250 280 150 125 150 150 350 300 450 400 S811U50xxx 9 Frame Size V 320 90 160 185 100 75 125 100 250 200 300 250 S811V36xxx 380 110 200 220 125 100 150 125 300 250 350 300 S811V42xxx 460 140 250 280 150 125 150 150 350 300 450 400 S811V50xxx 610 185 315 375 250 150 200 200 500 450 600 500 S811V65xxx 680 200 375 445 200 250 200 600 500 700 600 S811V72xxx 810 250 450 500 300 300 700 600 900 700 S811V85xxx 890 290 510 560 400 350 700 600 900 700 S811V10xxx See Application Notes Appendix E 500A rating does not have IEC certification C 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Table C 3 15 Second Ramp 4 Starts per Hour 300 Current Limit 50 C Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 34 9 15 18 5 10 7 1 2 10 10 25 20 30 25 S811N37xxx 63 15 30 33 20 15 20 20 40 40 60 50 S811N66xxx Frame Size R 96 25 45 55 30 25 30 30 75 60 75 75 S811R10xxx 120 33 63 63 40 30 40 40 75 75 100 100 S811R13xxx Frame Size T 150 45 80 90 50 40 50 50 100 100 150 125 S811T18xxx 215 63 110 132 60 60 75 60 150 150 200 150 S811T24xxx 278 80 147 160 75 7
66. 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 IT S811 Soft Starter User Manual ii Start the motor and determine the worst case starting conditions Adjust Initial Torque for smooth start without hesitation Rotation should begin within 2 seconds iii If Stall Faults occur at the end of the ramp time increase Initial Torque Kick Start Torq amp Time and or Soft Start Time to get into bypass before the Soft Start Time elapses Also verify that the motor is not overloaded iv Adjust the Soft Stop Time for the desired stopping time b Current Limit Start Configuration v Initial settings Start Method Current Limit Initial Torque 50 Soft Start Time 120 sec Kick Start Torq 0 Kick Start Time 0 sec disabled Soft Stop Time 60 sec vi Start the motor and determine the worst case starting conditions Adjust Initial Torque for smooth start without hesitation Rotation should begin within 2 seconds and the motor should smoothly accelerate to full speed vii If Stall Faults occur increase Initial Torque and or Soft Start Time to get into bypass before the Soft Start Time elapses Also verify that the motor is not overloaded viii After suitable performance has been achieved determine the starting time to bypass and set Soft Start Time at 1 25 times this time For example if it takes 10 seconds to accelerate the motor and go into bypass set th
67. 227 727 92 S811U50xxD 270 865 116 V S811V36xxD 193 623 56 S811V42xxD 227 727 64 S811V50xxD 270 865 78 S811V65xxD 352 1125 109 S811V72xxD 389 1246 127 S811V85xxD 458 1471 164 D 8 For more information visit www EatonElectrical com MN03902002E Cutler Hammer IT S811 Soft Starter User Manual November 2006 EA Appendix E Motor Application Considerations Using MOVs Most utility power systems experience periodic transient voltages Line or power factor correction capacitor switching nearby lightning strikes utility supply faults or a user starting or shutting down a large load such as a motor can cause these voltages The IT Soft Starter has been designed to handle transient voltages of up to 4 kV lasting up to 20 uS If transient voltages of greater magnitude or longer duration than the standard withstand capability are expected a protective module must be installed The protective module contains metal oxide varistors MOVs MOVs are devices that remain in a passive state until a transient voltage occurs Under the transient condition the MOV turns on and holds the peak line voltage down to a level less than the IT transient voltage rating When the transient clears the MOV returns to a passive state Eaton offers two MOV option kits Table E 1 MOV Kit Options Catalog Number Description EMS38 600V max MOV for S811N and S811R Soft Start side mounted EMS39 600V max
68. 25 25 30 25 60 50 75 60 S811R10xxD 130 22 37 45 30 30 40 30 75 75 100 100 S811R13xxD Frame Size T 257 45 80 90 75 60 75 75 150 150 250 200 811T18xxD 365 63 110 132 100 100 125 100 250 250 300 250 811T24xxD 448 80 140 160 125 125 150 125 300 250 400 300 811T30xxD Frame Size U 503 90 160 185 150 125 150 150 300 300 450 400 S811U36xxD 580 100 180 200 150 150 200 150 400 300 550 450 S811U42xxD 646 110 200 220 200 150 250 200 450 400 550 450 S811U50xxD Frame Size V 503 90 160 185 150 125 150 150 300 300 450 400 S811V36xxD 580 100 180 200 150 150 200 150 400 300 550 450 S811V42xxD 646 110 200 220 200 150 250 200 450 400 550 450 S811V50xxD 727 129 220 257 250 200 250 250 550 450 700 550 S811V65xxD 796 S811V72xxD 865 S811V85xxD Does not have IEC certification D 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Inside the Delta Severe Duty Ratings Table D 7 Severe Duty Inside the Delta Ratings Three Phase Motor Max kW Rating 50 Hertz hp Rating 60 Hertz Continuous Motor Line 380 200V 2900 on 373V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 39 5 5 10 11 7 1 2 7 1 2 10 7 1 2 25 15 30 25 S811N37xxD 73 11 18 5 22 15 15 25 15 50 40 60 50 S811N66xxD Frame Size R 1
69. 314 13114 95 96 98 4 m En L 24 to P 1 Maintained Figure 3 17 Basic Connection Diagram for Use of DIM Control Only MN03902002E For more information visit www EatonElectrical com 3 17 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Notes 1 A minimum wire of 14 AWG 2 5 mm should be used between the power supply and the 24V DC and terminals 2 See Using an Auxiliary Relay section below if it is desired to use a relay instead of an indicating lamp for terminals 13 14 95 96 and 98 3 If an isolation or reversing contactor is used upstream of the S811 Eaton recommends that the user choose the level sensing option Each diagram illustrates a typical wiring scheme for the options described The terminal block represents the soft starter The additional Cutler Hammer items shown on the diagrams are not included but can be purchased from Eaton 24V DC Control Power Supply The S811 Soft Starter requires 24V DC control power The sealed in and inrush characteristics of the S811 Soft Starter are summarized in Table 3 6 Table 3 6 24V DC Power Supply Requirements Soft Starter Sealed Inrush Frame Watts Amps Watts Amps Duration ms S811N 25 1 0 240 10 150 S811R 25 1 0 240 10 150 5811 25 1 0 240 10 150 58110 25 1 0 240 10 150 5811 25 1 4 240 10 150 For applications where one starter is used with one power supply the power
70. 40 2 18 I Imbal Trip Dly Sec 1 60 0 5 2 19 SCR Short Fault 0 1 1 2 20 SCR Conduct Fault 0 1 1 2 21 Jam Fault 0 1 1 2 22 Stall Fault 0 1 1 2 23 Temp Sense Fault 0 1 1 2 Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions A 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Network Setup Menu To User Display Mode ESC ONLN SS OXFDO1 H STOP Network Setup To To Protection Network Setup Status c M nnn Y i Table A 6 Network Setup Menu 6 Access Parameter Units Min Max Default Level 1 Language Select 1 2 Comm Loss Action 0 7 0 3 3 Mot Ctrl Timeout mSec 2000 3 4 Trans MC Timeout mSec 2000 3 5 Term Resistor 0 1 3 6 Baud Rate 0 6 3 7 Device Mode 0 3 8 Production Intvl mSec 3 9 Consumpt Intvl mSec 3 10 Production List 3 11 Consumption List 3 A 0 setting will disable this feature until the next factory reset Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions MN03902002E For more information visit www EatonElectrical com A 7 IT 5811 Soft Starter User Manual E T N Cutler Hammer
71. 5 100 75 200 200 250 250 S811T30xxx Frame Size U 320 90 160 185 100 75 125 100 250 200 300 250 S811U36xxx 380 110 200 220 125 100 150 125 300 250 350 300 S811U42xxx 460 140 250 280 150 125 150 150 350 300 450 400 S811U50xxx 9 Frame Size V 320 90 160 185 100 75 125 100 250 200 300 250 S811V36xxx 380 110 200 220 125 100 150 125 300 250 350 300 S811V42xxx 460 140 250 280 150 125 150 150 350 300 450 400 S811V50xxx 610 185 315 375 250 150 200 200 500 450 600 500 S811V65xxx 680 200 375 445 200 250 200 600 500 700 600 S811V72xxx 830 257 450 500 300 300 700 600 900 700 S811V85xxx 960 302 510 540 350 300 800 700 900 800 S811V10xxx See Application Notes Appendix E 500A rating does not have IEC certification MN03902002E For more information visit www EatonElectrical com C 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table C 4 50 Second Ramp 2 Starts per Hour 300 Current Limit 50 C Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 21 5 5 10 11 5 5 5 5 15 10 15 15 S811N37xxx 42 11 18 5 22 10 10 15 10 30 25 40 30 S811N66xxx Frame Size R 60 15 30 33 15 15 20 15 40 40 50 50 S811R10xxx 80 22 40 45 25 20 30 25 60 50 75 6
72. 5 20 S811N37xxx 49 12 5 22 25 15 10 15 15 30 30 40 40 S811N66xxx Frame Size R 73 18 5 37 40 20 20 25 20 50 40 60 60 S811R10xxx 94 25 45 55 30 25 30 30 60 60 75 75 S811R13xxx Frame Size T 155 45 80 90 50 40 60 50 100 100 150 125 S811T18xxx 219 63 110 132 60 60 75 60 150 150 200 150 S811T24xxx 280 80 150 160 75 75 100 75 200 200 250 250 S811T30xxx Frame Size U 345 100 185 200 100 100 125 100 250 200 350 300 S811U36xxx 405 110 200 250 125 100 150 125 300 250 400 350 S811U42xxx Frame Size V 345 100 185 200 100 100 125 100 250 200 350 300 S811V36xxx 405 110 200 250 125 100 150 125 300 250 400 350 S811V42xxx 465 140 250 280 150 125 150 150 350 300 450 400 S811V50xxx 530 160 280 335 150 150 200 150 450 350 500 450 S811V65xxx 590 180 315 375 200 150 200 500 400 600 500 S811V72xxx 651 200 355 425 600 450 700 600 S811V85xxx 754 220 400 465 600 500 800 700 S811V10xxx See Application Notes Appendix E MN03902002E For more information visit www EatonElectrical com C 5 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table C 6 30 Second Ramp 4 Starts per Hour 450 Current Limit 40 C Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 21
73. 5 5 10 12 5 5 5 5 5 15 10 15 15 5811 37 40 11 18 5 22 10 10 10 10 30 25 30 30 S811N66xxx Frame Size R 55 15 25 30 15 15 20 15 40 30 50 40 S811R10xxx 75 22 37 45 20 20 25 20 50 50 60 60 S811R13xxx Frame Size T 151 45 80 90 50 40 50 50 100 100 150 125 S811T18xxx 215 63 110 132 60 60 75 60 150 150 200 150 S811T24xxx 264 80 140 160 75 75 100 75 200 150 250 200 S811T30xxx Frame Size U 300 90 160 185 100 75 100 100 200 200 300 250 S811U36xxx 340 100 180 200 100 100 125 100 250 200 350 300 S811U42xxx Frame Size V 300 90 160 185 100 75 100 100 200 200 300 250 S811V36xxx 340 100 180 200 100 100 125 100 250 200 350 300 S811V42xxx 380 110 200 220 125 100 150 125 300 250 350 300 S811V50xxx 420 129 220 257 150 125 150 150 350 300 450 350 S811V65xxx 460 140 250 280 150 125 150 150 350 300 450 400 S811V72xxx 500 150 257 300 150 150 200 150 400 350 500 450 S811V85xxx 560 160 277 325 200 150 250 200 500 400 600 500 S811V10xxx See Application Notes Appendix E C 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Severe Duty Ratings Table C 7 gt 30 Second Ramp gt 4 Starts per Hour or gt 300 Current Limit Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 380 200V 230V 460V 575 690V Catalog Current 230V 400V 440V 1 0SF 1 1
74. 57 45 80 90 75 60 75 75 150 150 250 200 811T18xxD 365 63 110 132 100 100 125 100 250 250 300 250 811T24xxD 477 80 147 160 125 125 150 125 300 300 400 400 811T30xxD Frame Size U 554 90 160 185 150 125 200 150 400 300 450 400 811U36xxD 646 110 200 220 200 150 250 200 450 400 550 450 811U42xxD 796 140 250 280 250 200 250 250 550 450 700 600 811U50xxD Frame Size V 554 90 160 185 150 125 200 150 400 300 450 400 811V36xxD 646 110 200 220 200 150 250 200 450 400 550 450 811V42xxD 796 140 250 280 250 200 250 250 550 450 700 600 811V50xxD 1055 185 315 375 400 250 300 300 750 700 900 750 811V65xxD 1176 200 375 445 811V72xxD 1358 257 450 500 811V85xxD m S811V10xxD O Does not have IEC certification MN03902002E For more information visit www EatonElectrical com D 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table D 4 50 Second Ramp 2 Starts per Hour 300 Current Limit 50 C Ambient Three Phase Motor Max KW Rating 50 Hertz hp Rating 60 Hertz Continuous Motor Line 380 200v 230V 460x STEM Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 155 1 0SF 1 15SF Number Frame Size N 36 5 5 10 11 7 1 2 7 1 2 7 1 2 7 1 2 25 15 25 25 S811N37xxD 73 11 18 5 22 15 15 25 15 50 40 60 50 S811N66xxD Frame Size R 103 15 30 33 25 25 30 25 60 60 75 75 S811R10xxD 138 22 40 45 40 30 50 40 100
75. 5SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 22 5 5 10 11 5 5 7 1 2 5 15 10 20 15 S811N37xxx 42 11 18 5 22 10 10 15 10 30 25 40 30 S811N66xxx Frame Size R 65 15 30 33 15 15 20 15 50 40 50 50 S811R10xxx 80 22 40 45 25 20 30 25 60 50 75 60 S811R13xxx Frame Size T 115 33 59 63 30 30 40 30 75 75 100 100 5811 18 150 45 80 90 50 40 50 50 100 100 150 125 5811 24 192 55 100 110 60 50 75 60 150 125 200 150 5811 30 Frame Size U 240 75 110 147 75 60 75 75 200 150 200 200 S811U36xxx 305 90 160 185 100 75 100 100 250 200 300 250 S811U42xxx Frame Size V 240 75 110 147 75 60 75 75 200 150 200 200 S811V36xxx 305 90 160 185 100 75 100 100 250 200 300 250 S811V42xxx 365 110 185 220 125 100 150 125 300 250 350 300 S811V50xxx 420 129 220 257 150 125 150 150 350 300 450 350 S811V65xxx 480 147 257 295 150 150 200 150 400 350 500 450 S811V72xxx 525 160 280 335 150 150 200 150 450 350 500 450 S811V85xxx 575 172 303 370 200 150 250 200 500 450 600 500 S811V10xxx See Application Notes Appendix E Severe Duty Ratings are defined as any combination of parameters that exceed the Standard Duty Ratings where the ramp time is over 30 seconds the number of starts per hour exceeds 4 or the current limit set is over 300 Example 35 Second Ramp 5 Starts per Hour 350 Current Limit 40 C Ambient MN03902002E For more information visit www EatonElectrical com C 7 IT S811 Soft Starter User Manual E
76. 75 125 100 S811R13xxD Frame Size T 199 33 59 63 50 50 60 50 125 125 150 150 S811T18xxD 257 45 80 90 75 60 75 75 150 150 250 200 S811T24xxD 324 55 100 110 100 75 100 100 250 200 300 250 S811T30xxD Frame Size U 485 80 150 160 125 125 150 125 300 300 400 400 S811U36xxD 580 100 180 200 150 150 200 150 400 300 550 450 S811U42xxD 646 110 200 220 200 150 250 200 450 400 550 450 S811U50xxD 9 Frame Size V 485 80 150 160 125 125 150 125 300 300 400 400 S811V36xxD 580 100 180 200 150 150 200 150 400 300 550 450 S811V42xxD 646 110 200 220 200 150 250 200 450 400 550 450 S811V50xxD 727 129 220 257 250 200 250 250 550 500 700 550 S811V65xxD 816 147 257 295 250 250 300 250 600 550 750 700 S811V72xxD 1021 180 315 375 300 250 300 300 750 600 900 750 S811V85xxD S811V10xxD O Does not have IEC certification D 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Table D 5 15 Second Ramp 4 Starts per Hour 450 Current Limit 40 C Ambient Three Phase Motor Max kW Rating 50 Hertz hp Rating 60 Hertz Continuous Motor Line 380 ih _ AE PA Catalog Current 230V 400V 440V 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Frame Size N 47 7 5 12 5 15 10 10 15 10 30 25 40 30 S811N37xxD 83 12 5 22 25 25 15 25 25 50 50 60 60 S811N66xxD Frame Size R 126 18 5 37 40 30 30 40 30 75 60 100 100 S811R10xxD 162 25 45 55 50
77. 8 Maximum Power LOSS Table E 1 MOV Kit Options i sa sus sek hakk ae vik sje eum ek Rx en e une Table G 1 Access Levels G 11 Table G 2 Reconfiguring All Devices G 13 Table G 3 LCD DIM Setup Menu Access G 14 vi For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Safety IT S811 Soft Starter User Manual Eaton s electrical business has made every effort to provide you with the safest motor starters on The Meaning of Safety Statements the market However we wish to point out how to safely operate and troubleshoot your starter You will find various types of safety information on the following pages and on the labels attached to the equipment This section explains their meaning _ AN A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Le symbole d alerte signifie ATTENTION SOYEZ VIGILANT VOTRE SECURITE EST EN JEU El s mbolo de alerta de seguridad significa ATENCI N EST ALERTA SU SEGURIDAD EST EN JUEGO Danger Danger Peligro Danger means that failure to follow the safety statement will result in serious personal injury death or substantial property damage Danger signifie que l inobservation de l nonc
78. D to AUTO H gt A If an On 1 or Off 0 command has been pushed on the DIM the DIM is subsequently in HAND mode and can be switched back to AUTO using the H gt A button Hand operation works as follows e lfany device is commanding HAND the S811 system is in HAND and this is reflected as H in the upper right e Ifthe system is in HAND only devices that are in HAND can issue a Run command e The Ul will go into HAND if a Run or Stop command is pressed See Appendix A for a Ladder Logic representation of HAND and AUTO system operation Other Common Soft Keys used when editing parameters are INC and DEC Increment or Decrement the value of the parameter actively being edited NEXT and PREV Next and Previous go through the Menus or through the Items in the forward or reverse direction MORE If the present parameter has multiple elements the MORE key will be displayed It will allow the element of the parameter to be selected MN03902002E For more information visit www EatonElectrical com G 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 EDIT Edit the parameter being shown Note that if a parameter is Read Only this will not be displayed Also if the Access Level password entered is not high enough to be able to change the parameter the EDIT button will not be displayed SAVE Save the value being edited at the value that is currently being displayed ENTER Used to
79. DE CAUTION must be exercised to assure that any restart occurs in a safe manner 3 20 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 5 Terminal 2 Jog mode If 24V DC power is applied to this terminal while terminal P is at 24V DC the soft starter will operate in the jog mode as long as 24V DC is on terminal 2 and no faults occur In jog mode the soft starter will operate only on the thyristors and the bypass contactors will not close 6 Terminal 3 HAND AUTO setting Input 3 selects the terminal block as a source of motor control It must be energized to enable the terminal block to START or JOG the motor 7 Terminal 4 Reset Application of 24V DC power will reset the soft starter after all fault conditions are cleared If the AUTO Reset Mode setting is used with level control CAUTION must be exercised to assure that any restart occurs in a safe manner See Edge and Level sensing on Page 3 20 8 Terminals 13 and 14 Programmable At default setting relay contacts for use up to 230V AC or 24V DC provide bypass contactor status The contact closes upon bypass and will remain closed until a stop is initiated or a fault occurs The motor and load may continue to rotate after a stop is initiated if soft stop is being used or if the load inertia is high See Using an Auxiliary Relay section below for additional contact interface
