RADIO REMOTE CONTROL TSL/RSL USER MANUAL
Contents
1. i CHANNEL 8 siva CHANNEL 7 c6 CHANNEL 6 1816 CHANNEL 5 CHANNEL 4 CHANNEL 3 CHANNEL 2 conTacT o CHANNEL 1 n SEZ IMPORTANT NOTE IT IS MANDATORY TO INSERT AN EXTERNAL SELF LATCHING MUSHROOM SHAPED EMERGENCY STOP PUSHBUTTON CONTACT Maximum applied Voltage to Relay contacts 30 a c d c Maximum current to Relay contacts 16A 433 MHz ANTENNA LED POWER LIGHT LED CHECK LIGHT LEARN COMMAND PUSHBUTTON MEMORY 500 RECEIVER POWER SUPPLY PROTECTION PROTECTION FUSE JUMPER SELECTION Always CLOSED JUMPER OPEN only when CLOSED 12 learning trasmitter OPEN 24Vcc code z Si a E lt 2 2 z 21 5 5 5 LS E 5 JUMPER R COM TO DISABLE COMMON RELAY OPEN DISABLED CHANNEL 1 sta avi cco cna naiz NA RX Rx _Ps2 sil pc fen cz le He a E Zu gh 2 fx ds zz z 25 2 z 5 8 os 9 2 9z 45 BES 65 65 of 55 j j 98 838 g 58 95 26 Drawing 4c RSL16 standard wiring with all potential free contacts 433 MHz ANTENNA LED LED POWER LIGHT CHECK LIGHT o CHANNEL 10 TST2. always advisable to mount the receiver unit a vertical position e When using the antenna internal to the receiver box put the container in line of sight to the working area avoiding metal shields e best result will be obtained when the antenna is far from any radio interference or sparking source i e electric engines or rotating brush alternators and in line of sight with the transmitter e When using an external antenna use the shortest length of coaxial cable but always prefer taking in account the preceding rule about its placement e box of the receiver is a sealed one with IP66 grade when installing it it is of utmost importance to adopt all necessary precautions to maintain the protection grade once the controlled device has been wired So always use sealed cable entry bushes with grommets protective sleeves or multi core cables and carefully seal every hole of the container e connect the external antenna use low loss 50 ohm coaxial cable as short as possible e Conductors must be chosen so that they are suited to operating conditions voltage current insulation etc and external influences temperature presence of water or corrosive substances mechanical stress fire risks e Anyway use conductors with at least 1 5 mm 14 AWG cross sectional area fitted with Faston terminals carefully crimped by means of suitable tools e Insulation media must be strong and thick enough as to prevent
3. CHANNEL 9 OUTPUT CHANNEL 10 CHANNEL 8 NAB CHANNEL 7 or NA7 CHANNEL 6 CHANNEL 5 SLB16 C5 NAS CHANNEL 4 CHANNEL 3 CHANNEL 2 CHANNEL 1 LEARN COMMAND PUSHBUTTON POWER LINE RECEIVER POWER SUPPLY MEMORY 50 PROTECTION FUSE PROTECTION FUSE PROTECTION VOLTAGE JUMPER SELECTION Always CLOSED P2 JUMPER OPEN only when CLOSED 12Vcc learning trasmitter OPEN 24Vcc code N z 5 P 3 2123 JUMPER R COM TO DISABLE COMMON RELAY OPEN DISABLED AVI AV2 cco PS2 PSI STB STI Drawing 4d RSL16 Standard wiring IMPORTANT NOTE 8 IT IS MANDATORY TO INSERT Pow POWER INPUT gt 2 EXTERNAL SELF LATCHING MUSHROOM SHAPED 01 z 5 3 EMERGENCY STOP PUSHBUTTON FOR USER LOAD 4 CONTACT ELEC VALVES etc COMMON Ses 30 4 3 3 4 Maximum applied Voltage to Relay contacts 30 V a c d c 2 z b a Maximum current to Relay contacts 164 3 5 with common Power line and Power output from common relay TSL RSL User Manual page 5 SIMPLIFIED SCHEMATIC DIAGRAMS RELAYS ELECTRIC VALVES ETC CONNECTED LOAD DEVICES FAS
4. e insert again the physical lock jumper Erasing a memorized transmitter code e Check that the physical lock jumper is open jumper next to the pushbutton on the small receiver board e Press the pushbutton on the small receiver board and keep it pressed until the LED TST will light off then release it e Transmit the code to be erased keeping a key pressed on transmitter keyboard until the LED will flash for the second time it will flash after 1 second and then after 5 seconds e The led will pulse six times indicating that the code has been found and has been erased from the memory e To grant the erasure transmission must be continued until the second flash e Insert again the physical lock jumper Erasing all memorized codes e Check that the physical lock jumper is open jumper next to the pushbutton on the small receiver board e first the LED TST will light on then it will go out and after about 15 seconds of continuous pressing on the pushbutton there will be three brief flashes a fourth long impulse will follow e During the three flashes the button must be released and pressed again as soon as the led lights up for the fourth long pulse the LED lights off briefly then it lights on again and stays lighted as long as the button is pressed e When the button is released again the memory will be erased and the receiver will reset e The LED TST will flash 5 times empty memory e Insert
