DL3500-User Manual - Equustek offers connectivity from DH+ to
Contents
1. 8 5 2 3 On Line Power Up and Reset Errors rrrrrennneeeneeeeeenennnnnnenn enn nenne eese nsns sina nnn nnns 9 5 24 OIP Dane MOOES rai 9 6 0 DL3500 Wiring Diagrams nam uis Cord Gore na avol a an ni 10 10 6 1 Online Cable DESS00 CITA DEET ieeeisssvsevusd esUscsso sse as veo e dese s vere eS eR eese saa eee Suede ss an avena vanne 10 6 2 Online Cable DES300 CITA DH ASS triin eeeeeiee e evhee see sus ey eue Evae FEveF I Yeu hup vinna v iva ajas 10 6 3 Online Cable DL3500 CHA DH 485 Combined Interface eec 11 6 4 Configuration Cable Online Cable DL3500 CHB RS 232 No Handshaking 11 6 5 Online Cable DL3500 CHB RS 232C With Handshaking eee 12 6 6 Online Cable DL3500 CHB RS 232 With RTS CTS Handshaking 12 6 7 Online Cable DL3500 CHB RS422 RS4G85 ecce eene eee eene eene senses esses eese esses eese eese e esee 12 7 0 DL3500 DH 485 DH Networking Applications cce ee ecce eese esee eee eee e ee eere eene 13 7 1 DL3500 Modbus Modbus Master Slave to interface to DH 485 DHH1 13 TLL IMOGBUS Master Mode soma maaala aa a imal aa 13 7 1 2 DMX Modbus Master Mode using MODBUS PLUS VIA BM85 BRIDGE 13 7 2 DL3500 DF1 DF1 to DH 485 DH inter face2. CHA TX RX 3 SHIELD oe ron CHB TX RX icy 1 Front View 6 TOP VIEW SHIELD5 B4 A3 NC2 NC1 Plug Allen Bradley RJ45 DH485 connector SHIELD5 6 Termination 5 A B 4 A 4B 3 NC 2 3 Common NC 2 SHIELD l 1 CHS GND Allen Bradley DH485 6 pin Connector DL3500 CHA 5 Pin DH 485 Other Allen Bradley DH 485 Nodes 6 4 Configuration Cable Online Cable DL3500 CHB RS 232 No Handshaking DL3500 CHB PC OEM Eguipment iD cb Oo Qu d Ge harm Fru ust CK 4286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www eguustek com 11 6 5 Online Cable DL3500 CHB RS 232C With Handshaking DL3500 CHB PC OEM Equipment CS ed Ge h Gn GPa ae te 1 2 w e 5 5 F e 9 6 6 Online Cable DL3500 CHB RS 232 With RTS CTS Handshaking DL3500 CHB PC OEM Equipment A obw 65 E s 5 him a i SD de Or Oo he ee m 6 7 Online Cable DL3500 CHB RS422 RS485 DL3500 CHB OEM Equipment TX RA RX TX RAS TA TAA Rs Shield Note 5 Pin Connectors are numbered from Left to Right For two wire RS485 Jumper Pins 1 2 and 3 4 for and wires respectively Fru ust ek 4286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 12 7 0 DL3500 DH 485 DH Networking Applications 7 1 DL3500 Modbus Modbus Master Slave to interface to DH 485 DH 7 1 1 Modbus Master Mode DL3500 Modbus Master NOTE The Modbus Mast
3. HS5232422 4B5 Can be MMUAMI or On Line programming software such as RSLIMX 7 3 DL3500 ASCII DH 485 DH to ASCII Scanner Printer interface A B s DH or DH 485 Metwork Note RS EAS is cannceted ip the Spin plug at the tap af the unit Interface ASCII R35232 422 or RS4855 Bar Cade Scanner Printer or ASCII Display Fruustek 286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada HMI MMI DL3500 ASCII Scanner Printer ASCII Phone 888 387 3787 or 604 266 8547 www equustek com 14 7 4 DL3500 DF1 DH or DH 485 Combined Interface HMI MMI A B s DH or DH 485 Network DL35D00 DF 1 DH4 amp DH 485 Replacement for amp B s T 70 KFZ DH or 177U0 KF3 DH 485 Unit can be configured for ether DH or DH 485 net both al the same lime Hole Ether USB 2 0 r REZI pert canbe used Hat b ihe eame me S u Can be MMUAMI or On Line programming software such as RSLIMX PC or PLC with DF1 interface HMI MMI Mouse 4286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 Note The DL3500 DF1 DH or DH 485 combined interface contains both DH and DH 485 interfaces They both occupy CHA and can be used one at a time The software configuration program is used to switch the CHA between DH and DH 485 operation www eguustek com 15
