Home

Operating Manual

1. Letter Date or Time Component Presentation Examples G Era designator Text AD y Year Year 1996 96 Y Week year Year 2009 09 M Month in year Month July Jul 07 W Week in year Number 2 W Week in month Number 2 D Day in year Number 189 d Day in month Number 10 F Day of week in month Number 2 E Day name in week Text Tuesday Tue U Day number of week 1 Mon Number day 7 Sunday a Am pm marker Text PM H Hour in day 0 23 Number O k Hour in day 1 24 Number 24 K Hour in am pm 0 11 Number O h Hour in am pm 1 12 Number 12 m Minute in hour Number 30 S second in minute Number 55 S Millisecond Number 978 Z Time zone General time zone Pacific Standard Time PST GMT 08 00 Z Time zone RFC 822 time zone 0800 X Time zone ISO 8601 time zone 08 0800 08 00 Examples Date and Time Pattern Result yyyy MM dd G at HH mm ss z 2001 07 04 AD at 12 08 56 PDT EEE MMM d yy Wed Jul 4 01 h mm a 12 08 PM hh o clock a zzzz 12 o clock PM Pacific Daylight Time K mm a z 0 08 PM PDT yyyyy MMMMM dd GGG hh mm aaa 02001 July 04 AD 12 08 PM EEE d MMM yyyy HH mm ss Z Wed 4 Jul 2001 12 08 56 0700 YyMMddHHmmss 010704120856 07 00 yyyy MM dd T HH mm ss SSSZ 2001 07 04T12 08 56 235 0700 yyyy MM dd T HH mm ss SSSXXX 2001 07 04T12 08 56 235 07 00
2. Name Function HRC At the monitor from the station where the HRC is installed switch from PLM toHRC AI Software using the switch button SMC At the PLM go to the Home screen and select the SMC PLC Press System settings Edit device settings Devices that manage their formats by their own do not have the possibility to load the formats into the PLM but need to be activated see below Note Activate device To use a device at a line format it is essential to set a checkmark at the activated check box put in a name for the device and set the variables Set a checkmark at the activated checkbox enter a name for the device and set the variables Select the wished line format from the list see chapter 7 2 4 page 84 and press Devices The following screen appears 86 Production A 3 7 Format State Lot number Line ident IDLE PRODUCTION I CENENEN a C Name ES B cie Figure Production gt Add Edit line format gt Devices For every used device you have to perform the following steps see also at the following screen Step Description Explanation Select a device From the tab menu on the upper frame of the screen You see d tab for every previously created device ihe preconfigured settings of the selected device format 2 Set a checkmark at the If the checkmark is set the device can be used in the line Activated checkbox
3. Step Description Explanation At the ABS monitor switch from PLM to MPI Switch button to use the MPI Interface HRC AI Software using the switch button 2 Place bundle not yet aggregated on the Labels facing the camera conveyer belt 3 Wait until aggregation is done scanning printing labeling and checking of the label are done automatically The different aggregation possibilities like changing the count of items at a bundle are achieved by appropriate settings at the PLM and at the corresponding software interfaces of cameras and printers For examples of aggregation settings see chapter 7 7 8 page 118 Manual aggregation actions are described in chapter 7 7 9 page 123 Number of Columns The HRC at the ABS takes a photo of every column of ifems in a bundle and the MPI software merges these to one picture At the following example the bundle has four columns so four photos are taken 116 Production A 3 7 Figure Bundle Measures To calculate the time points when the photos have to be taken the ABS needs the measures of the bundles and the measures of the ifems as well as the number of columns The number of columns has to be entered under the PLC system settings and there at the parameter Number of Columns 7 7 6 Aggregation with SCS The SCS aggregates child items or bundles to parent cases A manually triggered HRC sends the child serial numbers to the PLM which ads it to the case A printer p
4. IT PPN LOT Batch or Lot Number O 120 ISO646 x 20 PPN D PPN EXP DATE Expiration DATE 6 10 DATE yyMMdd PPN YYMMDD Appendix 201 16D PPN MANF DATE Manufacturing DATE 8 10 DATE yyyyMMdd PPN YYYYMMDD S PPN_SERIAL Serial Number PPN O 20 ALNUM an 20 9N PPN Pharmacy Product Num 4 22 ALNUM an 22 ber PPN PZN7 PZN_7 Pharmazentralnummer 7 7 NUMBER n7 7 PZN8 PZN_8 Pharmazentralnummer 8 8 NUMBER ns 8 X01 Custom Value 01 20 O 25 STRING x 255 X20 5 Fields based on Application Identifiers can be defined with Regular Expressions see chapter 13 page 1875 Fields based on date values can be defined with Month name lists MNL and with Date time patterns see chapter 13 page 187 14 4 Regular Expressions 202 Appendix Construct Matches Characters X The character x The backslash character On The character with octal value On 0 lt n lt 7 Onn The character with octal value Onn 0 2 n lt 7 Omnn The character with octal value Omnn O lt m lt 3 O 2 n lt 7 xhh The character with hexadecimal value Oxhh uhhhh The character with hexadecimal value Oxhhhh t The tab character u0009 n The newline line feed character uOOOA r The carriage return character u000D f The form feed character u000C Ma The alert bell cha
5. e E OD e i D Q Table of Contents 1 Safety Instructions 9 1 1 Explanation of Symbols 9 1 2 Basic Safety Measures 9 1 3 Operator s Duty to Exercise Due Care 9 1 4 Protection against Injuries Caused by Electrical Power 10 1 5 Protection against Injuries Caused by Mechanical Impact 10 1 6 Transport Installation and Start up 10 2 About This Manual 11 2 1 ocope and Audience 1 2 2 Technical Support and Trainings 11 2 3 Formatting and Meaning 11 2 4 Availability of Buttons and Screens 11 2 5 How to Use Screenshots 11 3 Functions Overview A 3 13 3 1 Introduction 13 3 2 Marking and Capturing of Items Folding Boxes etc A 3 3 2 13 3 3 Link of Control Devices A 3 3 3 13 3 4 Level Definitions A 3 3 4 14 4 The PLM Workspace and Usage 15 4 Menu Tree Overview 15 4 2 ocreen Elements Overview 16 4 3 starting the PLM A 3 4 4 17 4 4 Log in and Log off A 3 4 3 18 4 5 Input Function 20 4 5 Remote Control 23 4 6 Home Screen 23 5 Administration of Users and Groups A 3 5 25 5 1 User Management A 3 5 1 25 5 1 1 Creating a New User 25 5 1 2 Editing a User Account 26 5 1 3 Adding a User to a Group 2 5 1 4 Adding or Withdrawing Rights to a User 28 5 1 5 Changing the Password of a User 29 5 1 6 Deleting a User Account 29 5 2 Creating and Editing Groups A 3 5 2 30 5 2 1 Creating a New Group 30 5 2 2 Adding or Withdrawing Rights to a Group 3l 9 2 9 Deleting a Group Account 32 D Active
6. 334Y AREA m log Area square metres DECIMAL n6 335Y VOLUME I log Logistic volume litres DECIMAL n6 336Y VOLUME m log Logistic volume cubic litres DECIMAL n6 337Y KG PER m Kilograms per square metre DECIMAL n6 340Y GROSS WEIGHT Ib Logistic weight pounds DECIMAL n6 341Y LENGTH i log Length or first dimension inches DECIMAL n6 342Y LENGTH f log Length or first dimension feet DECIMAL n6 343Y 344Y LENGTH y log WIDTH i log Length or first dimension yards Width diametre or sec ond dimension DECIMAL DECIMAL n6 n6 345Y WIDTH f log Width diametre or sec ond dimension DECIMAL n6 346Y WIDTH y log Width diametre or sec ond dimension DECIMAL n6 34 7Y HEIGHT i log Depth thickness height or third dimension DECIMAL n6 348Y HEIGHT f log Depth thickness height or third dimension DECIMAL n6 Appendix 197 349Y HEIGHT y log Depth thickness height 16 7 DECIMAL n6 or third dimension 350Y AREA i Area square inches Vari 6 able Measure Trade Item N DECIMAL n6 3917 AREA f2 Area square feet Variable 6 7 DECIMAL n6 Measure Trade Item 352Y AREA y Area square yards Vari 6 7 DECIMAL n6 able Measure Trade Item 353
7. 7 9 5 5 Label Preview The label of the selected printer format is displayed Fields surrounded by green are variable grey fields are fields not used 148 Production A 3 7 Format State PCE Pharma Vision inspection STOPPED Lot number Line ident ui REIS ren Printer Label Preview i dm3ocv2hmesse dm3ocv4hmesse dm4ocv2nesse dm4ocv4hmesse mmo Nm w CIP 08699532015334 muc EXP 091231 mex ENT w 22 LOT 081753302 EE mum i In 1 0 i Enable filter Refresh 8 Printer Refresh Figure Home gt Wolke Printer gt Show Label Preview during production 7 9 6 Domino Printer Menu The domino printer menu while production is running looks as follows Format State Lot number Line ident PCE Pharma vision inspection pceadmin Start SIM CAPCEMDomino Sim files intem messages Browse 1hlocv MSG 1H20cv MSG 1h30cv MSG 1H30cvidm MSG 2d code fix msg 2d code var msg 2d fi3zeilig msg 2d fixdzeilig msg 2d var3zeilig msg 2head 1dm_3o0cv MSG 2head 1dm_30cv1 MSG 2head 1dm_3o0cv2 msq 2head 1dm 3ocvv msg 20cv1dm msg 30mm msg Refresh directory Send selected file Send all files Figure Home gt Domino Printer At this menu you have the following options Labels on the printer 1h1ocv 1H20cv 1h3ocv 1H3ocv1dm 2d code fix 2d code var 2d fi3zeilig 2d fix4zeilig 2d var3zeilig 2head 1dm 3ocv 2head 1dm 3ocv1 2head 1dm 3ocv2 2head
8. DECIMAL n6 able Measure Trade Item 321Y LENGTH i Length or first dimension 16 7 DECIMAL n6 inches Variable Measure Trade Item 322Y LENGTH f Length or first dimension 16 7 DECIMAL n6 feet Variable Measure Trade ltem 323Y 324Y LENGTH y WIDTH i Length or first dimension yards Variable Measure Trade Item Width diametre or sec ond dimension inches Variable Measure Trade Item DECIMAL DECIMAL n6 n6 325Y WIDTH f Width diametre or sec ond dimension feet Vari able Measure Trade Item DECIMAL n6 326Y WIDTH y Width diametre or sec ond dimension yards Variable Measure Trade Item DECIMAL n6 327Y HEIGHT i Depth thickness height or third dimension inches Variable Measure Trade Item DECIMAL n6 328Y HEIGHT f Depth thickness height or third dimension feet Variable Measure Trade Item DECIMAL n6 329Y HEIGHT y Depth thickness height or third dimension yards Variable Measure Trade Item DECIMAL n6 330Y GROSS WEIGHT kg Logistic weight kilograms DECIMAL n6 331Y LENGTH m log Length or first dimension metres DECIMAL n6 332Y 333Y WIDTH m log HEIGHT m log Width diametre or sec ond dimension metres Depth thickness height or third dimension metres DECIMAL DECIMAL n6 n6
9. NUMBER n 8 tained 90 99 INTERNAL Information Mutually O 130 ISO646 x 30 Agreed Between Trading Partners 240 ADDITIONAL ID Additional Item Identifica O 30 ISO646 x 30 tion 24 CUST PART NO Customer Part NUMBER O 4 30 ISO646 X 30 242 MTO VARIANT Made to Order Variation O 16 NUMBER n 6 NUMBER 243 PON Packaging Component O 120 ISO646 x 20 Number 250 SECONDARY SERIAL secondary Serial NUMBER IO 30 ISO646 x 30 25 REF TO SOURCE Reference to Source Entity O 130 ISO646 X90 253 GDTI Global Document Type 13 30 NUMBER nl3 n 17 Identifier GDTI 254 GLN EXTENSION GLN Extension Compo O 120 ISO646 x 20 nent 255 GCN Global Coupon Number 13 125 NUMBER nl3 n 12 GCN 310Y NET WEIGHT kg Net weight kilograms 6 7 DECIMAL n6 Variable Measure Trade Item SITY LENGTH m Length of first dimension 16 7 DECIMAL n6 metres Variable Measure Trade Item 312Y WIDTH m Width diametre or sec 6 7 DECIMAL n6 ond dimension metres Variable Measure Trade Item 313Y HEIGHT m Depth thickness height 16 7 DECIMAL n6 or third dimension metres Variable Measure Trade Item 314Y AREA m Area square metres Vari 6 7 DECIMAL n6 able Measure Trade Item 315Y NET VOLUME I Net volume litres Vari 6 7 DECIMAL n6 able Measure Trade Item 316Y NET VOLUME m Net volume cubic metres 16 7 DECIMAL n6 Variable Measure Trade Item 320Y NET WEIGHT Ib Net weight pounds Vari 6 7
10. Status HALT Figure Home gt Wolke Printer gt Machine Settings Ink Level Settings This Menu displays the printer settings Wolke Printer Settings can be configured This screen displays the ink Refresh during production levels of the print heads The ink level display can be set back to 100 with Reset Ink Levels when the cartridge is changed Format State PCE Lot number Line ident HALT Printer Status Figure Home Wolke Printer Ink Level Settings Reset level Refresh during production Production A 3 7 147 7 9 5 3 Cleaning Wolke Cartridges It is possible to clean the cartridges of the Wolke printer without clearance of machinery Proceed as follows During production is running press Production gt Suspend Remove clean and insert the cartridge see Wolke printer operating manual After cleaning you can start production again 7 9 5 4 Show in Process Control During production the discharge mechanism of the Wolke printer can be tested at this menu PCE Format State Lot number Line ident a MEETS ERES Bou ime mee Co ee pes Printer In Process Control Load IPC Fire IPC Figure Home gt Wolke Printer gt Show in Process Control during production At this screen you have the following options e Load IPC Desired printout manipulation e g print B rather than 8 is possible e Trigger IPC With a folding box the printout remains empty
11. System Settings PCE ETT Yaranan Format State Lot number Line ident SYSTEMSETTINCS END E E gt ERP data over XML file import settings zi Order xPath parameters XML XPATH Product xPath parameters Rank Name XML XPATH LET RER ROPE OH ORO SHOES ROE POPP OPO POP rer e Figure System Settings gt Importing ERP Data over XML Configuration Press Add and select a new path for the XML configuration and confirm 10 5 Email Notification The email notification allows informing users about internal error messages via email The email notification is implemented as a device class Thus a device has to be created in order to use it Cre ate a device Name the device Email_Notification How to create a device see chapter 6 2 4 page 39 Creat ing a Device page 39 Select PCE EMAIL NOTIFICATION as Class name Press ok system Settings 167 Ij PLM TEST beha a PCE Format Lot number Line ident Add new device Email Notification Class AC NG2 vvv weooL OCS Weigher MMY M600L PCE_CGX JMMY_MSC PCE_DB_WATCHDOG JMMY_MSC 5 Camera pemomm 5UMMY_MSC PCE_LPT PCE_MPC PCE_MPC_VDMAXML PCE_MSC PCE_MSC_PRC PCE_PLC PCE_PSM_Exporter PCE_VGL6 PCE_VGL7 PCE_VGL8 Pago Palletizer_Extension Rea_HRpro Redcube I Rockwell PLC Figure System Settings Create edit device add device Open The Email notification by clicking the following path system Setting
12. 14 6 Supported Printers The printers in the list below are supported Printer type Manufacturer Type DOD Wolke m600 advanced Drop On Demand APS apsolute apsolute V1 REA REA Jet Atlantic Zeiser Omega i36 CIJ KBA Metronic Alphajet C Continuous Ink Jet Videojet VJ 1510 Videojet VJ 1510 CO2 Laser Domino Dynamark KBA Metronic K 1000 SP PLUS 10 30 Watt Macsa Markem Imaje 7031 70318 Videojet VJ 3120 VJ 3320 VJ 3430 Linx SL101 SL301 Alltec LC100 LC300 LC500 TTO Markem Imaje omartDate5 Thermal Transfer CIMJET 334 Overhead Videojet Dataflex Plus AC Codiergerate NG2 Avery Dennison Avery PEM Logopak VLP110 Zebra 170xilll 1 70Xi4 Zebra R1 10Xi4 Zebra R1 1OPAX4 Sato M84905e CL608e 14 7 Abbreviations and Terms ABS Advanced Bundle Station Als Application Identifiers AD Auto Logout Logged in Pilot Line Manager users will be automatically logged out affer a certain peri od of inactivity This period can be set in the system settings This prevents unautho rized access to areas protected by the authorization system Order report A report issued affer the end of production which contains the batch data and a statistic for the monitoring results good total of the individual monitoring devices COM serial interfaces for bidirectional data transfer between the PC and peripheral devices DB Database DMS Datamatrix
13. 178 11 2 4 Database Statistics 179 12 Backup and Restore Settings A 3 11 180 12 1 Backup Log File 180 12 2 Backup Camera Formats 180 12 3 Backup Line Format 18 12 4 Backup System Settings 182 12 5 Backup PLC Settings 183 12 6 Reestablishing the Default Settings of the Devices System 184 13 Alarms A 3 12 186 14 Appendix 187 14 1 User Rights Table A 3 5 1 1 187 14 2 Device Classes 193 14 3 Al Management A 3 7 2 12 194 14 4 Regular Expressions 202 14 5 Date Values 204 14 6 supported Printers 205 14 7 Abbreviations and Terms 205 Table of Contents 7 1 Safety Instructions 1 1 Explanation of Symbols The following symbols and notes are warning signals of possible damage fo person or property or assist you as guidelines DANGER This symbol can be found in the operations manual at all references concerning opera tional safety if not adhered to there will be danger to body and life of persons Always observe the instructions carefully and perform with extreme attention and wariness Note This symbol indicates the appropriate handling of PCE components 1 2 Basic Safety Measures For safe operation of the PCE components the following points must be observed e The components must be mounted on a stable mechanical permanently fixed attachment e During operation the components must be protected against the influence of external light e The power supply of the components is provided by 24 V DC technique and
14. 4 Press Details Enter values for order see chapter Order Management A 3 7 4 page 99 Press Verify Data If verification was completed successfully confirm with OK 5 Pres 2 X Back Press Start Production via order 8 1 2 Set up a Product H 1 4 Prerequisites Driver software has been previously installed Feature Background To set up an Order on a PLM system 1 Switch from overview to production mode PCE Pharrna Vision inspection ro ad L ctia 15e tine Start production Test run Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move order to line 49 Nat NE b AT E M d Start E T j 2 Switch from production mode to Add edit product How Tos 153 PCE Format State Lot number Line ident uS moemp PRODUCTION p CE SS CE Production settings Start production Test run Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move order to line ERT 49 fi4 49 f7hk0 49 Td Start ere Lr 3 Add edit product menu PCE Format State Lot number Line ident M PRODUCTION Product Management 1234567890 red FAT Product ono O LLL AGUususuu u un qhuut G uALUa 4 D R LELERTIT 12 01 13 08 42 4 Place cursor in Product line 154 How Tos PC E Format State Lot n
15. 7 5 1 Starting Production via Order A 3 7 5 1 At this screen the production is started At the Production settings screen press Start production via order Select the order you want to start The following screen appears PCE Format mmm number Dmm ident marem PRODUCTION PECES DUIS Starting order Order amp TUER Order descr h Line format Linef Descr Product descr Figure Production gt Start production via order Press Next The parameters entered will be transferred to the connected units and all occurring incidents will be recorded in a protocol file order protocol The following screen appears Production A 3 7 105 PCE Phorm vision inspection PRODUCTION Order status 2000 of 20 pack Rank Application ID Format Va 10 BATCH LOT x 20 8127275882 17 USE BY OR EXPIRY MM yyyy 2013 04 04 DMX 01 21 17 10 01 GTIN n14 00000000000000 21 SERIAL x 20 R01 SER ALGO x 20 INC R03 SER LENGTH n2 12 Figure Production Start production via order select order Next USE BY EXPIRY At this field use the following date format to input an expiry date yyMMdd Press Start Production The production starts To stop the production press Finish Affer the machine was stopped manually it has to be started manually to resume the production Starting automatically is not possible Note Only completed orders are displayed Only released and com
16. GTIN NANANAANAANANANDNA NAA AIAI hand scanner Deaggregate Destroy Print Label 31111111111117 NOT VERIFIED 0 31111111111117 NOT VERIFIED 0 31111111111117 VALID 1 31111111111117 NOT VERIFIED 0 31111111111117 NOT VERIFIED 0 31111111111117 NOT VERIFIED 0 Vln PPP rrr re F be wee ee eee Show active Order Waiting for serial Manually Scan product with global Production A 3 7 125 7 7 9 6 Closing an Incomplete Unit partial case It is possible to complete a unit before max number of items is reached To close a case during production is running press Home gt global hand scanner gt show aggregation gt choose rank gt Close The unit is then closed 7 7 9 7 Viewing Aggregation Rank of a Unit A 3 7 8 4 To view the aggregation rank of a unit item bundle case or pallet proceed as follows Press home Global hand scanner show hierarchy scan with global hand scanner See following figure PCE Format State Lot number Line ident Pharma Visor mspeotion MAS_GLOBALSCANNER1 TEST4Bscsor2 f RUNNING 334455 showroom uA pm is u MAS_GlobalScanner1 HIERARCHY T LWinrarep af ardar crear E ith L1 AE DIINAIN amp Hierarchy of order scsor2 2 with status RUNNING 1 Orphaned Case O Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet S
17. PCE_DB_WATCHDOG Tool PCE_DIALOG Tool PCE_EMAIL_NOTIFICATION Tool PCE_MPC Reader PCE_MPC_VDMAXML Reader PCE_MSC Reader PCE_MSC_PRC Reader PCE_PLC PLC PCE_PSM_Exporter Tool PCE_VGL6 Reader PCE_VGL7 Reader PCE_VGL8 Reader Pago Printer Palletizer_Extension Tool Rea_HRpro Printer Redcube Printer Rockwell PLC PLC odio e Pro Printer oiemens PLC MPI PLC oiemens PLC PPI PLC oiemens PLC TCPIP PLC Snitcher PLC TampoPrint SPS Printer UPS UPS VJ 1510ClJ Printer VideoJetDataflex Printer Wolke m600 Advanced Printer Zebra 1 7Oxilll Printer 14 3 AI Management A 3 7 2 12 Within this menu you can adapt the Pilot Line Manager to your particular requirements If fhe checkmark in the column enable is set the application identifier Al is activated will be recognized and can be used by the PLM To edit the Al Management settings press Production gt AI Management 194 Appendix PRODUCTION Al Management CTA Se ae el os 21 SERIAL l 0 0 0 0 0 0 0 0 0 0 0 0 aa Oe 00 SSCC 01 GTIN CIP 02 CONTENT GTIN 10 BATCH LOT 11 PROD DATE 12 DUE DATE 13 PACK DATE 15 BEST BEFORE 17 USE BY OR EXPI 20 VARIANT CODE CODE NUMBER NUMBER NUMBER NUMBER 01 21 17 10 01 21 n18 ni4 n13 n 1 n14 ISO646 DATE DATE DATE x 20 yyMMdd yyMMdd yyMMdd DATE yyMMdd DATE yyMMdd NUMBER n2 ISO646 x 20 Figure Production gt AI Management List of Application Identifiers Line ident SIS
18. Rank Here you define for which rank the field is Rank1 DMS valid O Global gt applicable for all Ranks 1 4 Unit Bundle Case Pallet 5 x Additional ranks gt line specific App ID Here you define of which ID type the field GTIN IS Format Here you define which format the ID has GTIN is always a 14 digit number Press OK to create the new product field At the following screen that appears you can choose the created Application ID and edit the value of the ID In this example this is the GTIN that has to be entered into the Value field PCE Format Lot number Line ident B meem PRODUCTION aun e SS TR 1 01 GTIN 00300744339023 3 01 GTIN 0300744339024 TERE RE EE ff FE fe fen Cad ci GiGi Ci al ud Cd i i i Gl an CE EP hhh hh EF pT em EZEEEZZZZEEEEZEN gggg Tab Figure Production gt Add edit Product gt select product Details gt Add gt Ok 7 4 Order Management A 3 7 4 An order at the PLM contains information about the order and the Al values are assigned Loading an Order via Hand Scanner If you want to reuse an existing order you can filter for that order by scanning the corresponding barcode Acti vate the search filter by pressing Enable filter Setthe curser into the search field Then you have the following possibilities e Scan any previously produced barcode of the order e Scan a code that contains the order number T
19. Smart Camera showDeviceFrame _ Activates deactivates the display of the Checkbox device in the menu overview 6 2 11 Checkweigher The checkweigher is editable under System Settings Edit device settings Select checkweigher tab Afthe fab menu on the top you can switch between the screens PCE Format Lot number Line ident Pharma Vision nepection SYSTEM SETTINGS SPS 226 Wijgge Wolke Kamera_oben Waage Name Description UseArticlelD automatichode 0 errorPort 55200 internalF ormats Ip 192 168 100 240 needDewviceFormat boxingRank Global Figure System Settings Edit device settings select checkweigher tab Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Description Optional description Alphanumeric Preparation for Production A 3 6 73 UseArticlelD Information about usage of article ID or Checkbox article name in line format automaticMode Must always be set checkmark i Checkbox boxingRank Hierarchy level 0 Global Drop down list errorPort Connection to error report service 55200 Numeric InternalFormats The scanner uses internal formats C1 Checkbox ip Checkweigher IP address Valid IP address NeedDeviceFormat Use of line format in ca
20. UdpServiceController 172 25 73 171 5555 plm controller uuid 0618B3a66 350e 4980a2 9330 b36433ec 130128 main PilotErrorHandler 25002 Cannot connect device PCE PLC on COMI java io IOException PLC does not respond IAWI EventQueue 0 PilotErrorHandler User pceadmin successfully logged in J l IAWI EventQueue 0 PilotErrorHandler Month name list configuration imported successfully from file C Users s o e Se Se Se Figure System settings gt System information gt System logging tab 10 8 Remove Save Error Images At this screen you save error images or remove error images that are no longer needed Press System Settings Remove save error images to get to this dialog Select an image and save it with the Saveor remove if with Delete PCE Pharm Vision Inspection Lot number Line ident Format State SYSTEM SETTINGS PENNE CS A Figure System Settings gt Remove save error images 172 System Settings 11 Statistics 11 1 Log File Management A 3 10 1 A log file mechanism is closely linked to the user rights system The PLM provides a fully integrated system wide log file function which itself can be accessed via a login mechanism PCE Format Lot number Line ident B Proravemninpeaon LOG FILE MANAGEMENT CREER ec sian Time User Line Message Inm 2013 04 12 13 23 20 pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PCE PLC on COM1 pceadmin confirmed