5. 3 on single bit and 16 bit CRC on all transmitted data Very low quiescent power consumption lt 20 and full automatic switch off after 10 pausing other values are possible see further 8 commands mod TSL8 or 12 commands in two groups of 6 with optical signalling of active group or 16 commands mod TSL16 Up to 4 contemporary Commands are possible on different rows of the keyboard 1 4 5 8 on TSL8 1 5 10 160nTSL16 STOP key to activate stop relays on the receiver unit Power supply Alkaline battery 9V type 6F22 battery lasting gt 10h at 20 C key down duration Temperature range from 20 C to 55 Current consumption while transmitting key down max 28 mA Low battery signalling limit 7 5V with still 2 3 h reserve Container ABS Protection degree IP54 Dim mm 120 x 65 x 22h OTS 3 2 Superhetherodyne receiver at 433 920 MHz with digital decoder and error correction Power supply 12 24 V d c Selectable with jumper P2 on the main board 24 V a c on special request Response time 150 ms Model RSL12 12 output relays max applicable voltage A C 30 V D C max continuous current 10 A on NO contacts NC on re quest fully insulated or with a common connection Faston connectors Model RSL16 16 output relays max applicable voltage 30V A C 30 V D C max continuous current 8 A on NO contacts NC on re quest fully insulated or with
6. 4 CONTACTS HEADERS M4 4 CONTACTS 8 4 CONTACTS 5 2 CONTACTS M9 4 CONTACTS ALARM STOP SIGNALLING optional STOP RELAYS MANUAL RESET PUSHBUTTON optional RECEIVER RSL12 SIMPLIFIED SCHEMATIC FLASHING LIGHT POWER SUPPLY BUZZER POWER SUPPLY STOP ALARM BUZZER optional WITH CONNECTED COMMON POWER LINE Drawing 5a Simplified schematic of Receiver RSL12 RELAYS ELECTRIC VALVES CONNECTED LOAD DEVICES NOTE IT IS MANDATORY TO USE THE N C CONTACT OF AN EMERGENCY STOP MUSHROOM SHAPED PUSHBUTTON LATCH IN TWIST TO RELEASE THE N O CONTACT BETWEEN P81 AND 82 CANALSO BE lt lt FASTON 4 24 24 24 r CONNECTORS i 1 FOR IN OUT M6 8 RL5 IRL6JRL7 RL8 RL9 RL10 IRL 11 RL12 RL13 RL14 RL15 RL16 lt POWER LINE SUPPLY 30V a c d c CONNECTED IF SO IT WILL NOT ACTIVATE THE STOP RELAYS WHEN THE PUSHBUTTON IS PRESSED AND IT WILL BE ENOUGH TO RELEASE THE MUSHROOM TO RESUME OPERATIONS RESET NOT NEEDED M7 NAIS 9 11 COMMON RELAY POTENTIAL FREE EMERGENCY ACTIVATION FLASHING LIGHT MUSHROOM optional FLASHING LIGHT PUSHBUTTON i LIGHT STOP 1 SUPPLY PUSHBUTTON LINE N C 1 i 1 1 1 1 I 2 HER cece 1 1 8 5
7. 7 JUMPER 1 AUTOMATIC RESET AFTER A STOP COMMAND PROGRAMMING MEMORY LOCK JUMPER WRITING NOT ALLOWED IF CLOSED JUMPER P2 VOLTAGE SELECTOR CLOSED 12 V JUMPER P3 RL9 RL10 RL12 COMMON RELAY OPEN DISABLE ST2 ALI 2 CNC sta STI PIN RX RX PS2 PSI __AV2 Drawing 7a Jumper placement on Receiver RSL12 JUMPER P1 AUTOMATIC RESET AFTER A STOP COMMAND PROGRAMMING MEMORY LOCK JUMPER WRITING NOT ALLOWED IF CLOSED onnnnnnnang HH JUMPER P2 VOLTAGE SELECTOR CLOSED 12 V JUMPER P3 COMMON RELAY OPEN DISABLE 111 0700000 1111 0 0 000 0301 Ha STI 572 CCO 12 a 147 nfo K PIN 4RX ist Rx ps2 pst Pel Jen Jem Jet Jes Joi 8 Drawing 7b Jumper placement on Receiver RSL16 TSL RSL User Manual page 8 REMOTE CONTROL APPLICATIONS Remote control system model TSL RSL is a device for industrial and generic use non specific SRD It can be operated ONLY by trained operators who well know the functions both of the remote control system and of the connected devices In any case the usage of the remote control cannot be hazardous for human health even in indirect ways Not allowed applications This remote control cannot be used e In conjunction to lifting machinery and
8. a common connection Faston connectors Two STOP relays with independent coils the contacts are serial connected for maximum security pre arrangement for an externally connected EMERGENCY STOP pushbutton 65 Only mod RSL12 optional fully insulated contact ALARM active to signal stop Relays action on request START Relay fully insulated NO or NC active when the transmitter is switched on COMMON Relay with both contacts NO and NC Mod RSL16 only available NA or NC which is active together each command output relay can be disabled opening jumper R COM The internal connections of the output relays can be widely customized using solder jumpers on the PC board The receiver can learn automatically up to 50 transmitters model TSL Fuse F16A 250V on the power line common to output relays Fuse F2A 250V on the receiver power supply LED pilot light for receiver functions LED pilot light signalling status of receiver power supply Maximum self maintaining time of output relays passive security selectable between 0 25 and 0 5 seconds Automatic switch of the START relay will reset automatically when the transmitter has been inactive for a long time or when the switch off command from the transmitter has not been received User can erase any single memorized code using the transmitter or ALL memorized codes Memorized codes can be counted flashing on TST led Power drain at 12V D C 1 Channel Relay START Relay CO