80. Disabled Delay Class Not User Settable N A N A 5 2 0 seconds lt 10 4 0 seconds lt 20 6 0 seconds lt 30 8 0 seconds 9 Motor Under Bypass engaged Threshold Low I Trip FLA 1 100 1 6 Load Delay Not User Settable 2 0 seconds N A N A 7 Current Motor energized Enable Phase Imb Fault On Off N A On Imbalance Threshold I Imbal Trip Lev 100 1 40 Delay I Imbal Dly 0 0 60 0 0 1 0 5 Seconds Second Second 6 Phase Loss Motor energized Enable Phase Loss Fault On Off N A On Threshold Phase Loss Trp 1 100 1 80 Delay Phase Loss Dly 0 0 60 0 0 1 0 5 Seconds Second Second 3144 Phase Mains Present Enable Phase Rev Fault On Off N A On Reversal when monitored sequence differs from Incoming Phase Sequence parameter 7 Voltage When start is Enable Phase Imb Fault On Off N A On Imbalance attempted Threshold V Imbal Trip Lev 1 100 196 696 Delay V Imbal Dly 0 0 60 0 0 1 0 5 Seconds Second Second 42 Under Voltage Bypass engaged Enable Low Volt Trip On Off N A On Threshold Low Volt Level 1 9996 Rated 196 9096 Delay Low Volt Trip Dly 0 0 60 0 0 1 3 0 Seconds Second Second 43 Over Voltage Motor energized Enable Hi Volt Trip On Off N A On Threshold Hi Volt Level 101 120 1 110 Rated Delay Hi Volt Trp Dly 0 0 60 0 0 1 3 0 Seconds Second Second 61 Mains Loss When start is Threshold Not User Settable 80 volts N A N A attempted 42 Mains Low When start is Threshold Not User Settable
81. LN 55 XFD I STOP reset Snd Factory Rst Dest 0000 GROUP LES SEND 4 The DIM and all other connected nodes on the Local port will begin an internal reconfiguration and within 10 seconds will T E T N 6 Cutler Hammer A Reset Factory Defaults command will reconfigure the DIM to default values and will set the Level 1 and Level 2 passwords back to 0 It will not change the Serial Number and will not change the programmed Level 3 password MN03902002E For more information visit www EatonElectrical com G 13 IT S811 Soft Starter User Manual DIM Setup Parameter Description E T N Cutler Hammer November 2006 The LCD DIM has a number of Local parameters that can be adjusted to allow optimum operation Some parameters may not be accessible if the DIM is unlocked to less than Access Level 3 Refer to Table G 3 for access level necessary to view modify parameters Table G 3 LCD DIM Setup Menu Access Access Level 0 Access Level 1 Access Level 2 Access Level 3 Access Level Access Level Access Level Access Level Password Password Password Password Access Timeout User Var 1 User Var Scale 1 User Var Descriptor 1 User Var Units 1 User Var Select 2 User Var Scale 2 User Var Descriptor 2 User Var Units 2 Backlight Level Backlight Time Backlight Level Backlight Time Backlight Level Backlight Time Backlight Lev
82. LS LO TS LI e Max Steady State for the Power Supply gt SI e Outrush for the Power Supply gt LO The voltage on the 811 and control terminals must not exceed 30V DC to prevent hardware damage The S811 will shut down and issue low control voltage fault at control voltages less than 17V DC The fault will reset at control voltages greater than 18V DC The Cutler Hammer control power supplies listed in Table 3 7 are recommended Table 3 7 24V DC Power Supplies Catalog Continuous Peak Input Voltage Number Watts Amps Amps VAC PSS55A 55 2 3 10 0 90 140 PSS55B 55 2 3 10 0 180 260 PSS55C 55 2 3 10 0 360 500 PSS160E 160 6 5 13 0 90 260 PSS160C 160 6 5 13 0 360 500 PSS300E 300 12 5 20 0 90 260 PSS600C 600 25 0 50 0 360 500 Control Wiring Application Notes AN Caution AN Attention Precauci n Only apply 24V DC to the terminal block unless specified otherwise in this manual All control wiring is 22 12 AWG 0 33 2 5 mm Failure to follow this caution could result in severe damage to the controller Appliquer seulement 24V CC a la barrette a bornes sauf ce manuel offre d avis contraire Tout le cablage de commande est de calibre 0 33 2 5 mm 22 12 AWG L inobservation de cet nonc pourrait entrainer des d g ts mat riels au contr leur Aplique s lo 24 V CC al bloque de terminales a menos que se especifique lo contrario en es
83. Port gt 24V Node ID Switches Supplied to DIM 24V Chan 1 Loca Supplied from Chan 0 Remote PIN 1 24V Local Network N PIN 1 24V PIN 2 GND PIN 2 GND To Other Local PIN 3 B PIN 3 B Network Devices PIN 4 A To etwas m PIN 4 PIN 5 24V PIN 5 24V 24V Supplied to Local Network PIN 6 GND PIN 6 GND Figure H 1 QCP Network Wiring H 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Networks Gateway Local Net k Display 24V pp M S QCP Remote SS OCP Local 0 Motor Control Byte 7 6 5 4 3 2 1 0 OOO koft 82 Esc Motor Control Byte 7 5 4 3 2 1 0 LCD L Rst R2 R1 LCD Local Capable Device L Local Rst Fault Reset P Permissive S811 R2 Jog Motor Control Status Motor Control Active List Running 1 Main TB R1 Run Running 2 Local Display Permissive Gateway Reserved Device under Local Control Fault Warning At Reference e e 5 e 2 e Device Main Terminal Block COM 24VP 123 4 6666666 Motor Control Byte 7 6 5 4 3 2 1 0 ILCD L R2 R1 Pr x Hand Ex
84. Production Dest Production Dest Device ID Tag Device ID Tag Device ID Tag Device ID Tag Production Intvl Consumption Intvl Language List Language List Language List Language List Language Select Language Select Language Select Language Select MN03902002E For more information visit www EatonElectrical com G 15 IT S811 Soft Starter User Manual E T N Cutler Hammer Level 0 November 2006 Access Level See Page G 11 Access Level is a number between 0 and 3 The access level represents the restrictions on being able to edit and view settings AKA password Zero 0 is most restrictive and 3 is least restrictive The Level 1 Default Password is 42 and the Level 2 Default Password is 4201 Password This allows a user to set the numerical password for the Access Level that they are on as well as Access Levels below that Using this parameter does not change the Default Password Backlight Level The Ul has a backlight that can be set to a value 0 3 0 being Off and 3 being full On If the LCD DIM Setup parameter Inactivity Timeout is set to non 0 a timeout will turn the display backlight off after this many seconds of non activity not pushing the switches for this many seconds Backlight Time This value represents the number of seconds of inactivity before the backlight LEDs turn off If set to 0 the backlight will remain on all the time Screen Contrast This value adjusts the relative contrast of the LCD in the DIM
85. Pump Start These adjustments are application dependent and should be made to minimize any surge or water hammer effects Typically Pump Stop would not be set short since the stop might not differ much from a coast to stop The soft stop time adjustment may often be in the range of 30 to 40 seconds but needs to be set appropriately for the system requirements If reduction or elimination of water hammer is not achieved it may be necessary to lengthen Pump Stop to achieve the desired result Note that long stop times will result in greater motor heating than shorter stop times This can affect the number of start stop cycles allowed per hour due to the IT Soft Starter or motor thermal limits Coast to Stop 100 Speed ts Soft Pump Stop Time Seconds Figure F 2 Pump Start Ramp and Soft Pump Stop Extended Ramp Option This option allows for a longer ramp acceleration time of 0 5 to 360 seconds The Extended Ramp option is a factory installed option designated by the tenth character in the Catalog Number Standard Ramp S811 IT Soft Starters have an S as their tenth character S811 IT Soft Starters with the Extended Ramp option have an L as their tenth character as in S811xxxx3L Note that long ramp times will result in greater motor heating than shorter ramp times This can affect the number of start stop cycles allowed per hour due to the T Soft Starter or motor thermal limits Installation I
86. SET THE TRANSIENT MOTOR CONTROL TIMEOUTTO 0 Doing so will disable the Transient Motor Control Timeout until the next Factory Reset 32948 Phase Sequence Size 1 byte Default 0 Description Unsigned integer sets the acceptable incoming line phase sequence Phase Reversal Fault must be enabled 0 ABC 1 ACB 32950 Phase Loss Trip Level Size 1 byte Default 80 of Rated Voltage Description Unsigned integer sets Percent Imbalance 100 max deviation from average average The 5811 monitors the current imbalance when the motor is running Phase loss is an extreme case of current imbalance The unit will trip with a motor phase loss fault if the phase loss trip is enabled and the percent imbalance exceeds the trip threshold for the trip delay and current is greater than the Overload Trip FLA MN03902002E For more information visit www EatonElectrical com 1 13 0x80B8 0x80C0 0x80C3 0x80C4 0x80C5 0x80C6 0x80C8 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 32952 Phase Loss Duration Delay 0 1 seconds Size 2 bytes Default 0 5 sec Description Unsigned integer sets duration in tenths of seconds that a phase loss condition must persist before a Phase Loss Fault is generated 32960 Motor Control Command Missing Timeout milliseconds Size 2 bytes Default 2000 milliseconds Description Unsigned integer Every device that produces a Motor Control byte gets a
87. Trip DIM Parameter Set Point Step Default Trip Enable Phase Imb Fault On Off N A On Trip Threshold V Imbal Trip Lev 1 10096 196 696 Trip Delay V Imbal Dly 0 0 60 0 0 1 Second 0 5 Second Seconds B 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Under Voltage The 5811 monitors the minimum RMS value of the three phase voltages The unit will trip with a motor under voltage fault if the under voltage trip is enabled and the minimum RMS value drops below the trip threshold for the trip delay Note that the 5811 will not generate an under voltage trip when the motor is starting Table B 14 Under Voltage Settings Trip DIM Parameter Set Point Step Default Trip Enable Low Volt Trip On Off N A On Trip Threshold Low Volt Level 1 99 Rated 1 90 Trip Delay Low Volt Trip Dly 0 0 60 0 0 1 Second 3 0 Second Seconds Over Voltage The S811 monitors the maximum RMS value of the three phase voltages The unit will trip with a motor over voltage fault if the over voltage trip is enabled and the maximum RMS value rises above the trip threshold for the trip delay Table B 15 Over Voltage Settings Trip DIM Parameter Set Point Step Default Trip Enable Hi Volt Trip On Off N A On Trip Threshold Hi Volt Level 101 120 1 96 11096 Rated Trip Delay Hi Volt Trp Dly 0 0 60 0 0 1 S
88. User Manual November 2006 AA Chapter 5 Functional Description Power The 811 Soft Starter controls the voltage applied to a three phase induction motor in order to control the starting torque and provide a smooth starting characteristic Within the soft starter are three power poles each of which includes a set of anti parallel SCRs thyristors in parallel with a contact During a start the conduction periods of the SCRs are continuously adjusted to apply a gradually increasing voltage to the motor resulting in gradually increasing torque and a smooth start As the motor reaches its rated speed the power pole contacts are closed bypassing the SCRs for the most efficient operation 3 Phase AC Line Voltage Figure 5 1 Line Connected Soft Starter SCRs For each start the length of time the SCRs are conducting current as well as the magnitude of that current determine how hot the SCRs will get Between successive starts the SCRs must cool down to avoid exceeding their thermal limits Appendices C and D Ratings Cooling and Power Losses gives the 58115 application ratings for various starting conditions Staying within these specified limits should avoid over temperature trips When the S811 control circuit senses that the internal temperature has increased above a preset value internal fans are tuned on to assist in cooling To maximize fan life the fans are only turned on when needed Further discu
89. a el ctrica antes de efectuar cualquier trabajo en el equipo MN03902002E For more information visit www EatonElectrical com IT S811 Soft Starter User Manual Dangers continued E T N Cutler Hammer November 2006 Danger High Voltage Danger Haute Tension Peligro alto voltaje The S811 has the ability to respond to commands from an automated network controller Consequently the soft starter may start unexpectedly in response to these commands To insure the safety of personnel and equipment always remove power before accessing the electrical and or mechanical equipment Le S811 la capacit de r pondre aux commandes d un contr leur de r seau automatis Donc le d marreur progressif peut d marrer soudainement en r ponse ces commandes Pour s assurer la s curit du personnel et de l quipement toujours d brancher l alimentation avant d acc der l quipement lectrique et ou m canique EI S811 tiene la capacidad de responder a comandos de un controlador de red automatizado Por lo tanto el arrancador suave podria arrancar de improviso en respuesta a estos comandos Para garantizar la seguridad del personal y del equipo siempre desconecte la energia antes de acceder al equipo el ctrico o mec nico Danger High Voltage Danger Haute Tension Peligro alto voltaje Do not work on energized equipment unless absolutely required If troubleshooting
90. anuel avant de tenter le fonctionnement ou la mise en place de l quipement Asegurese de leer y entender los procedimientos en este manual antes de intentar operar o configurar el equipo Danger High Voltage Danger Haute Tension Peligro alto voltaje Do not work on energized equipment unless absolutely required If troubleshooting procedure requires equipment to be energized all work must be performed by properly qualified personnel following appropriate safety practices and precautionary measures Ne pas travailler sur d quipement sous tension sauf si c est absolument n cessaire Si des m thodes de d pannage exigent que l quipement soit sous tension tout travail doit tre faire par du personnel qualifi suivant des pratiques de s curit et des mesures de pr caution appropri es No trabaje en equipos en funcionamiento a menos que sea absolutamente necesario Si un procedimiento de soluci n de problemas requiere que el equipo permanezca encendido todo el trabajo lo debe realizar personal adecuadamente calificado respetando las practicas de seguridad y las medidas preventivas correspondientes We highly recommend that you read this entire section of the manual before you begin to troubleshoot the IT Soft Starter You may want to obtain the following equipment to aid you in troubleshooting e Multimeter e Clamp on ammeter Always assume the 5811 has high voltage appl
91. arameters in the Consumption List is first on parameter data size and then sequentially by Parameter ID within parameters of like size 32782 Languages Supported Size n bytes Default N A Description This isa list of languages supported in the product It consists of a list of bytes each representing a different language 0x00 English 0x01 Spanish 0x02 French 0x03 German 0x04 Italian 32783 Language Selection Size 1 byte Default 0x00 Description Holds the currently selected language from the list in parameter For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 0x8010 0x8020 0x8021 0x8022 0x8025 0x8026 32784 Device Semaphore Size 4 bytes Default N A Description The purpose of this parameter is to provide a method for tools to access a OCPort node in a non conflicting manner This parameter consists of a field of 2 UINTs organized as follows Byte Node ID Low byte Node ID High byte Lockout Time in tenths of seconds Low byte Lockout Time in tenths of seconds High byte If the above 4 bytes are 0 anyone can write to this parameter This parameter cleared by the Clear Semaphore command that can be sent by anyone If all 4 bytes are not 0 and a write other than a clear to this parameter is attempted an error message will be returned The parameter will be cleared when the timer counts down to 0 If the nod
92. art mode If terminal P is at 24V DC momentary application of 24V DC to terminal 1 will initiate a start sequence for all S811 soft starters Edge Sensing Edge sensing is set with the Start Control parameter Edge sensing requires 24V DC power be momentarily applied to pin 1 with terminal P at 24V DC to initiate a start under all conditions After a stop or fault occurs the 24V DC must be removed then reapplied to pin 1 before another start can occur This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme The cycling of 24V DC power to terminal 1 before starting is required regardless of the setting of the Reset Mode parameter Level Sensing Level sensing is set with the Start Control parameter Level sensing will enable a motor to restart after a fault is cleared without cycling 24V DC power to terminal 1 as long as e Terminal P is supplied with 24V DC to start from Terminal Block Input 43 must also be enabled e The Reset Mode parameter is set to AUTO e All faults have been reset This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention In the AUTO RESET MO
93. ble 4 3 Agency Standards and Certifications 4 1 Table 4 4 Immunity 5 222 002000008 ween ba aca kjekk aker de bek anelsen 4 2 Table 4 5 Short Circuit Ratings 4 3 Table 6 1 S801 to S811 Setup Cross Reference 6 2 Table 8 1 Start Command Troubleshooting 8 3 Table 8 2 Troubleshooting Status LED OFF 8 5 Table 8 3 Troubleshooting Status LED GREEN 8 5 Table 8 4 Troubleshooting Fault Table 8 6 Table 8 5 Resetting the S811 8 8 Table 9 1 DIM Digital Interface Module Renewal Parts 9 1 Table 1 Monitoring Menu 1 A 2 Table 2 Diagnostics Menu 2 A 3 Table A 3 Soft Start Confg Menu 3 A 4 Table A 4 Overload Config Menu 4 A 5 Table 5 Protection Setup Menu 5 A 6 Table A 6 Network Setup Menu 6 A 7 Table A 7 Network Status Menu 7 A 8 Table 8 LCD DIM Setup Menu