4. The DL3500 comes with both networks available with only using the software configuration program to switch between the DH 485 and DH networks Fru ust ek 2286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 3 2 0 Hardware Specifications The DL3500 Hardware Platform has the following specifications 2 1 Operating Specifications CHA can be configured for DH 485 at 4800 9600 or 19 2 Kbaud or DH of 57 6 115 2 and 230 4 KBaud CHB has full RS232C as well as both RS422 4 wire and RS485 2 wire modes CHB hasthe ability of being configured with asynchronous speeds up to 230 4 KBaud as well as the new Plug and Play Windows USB Interface Version 2 0 implemented on newer models Please advise Equustek if 1t 1s important Currently DF1 Modbus and ASCII are the supported protocols Custom ones are easily implemented Both CRC 16 and BCC error checking can be implemented custom error checking can be added at the customer s request simple Parameter Configuration using menu driven Windows 95 98 ME XP NT 2000 WIN7 WIN8 and WIN8 1 based Program via RS 232 Cable or USB Interface Configuration and Reset Pushbuttons to setup online configuration parameters and do a full Hardware Reset Operating Parameters are stored in Non Volatile Serial EEPROM The DL3500 uses FLASH upgradeable firmware from the configuration Software Bi Color Green Red LED s for each communication channel indicates a
5. amp CHC Solid Green Description of Operation BIOS Manager Configuration Parameter Download Upload Offline Hardware Diagnostics Testing Mode Offline Debug Mode Fru ust ek 4286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 9 6 0 DL3500 Wiring Diagrams B CHB CHC CHA mE Sn arr et MULTIPURPOSE NETWORK CHA CHE sc DL3500 3 Communication Controller e Reset Configure CHE 6 1 Online Cable DL3500 CHA DH DL3500 CHA DH Top B Tm DH Cable to VIEW aN Other Equipment Clear 1 Clear Blue 3 Blue DL3500 CHA DH Other Allen Bradley DH Nodes Note Clear amp Blue might have to be swapped depending on existing DH wiring 6 2 Online Cable DL3500 CHA DH 485 EP Midi VI TOP VIEW of Top View CHA TX RX t 6 E SHIELD 2 diligi b CN B1 CHB TX RX View b i 1 Front View 8 Equustek products DH485 lug connector pin 1 is on the side of Allen Bradley RJ45 DH485 connector power connector 6 Termination A3 SA SHIELD 2 4 B B 1 3 Common 2 SHIELD Equustek products DH485 1 CHS GND connector pin 1 is on the side of power connector Allen Bradley DH485 6 pin Connector DL3500 CHA DH 485 Other Allen Bradley DH 485 Nodes Fru ust ek 4286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 10 6 3 Online Cable DL3500 CHA DH 485 Combined Interface DL3500 5 pin FI Y v Tni View
6. ctivity and status Green POWER LED indicates power on 2 2 Physical Specifications Dimensions 1 2 H x 4 75 D x 3 2 W 30 4 x 120 7 x 81 3 mm Weight 0 56 Lbs 0 2 Kg Installation Metal Enclosure Desktop 8 Bolts or Din Rail Mounting Operating Environment 32 to 122 F 0 to 50 C Storage 40 to 185 F 40 to 85 C Humidity 5 to 95 non condensing Power 9 27V DC or standalone USB 1 8 Watts Fru ust ek 4286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 4 3 0 DL3500 Hardware Layout This Section contains information of the physical position and purpose of the components of the DL3500 The top row contains the following connectors starting from left to right e 3 pin Power Connector e CHB CHC Multipurpose a CHB DH 485 or RS422 RS485 or CHC RS232 5 pin Screw terminal Phoenix Type or CHA DH 485 for combined unit e CHA DH or DH 485 3 pin Screw terminal Phoenix Type The LED s are on the left side going CHA to Power from top to bottom The RESET pushbutton is on the left side the Configure pushbutton 1s on the right side The bottom side of the DL3500 has the following connectors Going Left to Right e Slide Switch for Power selection USB cable or External DC power e USB type connector for CHB e 9 Pin DM9M connector for CHB RS232C communications Puust ek 286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www eq