9. soon as the led lights up for the fourth long pulse the LED lights off briefly then it lights on again and stays lighted as long as the button is pressed e When the button is again released the memory will be erased and the receiver will reset e the LED will flash 5 times empty memory Note After turning off of the led if the jumper of the physical lock is still in place the led will flash with 5 long pulses o if the button is kept pressed the led will light on for 6 seconds then will flash with 5 long pulses and so on o If the memory has been erased when a valid transmission is received the led TST will flash at regular intervals with the 5 flashes of empty memory 9 a single code transmitter In absence of a special programmer tool the transmitter to be cancelled must be available e Otherwise only the full memory content can be erased e While no transmitter is active and the physical lock jump removed press and keep pressed the pushbutton on the receiver small board until the led lights off e Immediately release the pushbutton and operate the transmitter whose code must be cancelled e The TST led will briefly flash one time to indicate the start of the erasing operation keep on transmitting e Three seconds later the led will flash one more time and six long flashes will follow to indicate that the transmitter code has been found in the memory and erased e Remember to re insert
10. 1 Automotive 1 E3 10R04 4021 According to DPR 447 2001 art 6 the equipment can be used without any permission on the Italian territory as the required notification of the intention to place equipment on the Italian market has been issued According Directive 99 5 EEC the equipment can be used without permission in the main CEE countries where Notifications of the intention to place equipment on the market has been also issued Germany France Austria Spain Belgium Luxembourg Finland R C E Elettronica Professionale Via Julia nr 36060 ROMANO d EZZELINO VI Fax 039 0424 31804 e mail info rce radiocomandi it web WWw rce radiocomandi it Operating instructions for Remote Radio Control mod TSL RSL Attention When the receiver is powered for the first time if a transmitter has not yet been memorized the LED named TST on the main board will flash five times empty memory DESCRIPTION The Radio Remote Control mod TSL RSL is an 8 16 channel device for remote command of generic industrial equipments output channels can also be contemporary with some limitation see further Transmitter TSL Receiver RSL Frequency Modulated transmitter operating at 433 920 MHz Output power lt 10 mW internal antenna range 100 250 meters Identification Code with 24 bit 16 777 215 codes are possible Digital Transmission with error correction code Hamming distance
11. HEADERAND JUMPER POSITION ON BOARD 5 1 JUMPER USAGE P1 RADIO STOP AUTO RESET P2 POWER SUPPLY VOLTAGE SELECTION 12 24V P3 COMMON RELAY DISCONNECT 1 RADIO RECEIVER 1 CONTROL ea SOLDER JUMPERS 1 RELAY ELECTRONICS 1 1 P3 i 1 RX TEO i 4 3 DI z 1 ni 1 1 4___ 5 M6 pd M6 RECEIVER POWER SUPPLY Options 12 24 V d c OR 24 V a c 1 5 CONTACTS M6 9 CONTACTS M2 5 CONTACTS 7 9 CONTACTS FASTON M3 5 CONTACTS HEADERS M4 5 CONTACTS MB 4 CONTACTS 5 2 CONTACTS M9 4 CONTACTS T RELE AVVIO STOP RELAYS dl 5 STOP RELAYS MANUAL RESET PUSHBUTTON optional RECEIVER RSL16 SIMPLIFIED SCHEMATIC WITH CONNECTED COMMON POWER LINE Drawing 5b Simplified schematic of Receiver RSL16 TSL RSL User Manual page 6 MANUAL PUSHBUTTON WIRING On the receiver box it is possible to install some manual command pushbuttons They will to be parallel connected to the contacts of each command relay as in the next diagram In drawing 6 only the relays 1 to 3 are represented WITH A COMMON POWER LINE JUMPERS JP4 JP5 ARE CLOSED CONTACTS 0 T 0 2 l
12. MMON max 160 mA at 24V D C 1 Channel Relay START Relay COMMON max 210 mA at 24V A C 1 Channel Relay START Relay COMMON max 200 mA Temperature Range 20 C 55 C Container ABS or Polycarbonate Protection degree IP66 Dimensions mm 200 x 120 x 90h 120 22 sa Drawing 1b Transmitter TSL16 TSL RSL User Manual 2 DRAWINGS Mounting Hole ed i Box Sizes mm 200 x 120 x h 90 Mounting Holes mm 186 x 106 Mounting Hole gt 5 ARTI too nnsn o ono TUTTO 94 Lorena 000707071070 Y 1 2 lt gt CI CH 12v 2 P2 G 0000000 R COM STA STI 572 ALI 2 AVI CNC te NAS PIN RX RX PS2 PSI AV2 cit 07 RL12 0000000 III III I Ti ZANNAVI cco CNAIZ12 1216 NAI3IZ15 NATAZ16NAI5 717 NATO _ PIN ps2 Psi Pel Sent Jel Jets Jers R COM 402 51 4 Drawing 3b Receiver RSL16 internal view TSL RSL User Manual page 3 120 29 25 60 75 200 __ WIRING EXAMPLES 433 MHz AN