94. ble Problem Possible Solution 57 Internal Program Memory Fault one or more Cycle 24V DC power to the S811 Call Eaton internal memory locations have been support if fault persists corrupted 58 SCR Not Firing Fault SCR is not conducting Re apply lost phase Review 5811 application when gated Incoming phase lost Special Call Eaton support if problem persists application undersized or high impedance motor SCR malfunctioning circuitry damaged by megger testing 59 Shorted SCR fault SCR is shorted from over Call Eaton support if problem persists current abuse bypass contactor welded shut application configuration issues 60 SCR Over Current Fault Excessive SCR Increase Soft Start Time and or Initial Torque Current prior to bypass Only active when Stall Reduce starting load Verify S811 is properly Fault is disabled Motor should be up to speed sized prior to bypass 61 Mains AC Voltage Loss Fault fuses blown Replace fuses close disconnect or reset disconnect open or breaker tripped breaker 63 Motor Stall Fault S811 could not engage the Lengthen Soft Start Time and or increase Initial bypass contactors at the end of the motor start Torque Loads that are heavily loaded during a time because the start current was too high start such as fans will often need an initial Motor did not reach full speed during the start torque setting much greater than the factory time default 64 Voltage Zero Cross L
95. cates Typically set to 57 6kBaud Production Intvl This sets the rate at which DIM produces its data Consumption Intvl This represents how long the DIM will wait after the last production from the S811 before issuing a communications loss fault For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Here Appendix OCPort Network QCPort Communication Wiring QCPort is a protocol developed to provide communications between Eaton s Cutler Hammer IT control products Target applications range from simple communications to an operator interface to remote gateway scanning multiple devices OCPort protocol was designed to provide e Low cost implementation e Wire reduction e Out of box functionality for simple systems e PLC5 Class scanning performance for polled 1 0 applications Complete OCPort application information is not covered in this manual Contact your local Eaton representative or see OCPort System Installation Manual MIN0500010002E for more information S811 Communications Ports The S811 communicates using the OCPort protocol over RS 485 The S811 has three 3 communications ports supporting two separate OCPort networks The first port is identified as Channel 0 Remote and the remaining two ports as Channel 1 Local All three ports use six conductor RJ11 RJ12 type plugs QCPort Remote Network CHO The S811
96. ces are on the IT Soft Starter Local bus consult factory regarding this parameter For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Level 2 variables editable IN ADDITION to the ones in Levels 0 and 1 Scan For Devices show a scan list of devices to communicate with Start Discovery Send out a Discovery command to look for other devices Reset Soft Send a software reset to all devices selected within the address range specified Reset App Cfg This sends an Application Configuration Reset command to all devices selected within the address range specified Reset App Fault This sends an Application Fault Reset command to all devices selected within the address range specified Reset Commission This sends a Remote Commission Reset command to all devices selected within the address range specified Get Register This is a mechanism to allow read access to internal product settings and parameters Contact Factory Technical support for details Inactive Timeout If this value is set to non zero the Ul will revert from the programming Menus back to the User Display menu after the set period of key inactivity If this is set to 0 the feature is disabled Fault Disp Time If this value is set to non zero the DIM will revert from the Fault Overlay popup back to the User Display menu after the set period of key inactiv
97. coming Set Phase Sequence to match incoming line phase rotation sequence opposite of sequence If motor is turning in wrong device setting direction swap two motor connection leads If mains leads need to be changed swap incoming leads and set Phase Sequence to match incoming sequence If an upstream reverser is used disable Phase Rev Fault 55 Motor Control Command Device Missing Fault Re attach motor control command device and A motor control command device DIM reset the fault If the motor command device is Cover Control or similar device was removed to be permanently removed purge it from the S811 s motor control command device list press and hold the recessed RESET button on the front of the S811 for six seconds The STATUS LED will change to amber when the action has started and any detached motor control device has been removed from the S811 s list 56 Internal Communications Fault 2 The motor Try a 24V DC control voltage power cycle to was stopped because of an internal attempt to clear problem Verify the S811 is communications error Possible electrical noise properly grounded Call Eaton support if the or hardware failure problem persists MN03902002E For more information visit www EatonElectrical com 8 7 IT S811 Soft Starter User Manual Table 8 4 Troubleshooting Fault Table continued E T N Cutler Hammer November 2006 phase L1 or L3 lost Fault Code Possi
98. d corrective actions G 12 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 DIM System Configuration On its first powerup the DIM is configured by the IT Soft Starter to communicate several specific messages The following communications between the S811 and DIM take place after power is energized while the Eaton logo is displayed e The 5811 commands the DIM to produce Motor Control command at the DIM s Production Interval e The 5811 commands the DIM to consume Motor Control status at greater than the Consumption Interval e The DIM saves its Device ID and gets configured to the Simple System mode Multiple devices can be attached to the IT Soft Starter more than one DIM a handle mechanism etc If additional devices are added to a running system the system may need to be re configured to accommodate these devices A reconfiguration of all devices can be initiated using the following procedure from the DIM See Table G 2 Table G 2 Reconfiguring All Devices Step Procedure 1 he LCD DIM ONLN SS UXFDUL STOP LCD DIM Setup A PREU ENTER 2 h F R Select the Send Factory Reset parameter ONLN SS OXFDOL STOP Snd Factory Rst SUM ECS ET 3 Select MORE and press the SEND button This broadcasts the Factory Reset Device ID 0x0000 which causes all devices to ON
99. de izada ligne du d marreur progressif en el extremo de del arrancador suave AN Caution AN Attention AN Precauci n Only apply 24V DC to the Appliquer seulement 24V CC a la Aplique s lo 24 V CC al bloque terminal block unless specified barrette bornes sauf ce manuel de terminales a menos que se otherwise in this manual All offre d avis contraire Tout le especifique lo contrario en este control wiring is 22 12 AWG c blage de commande est de manual Todo el cableado de 0 33 2 5 mm Failure to follow calibre 0 33 2 5 mm 22 12 control es de 0 33 2 5 mm this caution could result in severe AWG L inobservation de cet 22 12 AWG Si no respeta esta damage to the controller nonc pourrait entra ner des precauci n se pueden producir d g ts mat riels au contr leur da os graves al controlador AN Caution AN Attention N Precauci n Never megger a motor while it is Ne jamais r gler un moteur alors Nunca efect e pruebas del motor connected to the IT Soft Starter qu il est branch au d marreur con un meg hmetro mientras Disconnect the leads at the T progressif IT D brancher les fils est conectado al arrancador Soft Starter before meggering au d marreur progressif IT Soft Starter IT Desconecte los the motor Avant de r gler le moteur cables en el arrancador IT antes de usar el meg hmetro MN03902002E For more information visit www EatonElectrical com xi IT S811 Soft Starter User Manual
100. e ID field is 0 all set parameters to the node will be accepted If the node ID field is not 0 set parameter commands to the node will only be accepted from the device having the same node ID as that contained in this parameter Note that if the node ID is set to zero at the same time that a non zero value is loaded to the timer the timer will not decrement 32800 Overload Trip FLA Value amps Size 4 bytes Default Device dependent Minimum specified value for specific S811 frame Description IEEE floating point value of Full Load Amps FLA in amps 32801 Overload Trip Class Value Size 1 byte Default 5 Description Unsigned integer specifies motor trip class Typically associated with motor protection See Page B 3 for trip class curves 32802 Percent Initial Torque T2 LRT Size 1 byte Default 25 Description Unsigned integer intended for use primarily with a soft starter Specifies the starter s initial torque T2 in percent 32805 Soft Start Time tr 0 1 seconds Size 2 bytes Default 20 0 sec Description Unsigned integer sets the duration of the start ramp in tenths of a second 32806 Soft Stop Time ts 0 1 seconds Size 2 bytes Default 0 0 Description Sets the duration of the stop ramp in tenths of a second MN03902002E For more information visit www EatonElectrical com 9 0x8030 0x803B 0x803F 0x8043 0x8044 0x8045 0x8046 0x8048 0x8049 IT S811 So
101. e Soft Start Time for 12 5 seconds ix Adjust the Soft Stop Time for the desired stopping time 10 Review the Protection Options of the S811 and configure the appropriate ones for your application Refer to Table A 5 on Page A 6 for the list of parameters used in configuring the protections features on your 5811 Soft Starter These parameters are located in the Protections menu of the DIM 11 The S811 can be operated from a remote automated network For network configuration details refer to Appendix H of this manual Danger High Voltage Danger Haute Tension Peligro alto voltaje The S811 has the ability to respond to commands from an automated network controller Consequently the soft starter may start unexpectedly in response to these commands To insure the safety of personnel and equipment always remove power before accessing the electrical and or mechanical equipment Le S811 a la capacit de r pondre aux commandes d un contr leur de r seau automatis Donc le d marreur progressif peut d marrer soudainement en r ponse ces commandes Pour s assurer la s curit du personnel et de l quipement toujours d brancher l alimentation avant d acc der a l quipement lectrique et ou m canique EI S811 tiene la capacidad de responder a comandos de un controlador de red automatizado Por lo tanto el arrancador suave podria arrancar de improviso en respuesta a estos comandos Para
102. e a user is at a specified access level the password for that level and levels below it can be changed This change will be saved to Eeprom ONLN SS XFD L STOP Change Password Access Level 1 Enter Password Figure G 19 Changing Passwords Access Level Timeout is a numerical value that can be set to cause the DIM to go back to Level 0 after a specified period of inactivity lt can be set for between 60 seconds and 600 seconds after which if no keys have been pressed the DIM will revert to Level 0 To disable this function set the value to Max 600 If enabled the DIM will always power up at Level 0 Fault Display If the DIM is on the User Display screen and a fault occurs on the 5811 the DIM will reflect the fault with a bold overlay describing the fault textually If the user is navigating menus the fault overlay will not occur In all instances the upper right status area will display FLT If the fault is cleared by some other remote device or cleared by a terminal block Fault Clear the fault overlay will go away by itself and the DIM will go back to the User Display screen A user can press the ESCape key which will also put the DIM back to the User Display screen The Fault is represented internally with the Faulted bit in the Motor Control Status byte 5811 AIFLT Product Fault Mtr Ctrl Missing RESET Figure G 20 Fault Display See Page 8 6 for a full listing of fault codes an
103. e for S811s with the pump control option 32974 Termination Resistor Enable Size 1 byte Default 1 Enabled Description Connects termination resistor at S811 Local port CH1 MN03902002E For more information visit www EatonElectrical com 1 15 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 1 16 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 MN03902002E For more information visit www EatonElectrical com 1 17 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 1 18 For more information visit www EatonElectrical com MN03902002E Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEME which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2005 sales of 11 1 billion Eaton is a global leader in electrical systems and components for po
104. e of 65536 65536A For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 0x005F 95 Average Scaled RMS Pole Current 0 1 amps Size 2 bytes Description 2 byte unsigned integer value representing the average of the three RMS pole currents in tenths of an amp A value of 65536 6553 6A 0x0060 96 Average RMS Pole Current amps Size 2 bytes Description 2 byte unsigned integer value representing the average of the three RMS pole currents in amps A value of 65536 65536A 0x0063 99 Scaled 3 Phase RMS Line Currents 0 1 amps Size 6 bytes Description Three 2 byte unsigned integer values representing the three RMS line currents in tenths of an amp A value of 65536 6553 6A 0x0064 100 3 Phase RMS Line Currents amps Size 6 bytes Description Three 2 byte unsigned integer values representing the three RMS line currents in amps A value of 65536 65536A 0x0067 103 Scaled 3 Phase RMS Pole Currents 0 1 amps Size 6 bytes Description Three 2 byte unsigned integer values representing the three RMS pole currents in tenths of an amp A value of 65536 6553 6A NOTE That for inside the delta applications the Line and Pole currents will differ by a factor of approximately 3 0x0068 104 3 Phase RMS Pole Currents amps Size 6 bytes Description Three 2 byte unsigned integer values representing the three RMS pole currents in amps
105. econd 3 0 Second Seconds Mains Faults If a start is commanded and voltage mains are not present or are not in a safe range for the S811 to attempt a start a fault will be generate according to the following table Table B 16 Fault Generation Fault Condition Mains Loss Average RMS of three phase voltages is less than 80 volts Motor Under Voltage Minimum phase RMS voltage is less than 80 volts Motor Over Voltage Maximum phase RMS voltage is greater than 800 volts MN03902002E For more information visit www EatonElectrical com B 7 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Table B 17 811 Protection Faults Fault Active Trip DIM Parameter Set Point Step Default 18 Inst Over On SCRs Threshold Not User Settable 6x FLA N A N A Current Delay Not User Settable 1 5 Seconds N A N A 63 Motor Stall End of start time Enable Stall Fault On Off N A On setting Threshold Not User Settable 2x FLA N A N A 60 SCR Over End of start time Threshold Not User Settable 3x FLA N A N A Current setting stall disabled 11 Motor Jam Bypass engaged Enable Jam Fault On Off N A On Threshold Not User Settable 3x FLA N A N A Delay Not User Settable 1 5 Seconds N A N A 10 Motor Over Bypass engaged Threshold Not User Settable 4x Catalog FLA N A N A Current Jam
106. ed slide covers off of unit Set the covers and screws aside 3 Position lugs and install lug mounting screws according to instructions provided with the kit Tighten lug mounting screws provided with the kit to 120 Lb in 13 6 Nem 4 Wire the appropriate line and load conductors to the T Soft Starter as required by NEC and local codes based on the device rating 5 Torque bolts as directed by Table 3 3 on Page 3 12 of this manual Figure 3 13 V Frame Shown with Terminal Cover Removed and EML30 Lug Kit Installed on Load Side For more information visit www EatonElectrical com 3 13 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Slide the line and load covers back into place on the soft starter Reinstall the cover screws through the cover and the MOV if installed Insert two outer cover screws through cover Align cover and torque all cover screws to 5 Lb in 0 6 Nem Do not overtighten screws Control Wiring Inputs Control wiring is connected to the S811 by a 12 pin terminal block located at the front of the unit Using the wiring diagrams in Figures 3 15 3 16 and 3 17 and Tables 3 4 and 3 5 as guides connect the control wiring as required for your application AN Caution AN Attention AN Precauci n Only apply 24V DC to the Appliquer seulement 24V CC a la Aplique s lo 24 V CC al bloque terminal block unless specified barrette bornes sauf ce manu
107. el de terminales a menos que se otherwise in this manual All offre d avis contraire Tout le especifique lo contrario en este control wiring is 22 12 AWG c blage de commande est de manual Todo el cableado de 0 33 2 5 mm Failure to follow calibre 0 33 2 5 mm 22 12 control es de 0 33 2 5 mm this caution could result in severe AWG L inobservation de cet 22 12 AWG Si no respeta esta damage to the controller nonc pourrait entrainer des precauci n se pueden producir d g ts mat riels au contr leur dafos graves al controlador P 1 2 3 4 13 14 95 96 98 Er gm M cts Figure 3 14 Terminal Block Table 3 4 provides the 12 pin terminal block wiring capacity and torque requirements for the control wiring Table 3 4 12 Pin Terminal Block Wiring Capacity Number of Torque Wire Size Conductors Requirements 22 14 AWG 2 3 5 Lb in 0 4 N m 0 33 2 5 mm 12 AWG 1 3 5 Lb in 0 4 N m 4 0 mm 3 14 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Input Descriptions The IT Soft Starter has the following control inputs Table 3 5 5811 Terminal Block Control Wiring Terminal Block Designation Factory Name Pin Default Input Connections Circuit Negative Power supply connections Common Connect power sup
108. el Backlight Time Screen Contrast Screen Contrast Screen Contrast Scan For Devices Screen Contrast Scan For Devices Identify Node Identify Node Identify Node Start Discovery Identify Node Start Discovery Reset Soft Reset Soft Reset Factory Reset App Cfg Reset App Fault Reset App Cfg Reset App Fault Clear Fault Queue Clear Fault Queue Reset Commission Clear FaultQueue Reset Commission Clear Fault Queue Get Register Get Register Set Register Run Delay Transient Source Firmware Version Firmware Version Firmware Version Refresh Rate Firmware Version Term Resistors Term Resistors Inactive Timeout Term Resistors Inactive Timeout Fault Disp Time Fault Disp Time Production Data For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Table G 3 LCD DIM Setup Menu Access Continued Access Level 0 Access Level 1 Access Level 2 Access Level 3 Consumption Data Status App Status App Status App Status App Status Motor Control Motor Control Motor Status Motor Status Device Temp Deg C Device Temp Deg C Device Temp Deg C Device Temp Deg C Device Identity Device Identity Config CRC Config CRC Node ID Node ID Node ID Node ID Device mode Baud Rate