7. e and will cause the DL3500 to go through its LED start up sequence as defined in Section 2 3 The Configure pushbutton takes the DL3500 out of On Line operation mode and puts it in the BIOS Manager mode The BIOS Manager mode also allows for configuration parameters to be downloaded from or uploaded to the Windows based configuration software DL32 3 X When this mode has been entered the CHA and CHC will be RED and CHB will be out To put the unit back On line it is necessary to either press the Reset or cycle the DC power supplied to the DL3500 5 2 Indicator Functions 5 2 1 Power Up and Reset Sequence On Power up or after the Reset button has been pressed the DL3500 executes a self diagnostic check up or the ram and flash firmware The correct LED indicator sequence to show the DL3500 is functioning properly is as follows After all LEDS go out LED STATUS Power Green Continuously CHC Green for 0 5 seconds CHB Green for 0 5 seconds CHA Green for 0 5 seconds After this sequence the DL3500 goes into the On line mode of Operation The LED indicators will behave in the certain way defined by the DL3500 model used Most likely all LEDS will be off waiting for communication on its channels 5 2 2 Normal On line Operation The following is a description of the normal operation of the Channel LEDs on the DL3500 Custom products operation will differ than the following LED Description of Operation Power Green Indicates Power is being sup
8. er can communicate with any Slave device on the Modbus Slave network and any DH 485 DH devices capable of sending PLC5 message commands Modbus and DH 485 DH addresses must not be duplicated convert to the same radix or the Master will receive two responses The DL3500 can be any station number on DH 485 DH including Station 00 not used on Modbus HMI MMI Device Fr T HMI MMI Modbus Flus Network Modbus Plus to d Max Network Mode Modbus R54 22 NOTE PLCs and HMIs etc on Modbus Plus can be programmed to communicate W sen with PLC5s SLC5 04s and Bradey HMIs on DH 485 DH i e any pic devices capable of handling PLC 5 DL3500 Modbus Master Type message commands Hote Ether RS232 part or R422 Spin plug can be used Hot both at the eme time R amp S232 Fru ust ek 2286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www eguustek com 13 7 2 DL3500 DF1 DF1 to DH 485 DH interface A B s DH or DH 485 Network Hole Ether USB 2 0 af RS5232Z pert canbe used Mot both at the came lime REA22 4B5 i cannceted lo ihe Spin plug at the tap af the unit 1 70 KF 1770 KF3 PC or PLC with DFi interface HMM MII HMI MMI Note PC can be running RS LINX or like software MMI to have access to nodes on the DH 485 DH Network Modbus RTU Network could also be RS232 DL3500 DF 1 Replacement for A B s DeH or DH 4B85 DF1
9. it Y and the next message will appear telling you that it 1s alright to send the new firmware to the Flash ERASING FLASH PLEASE WAIT SEND FIRMWARE TEXT FILE NOW Once the message to send the firmware appears then either click on the Burn Flash System File button to select the txt file to send or send the Text File under HyperTerminal Wait for an A OK BURN COMPLETE message to appear 3 Memory Dump This 1s used to display the RAM memory of the DL3500 This should only be done after contacting Equustek Solutions to debug problems 4 Off Line Diagnostics Starts a series of tests to test the DL3500 s hardware and should only be done if instructed so by a trained person 5 Debug Mode Starts up a DL3500 internal