13. PAIRS AND SERVICE For repair or replacement of damaged components or breakdown address to the dealer or directly to manufacturer TSL RSL User Manual page 10 SPARE PARTS The fuses installed on the receiver board are of the FAST type and can be replaced with similar commercial devices with the same features 202 glass fuse F16A250V 6 3 32 mm supply 12 24 24 e g OMEGA CF632316 FU3 glass fuse F2A250V 5X20 mm supply 12 Vd c 24 Vd c 24 Va c e g OMEGA CF520220 The above fuses can also be replaced by DELAYED type The Relays are common type FINDER 40 61 e 40 62 or correspondent SCHRACK RT314012 12V RT314024 24V check the coil voltage according to the receiver model They can be easily found at electrical stores The relay working voltage is 12V for the 12 24 Vd c version and 24V for the 24 Va c version The battery to use in the transmitter MUST be 9 Volt Alkaline type 6F22 USAGE RESTRICTIONS FOR CEE COUNTRIES According to DPR 447 2001 art 6 the equipment can be used without permission on the Italian territory as the required notification of the intention to place equipment on the italian market has been issued Notifications of the intention to place equipment on the market were also issued for the main CEE countries under Directive 99 5 EC Germany France Austria Spain Belgium Luxembourg Finland TSL RSL User Manual page 11 TRANSMITTER OPERATING Switchi
14. R OPERATING 35 labiale aaa 13 ON OFF arr 13 STOP 13 Resuming after a STOP a aa 13 Memory ir aaa 13 SITUS learning ale ele Rete 13 Rea e ea 14 Erasing single code transmitter ssaa ante Rese Re A ads Set eli 14 Counting memorized ders RIO aa 14 Signaling LED Sto helena iii 14 Ghanging transmitteridentiicatio 10006 srt lariana 14 OPERATION SHORTFORM cpl ein 15 NOTES ica 16 R C E di Rodeghiero Augusto 36060 ROMANO D EZZELINO VI ITALY via Julia 3 tel 0424 31804 Web http www rce radiocomandi it e mail info rce radiocomandi it INSTALLATION REFERENCE CARD Manufacturing Date Serial number Operation starting date REFERENCE DIRECTIVES e Technical Normative EN62479 2010 Trasmettitori e Technical Normative ETSI EN 300220 1 2 4 1 2012 05 e Technical Normative ETSI EN 300220 2 v2 4 1 2012 05 e Technical Normative ETSI 301489 3 v1 4 1 2002 e Technical Normative ETSI EN 301489 1 v 1 9 2 2011 e Technical Normative EN60950 1 Electric Safety e Intenational Standard EN 60950 1 2006 A11 2009 A1 AC 2011 A12 2012 A2 2013 e Directive 2004 108 CE Electromagnetic Compatibility e Directive 2006 95 CE Directive LVD e Directive 99 5 CEE Directive R amp amp TTE e Directive 2004 104 CE UN ECE R10 Rev4 em
15. RADIO REMOTE CONTROL TSL RSL USER MANUAL R C E di Rodeghiero Augusto 36060 ROMANO D EZZELINO VI ITALY via Julia 3 tel 0424 31804 Web http www rce radiocomandi it e mail info rce radiocomandi it CONTENTS DESCRIPTIO N 2 DRAVI N G craton 3 stick lla i Sate Passe vce cc ili 4 SIMPLIFIED SCHEMATIC DIAGRAMS nnne 6 MANUAL PUSHBUTTON WIRING lia eee tee bia 7 7 REMOTE CONTROL APPLIGATIONS 9 Not allOwed application S blica a eae 9 INSTALLATION by qualified personnel rei 9 EXTRAORDINARY SERVICE by qualified personnel sanre 10 SERVICE bv users lalla 10 BATTERY REPLACEMENT erede 10 PREVENTIVE MAINTENANCE laica 10 REPAIRSANB SERVICE rieti 10 SPARE PARTS ii a ian 11 USAGE RESTRICTIONS FOR CEE COUNTRIES iii 11 TRANSMITTER OPERATING balia ana 12 SWichiigONOFE a ato idr leo ns od ici i nl li i on ae ro 12 Grouped commands Op ralion iaia urea 12 signalling ali 12 RECEIVE
16. TENNA LED LED POWER LIGHT CHECK LIGHT NS CHANNEL 8 7 Sa CONTACT CHANNEL 8 CHANNEL 7 nonoonnn JUMPER CHANNEL 6 PROTECTION FUSE L O TT MEMORY 500 PROTECTION RECEIVER POWER SUPPLY LEARN COMMAND PUSHBUTTON CH 12v VOLTAGE SELECTION Always CLOSED E only when 0 JUMPER real learning trasmitter CLOSED 12Vcc T CHANNEL 4 CHANNEL 10 CHANNEL 9 CHANNEL 3 STOP 1 STOP 2 START COMMON CHANNEL 11 CHANNEL 12 CHANNEL 2 CNA PC 9 STA STI T2 2 cco PIN PIN 8 RX PS2 51 AV2 PC code CHANNEL 5 5 L gt o L gt o OPEN 24Vcc JUMPER R COM 8 TODISABLE COMMON RELAY OPEN DISABLED O 9 CONTACT 4 4 1 come o m DK POWER SUPPLY 1 12 24Vec IMPORTANT NOTE IT IS MANDATORY TO INSERT AN EXTERNAL SELF LATCHING MUSHROOM SHAPED EMERGENCY STOP PUSHBUTTON N C CONTACT N C CONTACT STOP LINE N O CONTACT START CONTACT COMMON CONTACT CHANNEL 9 N O CONTACT RECEIVER CHANNEL 12 Maximum applled Voltage to Relay contacts 30 4 Maximum current to Relay contacts 16 Drawing 4a RSL12 s
17. TON 2 CONNECTORS FOR RL3 RL4 RLS RL6 RL7 RL8 RL9 RL10 RL11 NOTE IT 15 MANDATORY TO USE THE EMERGENCY Feat CONTACT OF AN EMERGENCY STOP MUSHROOM optional MUSHROOM SHAPED PUSHBUTTON LATCH IN TWIST TO RELEASE PUSHBUTTON i THE N O CONTACT BETWEEN STOP PS1 AND 82 CANALSO NOT lt 3 pusHBUTTON CONNECTED IF SO IT WILL NOT imene 1 POWER LINE ACTIVATE THE STOP RELAYS gt SUPPLY AND THE ALARM BUZZER WHEN 2 5 i THE PUSHBUTTON IS PRESSED AND 1 0 BE ENOUGH RELEASE ze THE MUSHROOM TO RESUME OPERATIONS RESET NOT NEEDED RL12 COMMON RELAY POTENTIAL FREE X OPEN 1 Y CLOSED 1 X CLOSED 1 Y OPEN 1 CONNECTIONS ARE IDENTICAL 4 1 ALSO FOR RELAYS RL2 RL8 1 1 1 1 1 FACTORY PRESET 3 SOLDER JUMPERS 1 1 HEADER AND JUMPER POSITION ON BOARD JUMPER USAGE P1 RADIO STOP AUTO RESET JP3 COMMON RELAY DISCONNECT SUPPLY VOLTAGE SELECTION 12 24 FASTON PARES RRC 1 RADIO RECEIVER co AND CONTROL START RELAY STOP RELAYS COMMON RELAY 1 ELECTRONICS M6 RECEIVER POWER SUPPLY 6 Options 12 24 V OR 24 EDI Mi 4 CONTACTS M6 9 CONTACTS M2 4 CONTACTS M7 9 CONTACTS