109. er Edit MN03902002E For more information visit www EatonElectrical com G 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Modes of Operation Display Mode In this mode the User Interface shows four things e The device that the Ul is connected to the 5811 e The Hand or Auto system status H or A in the upper right e The status of the S811 Running Faulted Stopped At Ref e The 3 Phase Line Current for the S811 5811 STOP 3 Line Currents Amp Le Amp L3 Amr Figure G 2 Display Mode LCD Parameter Edit Mode In this mode the user can navigate through the 5811 Menus and Items and potentially edit parameters if they are Read Write Also multi element Items are supported as well as enumerated Items items that are represented by a symbolic or textual description ONLN 55 XFD L H STOP Monitoring m 1 PREV NEXT ENTER Figure G 3 Parameter Edit Mode LCD Fault Mode If the DIM is on the Display screen and a fault occurs the Display screen is replaced with a fault overlay displaying what the fault is This screen will go away and go back to the Display screen if the fault clears itself or if the user presses the ESCape key 5811 A STOP Product Fault Ctrl Voltage Low ENN i8 Figure G 4 Fault Mode LCD G 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer
110. er control devices before any work is performed on this equipment Failure to do so will result in personal injury death or substantial property damage Une tension lectrique dangereuse peut causer des chocs lectriques et des br lures Pour viter des chocs lectriques d brancher l alimentation du contr leur du moteur ou des autres appareils de contr le avant d y effectuer du travail L inobservation de ces instructions entrainera des blessures corporelles graves la mort ou des d g ts mat riels substantiels Voltajes peligrosos que pueden causar descargas el ctricas y quemaduras Para evitar descargas el ctricas desconecte la alimentaci n del controlador del motor u otros dispositivos de control antes de efectuar cualquier trabajo en el equipo El incumplimiento de estas medidas ocasionar lesiones personales la muerte o da os importantes al material Do not apply a disconnect device on the output of the IT Soft Starter unless a means to turn off the soft starter when disconnect switch is open is utilized Opening disconnect while the IT Soft Starter is operating may cause a malfunction Closing disconnect switch while the IT Soft Starter is operating will result in a soft starter failure and potential equipment damage and personnel hazard Ne pas appliquer un appareil de sectionnement sur la sortie du d marreur progressif IT moins qu un moyen d teindre le d marreur progressif quand
111. erating in bypass I 14 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 0x80C9 0 80 0x80CB 0x80CC 0x80CD 0 80 32969 Over Voltage Fault Level Size 1 byte Default 110 Motor Rated Volts Description Unsigned integer The 5811 monitors the maximum RMS value of the three phase voltages The unit will trip with an Over Voltage Fault if the Over Voltage Fault is enabled and the maximum RMS value rises above the Over Voltage Fault Level for longer than the Over Voltage Fault Duration 32970 Output Relay 1 Configuration Size 1 byte Default 2 Description Unsigned integer Configures functionality of Relay 1 0 Faulted 1 Not Faulted Ready 2 Bypass 3 Not In Bypass Starting 4 Motor Energized 5 Motor Not Energized 32971 Output Relay 2 Configuration Size 1 byte Default 0 Description Unsigned integer Configures functionality of Relay 2 0 Faulted 1 Not Faulted Ready 2 n Bypass 3 Not In Bypass Starting 4 Motor Energized 5 Motor Not Energized 32972 Overload During Start Enable Size 1 byte Default 1 Enabled Description 0 Overload disabled during start Thermal memory is set to 80 when bypass entered 1 Overload enabled during start 32973 Pump Stop Time 0 1 seconds Size 2 bytes Default 120 0 sec Description Unsigned integer Sets the Stop Ramp Tim
112. es IT S811 Soft Starter 1 2 Figure 3 1 Warning Tag ages on lete ERR me veste does but 3 3 Figure 3 2 Power Wiring Alternatives 3 4 Figure 3 3 N Frame 65 mm 204468 hest absente te 4 3 5 Figure 3 4 R Frame 110 mm 80 3 5 Figure 3 5 T Frame 200 mm s le sekk ee male themes uddannet 3 6 Figure 3 6 Frame 200 mm 3 6 Figure 3 7 V Frame 290 mm ess vem decd nek s ee eed det aa ee eue 3 7 Figure 3 8 EMA91 Digital Interface Module 3 7 Figure 3 9 Line Connected Soft Starter Power Wiring Diagram 3 10 Figure 3 10 Delta Connected Soft Starter Power Wiring Diagram for 6 Lead Motor suse cera ode Bedas Gad 3 11 Figure 3 11 Delta Connected Soft Starter Power Wiring Diagram for a 12 Lead Low Voltage Motor 3 11 Figure 3 12 Delta Connected Soft Starter Power Wiring Diagram for a 12 Lead High Voltage Motor 3 11 Figure 3 13 V Frame Shown with Terminal Cover Removed and EML30 Lug Kit Installed on Load Side 3 13 Figure 3 14 Terminal Block 3 14 Figure 3 15 Basic Connection Diagram for 24V DC 3
113. etes the voltage ramp and closes the bypass contactor See Figure 5 2 It should be noted that a lightly loaded motor takes less torque and thus lower voltage and time to accelerate to full speed For this case the S811 will go into bypass before the ramp reaches full voltage In other words the 5811 will go into bypass before the Soft Start Time has elapsed Bypass Bypass Voltage Ramp 77 Rated Voltage 100 Kick Start E 2 2 on I Soft Start Time gt 1 kick Start Time tr Start gt E Time Seconds lt Start Run gt Time Seconds Figure 5 2 Ramp Start Kick Start The Kick Start feature works in both the Voltage Ramp Start and Current Limit Start modes By momentarily applying a pulse of current to the motor it provides an initial boost in torque to overcome the static friction common in some applications The level of torque boost is set by the Kick Start Torq parameter and the duration of the kick is set by the Kick Start Time Setting the Kick Start Time to 0 disables this feature 5 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 IT S811 Soft Starter User Manual Current Limit Start This mode is typically used when it is necessary to limit the maximum current during start up due to line power limitations
114. etwork A network device or field wiring is holding permissive low Make the field wiring permissive on the S811 and any cover controls are at 24V Verify all hand control devices are sending permissive A OV permissive on any motor control device will inhibit a start or stop a running motor MN03902002E For more information visit www EatonElectrical com 8 5 IT S811 Soft Starter User Manual Fault Codes Table 8 4 Troubleshooting Fault Table E T N Cutler Hammer November 2006 Fault Code Possible Problem Possible Solution Firmware Incompatibility or Hardware failure Call Eaton support Internal Communications Fault Communications to DSP have been interrupted Possible electrical noise or hardware failure Try a 24V DC control voltage power cycle to attempt to clear problem Verify that the S811 is properly grounded Call Eaton support if the problem persists Low Control Voltage Fault The external 24V power supply voltage is dropping below the minimum required to control the motor Use recommended 24V power supplies with enough current sourcing capability to close contactors Verify correct wire size used to connect power supply to 5811 See power supply specification for more details Verify connections are secure Power Pole Over Temperature Fault The 5811 has detected the internal SCR temperature is excessive Operating environment above spec
115. everal factory authorized regional service centers Please contact Eaton s Product Integrity Center at 800 345 0434 for the location nearest to you For field service or start up assistance 24 hours a day 7 days a week please call 800 498 2678 MN03902002E For more information visit www EatonElectrical com 9 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 9 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Appendix Parameters Parameter List IT S811 Soft Starter User Manual User Display Mode M ONLN SS OXFDO1 STOP 3 Line Currents XXXX XXXX XXXX L1 Amp L1 Amp L1 Amp NEXT THEN PREV OR OR ESC ONLN SS OXFDO1 H STOP Monitoring ONLN SS OXFDO1 H STOP Diagnostics ONLN SS OXFDO1 H STOP Soft Start Confg ONLN SS OXFDO1 H STOP Overload Config ONLN SS OXFDO1 H STOP Protection Setup ONLN SS OXFDO1 H STOP Network Setup ONLN SS OXFDO1 H STOP Network Status ONLN SS OXFDO1 STOP LCD DIM Setup BOG 990 BOG 9090 900 9090 BOG 9090 BOG 9090 BOG 9090 BOG 990 ESC ESC ESC ESC ESC ESC ESC ESC DY np DY Parameter Parameter Parameter Parameter Parameter Parameter Parameter Parameter Lis
116. evices should not be able to override the OFF state asserted in HAND Reserved Figure H 4 811 Motor Control Byte H 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Here Appendix I OCPort Parameter Descriptions Below is a more detailed description of the S811 OCPort parameters They are listed by parameter ID number and not as they appear in the S811 menu structure Contact the Technical Resource Center 1 800 356 1243 Option 3 for more information about OCPort parameters Also refer to OCPort System Install Manual 05001001 for more information Data Parameters 0x0001 0x0002 0x0003 0x0004 0x000B 1 Production Data Size Varies Description This list contains the concatenated values of OCPort Parameters specified in OCPort Configuration Parameter 0x800C Production List 2 Consumption Data Size Varies Description This list contains the concatenated values of OCPort Parameters specified in OCPort Configuration Parameter 0x800D Consumption List 3 OCPort Status Size 1 byte Description This parameter indicates the OCPort fault condition that caused a device to enter the Fault Mode as enumerated below 0x00 No OCPort Fault 0x01 Node ID Conflict 0x02 Invalid Node ID in Master Slave 0x03 Physical Node ID does not match actual ID 0x04 Duplicate configured nodes online 0x
117. ews with special flat washer and lockwasher into the panel before lifting the soft starter These two screws will assist in mounting Special mounting hardware is included with the soft starter Hardware supplied must be used Hook lifting equipment to the soft starter lifting eye If you are using a crane minimize the chain length between the boom and the soft starter Make sure that the back of the soft starter is oriented to the panel mounting surface Make sure that the lifting equipment hook is fully engaged with the soft starter lifting eye before lifting Slowly lift the soft starter to about 2 in 5 cm above the mounting location Then move it back against the mounting panel Carefully lower the soft starter onto the two mounting screws Make sure the screws align with the slots on the load end of the soft starter and that the two washers are between the soft starter base and the screw head Install and tighten the remaining six mounting screws washers and lockwashers Then tighten the two lower middle screws Tighten all eight screws to 50 Lb in 5 6 Nem Disengage and remove the lifting equipment 4h Warning Avertissement Advertencia After mounting the unit remove and discard the lifting eye and packaging bolts before continuing with the installation process Apr s que l appareil sera support enlever et jeter les ceillets de levage et les boulons de l emballage avant de poursuivre l installatio
118. fer to Appendix G of this manual for a detailed explanation of DIM operation MN03902002E For more information visit www EatonElectrical com 7 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Initial Configuration 1 It is suggested that the S811 Soft Starter be configured before applying the line voltage Before applying the Line voltage apply 24V DC to the and connections of the 58115 terminal block Eaton Cutler Hammer will be displayed by the DIM while the 811 is powering up When power up is complete the DIM should be displaying 3 Line Currents Note If anything else is displayed go to Chapter 8 Troubleshooting for information on getting the S811 back to a known state Using the DIM review the parameter settings in the Soft Start Confg Overload Config and Protection Setup menus Parameter navigation and menus are located in Appendix A and G The following setup procedures will use the factory default settings unless changed by you In the Overload Config menu set the Overld Trip FLA parameter to the motor s nameplate rated current This setting assumes the motor has a 1 15 Service Factor Set Ovrld Trip Class parameter for the desired overload trip characteristic curve In the Protection Setup menu set the Motor Rated Volt parameter to the motor s operating voltage If auto fault reset is required set the Reset Mode parameter in the Soft Start
119. ft Starter User Manual E T N Cutler Hammer November 2006 32816 Undercurrent Fault Trip Level FLA Size 1 byte Default 6 Description Unsigned integer Currents below this threshold as a percent of FLA that persist for greater that 2 seconds will cause an Underload fault 32827 Motor Jam Fault Enable Size 1 byte Default 1 Enabled Description Enables Jam Fault detection 32831 Motor Stall Fault Enable Size 1 byte Default 1 Enabled Description Enables Stall Fault detection 32835 Phase Loss Fault Enable Size 1 byte Default 1 Enabled Description Enables Phase Loss Fault detection 32836 Phase Imbalance Fault Enable Size 1 byte Default 1 Enabled Description Enables Phase Imbalance Fault detection 32837 Kick Start Torque LRT Size 1 byte Default 0 Description 1 byte unsigned integer representing Kick Start Torque setting in Percent 32838 Kick Start Time 0 1 seconds Size 1 byte Default 0 Description 1 byte unsigned integer representing Kick Start Time in tenths of seconds 32840 Overload Fault Enable Size 1 byte Default 1 Enabled Description 0 Disables Overload Fault trip until next 24V DC power cycle Thermal memory continues to accumulate 1 Enables Overload Fault protection 32841 Phase Reversal Fault Enable Size 1 byte Default 1 Description Enables Phase Reversal Fault detection A Phase Reversal Fault occurs when the inc
120. ft starter will fault on either a phase loss or zero voltage crossing fault This control scheme is illustrated in Figure 3 20 If it is desired to place an electromagnetic contactor on the line side of the soft starter when using level control no additional control circuitry is required A start can be completed when the line power is supplied to the unit after the control power 24V DC providing the Reset Mode parameter is set to AUTO and the unit has a green light status with 24V DC on pin 1 If the AUTO Reset Mode setting is used CAUTION must be exercised to assure that any restart occurs in the safe manner MN03902002E For more information visit www EatonElectrical com 3 23 IT 5811 Soft Starter User Manual E T N Cutler Hammer November 2006 120V AC 0 090 11 X Side Adder 1 Soft Starter 24V 24V DC Da PP 1 T On Delay 6 Seconds Auto Line Connected Ee eli 480V AC Mains ole 13 Isolation Contactor Inside the Delta Connected FT E e el1 Tle T1 ME Field AC L2 Fess Mains lt 913 T3e T3 Isolation or Terminal Block 6 T4 ETE Inside the Delta Connected Optional for Frame Sizes S811T S811V L1 e T1 Field AC L2 Mains 12 L3 s T3 e Fusible Disconnect Isolati Circuit Breaker
121. his manual before you begin troubleshooting S assurer de bien lire et comprendre les nonc s de s curit dans le passage de s curit de ce manuel avant de commencer le d pannage Antes de comenzar a solucionar problemas aseg rese de leer y comprender todas las indicaciones de seguridad que aparecen en la secci n de seguridad de este manual For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Cautions AN Caution AN Attention AN Precauci n The S811V soft starter weighs Le d marreur progressif S811V El arrancador suave S811V pesa approximately 100 Lbs 45 kg p se environ 45 kg 100 livres aproximadamente 45 kg 100 Ib To prevent personal injury or Pour viter des blessures Para evitar que se produzcan equipment damage use proper corporelles ou des d g ts lesiones personales o da os al lifting equipment such as a floor mat riels utiliser une machine equipo use el equipo para elevar crane to safely lift and install the de levage appropri e comme adecuado como un brazo de soft starter A lifting eye is une grue d atelier pour soulever elevaci n a fin de levantar e provided at the line end of the et installer le d marreur instalar con seguridad el soft starter progressif sans encombre Un arrancador suave Se ceillet de levage est pr vu au c t proporciona una argolla
122. ied and take proper precautions while troubleshooting the soft starter and associated equipment Read all precautions at the front of this manual before starting the troubleshooting process MN03902002E For more information visit www EatonElectrical com 8 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 The S811 Soft Starter can not be started until all faults have been reset If a fault condition persists fault reset is not possible and the Status LED remains red Also a local start requires that the start source DIM terminal block Cover Control or other similar device be in HAND mode L bit in Motor Control Byte 1 Pressing the START button on the DIM automatically puts that device in HAND Define the Problem 1 The 5811 Soft Starter fails to respond in any way to a start command Look at the front panel of the 5811 Soft Starter and determine the state of the LEDs The following troubleshooting flowcharts will walk the troubleshooter through each step and suggest probable solutions to each problem Are any LEDs lit a Check the 24V Power Supply What color is the status LED b Check the Fault in c Determine Device Status Source of Start and Attempt to Clear LEE Figure 8 1 Start Command Troubleshooting Flowchart a Checkthe 24V DC power supply for proper operation Is the 24V power supply connected to the proper power source