21. diately via a multifunctional Smart Camera as to correct data content and readability In case of Serialization Aggregation The status of every unit will be registered in order to ensure traceability All units classified as bad will be eject ed immediately and only units classified as good proceed the packaging process The counter readings produced during the evaluation process are displayed in real time and are stored in the database after stop or completion of the production Note Datamanagement complies with 21 CFR Part 11 directives Data management and storage as well as operation of the software are in compliance with ihe 21 CFR Part 11 directives 3 3 Link of Control Devices A 3 3 3 The monitoring devices are connected directly via LAN interface if there is one If there is no LAN interface devices are then connected via RS232 to LAN boxes To the extent that this is feasible devices are connected in accordance with the current directives of the VDMA Standard VDMAXML P An intelligent component assures compatibility for units without VDMAXML P capabilities If their interfaces are exposed new devices can be rapidly and easily integrated with a custom developed mod ular concept The PLM is able to communicate with other devices via Ethernet USB and RS232 Functions Overview A 3 13 Figure Link of devices Note Compliance with the 21 CFR Part 11 Data management and storage as well as operation o
22. gt Edit Device Settings gt Email Notification lij PLM TEST PC t Format State Lot number Line ident Pharma Wsiennspetin SYSTEM SETTINGS EE Ses CES Cee Camera A1 Camera B1 Camera A2 Camera B2 Printer_A mail Notification Printer B EMAIL ADDRES ERROR CODES administrator domaine com Cine T Figure System Settings Add Edit Device Settings Email Notification At the tab enter the following Data 168 System Settings Field Name Example Description Name Email_Notification The device name is entered Description PCE Email Notification The name of the email subject line DafaultSenderAd Emailnotification amp domain com sender Address dress DafaultUser AnonymousQ domain com Email server address MailHost info domain com Host Address Password Mtm Password BoxingRank O Global Predefined Press Parameters Enter a destination email address where the email has to be sent fo and enter the desired error code which has to be sent to this address Repeat this step for several email addresses Press save to save the email notification settings 10 6 Edit Month Name List Within this menu you can define the input and output format of the name of the month To get to the dialog press System Settings gt Edit month name list Numeric values will be converted into names e g 04 into APR Apr Apr depending on the format MNLOT MNLO
23. 10 2 List of Commands The GS1 list of commands for barcodes contains a code for each data to encode in accordance with the GS1 standard Use a code to create barcode with the corresponding function Code GS1 128 Command Rank 99 amp 0000 Unknown O 99 amp 0001 Automode 0 99 amp 0100 Add Unit 0 99 amp 01 11 Commission O 99 amp 0200 Add external 0 99 amp 0400 Destroy 0 99 amp 0500 Reprint Label 0 99 amp 0900 Close Exist O 99 amp 0910 Verify Unit 0 99 amp 0950 Deaggregate 0 99 amp 0999 Decommission O 99 amp 9000 Show Information O 99 amp 9001 show Aggregation 0 99 amp 9002 show Hierarchy O 99 amp 2000 Create Rank 2 2 99 amp 2010 Open Exist Rank 2 2 99 amp 2020 Open Child Rank 2 2 99 amp 2 100 Add Unit To Rank 2 2 99 amp 2200 Add Ext To Rank 2 2 99 amp 2900 Close Rank 2 2 99 amp 2910 Close Exist Rank 2 2 99 amp 2940 Remove Cache Rank 2 2 99 amp 2950 Deaggregate Rank 2 2 99 amp 3000 Create Rank 3 3 99 amp 3010 Open Exist Rank 3 3 99 amp 3020 Open Child Rank 3 3 99 amp 3 100 Add Unit To Rank 3 3 99 amp 3200 Add Ext To Rank 3 3 99 amp 3900 Close Rank 3 3 99 amp 3910 Close Exist Rank 3 9 99 amp 3940 Remove Cache Rank 3 3 99 amp 3950 Deaggregate Rank 3 3 99 amp 4000 Create Rank 4 4 99 amp 4010 Open Exist Rank 4 4 99 amp 4020 Open Child Rank 4 4 99
24. 2013 04 12 13 01 29002 Cannot connect device PLC on COM1 Month name list configuration imported successfully from file C Users schobn 2013 04 12 13 23 20 2013 04 12 13 16 25 2013 04 12 13 02 09 2013 04 12 13 01 50 2013 04 12 13 01 50 2013 04 12 13 01 44 2013 04 12 13 01 44 2013 04 11 10 17 27 2013 04 11 09 43 02 2013 04 11 09 42 00 2013 04 11 09 41 59 2013 04 11 09 41 42 er 1 Desktop PLM distribution setup MonthNameListxml User pceadmin successfully logged in 29002 Cannot connect device PLC on COM1 29002 Cannot connect device PCE PLC on COM1 Start up of PLM 4 7 2 130128 Connected to database User pceadmin logged off System setting SECOND SIG ENABLED was changed old value no new val ue yes User pceadmin pceadmin confirmed 2013 04 11 09 41 29002 Cannot connect device PCE PLC on COM1 pceadmin confirmed 2013 04 11 09 41 29002 Cannot connect device PLC on COM1 User pceadmin successfully logged in 29002 Cannot connect device PLC on COM1 Show advanced Filter Figure Log File Management The PLM log file mechanism executes an automatic login logout protocol e All actions are registered and recorded automatically e All actions are marked with a time stamp e Also changes in the allocation of user rights are registered in the log file and are therefore traceable All information to be recorded in the present log file is sorted according to date in
25. 94 Production A 3 7 PCE amma PRODUCTION Name CASE Activated Description ALLLLLLLuLLLLLD CIALLAAl FNI Lot number Line ident CASE Figure Production gt Add Edit line format gt Devices gt Zebra Printer Tab Execute the steps as described in chapter 7 2 5 page 86 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Fieldname defined at label Column 1 Column 2 FN Field number type Field number format 7 2 13 Line Format Report A 3 7 2 11 A line format report contains all settings of the line format including device settings To create a line format report go to the Add Edit line format screen see chapter 7 2 4 page 84 and select an existing line format from the list to edit Press PDF Report fo generate a line format report Production A 3 7 95 Choose report template design Design lineformat Lineformat Report Description default lineformat report sample Author Format Open Cancel Figure Production gt Add Edit line format gt PDF Report Choose a customized report template at the field Design Different output formats can be selected at the field Format This report contains all relevant data from the line format The report is digitally signed and can be archived customized or be printed directly 7 3 Product Management A 3 7 3 A product at the PLM
26. D Allo d neus han aedi one d dmi za Rm tee reta Counters wanes ot gd om Cros Cale O Veia ants Last MSC 0 7 17 Bad 129 ms 0 0 OCVO errors 7 0 0 OCV1 errors DMO errors Figure Statistics gt Counters Within this screen you can see the counters for the PLC and for the camera for each defined control window PLC e Products e Reject Camera e OCV error e Data matrix error The columns on the right side show trend parameters for the production 176 Statistics 11 2 2 Print Quality A 3 10 2 2 PCE Pharma sion It Sp tior PS il his Miche isc Counters EL EMEN ENNIUNT NUT a nen een ta MSC 17 17 0 0 Bad Camera eval time ms 129 ms DataMatrix DMO Grade value Grade below C 0 Bad parameter Axial non uniformity Decode 100 0 5 Symbol comrast 100 0 Modulation 100 0 Fixed pattern damage 100 0 Axial non uniformity i 100 0 Grid non uniformity 100 0 Unused error corr i 100 0 Figure Statistics gt Print quality In this menu the statistics evaluation of the print quality verified by the camera can be seen The following codes can be evaluated by the camera e DM Code according to ISO 15415 Standard Quality A B C D F e Barcode 128 according to ISO 15416 Standard Quality A B C D F There are several single parameters which in sum lead to the grade of the print quality The columns on the right side show the trends for in
27. Directory H 1 12 32 6 Preparation for Production A 3 6 34 6 1 Overview of Production 34 6 2 Creating and Editing Devices A 3 6 2 34 6 2 1 The System Settings Overview Screen 34 6 2 2 Editing System Settings 35 6 2 3 Table System Parameters 36 6 2 3 1 Taking Screenshots 39 Table of Contents 3 6 2 3 2 Local Cache Mode 39 6 2 4 Creating a Device 39 6 2 5 Deleting a Device 4 6 2 6 PLC 4 6 2 6 1 Import Export XML settings file 43 6 2 6 2 Parameters 44 6 2 6 3 Teach 44 6 2 6 4 PLC Siemens 45 6 2 6 5 PLC Allen Bradley 45 6 2 7 Printers 47 6 2 7 1 Printer Mode 47 6 2 7 2 Wolke Printer 47 6 2 7 3 APS Domino Printer 48 6 2 7 4 Zebra 170xilll Printer 49 6 2 8 Cameras A 3 6 2 8 50 6 2 8 1 Reader Modes 50 6 2 8 2 smart Camera A 3 6 2 8 2 54 6 2 8 3 Aggregation with Smart Camera 55 6 2 8 4 setting up a Product in SMC H 1 6 56 6 2 8 5 High Resolution Camera 69 6 2 9 Use cases for Printer Reader Modes with China Coding 7 6 2 10 Hand Scanner A 3 7 9 4 72 6 2 11 Checkweigher 73 6 2 12 UPS 74 6 2 13 Comparator VGL7 VGL8 715 6 2 14 RFID 76 6 2 14 show EPC History 71 6 2 14 2 Noise Level 78 6 2 14 3 Show Debug Console 79 6 3 Configuring IP Addresses 80 6 3 1 Allocating IP Addresses 80 6 3 2 Device IP Ranges 80 6 3 3 Internal Remote Control 80 6 3 4 Example of IP Allocation 81 6 3 5 COM Interface IPs 8 6 3 6 Entering IP addresses at the Devices 82 7 Production A 3 7 83 7 1 Production Settings Screen 83 7 2 Line Form
28. Import PLM USER can configure xPath for ERP data import no no no no PLM Logfile MPAdmin Megapixel adminis no no no no PLM trator MPProductmanager Megapixel product no no no no PLM manager MPLineoperator Megapixel operator no no no no PLM maySeeMonthName USER can edit no no no no List Month Name List PLM Logfile maySeeButtonLogfile Button Logfile yes yes yes yes PLM visible USER may see and print the Logfile maySeeButtonBack Button Backup yes yes no no up visible USER may PLM backup the camera mayResetLogfile USER can delete no no no no User Management useStatisticsCounter PLM access the statistics menu Button lt Statistics Counters gt visible USER may access the counters statis tics panel yes yes yes maySeeButtonUSER Button User Man yes no no no Manager agement visible PLM USER may enter the User Management menu maySeeBulton Button Groups yes no no no Groups visible USER may PLM enter the user groups menu to create edit delete user groups maySeeButionkights Button Rights vis yes no no no PLM ible USER may enter the user rights menu to cre ate edit delete user right settings mayseeAllUsers USER may see all yes no no no PLM registered users mayAddUsers USER may add yes no no no PLM PSM users mayDeleteU
29. Name O 64 STRING x 64 ROY LINEFORMAT NAME External Lineformat Name O 64 STRING x 64 RIO LINE NAME External Line Name O 64 STRING x 64 RII PRODUCT DESCRIPTION External Product Descrip O 64 STRING x 64 tion R12 SN POOL MINIMUM Minimum threshold for an IO 9 NUMBER n 9 THRESHOLD SN range R13 SN POOL MAXIMUM Maximum threshold foran O 9 NUMBER n 9 THRESHOLD SN range RIA SN POOL LINE BUFFER Pool line buffer for an SN 1O 9 NUMBER n 9 range RI5 OrderUnit LAST CHANGED last changed Date 10 DATE yyMMad R16 ORDER DESCRIPTION External Order Description O 164 STRING x 64 R17 RND TAIL LEN randomized serial suffix O 2 NUMBER n 2 length R18 PRODUCT CODE common product code O 20 1150646 X 20 R21 HELPER CODE Helpercode Number O 120 ISO646 X 20 R23 HC LENGTH Helpercode Number O 2 NUMBER n2 Length R25 SSCC PREFIX Combined RO4 and ROS O 1O NUMBER n 10 R36 LAYER SIZE Content Layer Size O 1O NUMBER n 1O R37 CONTENT COUNT Real Content Size O 1O NUMBER n 1O R38 PRODCODE POOL MIN pool minimum for product O 10 NUMBER n 1O code serial list or ranges R39 PRODCODE POOL MAX pool maximum for prod O 1O NUMBER n 1O uct code sserial list or ranges R40 SGTIN POOL MIN pool minimum for sgtin O 10 NUMBER n 10 ranges RA SGTIN POOL MAX pool maximum for sgtin O 10 NUMBER n 10 ranges R42 SSCC
30. PCE Format State Lot number Line ident B Pharma isioninspedtion C isin IOD ncy rnd c PCE 2012 7 gt Fez y N p 9 Fa ul uL mc Fro A CES E P OC R LU V c I i iA o O 1 wen 4 T CL Li r v 6 C 217 Os 5 3 Oo d 0 ID 0 3 0049 6 Men U RMIT A an M ELLE EI m MR COE Standard image ww c E LIAMH 200 n oc p 3235 2 30 ime ms 95 Sh 300 Q N R Uu rot Product dm 0000000 zm 00000 Figure Home select smart camera bar Step Action Preparation for Production A 3 6 57 3 Press Menu The following screen appears PCE Format State Lot number Line ident a Pharma Vin pesto HEN isin c OCR OCV and Code reader Vu AP RO RE ID 0300496 Main menu ats Li CY es Production zo Um 3 Change product y Edit product Product management LEEERTIT ge 2015MA23 ur 221752E Change Password Product Name Logged in Admin Figure Home gt lt select smart camera bar gt Menu Step Action 4 Press Product management The following screen appears 58 Preparation for Production A 3 6 PCE Format State Lot number Line ident a I EE i IMEAVT OCR OCV and Code reader E Ti rae ID 0300496 Main menu E 45 Ta a ax Len 3 v1 SZereae UN UB he NS E Product management SES Product Basin New product i line Mnfvssmeadhe Lina Bele New ref Change e da harmone da l
31. POOL MIN pool minimum for sscc O 10 NUMBER n 10 ranges R43 SSCC POOL MAX pool maximum forsscc O 10 NUMBER n 10 ranges R44 SGTIN POOL LINE pool line for sgtin ranges O 10 NUMBER n 10 R45 SSCC POOL LINE pool line for sscc ranges O 10 NUMBER n 10 R46 PRODCODE POOL LINE pool line for product code 1O 10 NUMBER n 10 serial list or ranges BOI AIC AIC Code 9 9 NUMBER n9 BO2 BOLLINI Bollini Vignette 9 9 NUMBER n9 BOS BELG_CODE Belgium Vignette 15 15 NUMBER nl5 CHO PRODUCT CODE china product code O 20 NUMBER n 20 CHO2 RESOURCE CODE china resource code O 20 NUMBER n 20 CHO3 SUB TYPE china sub type O 10 NUMBER n 10 CHO4 ACTOR china actor O 20 STRING x 20 CHO5 CORP ORDER ID china corp order ID O 120 STRING x 20 CHOG TO CORP ID china to corp ID O 20 STRING x 20 CHO7 PACKAGE RATIO china package ratio O 20 SIRING x 20 CHO8 CODE VERSION china code version O 5 NUMBER X 5 CHO9 Packagespec package specification for 10 5 NUMBER X29 chinaexport CH10 Workshop Workshop for chindexport O 20 STRING x 20 CH1 1 LineManager LineManager for chinaex O 20 STRING x 20 port CH12 FromCorplD FromCorplD for chinaex O 20 STRING x 20 port CHI3 DrugType drug type for chinaexport O 20 STRING x 20 CH14 Comment comment for chinaexport O 20 STRING x 20 CH15 alternateCorpOrderlD CorpOrderlD for chinaex O 20 STRING x 20 port 8P PPN_GTIN Global Trade ltem Number 14 14 NUMBER nl4 PPN
32. SEO2 SE Rank 2 SSCC Exten Prefix for SSCC Values that the 0 9 04 sion Code Rank rank defines 4 SSCC Extension Code SROO Rank O Description Description of the Ranks hier Global Unit Bun Alphanumeric SRO8 Rank 8Descrip archical level dle Case Pallet tion FPOI SN Fix Part Rank Fixed part of the serial number Alphanumeric FPO8 ON Fix Rank 8 for the relevant rank SLO SN var length Rank Length of the variable portion of 1 Numeric SLO8 SN var length the serial number Rank 8 SXO 1 SN Extra percentage Reserve volume of additional Numeric not used serial numbers in percent SAO SN Algo Rank 1 Algorithm for generating serial INC lt Number gt SA08 SN Algo Rank 8 numbers INCRND Number INC incremental generation of serial numbers INCRND lt Number gt Chance numbers between zero and Number ESO ERP SN Ranges Takes over does not take over Checkbox the serial number from ERP PAO PDF templates path Directory for filing the PDF Valid UNC path report templates This can be done centrally for several lines If the field is empty the stan dard folder of the PCETnT direc tory will be used PAO2 PDF path Directory for filing the PDF Valid UNC path reports of the line This can be done centrally If the field is empty the standard folder of the PCETnT directory will be used PAO3 Print screen path Path for screenshots of the d Checkbox PLM Enter the direct
33. Status valid 1 Press decommission and check if the status valid changes to O Throw away rework the item 8 2 2 Reprint a Case or Pallet Label H 2 4 Press Home gt Hand scanner Global gt Show Hierarchy 2 Scan case or pallet label or select label to be reprinted within the hierarchy tree 3 PresSPrint label Serial number can be the same or different serial number depending on system set tings PCE Format State Lat number Ling ident memes 0 HANDSCANNER C GUC CEES CE oo Hierarchy of order sop phillips with status RUNNING O Orphaned Bundle Reprint Label Case SSCC 10000000 Case SSCC 10000000 Case SN 0000000000 Case SN 0000000000 Case SN a Case SN 00000000000521 GTIN 21111111111110 VALID 2 Case SN 00000000000513 GTIN 21111111111110 NOT VERIFIED 0 Case SN 00000000000512 GTIN 21111111111110 VALID 2 Case SN 00000000000503 GTIN 21111111111110 NOT VERIFIED 0 Case SN 00000000000502 GTIN 21111111111110 VALID 2 il Showactive Decommission Aggregate Print Label l gi deli ggregat Order 0 Handscanner Command sewuR Status Waiting for serial Manually 11 19 AM May 21 2013 4 Confirm with ves 5 Verify label with the global case or pallet respectively hand scanner 8 2 3 Continue Suspended Order H 2 5 l Press Production gt Start Production via order 2
34. adapted using an editor such as Notepad The registry scripts save the data connection data in the Windows registry Example for the Microsoft SQL in Windows Registry Editor Version 5 00 HKEY_LOCAL_MACHINE SOFTWARE JavaSoff Prefs de pharmacontrol int db Driver Class Name com microsoft sqlserver jdboc S Q L Server Driver db Connect U R L jdbc sqlserver 192 168 115 120 1433 Database Name PCEPILOT_V1_7 db Username sa db Password line Name local Switching between Lines If you want to change production to another line you can easily do that via the switch line function Press Switch line atthe systemsettings overview see chapter 6 2 1 page 345 The following screen appears State Lot number Line ident SYSTEM SETTINGS EEMEEEES EEEEEEEEE E CS Switch line Description Maddik local IDMT Figure System Settings Switch line select the desired line and press switch line The line is then selected The currently selected line is shown at the Line ident field at the upper right of the screen Changing global System Settings If you would like to change the global system settings select DEFAULT from the list press Switch line Then go to the system settings and change the values After changing the values at the system settings go back to switch line and select the previous line system Settings 163 10 3 Second Signature Configuration second Signature is a security feature whic
35. amp 4 100 Add Unit To Rank 4 4 99 amp 4200 Add Ext To Rank 4 4 99 amp 4900 Close Rank 4 4 99 amp 4910 Close Exist Rank 4 4 99 amp 4940 Remove Cache Rank 4 4 99 amp 4950 Deaggregate Rank 4 4 99 amp 5000 Create Rank 5 5 99 amp 5010 Open Exist Rank 5 5 Production A 3 7 129 99 amp 5020 Open Child Rank 5 5 99 amp 5100 Add Unit To Rank 5 5 99 amp 5200 Add Ext To Rank 5 5 99 amp 5900 Close Rank 5 5 99 amp 5910 Close Exist Rank 5 5 99 amp 5940 Remove Cache Rank 5 5 99 amp 5950 Deaggregate Rank 5 5 99 amp 6000 Create Rank 6 6 99 amp 6010 Open Exist Rank 6 6 99 amp 6020 Open Child Rank 6 6 99 amp 6 100 Add Unit To Rank 6 6 99 amp 6200 Add Ext To Rank 6 6 99 amp 6900 Close Rank 6 6 99 amp 6910 Close Exist Rank 6 6 99 amp 6940 Remove Cache Rank 6 6 99 amp 6950 Deaggregate Rank 6 6 99 amp 7000 Create Rank 7 7 99 8 amp 7010 Open Exist Rank 7 7 99 amp 7020 Open Child Rank 7 7 99 amp 7100 Add Unit To Rank 7 7 99 amp 7200 Add Ext To Rank 7 7 99 amp 7900 Close Rank 7 7 99 amp 7910 Close Exist Rank 7 7 99 amp 7940 Remove Cache Rank 7 7 99 amp 7950 Deaggregate Rank 7 7 99 amp 8000 Create Rank 8 8 99 amp 8010 Open Exist Rank 8 8 99 amp 8020 Open Child Rank 8 8 99 amp 8100 Add Unit To Rank 8 8 99 amp 8200 Add Ext To Rank 8 8 99 amp 8900 Close Rank 8 8 99 amp 8910 Close
36. between Child Unit and Parent Unit deaggregate A 3 7 7 8 2 To delete the relation between a child unit and a parent unit when deleting a case from a pallet or a bundle from a case or an item from a bundle you have to deaggregate the child rank Then the selected child unit is released orphaned and can be aggregated again If a new parent label with GTIN serial number is printed immediately or not depends on the system settings of the PLM To deaggregate a rank proceeds as follows Press Home Select Global hand scanner Show hierarchy gt Scan unit or select unit within the hierarchy tree gt Deaggregate The unit gets orphaned but stays valid in the database 7 7 9 3 Suspending an Order A 3 7 7 8 3 To suspend an order to continue it later proceeds as follows 124 Production A 3 7 Press Production gt suspend Production and batch are then suspended and can be continued The order will stay Suspended even affer shutdown and restart of the system you can continue the order Note If you want to produce another order between suspend and continue of the order you need a connection to the global database If you only have connection to the local database cache mode it is not possible to produce another order in between 7 7 9 4 Finishing an Order Before it is completed To complete an order before the maximum number of items is reached proceed as follows Press Production finish Confirm with ves
37. de LEEERTIT qna rodean dcn wy pt Threshold ew 2015MA 23 ur 221752E Figure Home gt select smart camera bar gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold Step Action 14 Move threshold in a way until you can clearly read the font 15 Then press OK to confirm The following dialog Window with measuring arrows appears Preparation for Production A 3 6 63 PCE Format State Lot number Line ident Pharma vison inspection hee Se SEDET IDEST c PCE 2012 OCR OCV and Code reader 4 j 225 5 55 5 0 00496 LEEERTIT Uem rubor aa SOR mm Je Cep i E ren do xw ew 2015MA23 wur 221752E Figure Home gt select smart camera bar gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK Step Action 16 select Yes After pressing Yes the following dialog Font Memory appears 64 Preparation for Production A 3 6 PCE Format State Lot number Line ident pret UU ees J p wa MENT c PCE 2012 OCR OCV and Code reader Vi6 217 05 530 0 ID 0300496 A Yi I LI i 2 aM ae ons p d Kd gt l Fon
38. empty field in order table RFO1 Reset readers ref code WTO1 Start up waiting time sec US 1 PLC not UPS supplied PS 1 Parallel devices connection FRO Filter Open Order Figure System Settings gt Edit system settings Start up waiting time Note Meet sequence of turning on stations It is essential to start at first stations and devices without having the PLM installed If not retaining the sequence an IP address conflict can occur 4 4 Log in and Log off A 3 4 3 All rights in the PLM are user dependent Different users see different screens and can perform different tasks in the PLM After starting the Pilot Line Manager you have to log on in order to get access fo further functions in the menu panel on the right hand side of the screen 18 The PLM Workspace and Usage PCE numbe Line ident a Pharma Vision Inspection LOGIN ESE IT ob ls oe ss Oui i Login ERERERPRREPISITS El ald al al il al al ad a al d Gad d d ca IILLLLLLLLL P ffr feni m NEL ILIA ee E start E k Lightscreen 2 ETE E Figure Login EJ pilot Line Manager Upon clicking the log in button in the upper right corner the ug input of a user name and password will be necessary Lege Depending on the rights of the registered user further functions m Will be available see chapter 5 page 25 0 The name of the presently registered user will be displayed on ia the button here Administrator 12 Not
39. i Start production Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move order to line Figure Production Depending on the respective user rights the following operations are available from here Name Function Start production via order Choose an order and start the production Test run via line format Choose a line format and start a test run Add edit order Add or edit an order Add edit line format Add or edit a line format Create edit product Create or edit a product Order results create report Create a report of order results Al management Enable disable Al management data Reset order status Reset the status of an order Move order fo line Move order to produce it at another line 7 2 Line Format A 3 7 2 The line format contains the settings for all used devices at a line Here the fields and permitted values of each device are defined Production A 3 7 83 Before setting up a line format ensure that e camera formats are created e a print format is created Please note For High Resolution Camera a default format is used 7 2 1 Line Format Setup Procedure At the setup of a line format you have to perform the following steps Step Action Explanation Add line format see chapter 7 2 3 page 84 2 Edit line format see chapter 7 2 4 page 84 3 Edit d
40. is a set of information about a product that can be assigned to a line format or to an order e g GTIN quantity bundle size case size pallet size The values of the product are then filled into the fields of the line format order The possibility to reuse the contents of variables avoids having to re enter it at the cre ation of every order The Al values are then transferred into the fields of the order Creating a product is not essential but optional The Product Management settings at the PLM are equivalent to the settings at the PSM They use the same products and these can be created or edited at both systems 7 3 1 The Product Management Screen To get to the product management screen press Production gt Add edit product The following screen appears 96 Production A 3 7 Format State Lot number Line ident PRODUCTION M i i ia Product Management ga agg2 Figure Production gt Add edit product The list on the right hand side of the screen shows all existing products Select a product to view or modify it With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions Name Function Remove Remove an existing product Enable Filter Use search filter to filter by product name Details set the product specific content of values to be read by the camera Add Create
41. label is then checked by a hand scanner and the pallet serial number is saved into the database with status verified Aggregation at the MAS is done by performing the following steps Step Description Explanation Production A 3 7 117 At the MAS monitor switch from PLM to 5 Switch button to use the HRC AI Soft HRC AI Software using the switch button ware Interface 2 Use case hand scanner and scan the After scanning the number of cases equal labels of the cases you want to aggregate to the predefined content size Al37 the label for the pallet will be printed automati cally 3 Use pallet hand scanner and scan the The pallet label is verified label of the pallet fo verify if The different aggregation possibilities are achieved by appropriate settings at the PLM and at the corresponding software interfaces of cameras and printers Examples for aggregation settings you find at chapter 7 7 8 page 118 Manual aggregation actions are described in chapter 7 7 9 page 123 7 7 8 Aggregation Examples In this chapter the most common examples of aggregation are described All settings given here refer to the example with four aggregation ranks If your line is set up in another way you have to modify the settings accordingly All aggregation stations can aggregate the previous unit by scanning the labels from the previous unit or by scanning the labels from lower units Th