18. a random number among 16 777 215 possible values It is therefore very very unlikely for two transmitters in the same place to share the same code e Open carefully the transmitter Short circuit the solder jumper named X on the connector next to the word RCE Short circuit the two pads named Y next to the battery wiring Switch on the transmitter pressing the green button then open the jumper Y Remove the battery for one moment and re open the solder jumper X Re assemble the transmitter TSL RSL User Manual page 14 OPERATION SHORTFORM TRANSMITTER Switching ON OFF e To switch ON press briefly 1 second the green key with the symbol D e If the transmitter rests unused for at least 10 minutes can be factory set to 30 minutes or 30 hours it automatically will switch off toa full OFF state e To switch keep pressed the green key for about three seconds until the LED light stops flashing then release the key A single short final flash will indicate the actual switching off of the transmitter If the red STOP key is pressed the transmitter will send the STOP command to the receiver and it will self switch off automatically after 10 seconds Battery Replacement The battery will last almost 10 hour key down 20 C when the voltage is lower than 7 5 Volt the red pilot light on the transmitter will flash in a slower way and will have a flickering effect the running of the transmitter could
19. again the physical lock jumper Counting memorized codes e While no transmitter is active briefly press twice the pushbutton on the receiver board within two seconds e LED TST at first there will a long pulse then a series of short flashes as many as the memorized codes e lf there is no memorized code the LED TST will only flash five times empty memory TSL RSL User Manual page 15 NOTES TSL RSL User Manual 16
20. damaging during installation and or activity of the remote control system e Connect the terminals of the emergency stop circuit to perform the complete STOP of the machine TSL RSL User Manual page 9 e Connect them in series to the emergency manual Stop button if available e When wiring terminals on the main board keep mind that the numbers on the printed circuit board correspond to the key numbers on the transmitter e At the end of the installation process ALWAYS check the proper functioning of the STOP circuit EXTRAORDINARY SERVICE by qualified personnel Attention service operations must be always performed on a fully switched off receiver unit without any applied power supply The following maintenance operations must be taken on a regular basis at least for times a year e On receiver unit check the sealing of the box cover and of the cable entry bushes e Check thatthe Faston terminals are fully in place e Check the antenna connection e Check all the mounting screws both on the transmitter unit and on the receiver unit e If the receiver unit undergoes vibrations it is important to check its mounting screws and terminals more frequently SERVICE by users e Often check the good conditions of the containers both of the transmitter and of the receiver unit e Keep the transmitter clean free from powder grease dirt etc e Never use solvent or abrasive liquids to clean the units it is advisab
21. e transmitter is ON while a key is pressed the led light keeps flashing in rapid sequence twice per second e When the transmitter is in idle state no key pressed but still switched ON the led light will flash slower sequence once every 5 seconds e If the battery is low the sequence changes in a drastic way once every 2 seconds if active once every 10 seconds if in idle state the transmitter can still operate for some time but the battery must be replaced as soon as possible Furthermore when the battery is low the pulses of the led light are fast modulated with a flickering effect e Ifthe grouped commands mode is active the flashes in second group state are doubled TSL RSL User Manual page 12 RECEIVER OPERATING Switching ON OFF Once the power supply is applied the receiver will always be in ON state The light LED named TST on the main printed circuit board allows to check whether it is operating fast flashing while a valid transmitter signal is received or pulsed codes for memory operations transmitter code learning memory erasure memory content display etc while the LED V monitors the presence of the receiver power to check the protection fuse continuity When the transmitter is switched ON The receiver activates therefore the START relay its potential free contacts NO or NC preset with a jumper on the lower side of the PCB board are so available on the output Fas