123. ified maximum temperature ventilation holes blocked fans are not operational starts per hour exceed specifications sensor failure on circuit board bypass contactor s failed to close Ventilate to specified maximum temperatures clear obstructions verify fans are operational verify control system is not exceeding the specified maximum starts per hour Phase Loss Fault Extreme phase imbalance condition Incoming phase disconnected blown fuse Repair broken connection replace fuse Phase Imbalance Fault The imbalance of the incoming phases exceeds the trip threshold Correct imbalance problem with mains Increase the xx Imbalance Fault xx parameters or disable the fault if the other issues cannot be resolved Make sure your system can tolerate the imbalance Under Load Fault Current supplied to the motor is below trip threshold Linkage or belt driven by motor is broken a clutch or other load engagement device is not operating the motor is not loaded to the trip current Repair replace broken belts linkage or clutch and or increase load Reduce Low I Trip FLA to an acceptable value 096 will disable 10 Over Current Fault only active in bypass if the Jam Fault is disabled Current exceeds the fault threshold Disconnect power from S811 and any other equipment Remove obstruction in motor drive train Verify S811 is properly sized for the application 11 Jam Fault While i
124. information 9 Terminals 95 96 and 98 Programmable At default setting relay contacts for use up to 230V AC or 24V DC provide fault or ready status indication See Page 3 15 for a description of their operation Connecting a New or Replacement DIM When 24V DC is first applied to terminals and the S811 will send commands to the DIM to reconfigure its communication and the S811 will send a reset to the DIM after configuration is done this process takes approximately 20 seconds Using an Auxiliary Relay The IT Soft Starter contains one Form A and one Form C set of auxiliary contacts to indicate its status contact between terminals 13 and 14 indicates when the IT is in bypass unless it has been programmed to indicate another status The contacts between terminals 95 and 96 and 95 and 98 indicate the IT is in a normal or tripped state unless it has been programmed to indicate another status Often these contacts are used as shown in Figures 3 15 3 16 and 3 17 with indicating lamps In some installations the user may wish to use an electromagnetic relay for indication of the status at a remote location for use by a programmable controller PLC or in a 230V AC or 24V DC control circuit If the IT Soft Starter is subject to mechanical shock during operation it is possible that these contacts may momentarily open causing nuisance fault tripping of down stream devices When used with an indicating lamp a momentary contact
125. ion visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Areas of the Screen Status Bar The top of the screen has various areas that change with the context of the main menu area and with the various communication conditions ONLN SS Q XFD 1 STOP Monitoring Figure G 7 Status on LCD Device Connection Status Text This area is visible from the User Display screen It represents the device that is actively being controlled and typically will display S811 Line Currents Amp Le Amp 0 L3 Amp Figure G 8 Device Connection User Display Only Connection Status This represents whether the DIM is connected on the wire to other devices This is viewable while navigating menus but not in User Display mode ONLN 55 XFD L STOP Monit oring m 1 Figure G 9 Connection Status MN03902002E For more information visit www EatonElectrical com G 5 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 OFLN Offline most likely the only device on the wire with no other active device to talk to ONLN Online actively talking to another device The normal mode of operation to be in FLT Faulted mode an internal communications fault has occurred UNDS Undiscovered the DIM has not yet entered i
126. ions may cause the 811 to start once network communications are restored Note 2 All Stop causes a fault and needs a reset to clear 0x804F 32847 Motor Rated Volts volts Size 2 bytes Default 480 volts Description Unsigned integer set to match the incoming line voltage This setting calibrates the Over Voltage and Under Voltage Faults 0x806C 32876 Firmware Version List Size 4 bytes Default N A Description Unsigned integer identifies firmware versions of all firmware components of the S811 Consists of 2 2 byte elements 0x806D 32877 Hardware Version List Size 2 bytes Default N A Description Hardware version of all components of the system MN03902002E For more information visit www EatonElectrical com 1 11 IT S811 Soft Starter User Manual E T N Cutler Hammer 0x807C 0x807D 0x807F 0x8080 0x8082 0x8085 November 2006 32892 Current Imbalance Fault Level Size 1 byte Default 40 Description Unsigned integer sets the current imbalance trip level where Percent Current Imbalance 100 max deviation from average average Current is continuously being monitored for imbalance while the motor is energized 32893 Current Imbalance Fault Duration Delay 0 1 seconds Size 2 bytes Default 0 5 Sec Description Unsigned integer sets duration in tenths of seconds that a current imbalance condition must persist before a fault is generated 32895 Voltage Imbalance Fault Level
127. ity If this is set to non 0 the feature is disabled Motor Control The bit command that the DIM is generating the command that it sends to the S811 Bit 0 Run1 Bit 1 Run2 Bit 2 Permissive Bit 3 Fault Reset Bit 4 Local Control Bit 5 Local Control Capable Device Motor Control Status Bit 0 Running 1 Bit 1 Running 2 Bit 2 Permissive Bit 3 Reserved Bit 4 Local Control Bit 5 Faulted Bit 6 Warning Bit 7 At Reference MN03902002E For more information visit www EatonElectrical com G 17 IT S811 Soft Starter User Manual Cutler Hammer November 2006 Device Identity This array parameter consists of the following segments Byte 0 1 Product Code Byte 2 3 Vendor ID Byte 4 7 Serial Number Byte 8 9 Hardware Version Bytes 10 11 Firmware Version Bytes 12 13 Protocol Version Config CRC A CRC check can be used to verify that the device at this node has a specific configuration and or to guarantee that a node is being replaced with one that has similar characteristics Production Dest This represents the Node that the DIM produces its Motor Control and expects to receive its Motor Control Status from Note For the commands above that allow commands to be sent to remote devices the Default Device specified is 0x0000 which is a broadcast to clear the Fault Oueue in all devices The GROUP button increases the Group Address ID and the Membe
128. k is performed on this equipment Failure to do so will result in personal injury death or substantial property damage Une tension lectrique dangereuse peut causer des chocs lectriques et des br lures Pour viter des chocs lectriques d brancher l alimentation du contr leur du moteur ou des autres appareils de contr le avant d y effectuer du travail L inobservation de ces instructions entrainera des blessures corporelles graves la mort ou des d g ts mat riels substantiels Voltajes peligrosos que pueden causar descargas el ctricas y quemaduras Para evitar descargas el ctricas desconecte la alimentaci n del controlador del motor u otros dispositivos de control antes de efectuar cualquier trabajo en el equipo El incumplimiento de estas medidas ocasionar lesiones personales la muerte o da os importantes al material Do not apply a disconnect device on the output of the T Soft Starter unless a means to turn off the soft starter when disconnect switch is open is utilized Opening disconnect while the T Soft Starter is operating may cause a malfunction Closing disconnect switch while the T Soft Starter is operating will result in a soft starter failure and potential equipment damage and personnel hazard Ne pas appliquer un appareil de sectionnement sur la sortie du d marreur progressif IT moins qu un moyen d teindre le d marreur progressif quand l interrupteur de sectionnemen
129. l com 3 6 E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 7 35 186 6 ii 2211 H m ET EEG 0 ae amt ES 16 57 420 8 15 63 7 397 0 15 16 N N 385 0 ll Y BIDS 11 05 5 280 6 o oe NA Ew A gu vet 26 6 5 Dia 3 74 Typ 4 Places Typ 4 Places 7 95 0 Figure 3 7 V Frame 290 mm Approximate Dimensions in Inches mm 1 83 91 46 4 lt 23 2 1 77 29 89 45 0 7 5 TEE E _ oy 2 91 ER 3 08 2 68 74 0 78 3 68 0 JON Y 2 Y 7 31 A1 gt bg 10 5 49 C25 lt Figure 3 8 EMA91 Digital Interface Module Approximate Dimensions in Inches mm MN03902002E For more information visit www EatonElectrical com 3 7 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Required Mounting Hardware Table 3 1 Required Mounting Hardware Frame Quantity Torque Size Screw Size Washer Size Required Required N 10 32 x 0 5 Standard 10
130. lation mise en place et op ration r gl s d un d marreur La mauvaise installation et entretien de ses produits pourraient entrainer des blessures corporelles graves ou des dommages mat riels Avant de tenter l installation ou l entretien bien lire et comprendre ce manuel en entier Este manual de instrucciones debe utilizarse para la correcta instalaci n configuraci n y operaci n del arrancador La instalaci n o el mantenimiento inadecuado de este producto puede ocasionar serias lesiones personales o da os al material Antes de intentar la instalaci n la configuraci n o la operaci n lea y entienda todo el manual Danger High Voltage Danger Haute Tension Peligro alto voltaje There can be line voltage potential at the motor load terminals even with the starter in the OFF state This is due to the possible leakage across the thyristors Unit does not provide galvanic isolation Always disconnect input power before servicing the starter or motor Il peut exister une tension de ligne potentielle aux bornes de charge du moteur bien que le d marreur soit dans en tat d arr t Cela s explique du fait de fuites possibles travers les redresseurs au silicium Le produit ne fournit pas l isolement galvanique Toujours d brancher l alimentation avant de travailler sur le d marreur ou le moteur Aun con el motor desactivado puede haber voltaje de l nea en los terminales de la carga del mo
131. lectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Motor Jam When the bypass contactors are closed the S811 monitors the maximum RMS value of the three phase currents The unit will trip with a motor jam fault if the jam trip is enabled and the maximum RMS value exceeds three times the FLA setting for 1 5 seconds Table B 7 Motor Jam Settings Trip DIM Parameter Set Point Default Trip Enable Jam Fault On Off On Trip Threshold Not User Settable 3x FLA N A Trip Delay Not User Settable 1 5 Seconds N A Motor Over Current The motor over current trip is active only if the jam fault trip is disabled When the bypass contactors are closed the S811 monitors the maximum RMS value of the three phase currents The unit will trip with a motor over current fault if the maximum RMS value exceeds four times the catalog FLA for the class dependent trip delay Table B 8 Motor Over Current Settings Trip DIM Parameter Set Point Default Trip Threshold Not User Settable 4x Catalog FLA N A Trip Delay Not User Settable N A Class lt 5 2 0 seconds Class lt 10 4 0 seconds Class lt 20 6 0 seconds Class lt 30 8 0 seconds Motor Under Load When the bypass contactors are closed the S811 monitors the average value of the three phase currents as a percent of FLA The unit will trip with a motor under load fault if the percent FLA value falls belo
132. n n n Setup lt gt Table A 4 Overload Menu 4 Access Parameter Units Min Max Default Level 1 Overld Trip FLA Amps 12 1000 21 2 2 Ovrld Trip Class 5 30 20 2 3 Overload Fault 0 1 1 2 4 Ovid On Start Sec 0 1 1 2 Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions MN03902002E For more information visit www EatonElectrical com A 5 IT 5811 Soft Starter User Manual E T N Cutler Hammer November 2006 Protection Setup Menu To User Display Mode ONLN SS OXFDO1 H STOP Protection Setup To To Overload MEE M n Uu ESC go Table A 5 Protection Setup Menu 5 Access Parameter Units Min Max Default Level 1 Phase Sequence 0 1 0 2 2 Phase Rev Fault 0 1 0 2 3 Motor Rated Volt Volts 115 600 480 2 4 Low Volt Trip 0 1 1 2 5 Low Volt Level 1 99 90 2 6 Low Volt Trip Dly Sec 1 60 3 2 7 Hi Volt Trip 0 1 1 2 8 Hi Volt Level 101 120 110 2 9 Hi Volt Trip Dly Sec 1 60 3 2 10 V Imbal Trip Lev 96 1 100 6 2 11 V Imbal Sec 1 60 0 5 2 12 Phase Loss Fault 0 1 1 2 13 Phase Loss Trp 1 100 80 2 14 Phase Loss Trip Dly Sec 1 60 0 5 2 15 Low I Trip FLA 0 100 6 2 16 Phase Imb Fault 0 1 1 2 17 I Imbal Trip Lev 1 100
133. n Despu s de montar la unidad retire y elimine la argolla de izada y los pernos de embalaje antes de continuar con el proceso de instalaci n For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 WARNING AVERTISSEMENT REMOVE LIFTING EYE BEFORE WIRING NOT AN ELECTRICAL CONNECTION CAN CAUSE SEVERE INJURY DEATH OR DAMAGE EQUIPMENT RETIRER L OEILLET DE LEVAGE AVANT DE CABLER PAS UNE CONNEXION ELECTRIQUE PEUT CAUSER DES BLESSURES GRAVES LA MORT OU DES DOMMAGES A L QUIPEMENT Figure 3 1 Warning Tag IT S811 Soft Starter User Manual MN03902002E For more information visit www EatonElectrical com 3 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 S811V10xxx Installation Requirements 1 Installthe device in a minimum enclosure size 30 ft3 2 Two 2 forced air ventilation fans with min 500 ft3 min at a location for air in bottom right or left corner and air out opposite upper right or left corner RD circuit breaker 4 For power wiring Use four 4 500 MCM cables for each phase between RD circuit breaker and Soft Starter OPTIONAL Two 2 3 x 1 4 bus with a 1 4 spacer per terminal Note See Figure 3 2 for alternative layouts 5 Line and load service entrance wiring must not cross in the enclosure Line Service 4 350 MCM Terminal
134. n bypass an obstruction has slowed or stalled the motor resulting in extreme motor current Disconnect power from S811 and any other equipment and remove obstruction Jam Fault can be disabled if trips occur during normal operation Over Current Fault will provide protection at a higher current threshold 13 Bypass Failure Fault S811 detected that the internal bypass contact s did not close Possibly opened due to excessive shock or 24V DC control voltage sag insufficient voltage to maintain contact closure Verify control power and wire size meets specifications Reduce shock or vibration Call Eaton support if the problem persists 8 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Table 8 4 Troubleshooting Fault Table continued Fault Code Possible Problem Possible Solution 14 Overload Fault Motor has been overloaded Reduce the motor s load Verify the Overld Trip for an extended period of time FLA and or Ovrld Trip Class if the overloads are infrequent and are set to match the motor and system Note Exceeding nameplate ratings will shorten equipment life If fault happens during motor start verify the control system is not exceeding the specified maximum starts per hour Increase the initial torque to bring the motor up to speed faster
135. nd DEC and also shows a bar that represents the edited value scaled between the min and max of that parameter ONLN SS XFD L STOP Durld Trip Class 5 PREV EDIT ONLN 55 XFD L STOP Durld Trip Class 5 Est MIN MAX ONLN SS XFD L STOP Trip Class MIN MAX SAVE ONLN SS OXFDO1 STOP Durld Trip Class 20 Figure 16 Bar Indicates Edited Value MN03902002E For more information visit www EatonElectrical com G 9 IT S811 Soft Starter User Manual Cutler Hammer November 2006 Parameters with Multiple Elements Navigation and Editing Some parameters have multiple elements MORE will highlight the Element number and NEXT and PREV will allow selection of which Element to view In Figure G 17 the numerical value of Element 0 of the Fault Queue is the number 4 ONLN 55 XFD L A FLT ONLN S5 XFD L A FLT ONLN 55 XFD L A FLT Fault Warn Queue Fault Warn Queue Fault Warn Queue Entry 55 55 Mtr Ctrl Missing Mtr Ctrl Missing No Fault SUM ECS ET SUM ECS SUM ECS Figure G 17 Use MORE to Highlight Element Enumerated Values Some values have an alphanumerical text description as well as a numerical value These values will be shown in addition to the internal numerical representation For instance Fault Warning Queue Element 0 is a 4
136. ne and Load Power Wiring Wire Sizes Number Frame Number of Cu 75 C Torque of Kits Size Lug Kit Options Conductors Lug Type Only Requirements Required N Supplied 1 Lug 2 AWG 50 Lb in 5 6 Nem N A Standard with 4 6 AWG 45 Lb in 5 0 Nem Box Lugs 8 AWG 40 Lb in 4 5 Nem 10 14 AWG 35 Lb in 4 0 Nem R Supplied 1 Box Lug 14 8 AWG 90 100 Lb in N A Standard with 2 5 10 mm 10 1 11 3 Nem Box Lugs 6 4 AWG 16 25 mm 3 3 0 AWG 27 95 mm T amp U EML22 2 4 1 0 MCM 250 Lb in 28 3 Nem 2 21 2 53 5 mm EML23 1 4 0 500 MCM 250 Lb in 28 3 Nem 107 240 mm EML24 20 4 0 500 MCM 250 Lb in 28 3 Nem 107 240 mm EML25 1 2 0 300 MCM 225 Lb in 25 5 Nem 70 150 mm EML26 2 2 0 300 MCM 225 Lb in 25 5 Nem 70 150 mm V EML28 20 4 0 500 MCM 250 Lb in 28 3 Nem 2 107 240 mm EML30 40 4 0 500 MCM 250 Lb in 28 3 Nem 107 240 mm EML32 60 4 0 500 MCM 250 Lb in 28 3 Nem 107 240 mm EML33 4 2 0 300 MCM 225 Lb in 25 5 Nem 70 150 mm Requires special lug cover Check with Eaton for availability CSA approved 350 MCM 500 MCM 3 12 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Lugs for T U and V Frame T U and V frame units are supplied standard without lugs If lugs are needed they can be ordered through your local Eaton dist
137. nstall and wire your IT Soft Starter per the instructions found in the beginning of this manual Setup Set up the soft starter per the instructions found in Chapter 7 of this manual F 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Appendix G User Interface DIM The DIM Digital Interface Module is a third generation microprocessor controlled graphical LCD display capable of communicating to any OCPort device that it is connected to It has an RJ45 connection that supplies 24V and communications lines to the device This connection is typically made to an 5811 via the internal cover mounted cradle Additional DIMs can be connected to the other Local Port connection which is located near the terminal block The Remote Port does not source 24V so is not an appropriate choice for the DIM E T N Cutler Hammer Status Bar Soft Key Functions Soft Keys Predefined Keys Figure G 1 DIM Digital Interface Module The DIM allows a user three basic modes Display Mode where the status of the system can be viewed this is the default view on powerup Parameter Edit Mode where Menus are displayed and a user can view and change Items The ESCape key is used to switch between the two different modes Fault Mode this mode overlays the Display Mode when a fault is active It will not supersede active Paramet