Debug mode that can be used by trained personnel to debug problems and check hardware configuration and operation 6 Firmware Version Once selected the current DL3500 model and version numbers will be displayed Can be used to check the correct firmware was burnt into the Flash or if the DL3500 has the most up to date firmware in the Flash 7 Online Does a soft software reset of the unit to put it online Fru ust ek 2286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 7 5 0 Switch and LED Indicator Functions 5 1 Switch Functions The Reset pushbutton will perform a complete hardware reset of the DL3500 It is identical to a complete power cycl
10. on the Equustek Website Currently there are three standard DL3500 products available to allow access to A B s Allen Bradley DH and DH 485 networks Many other custom ASCII and serial protocols have been implemented to both DH and DH 485 on the DL3500 platform Contact Equustek Solutions to see if the DL3500 is the correct device for your communication needs The DL3500 has all three models below available in DH and DH 485 flavours The DL3500 Modbus 1s a two port device that bridges your Modicon Modbus devices to ones on an A B DH 485 or DH network The Modbus model can either be used as Modbus Master or Slave as well as having both Modbus ASCII and RTU protocols The DL3500 DF1 is a two port device that allows your DF1 devices either Full or Half Duplex protocols to ones on an A B DH 485 or DH network The DF1 model is a direct replacement for the 1770 KF3 for DH 485 and 1770 KF2 for DH and allows your PCs or Laptops access to any node on the corresponding A B network It also allows other Allen Bradley devices such as Micro Logix Compact Logix Control Logix SLC 500 s and others that have DF1 capability to communicate with other nodes on DH or DH485 networks The DL3500 ASCII interfaces Serial ASCII devices Scanners Printers to SLC s or other devices on an A B DH 485 or DH network The DL3500 DF1 DH or DH 485 interfaces your DF1 devices either Full or Half Duplex protocols to ones on either an A B DH 485 or DH network
11. plied to the DL3500 CHA Flashes GREEN for 0 5 seconds when a Character is Received or CHB amp Transmitted If Characters are being received of transmitted faster than CHC this then it might appear the LED is on SOLID Flashes RED for 0 5 seconds if a NAK is received or transmitted in DF1 protocol Will also flash 1f all serial communication buffers are full Fru ust ek 2286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www eguustek com 8 5 2 3 On Line Power Up and Reset Errors The following table describes the meaning of LED patterns if the internal diagnostic tests detect an error on Reset Power Up LED Pattern CHA CHB amp CHC Flashing RED CHA CHB amp CHC solid RED Start up Sequence keeps repeating Description of Problem The flash has not be burnt properly and the A OK was not transmitted Please reburn the flash with the correct text file Contact Customer Support for help The BIOS has been corrupted A new Flash Chip has to be supplied by the factory Please contact Customer support The DL3500 USB power not enough to drive the DH or EEPROM 1s corrupt Please Restore to Factory Settings See Section 1 1 and then reconfigure the unit 5 2 4 Off Line Modes The following table describes the meaning of LED patterns in the different Off Line modes of operation LED Pattern CHA amp CHC Solid RED CHA amp CHC Solid Green CHB Solid Red CHA Solid Red CHB