22. er named TSL12 e As soon as the transmitter is switched ON or when key nr 7 is briefly pressed the transmitter will operate group nr 1 and the keys number 1 2 3 4 5 6 will activate relays 1 23 4 5 6 on the RSL12 receiver e With a single press on key nr 8 the transmitter will switch to group 2 and the keys number 1 2 3 4 5 6 will activate the relays 7891011 12 16 keys model transmitter named TSL28 e Assoonas the transmitter is switched ON or when key nr 15 is briefly pressed the transmitter will operate on group nr 1 and it will be active on the relays 1 to 14 on a first RSL16 receiver e Key 16 will switch the transmitter to the second group and it will operate on relays 1 to 14 on another second RSL16 receiver The transmitter TSL28 actually changes its internal code when switching from the first to the second command group so each receiver can see a different transmitter and can memorize it So a single 16 keys transmitter can operate 28 outputs with the limit that the change from group 1 to group 2 requires pressing a switching key but with the advantage of a smaller keyboard The red light on the transmitter shows which is the active command group both in operation or in idle state it flashes once one short flash and one longer pause for the first command group and twice two short flashes and one longer pause for the second command group Visual signalling e When th
23. in environments or machinery requiring anti deflagration equipments e Whenever its usage can be dangerous for people e In self retaining systems i e when movement or functioning can continue after the command button has been released as to say the operation must be always dead man proof INSTALLATION by qualified personnel Installing the remote control system absolutely must not overwhelm the safety systems already present in the remotely controlled device Watch out to stop the controlled device see Drawings 4a and 4b only the Normally Closed NC contact of the mushroom shaped pushbutton must be used Only qualified personnel can install the remote control system strictly following the manufacturer s directives These are the most important directives e The relay controlled circuits must use safety low voltage max 30V a c 30 V d c e When installing outdoor or on vehicles the receiving unit must be installed in a properly protected place e On vehicles it is advisable Using a further box to protect against moisture and strong water washing sprinklings when using the inner antenna the outer box must be a plastic one Find out a suitable locking point for the receiver box to prevent vibrations if necessary make use of rubber shock absorbers or dampers When choosing the placement site make always sure that opening the box is possible in order to allow easy access to technicians e
24. l reset to OFF which Resuming after a STOP In the STOP state the two relays are locked ON The receiver can always be manually reset from the STOP state breaking for a short time 2 5 sec the applied power supply If the jumper named R on the main board near the two leds is closed operation can be resumed as the STOP relays will reset simply switching again ON the transmitter Otherwise if the jumper is open the re activation of the transmitter will only cause the setting of the START relay while the output command relays will not be enabled the receiver MUST be reset manually powering it off Memory lock The identification codes of the transmitters which are enabled to operate on the receiver are stored into a memory chip this operation can be done for every transmitter once and for all The write access to the memory can be physically locked with a jumper which is placed on the small vertical receiver board near the pushbutton When the jumper is closed the memory can only be read to store a code in the receiver the jumper MUST be opened to be sure it will not get lost do not fully remove the jumper just temporarily place it on a single pin Always remember to put the jumper in the CLOSED condition for normal operation COMMAND LEARN PUSHBUTTON MEMORY PHYSICAL LOCK JUMPER Drawing 8 Learn Button and Physical lock jumper So a manual action on the jumper is
25. le using alcohol e Check weekly that the STOP button and circuit are in full order BATTERY REPLACEMENT The battery will last almost 10 hours key down 20 C when the voltage is lower than 7 5 Volt the red pilot light on the transmitter will flash in a slower way and will have a flickering effect the running of the transmitter could still last for 2 hours BUT it is recommended to replace as soon as possible the old battery with a new ALKALINE one To carry out the replacement open the battery space door unscrewing the fastening screw Important the new battery must be positioned with the same orientation DO NOT rotate it locking clips must be over the round yellow sticker Attention disposal of empty batteries must be carried out using appropriate collection containers Absolutely do not dispose them in urban waste collectors PREVENTIVE MAINTENANCE The following precautions are recommended for use to improve the life of the radio control e Avoid as far as possible the exposure of the containers both of the transmitter and of the receiver to direct sunlight Avoid exposing the equipment to high temperatures above 70 C Avoid immersion into water Avoid washing with a jet pressure in particular the receiver Open the transmitter unit only for battery replacement Use the available protective sheath to improve the protection of the transmitter unit against splashes of water falls and accidental bumps RE