138. nto active communications with other devices Most likely after a factory reset of the DIM or if the DIM is in an out of the box condition Attaching to the 5811 and cycling power to the system will correct this On powerup the 811 will send commands to the DIM to reconfigure its communication and the S811 will send a reset to the DIM after configuration is done this process takes approximately 20 seconds Mode of Operation Represents the communication protocol the DIM is configured to communicate using This is viewable while navigating menus but not in User Display mode ONLN 55 XFD L STOP Monitoring m 1 Figure 10 Mode of Operation UN Unconfigured mode the DIM has not yet been connected to an 5811 that has configured it SS Simple System this is the typical configuration to be in when connected to the S811 MS Master Slave this mode is not typically used for user interfaces Master Slave is a mode used between the 5811 and a Gateway WR Wire Replacer used for Digital Input Output models ER Error mode an internal error has occurred G 6 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Connection Destination This represents the Device ID that the DIM is connected to Typically it will always reflect the Soft Start ID
139. o 1 Maintained I Start rr _ See Note 3 Momentary Jog Jumper 24V to 3 Reset e Bypass l en yy Fault Optional 24V DC Pilot Lights See Note 2 Figure 3 15 Basic Connection Diagram for 24V DC 3 Wire Pushbutton STOP START JOG RESET and 24V DC Fault Ready and Bypass Indication 3 16 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Inputs 24V DC Only a e Power Supply gt 9 3 Internal t e 3 gt Contacts l o 8 5 200 l EStop 7 5 an 2 cr Ed See Note 1 P 1 2 3 4113 14 95 96 98 t Lr Jumper ee Hand Y Maintained s rm uto Momentary j See Note 3 Remoto umper ontact 24vt03 a TT 1 Reset l yy IN Bypass y ner yy Fault AK Optional 24V DC Pilot Lights See Note 2 igure 3 16 Basic Connection Diagram for Wire Switc F 3 16 B C t D for 24V DC 2 Wire Switch HAND OFF AUTO RESET and 24V DC Fault Ready and Bypass Indication Inputs 24V DC Only Power Supply gt 513113 Internal BS a t 5555 Contacts 7 e222 2 a Stop See Note 1 141 11121
140. o x Local 0 o Off Ex o o Auto Fault Reset EN Figure H 2 Two Wire OCPort System MN03902002E For more information visit www EatonElectrical com H 3 IT 5811 Soft Starter User Manual E T N Cutler Hammer November 2006 Gateway Local Net k Display 24V ah _ 5 Remote SS OCP Local 0 Motor Control 6 5 4 3 2 1 0 OOO co L est P R2 R1 Esc Motor Control Byte 7 6 5 4 3 2 1 0 LCD L Rst R2 R1 LCD Local Capable Device L Local Rst Fault Reset P Permissive R2 Jog R1 Run S811 Motor Control Status Motor Control Active List Running 1 Main TB Running 2 Local Display Permissive Gateway Reserved Device under Local Control Fault Warning At Reference 2 Device Terminal Block COM 24VP 1 Motor Control Byte 7 6 5 4 3 2 1 0 LCD L Rst P R2 R1 Local To Fault Reset o Figure H 3 Three Wire OCPort System H 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Auto and Hand Local Modes Auto mode of operation 5811 responds to Motor Control command
141. ocks editing for virtually all of the S811 parameters It is intended for system integrators The DIM comes from the factory at this level and a Factory Reset will set it back to this level Level 3 Available for CHESS service techs factory configuration operation A factory reset will not clear out the password that has been entered in to get to this level Contact Eaton Customer Support for access to this level Note The number of items in the LCD DIM Setup menu parameters that are local to the DIM will increase with higher Access Levels more parameters on the local DIM menu will be visible This is to expand complexity and the number of parameters for experienced users Set Access Level A user can increase the Access Level of the DIM provided he has the password for that level The default Password for levels 1 and 2 is 0 which does not need to be typed in to enter that level A user can then assign a password with Change Password All three levels have a hardcoded back door password Contact Eaton Product Support for additional help ONLN 55 XFD L STOP ONLN SS XFD L STOP Set Access Level Set Access Level New Level 1 New Level Enter Password ES INC SELECT ENTER Figure G 18 Setting Access Level MN03902002E For more information visit www EatonElectrical com G 11 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Change Password for an Access Level Onc
142. oming line phase rotation does not match the setting of the Phase Sequence parameter 1 10 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 0x804A 32842 Auto Reset Enable Size 1 byte Default 0 Disabled Description Enables the auto fault reset function An auto reset will be performed after the thermal memory has cooled below 75 and all other fault conditions have been corrected This parameter is displayed as Reset Mode in the DIM 0x804B 32843 Start Method Size 1 byte Default 0 Description Unsigned integer which sets the S811 s starting method 0x00 Voltage Ramp Start 0x01 Current Limit Start 0x02 Reserved 0x03 Pump Start option 0x04 Reserved 0x804E 32846 Motor Communication Loss Action Size 1 byte Default 0x00 Description Determines motor action in the event of a communications timeout in network communications This parameter only applies when the node is on line and in Auto mode The following values are allowed 0x00 Auto Stop go to auto and stop 0x01 Auto Run1 go to auto and Run1 0x02 Auto Run2 go to auto and Run2 0x03 Hold Last hold last state 0x04 Local Stop go to local and stop 0x05 Local Run1 go to local and Run1 0x06 Local Run2 go to local and Run 0x07 All Stop fault leave in last control mode local or auto and stop Note 1 Warning these act
143. on 3 Amps O 230V NO Form A contact As shipped from the Form A 14 NO De AC 24V DC factory this programmable contact closes NO Contact energized when the starter s bypass contactor is energized It will remain closed until a STOP is initiated The motor may continue to run even after the STOP is initiated until the stop ramp has been completed Form C 95 Common Form Common contacts As shipped from the Common for 96 and 98 factory these programmable contacts will Relay2 96 NC De 3 Amps 230V Change status when a Fault occurs Form C energized AC 24V DC NC Contact Relay2 98 NO De 3 Amps 230V Form C energized AC 24V DC NO Contact For more information visit www EatonElectrical com 3 15 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Typical Control Wiring Diagrams Each diagram illustrates a typical wiring scheme for the options described The terminal block represents the soft starter The additional Cutler Hammer items shown on the diagrams are not included but they may be purchased from Eaton Inputs 24V DC Only Q gt 2 Power Supply gt E Internal 2 3 Le a gt 8 Contacts L 5 8 8 9 1 i EStep 0 7 See Note 1 1 P JE 3 4 13 14 95 96 98 ee Q 9 i T ET Ms
144. or other considerations During a Current Limit Start the S811 applies a constant voltage to the motor resulting in limited current flowing through the motor s windings The level of current is set by the Initial Torque parameter See Figure 5 3 Note Current Limit Starts are not recommended on variable torque load applications like fans and pumps Kick Start Torq Initial 4 Torque Bypass 100 100 Speed Current Soft Start Time ts He Kick Start Time Start gt lt Run gt lt Start gt Run gt Time Seconds Time Seconds Figure 5 3 Current Limit Start Soft Stop This feature is used for applications that require a controlled extended stop It is designed for high frictional loads that tend to stop suddenly when voltage to the motor is removed During Soft Stop the voltage is gradually reduced to zero in the time set by the Soft Stop Time parameter See Figure 5 4 Note The Soft Stop mode is not an electronic brake function and will not stop a motor any faster than it would normally take to coast to a stop under load Coast to Stop 100 Speed Soft Stop Ramp Voltage Speed IX Stop Time M Le Run Soft Stop gt Time Seconds Figure 5 4 Soft Stop Pump Start Stop Optional This pump control option is described in Appendix F MN03902
145. ore information on DIM Setup Parameters A 10 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 SA Appendix B Protection Thermal Overload The IT Soft Starter features an electronic motor overload protection feature This is intended to protect the motor and power wiring against overheating caused by excessive current for extended periods of time IT S811 Soft Starter User Manual Note Short circuit protection must be applied on the line side of the soft starter Entering the motor full load current rating using the Overld Trip FLA parameter programs trip current It is programmable from 32 100 of the unit s rated current Table B 1 Overload Adjustment Settings Catalog FLA Current Range for a FLA Current Range for an Frame Size Number Line Connection Inside the Delta Connection N S811N37xxx 11 37 19 65 S811N66xxx 20 66 35 114 R 811R10xxx 32 105 55 182 S811R13xxx 42 135 73 234 T S811T18xxx 56 180 97 311 811T24xxx 75 240 130 415 S811T30xxx 95 304 164 526 U S811U36xxx 112 360 193 623 S811U42xxx 131 420 227 727 S811U50xxx 0 156 500 270 865 V S811V36xxx 112 360 193 623 S811V42xxx 131 420 227 727 S811V50xxx 156 500 270 865 S811V65xxx 203 650 352 1125 S811V72xxx 225 720 389 1246 S811V85xxx 265 850
146. ost Fault Mains lost Restore mains or lost phases Call Eaton support if problem persists Table 8 5 Resetting the S811 1 Place all DIP switches on the front cover of the S811 in the OFF position 2 Using the table below toggle ON OFF the indicated switch 5 times to perform the desired Reset 3 After the reset is complete set the DIP switches back to the desired OCPort Node ID 1 63 Switch 1 Factory Reset Reset to default Factory Out of Box state Application Configuration Reset Resets all application parameters to Switch 2 defaults Leaves OCP network parameters unchanged Switch 4 Commission Reset Reset Mode and Baud Rate only Switch 8 Network Config Reset Reset Node ID Baud and Mode only 8 8 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 SSS Chapter 9 Parts and Service Renewal Parts Table 9 1 DIM Digital Interface Module Renewal Parts Description Catalog Number DIM for 5811 Soft Starter EMA91 12 Pin Locking Terminal Block EMA75L Service For additional information on this product please call our Customer Support Center at 1 800 356 1243 or visit our web site at www EatonElectrical com For technical assistance please contact the Technical Resource Center at 800 809 2772 Service and repair is available from Eaton or s
147. otor in a standard delta configuration The soft starter is then used to control the voltage and motor torque without the need for additional circuitry An in sight disconnect means should be installed per local code The IT Soft Starter must be wired into the three phase line feeding the three main motor input leads as would be done for normal across the line starting It must not be wired internally between motor windings in an inside the delta configuration If an inside the delta starting configuration is desired please contact Eaton for details about our inside the delta soft starters designated S811xxxxxD Part Winding Motor The part winding motor is another design created to help achieve a soft start to the load A part winding motor is constructed of two separate but parallel windings When using a traditional starter the first winding would receive full voltage This winding supplies as much as 400 of the motors FLA about 45 starting torque in a delta configuration for motor start up After a timed delay full voltage is applied to the second winding The second winding acts in parallel with the first to provide for normal running current Part winding motors are available in both a wye and delta configuration dependent upon the manufacturer Refer to the motor nameplate for the correct wiring information In this case wire the two windings in parallel The soft starter is then used to control the current applied to the motor An in
148. pertinentes Las cuatro arandelas rectangulares redondas especiales se deben usar en los dos orificios de montaje que se encuentren m s al interior en los lados de linea y de carga del arrancador suave xii For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 H rer Chapter 1 Overview General Introduction The Cutler Hammer Intelligent Technologies S811 IT Soft Starter from Eaton s electrical business is an electronic self contained panel or enclosure mounted motor soft starting device It is intended to provide three phase induction motors with a smooth start both mechanically and electrically The S811 Soft Starters utilize six SCRs connected in a full wave power bridge Varying the SCR conduction period controls the voltage applied to the motor This in turn controls the torque developed by the motor After the motor reaches speed contacts are closed to bypass the SCRs The 5811 has built in communications capabilities through Cutler Hammer OC Quick Connect Port The 5811 Soft Starter utilizes a DIM Digital Interface Module that allows the user to configure the device and read system parameters The DIM includes an easy to read LCD display and keypad to scroll through the menus The DIM allows the user to modify control parameters enable or disable protections set communication variables monitor system parameters such as line
149. plicable codes or standards must be considered before locating and mounting the soft starter The four special rectangular rounded washers must be used on the two innermost mounting holes on both the line and load side of the soft starter Le d marreur progressif S811V inclut des mat riels de support vis t te hexagonale 8 1 4 20 x 1 5 et des rondelles sp ciales Ne substituer pas pour ces mat riels Consulter la Figure 3 7 de la Page 3 7 pour les locations des trous dans le panneau Tenir compte des normes et des codes existants avant de localiser et de monter le d marreur progressif Les quatre rondelles rectangulaires circulaires sp ciales doivent tre utiliser aux deux trous de support les plus int rieurs sur le c t ligne et le c t charge du d marreur progressif El arrancador suave S811V incluye piezas met licas de montaje tornillos Allen de cabeza hexagonal de 8 1 4 20 x 1 5 y arandelas especiales No las sustituya Consulte la Figura 3 7 que aparece en la p gina 3 7 para conocer las ubicaciones de los orificios del panel Antes de ubicar y montar el arrancador suave se deben considerar los c digos o las normas pertinentes Las cuatro arandelas rectangulares redondas especiales se deben usar en los dos orificios de montaje que se encuentren m s al interior en los lados de l nea y de carga del arrancador suave Drill and tap the eight mounting holes Thread the two lower middle scr
150. ply negative to pin Power 24V DC nominal and to system ground see 24V DC Connect 24V DC output to pin Power Supply Note To avoid voltage drop during Requirements bypass contactor inrush a minimum of section for sizing 14 AWG wire should be used between of power supply the power supply and the and inputs at the S811 terminal block Permissive P Hardwired 24 DC only Pin permissive must be energized STOP maintained input 24V DC to enable operation of the unit If power is removed from the permissive circuit at any time the unit will begin a STOP command If a soft stop is selected the soft stop will begin and run to time out Input 1 1 START 24V DC only Applying 24V DC to Input 1 while P is momentary energized will initiate a START As input shipped from the factory this input is level sensitive Input 2 2 JOG 24V DC only Input 2 is JOG Applying 24V DC to this momentary input while P is energized will initiate a input JOG Input 3 3 HAND AUTO 24V DC only Must Input 3 is HAND Energizing this input be maintained for will select the terminal block as the control from the source of motor control It must be terminal block energized to enable the terminal block to START or JOG the motor Input 4 4 Fault RESET 24V DC only Input 4 is Fault RESET Energizing this input will reset a fault only after the fault condition has been corrected Relay1 13 Comm
151. ption have a P as their eighth character as in S811xxxP3S Installation Install and wire your IT Soft Starter per the instructions found in the beginning of this manual Setup All pump control parameters are set via the DIM Units configured with the pump control option can activate this feature by selecting the pump option under the DIM Start Method parameter E T N Cutler Hammer Status Bar Soft Key Functions Soft Keys Predefined Keys Figure F 1 IT Soft Starter DIM MN03902002E For more information visit www EatonElectrical com F 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Adjustment All of the adjustments to the IT Soft Starter are made as noted in this user manual The major difference between the standard IT Soft Starter and one with the pump start option is the special algorithm for gentle start and stop with centrifugal flow loads to minimize the potential for water hammer Using the DIM set the S811 Soft Start Configuration parameters described below The Start Ramp Time parameter adjusts the start ramp It has a standard range of 0 5 to 180 0 seconds The factory default is 20 0 seconds The soft stop time is adjusted by Pump Stop which has a range of 5 0 to 120 0 seconds with the factory default being 10 0 seconds NOTE The Stop Ramp Time setting used in non pump S811s has no effect on units with the Pump Control Option installed if start method is
152. puts llle hr 3 14 CHAPTER 4 SPECIFICATIONS Environmental i 3 5 oh ea aucune me Added Pedi vs RSEN Ea de Gee 4 1 ber 4 1 CE Conformance 4 4 2 Short Circuit Ratings teme it hake bee RD des 4 3 CHAPTER 5 FUNCTIONAL DESCRIPTION POW r RI e UEM LIS ET arkene e d X der 5 1 Control sos shee Oe dc wath TEN EN xeu 5 1 Protection 2 2 28004 cas ann nee o eee a ed p ed eae 5 4 OCPort Network Control 2 naasa anaana ehh 5 4 CHAPTER 6 CONFIGURATION Programming the S811 REX REFER ke PE ERA 6 1 5801 to 5811 Comparison UE ECOSSE eee eee dea EE 6 2 CHAPTER 7 SETUP AND STARTING Before You Begin e seses sepe rere a nes donna al men aoe 7 1 Er 7 1 CHAPTER 8 TROUBLESHOOTING Generaler etr 8 1 Before You Begin to Troubleshoot 8 1 Define the Problem coxis band 8 2 Fault Codes 8 6 CHAPTER 9 PARTS AND SERVICE Renewal Parts subi eee eee eee wee vene 9 1 Service ad 9 1 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November