42. main menu of the camera select the camera press MENU and quit the produc tion run From the camera main menu you can edit all smart camera settings See Smart Camera operating manual PCE Format State Lot number Line ident a Pharma Vision inspection EE Ee CNN is OCR OCV and Code reader 4 25 5 555 o4 Main menu Production P o 015MA23 waa mM Mon l A P n x Product Name Logged jn Admin Figure Home gt Smart Camera For setting the control windows OCV OCR Code etc see chapter 6 2 8 3 page 54 7 9 2 Check of Serial Number A 3 7 9 2 Reading numbers and checking is done by the camera Every individual serial number is checked against the pattern by the camera If a serial number does not fit to those commissioned in the system an error message is send fo the PLM 71 9 3 High Resolution Camera HRC This screen shows the results of the HRC and is for display purposes only Production A 3 7 14 PCE Format State Lot number Line ident 1A Parra Vonapetun EN A ws LEEERTIT Figure Home Megapixel Camera during production If you would like to use the HRC press MPT in the main menu E l Switch from PLM to HRC AI Software using the switch button MPI 142 Production A 3 7 7 9 4 Hand Scanner A 3 7 9 4 PC Format State Lot number Line ident E Pharma vison nspedtion inspection DMS_GLOBALSCANNER1 SS Se es m DMS_GlobaliScanner1 NAVIG
43. no no no no Ranges no ranges PLM mayBookUnits USER may commis no no no no PLM sion and decommis sion serial no mayDeaggUnits USER may deaggre no no no no gate packaging units mayseeAggClose USER may see no no no no Exist aggregation button PLM to finalize parents and print label mayseeAggHir USER may see hier no no no no PLM archy screen maySeeAgglnfo USER may see hand no no no no PLM scanner information screen maySeeAggList USER may see hand no no no no scanner aggregation screen maySeeAggOpen USER may see no no no no Exist aggregation button PLM to open and edit exist parents mayXmitOrderResult USER may send pro no no no no PLM duction data to SAP usesQLAdminMan USER may use SQL no no no no ager admin panel PLM Appendix 19 192 Appendix mayDesiroyUnits User may destroy no no no no PLM Aggregation of Units accessPSA USER may login at no no no no PSM PSM mayAddAls User may add new no no no no PSM application identi fiers mayEditAls User may edit new no no no no PSM application identi fiers and define dependencies between Als mayDeactivateAls User may acti no no no no PSM vate deactivate application identi fiers mayAddOrders User may create no no no no PSM new orders mayAddProducts User may add new no no no no PSM products mayDeleteProduct
44. or Withdrawing Rights to a Group Goto User Management Groups see chapter 5 2 page 30 select the group you want to edit and press Rights At the following screen you can see which rights are already added to the group PC E Format State Lot number Line ident l aava USER MANAGEMENT BENNEEM I SC Operator P Zoll ot Donati F F oot 4 D neu VU Figure User Management Groups Rights Administration of Users and Groups A 3 5 31 e Add rights Press Add and select the right you want to add to the group and confirm with OK e Withdraw rights Select the right you want to withdraw and press Delete 5 2 3 Deleting a Group Account Goto User Management Groups see chapter 5 2 page 30 select the group you want to delete and press Delete he group is deleted immediately PCE Format Lot number Line ident State Pemwwend USER MANAGEMENT x ES GS local Group management Leve omil Note Operator Figure User Management gt Groups gt select group Note ADS login It is possible to connect login to an Active Directory Server without creating extra users for the Pilot Line Manager The login via active directory will return a user level which is mapped to certain groups from the PLM 5 3 Active Directory H 1 12 Notice These settings can only be executed by experts with respective authorization Active Directory requires global settings see PLM manual chapte
45. or in the PDF Templates path defined in the system settings if applicable system Settings 171 PCE Pharma Vision Inspection Format State Lot number Line ident a SYSTEM SETTINGS S EEUU ERE Ce __ headin Systeminformation 113 113 113 113 13 113 13 113 01 35 lenKey 113 jpoz i132 01 42 01 42 Windows 13 113 113 113 113 413 113 13 13 113 168 INFO 01 39 01 39 01 39 01 39 01 42 CreateReyEx 01 42 01 42 returned 458 INFO 4 2 INFO 465 INFO 466 INFO 354 WARN 403 WARN 404 WARN 405 WARN 407 WARN RegOpenKey 407 WARN 410 WARN 466 INFO 179 INFO 150 INFO 182 INFO 226 INFO 296 INFO 694 INFO 784 INFO pe993 version 4 7 2 112 01 50 618 ERROR 13 01 50 623 ERROR main PilotErrorHandler 25002 Cannot connect device PLC on COMI at at at at at 112 02 09 4984 INFO 13 16 25 341 INFO ichabner 1iDe sbrtoniPIMAGi tr ibueinniaetuniMonthNImml t Xl i returned error code 5 Ge pharmacontrol trackntrace dev PCE PLC testVersion FCE PLC java 520 Ge pharmacontrol trackntrace dev PCE PLC connectHardware PCE PLC java 75 de pharmacontrol trackntrace dev A Device connectAliDevices ADevice java 534 de pharmacontrol trackntrace Launcher init Launcher java 3B5 de pharmacontrol trackntrace Launcher cinit Launcher 32a7a 113 at de pharmacontrol trackntrace Launcher main Laun
46. pictures during production bad If a reading error occurs this is optically displayed at the Show error images screen by a red frame The red frame marks the codes numbers characters which were detected as false At the upper left of the red frame you see what type of error it is e g OCVO OCVI Note Error Message after consecutive error If the same error occurs consecutively depending on system settings consecutive error an error message will be displayed to confirm 7 9 8 PLC During production PLC menu provides the information as in the following screen Production A 3 7 15 Lotnumber Line ident d pme Pc i d T 7 Pro mat sion Inspection Siemens PLCnull Firmware null Module null Names Countgood Countbad Count total _ Wrong Code Reject Products Open Flap Camera good Belt speed control Set speed Figure Home gt PLC during production Class name Siemens SPS IP SPS PPI Only the counters are displayed 152 Production A 3 7 8 How Tos This chapter contains step by step instructions for serialization and aggregation with PLM on a production line 8 1 Installation and Setup 8 1 1 Setup an Order H 1 3 Prerequisites Driver software has been previously installed Feature Background To set up an Order on a PLM system 1 Login 2 Press Production and then Add Edit order 3 Press Add Enter a name and select a line format Press e 1e
47. set e User account valid until Here you can set how long the user account will be valid Enter a date After this date access is automatically blocked e User has to change password at next login At the next login the user is requested to change the password that was given by the administrator The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters e Locked A user account can be locked and released If a user no longer needs its account access can be locked If a user enters the wrong password several times number is depending upon system settings the account is automatically locked Only users with specific rights can unlock the user account again With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions Name Function Groups Add the selected user to the desired group Rights Add the desired rights to the selected user Change Password Change the password of the selected user Delete Delete the selected user 5 1 3 Adding a User to a Group select a user see chapter 5 1 page 25 and press Groups The following screen appears Administration of Users and Groups A 3 5 27 PCE Format Lot number Line ident Usus USER MANAGEMENT i iS I CI 00 User Manag
48. set The screen below will appear This screen is only a display No manually configuration is possible PCE Format State Lot number Line ident pect Pharma vision Inspection PLC RUNNING 584347 1172 CONSE pceadmin eeoeeeeocoe eooooeeoeeo eeoeooeoeoo eoooooeeeo eeoeoeoeooe eooeeeeoceoce rr eeerceeeeed J J Nun 9 e LJ Figure Home PLC IO Panel select PLC Mode to control functions manually Example Select Stopper1 fo activate Stopper 46 Preparation for Production A 3 6 6 2 7 Printers In this chapter the settings of the printers are described 6 2 7 1 Printer Mode The printerMode configures printers and distinguishes aggregation from serialization static printers e AGGREGATE PRINTER These are only used on ranks gt 1 and are supplied with labels individually Example ABS Bundle Label Printer e BUFFERED PRINTER This is the standard setting for serialization or static printers on rank 1 On this set ting the printer if online loads the internal buffer with labels at beginning of production Example DMS Wolke Printer e LINEFORMAT This changes the setting of the device settings to line format in which Aggregate Printer and Buffered Printer can then be selected 6 2 7 2 Wolke Printer The Wolke Printer is editable under System Settings gt Edit device settings gt select wolke printer tab Af the tab menu on the top you can switch betwee
49. the main window The log file data is archived on a database Data backup and time span of the storage is determined customized Print creates d PDF report of all logged data in the database This report is digitally signed and can be archived customized or printed directly Note All actions are marked with a time stamp You can view the time stamps at the log file Show advanced To show the Filter screen press Show advanced The following screen appears Statistics 173 Bal o ow Format Lot number Line ident 7 LOG FILE MANAGEMENT BEN RN CR CONG pceadmin confirmed 2013 04 12 13 01 29002 Cannot connect device PCE 2013 04 12 13 23 20 PLC on COM pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PLC on COM1 Month name list configuration imported successfully from file C Users schobn er 1 Desktop PLM distribution s etup MonthNameListxml 2013 04 12 13 02 09 User pceadmin successfully logged in 2013 04 12 13 23 20 2013 04 12 13 16 25 2013 04 12 13 01 50 29002 Cannot connect device PLC on COM1 2013 04 12 13 01 50 29002 Cannot connect device PCE PLC on COM1 2013 04 12 13 01 44 Startup of PLM 4 7 2 130128 Advanced filter Filtered level Filtered user Filtered penod Siart date End date Activate Search reset Hide advanced QNM lez Figure Log File Management gt show advanced Hide advanced leads back to the log file screen without view of the filter screen To loo
50. these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the device Camera Alphanumeric management settings Description Optional description Alphanumeric PLCName Name of the printer for the PLC Cam Drop down list autoVerifyAggUnit Possibility of combining with one reading O Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit Drop down list ConnectGui Activates deactivates the image processing Checkbox on the camera 54 Preparation for Production A 3 6 debugstatistics Stores communication between the Pilot Checkbox Line Manager and the camera in txt data Only for error searches otherwise this should be switched off errorimages Activates deactivates the permanent stor Checkbox age of MSC error images in the Pilot data base internalFormats Camera manages internal formats ej Checkbox ip IP address of the device 192 168 100 215 Valid IP address needDeviceFormat Device appears on the line format ej Checkbox preAggregationReject Units scanned by aggregation reader are O Checkbox validated direct after read and rejected by PLC Default the validation process starts with the covering box close signal content size is reached or close button readerMode P
51. w c T o 2 D UO Clic co o ollo ap YW in uU 2 eo i x o ea a o UO c D o ge 8 gij Ow o9 Ol ox O dg Scy T ses E a o oO UD MS O 5 c O c q clin os o n5 o e c O5 The ABS rank2 is not used Note that rank2 still exists This has to be considered at the line settings For this example you have to make the following settings Station Where to edit Settings Explanation DMS ABS At start of the production or at the order or at the product Enter agg GTIN for rank2 One GTIN for each rank At the product and at the PLC Enter item dimensions At System Settings gt Edit Device Settings Offset rank Child rank ABS is not used SCS At start of the production or at the order or at the product Enter agg GTIN for rank3 One GTIN for each rank At the product and at the PLC Enter case dimensions Production gt Edit Line Format gt Devices HRC laser scanner Offset Rank Before scanning is done the labels that have to be scanned are aggregated at rank DMS Child Rank 1 The labels that have to be scanned come from rank DMS MAS At start of the production or at the order or at the product Enter agg GTIN for rank4 One GTIN for each rank Production gt Edit Line Format gt Devices hand scanners Offset Rank 3 Before scanning is done the la
52. 1 0190713 15 29 57 000 gt 02 DO 07 FF 6D 26 ED 0190713 15 2947 091 lt lt 02 DO GE OD 5D 0002 2D 02 39 D2 34 C1 9A 0190213 15 29 57 14D gt gt 0200 07 FF 6D 26 ED D1203 13 15 29 57 171 lt lt 02 D GE OD SD 0D D2 2C 023002 34 85 91 D1703 1315 2957 265 gt 02 00 07 FF 6D 26 ED 0190713 15 29 57 296 lt lt 02 00 OE QD 6D 0D 02 2D 02 30 D2 34 C1 9A 0190713 152957390 gt gt 0200 07 FF 6D 26 ED D1202 13 15 29 57 421 lt lt 9200 OE QD 5D 0D 02 2D 02 31 02 36 OF E3 D1203 1315 29 57 531 gt 0200 07 FF 6D 26 ED 0190713 15 23 57 562 lt lt 02 00 GE Q0 5D 00 02 2D 02 31 02 37 88 F2 X 8 8R E 8 5 SRR 8 8 Extended Figure Home gt RFID Reader gt Debug Console The menu shows the log file with all communication data If you press the butfon Extended the following menu will be displayed State Lot number Line ident ocal Format 0190713 1529755 537 gt gt 0200 07 FF 6D 26 ED p 0190713 152955718 lt lt 02 00 OE 0D 6D 00 02 2D 02 31 D2 34 1D CO OK tL D1202 13 152955612 gt gt 02 00 07 FF 6D 26 ED i 0190713 152955643 lt lt 02 00 OE 00 6D 00 D2 2D 02 31 D2 38 DF E3 OK D0313 152955937 gt gt 0200 07 FF 6D 26 ED D1302 13 152955966 lt lt 9200 OE O0 5D D D2 2D 02 31 D234 1D CO OK D1702 13 15 2956 D7B gt gt 02 00 OF FF 6D 26 ED D1702 13 152956109 lt lt 02 00 OE 00 6D 00 02 2D 02 31 01235 H D1 OK 0190713 15 29 55 203 gt gt 0200 07 FF 6D 26 ED D1202 13 15295623734 lt lt
53. 1 page 83 and press Order results create report inorder to get to the Order Report screen Select an existing line format from the list to edit Press PDF Report fo generate a line format report in the selected format The fol lowing window appears 102 Production A 3 7 Choose report template design m esign Description Author Format Open OK Cancel Figure Production gt Order results create report gt Select order gt PDF Report select a customized report template at the field Design Different output formats can be selected at the field Format This report contains all relevant data from the order as well as a list with log file entries during the respective production run The report is digitally signed and can be archived customized or be printed directly An order report can only be created when the order is finished Note Storage of order data Upon completion of production the data of the order will be stored automatically on the server This allows creating a report at a later point in time All PDF reports generated will be stored on the path specified in the system settings Production A 3 7 103 7 4 8 Resetting the Order Status PCE Pharma Vision Inspection Format State Lot number Line ident A PRODUCTION RCTEEEENE SG E lt Reset Order Status Name Description Line format Line f Descr Product Start date End
54. 1dm_30cw 2ocvidm 30mm Get selected file Get all files Reset ink level during production LEEERTIT Production A 3 7 149 e Start SIM Start printer simulation software e Browse Select path where the software for the APS printer simulation software can be found e Refresh directory Refreshes the displayed directory e Send selected file Send selected file to printer e Send all files Send all files to printer e Get selected file Send selected file from printer to IPC Get all files Send all files from printer to IPC e Reset ink level Reset counter for the ink level after change of ink cartridge 7 9 7 Camera Menu during Production A 3 7 9 7 The camera menu during production shows the reading result of the last read item Press Home Camera menu gt batch records gt show pictures At this screen you can see the pictures of the Smart Cam era which have led fo an error Camera good reading PCE OCR OCV and Code reader o 210 Standard image ime ms 69 z Di sr pod ee SEA ocvo A12345 OCV1 OMO MEESEGRENSEREDDRUEEREREDDESESEWEREM Grade C Figure Home gt Camera menu gt batch records gt show pictures during production Qood Camera bad reading 150 Production A 3 7 PCE Format State Lot menter Line gert OCR OCV and Code reader cor ww Standard mage we ms 206 DEVO ariala DCvV1 ariala Figure Home Camera menu batch records show
55. 2 MNLO3 The conversion of the read in data is realized provided that they correspond to the respective format PCE Format State Lot number Line ident Prarmavsonispenon SYSTEM SETTINGS ES CS Edit Month Name List local Value MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez MNLO3 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Figure System Settings Edit month name list The following figure shows that OCVO expects the format JAN FEB MRZ MNLO1 e MNLOI JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ e MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez e MNLOS Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec e MNLO4 QI QI Q1 Q2 Q2 Q2 Q3 Q3 Q3 04 QA4 QA4 To save the Month Name list press Save system Settings 169 20130307 163145 SecondSignature_Messages xmi MonthNameList xml Secondsignature xml Figure System Settings gt Edit month name list gt Import 10 7 System Information The System information screen on the tab system information you find the following system information e Operating System e Network e Database e Devices e Line Settings e Second Signature 10 7 1 Extracting System Information To get an overview of every installed software and device open the System Settings screen see Chapter 6 2 1 page 34 and press System Information The following screen appea
56. 3 Press load formats Loads the device formats stored on the cameras printers and possibly other connected devices to the Pilot Line Manager 4 select the desired device format From the List you want to use at the line for mat 5 Press load fields foload Possible parameters are retrieved from the selected formats The types of codes e g DMX GTIN or CIP are loaded into the left column The formats of the Identification numbers respectively the value ranges of other variables are loaded into the right column Type and number of displayed parameters depend on the camera settings The figure below shows the device settings at the line format of a Smart Camera Production A 3 7 87 Lot number Line ident PRODUCTION Production Line 1 Name MSC DUMMY2 Activated MEM sc belgium Read only de only dm only DMO 4 DMX 01 21 17 10 fra ocw SES due lot 2 700 21 SERIAL bo oos OCV2 17 USEBYOREXPIRY JEMMyyy OCV3 10 BATCH LOT ow EE Figure Production gt Add Edit line format gt Devices gt Load formats Read only This function is used for example if you have a batch of items that has already been printed The production was stopped and now the items have to be further processed The serial numbers do not yet exist at the database Then the serial numbers only have to be read and saved into the database For regular serializa tion this function is deactivated Parameter Prefixe
57. 55 Jajulig J2qg7 958 Wd E jesqns oi Jaquiny jeuas siequunujeuas eu sjepduuo aseo UUM sueddeu jeu ejejs speubis SIU 7 ipa ese jueuguued sanunuoa MC esed uado ay jo sseocud Buy ey Bur I e dcm poor BIE hpenn Sie M I meg i B ase mau Suy uo desy 3 j poop ejeq 5 poog eieg 3 joen a cis a er pa P jesqns oj 2 4equnN jeues Bul i 8 m T i f gn em n o rs A mri A In Pi o66 eq a pen e a tHe apab is H jesqna oj j jaqunw eues 1a6 yasqns Jape uon eBaug88e se y5 ya xpedniniN Japeojdoy lt 6 lt tte E a ISIN 33d ld im lt 808 Figure 6 17 Aggregation with Smart Camera 6 2 8 4 Setting up a Product in SMC H 1 6 This chapter describes how to set up a product in the Smart Camera Some step sequences have to be repeated in order to set several fields For this the steps are numbered V O ci o 98 o 2 c o 2 D J o9 56 Preparation for Production A 3 6 PCE Format State Lot number Line ident a Pharma vison inspection DENEN NND CREER CREE Admin Devices Figure Home Step Action 2 Select the camera bar The following screen appears It may be that the software automatically skips this screen In this case you do not need to press menu at this point and you see the subsequent screen
58. 92 D OE 0D 5D D 02 2D 02 31 02 35 84 D1 D1202 13 15 29 56 343 gt gt 0200 07 FF 6D 26 ED 0190713 152956375 lt lt 02 00 OE Q0 6D 0D 02 2D 02 31 D2 35 94 D1 D1702 1315 29555 434 gt 0200 07 FF 6D 26 ED 0190713 152956515 lt lt 02 00 GE 0D 6D 0D 02 2E 027 31 02 37 4A EF 0190713 152956609 gt gt 0200 07 FF 6D 26 ED 0190713 15 29 56 54D lt lt 02 00 OE QD 6D D 02 2D 02 31 02 35 94 D1 0190713 15 29 55 750 gt gt 0200 07 FF 6D 26 ED D1702 13 152956765 lt lt 02 D OE 00 6D 0002 2E 02 31 02 35 58 CC F 1 exten je j m4 AY etel 9 te a d ees dd 24 P 4 GET TIMER GET REPORT OUT 1sec OUT2 isec Nt state IN2 state BUFFER on BUFFER off NOTIFY on NOTIFY off Figure Home gt RFID Reader gt Debug Console gt Extended S 8 X RS Preparation for Production A 3 6 79 e Get Timer System time of RFID reader e Get Report Status report of RFID reader for further information see documentation from Feig e Out 1 1sec Hardware output 1 active for 1 second e QOut2 1sec Hardware output 2 active for 1 second e Intl state Show hardware input 1 e ni2 state Show hardware input 2 e Buffer on Activate buffer read modus e Buffer off Deactivate buffer read modus e Notify on Transmission of the read data without buffering on e Notify off Transmission of the read data without buffering off 6 3 Configuring IP Addresses This chapter describes the allocation of IP addre
59. ATOR Show Show Show Debug information hierarchy aggregation Console Figure Home gt hand scanner during production Class name Honeywell_Scanner With the buttons at the upper part of the screen you can call up the corresponding functions as described below This table gives an overview of the functions Name Function Show information View the code read by the hand scanner show hierarchy show aggregation View the classification of the read codes from the current job in a tree view View the already carried out aggregation within the current aggregation step Debug console View an analysis of read in codes The debug console button is only visible if under system settings at the parameter debugMode a checkmark is Set 7 9 4 1 Show Information Press Show information in order to show the code read by the hand scanner Production A 3 7 143 PCE Format Lot number Line ident Pharma Vision Inspection E local l atri 1 01 08699548092732 21 100030160111 Disp changed 2011 12 01 19 46 32 423 Eg a TEST1 local AGG TEST 01 i f2 2011 12 01 19 46 22 740018D 2011 12 31 4032046 Command SHOW INFO Status Waiting for serial Manually Figure Home gt hand scanner gt Show information during production 7 9 4 2 Show Hierarchy Press Show hierarchy atthe Hand scanner navigator screen and scan a product to show the clas Sific
60. CC all incomplete units being at the cache get an SSCC number Incomplete units have to be scanned to verify their aggregation and afterwards they have to be closed units C Only SSCCs for complete and incomplete When producing only with SSCC all incom plete units being at the cache get an SSCC number Incomplete units have to be scanned to verify their aggregation and afterwards they have to be closed If a GTIN a SSCC or both is printed this can be defined at each rank individually This has to be set in the printer settings at the line format The needed Als are e GTIN 01 21 e GTIN SSCC 01 21 00 e SSCC 00 At the field DMX select DMX enter the Als as follows Kind of Code Als Only GTINs only complete units 01 21 GTIN for complete units SSCC for incomplete units 01 21 00 Only SSCCs for complete and incomplete units 00 Production A 3 7 127 7 7 9 10 Run Testorder with Imported GTIN H 4 1 1 Add GTIN Number for Rank1 2 and 3 2 Create a new Order see chapter Adding a New Order page 100 3 Assign GTIN and Company Prefix to the order Add a field for GTIN at the Order Details Dialog see chapter Adding Order Details page 101 Use Values e Rank O Global add RO5 Company prefix with value Text e Rank 1 Item add O1 GTIN with GTIN for rank1 created in step 1 e Rank 2 Bundle add 01 GTIN with GTIN for rank2 created in st
61. Exist Rank 8 8 99 amp 8940 Remove Cache Rank 8 8 99 amp 8950 Deaggregate Rank 8 8 7 7 10 3 Commonly used Barcodes Show Information C99 89000 Decommission C99 80999 show Aggregation C99 e8900 Commission C99 80111 130 Production A 3 7 show Hierarchy Deaggregate C99 89002 C99 80950 Verify Unit Reprint Label Coo e809170 C99 80500 Add Unit Destroy C99 380100 C99 80400 7 8 Troubleshooting 7 8 1 Treating Products after an Interruption When an error makes a product unusable e g squeezed packaging proceed as follows Serialized products Check all printed products you wish to discard with a hand scanner Serialized products have to be decommissioned see chapter 7 7 9 5 page 125 Unprinted products When a product is not yet printed you can discard it without scanning it Not scanned products If a product is printed but not scanned you can discard it without scanning it 7 8 2 Avoiding Waste of Items after an Interruption At the serialization process the PLM sends a serial number to the printer The printer prints the serial number and the PLM sends the same serial number to the reader camera RFID reader which validates it The sequence of printed serial numbers has to be consistent with the sequence of read serial numbers If the pro duction is interrupted and the conveyer has been stopped there are always some items between printer a