26. ng ON OFF To switch ON the transmitter TSL Press gently the green button marked with the symbol D The transmitter will be actually active only while key on the keyboard is pressed when the key is released the transmitter will revert to a low consumption state idle If the transmitter rests unused for at least 10 minutes can be factory set to 30 minutes 30 hours it automatically will switch to a full OFF state To switch OFF the transmitter TSL Press hold pressed the green key for about 2 seconds The green key must be released when the led light stops flashing Once the transmitter has sent to the receiver the command to release the START relay a single short final flash will show that the transmitter is switching into the full OFF state If the STOP red key is pressed the transmitter will send the STOP signal to the receiver will shut off automatically after 10 seconds Grouped commands Operation TSL8 amp RSL12 or TSL28 amp RSL28 this function can be factory activated on request In this operation mode the highest numbered keys of the keyboard are inactive and can be used ONLY to switch the command group in model TSL8 the switch keys are 7 and 8 in the transmitter TSL28 the switch keys are 15 and 16 This mode must be factory activated on the receiver RSL12 while the transmitter TSL28 must be coupled with TWO normal RSL16 receivers 8 keys model transmitt
27. required to store or to erase transmitter codes Unlock the memory Lock the memory Close the jumper Transmitter learning The 24 bit identification code of each transmitter must be learned Disable the physical lock opening the jumper Open the jumper near the push button on the receiver board When no other transmitter is active press the small push button on the receiver until the led TST will light up TSL RSL User Manual page 13 e The led will stay lighted on for 8 seconds this is the available time for the learning operation e During this time turn ON the transmitter that must be memorized and press any command key for at least three seconds Two long flashes on the led will tell you when learning operations are completed e f transmission is still in progress the selected relay will be activated otherwise the START green key must be pressed to activate the START relay on the receiver e Remember to re insert the physical lock jumper when storing operations are finished Memory erasing e Disable the physical lock opening the jumper e Press the pushbutton on the receiver board and hold it pressed e At first the LED TST will light on then it will light off and after about 15 seconds of continuous pressing on the pushbutton there will be three brief flashes a fourth long impulse will follow e During these three flashes the button must be released and pressed again as
28. still last for 2 hours BUT it is recommended to replace as soon as possible the old battery with a new ALKALINE one To carry out the replacement open the battery space door unscrewing the fastening screw Take care to place the new battery with the same orientation as the old one after STOP command The receiver can always be manually reset from the STOP state breaking for a short time 2 5 sec the applied power supply e If the jumper named on the main board near the LEDs is closed operation can be resumed as the STOP relays will reset simply switching again ON the transmitter e Otherwise if the jumper is open the re activation of the transmitter will only cause the setting of the START relay while the output command relays will not be enabled the receiver MUST be reset manually powering it off or using the optional RESET pushbutton e If the power supply applied to the receiver has been momentarily interrupted the user must press the green START key to reactivate remote control RECEIVER Memorizing transmitter code e Check that the physical lock jumper is open jumper next to the pushbutton on the small receiver board e Briefly press 1 second the pushbutton on the receiver the LED will light up e Activate switch on the transmitter to be memorized Do not stand too closely to the receiver or the receiver antenna e The led will pulse twice to show that the code has been memorized