153. r increases the member Address ID The SEND button sends out the command Level 3 variables editable IN ADDITION to the ones in Levels 0 1 and 2 Access Timeout If the DIM pushbuttons are not actively manipulated for greater than this number of seconds the DIM will revert back to level 0 Range 60 600 Seconds Setting the parameter to 600 Seconds max disables the feature and lets the DIM stay at the current Level indefinitely Reset Factory This sends a Set Factory Defaults command to all devices selected within the address range specified Set Register This is a mechanism to allow write access to internal product settings and parameters Contact Factory Technical support for details Run Delay This parameter specifies the duration that the START pushbutton has to be held down before the Start is recognized as valid in tenths of a second Setting this value to 0 will disable starts from the DIM Transient Source If this value is set to 1 enabled the UI will be able to disconnect from a Controlling Node without causing a communications loss fault Refresh Rate This parameter specifies the rate at which the data displayed on screen is refreshed from the remote source Device Mode This reflects the mode that the DIM is using for communication typically set to Simple System after the S811 initializes it The DIM comes out of the box as Unconfigured Baud Rate Set the rate at which OCPort communi
154. remote network connection is isolated and designed to be connected to a gateway network The S811 remote port requires 24V to be supplied via network wiring The Node ID switch on the front of the S811 is used to set the node ID for this port QCPort Local Network CH1 2 places The local network is designed to be connected to the DIM and other similar local devices The S811 local communications port supplies 24V to the local network wiring There is no node ID switch for the local port The source of the local network power is the S811 s main terminal block The S811 has the local network termination resistors built in and they are active by default MN03902002E For more information visit www EatonElectrical com H 1 IT 5811 Soft Starter User Manual E T N Cutler Hammer November 2006 One remote CHO and one local CH1 network port connection is located on the S811 s front cover near the field connector The second local CH1 port connection is located in the front cover pocket and is used to connect the DIM to the S811 Set the remote network CHO group ID using the six switches labeled 32 1 located on the front cover of the 5811 When using the remote network you must make sure the remote network wiring supplies 24V to the S811 s remote port Chan 1 Loca pd TELET gt To DIM 3216 8 4 2 1 Remote
155. ributor Each lug kit contains three lugs mounting hardware and instructions for use on either line or load side of the IT Soft Starter Catalog numbers and wire ranges for lug kits are listed in the table above Lug Installation Danger High Voltage Danger Haute Tension Peligro alto voltaje Hazardous voltage can cause electric shock and burns Always disconnect power before proceeding with any work on this product Une tension lectrique dangereuse peut causer des chocs lectriques et des br lures Il faut toujours d brancher l alimentation lectrique avant de travailler sur ce produit Voltajes peligrosos que pueden causar descargas el ctricas y quemaduras Siempre desconecte la energia el ctrica antes de efectuar cualquier trabajo en el equipo Note For additional motor and system protection a Metal Oxide Varistor MOV may be installed on the line side of the unit An MOV can also be installed on the load side of the Soft Starter if additional protection is desired Generally it is more common to use a MOV on the line side Refer to the instructions provided with the MOV kit 1 For T U and V Frame Soft Starters remove line and load terminal covers by removing the screws that hold each cover and the MOV if installed onto the unit Note For N and R Frame Soft Starters it is not necessary to remove the covers in order to wire the device Proceed to step 3 2 After screws are remov
156. rs E 3 APPENDIX F SPECIAL FUNCTION OPTIONS Pump Control Option sama sva rent bedere Kadra kafe bata seede F 1 Extended Ramp Option 4 42 F 2 APPENDIX G USER INTERFACE DIM Modes of Operation G 2 Button Operation br stet ea ale under G 3 Areas of the Screen 4 G 5 Parameter Navigation Editing G 8 Access Level Password Operation G 11 Fault Display AE Sete eae G 12 DIM System Configuration G 13 DIM Setup Parameter Description G 14 APPENDIX H OCPORT NETWORK OCPort Communication Wiring H 1 NELWONKS is tios rd aras ra a RRA A a H 3 Auto and Hand Local Modes H 5 APPENDIX I QCPORT PARAMETER DESCRIPTIONS Data Parameters salsera ke a a 1 1 Configuration Parameters 1 6 03902002 For more information visit www EatonElectrical com ili IT S811 Soft Starter User Manual E T N Cutler Hammer List of Figures November 2006 Figure 1 1 The Cutler Hammer Intelligent Technologi
157. s against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo The Cutler Hammer Intelligent Technologies IT Soft Starter MN03902002E For more information visit www EatonElectrical com R Table of Contents IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 LIST OF FIGURES 50 00 eed eee Revet due asie EG SEE REGGERB iv LIST OF TABLES 4 V SAFETY The Meaning of Safety Statements vii IT Soft Starter Safety Statements viii Dangers Warnings Cautions and Notes ix CHAPTER 1 OVERVIEW General Introduction 1 1 General Appearance Notes 1 2 CHAPTER 2 RECEIPT UNPACKING General 25 38 3226 eases eet dene dave a EST e 2 1 WNPACKINGs lt lt ven noie rede 2 1 Storage esee dak a oe aci c e m e Lx ec oc de Bae 2 CHAPTER 3 INSTALLATION s 845 seede eve EUR mee os sts dk uet dires aie setene add 3 1 Power WINING sad ak dekade ee bead wade Lada eed ike 3 9 Control Wiring In
158. s from the network controller e Selected when all Local devices have relinquished control all L bit in their respective Motor Control bytes are 0 e Note that All Local devices Permissives must be set or S811 will stop Local Fault Resets can be performed Hand Local mode of operation e Removes the ability of network controller to Start or Stop the 5811 Motor control can only be performed by Local devices CH1 devices and Terminal Block e Note that Network controller can still monitor S811 Network controller can perform a Remote Fault Reset MN03902002E For more information visit www EatonElectrical com H 5 IT 5811 Soft Starter User Manual E T N Cutler Hammer November 2006 5811 Motor Control Network Run1 Byte 0 Field Wire Run1 Run1 DIM Run1 HF Network Run2 N Field Wire 2 Run2 Jog Y DIM Run2 J Network Permissive 1 Field Wire Permissive EON Permissive DIM Permissive z Field Wire Reset Fault Reset DIM Reset 4 Local Field Wire Local Control gt Request DIM Local Hand 5 1 Terminal Block Local Always Present Control Device 6 0 Transient Device Note Although it is possible for a network device to assert itself as a local HAND device 7 this mode of operation is NOT APPROVED and should not be attempted AUTO d
159. se of an AC coil the noise suppressor is made up of a series connected resistor and capacitor as shown in Figure 3 19 Usually the delay in the relay opening is very small so if the system is subject to shock a delay should be added in the external control before the contact change of state is recognized The resistor is rated 100 ohms at 0 5 watts The capacitor is 0 25 uF at 250V AC 13 HG Bypass 95 poe HE Z Ready 8 96 HG 2 Fault 98 Figure 3 19 120V AC Control Using a Supplemental Line Contactor In some installations it may be necessary to use an electromagnetic contactor in series with the soft starter In this case it is recommended that the contactor be placed on the load side of the soft starter The contactor must be closed prior to starting the soft starter and remain closed until the Soft Starter has been stopped to ensure proper soft starter and system operation 3 22 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 If an electromagnetic contactor is used on the line side of the soft starter additional control circuitry must be supplied by the user when using edge control to ensure the line power is supplied to the soft starter before control power 24V DC is applied If this sequence is not followed the so
160. simplifies troubleshooting Connector Terminal Block Verify the P input terminal is at 24V DC when the start is attempted Verify the 3 input terminal is at 24V DC when start is attempted Verify 24V is applied to the 1 input terminal when the start is attempted If the Start Control parameter is set to Edge verify the 1 input terminal sees a transition from OV to 24V after all faults have been reset and the above conditions have been verified Verify no other motor control device is holding its permissive at O If it is force its permissive 1 or temporarily remove it from the S811 and purge 9 it from the S811 s device list Other OCPort Motor Control Remove all external OCPort devices purge them from the S811 s Node device list and attempt a start from the DIM If the start is not successful see DIM category above Once that start is successful reattach OCPort device s and retry start Fieldbus DeviceNet Determine if the S811 can be started locally using the DIM Profibus etc Verify that the S811 was in AUTO when the fieldbus start was attempted all motor control devices having their L bits 0 Verify no other motor control device is holding its permissive at O If it is force its permissive 1 or temporarily remove it from the S811 and purge 9 it from the S811 s device list O Unplugging any source of motor control from OCPort will require that it be purged from the S811 s motor control command
161. sions in Inches MN03902002E For more information visit www EatonElectrical com 3 5 E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 KJ 3 7 67 B 194 8 E 00000 WI IN 12 71 299 0 Slots 322 9 1 8 a 5 40 i 137 2 TI 2 95 lt 75 0 gt gt lt 28 7 1 oe eo Slots Slots Typ 5 91 6 Places Y 150 0 Slots Figure 3 5 T Frame 200 mm Approximate Dimensions in Inches mm 11 77 299 0 xi dod Mounting 11 9 9 e 5 20 132 0 Mountin Fre e ALC O O EE 00000000000000000000000000 5 20 132 0 L e Mounting Slots Pole s o O for M6 1 4 Screws Up to 6 Quantity 4 UU 7 08 179 9 Y 12 72 7 73 P 323 1 5 196 3 Figure 3 6 U Frame 200 mm Approximate Dimensions in Inches mm MN03902002E For more information visit www EatonElectrica
162. ss Size 1 byte Default 0x00 Description This parameter specifies the address used by a Master for data transfers in the Master Slave Data Protocol 32775 Production Destination Size 2 bytes Default 0x0000 Description This parameter specifies the destination Node ID being used by an S811 Local port device communicating in the Simple System Protocol The MSB indicates the Group ID the LSB indicates the Member ID 32776 Device ID Tag Size 32 bytes Default S811 Description This parameter specifies the 32 character ASCII string ID tag assigned to a device pre assigned at the factory but settable by the user 32777 Production Interval milliseconds Size 2 bytes Default 50 Description This parameter specifies the rate in milliseconds at which a Local port producing device generates a Data Protocol message in the Simple System mode A value of 0 disables this timer 32778 Consumption Interval milliseconds Size 2 bytes Default 2000 Description This parameter is the value in milliseconds to which the consumption timer is preset upon receipt of a set value update to any parameter on the Consumption List Expiration of this timer shall cause the device to execute the Motor Communications Loss Behavior A value of 0 disables this timer MN03902002E For more information visit www EatonElectrical com 1 7 0x800B 0x800C 0x800D 0x800E 0x800F IT S811 Soft Starter User Manual E T N
163. ss reference between the CIM potentiometer and switch adjustments and the corresponding S811 parameters found in the Configuration and Protection menus of the S811 s Digital Interface Module DIM Table 6 1 S801 to S811 Setup Cross Reference Ramp Time 811 DIM Description 801 CIM Parameter Units Comment Configuration Menu Overload FLA Overld Trip FLA Amps Set for motor s nameplate rated setting current assuming a 1 15 Service Factor motor See Appendix C for other Service Factor motors OL Trip Class Trip Class Ovrid Trip Class 5 10 20 and 30 Kick Start T1 Kick Start Torq rated torque Sets the initial breakaway torque to Torque overcome static friction loads Kick Start Time tk Kick Start Time Sec Sets the duration of the Kick Start Initial Voltage T2 Initial Torque rated pull Sets the initial voltage torque of the Ramp Torque out torque Voltage Ramp Start Current Limit T2 Initial Torque rated pull Sets the constant current torque Torque out current applied to the motor throughout its acceleration to full speed Voltage Start tr Soft Start Time Sec Sets the time to ramp up to rated voltage torque If the motor is not up to speed at the end of the ramp the 5811 will trip on a Stall Fault Note Lightly loaded motors will reach full speed and the bypass contactor will close before tr elapses For more information visit www EatonElectrical com MN03902002E
164. ssion of fan operation can be found in Appendices C and D Control The software contained in the S811 IT Soft Starter is the heart of the product This software allows you to control nearly every aspect of the soft starter s functionality In this section various features and protection options are described Note In the following descriptions the S811 Parameter Names are shown in italics You will find a complete listing of these parameters in Appendix A Note that the motor current measurements made with a standard meter may not be correct because of the non sinusoidal nature of the current during starting The S811 is designed to accurately measure these currents so that the current displayed by the S811 s Digital Interface Module DIM is correct MN03902002E For more information visit www EatonElectrical com 5 1 IT S811 Soft Starter User Manual E T N Cutler Hammer Starting Options November 2006 The following starting choices are available in the 5811 IT Soft Starter Voltage Ramp Start This is the most commonly used mode of soft starting Starting at an initial value set by the Initial Torque parameter the voltage applied to the motor is gradually increased at a rate that will reach rated voltage at time tr set by the Soft Start Time parameter As the voltage increases the motor develops torque that accelerates the load toward full speed When the 5811 senses that the motor has come up to speed it quickly compl
165. starter must also be selected on the basis of the configuration chosen Power Factor Correction Capacitors Power factor correction capacitors should be installed on the line side of the soft starter It is recommended that at least 10 feet of cable be between the capacitor and the soft starter The power factor correction capacitors can be switched with a separate contactor NEMA ICS2 1988 Part 2 210 81 01 provides recommendations for when a separate contactor should be used to switch the power factor correction capacitor including high inertia loads reversing motors frequently jogged motors and multi speed motors It is not recommended that the power factor correction capacitors be used on the load side of the soft starter If used on the load side the overload relay will measure the combination of capacitor and motor current causing the overload relay to not function correctly AN Attention N Precauci n AN Caution Never megger a motor while it is connected to the IT Soft Starter Disconnect the leads at the IT Soft Starter before meggering the motor Ne jamais r gler un moteur alors qu il est branch au d marreur progressif IT D brancher les fils au d marreur progressif IT Avant de r gler le moteur Nunca efect e pruebas del motor con un meg hmetro mientras est conectado al arrancador Soft Starter IT Desconecte los cables en el arrancador IT antes de usar el meg hmetro MN03902002E For
166. t est ouvert soit utilis Le fait d ouvrir l interrupteur de sectionnement pendant le fonctionnement du d marreur progressif IT peut entrainer une d faillance Le fait d teindre l interrupteur de sectionnement pendant le fonctionnement du d marreur progressif IT entrainera la d faillance du d marreur progressif et des d g ts l quipement ou risque au personnel No aplique un dispositivo de desconexi n a la salida del arrancador IT Soft Starter a menos que se utilice un medio para apagar el arrancador cuando el interruptor de desconexi n est abierto La apertura del interruptor de desconexi n mientras el arrancador IT est operando puede ocasionar un funcionamiento incorrecto El cierre del interruptor de desconexi n mientras el arrancador IT est operando producir una falla de dicho arrancador como tambi n potenciales da os a los equipos y riesgo para el personal Note Short circuit protection must be applied on the line side of the soft starter The S811 can be wired in both line connected and inside the delta connected configurations If a line configuration is desired then the three phase line feeding and the three main motor leads should be connected for normal across the line starting as shown in Figure 3 9 For inside the delta connected configurations be sure to consult Figures 3 10 3 11 and 3 12 Note Only soft starters with catalog numbers S811xxxxxD may be connected in an inside the
167. t List List List List List List List v 2 Parameter Edit Mode Figure A 1 Navigation Overview MN03902002E For more information visit www EatonElectrical com A 1 IT S811 Soft Starter User Manual Monitoring Menu To User Display Mode ESC E T N Cutler Hammer November 2006 ONIN SS OXFDOTH STOP Monitoring To Diagnostics n nD nD Menu ESC go Table A 1 Monitoring Menu 1 Parameter Units Access Level 1 3 Line Currents Amps 0 2 3 Pole Voltages Volts 0 3 Thermal Memory 0 4 Current as FLA 0 5 Pole Temp C 0 6 DC Voltage Volts 0 7 Device Temp C 0 8 Start Count Starts 0 9 39 Pole Currents Amps 0 10 Ave Pole Current Amps 0 T1 Ave Line Current Amps 0 Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions A 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Diagnostics Menu To User Display Mode ESC ONLN SS OXFDO1 H STOP Diagnostics IT S811 Soft Starter User Manual Motor Control To To Monitori Soft Start mon nnn D 4 TT enu ESC go Table A 2 Diagnostics Menu 2 Parameter Units Access Level 1 Device Status 0 2 Fault Warn List 0 3 Fault Warn Queue 0 4 Motor Fault Bits 3 5 Motor S