62. IN for each rank At the product and at the PLC Enter case dimensions Production gt Edit Line Format gt Devices HRC hand scanner Offset Rank 2 Before scanning is done the labels that have to be scanned are aggregated at rank2 ABS Child Rank 2 The labels that have to be scanned come from rank2 ABS Production A 3 7 119 MAS At start of the production or at Enter agg GTIN for rank4 One GTIN for each rank the order or at the product Production gt Edit Line Format gt Offset Rank 3 Before scanning is done the Devices hand scanners labels that have to be scanned are aggregated at rank3 SCS Child Rank 3 The labels that have to be scanned come from rank3 SCS 7 7 8 2 ltem Bundle Case by Reading Item Label Pallet Here it is described how to aggregate items to bundles to case by reading the codes of the items to pallet Performing this aggregation leads to the same result as scanning the bundle labels the bundles are aggregated to the case See the following figure Serial numbers PLM DMS item ABS Bundle SCS Case Ww oc u a Uu r o 32 B8 2 oc 8 AME sf 8 oz Sis Bez giz 3s 3 Bi So 2 Eg n E S 8 S8 slije 88 9 Jeg E S S pue p D T e w ia ce 2 BIS ce S x 2 e 53 2 5 o amp 8 og 9 al a 60 G oj 2 3 9 o S c o oo E 5
63. ISASSEMBLY Country of Disassembly 3 3 NUMBER n3 426 COUNTRY FULL Country Covering full 3 3 NUMBER n3 PROCESS Process Chain 427 ORIGIN SUBDIVISION Country Subdivision of O 3 IS0646 X 3 Origin 710 NHRN PZN National Healthcare Reim O 20 ISO646 x 20 bursement Number NHRN Germany PZN 711 NHRN CIP National Healthcare Reim O 20 ISO646 x 20 bursement Number NHRN France CIP 712 NHRN CN National Healthcare Reim O 20 ISO646 x 20 bursement Number NHRN Spain CN 7001 NSN NATO Stock NUMBER 13 13 NUMBER nl3 NSN 7002 MEAT CUT UN ECE Meat Carcasses O 30 ISO646 X 30 and Cuts Classification 7003 EXPIRY TIME Expiration Date and Time 14 14 NUMBER n4 n10 7004 ACTIVE POTENCY Active Potency 4 8 NUMBER n4 n 4 7030 PROCESSOR 0 9 Approval NUMBER of 3 30 IS0646 n3 x 27 7039 Processor with ISO Coun try Code 8001 DIMENSIONS Roll Products Width 14 114 NUMBER nl4 Length Core Diametre Direction Splices 8002 CMT No Cellular Mobile Telephone O 20 ISO646 x 20 Identifier Appendix 199 200 Appendix 8003 GRAI Global Returnable Asset 14 30 190646 nl4 x 16 Identifier GRAD 8004 GIAI Global Individual Asset O 30 ISO646 X 30 Identifier GIAI 8005 PRICE PER UNIT Price Per Unit of Measure 6 6 NUMBER n6 8006 GCTIN Iden
64. ISISISISISISISISISISISIS p Al Name Description Min Ma Type Format X DMX Datamatrix Code O 25 CODE 01 21 17 10 5 BC GS1 BARCODE128 GS1 128 Barcode O 25 CODE 01 21 5 CO CODE128 CODE 128 Barcode O 25 CODE 5 THEHR HUMAN READABLE Human Readable Text O 25 CODE 01 21 5 THERF RFID EPC EPC Code O 25 CODE 5 THEAS ASSEMBLE Al assembling data field O 25 CODE 5 00 SSCC SSCC Serial Shipping 18 18 NUMBER nls Container Code 01 GTIN Global Trade Item NUM 14 14 NUMBER nl4 BER GTIN 01C CIP Club Inter Pharmaceu 13 14 NUMBER n13 n 1 tique 02 CONTENT GTIN GTIN of Contained Trade 14 14 NUMBER n14 Items 10 BATCH LOT Batch or Lot NUMBER O 20 ISO646 x 20 11 PROD DATE Production DATE YYM 7 10 DATE yyMMdd MDD 12 DUE DATE Due DATE YYMMDD 7 10 DATE yyMMdd 13 PACK DATE Packaging DATE YYM 7 10 DATE yyMMdd MDD 15 BEST BEFORE Best Before DATE YYM 7 10 DATE yyMMdd MDD Appendix 195 196 Appendix 17 USE BY OR EXPIRY Expiration DATE YYM 7 10 DATE yyMMdd MDD 20 VARIANT Variant NUMBER 2 2 NUMBER n2 2 SERIAL Serial NUMBER O 20 IS0646 x 20 22 QTY DATE BATCH secondary Data Fields O 29 CODE 30 5 17 MMyy 10 30 VAR COUNT Count of Items Variable O 18 NUMBER n 8 Measure Trade Item 3 CONTENT SIZE Number of Units Con O 18
65. Imported GTIN H 4 1 Manual Aggregation by Scanning a Barcode H 2 Creating a Barcode Command List of Commands Commonly used Barcodes Troubleshooting Treating Products after an Interruption Avoiding Waste of Items after an Interruption Use Wildcards globally for all Line Formats 127 128 9 128 128 129 130 131 131 131 132 Table of Contents D 7 8 2 2 Use Wildcards Line Format specific 132 7 8 3 HRC Offset is too large 134 7 8 4 Printer Offset is too Large Small 136 7 8 5 Ejector Offset is too Large Small 136 7 8 6 scanner Offset is too Large Small 137 7 8 7 Processing Timeout at the MPI Software SCS 137 7 9 Device Options during Production A 3 7 9 140 7 9 1 Smart Camera 140 7 9 2 Check of Serial Number A 3 7 9 2 141 7 9 3 High Resolution Camera HRC 141 7 9 4 Hand Scanner A 3 7 9 4 143 7 9 4 1 show Information 143 7 9 4 2 show Hierarchy 144 7 9 4 3 show Aggregation 145 7 9 4 4 Debug Console 145 7 9 5 Wolke Printer Menu during Production 145 7 9 5 1 Machine Settings 146 7 9 5 2 Ink Level Settings 147 7 9 5 3 Cleaning Wolke Cartridges 148 7 9 5 4 show in Process Control 148 7 9 5 5 Label Preview 148 7 9 6 Domino Printer Menu 149 7 9 7 Camera Menu during Production A 3 7 9 7 150 7 9 8 PLC 151 8 How Tos 153 8 1 Installation and Setup 153 8 1 1 set up an Order H 1 3 153 8 1 2 Set up a Product H 1 4 153 8 1 3 Install a New PLM H 1 2 159 8 1 3 1 Installing a New PLM and Keep the Previou
66. KING RINTER PRINTER READER READER readOnly no no lineformat 2 2 2 R21 SN mapping Preparation for Production A 3 6 71 Use case 5 Printer A prints china serials printer B prints helper codes HC reader A2 reads internal chi na serial SN and reader B2 link PLM generated HC with PLM china serial Both readers must be triggered for all units and reader B1 trigger generate new HC into printer B buffer and reader Al generate new serials into printer A buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject after last reader position mode BUFFERED P HC_ PRINT HC LINKING LINKING RINTER PRINTER INSPECTION INSPECTION READER READER readOnly no no no no lineformat 2 R21 2 R21 21 R21 SN mapping 6 2 10 Hand Scanner A 3 7 9 4 The hand scanner is editable under System Settings Edit device settings Select hand scanner tab Aft the tab menu on the top you can switch between the screens PCE Format State Lot number Line ident veru SYSTEM SETTINGS S Printer Camera Handscanner Honeywell 2D Scanner amp LEER Name Handscanner Description auto VenftyAggunit E automaticMode baudRate DOXHN JR 2 comP ort command Timeout debugMode Figure System Settings gt Edit device settings gt Select hand scanner tab Edit the settings at
67. Line Format Choose line format Devices Select ABS PLC Estimate offset in mm Subtract offset from the actual value at the offset field and enter new value Start pro duction and test the new offset If necessary repeat these steps till bundles are centered at the screen 7 8 5 Ejector Offset is too Large Small Indication Error Message Ejection of erroneous bundle is triggered too early too late Description Bundles with erroneous labels are ejected automatically by the ejector If the ejector is triggered too early too late the ejection can fail Solution The ejector offset has to be adjusted to the right value Action 136 Production A 3 7 Press System settings gt edit device settings gt ABS PLC gt Teach Estimate offset in mm Subtract offset from the actual value at the field Offset Eject and enter new value Start production and test the new offset If necessary repeat these steps till ejection works properly 7 8 6 Scanner Offset is too Large Small Indication Error Message Camera and printer offset are adjusted correctly but the bundle is ejected after reading At the ABS scanner the LED lights red instead of green Description If the scanner offset is foo large scanning of the label is performed fo late if it is too small scanning of the label is performed to early The label will not be captured and ejected Solution The scanner offset has fo be adjusted fo the r
68. MS Item ABS Bundle SCS Case N c uU o 2 Si O o Oo w Os S oj L oa a x n 5 2 P 5 IE c omn os oO amp o ns id oig D s N Sends ref codes PLM compares if Sends print job Sends ref codes Sends back results 1 Figure Item Bundle Case by reading bundle labels Pallet At all aggregation stations ABS SCS and MAS the labels of the units aggregated before are read This is the most frequently used procedure For this example you have to make the following settings Station Where to edit Settings Explanation DMS At start of the production or at the order or at the product Enter agg GTIN for rank2 One GTIN for each rank At the line format Enter item dimensions Offset rank Child rank the order or at the product ABS At start of the production orat Enter agg GTIN for rank2 One GTIN for each rank the order or at the product At the product and at the PLC Enter item and bundle dimen sions Production gt Edit Line Format gt Offset rankz I Before scanning is done the Devices HRC laser scanner labels that have fo be scanned are aggregated at rank DMS Child rank 1 The labels that have to be scanned come from rank DMS see chapter 7 7 5 page 116 Number of layers As high as count of items in Aggregation with ABS turn page 116 SCS At start of the production or at Enter agg GTIN for rank3 One GT
69. N 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 88 4 MEE MAAAANRAARANRNA SOIR MA AAAAAAAAAAAFLiLERE OP 174 Show active Order Command sow ERN Wining tor serial ET De Commission Deaggregate Destroy Print Label Figure Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner The rank is then displayed 7 7 9 8 Re printing a Label with same SN or Different SN A 3 7 7 You can re print labels of the current batch for a bundle a case or a pallet with a different serial number or with same serial number How your re print works has to be determined at the system settings Go to System Settings gt Edit System Settings and change the parameter Reprint new serial To re print a label proceed as follows Press Home global hand scanner show hierarchy scan or select product print label See following figure 126 Production A 3 7 7 7 9 9 MAS_GlobaiScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNIN 0 Orphaned Case O Orph
70. Preparation for Production A 3 6 53 LINEFORMAT LINEFORMAT is no reader mode It is a The reader mode settings from All read switch to move the reader mode configura the selected line format are ers tion from the global device setting to the used Reader mode settings line format have to be made in the device Setting LINEFORMAT as reader mode in the Ce alls of the line format and device settings System settings gt Edit device settings gt reader Mode allows to define the reader mode per line format are stored there 6 2 8 2 Smart Camera A 3 6 2 8 2 The Smart Camera reads barcodes data matrix codes and human readable text and compares it with the data received from the PLM When the data is valid the item is further processed If data is unvalid the item will be discarded The Smart Camera is editable under System Settings gt Edit device settings gt lt select smart camera tab Atthe tab menu on the top you can switch between the screens PCE Format State Lot number Line ident a ODE DENER SYSTEM SETTINGS C P VGL8_IP222 VGL7_IP221 VGL6 Camera_220 PCE MiniSmartCamera RII Camera 220 Description PLCName automatichode boxingRank SOnNnecloul errorimages internalF ormats 192 168 115 220 Figure System Settings gt Edit device settings gt lt select smart camera tab Edit the settings at the input fields and scroll down menus The table below gives an overview of
71. Press System Settings gt Edit System Settings 2 Enter the parameters for ADO1 Active Directory This is a precondition to use the function The server name ADO2 Active Directory domain parameters are grayed out because these are name ADO3 Active Directory search path global system settings How to change the set ADO2 Active Directory search filter tings see chapter 9 2 1 page 163 3 set a checkmark at both checkboxes of the parameter SIO2 Second signature group 4 Press Save To save the settings After activating the second signature group function you can add users to the group fo allocate second signa ture rights to them Message Configuration Screen Within this menu you can define the messages which need to be confirmed with a second signature A list of the available alarm and warning numbers can be imported The data can be imported and exported as an XML file PCE Lot number Line ident A ceu SYSTEMSETTINGS MaEEES EEMEEE EEEEEEE IREEEEEN Second signature Message configuration EN Message ID 21073 21072 21075 21074 21071 21070 19009 19007 19004 19002 19003 19000 21076 21077 m mmn fa anp E pme n ed edo p Figure System Settings Second signature message configuration Action Configuration Screen Within this menu you can define the actions which need to be confirmed with a second signature by setting a checkmark at it
72. Press the suspended order order color is orange 3 Press Next Start Production 8 2 4 Suspend an Order H 2 6 Press Production gt Suspend fo suspend an order The order data stays active even if the system is switched off The order color gets orange within the order list 2 Press Continue to continue the order 160 How Tos 8 2 5 View Hierarchy H 2 7 1 Press Home gt Hand scanner Global 2 Press Show hierarchy 3 Scan label Hierarchy is shown 8 2 6 Aggregate an Item to a closed Partial Case H 3 7 l Press Home gt Hand scanner Global gt Show Hierarchy 2 Scan a valid and orphaned item 3 Press Aggregate 4 Enter SSCC of the partial case or scan case label 5 Confirm with ok 6 If content count is reached case is complete a label is printed automatically OR If content count is not reached case is incomplete continue with Partial case or pallet aggregation fo close the incomplete bundle 8 2 7 Aggregate a case to a closed partial pallet H 3 8 Press Home gt Hand scanner Global gt Show Hierarchy 2 Scan case 3 Press Aggregate 4 Enter SSCC of the partial pallet or scan pallet label 5 Confirm with OK 8 2 8 Aggregate pallet to Shipment H 3 9 1 A shipment is rank 5 2 Quantity of pallets for shipment has to be high enough fo ensure each shipment has to be closed manually This means the content count Al 37 must be higher than the possible number of pallets at the ship
73. R may create delete and rename products Camera B Camera menu yes yes yes no PLM USER may delete and rename fonts Camera C Camera menu yes yes yes no PLM USER may start stop the lot protocol Camera D Camera menu yes yes no no PLM USER may set the reference code Camera E Camera menu yes yes yes no PLM USER may change the product Camera F Camera menu yes yes yes no PLM USER may access the product man agement Camera G Camera menu yes yes yes no PLM USER may change fonts Camera H Camera menu yes yes no no PLM USER may access the service level Camera Camera menu yes yes no no PLM USER may switch on off the camera Camera J Camera menu yes yes no no PLM USER may access the write protec tion approval Camera K Camera menu yes yes yes no PLM USER may access the camera menu mayswitchLine Button Switch no no no no PLM Line visible USER may switch between connected lines mayEditSysGlobals USER may edit glob no no no no PLM al system settings maySeeSecsigConfig Buttons Second no no no no PLM signature configura tions visible USER may configure sec ond signature scaleL evel USER gets the OCS no no no no PLM checkweigher rights Level scaleLevel2 USER gets the OCS no no no no PLM checkweigher rights Level 2 scaleLevel3 USER gets the OCS no no no no PLM checkweigher rights Level 3 188 Appendix maySeeERPOverXML
74. RINT INSPECTION PRINT INSPECTION Drop down list AGGREGATE_READER LINKING_READER AGG_INSPECTION LINEFORMAT showDeviceFrame Activates deactivates the display of the Vi Checkbox device in the menu overview useWildcards Activates deactivates the transfer of the ser i Checkbox ial number through a placeholder it is only checked for length not for con tents 6 2 8 3 Aggregation with Smart Camera Aggregation of items to a case can also be done via Smart Camera This feature will only be implemented for the latest Smart Camera generation 150 205 206 215 To achieve this the camera uses its subset and set to store serial numbers temporarily The aim is to send the complete set of serial numbers to the PLM only after the case was closed while filling a new case in the meantime How it works The aggregation process via Smart Camera is described in the Flowchart below See Figure 6 17 Aggregation with Smart Camera page 55 Parameter Actions by SMC Processing in SMC and PLM Filling Case A Capturing Items for Save SNs to Subset Case A Case A filled Transfer SNs from Subset to Set Filling new case B Capturing Items for Save SNs to Subset Case B Case A complete Transfer SNs from Set to PLM check and Aggregate SNs Keep on filling new Capturing Items for Save SNs to Subset case B Case B Preparation for Production A 3 6
75. Reads and checks serialized helpercode labels and its print quality if good or bad SMC VGL hand scanner single item reader HC LINK READER Reads and checks serialized helpercode labels and its print quality if good or bad Only in combination with SERIAL LINK READER SMC VGL hand scanner single item reader HC AGGREGATE R EADER Reads several child unit helpercode labels one by one or at once and sends codes to PLM verifies content size HRC SMC VGL hand scanner single and mul tiple item reader Preparation for Production A 3 6 D SERIAL_LINK_READ ER AGG_INSPECTION Reads and checks serialized labels and its print quality if good or bad Process is linking between current read code and helpercode label read before by HC_LINK_READER Verifies the last processed aggregation by For example this is helpful when you change the outer packaging and the existing codes can no longer be read Then you can print helpercodes on the units linked to the origi nal code to recognize the origi nal code at the database Pre condition a second reader must be set to the same rank an has to be in HC LINK READER mode which checks the PCE helpercode label At a case packer a HRC or SMC SMC VGL hand scanner single item reader HRC checking if an items is at an assumed are used as aggregate inspec SMC position inside
76. Result Relevant areas are analyzed earlier timeout is not reached e Action Position the case at the lower right of the analyzed frame e Note This refers to the analyzed area of the screen image this may be only a part of the whole screen if the frame is set this way Refer to the MPI software manual Select part Image function Change size of the analyzed frame e Option Change size of the analyzed frame if the current area is larger than the needed area e Result Camera software needs less fo analyze timeout is not reached e Action Position the items at a suitable position and set frame at the MPI software Switch to the MPI soft ware interface and press Camera menu Log on Stop Tolerances camera settings Select Image part set window around the case position Also refer to the MPI software manual Select part Image function 138 Production A 3 7 Figure Set frame of the analyzed area When taking a new picture the screen will show only the analyzed area and looks as follows Figure Frame of the analyzed area Production A 3 7 139 140 Change timeout e Option Change timeout to a higher value if production speed allows this e Result Analyzing time is below timeout timeout is not reached e Action Refer to the MPI software manual 7 9 Device Options during Production A 3 7 9 During Production the Home screen press Home provides an overview of the available devices as vis
77. Station Appendix 205 FDA 21 CFR Part 11 FDA is the abbreviation for Food and Drug Administration which is an organization of the US Department of Health and Human Services The FDA makes regulations for man ufacturers of pharmaceutical and food products in order to protect the health of the con sumers It also checks for compliance with these regulations CFR is the abbreviation for Code of Federal Regulations All of the regulations of the American legal system are contained in this massive document The number 21 is the short form for Title 21 Chapter and the number 11 is the abbreviated designation for Part 11 Part 11 deals with electronic records and electronic signatures The full title is Code of Federal Regu lations Food and Drug Administration Title 21 Chapter I Part 1 1 Electronic Records Electronic Signatures 206 Appendix ERP System Enterprise Resource Planning System typically order transaction GS Global Standards One Item An item is the smallest unit at the aggregation process This can be a folding box or a blister It is usually aggregated to a bundle or directly to a shipping case LAN Local Area Network network for data exchange between devices Log file Automatically generated record file MAS Manual Aggregation Station HRC AI Software High Resolution Camera Software of the HRC OCV Optical Character Verification PCE Pharmacontrol Elect
78. The batch is then finished 7 7 9 5 Commissioning and Decommissioning a Unit A 3 7 7 8 5 It is possible to commission or decommission a unit item bundle case or pallet When decommissioning the serial number s will still be stored at the database but tagged as invalid and no longer usable When decommissioning a parent rank the child ranks are also decommissioned but the relation between the units still exists To decommission a unit proceed as follows Press Home gt Global hand scanner gt show Hierarchy gt Scan unit with global hand scanner gt decommission To commission a unit proceed as follows Press Home gt Global hand scanner gt show Hierarchy gt Scan unit with global hand scanner gt commission PCE esses MAS_GLOBALSCANNE m MAS_GlobalScanner1 HIERARCHY See the following figure Lot number Line ident Hierarchy of order scsor2 2 with status RUNNING 0 Orphaned C Case 0 Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Sallat GN Pallet SN Pallet SN Pallet SN Pallet SN Pallet SN Pallet SN Pallet SN Aellen l as De Commission Figure Home gt Global hand scanner gt show hierarchy gt 000000001014 GTIN 000000001013 GTIN 000000001012 GTIN 000000001011 GTIN 000000001004 GTIN 000000001003 GTIN 000000001002
79. Y AREA 12 log Area square inches DECIMAL n6 354Y AREA f2 log Area square feet DECIMAL n6 3559Y AREA y log Area square yards DECIMAL n6 6 6 6 6 MM l 356Y NET WEIGHT cf Net weight troy ounces Variable Measure Trade Item DECIMAL n6 357Y NET VOLUME oz Net weight or volume 16 7 DECIMAL n6 ounces Variable Measure Trade ltem 360Y NET VOLUME q Net volume quarts Vari 16 7 DECIMAL n6 able Measure Trade Item 361Y NET VOLUME g Net volume gallons U S 16 7 DECIMAL n6 Variable Measure Trade Item O N 362Y VOLUME q log Logistic volume quarts DECIMAL n6 363Y VOLUME 9 log Logistic volume gallons U S O N DECIMAL n6 364Y VOLUME i9 Net volume cubic inches 16 7 X DECIMAL n6 Variable Measure Trade Item 365Y VOLUME f9 Net volume cubic feet 6 7 DECIMAL n6 Variable Measure Trade Item 366Y VOLUME y3 Net volume cubic yards 6 7 DECIMAL n6 Variable Measure Trade Item 367Y VOLUME i9 log Logistic volume cubic 6 7 DECIMAL n6 inches 368Y VOLUME f log Logistic volume cubic 6 7 DECIMAL n6 feet 369Y VOLUME y log Logistic volume cubic 6 7 DECIMAL n6 yards 390Y AMOUNT Applicable Amount O 16 DECIMAL n 15 Payable local currency 391Y AMOUNT Applicable Amount 3 119 DECIMAL nd n 15 Payable with ISO Currency Code 392Y PRICE Applicable Amount O 16 DECIMAL nato Payable single mo
80. _PRINTER BUFFERED_PRINTER Drop down list BUFFERED_PRINTER showDeviceFrame _ Activates deactivates the display of the Checkbox device in the menu overview 6 2 7 3 APS Domino Printer The APS Domino Printer is editable under System Settings Edit device settings select lt APS Domino printer tab Atthe tab menu on the top you can switch between the screens The fol lowing two figures display the printer settings of the Domino Printer initial screen and scrolled down The set tings can be configured PCE Format State Lot number Line ident oomp SYSTEMSETTINCS EREEEEEE TEENS EEEEEEEN Ej Printer Camera Handscanner APS Printer wn Name Description APSSIMPath APCEMDomino Sim PLCName rinter1 automaticMode poxi ngRank buffer internalFormats 192 168 100 230 Figure System Settings gt Edit device settings gt select APS Domino printer tab 48 Preparation for Production A 3 6 6 2 7 4 PCE SYSTEM SETTINGS Format State Lot number Line ident Printer Camera APS Printer boxingsank buffer internalFormats Ip needDeviceFormat port printerMode printerUnit showDeviceFrame Handscanner 192 168 100 230 UFFERED_PRINTER Figure System Settings gt Edit device settings gt tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func
81. a The noise level for the Feig Reader should be within 1 20 mV e Start Stop Start Stop of the recording 78 Preparation for Production A 3 6 6 2 14 3 Show Debug Console Stete Lot number Line ident Format T pace aaa Crue D1702 1315 29555 537 gt gt 0200 07 FF 6D 26 ED 01 02 13 152955718 lt lt 02 DO GE 006D 00 02 2D 02 31 D234 1D CO OK 0102 13 152955612 gt gt 02 00 07 FF 6D 26 ED D1203 1315 29555 B43 lt lt 02 D GE QD 6D 00 02 2D 02 31 0236 DF E3 OK D1202 1315 2955 937 gt gt 0200 07 FF 6D 26 ED 0190713 15 29 55 86B lt lt 0200 0E 0D 6D 0D D2 2D 02 31 0234 1D CO OK D1202 13 15 29 58 D78 gt gt 02 D0 OF FF 6D 26 ED 0190713 15 2956 108 lt lt 02 00 GE 00 6D 0002 2D 02 31 D235 A D1 OK 0190713 15 29 555 203 gt gt 02 D0 07 FF 6D 26 ED 0190713 15 29 586 234 lt lt 02 00 OE 00 6D 0D D2 2D 02 31 D2 35 94 D1 0190713 152956343 gt gt 0200 07 FF 6D 26 ED 10313152956375 lt lt 02 00 OE Q0 6D 0002 2D 02 31 D2 35 94 D1 0190713 152956 494 gt gt 0200 07 FF 6D 26 ED 0190713 15 29 58 515 lt lt 02 00 GE 0D 6D 0002 2E 027 31 02 37 4A EF 0190713 15 29 55 508 gt gt 0200 07 FF 6D 26 ED 0190713 15 29585 54D lt lt 92 D GE OD 6D 0002 2D 02 31 D2 35 84 D1 D1202 1315 29555 750 gt gt 0200 07 FF 6D 26 ED D1202 13 15 29 58 765 lt lt 02 D GE OD 5D 0D D2 2E 07 31 02 33 5B CC D1202 13 15 29 58 875 gt gt 02 00 07 FF 6D 26 ED 0190713 15 29 58 8UB lt lt 02 00 GE 0D 6D 0002 2C 02 30 D2 34 85 9