29. t 4 gt 0 2 lt 4 Drawing 6 manual pushbutton wiring JUMPERS On the main board there are many jumpers usually factory set They allow customizing the internal connections and can modify some behaviour The most important ones are the following Jumper P1 automatic resuming after a STOP command When closed operation after a remote STOP command can easily be resumed switching ON again the transmitter When open the remote STOP command can be resumed ONLY pressing the RESET pushbutton if present connected to header M5 After a manual STOP with mushroom head pushbutton if installed operating can be resumed only manually as follows e reset the mushroom head pushbutton into normal position e press the RESET pushbutton Physical Memory lock jumper placed on the small decoder printed circuit board next to the small pushbutton When it is closed the write access to the receiver chip memory is physically locked so it is impossible to memorize or delete codes Jumper P2 Voltage selector 12V 24 V d c When it is closed the receiver operates with a 12V dc power supply The 24V a c option can only be factory set Jumper P3 R COM Common relay disable JP3 on RSL12 The common relay if unused can be fully disabled opening this jumper See on the next page for jumper placement on the Printed Circuit boards TSL RSL User Manual page
30. tandard wiring with all potential free contacts LED LED POWER LIGHT CHECK LIGHT CHANNEL 8 OUTPUT CHANNEL 8 CHANNEL 7 PROTECTION RECEIVER POWER SUPPLY JUMPER CHANNEL 6 PROTECTION FUSE Always CLOSED Li only when learning trasmitter CHANNEL 5 CHANNEL 4 CHANNEL 11 CHANNEL 3 CHANNEL 2 OUTPUT LEARN COMMAND PUSHBUTTON VOLTAGE SELECTION JUMPER CLOSED 12Vcc OPEN 24Vcc JUMPER R COM TO DISABLE RELAY OPEN DISABLED CHANNEL 1 CHANNEL 1 a 5 2 ALI 2 AVI cco CNA 2 Ps2 PSI 2 PC co IMPORTANT NOTE a IT IS MANDATORY TO INSERT AN EXTERNAL POWER INPUT w 5 ejo SELF LATCHING MUSHROOM SHAPED POWER SUPPLY gt 5 AE EMERGENCY STOP PUSHBUTTON FOR USER LOADS 8 2 as 25 3 5 CONTACT ELEC VALVES etc 5 30V a c d c gni 8 og gt E Maximum applied Voltage to Relay contacts 30 a c d c 5 5 25 Maximum current to Relay contacts 16A 3 8 Drawing 4b RSL12 standard wiring with common Power line and Power output from common relay TSL RSL User Manual page 4 CHANNEL 10 CONTACT 0 CHANNEL 10 o CHANNEL 9
31. the physical lock jumper when operations are finished Counting memorized codes While no transmitter is active briefly press twice the pushbutton on the receiver board within two seconds If there is no code in the memory the led TST will flash five times empty memory Otherwise at first there will be a long pulse then a series of short flashes as many as the memorized codes A long pulse will indicate the end of counting To abort counting if there are too many codes press the pushbutton Signalling on LED TST a led ON learning time in progress 1 short flash valid transmission from unknown transmitter d 2 long flashes correct learning code memorized 3 flashes end of learning time short short long flash e 4 flashes the code is already in memory f 5 short flashes empty memory g 5 pulses long flashes error attempt of writing into memory with physical lock inserted h 6 short flashes error code to be erased was not found i 6 pulses long flashes code was found and erased j 7 short flashes error in learning process I 7 pulses long flashes memory full further codes cannot be memorized m 8 pulses long flashes n continuous flashing error in memory content can be faulty reset error release the pushbutton Changing transmitter identification code This operation must be carried on only exceptionally the internal identification code is factory set and it is
32. ton connectors it sends a 10 second long activation signal to the receiver When the transmitter is switched OFF or when it self switches off automatically after a long inactivity it sends a shutting off signal to the receiver which will reset the START relay to the off state If for any reason the shutting off signal is not received transmitter faulty or taken too far the START relay will anyway reset 15 30 selectable minutes after receiving the last transmission STOP key commands on the transmitter with the exception of the STOP command are dead man proof the command relay on the receiver will stay ON only as long as the key on the transmitter is pressed When the key is released the relay will return to the OFF state with the typical response time of the remote control 150 ms When for any reason the radio signal from the transmitter cannot be received for radio interference momentary shielding of the transmitter etc the relay will return to the OFF state with a slightly longer delay max 300 to 500 ms to avoid unwanted flickering on the outputs When the red STOP key is pressed transmitter will begin sending a STOP command to the receiver will operate both the STOP series connected relays The transmitter will continue to send the STOP command for 10 seconds afterwards it will auto switch into OFF state The STOP relays are so locked in the ON state while the START relay wil
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