168. t Starter MN03902002E For more information visit www EatonElectrical com 1 2 Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Es Chapter 2 Receipt Unpacking General Upon receipt of the unit verify that the catalog number and unit options stated on the shipping container match those stated on the order purchase form Inspect the equipment upon delivery Report any crate or carton damage to the carrier prior to accepting the delivery Have this information noted on the freight bill Eaton is not responsible for damage incurred in shipping Unpacking Remove all packing material from the unit Be sure to remove all packing material from lug locations Also make sure no packing material blocks the airflow near the fans For V frame units verify mounting hardware has been included with shipment Check the unit for any signs of shipping damage If damage is found after unpacking report it to the freight company Retain the packaging materials for carrier to review Verify that the unit s catalog number and options match those stated on the order purchase form Storage It is recommended that the unit be stored in its original shipping box crate until it is to be installed The unit should be stored in a location where e The ambient temperature is 58 F 158 F 50 C 70 C e The relative humidity is 0 95 non condensing e The environmentis dry clean and non corrosive e The
169. tatus 0 6 3 7 3 Breaker Status Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions MN03902002E For more information visit www EatonElectrical com A 3 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Soft Start Config Menu To User Display Mode ONLN SS OXFDO1 H STOP Soft Start Confg To To Diagnostics n weis M onfi Minun ice ESC Dn ESC Table A 3 Soft Start Confg Menu 3 Access Parameter Units Min Max Default Level 1 Start Method 0 3 0 2 2 Soft Start Time Sec 0 5 180 20 1 3 Initial Torque 96 0 100 45 1 4 Pump Stop Time Sec 5 120 10 1 5 Soft Stop Time Sec 0 60 0 1 6 Kick Start Time Sec 0 2 0 1 7 Kick Start Torq 96 0 100 0 1 8 Start Control 0 1 1 2 9 Reset Mode 0 1 0 2 10 Relay1 Config 0 5 2 2 11 Relay2 Config 0 5 0 2 Note The button under the PREV Soft Key moves up one line The button under the NEXT Soft Key moves down one line Note See Appendix I for data parameter descriptions A 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Overload Config Menu To User Display Mode ESC ONLN SS OXFDO1 H STOP Overload Config To To Soft Start Protectio
170. te manual Todo el cableado de control es de 0 33 2 5 mm 22 12 AWG Si no respeta esta precauci n se pueden producir da os graves al controlador 1 Connect DC common negative to terminal using a minimum wire of 14 AWG 2 5 mm 2 Connect 24V DC positive to terminal using a minimum wire of 14 AWG 2 5 mm 3 Terminal P permissive circuit Must be energized at 24V DC to enable operation of all S811 soft starters For all units if power is removed from the permissive circuit at any time the unit will initiate a stop sequence including a soft stop if enabled MN03902002E For more information visit www EatonElectrical com 3 19 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 Note With level sensing control if 24V DC is removed from the permissive circuit at any time the unit will initiate a stop and restart when 24V DC is reapplied to terminal P if a 24V DC is still available on pin 1 to start from Terminal Block Input 3 must also be enabled b the device shows a green status light not faulted If the starter has faulted and the fault condition clears then if the Reset Mode parameter is set to AUTO on Digital Interface Module DIM the starter will restart See the Edge and Level Sensing sections below for more details If the AUTO Reset Mode setting is used CAUTION must be exercised to assure that any restart occurs in a safe manner 4 Terminal 1 St
171. temperature of any of the thermal sensors exceeds preset value Once the fans are started they will not go off until the temperature goes below the off set point for 10 minutes The fans will also be turned on whenever the IT is started stopped or jogged The fans will remain on for 10 minutes to assure the SCRs are adequately cooled prior to the next start If a temperature is sensed above a second preset level a Pole Over Temperature Fault will occur This fault cannot be reset until the temperature returns to a safe level Note The fans will only operate if 24V DC is applied to the and terminals Cycling power during the 10 minute timeout after a start stop or jog will reset the fans to off Power Losses The following table lists the maximum power loss for each IT Soft Starter when it is operating in the across the line mode with its bypass contactor pulled in These losses should be used in conjunction with the losses of another cabinet mounted device to determine the enclosure size and any cooling requirements Table D 8 Maximum Power Loss Current Range for an Frame Catalog Inside the Delta Across the Line Size Number Connection Losses Watts N S811N37xxD 19 65 30 S811N66xxD 35 114 33 R S811R10xxD 55 182 47 S811R13xxD 73 234 55 T S811T18xxD 97 311 37 S811T24xxD 130 415 40 S811T30xxD 164 526 45 U S811U36xxD 193 623 76 S811U42xxD
172. timer assigned to it When a device fails to refresh its Motor Control byte the timer will expire When the timeout occurs a Missing Motor Control Device Fault is generated 32963 Temperature Sensor Fault Enable Size 1 byte Default 1 Enabled Description Enables temperature sensor failure detection Temperature Sensor Fault indicates that sensor has failed either by being disconnected or reporting an invalid temperature 32964 SCR Not Firing Fault Enable Size 1 byte Default 1 Enabled Description Enables detection of SCR thyristor failure to conduct current when fired gated 32965 SCR Shorted Fault Enable Size 1 byte Default 1 Enabled Description Enables shorted SCR detection 32966 Input Level Sense Enable Size 1 byte Default 1 Enabled Description Enables DC voltage level detection at the S811 Run1 terminal block input 0 Run1 Edge Sensing 1 Run1 Level Sensing 32968 Under Voltage Fault Level 96 Size 1 byte Default 9096 Motor Rated Volts Description Unsigned integer The S811 monitors the minimum RMS value of the incoming three phase voltages The unit will trip ifthe Under Voltage Faultis enabled and the minimum RMS value drops below the Under Voltage Fault Level or 80V AC whichever is greater for longer than the Under Voltage Fault Duration Note that the S811 will not generate an under voltage trip when the motor is starting The fault is only active when the unit is op
173. to operate improperly Avis signifie que l inobservation de ses instructions pourrait entra ner des d g ts ou le mauvais fonctionnement de l quipement Aviso significa que si no se siguen estas instrucciones se pueden producir da os al equipo o provocar que funcione de manera incorrecta MN03902002E For more information visit www EatonElectrical com vii IT S811 Soft Starter User Manual IT Soft Starter Safety Statements E T N Cutler Hammer November 2006 The following safety statements relate to the installation operation and troubleshooting of Cutler Hammer Motor Starters Notice Avis Aviso Make sure you read and understand the procedures in this manual before you attempt to operate or set up the equipment Bien lire et comprendre les proc dures contenues dans ce manuel avant de tenter le fonctionnement ou la mise en place de l quipement Aseg rese de leer y entender los procedimientos en este manual antes de intentar operar o configurar el equipo Warning Avertissement Advertencia This instruction manual should be used for proper installation setup and operation of the starter Improperly installing and maintaining this product can result in serious personal injury or property damage Before attempting installation setup or operation read and understand all of this manual Ce manuel d instructions doit tre utilis pour l instal
174. tor Esto se debe a una posible fuga a trav s de los tiristores La unidad no brinda aislamiento galv nico Desconecte siempre la alimentaci n antes de trabajar sobre el arrancador o el motor Notice Avis Aviso Power factor capacitors Do not connect power factor correcting capacitors to the load side of the starter They will cause the starter to fail If capacitors are used they must be connected to the line side of the starter as far upstream as possible Condensateurs de compensation Ne pas raccorder ces appareils au c t charge du d marreur Cela entrainera la d faillance du d marreur Si des condensateurs sont utilis s ils doivent tre raccorder au c t ligne du d marreur aussi loin amont que possible Capacitores correctores del factor de potencia No conecte estos capacitores del lado de la carga del arrancador Esto ocasionar la falla de este ltimo Si se usan capacitores deben conectarse del lado de la l nea del arrancador tan lejos de la entrada como sea posible For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Dangers Warnings Cautions and Notes Dangers IT S811 Soft Starter User Manual Danger High Voltage Danger Haute Tension Peligro alto voltaje Hazardous voltage can cause electric shock and burns To avoid shock hazard disconnect all power to the controller motor or oth
175. tus LED GREEN Table Table 8 3 Depress either RESET Button Did the fault clear Yes Is Channel 0 connected to a network Disconnect Channel 0 from the Network Does the resetting stop Consult Fault Table Is the DIM connected and Communicating to the S811 Cycle S811 24V DC Control Power After 30 seconds did the DIM reconnect to the S811 pues Go to Start Reset the Node ID Baud Rate and Mode on Channel 0 Consult Resetting the S811 Table Yes Call Eaton Support gt Figure 8 2 Main Troubleshooting Flowchart 1 8 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer November 2006 Table 8 2 Troubleshooting Status LED OFF IT S811 Soft Starter User Manual Symptom Indication Possible Problem Possible Solution All LEDs never illuminate The terminal block screws are not secure not connected to proper terminals reversed polarity Possible Control Board failure Check control wiring Verify the 5811 24V DC power is present on the terminal block the polarity is correct and all terminals are tight Possible fatal device failure Status LED never illuminates but CHO and CH1 LEDs are actively flashing Status LED is defective
176. unit will not be subjected to high shock or vibration conditions MN03902002E For more information visit www EatonElectrical com 2 1 IT S811 Soft Starter User Manual E T N Cutler Hammer November 2006 2 2 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Hanen Chapter 3 Installation Mounting Models S811N S811R and S811T The S811 is easy to mount lt does not require any special tools To aid you with panel layout refer to the dimension drawings in Figures 3 3 through 3 7 of this manual Drill and tap holes per mounting hole location as shown To mount the unit use all the hardware specified in Table 3 1 on Page 3 8 Tighten to the torque specified The T frame S811 is supplied with a lifting eye mounted on the center phase of the line end of the device This will aid in mounting the unit Warning Avertissement Advertencia After mounting the unit remove and discard the lifting eye and packaging bolts before continuing with the installation process Model S811V10 Apr s que l appareil sera support enlever et jeter les illets de levage et les boulons de l emballage avant de poursuivre l installation Despu s de montar la unidad retire y elimine la argolla de izada y los pernos de embalaje antes de continuar con el proceso de instalaci n IMPORTANT For model S811V10xxx see
177. vember 2006 35 Motor Control Warnings Not supported in all versions of the S811 Soft Starter Size 2 bytes Description Two bytes comprised of 16 bits assigned as follows Bit 0 Phase Loss 1 Phase Imbalance 2 Overload 3 Over Current 4 Breaker 5 Ground fault 6 Stall 7 Jam 8 Device Over Temperature 9 Under Load 10 Impending Trip running current greater than 11596 of FLA 11 E Stop 12 Reserved 13 Reserved 14 Reserved 15 Other Warning See Fault Code Table Page 8 6 36 Power Device Pole Temperature C Size 6 bytes Description Three signed 16 bit integers representing pole temperatures in tenths degree Centigrade 49 Breaker Status Cutler Hammer communicating cover control or other communicating device is required to take advantage of this feature Size 1 byte Description Reports the status of the circuit breaker One byte comprised of 8 bits assigned as follows Bit Description 0 Circuit Breaker On 1 Circuit Breaker Tripped 2 6 Reserved 7 Circuit Breaker Unknown 90 Average Scaled RMS Line Current 0 1 amps Size 2 bytes Description 2 byte unsigned integer value representing the average of the three RMS line currents in tenths of an amp A value of 65536 6553 6A 91 Average RMS Line Current amps Size 2 bytes Description 2 byte unsigned integer value representing the average of the three RMS line currents in amps A valu
178. vices can be connected to the Local Port and used as input devices to control the operation of the 5811 Each device sends a Motor Control byte to the 5811 which logically combines them and responds appropriately Remote Network AUTO The S811 will switch to AUTO control whenever all local control devices have released de energized their LOCAL control signal When the S811 is in AUTO control it is ready to respond to motor control commands issued through the Remote Network CHO Typically an industrial automation fieldbus is connected to the Remote Network port via one of the many network adapters gateways available from Eaton For further discussion of the network ports refer to Appendix H 5 4 For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT S811 Soft Starter User Manual November 2006 Sal Chapter 6 Configuration Programming the S811 A Digital Interface Module DIM is used to configure all models of the T S811 Soft Starter e The Status Bar at the top of the display indicates the operating and communicating status of the 5811 and DIM e The three Soft Key Functions at the bottom of the display indicate the functions of the Soft Keys pushbuttons directly below them The Soft Key Functions will change as you navigate through the different menus of the DIM e The center of the display shows the value of the selected S811 parameter The default display at power up is 3
179. voltages and currents and access the fault queue The 811 is designed to fulfill the industrial service requirements for applications such as Chillers Pumps and Machine Tools that require less than 85 of the motor s rated starting torque for worst case starting condition The S811 meets all relevant specifications set forth by NEMA ICS 1 ICS 2 and ICS 5 UL 508 IEC 60947 4 2 CE and CSA This user manual covers everything you need to know in order to install set up operate troubleshoot and maintain the 5811 However no publication can take into account every possible situation If you require further assistance with any aspect of this product or a particular application please contact us For contact information please see Chapter 9 MN03902002E For more information visit www EatonElectrical com 1 1 E TN Cutler Hammer IT S811 Soft Starter User Manual November 2006 General Appearance Notes Line Input m Mounting Slots Base FTW Cutler Hammer Ga 30 Digital Interface Module DIM og QC Port CHO Network Address Switch ETN Cutler Hammer m STATUS STATUS 1 0 ee amp 0 O 2avac Vae Toma de Pur a _ 2 3 Y x 4 1344 95 96 of Load Output WA Detachable 12 Pin Locking Control Terminal Block Figure 1 1 The Cutler Hammer Intelligent Technologies IT S811 Sof
180. w the trip threshold for greater than two seconds Table B 9 Motor Under Load Settings Trip DIM Parameter Set Point Step Default Trip Threshold Low I Trip FLA 1 100 196 696 Trip Delay Not User Settable 2 0 Seconds N A N A Phase Imbalance Current NEMA defined current imbalance is calculated using the following equation Percent Imbalance 100 max deviation from average average The S811 monitors the current imbalance when the motor is running The unit will trip with a motor phase imbalance fault if the current imbalance trip is enabled the percent imbalance exceeds the trip threshold for the trip delay and the current is greater than the FLA trip setting Table B 10 Current Imbalance Settings Trip DIM Parameter Set Point Step Default Trip Enable Phase Imb Fault On Off N A On Trip Threshold I Imbal Trip Lev 1 100 1 40 Trip Delay I Imbal Dly 0 0 60 0 0 1 0 5 Second Seconds MN03902002E For more information visit www EatonElectrical com B 5 IT S811 Soft Starter User Manual Cutler Hammer November 2006 Phase Loss NEMA defined current imbalance is calculated using the following equation Percent Imbalance 100 max deviation from average average The 5811 monitors the current imbalance when the motor is running Phase loss is an extreme case of current imbalance The unit will trip with a motor phase loss
181. wer quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 60 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com O 2006 Eaton Corporation All Rights Reserved Printed in USA e m m e r Publication No MN03902002E CPG November 2006 Revision 6
182. which symbolically represents Control Voltage Low For more information visit www EatonElectrical com MN03902002E E T N Cutler Hammer IT 5811 Soft Starter User Manual November 2006 Access Level Password Operation The Access Level system restricts the editing changing of parameters to users who do not have the proper authorization It has four levels that go from most restrictive 0 to full access 3 All parameters that are editable have an assigned Access Level and the user of a DIM must unlock the DIM to that Access Level before the EDIT button is available To unlock the DIM to a level the correct numerical value is entered which is compared with the internal one stored in Eeprom If the wrong password is entered the Access Level is not increased No Password is needed to go to a lower Access Level A Factory Reset starts the DIM out at Access Level 2 and sets the password for Access Level 1 and 2 to 0 this allows users to go to level 1 and 2 without a password until they initially enter a non 0 password Once the user changes the password for a level that number is valid for the future There is no password stored nor needed for level 0 The four levels of DIM Access Control are as follows Table G 1 Access Levels Level Number Description Level 0 All parameters are Read Only Level 1 Basic Editing values that a novice user is allowed to change Level 2 Advanced Editing this level unl

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