82. a new product 7 3 2 Creating and Deleting a Product To create a product at the product management screen see chapter 7 3 1 page 96 press Add and type in a product name at the field Product and press save You can add a description of the product at the field Product descr Confirm by pressing Save To delete a product press Remove instead of Add 7 3 3 Adding and Deleting Application IDs at a Product To add or delete Application IDs at a product go to the product managementscreen see chapter 7 3 1 page 96 and select a product from the list Press Details The following screen appears Production A 3 7 97 PCE Format State Lot number Line ident Pharma Vision Inspection PRODUCTION EU IDLE 2 IKRE TID OTE Rank Application ID EE Value Figure Production gt Add edit product gt select product Details At this screen you see all application IDs that are defined at the product if applicable Press Add to define a new ID to the product The following dialog appears PCE Format State Lot number Line ident PRODUCTION Pharma vision Inspection HEIRAT ATINI IM Rl Rank Application ID Value Figure Figure Production Add edit product select product Details Add ues me Now you can define a new product field For the product field you can define the following values 98 Production A 3 7 Field Explanation In this example
83. agement Qf the menu panel on the right hand side of the screen At the overview you can select the user you want to edit or you can create a new user PCE Format State Lot number Line ident pec Uses USER MANAGEMENT iS iS I CENE 0 le t X User Management av v Vi av m wessPpesescsesecsesesesesosepeseccseg F A L v kj v d AK hd d d Yp I i l i Figure User Management 5 1 1 Creating a New User To create a new user press Add The following screen appears Administration of Users and Groups A 3 5 25 Format State Lot number Line ident UT im turke Bl User has to change password at next login Figure User Management Add Enter the new username a password and confirm with OK Note Choose a secure password The password strength corresponds to the security of the password A secure password con tains lower case and upper case letters numbers and also special characters 5 1 2 Editing a User Account After you have selected a user to edit see chapter 5 1 page 25 the following screen appears 26 Administration of Users and Groups A 3 5 PCE Pharma Vision Inspection F USER MANAGEMENT Lot number Line ident B nd E User Management Note Supervisor Account valid until User has to change password at next login B locked DY valid a dia da c MA Figure User Management Add OK The following options for the user can be
84. ame see the Login button at the following example If using an external keyboard the keyboard displayed on the screen can be switched off for the duration of the registration of the user by pressing the button Keyboard Alternative Keyboard Configuration Optionally a modern keyboard designed analog to the Android smart phone keyboards can be used The Launcher bat file has to be called with the parameter fxkeyboard This layout is supported from version PLM 4 7 1 The PLM Workspace and Usage 21 Figure Keyboard2 Control key functions Hide keyboard switch to other language keyboard layout switch to special character and number layout switch to control key layout CTRL ABC Figure Control key layout 2123 a 22 The PLM Workspace and Usage 4 5 1 Remote Control If you want to control the PLM software via remote control use a common remote desktop program e g Teamviewer In addition you need an internet connection performance will be dependent on the speed of your internet connection 4 6 Home Screen The following figure shows the Home screen PCE Format State Lot number Line ident Devices Figure Home while production is running Pos Name Function Device Status The main menu of the Pilot Line Manager always remains visible All operating Bars elements available are displayed in order to be able to change between fhe pro gram functions depending
85. aned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Lot number Line ident Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN Pallet SN Pallet SN Pallet SN Pallet SN 000000001014 GTIN 000000001013 GTIN 000000001012 GTIN 000000001011 GTIN 000000001004 GTIN Pallet SN 000000001003 GTIN 000000001002 GTIN AAAAANRAAANRNA AIAI 31111111111117 Pallet SN La F1 E 3 l Ant De Commission Deaggregate Destroy MAAAAAAAAAAAAFLLERE 31111111111117 NOT VERIFIE Ea i Print Label D 0 31111111111117 NOT VERIFIED 0 31111111111117 NOT VERIFIED 0 31111111111117 VALID 1 31111111111117 NOT VERIFIED 0 NOT VERIFIED 0 Show active Order Clear yam 3 Command SHWHR Status Waiting for serial Manually Figure Home gt Global hand scanner gt show hierarchy gt hand scanner Handling Incomplete Units When Order is finished Scan product with global If an order is finished pressing Finish before or after quantity is reached it depends on the printer settings how to handle uncompleted units There are three possibilities to produce Kind of Code Explanation a Only GTINs only complete units When producing only with GTINs all incomplete units being at the cache are discarded plete units b GTIN for complete units SSCC for incom When producing with GTINs and SS
86. at A 3 7 2 83 7 2 1 Line Format Setup Procedure 84 7 2 2 The Add Edit Line Format Screen 84 7 2 3 Creating a New Line Format 84 7 2 4 Editing Line Formats 85 7 2 5 Editing Device Settings at Line Format A 3 7 2 5 86 7 2 6 Device Settings at Line Format PLC 89 V2 Device Settings at Line Format Smart Camera 89 1 2 8 Device Settings at Line Format High Resolution Camera 90 1 2 9 Device Settings at Line Format Comparator 7 8 9 7 2 10 Device Settings at Line Format Hand Scanner 92 7 2 11 Device Settings at Line Format Wolke Printer 93 7 2 12 Device Settings at Line Format Zebra Printer 94 Z9 Line Format Report A 3 7 2 11 95 7 3 Product Management A 3 7 3 96 7 3 1 The Product Management Screen 96 4 Table of Contents 7 3 2 7 3 3 1 4 1 4 1 7 4 2 74 3 1 44 1 4 9 74 6 74 7 74 8 74 9 7 4 10 759 7 5 1 7 5 2 7 5 3 7 5 4 7 6 7 6 1 7 6 2 7 1 Tfl LZ 7 7 3 7 14 ARo 7 17 6 d a 7 1 8 7 7 8 1 7 1 8 2 7 1 8 3 7 1 8 4 7 7 9 7 7 9 1 TAZ 7 7 9 3 7 1 9 4 7 7 9 5 7 7 9 6 7 7 9 7 7 7 9 8 7 7 9 9 7 7 9 10 7 7 10 7 7 10 1 7 7 10 2 7 7 10 3 7 8 7 8 1 7 8 2 7 8 2 1 Creating and Deleting a Product 97 Adding and Deleting Application IDs at a Product 97 Order Management A 3 7 4 99 Loading an Order via Hand Scanner 99 Adding and Editing Orders 100 Adding a New Order 100 Editing an Order 100 Adding Order Details 101 Deleting an Order 102 Creating an Order Report A 3 7 4 6 102 Resett
87. ate Lot number Line ident Pramavisonispecion SYSTEM SETTINGS i CS ES EC SCS PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS GlobalScanner1 ABS MPC ABS Printer ABS Scanner ABS PLC SCS _ MPC SCS Printer DMS Printer RFID Reader DMS SCA DMS GlobalScanner1 DMS PLC DMS_UPS Siemens PLC TCP shiftReeaistet shiftRegisterRefresh Time showDewviceFrame statusBitWaitTime watchDogTime writeC ournters Parameters Messages Counters Import Export Figure System Settings gt Edit device settings gt Select PLC Press Import Export The screen looks as follows Backup and Restore Settings A 3 11 183 PCE Format State Lat number Line ident Promaveonnseaon SYSTEM SETTINGS E ES EEUU SCS PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS GlobalScanner1 i ABS_MPC ABS Printer ABS Scanner ABS PLC scCS MPC SCS Printer DMS Printer RFID Reader DMS SCA DMS GlobalScanner1 DMS PLC DMS_UPS Siemens PLC TCP Import Export Menu Export Export Export Export Export all settings parameters messages counters teach parameters Import Import Import Import Import all settings parameters messages counters teach parameters Figure System Settings gt Edit device settings gt select PLC gt Press Lmport 4kxpDort Press Export all settings Forimport of XML files see chapter 6 2 6 1 page 43 12 6 Reestablishing the Default Settings of the Devices System You can reestabl
88. ation of the read codes of the current job in a tree view POE Format State Lot number Line ident a 334455 showroom pceadmin e MA AS Global Sc annert IIER l TUUS of order n Orphaned Case oor phaned Bundle Case SN 000000001021 EINE 21111111111110 VALID 2 M f Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN AS Hor VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 1111111117 VALID 1 l SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 3 GTIN 31111111111117 NOT VERIFIED 0 2 GTIN 31111111111117 NOT VERIFIED 0 EA a ds AA 23 eit a ee Mio B Show active Domnii n Uli Destroy i Print Label or der Figure Home gt hand scanner gt Show hierarchy during production 144 Production A 3 7 7 9 4 3 7 9 4 4 The colors of the serial number bullets have the following meanings e White valid serial number e Yellow serial number not verified by the camera e Red derecognized serial number by the hand scanner You can call up any job name from the database by pressing enter order name and entering the order name You can also scan a data matrix code by hand scanner to get information about its hierarchy Press clear to reset the display Show Aggr
89. bels that have to be scanned are aggregated at rank3 ABS Child Rank 3 The labels that have to be scanned come from rank3 ABS 122 Production A 3 7 7 7 8 4 ltem Pallet Here it is described how to aggregate items to pallet without having bundles or shipping cases See the follow ing figure Serial numbers a ae G Pa al ll SE DMS item WX ABS Bundie J n Jj uU i now uU r o Et 512 o gt olla B 21 2 99 D o D 8 ob aS ud o a wt a oa jax oa Silo E Cilio E 1 5 Sa ss Sijo 3 E n C 9 A SIS os o ol S at c ns o oi a ero VA N 1a c o D o Printer SCA Scanner D y e Figure Item Pallet SCS Casey f Sends print job 32 D wv 3E ba i E o9 Ss N5 aA el Sends ref codes Sends back results iw gt o owe eee eer The ABS rank2 and the SCS rank3 are not used Note that rank2 and ranks still exist This has to be con sidered at the line settings For this example you have to make the following settings Station Where to edit Settings Explanation DMS At start of the production orat Enter agg GTIN for rank2 the order or at the product One GTIN for each rank At the product and at the PLC Enter item dimensions At Syste
90. ble to print different labels on 2 different ranks It is first registered as a normal Printer Master device This is the owner or master This printer is then registered a second time as a virtual Printer Slave device with the owner device PrinterMaster The second printer is then assigned to another rank Thus there are now two devices in the Pilot Line Manager that can print out labels on a master device Note Press reconnect after Login log off After login log off from devices the button Reconnect on the tab System must be pressed 6 2 5 Deleting a Device To delete a device select it at the Device table for line screen see Chapter 6 2 3 1 page 36 and Dess Remove If a device is still linked to a line it is not possible to delete it The following error message appears Device is linked to a configuration Confirm the message by pressing Confirm and deactivate the device at the line or delete the line format 6 2 6 PLC PCE State Lot number Line ident Format Pharma Vision Inspection SYSTEM SETTINGS gm z MAS Zebra MAS Handheld SC MAS Handheld Pallet MAS Handheld Global i ABS LAS2000 ABS Zebra ABS PLC ScS Camera SCS PLC SCS Zebra XMV PLC XMV Camera XMV handheld XMV ups XMV Wolke ABS Camera Siemens PLC TCP shiftRegister shiftRegisterRefresh Time showDeviceFrame statusBitvWaitTime watchDogTime writeCounters Parameters Messages Counters Import Export Figure System Settin
91. by PLC Default the validation process starts with the covering box close signal content size is reached or close button Parity RS232 value None Drop down list EVEN MARK NONE ODD SPACE 70 Preparation for Production A 3 6 readerMode PRINT_INSPECTION AGGRAGATE_READ Drop down list AGGREGATE READER LINKING READER ER AGG INSPECTION LINEFORMAT see Smart Camera sfopBits RS232 value 1 2 3 Drop down list showDeviceFrame Activates deactivates the display of the ej Checkbox device in the menu overview 6 2 9 Use cases for Printer Reader Modes with China Coding Printer A Printer B Reader A1 Reader B1 Reader A2 Reader serial Number Helper Code Seriadl Number Helper Code Serial Number B2 Helper Code Use case 1 Printer B prints helper codes HO reader A2 reads external pre printed china serial SN and Reader B2 link PLM generated HC with china serial Both readers must be triggered for all units and reader B2 trigger generate new HC into printer B buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject after last reader position mode HC LINKING LINKING PRINTER READER READER readOnly yes no lineformat R21 2 R21 SN mapping Use case 2 Reader A2 reads external pre printed china serial SN and reader B2 link external
92. c CUISMAZS ur 227 752E Admin rat PAL TUEN 22 PEE O0 S PX 0441 PY 0311 DX 0223 DY OO56 Please set one window for each text line Figure Home select smart camera bar Menu Product management New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt DUV Contre To set the control window for the expiry date proceed as follows Step Action 12 Move the yellow control window in a way that it is arranged around the expiry date See below To set the control window you can use the navigation arrow keys as described in the following table You can also move the control window and adjust its borders by dragging and dropping the borders Button Function Navigation arrow keys for functions at the modes The mode is selected at the button in the middle Button Mode HH scrolling The control window can be moved using the arrow keys e ZOOM in The control window can be enlarged using the arrow keys Ld Zoom out The control window can be reduced using the arrow keys Step Action 13 After the control window is set to the right position press OK to confirm The following Dialog Threshold appears 62 Preparation for Production A 3 6 PCE Format State Lot number Line ident Pee Aes Se Es A isin c PCE 2012 Code reader V 6 21 05 530 0 ID 0300496 11 55 ig w 6630 late
93. c missing a start delay can be set USO PLC not UPS sup If there is a power failure during Checkbox plied production an attempt to read the last counter by the PLC will fail This will avoid blocking the Pilot Line Manager application PSO Parallel devices con Activates deactivates the paral Checkbox nection lel start of the devices when starting up FRO7 Filter Open Order Customized ERP order import Checkbox DRO Dynamic Device The device rank is variable and Checkbox Ranks is defined in the line format KAO Keep Agg Rank In case of production interrup 2 8 State tions the input product ranks separated by com will not be deleted they will be ma e g 2 3 5 saved FRO Set finished order At the end of order the status Checkbox read only will be set to 4 instead of 3 usually it is set to 3 Thus it will not be possible to commis sion and decommission manu ally 38 Preparation for Production A 3 6 6 2 3 1 6 2 3 2 LCO Local Cache Mode Activates deactivates buffering 1 Checkbox of the order data in order to be able to continue production without database connection label the new label gets a new serial number instead of reusing the old serial number EAO Allow empty aggre Allows aggregation of empty 0 Checkbox gation cases to pallet although a con tent count is defined RAO Reprint new serial When reprinting a damaged 1 Checkbox Taking Screens
94. cher java 697 Imain Launcher Starting PIM 4 7 2 130128 main Launcher Java 1 7 0 17 Oracle Corporation main Launcher O03 Windows 7 amd64 6 1 main Launcher Locale Encoding en US UIF 8 main Launcher Working directory C Users schobner 1 Desktop PIM main prefs Could not create windows registry node Software JavaSoft Prets de at root OxB0000002 Windows Reg main prefs Trying to recreate Windows registry node Software JavaSoeft Preis de at root OxB000000Z2 Imain prefs Could not open windows registry node SoftwarelJavaSoft Prefs de at root O0xB0000002 Windows RegOp error code Z main prefs Trying to recreate Windows registry node Software JavaSoft Prets de pharmacontrol at root 0x80000 main prefs Could not open windows registry node Joftware JavaSoft Prefts de pharmaconmtrol at root OxB0000002 returned error code 2 Imain LineSettings No write permissions for HKEY LOCAL MACHINE main LineSettings Write settings to HKEY CURRENI USER Imain LineSettings cached local database path exists and will be used jdbc h2 database cache hZz Imain DbComms Database Driver H2 JDBC Driver 1 3 1698 2012 05 08 1 main DbComms Database Product H2 1 323 165 2012 05 05 Imain DbComms Database Structure 2 0 Imain PilotErrorHandler Connected to database Imain LogWriter Local logfile cache disabled main PilotErrorHandler Start up of PIM 4 7 2 130128 IUDPService 23
95. ckup of all your device settings after all devices are setup and ihe line works errorless 12 1 Backup Log File In this menu you can set the data saving parameters in the Log PCE State Lot number Line ident Pharr vison pectin BACKUP EE OHNE o Backup Log File Database Database type Log file size Backup line Backup drive Backup file type Clear log file after backup Figure Backup Backup Lock File Fill in required fields and press Backup The Log File will be stored onto the backup drive you have chosen 12 2 Backup Camera Formats To backup the camera formats press Backup gt Backup Camera Formats The following screen appears 180 Backup and Restore Settings A 3 1 1 Lot number Line ident Backup Camera Formats msc i EE 1 Ly J i11 ts Figure Backup gt Backup Camera Formats select the cameras whose camera formats are to be saved and press Backup The formats will be saved in the predefined path 12 3 Backup Line Format To backup the line format press Backup gt Production gt Add Edit line format and select the format you want to save from the list and press PDF report The formats will be saved in the predefined path See the following screen Backup and Restore Settings A 3 11 Lee j J pceaumin E H 4 a M i m 18 Report settings default lineformat report sample PCE Figure Production gt Add Edit
96. ction Starting automatically is not possible 7 5 3 Starting Test Run via Line Format A 3 7 5 2 To check the settings of the line without wasting serial numbers a fest run can be performed The counter data will not be recorded in the data base during a test run To open the Starting test run Screen press Test run via line format atthe Productions Settings screen see chapter 7 1 page 83 select the order which contains the values you want to use The following screen appears PCE Format Pharma Vision inspection PRODUCTION p gt Lot number Line ident a UIGEEREO State Starting test run Order TESTRUN local TESTRUN local Order descr Test run for line local Line format Line f Descr Product Product descr Figure Production gt Test run via line format Select a line format and press Next The following screen appears 108 Production A 3 7 Figure Production gt Test run via line format gt Next Here you see the Test run data The following actions are possible Load test data Load data for test run empty fields are filled with sample data to enable the test performance Start test run Start the test production 7 5 4 Production Menu during Production When an order is running you can perform the following actions Production A 3 7 109 Formal State Lot numbel ie ident PIE Meu S EGER AMD CE aes PRODUCTION Test RUNNING sd Tica S beatin Ra
97. d but SN Printed 1 is not yet validated Verified 1 E z validated O p 82 commissioned 1 S 99 o SS aggregated 0 1 7 ns Validation SN is verified and matching with database entry Printed ee Verified validated i commissioned aggregated 0 1 114 Production A 3 7 Serialization Sends ref codes sends back results Aggregation This comprises print verification and validation of item SN The SN is saved to the DB Verified matching with database entry and aggregated a Creating a parent unit by bundling the needed count of child units content size together gt E g Item to case Creating a case by scanning the items Case label is printed b Adding one or more child units to a incomplete parent unit gt E g Adding a case to a pallet Printed verified 1 validated commissioned aggregated 0 Printed Verified validated commissioned aggregated Deaggregation i Removing a child unit from an aggregated parent unit The child unit can be aggregated again E g Taking a case child unit out of a pallet parent unit Printed Verified validated commissioned aggregated O Decommission R7 e When decommissioning a unit the unit itself and all associated child units are decommissioned Validated status is set to 0 When a unit is decommissioned this means th
98. d signature feature To activate the second signature feature perform the following steps Step Description Explanation Press System Settings gt Edit System Settings 2 oet a checkmark at both checkboxes of the parameter SIO1 Second signature 3 Press Save To save the settings To assign the second signature query for an action message perform the following steps Step Description Explanation Press System Settings Second According to which you want to assign mes signature action configuration or sage or action Second signature message configuration 2 Press Import To load a second signature xml file if not previ ously done 3 select the Second Signature xml file and press File will be loaded open 4 set the checks At the checkboxes of the messages actions which need fo be confirmed wiih a second sig nature 5 Press Save To save the settings 6 Restart the Pilot Line Manager After restart changes are valid 10 3 2 Second Signature Group This parameter is used to facilitate the second signature function If this parameter is activated all other group hierarchies in terms of second signature are unregarded and only users who join the SIO2 Second Signature group are allowed fo confirm All other users do not have confirmation rights To activate the SIO2 second signature group feature perform the following steps 164 System Settings 10 3 3 10 3 4 Step Description Explanation
99. dDeviceFormat Determines whether the device is jointly Checkbox used in the line format Preparation for Production A 3 6 75 76 readerMode PRINT INSPECTION AGGREGATE READER PRINT INSPECTION Drop down list LINKING READER AGG INSPECTION LINEFORMAT see Smart Camera useWildcards Possibility of using Wildcards at input of O Checkbox reference codes showDeviceFrame _ Activates deactivates the display of the Checkbox device in the menu overview 6 2 14 RFID Here the RFID menu is shown RFID 1 Menu Show Show EPC History Debug Console Figure Home gt RFID Reader At the RFID menu you have the following options e Show EPC History Shows the readings of the electronic program code EPC e Noise Level Shows the noise level of the RFID reader e Show Debug Console The debug console must be activated within the settings of the device It should only be activated for debug reasons Preparation for Production A 3 6 6 2 14 1 Show EPC History Figure Home gt RFID Reader gt Show EPC History e Time Time of the scan e UID Serial number of the transponder e EPC Hexcode of serial number and GTIN e GS1 Data Read GS1 data 01 GTIN 21 Serial number The last 1000 readings are stored Preparation for Production A 3 6 77 6 2 14 2 Noise Level Figure Home gt RFID Reader gt Noise Level The menu helps positioning the antenn
100. date test 2011 06 16 11 26 36 0 Figure Production gt Reset Order Status Pressing Reset Order will reset a completed order to the status Order created 7 4 9 Move Order to Line PCE Pharma vision inspection Format State Lot number Line ident PRODUCTION Select order to move Order Order descr Line format Line f Desct Product Product descr Start date End date EE o Kai 03 Kai 02 Kai 01 agg5 OOOO OA COO A Figure Production gt Move order to line 104 Production A 3 7 7 4 10 In companies with several lines in a data base orders can be switched among the various lines via this menu Example Production line A has processed an order This order must now undergo further processing on line B The user can use the Pilot Line Manager to suspend this order on line A and taking the existing line for mats into account move the order to line B The order is now suspended on line B and ready for further processing on line B Additional use Moving an order from an automated line to a reworking place Reopening a finished Order To reopen a finished order you have to own the appropriate user rights In case an order was finished but has to be reopened for further processing follow these steps Press Production Reset order status Select the order you want to reset gt Reset Order 7 5 Start Stop Production A 3 7 5
101. described below the screen Wildcard buttons and actions at the path are placed in brackets See the follow ing example About This Manual 11 c PCE 2012 Code reader 26 217 05 530 0 IDz0300496 C m Figure 2 1 Home gt lt select smart camera bar Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image 2 Press Next 12 About This Manual 3 Functions Overview A 3 3 1 Introduction The Pilot Line Manager PLM is the line management component of the Pilot Software Suite The PLM controls and administrates centrally at one line the devices such as printers cameras and scanners During start of production the connected devices are provided with static data e g LOT and EXP As an option a database connection for serialization is possible this ensures a distinct traceability of the single unit from the manufacturer to the patient The operator is able to manage with minimum effort all devices at the line the provided settings are stored in the central database In case of Serialization Aggregation A clear traceability of the individual packaging from the manufacturer right up to the patient is guaranteed Figure 3 1 Production line track and trace 3 2 Marking and Capturing of Items Folding Boxes etc A 3 3 2 The individual packaging units are typically marked via inkjet or laser printer Thereafter they are verified imme
102. dividual parameters Verification activation of print quality via the camera is carried out in the camera menu as described in the oper ating manual Optical Character Reading Statistics 177 11 2 3 Show Error Images A 3 10 2 3 PCE Lot number Line ident ta Pharma Von inspection SUS CELE CE PE SE ms Show error images MSC Order french 2 OCR OCV and Code reader oo T nouns Order french 3 Suurerd ive Order french 4 iu mE Order french 5 IANS Ji DE uw Order trenas mM h P Order french thee te iy n P Order french 8 n Ce Test1 y ztest1 JKLMNOP D 123420 788 Figure Statistics Show error images Within this menu you can see fhe pictures of the Smart Camera which have led to an error evaluation 178 Statistics 11 2 4 Database Statistics PCE m Pharrna vision Inspection oink DB Statistics Verified full Venfied partial Not Verified full Not Venfied partial Orphan De Commissioned Destroyed Figure Statistics gt DB Statistics Within this menu you can see the number of checked and decommissioned products according to the various ranks Cin serialization and aggregation only Statistics 179 12 Backup and Restore Settings A 3 11 The Backup and Restore feature allows to create backups of the following data Log File Camera formats Line Formats System Settings PLC Settings Note Backup device settings We recommend making a ba