12. scccccccccccccccccccccccssssssssssscssccccccsseeseesees 14 7 3 DL3500 ASCII DH 485 DH to ASCII Scanner Printer interface 14 7 4 DL3500 DF1 DH or DH 485 Combined Interface ecce eee ecce eene eene eene enun 15 Fru ust ek 2286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 2 1 0 DL3500 General Operation amp Applications The DL3500 continues the functionality of the current DL2000 DL3000 product line It offers both the new addition of DH 485 as well as a plug and play USB interface As well as having the DH and 232 422 485 capabilities of the DL3000 The fully populated DL3500 Model will also allow Bridging DF1 to DH and DH485 networks in one unit New is the ability to power the DL3500 from the USB communication link removing the sometimes cumbersome procedure of location an AC or DC power supply when using laptops or PC s in the field The DL3500 has two communication ports Channel A is designed to connect to you industrial network either A B s DH or DH 485 networks Channel B is used to connect to your serial or USB device the protocol depends on which flavor model of the DL3500 you have ordered Channel B has the capabilities of RS232C RS422 RS485 and USB 2 0 Configuration of the operating parameters is done quickly and easily by the DL32 V3 X windows based software shipped with the unit or available
13. uustek SOLUTIONS INC DL3500 User s Guide Revision 1 06 July 31 2015 Equustek Solutions Inc Suite 286 5489 Byrne Rd Burnaby BC Canada V5J 3J1 Toll Free 888 387 3787 http www equustek com Table of Contents 1 0 DL3500 General Operation amp Applications cccccccccccssssssssssssnnsssssssssscccccccccccccccccasesssssseeees 3 20 Hardware Specification KESTA utes cerei nde T S d FAT VEUE SUI SN ME UR UER RUNE VUES 4 PANE IEIUNII e v i 4 2 2 Physical SDOCHICOUIOHS oni auaau reseed set ocd OEPELULAE TA CELO DEGERE ERE EEN EU RUE Ea SEE 4 3 0 DL3500 Hardware Eayolt san au maausu nina 5 KADAKU UDAM i iii i EEEE E 6 4 1 Online Mode of OpeEatloll iiiceoeee ese she vasos uv das v ev usasi v eb d ea v inu dave ev k ki ara sidskads vii ivadesdas vaik Tau ed 6 12 Olime Mode aa aan aaa a aa e aaa i aaa aaa a 6 4 35 BIOS Manager Onis mr M 7 5 0 Switch and LED Indicator FUN ctions 00ccccccccsssssssssssssssssssssssssssssssssssssssssssssssssssssssssees 8 5 1 zidiMuiIMIU S 8 5 2 Indicator Punc H Oms ee 8 5 2 1 Power Up and Reset Seguence iiiimnnneeeeneneeeeeennnnnen nene neeeeeneneenennaan nen n nn nneeeeeenenenennnnnn nene 8 5 2 2 Normal On line Operation seesinane
14. uustek com 5 4 0 Mode of Operation 4 1 Online Mode of Operation Online Mode is the normal operating Mode of the DL3500 In this mode the Channels are now configured as they are defined by the configuration and the DL3500 Model The DL3500 is ready to interface your equipment The Reset pushbutton automatically puts the DL3500 into Online mode 4 2 Offline Mode Once the Configure Pushbutton is pressed the Offline BIOS Manager is started Using either the configuration software and the DL Offline Manager option or a Windows Hyper Terminal type program with com port settings of 19200 Baud 8 N 1 and Xon Xoff flow control BIOS MANAGER for DL3500 Ver 35 01 Feb 13 03 c Equus Technologies 2001 2003 MAIN MENU Restore EEPROM to Factory settings 2 WRITE new Firmware 3 Memory DUMP 4 OFF LINE Diagnostics 5 DEBUG Mode 6 FIRMWARE Version 7 ONLINE MAKE SELECTION 1 7 Fru ust ek 2286 5489 Byrne Rd Burnaby BC V5J 3J1 Canada Phone 888 387 3787 or 604 266 8547 www equustek com 6 4 3 BIOS Manager Options 1 Restore EEPROM to factory settings Once pressed you will be asked Restore EEPROM to defaults Y N If the answer is Y es then the Online parameters will be reset to defaults of Address 1 and settings of 9600 N 8 1 on each communication channel 2 Write New Firmware Once pressed the message This WILL overwrite DATALINK system code enter Y N to proceed will be displayed H
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