103. e Change password if required Upon first login the user may be asked to change his password depending on the system settings Change of User When a different user wants to operate the Pilot Line Manager the previous user will have to log off first It is guaranteed herewith that the created log and production files can be assigned fo a specific user Setting auto log off time An auto log off can be adjusted optionally The user will be logged off automatically after a preset time as long as he is not entering any data at the terminal This functionality can be set under the system settings If using an external keyboard the keyboard displayed on the screen can be switched off for the duration of the registration of the user by pressing Keyboard The PLM Workspace and Usage 19 Note Screen Keeyboard can be disabled The screen keyboard can be disabled during registration of a user by pressing keyboard see chapter on logging in and logging off It can also be switched off globally for all users see chapter on system settings Using Disconnect all connected devices are disconnected This is a debug function for the PCE maintenance technician PCE Format State Lot number Line ident ERE LOG OFF CN esis Exit to OS System shutdown PILOT shutdown System reboot Do you want to log off A i l Figure admin active user button The following buttons at the logout screen ar
104. e USER may cre ate and edit line for mats mayEditProducts Button Add Edit yes yes no no PLM PSM Product gt visible USER may create and edit products mayPrintOrderResult Button Order Result yes yes yes yes PLM Create Report vis ible USER may see and print the order reports mayEditAppldTable Button Al Manage yes no no no PLM ment visible USER may edit GS1 Appli cation Identifier list mayAddOrderData Button Add Order no no no no PLM Data visible USER may add orderdata manually maysSleepProdOrder PLM Button Sleep visi ble USER may enter production menu while production is suspended no no no no mayEditAppldType Button AI Manage no no no no PLM ment visible USER may edit GS1 Appli cation Identifier type mayResetOrder Bution lt Reset no no no no PLM PSM Order gt visible USER may reset status of orders mayVerifyUnits USER may commis no no no no PLM sion folding boxes with the hand scan ner mayDeleteOrders USER may delete no no no no PLM PSM workorders mayseeButtonOrder Button Move order no no no no Move to line visible PLM PSM USER may move order to a different line Serialization Aggregation mayAggOverload USER may overload no no no no PLM aggregation units mayOrderSN USER may order ser no no no no PLM ial numbers mayEditNumber USER may edit serial
105. e ident ua Promavsionneeaon SYSTEM SETTINGS PE RE pcotdimin scs PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS GlobalScanner ABS MPC ABS Printer ABS Scanner ABS PLC SCS MPC SCS Printer DMS Printer RFID Reader DMS_SCA DMS_GlobalScanner1 ms pte DMS_UPS lasci all settings DMS _ PLC plc all xml Siemens PLC File xrnl Y Figure System Settings Edit device settings select PLC Import Export select file Preparation for Production A 3 6 43 select the XML file suitable for the PLC version and press Open 6 2 6 2 Parameters At the following screen you can edit the PLC parameters Setting parameter globally If you want to set a parameter globally for all line formats settings are not editable at the line format set a checkmark at its checkbox Then the values have to be entered here at the system settings Setting parameter locally If you want to change the parameters locally at the line format settings have to be set at the line format set no checkmark at its checkbox Then the values have to be entered at each line format setting a checkmark makes parameter global Setting no checkmark makes the setting local e Global M e Local at device O The screen looks as follows PCE Format State Lot number Line ident ww SYSTEM SETTINGS BENENEEE TS SS C77 SCS PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS GlobalScannert ABS MPC ABS Printer ABS Scanner ABS PLC scS_MPC SCS Print
106. e of ifems when machine Stops All items between printer and cam era can be avoided fo be discarded How it works CAM1 DISTRIBUTION_READER reads all elements of the code e g GTIN expiry serial number The elements are verified with the exception of the serial number The serial number is only checked for attendance by checking the length Then the serial number is sent to CAM2 DISTRIBUTION CONSUMER CAM2 checks the serial number received from CAM1 and sets the status to verified Problem When both cameras would be in READER MODE the shift register would start at the printer In case of an error all items from printer till CAM2 would have to be replaced oolution When CAM1 gets the serial numbers from CAM2 and not from the printer the sequence of items between printer and CAM1 can be changed So the shift register starts at CAM1 Thus in case of a machine stop only the items between CAM1 and CAM2 have to be discarded SMC VGL hand scanner single item reader DISTRIBUTION CON SUMER see DISTRIBUTION READER SMC VGL hand scanner single item reader AGG PRINT INPEC TION Print Inspection Mode and Aggregation Reader readers PARITY READER Compares two or more equal pre printed external serials Two or more parity reader check for identical serials on a single unit Used for china code without PLM printed helper codes All read ers
107. e only displayed for administrator and engineer users e Exit to OS e System shutdown e Pilot Line Manager shutdown e System reboot The supervisor and operator do not see any additional buttons at the logout screen Select one of the functions and confirm with ox or directly confirm with ox to log off 4 5 Input Function Easy operation of the PLM by fingertip is possible thanks to the 15 inch touch display You can operate the key board displayed on the screen if inputs need to be made The keyboard is displayed automatically if needed by clicking an input field The appearance of the keyboard depends on the country settings As per hardware keyboard the next field can be accessed by Tab and Shift changes fo capital letters 20 The PLM Workspace and Usage Figure Keyboardl The respective active input field where data Username admi can be entered will be highlighted yellow Depending on the position of the input field Password f the keyboard will be displayed either in the upper or lower third of the screen as such that the corresponding input field will remain visible Move the keyboard by dragging moving and dropping it With these arrows the keyboard can be positioned on the upper or lower end of the screen Close the keyboard by pressing this button switch language Keyboard size By pressing Enter the focused button at the screen will be executed This button is easily recognized by the black fr
108. e or more times X n X exactly n times X n X at least n times X n m X at least n but not more than m times Possessive quantifiers X X once or not at all X X zero or more times X X one or more times X n X exactly n times X n X at least n times X n m X at least n but not more than m times Logical operators XY X followed by Y Appendix 203 XY 9 Either X or Y X as a capturing group Back references n Whatever the nth capturing group matched Quotation A Nothing but quotes the following character Q Nothing but quotes all characters until E E Nothing but ends quoting started by Q Special constructs non capturing X idmsux idmsux X as a non capturing group Nothing but turns match flags i d m s u x on off idmsux idmsux X X as a non capturing group with the given flags i d m s u x on off zX X via zero width positive lookahead CX X via zero width negative lookahead lt X X via zero width positive lookbehind IX X via zero width negative lookbehind gt X X as an independent non capturing group 14 5 Date Values MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez MNLOS Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec MNLO4 Q1 Q1 Q1 Q2 Q2 Q2 Q3 Q3 Q3 04 Q4 QA 204 Appendix
109. e serial number stays verified at the database but blocked and it cannot be used until it is commissioned again gt E g There is an aggregation item in bundle in case in pallet It is subsequently found that for some items of the case the wrong folding boxes have been used So the whole pallet is decommissioned and wrong items can be separated later Printed Verified validated O commissioned 0 aggregated 0 1 Production A 3 7 115 Commission Commission is used fo unblock units or serial numbers respec Printed 1 tively that have been decommissioned before in order fo reuse Verified T it we n VA LIS validated commissioned aggregated 0 1 Destroy refers to an aggregated unit items cannot be Printed destroyed When destroying a unit this means the last aggrega Verified 1 z l tion is reversed deeper aggregation ranks remain The label oe i s has to be discarded and serial number is decommissioned validated 0 commissioned O x e aggregated O EE 7 7 5 Aggregation with ABS The ABS aggregates child items to parent bundles A HRC sends the child serial numbers to the PLM which ads it to the bundle A printer prints a label for the bundle The label is then checked by a scanner and the bundle serial number is saved into the database with status verified Aggregation at the ABS is done by performing the following steps
110. e the wildcard feature only for an individual line format not for all line formats you have to enter asterisks as wildcards into the field for serial numbers at the line format Put these asterisks into the serial number field instead of the serial number Go to the following screen 132 Production A 3 7 Lot number MSC DUMMY1 Name MSC_DUMMY1 Activated Read only DMO MERE OCVO m E p i 43 DMX OCV1 BC BARCODE 128 HR HUMAN READABLE OCV2 RF RFID EPC 00 SSCC 01 GTIN 01C CIP 10 BATCHILOT 11 PROD DATE 12 DUE DATE 13 PACK DATE 15 BEST BEFORE 17 USE BY OR EXPIRY 20 VARIANT 21 SERIAL 22 QTY DATE BATCH 240 ADDITIONAL ID 241 CUST PART NO OCV3 6 17 PM Aug 12 2013 Help Figure Production gt Add Edit line format gt Select line format gt Devices gt select reader gt set checkmark at the Activated field gt Select empty field at DMO select the empty entry first entry at the first column next to the field for the serial number in the example DMO At the second column enter asterisks for the serial number as wildcards Production A 3 7 133 Lot number Line ident MSC_DUMMY1 gt Name MSC DUMMY1 Activated i Read only _ lt BC BARCODE128 v 01 21 01 GTN BATCHLOT ez 15 BEST BEFORE v ByyMMdd 6 22 PM Aug 12 2013 Figure Production gt Add Edit line f
111. ease do not hesitate to contact us via email or phone service line 49 0 6251 85 45 555 Email mtpce service mt com We provide extensive seminars and trainings that will help you get the most from your equipment Our applica lion seminars focus on industry and application issues Individual trainings can be arranged on demand Please contact us to request your individual training 2 3 Formatting and Meaning The formats used in this manual have determined meanings If they are used they denote the following Formatting Format Meaning PC Menu Paths Buttons at the screen surface fixed tab names names of screens and dialogs apostrophes Names of fields columns at the home screen check boxes names of modes parameters lt angle brackets gt Wildcard for usernames wildcard for tab names of devices individual names can be assigned 2 4 Availability of Buttons and Screens Always remember that many functionalities of the PLM need certain user rights This means if your screen does not offer buttons shown in the user manual it is likely that you need more user rights which have to be assigned to your profile by an administrator The usual way to assign user rights is to add a user to a user group Thus the user obtains all user rights belonging fo that group 2 5 How to Use Screenshots Below each screen you see the path how to get there Additional actions that are to perform at this screen are
112. egation Press the show aggregation in order fo show the already carried out aggregation within the current aggre gation step PCE e pceadmii gem Handheld AGGREGATION oo TT concn Level INFO Covering Box INFO 0 Ls J pr 1 Handheld Command Status Waiting for serial Manually Figure Home gt hand scanner gt Show aggregation during production Press reset fo set back the display and then from this point in time newly aggregated serial numbers are displayed Debug Console The debug surface enables analysis of read in codes The debug console button is only visible if under system settings at the parameter debugMode a checkmark is set 7 9 5 Wolke Printer Menu during Production The Printer menu Of the Wolke printer provides the following options Production A 3 7 145 Format State Lot number Line ident Siemens cece Eee eee rs Printer Menu Machine Ink Level Show Show Settings Settings In Process Control Label Preview Refresh Figure Home gt Wolke Printer during production Class name Wolke_M600 service keys e Machine settings e nk settings e n Process Control e Label display 7 9 5 1 Machine Settings Here you get Information about the settings of the Wolke printer 146 Production A 3 7 7 9 5 2 Format State 147 100730 100818 A 1 19a 20110616 100 192 168 100 230 80 0 0 0 0 off 2 Lot number Line ident
113. ement Group affiliation i i A n i Figure User Management gt User gt Groups Select the group to which you want to add the user and press Ada A screen appears where you can see to which groups the user is already added to Choose the group where the user has to be added Repeat this step to add the user to additional groups If you want to withdraw the user from a group select the group and press Delete Once you have finished editing the affiliation of the user confirm with ox to leave the screen 5 1 4 Adding or Withdrawing Rights to a User select a user see chapter 5 1 page 25 and press Rights A screen appears where you can see which rights are already added to the user 28 Administration of Users and Groups A 3 5 PCE Format State Lot number Line ident 2 ntl Donati Pati Dc ci D dl Dc r Yi e p Press Add and select the right you want to add to the user and confirm with ox If you want to withdraw user rights select the right you want to withdraw and press Delete Figure User Management gt User gt Rights 5 1 5 Changing the Password of a User select a user See chapter 5 1 page 25 and press Change Password The following screen appears PCE ww USER MANAGEMENT ee ee Figure User Management gt User gt Change password The password strength corresponds to the security of the password A secure password contains lower ca
114. en appears 34 Preparation for Production A 3 6 PCE Format State Lot number Line ident a Pewwwmess SYSTEM SETTINGS x CE ES CG s System Settings Edit Create edit Edit Switch line system settings device device settings Second signature Second signature ERP data over Edit message configuration action configuration XML Configuration Month name list System Remove Save information error images Figure System Settings At the appearing screen the available buttons lead fo the functions as follows Name Function Edit system settings List where you can edit enable or disable system wide parameters Create edit device Create or edit devices for usage in line Edit device settings Edit settings of the devices switch line select another line for production second signature message Define messages which need to be confirmed by second signature configuration second signature action config Define actions which need to be confirmed by second signature uration ERP data over XML Configura Define paths where the PLM gets order and product data of an XML docu tion ment Edit Month name list Define input and output format for the name of the month system information Here you get information about the system like database and installed devices Remove Save error images Remove or save error images 6 2 2 Editing System Settings At this screen you can edit parameters which a
115. en you can edit the following fields Name Function Line format Enter the name of the new line format Line f descr Here you can enter additional information about the line format Date last changed shows the last date of change Product select the corresponding product name Product descr Additional information about the product 7 2 4 Editing Line Formats To edit a line format press Production gt Add Edit line format fo gettothe Add Edit line format screen Select an existing line format from the list to edit You can edit the line format information as described in chapter 7 2 3 page 84 The screen looks as follows Production A 3 7 85 PCE Format State Lot number Line ident 48 PRODUCTION x CE UC Pharma Vision inspection Add Edit line format Figure Production gt Add Edit line format 7 2 5 Editing Device Settings at Line Format A 3 7 2 5 At the line format you have to determine which fields variables of a device have to be used at the line The fields are defined by loading a device format The parameters can be edited Note Create devices before editing formats Devices have to be created before you can set the formats See chapter 6 2 page 34 Some devices manage their formats by their own this means editing the settings of these devices is not done at the line format The path for changing the settings for these devices is as described in the following table
116. ep 1 e Rank 3 Case add 01 GTIN with GTIN for rank3 created in step 1 4 Import GTIN ranges for all GTINs created in step one 5 Run test order see chapter Starting Production via Order gt Test Run page 106 Use Values e Order Use order created in step 2 e Serial number Generator SGTINGenerator 6 Set Order State to 3 FINISHED see chapter Start Stop Production A 3 7 5 page 105 7 Export Order Go to Management gt Order Management gt Order Export Select order created in step 2 and click Export 7 7 10 Manual Aggregation by Scanning a Barcode H 2 9 Manual aggregation actions can be performed faster by scanning a barcode that leads to the corresponding menu 7 7 10 1 Creating a Barcode Command It is possible to create a barcode individually via the website mentioned below 1 Go to http Avww morovia com free online barcode generator BARCODE Barcode Format GS1 128 UCC EAN 128 I Data to Encode 99 amp 9000 X dimension in pixels 9 I Bar Height in mils 1000 Rotation o fe Show Human Readable v Text 2 Select 681 128 UCC EAN 128 within the field Barcode Format 128 Production A 3 7 3 Enter desired code of the following list Example 99 amp 9000 for Show information within the field Data to Encode 4 Select desired x dimension bar height rotation and if human readable text should be displayed 5 Select Submit 7 7
117. er DMS Printer RFID Reader DMS SCA DMS GlobaliScannert DMS PLC DMS UPS Siemens PLC TCP Parameter Table Name Address Global hh A VIV VIII Ver ClearAggregation ShiftRegisterStartAdress ShiftRegisterLenght Version DB200 DBB2 Belt Speed DB200 DBW Device 1 Offset DB200 DBD94 Device 2 Offset DB200 DBD98 Device 3 Offset DB200 DBD1 Device 4 Offset DB200 DBD1 BE m ig Mme Figure System Settings gt Edit device settings gt select PLC gt Parameter 6 2 6 3 Teach Press Teach in order to load the XML data to the PLC Press Save fo save the PLC settings 44 Preparation for Production A 3 6 6 2 6 4 PLC Siemens PCE _ Ste Lot number Line ident ar ay eer r HU na Vision Inspet 1i ion Siemens PLCnull Firmware null Module null oe NaMe Count good Count total Wrong Code Reject Products Open Flap Camera good Belt speed control Set speed Figure Home gt PLC Class name Siemens SPS IP SPS PPI Only the counters are displayed 6 2 6 5 PLC Allen Bradley Class name Rockwell PLC Selecting the PLC Allen Bradley field the screen below appears with its two buttons Show PLC 10 and Select PLC Mode Preparation for Production A 3 6 45 PC E Farmat State Lot number Line ident Pharma Vision Inspection PLC RUNNING 5843471172 ia i pceadmin PLC Mode Figure Home gt PLC Select Show PLC IO to see which inputs and outputs of the PLC are
118. evice settings at line format see chapter 7 2 5 page 86 7 2 2 The Add Edit Line Format Screen To create or edit a line format press Production gt Add Edit line format fo get to the Add Edit line format screen The screen looks as follows Lot number Line ident PCE Format State wwuu PRODUCTION DA TS TS CS Add Edit line format Date last changed Product descr Figure Production Add Edit line format The list on the right hand side of the screen shows all existing line formats Select a line format to view or modi fy it Processing is possible only if the selected line format is not linked to a suspended order 7 2 3 Creating a New Line Format Press Aad fo create a new line format The screen looks as follows 84 Production A 3 7 PCE Froravniopinsqedion Add Edit line format Line format Line f Descr Date last changed Product Product descr Format State Lot number Line ident a Je MEM NN TERE Figure Production gt Add Edit line format gt Add Fill in a unique name for the new format and press save Additional description is optional To create the line format press Save 1 You can also copy a line format and use its settings for a new 1 line format To copy select the line format you want from the list and press the copy button see screen in chapter 7 2 4 page 845 change the name and the settings and press At the Add Edit line format scre
119. f the software are in compliance with the 21 CFR Part 11 directives 3 4 Level Definitions A 3 3 4 This is an overview of the control levels at the aggregation serialization process The following figure is an example how a visual inspection production can basically look like The detailed structure of your system is defined at the functional specification Order Number Exp Lot Line Serial Range DMS SCS MAS ABS Figure Control levels at the aggregation serialization process 14 Functions Overview A 3 4 The PLM Workspace and Usage 4 1 Menu Tree Overview The menu tree shows the maximum possible menu structure of the system Depending on user rights certain menus may not be visible Main Menu Lagin Logoff cwystem Settings Edit systern settings Create Edit dew ice Edit device sefings Switch Line Second Signature message configuration Second Signature action configuration ERP data over AML configuration Edit month name kst System information Remove Seve enor images Log e Management User Management dd Rights Groups lt Ser gt Groups Rights Change password Delete The PLM Workspace and Usage 15 Backup Logfile Backup Camera Formats Start Production via Order Test Run via Line Format AddE dt Order AddEdt Line Fomats Add Edt Product Order Results Create Report A Management Reset Order Status Move Order Eo Line Statistics Counter
120. fe Je fese ee fe ef fy fe fe fe fe fe fh fe Pee rrr Terre rere PERE EEE ELE lo 97 fae fe fen ty ed m Product setup is finished 8 1 3 Install a New PLM H 1 2 Prerequisites Driver software has been previously installed Feature Background To set up a new PLM and keep the previous one 8 1 3 1 Installing a New PLM and Keep the Previous One 1 Login as sysadmin to the PLM 2 Use log off exit to OS to leave the PLM and access Windows 3 Go to the folder C PCE Pilot rename the folder Pilot to Pilot_old 4 Create a new Folder named Pilot in the PCE folder 8 1 3 2 Problems that can occur With step 4 no Windows Taskbar or Desktop as usual Solution plug in a keyboard and press ctrl alt delete to start the Taskmanager With step 3 Path not found Solution Right click on the PLM icon on the Desktop to display the properties There you can find the path 8 2 Manual Operations 8 2 1 Handle Items at Power Failure or E Stop H 2 1 Prerequisites Driver software has been previously installed Feature Background To handle items after a power failure or an emergency stop After an emergency stop or power failure all items within the XS2MV have to be picked up and checked How Tos 159 1 Go to the menu Home gt Hand scanner global gt Show information 2 Scan the item and check the status valid 3 Status valid O Throw away rework the item
121. generated HC with china serial Both readers must be triggered for all units Position and order sequence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject after last reader position mode LINKING LINKING READER READER readOnly yes yes lineformat 2 R21 SN mapping Use case 3 Printer B prints helper codes HO reader A2 reads external pre printed china serial SN and reader B2 link PLM generated HC with china serial Reader A2 and B2 must be synchronized triggered for all units and reader B1 trigger generate new HC into printer B buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO Signal of reader A2 and B2 are merged 1o eject after last reader position mode HC HC_ LINKING_ LINKING_ PRINTER INSPECTION READER READER readOnly no yes yes lineformat R21 R21 2 R21 SN mapping Use case 4 Printer A prints china serials printer B prints helper codes HC reader A2 reads internal chi na serial SN and reader B2 link PLM generated HC with PLM china serial Both readers must be triggered for all units and reader B2 trigger generate new HC into printer B buffer and also generate new serials into printer A buffer Position and order sequence of reader A2 and B2 is flexible Good bad IO signal of reader A2 and B2 are merged to eject after last reader position mode BUFFERED P HC_ LINKING LIN
122. gh as count of items in Aggregation with ABS turn page 116 SCS At start of the production or at Enter agg GTIN for rank3 One GTIN for each rank the order or at the product At the product and at the PLC Enter case dimensions Production gt Edit Line Format gt Offset Rank 2 Before scanning is done the Devices HRC hand scanner labels that have to be scanned are aggregated at rank2 ABS Child Rank 1 The labels that have to be scanned come from rank DMS MAS At start of the production or at Enter agg GTIN for rank4 One GTIN for each rank the order or at the product Production gt Edit Line Format gt Devices hand scanners Offset Rank 3 Before scanning is done the labels that have fo be scanned are aggregated at rank3 ABS Child Rank 3 The labels that have to be scanned come from rank3 ABS Item Case Pallet Here it is described how to aggregate items to case to pallet without having bundles See the following figure Production A 3 7 12 Serial numbers a Ne EEE DMS tem X ABS Bunde J SCS Case Sends print job Printer Sends ref codes w o 5 12 gt B z S S 8 g x25 gt T Dao we oe oO i oio O nS o QD UO o a C E Eo O e b c c o a o w ws dp Figure Item Case Pallet Orin O i n do i Oo o ella S oj9 E 5 Q D S 8 a
123. gs gt Edit device settings gt Select PLC tab it PERRET At the PLC tab scroll down Preparation for Production A 3 6 41 With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions Name Function Parameter set delete and edit PLC parameters Messages oet delete and edit PLC messages Counter Configure PLC counter Import Export Import and export of parameters messages and counters Teach PLC configuration e g inform of the positions of the devices and the sen sors The table below gives an overview of the possible PLC settings of the screen above play of the device in the menu overview Parameter Description Default value Allowed values Name Freely selectable name Alphanumeric Description Optional description Alphanumeric PLCType Type of the used PLC S7_200_compatible Drop down list automaticMode When automatic mode is Checkbox active manual operation of the device is not possi ble boxingRank Hierarchy level 1 Unit 0 8 counterRefreshTime Refresh time ms for the 1000 Numeric Pilot Line Manager to ask for new counter values from the PLC heartBeatPLCTime Time ms for the PLC to 1000 Numeric check the connection to ihe IPC heartBeatPilotTime Time ms for the Pilot to 1000 Nu
124. h allows defining actions and or messages that have to be con firmed by a second user four eye principle To use this feature some configuration settings have to be set up A list of the second signature settings can be imported and exported To set the second signature feature you need the following user rights e mayseeButtonSysConfig e mayEditSysSettings e mayseesecsigConfig Preconditions At the user management groups have defined levels Only users who are group members and who have a defined password can participate in the second signature process The second signature can be given only by a user which is registered at the PLM database and is not locked Additional rules for second signature privilege e The level a user belongs to is also his authorization level e Valid group level values are 1 10 Level 10 is the highest level e The group level of the signing user has to be higher than the group level of the user that is fo be signed e Ifa user belongs to more than one group the authority of the higher group is valid e Members of the highest group level LevellO can sign each other e Users not related to any group get level O and cannot participate in second signature e Users related to more than one group get the highest level among the levels of the groups 10 3 1 Activating Second Signature In this chapter it is described how to activate and assign the secon
125. herein At this chapter all settings refer to the following example with four aggregation ranks If your line is set up in another way you have to modify the settings accordingly at P E d FA Case Bundle em Rank 1 2 3 e Figure Principle of aggregation At the following table the terms for aggregation units are described for a line with 4 aggregation ranks Trade Unit Rank Explanation 112 Production A 3 7 Item An item is the smallest unit at the aggregation process This can be a folding box a blister or a bottle for example It is usually aggregated to a bundle or directly to a shipping case Bundle 2 A bundle consists of several items Case 3 A case is a carton box where either bundles or items directly are packed into Pallet 4 A pallet contains several cases Unit 1 2 3 4 A unit is the term for any aggregation rank The term unit is used for an item Rank1 bundle Rank2 a shipping case Rank3 or a pallet Rank4 The PLM software principally allows up to 8 aggregation ranks rank1 rank8 Thus it is possible to aggregate an item seven times The number of aggregation steps depends on the individual line The aggregation steps can be executed by one of the four stations e Data Matrix Station DMS e Advanced Bundle Station ABS e Shipping Case Station SCS e Manual Aggregation Station MAS Code Reading Automatic reading is do
126. his code can be created online via an ordinary code creator website Production A 3 7 99 7 4 2 Adding and Editing Orders To make an order usable you have to assign a line format to the order If you have assigned a line format to an order the order uses the settings of the line format Selection of a Product You can additionally select a product If you select a product at the order management screen the Al settings from the line format will be overwritten and used at the order but not saved to the line format Only select a product if you want to use the device settings of a line format in combination with an order that is not assigned to the line This could make sense if you do not wish to save another line format To add or edit a new order press Production gt Add Edit order The following screen appears PCE Format State Lot number Line ident PRODUCTION I EREEEEEEE ERE RENI Pharma Vision inspection Order Management Order Order descr Line format Linef Descr Product Product descr Figure Production gt Add Edit Order The list on the right hand side of the screen shows all orders thot are still open and not yet concluded 7 4 3 Adding a New Order To produce an order it has to be created in the PLM Press Production gt Add Edit order If there are orders that have not yet been assigned these are shown in the list on the right hand site of the screen select one of them to use it If you
127. his table is valid for hand scanners equally if the mode is available Mode Function Explanation Device 50 Preparation for Production A 3 6 PRINT_INSPECTION STATIC_INSPECTION Reads and checks static or serialized labels and its print quality if good or bad Print inspection reader statistics are rank related Reads and checks static non serialized labels and its print quality if good or bad The standard setting for most readers Default setting for generic non serialized reader on global rank rank O static inspection should be used for non item related label inspection Reader statistic does not influence serialized label database status SMC VGL hand scanner single item reader HRC SMC VGL hand scanner single and mul tiple item reader PRINT COMPARE Previously printed units are further processed Camera only reads the num bers and sends it to the PLM SN verifica tion is done by PLM instead of camera Already produced products are put in again without being print ed before SMC VGL scanner single item reader AGGREGATE_READ ER Reads several child unit labels one by one or at once and sends codes to PLM veri fies content size standard setting for readers with rank gt 1 HRC SMC VGL hand scanner single and mul tiple item reader LINKING_READER deprecated deprecated deprecat ed HC INSPECTION
128. hots To trigger a screenshot of the current screen press the print key button at the external keyboard Precondi tion e Seta checkmark in the checkbox at the parameter PAO3 in the system settings and enter the directory path there and press Save to save the settings e Restart the PLM to apply the settings Local Cache Mode Usually the PLM is connected to a central database and all data are written to database continuously If data base connection is lost PLM is not able to continue the production The local cache mode allows continuing the production also if database connection is lost by storing the order data to the local cache To enable local caching e Seta checkmark in the checkbox at the parameter LCO1 in the system settings e Restart the PLM to apply the settings 6 2 4 Creating a Device Before a device can be used in the system it has to be created in the PLM This chapter describes how to cre ate and edit devices To create a device open the System Settings screen see chapter 6 2 1 page 34 and press Create edit device Afihe Device table for line screen you see which devices are already created in the PLM Preparation for Production A 3 6 39 F C E Format State Lot number Line ident moman SYSTEMSETTINGS EE NR ERR Cs Sort Name ass DUMMY M600 DUMMY MPC DUMMY MSC PCE PLC Figure System Settings Create edit device add device Sequence of Devices Sort At the col
129. i Multiple Codereading User admin istrator 340 Format Default Overall 2 Product statistics 9 22 23 AM 4 312013 Figure Offset is too large At the screen the first photo is displayed at the left and the second photo is displayed at the right The bundles move from the right to the left point of view of the camera At the left first photo the first two items are cut and the code of the second two items is captured At the right second photo the second two items are cut Solution Both items have to be centered at the screen Decrease offset of the HRC Action Press Production Add Edit Line Format ABS PLC Estimate offset in mm on basis of the screen photo Subtract offset from the actual value at the offset field and enter lower value Start production and test the new offset If necessary repeat these steps till items are at the screen Production A 3 7 135 Production MPi Multiple Codereading User admin istrator 340 Format Default 9 29 10 AM 41312013 Figure Offset is good 7 8 4 Printer Offset is too Large Small Indication Error Message Label is protruding from the bundle Description The printer of the ABS applies the label on the bundle If the offset is too small the label is tagged to early on the bundle if it is too large the label is tagged too late on the bundle Solution The label has to be centered at the bundle Action Press Production Add Edit
130. ib ration Edit prc vos crt ex e015MA23 wr 221752E LE IUE EEUU deo ru S eus Product Name Logged in Admn Figure Home select smart camera bar Menu Product management Step Action 9 Press New product The following dialog New product name appears PCE Format State Lot number Line ident a DS ea MEET c PCE 2012 OCR OCV and Code reader V 6 217 05 530 0 ID 0300496 um oo Main meni a RN ES LETTS LIN Products sis management X uuo us i Product Memory New ref ai New product itr gez F 2line Show product EX 4line Edit prc Rename product x Copy product A l i Batch record Service Change Password Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product Step Action Preparation for Production A 3 6 59 6 Enter a unique product name Press Enter on the keyboard The following dialog Live image appears PCE Format State Lot number Line ident a Pharma vison inspection wea inn c PCE 2012 OCR OCV and Code reader 7 25 5555 w 0300496 Main menu Producta Emi mE 35385 36630 Se ET Renal Live image with trigger o 2015MA23 wr 221752E LEEERTIT Product Name Logged in Admin Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product
131. ight Without meaning Box length transverse to the conveying direction mm boxWidth Box length in the conveying direction mm bundleHeight Bundle length transverse to the conveying direction mm bundleWidth Bundle length in the conveying direction mm 7 2 9 Device Settings at Line Format Comparator 7 8 The screen and the table below show the setting options for the Comparator 7 8 at the line format Production A 3 7 9 Linienformat Status Chargennummer Linienbezeichnung PRODUKTION d vgl7 format 1 Name Aktiviert Reading Type CODE_128 Code 128 ci Readonly M Figure Production gt Add Edit line format gt Devices gt Comparator 7 8 Tab Execute the steps as described in chapter 7 2 5 page 86 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Meaning Reading type Code type refCode Code type Column 1 Code format Column 2 7 2 10 Device Settings at Line Format Hand Scanner The screen and the table below shows the setting options for the hand scanner at the line format 92 Production A 3 7 PCE Lot number Line ident Pharma Vision Inspection PRODUCTION sc Activated ni Read only DynamicRank a Figure Production gt Add Edit line format gt Devices gt Hand Scanner Tab Execute the steps as described in chapter 7 2 5 page 86 The fo
132. ight value Action PresS Production gt Add Edit Line Format gt ABS PLC Estimate offset in mm Subtract add offset from to the actual value at the offset field and enter lower higher value Start production and fest the new offset If necessary repeat this procedure till scanning is done correctly ihe LED lights green the bundle is not ejected 7 8 7 Processing Timeout at the MPI Software SCS Indication Error Message After taking an image with the HRC at the SCS an error message is displayed Processing Timeout See the following figure Production E Product statistics MPi Muttipie Codereading User Please log on Good 85 342 Format Datamatrix Overall 105 9 36 13 AM 4 312013 Figure Error Message Processing timeout Description Production A 3 7 137 Camera needs more time to analyze the image than timeout is set to Factors are e Sequence of analysis of the image e Timeout value e Size of analyzed frame Solution Action Position case at the lower right of the analyzed frame e Option The MPI software starts analyzing the image at the lower right and ends analyzing at the upper left Positioning the case at the lower right can accelerate the reading See the following figure Production z p Product statistics MPi Multiple Codereading User lease log on Good 85 Bad 342 Format Datamatrix Overall 106 P min Figure Positioning items at the lower right e
133. igned to the lower rank again To destroy a parent label proceed as follows Press Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner gt destroy See the following figure Lot number Line ident P CE Format State Pharma vision inspection MAS GLOBALSCANNER1 MAESE Diui a ae r 4 ie rannoar VII 1 3 1 Jad 4 wt aill 1 1 1 HIEP ar ani Hierarchy of order scsor2 2 with status RUNNING O Orphaned Case Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 SY d i silnet SS MANAAANAANMA AAAAAAAAAAATFIECEAS CH Se Show active De Commission Deaggregate l Destroy Print Label Order l R 4 MAS _GlobalScanner1 Command SHOWHIR Status Manually 4 o Figure Figure Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner 7 7 9 2 Deleting the Relation
134. in the program The following table shows an example of the COM Ports allocation Device Type Name IP Address Port Description COM port With one COMIO 192 168 102 240 8000 SCS HRC port COM port With COMI 1 192 168 102 241 8000 SCS Hand Scanner three ports COM12 192 168 102 241 18100 SCS free port COM13 192 168 102 241 8200 SCS free port COM port With COM14 192 168 103 240 8000 MAS Hand Scanner three ports COM15 192 168 103 240 8100 MAS port COM16 192 168 103 240 8200 MAS Hand Scanner Preparation for Production A 3 6 81 We recommend starting COM port names from 10 COM10 6 3 6 Entering IP addresses at the Devices After allocating the IPs at the PCs of the stations the IP addresses have to be entered at the device settings dialog 82 Preparation for Production A 3 6 7 Production A 3 7 From the production screen all settings concerning the production can be made Also production itself is Started and controlled from here Note Create devices before editing production settings Before editing the production settings all devices have to be created See chapter 6 2 page 34 7 1 Production Settings Screen To open the Production settings screen press Production at the menu panel on the right hand side of the screen The following screen appears E C E Format State Lot number Line ident Pharma Visieninspection PRODUCTI ON pceadimin
135. ing the Order Status 104 Move Order to Line 104 Reopening a finished Order 105 Start Stop Production A 3 7 5 105 starting Production via Order A 3 7 5 1 105 Starting Production via Order gt Test Run 106 Starting Test Run via Line Format A 3 7 5 2 108 Production Menu during Production 109 serialization A 3 7 6 110 Internal Handling of SNs A 3 7 6 1 110 serialization Settings at the PLM Software 110 Aggregation A 3 7 8 112 Functional Principle of Aggregation A 3 7 8 1 112 serialization Aggregation Preconditions 113 Serialization with DMS A 3 7 7 3 113 Aggregation Status A 3 7 7 4 114 Aggregation with ABS 116 Aggregation with SCS 117 Aggregation with MAS 117 Aggregation Examples 118 Item Bundle Case by Reading Bundle Labels Pallet 118 Item Bundle Case by Reading Item Label Pallet 120 Ilem Case Pallet 121 Item Pallet 123 Manual Aggregation Actions A 3 7 7 8 123 Destroying Parent Label Reversing Aggregation A 3 7 7 9 1 124 Deleting the Relation between Child Unit and Parent Unit deag 124 gregate A 3 7 7 8 2 suspending an Order A 3 7 7 8 3 Finishing an Order Before it is completed 124 125 Commissioning and Decommissioning a Unit A 3 7 7 8 5 125 Closing an Incomplete Unit partial case Viewing Aggregation Rank of a Unit A 3 7 8 4 126 126 Re printing a Label with same SN or Different SN A 3 7 7 126 Handling Incomplete Units When Order is finished Run Testorder with
136. is means for example if you have aggregated three ranks item bun dle case it is possible to aggregate the case rank3 fo the pallet rank4 by scanning the labels of the case or by scanning the label of the bundle or by scanning the labels of the items General Settings For all examples the following settings edit at System Settings gt Edit Device Settings are the same e The serialization printer printer of the DMS is set to Printer Mode BUFFERED PRINTER e The serialization reader SMC of the DMS is set to Reader Mode PRINT INSPECTION e The aggregation printers printer of ABS SCS MAS are set to Printer Mode AGGREGATE PRINTER e The aggregation readers reader of ABS SCS MAS are set to Reader Mode AGGREGATE READER e Global Scanners are set to Reader Mode PRINT INSPECTION e Aggregation Scanners are set to Reader Mode AGGREGATE READER e When using SSCC numbers for incomplete units see chapter 7 7 9 9 page 127 7 7 8 1 Item Bundle Case by Reading Bundle Labels Pallet Here it is described how to aggregate items to bundles to case by reading the codes of the bundle labels to pallet See the following figure 118 Production A 3 7 oD Ww Q pe lt 8 pu Q w 2 u QD Ee o c ab on Printer e Om I u o O Q Bao oO o om X Q as a o s fee 3 2 O nE 8 T E E u D HZ a c D Q e w wy Sends back results Serial numbers PLM D
137. ish the default settings of the system via the backup function To open the Backup screen press Backupat the menu panel on the right hand side of the screen The following screen appears 184 Backup and Restore Settings A 3 1 1 PCE State Lot number Line ident a wwe BACKUP ES CS ES Ce 2 e Backup Backup Backup Log file Camera Formats Wi N E Figure Backup Select here whether you want to save the log file or the camera formats Backup and Restore Settings A 3 11 185 13 Alarms A 3 12 If an alarm occurs at the system or ifs components it is shown on the status bar at the bottom of the screen For information about the alarms and further actions see the Alarm List delivered with the technical documenta tion 186 Alarms A 3 12 14 Appendix 14 1 User Rights Table A 3 5 1 1 This fable lists the standard user groups For each group a user has been pre defined The pre defined user names are written in lower case Further user groups for PSM can be seen within PLM but do not influence PLM usage These groups are described within the PSM manual Furthermore all user rights are listed The level only impacts the Second Signature function User Right Description Level 3 Level 2 Level 2 Level 1 applicable administrator engineer supervisor operator for mechanic General mayL
138. itional information about the order e g special set tings Line format Here you have fo select the corresponding line format Line f descr Here you can enter additional information about the line format Product Here you have fo select the corresponding product name Product descr Here you can enter additional information about the product Before you can start the order you have to add order details See chapter 7 4 5 page 101 7 4 5 Adding Order Details To add order details manually press Production gt Add Edit order Select an order and press Details The Following screen appears Production A 3 7 101 PCE Lot number Line ident Format State ess PRODUCTION I I SS I Edit Order 6666 ut ie E ee FE Rank Application ID e Figure Production gt Add Edit Order gt Details Depending on the device settings used in the line format you can edit the corresponding fields To add a field press Add You can check all inputs for plausibility by pressing Verify Data After editing confirm with OK Necessary inputs will be checked for plausibility To input details via hand scanner see chapter 7 4 4 page 100 7 4 6 Deleting an Order To delete an order go to the Order Management screen and select an order see chapter 7 4 4 page 100 Press Remove and confirm with the OK 7 4 7 Creating an Order Report A 3 7 4 6 To create an order report go to the Production Settings screen see chapter 7
139. k for special messages you can filter the list Press Activate Choose Filtered level and Filtered User Multiple choices are possible Insert filtered period if wished Press Search If you want to look for a special word you can enter it into the field Filter and the search starts immediately With the Print key a file is generated in the selected format The latter is saved in the C PCE Pilot pdf path or in the PDF Templates path defined in the system settings if applicable 174 Statistics Report settings logfile Logfile Report J default log report sample PCE PDF Figure Log File Management show advanced Print 11 2 View statistics A 3 10 2 The PLM is provided with some statistic functions Press statistics to get the statistics menu see below PCE Format State Lot number Line ident e Pharma iion repertor STATISTICS aS Sa ae pceadmin VARY ONERE SET Sen aa Pes as Counters Print quality DB Statistics l ssa Figure Statistics From here you have the following options Name Function Counters Counter statistics for good bad units Statistics 175 Print quality Counter statistics for good bad units DB Statistics Counter statistics for checked and decommission products according to the various boxing ranks 11 2 1 Counters A 3 10 2 1 E c P FERAE AOT REOR CUTATICTI C Pharma Is ion Inspect n
140. line format gt Select format to save gt PDF repor 12 4 Backup System Settings To backup the System Settings press System Settings gt System information gt Save The for mats will be saved in the predefined path See the following screen C t Format State Lot number Line ident eet Wee SYSTEMSETTINGS BENE ENS CME gt System Information Report generated 2013 03 20 14 09 47 by user pceadmin Pilot Version PLM 4 7 2 130128 Running Time 02 01 45 106 up Active Line local os OS Name Windows 7 OS Arch amd 4 OS Version 6 1 Network Broadcom NetLink TM Gigabit Ethernet Inet Addresses 172 25 73 171 fe80 0 0 0 309f eea 58a 22b5 311 Intel R WiFi Link 5100 AGN Inet Addresses 172 25 73 172 feB0 0 0 0 74d94 d2c 2171 db55314 lt Java Java Vendor Oracle Corporation Java Version 1 7 0 07 Java Home C Program Files Java jre7 JavaFX Runtime Memory free total 344MB 455MB Database global Database jdbc h2 database h2 create true Class org h2 Driver URL jdbc h2 database h2 create true User 3a anaes Figure System Settings System information Save 182 Backup and Restore Settings A 3 1 1 12 5 Backup PLC Settings To backup the PLC settings you must take screenshots of the settings screen Press System settings gt Edit device Settings gt Select PLC Scroll down until the bottom The screen looks as follows PCE Format St
141. llowing table describes the possible Al field selections Parameter Meaning Reading Mode STREAM_MODE The reader is on and reads every code in the reading range TRIGGER_MODE The hand scanner reads only after the trigger key has been actuated ContentSize Application Identifier 37 the number of units contained automatically gener ated field in reader with rank gt 1 7 2 11 Device Settings at Line Format Wolke Printer The screen and the table below show the setting options for the Wolke Printer at the line format Production A 3 7 93 PCE Pharma Vision Inspection Name Description Format PRODUCTION Lot number 1ocv Activated cpm cpm1 mio 1 m mtch DMX I n MEE ei ox es es 1 Figure Production gt Add Edit line format gt Devices gt Line ident an a a A gt Wolke Printer Tab Execute the steps as described in chapter 7 2 5 page 86 The parameters available depend on the selected line format Frequently used parameters are Parameter Column 1 Column 2 DMX Data matrix code type Data matrix code EXP Expiry date type Expiry date format GTIN GTIN number type GTIN number format LOT Type Charge Charge format SN serial number type serial number format 7 2 12 Device Settings at Line Format Zebra Printer The screen and the table below show the setting options for the Zebra Printer at the line format
142. m Settings gt Edit Offset rank Device Settings Child rank ABS ABS is not used SCS MAS At start of the production or at Enter agg GTIN for rank4 the order or at the product SCS is not used One GTIN for each rank Production gt Edit Line Format gt Offset Rank 1 Devices hand scanners Before scanning is done the labels that have fo be scanned are aggregated at rank DMS Child Rank 1 The labels that have to be scanned come from rank DMS 7 7 9 Manual Aggregation Actions A 3 7 7 8 At the PLM you can perform the following manual aggregations When performing manual aggregation actions the production must be running Aggregation and deaggregation are fully traceable by storing dependencies of parent and child unit GTINs and serial numbers into the database Production A 3 7 123 Note Finish manual aggregation before closing an order Do not finish an order before performing the manual aggregation Production must be run ning when performing manual aggregation Otherwise incomplete units being at the cache have to be discarded 7 7 9 1 Destroying Parent Label Reversing Aggregation A 3 7 7 9 1 It is possible to reverse the aggregation of a unit pallet case bundle In order to do this you have to destroy the unit label The unit label is no longer useable and should be discarded The child units Items are thereby released and are ass
143. ment to ensure a SSCC label is printed 8 2 9 Aggregate Item to Case at MAS H 3 10 1 Select Home gt Hand scanner Global gt Show aggregation 2 Select Case Rank3 and Aggregate 3 Scan items 4 Select Aggregate 5 Select Close 6 Select Print new Label The screen looks as follows 7 Enter content size of new case and press Enter at the keyboard 8 A case label will be printed 9 Verify label with hand scanner 10 Close the case and apply the label to the case How Tos 161 9 Special Applications 9 1 Communication with Pilot Site Manager A 3 8 1 PLM and PSM commonly write and use the same database These data are permanently updated by both sys tems Note PLM and PSM use common Database Upload of new aggregation to Pilot Site Manager PSM happens automatically by storing data to the database and needs no manual action Note No reprocessing after upload to database When data is already sent fo the ERP System by PSM aggregation flagged it is not possi ble to reprocess It is possible to apply format settings to the PLM that were pre configured in the PSM For this refer to the PSM operating manual 162 Special Applications 10 System Settings 10 1 Defining Database Connection 10 2 10 2 1 Switching between external and internal database is done by appropriate entries in the registry To adapt the scripts to the client s requirements the PLM registry scripts must be
144. meric check the connection to ihe PLC internalFormats PLC to administer internal O Checkbox formats ip IP address of the device Valid IP address needDeviceFormat Device appears on fhe i Checkbox line format Printed status readTimeOut Waiting ms time for an 1000 Numeric answer before timeout shiffRegister Display of the shift register Q Checkbox in the overview shiffRegisterRefreshTime Update time ms ofthe 200 Numeric shift register display statusBitWaitTime Time s end of produc 10 Numeric tion after a timeout of the PLC watchDogT ime Time ms to ask for 500 Numeric errors writeCounters PLC counter readings are O Checkbox stored in the database in case of discontinuation or Stop of the production showDeviceFrame Activates deactivates dis amp Checkbox 42 Preparation for Production A 3 6 6 2 6 1 Import Export XML settings file PCE Format State Lot number Line ident a Tomes sYsrEMsETTINGS BENNEEER I ERN t scS PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS GlobalScanner1 ABS MPC ABS Printer ABS Scanner ABS PLC scsS MPC SCS Printer DMS Printer RFID Reader DMS SCA DMS _ GlobalScanner1 Toms ee DMS UPS en x UN all settings parameters messages Import EE Import all settings messages Figure System Settings gt Edit device settings gt select PLC gt Import Export Press Import all settings The screen looks as follows PCE Format State Lot number Lin
145. moisture temperature and vibration are at their very lowest safe operation of the device can only be guaranteed if specially trained personnel have conducted the installa tion and start up 10 Safety Instructions DANGER Danger of tripping and tumble accidents Tripping and tumble accidents lead to severe injuries Install machine connections cables adequately in order to avoid tripping DANGER Rotating axes Rotating axes Can pull in and tear hair clothing and jewelry Do not operate machine with opened housing Keep away long hair loose clothing jewelry etc from machine 2 About This Manual 2 1 Scope and Audience This manual describes how to use and configure the Pilot line Manager PLM It is intended for personnel who operate the PLM in order to control a vision inspection system for packing lines This includes e Operators e Supervisors e Administrators e Engineers During production the PLM can control the following elements e Manual Aggregation Station e Shipping Case Station e Advanced Bundle Station e Datamairix Station This includes the corresponding devices like cameras printers and plc For information on how fo use the PLM in combination with an ERP system read the Pilot Site Manager PSM Operating Manual 2 2 Technical Support and Trainings At our website you find the latest information about our products and services Please visit www pharmacon trol de For any requests pl
146. n PSM mayEditSSCCNum User may edit exist no no no no bers ing SSCC Numbers PSM in PSM mayAddProdCode User may register no no no no Numbers new ProdCode PSM Numbers in PSM mayEditProdCode _ User may edit exist no no no no Numbers ing ProdCode Num PSM bers in PSM maylmportSerial User may import no no no no Numbers serial numbers PSM mayChangeEmail User may change no no no no NotificationSettings email Notification settings mayChangeActive User may change no no no no DirectorySettings Active Directory Set PSM tings mayRunTestProduc User may access no no no no tion Test Production Gen PSM erator in PSM mayAssignLinefor User may add line no no no no mat format to Order PSM 14 2 Device Classes Class Description AC NG2 Printer APS Printer AZOmega Printer AveryPEM Printer BluhmWeberJet Printer DOMINO D3 Printer DOMINO V3 Printer Datalogic Scanner Handheld Scanner Etipack Plus Printer FEIG_OBID RFID FEIG_OBID_Writer RFID Honeywell_Metro Handheld Scanner Honeywell_ Scanner Imaje7031 Handheld Scanner Printer KBAMetronic Printer Appendix 193 LinxLaserSL30 Printer Logopak_VLP110 Printer MI_Cimjet Printer MI Labelpoint Printer MI SmartDate5 Printer Metronic AJC Printer Metronic AJD Printer OCS Weigher Checkweigher OpenDate Printer PCE_ABSPLC PLC
147. n the screens PCE Format State Lot number Line ident Pareyn SYSTEMSETTIGS PEE EE SS CC M600 MPC Msc Simulator 0 9 Wolke M600 Simulator Name a MV Printer1 menr j f Description PLCName rinter1 automaticMode LE boxingRank buffer debugMode descr MV Printer1 internalFormats m Figure System Settings Edit device settings EN 8B i i select Wolke printer tab Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the device Alphanumeric management settings Description Optional description Alphanumeric PLCName Name of the printer for the PLC Drop down list Printer 1 Printer 8 automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit 0 3 buffer Number of buffered printers 18 Numeric Preparation for Production A 3 6 47 debugMode Output of errors warnings messages Only O Checkbox for PCE purposes internalFormats Printer manages internal formats Checkbox ip IP address of the device Valid IP address needDeviceFormat Determines whether the device is jointly Checkbox used in the line format port Port number Numeric printerMode AGGREGATE
148. name gt Enter at the keyboard Step Action 8 select live Image 9 Place item underneath the Smart Camera The following screen appears 60 Preparation for Production A 3 6 PCE Format State Lot number Line ident a SR aT HEN DENN Ce itis c PCE 2012 OCR OCV and Code reader V 6 21 05 530 0 ID 0300496 Standard image Sh 300 Q N pa mi BL W XL OIULTAI ln Live image with trigger Figure Home gt select smart camera bar gt Menu gt Product management gt New product enter product name Enter at the keyboard Live Image Step Action 10 Select Next The following dialog Control appears PCE Format State Lot number Line ident PrarreVoniepedon E EI NEED um c PCE 2012 OCR OCV and Code reader V 6 21 Q5 530 0 ID 0300496 E Control LEEERTIT PIXEL control wr 2g21752E Wil WI EH 1l 2525 366 Figure Home gt select smart camera bar gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next Preparation for Production A 3 6 61 Step Action Press OCV control The screen looks as follows PCE Format State Lot number Line ident a umen a NEG ee ay c PCE 2012 OCR OCV and Code reader V 6 217 05 530 0 ID 0300496 p i525 3663000 EC a evecare em p amh rin aa seulement
149. nd reader which have to be discarded because their serial numbers were deleted from the PLM cache so they will not be sent to the camera for validation after restart The use wildcard function allows continuing the production after interruption without having to discard the left items This is done by checking only the attendance of a serial number without validating it Validation is then done by the PLM Production A 3 7 131 7 8 2 1 Use Wildcards globally for all Line Formats Note useWildcards is only for serialized products The useWildcards feature is only applicable for serialized products This feature is not applicable for standard print verification or aggregation verification If you wish to use the wildcard feature generally for all line formats of a line activate the useWildcards func tion at the system settings of the reader See figure below Format State Line ident a SYSTEM SETTINGS XS EEUU EEUU pceadmin Lot number D H E Hi PRINT_ COMPARE D D 3 30 PM Aug 13 2013 Figure System Settings gt Edit device settings gt Select Reader gt Set checkmark at use Wildcards press Save Thus whenever the reader is activated it will use wildcards for the serial number The length for the serial num ber has to be defined in the order or in the product at the Application Identifier ROS SER LENGTH 7 8 2 2 Use Wildcards Line Format specific If you wish to us
150. ne by the following devices e Smart Camera SMC Sequential reading of codes and OCV e High Resolution Camera HROC Simultaneous or sequential reading of codes and OCV e Comparator VGL Laser scanner Sequential reading of codes Manual reading of codes can also be carried out using a hand scanner Offset Rank and Child Rank At performing aggregation steps important settings are the offset rank and the child rank Their meaning is listed at the following table Name Explanation Example Setting of example Offset Rank The number of ihe E g Items come Offset rank setting at rank where the from rank and rank3 station is labels that have to have tobe bundled rank1 be scanned come at rank2 from Child Rank The rank in which E g Items come Child rank setting at the items that have from rank1 have rank3 station is to be aggregated been bundled at rank2 were aggregated rank2 and have to before scanning be aggregated to a case at rank3 7 7 2 Serialization Aggregation Preconditions To perform Aggregation at the stations the following must be given e Production is running via order e Aggregation settings have to be made at the PLM and possibly at the corresponding software interface from camera and printer 7 7 3 Serialization with DMS A 3 7 7 3 The DMS serializes the items by printing all needed information on their labels Verification of serial number
151. ned freely see chapter 6 2 3 1 page 36 7 Status Bar At the status bar error messages red warnings yellow and modifica tions e g of line format user log in and log off start stop of production green will be displayed If several messages are displayed this will be signaled by after the message By clicking the status line the information history will be called The current date and time are always visible in the left corner of the status bar 4 3 Starting the PLM A 3 4 4 To start the PLM and the line follow the sequence listed below 1 Turn on the power supply of the stations and devices without having the PLM installed For example this can be MAS SCS ABS Wait until software is completely up and running 2 Turn on the power supply of the stations having the PLM installed This is usually only the DMS but can also be another station Wait until software is completely up and running To automate this delay the startup waiting time at the PLM has to be configured Press System Settings gt Edit System Settings At the parameter WTO Startup waiting time set a checkmark at the checkbox and set the waiting time to 20 seconds See the following screen The PLM Workspace and Usage PCE Format State Lot number Line ident Pramann X SYSTEM SETTINGS j EE System Settings XPD1 ERP over XML path IFO Default IP EM 1 ERP VIEW Made DP U1 Parallel devices start up EF 1 Allow
152. netary area Variable Measure Trade ltem 393Y PRICE Applicable Amount 3 19 DECIMAL n3 n 15 Payable with ISO Currency Code Variable Measure Trade ltem 400 ORDER NUMBER Customer s Purchase O 130 150646 X 30 Order NUMBER 401 GINC Consignment NUMBER O 30 I50646 X 30 198 Appendix 402 GSIN shipment Identification 17 17 NUMBER nl7 NUMBER 403 ROUTE Routing Code O 130 ISO646 x 30 410 SHIP TO LOC Ship to Deliver to Global 13 13 NUMBER nl3 Location NUMBER 411 BILL TO Bill to Invoice to Global 13 13 NUMBER nl3 Location NUMBER 412 PURCHASE FROM Purchased from Global 13 13 NUMBER nl3 Location NUMBER 413 SHIP FOR LOC ship for Deliver for For 3 13 NUMBER nl3 ward to Global Location NUMBER 414 LOC No Identification of a Physical 13 13 NUMBER nl3 Location Global Location NUMBER 415 PAY TO Global Location NUMBER 13 13 NUMBER nl3 of the Invoicing Party 420 SHIP TO POST ship fo Deliver to Postal O 20 ISO646 x 20 Code Within a Single Postal Authority 42 SHIP TO POST ship to Deliver to Postal 3 12 ISO646 n3 x 9 Code with ISO Country Code 422 ORIGIN Country of Origin of a 3 3 NUMBER n3 Trade Item 423 COUNTRY INITIAL Country of Initial Process 3 15 NUMBER n3 n 12 PROCESS ing 424 COUNTRY PROCESS Country of Processing 3 3 NUMBER n3 425 COUNTRY D
153. nk Application ID Format Value IE DATE yyMMdd Aor Figure Production gt Test run via line format gt Next gt Start test run e Suspend Stops the production without completing the order Production can be resumed later even after restarting the PLM e Finish Finish the production Order will no longer be visible in the order list Upon completion of production a batch protocol can be generated which can be retrieved under Order results create report 7 6 Serialization A 3 7 6 The serial number is printed to the items as plain text and encrypted at the data matrix code The serial number is always used in conjunction with the GTIN 7 6 1 Internal Handling of SNs A 3 7 6 1 At start of production you have to input the count of serial numbers to be used for the serialization These numbers are saved to the DB and set to status in use After starting the production the serial numbers are printed sequentially on the items When the inspection performed by the camera results in a flawless print the status of the corresponding serial number is set fo true at the DB If the inspection results in a faulty printer result the status of the correspond ing serial number stays on in use If an unforeseen interruption of production arises e g due to power failure all following serial numbers that were in the intermediate storage of the printer will be discarded The number of cached serial numbers in the pri
154. nly respectively qualified and authorized personnel operate and service the system e this personnel is instructed on a regular basis on all the relevant aspects concerning work safety and that they are familiar with the Instruction Manual and the safety instructions it contains e all the system features relating to safety are carefully tested at regular intervals e the higher the safety risks are protected against by this device the more frequent regular inspections must be carried out Safety Instructions 9 1 4 Protection against Injuries Caused by Electrical Power DANGER The system is operated with supply voltage Contact with live parts can cause perilous state of shock and severe burns Operate system with duly mounted housing only Unplug electric supply prior to cleaning and care In case of liquid has been spilled on the system immediately switch off the system and unplug electric supply 1 5 Protection against Injuries Caused by Mechanical Impact DANGER Danger of injury by movable and rotating parts Wear adequate personal protective equipment Switch off machine prior to mechanical adjustment work 1 6 Transport Installation and Start up During transport it must be ensured that the device is packed and transported as such that it is protected against moisture and impact When installing the device in an industrial environment this should typically be done where the adverse effects of dust
155. nter is variable and can be set in the printer settings in the printer Consumption of serial numbers should be limited to physical use e g loss of SN due fo buffering reasons should be as low as possible Do just buffer reasonable quantity of serial numbers to avoid waste It is possible to enter or eliminate individual items at the database using a hand scanner 7 6 2 Serialization Settings at the PLM Software First create a line format which includes besides the GTIN also a field for serial numbers See chapter 7 2 3 page 84 110 Production A 3 7 PCE Format State Lot number Line ident u3 morvan PRODUCTION EE i IT SIE cnn Figure Production gt Add Edit line format gt Devices gt Wolke Printer tab From the drop down menu of the Serial field assign the serial number 21 SERIAL to the Application Identifi er Thereby the line format is assigned as serialization PC E Format State Lot number Line ident _ e LS _ 10 BATCH LOT 17 USE BY OR EXPIRY DMX 01 GTIN 21 SERIAL R01 SER ALGO R03 SER LENGTH Figure Production gt Add Edit order select an order gt Details Press Production gt Add Edit order and select an order Press Details Add the field SER ALGO if not existing Assign the desired algorithm to the field SER ALGO Serialization algorithm Production A 3 7 111 Algorithms e INC Each serial number is increased by 1 fo the previ
156. of d case tion reader This reader checks VGL if a unit is at the expected posi hand tion E g the last unit is at the scanner lower right of the case If that is single true this affirms that all units item must be also right reader AGG DELAY PRINT All children of a parent unit are aggregated This mode can be used to label SMC The parent label will not be printed until 9 Unit with delay VGL Sin one child serial number is read by the gle item AGG_DELAY_PRINT reader HC_AGG_DELAY_P All children of a parent unit are aggregated This mode can be used to label SMC RINT The parent label will not be printed unti 9 UNF with delay VGL one child helper code is read by the hand HC_AGG_DELAY_PRINT ae single item reader COPY_READER Reads and checks serialized labels and its Used for sending unknown seri SMC print quality if good or bad Sends read al numbers to a connected VGL serial number fo a connected printer with printer without buffering A read hand printer mode COPY_PRINTER code will be printed immediate scanner ly single item reader 52 Preparation for Production A 3 6 DISTRIBUTION_REA DER Compareable fo COPY_READER but with internal buffering This function is used for lines with reading of several labels at one item e g helpercode in same rank It makes sense to use it if there are many items between camera and printer Aim of this function Avoiding wast
157. ogin User may login yes yes yes yes PLM mayChangePass USER can change yes yes yes yes word own password The PLM button is located in the menu Login mayOpenDevice Button Home vis yes yes yes yes Frame ible USER may PLM open device GUI isSupervisor USER gets all user no no no no PLM PSM rights Service mode mayExitToOS USER may shut yes yes no no PLM down the Pilot Sys tem returns to Win dows desktop mayShutDownPilot USER may shut yes yes no no PLM down the Pilot Sys tem returns to Win dows logon screen mayshutDownOS USER may shut yes yes no no PLM down the system mayhestartOs USER may restart yes yes no no PLM ihe system System Settings devices settings maySeeBution Button System set yes yes no no oysconfig tings visible USER PLM may enter the Sys tem Settings menu mayEditSyssSettings Button Edit System yes yes no no PLM settings gt visible USER may edit sys tem settings mayseesysinfo Button lt System yes yes no no PLM information gt visible User may open the system information mayEditDeviceTable Button lt Create Edit yes yes no no PLM Device gt visible USER may cre ate edit devices mayEditDeviceSet Button Edit Device yes yes no no tings settings gt visible PLM USER may edit Appendix 187 Camera A Camera menu yes yes yes no PLM USE
158. ol character xOO x1 F x7F p XDigit A hexadecimal digit O 9a fA F p Space A whitespace character n xOB f r java lang Character classes simple java character type p javaLowerCase Equivalent to java lang Character isLowerCase p javaUpperCase Equivalent to java lang Character isUpperCase p javaWhitespace Equivalent to java lang Character isWhitespace p javaMirrored Equivalent to java lang Character isMirrored Classes for Unicode blocks and categories p InGreek A character in the Greek block simple block p Lu An uppercase letter simple category p Sc A currency symbol P InGreek Any character except one in the Greek block negation p L amp amp p Lu Any letter except an uppercase letter subtraction Boundary matchers i The beginning of a line S The end of a line Wb A word boundary B A non word boundary A The beginning of the input G The end of the previous match V The end of the input but for the final terminator if any Z The end of the input Greedy quantifiers X X once or not at all x X zero or more times X X one or more times X n X exactly n times X n X at least n times X n m X at least n but not more than m times Reluctant quantifiers X X once or not at all X X zero or more times X X on
159. on the authorization level of the user 2 Counter Good Bad Overall of the devices attached The PLM Workspace and Usage 23 Help Button State Lot number S Format Line ident f Kee m Lj 2 Ry GG Cio a a d ud o a md gd d d Gn d Ue Coa Cl cd un d d md d um nd ad ad Je fy fe fe fv fo fe fm fff a om 29 01 09 10 19 Figure Help button at the screen The Help button contains a digital version of this documentation and is always visible in the lower right corner of the status line 24 The PLM Workspace and Usage 5 Administration of Users and Groups A 3 5 The User Management settings at the PLM are equivalent to the settings at the PSM Both systems use the same user profiles At the PLM all user rights are being managed centrally Name password and certain rights are assigned to each user access group respectively The type of right group determines access fo the possible pro gram functions Note User Management is pre configured Upon start up the user management is pre configured from PCE service staff A user management is included in order to add edit and delete users and groups All functions in the software can be restricted due fo user rights assigned to a group or user Rights can be assigned directly fo a user or along with other rights building a group which can then be assigned to a user 5 1 User Management A 3 5 1 To open the user management press User Man
160. ormat gt Select line format gt Devices gt Select empty field gt Enter asterisks Enter as many asterisks as long the serial number is E g for an 8 digit serial number enter 8 asterisks Press save to save the settings When producing with this line format only the attendance of a number with the right length In the example 8 digits is checked by the camera Wildcard for SN in Code with several Als If there is a code containing several Als including the serial number for the serial number wildcards can be used Code fields are the fields with a double hash in front of it DMX BC BARCODE 128 HR HUMAN READABLE RF RFID EPC Example Als to check at the DMX Code Input into the DMO Meaning field GTIN 01 SERIAL 21 USE BY OR 01 21 Eight Asterisks behind the AI21 means the EXPIRY 17 BATCH LOT 10 Qeeeeeeem 17 10 serial number is eight characters long In the example above the fields O1 17 and 10 are checked The serial number 21 can be variable but is checked to be 8 digit 7 8 3 HRC Offset is too large Indication Error Message The screen at the HRC software from ABS looks as shown below Description 134 Production A 3 7 The bundle image at the ABS is made by a HRC which takes multiple photos in sequence that are put together by the camera software If the offset is foo large the photo at the screen will look something like the following Production MP
161. ory path e g D pictures Triggering is done via external keyboard by pressing the print key Preparation for Production A 3 6 3 SIO1 Second signature Switches on whether Second Checkbox Signature is active or not S102 second signature When activated only users who Checkbox group join the SIO2 Second signature group are allowed to confirm signatures SVOI Supervisor station Switches the software to the Checkbox supervisor mode EIO Max error images Max number of error images 10 Numeric count left in memory EXO ERP over XML When activated data are imported from PSM XPOI ERP over XML path Path of XML documents in a Valid Path data transfer IPO Default IP IP address which defines by IP address several network cards in the address area of the devices EMOI ERP XVIEW Mode Imports does nof import the Checkbox orders from ERP DPOI Parallel devices start Activates deactivates the paral Checkbox Up lel loading of the order data to ihe devices accelerated pro duction start EFO Allow Empty fields in Only for French Coding Emp Checkbox order tables ty fields are not printed and not checked RFOI Reset readers ref After finishing production Checkbox code invalid reference codes are sent to all reading devices to prevent reading of codes after produc tion is finished WT01 startup waiting time If a database connection is 0 Numeric se
162. ous one e INC INC999999 Each serial number is increased by 1 999999 to the previous one e NCRNDI INCRND999999 Each serial number is increased by a random number between 1 999999 both included to the previous one e IMPORT The serial numbers from a list are used which have previously been imported from a company resource planning system ERP system Enter the desired length of the serial number in the field SER LENGTH maximum 20 7 7 Aggregation A 3 7 8 All actions concerning aggregation are recorded automatically into the database Dependencies between aggre gation units and serial numbers are recorded Uniqueness and validity of serial numbers are checked constant ly across all ranks and actions This permanent control guarantees traceability of each product and overview about the whole production line 7 7 1 Functional Principle of Aggregation A 3 7 8 1 Aggregation is the classification and capture of the smallest units e g folding boxes to higher rank units e g bundles cases and pallets At each aggregation rank unambiguous assignment of units to parent child aggregation ranks is done The identification of the units is done by printing on the unit itself or by printing on labels which are affixed fo the unit The following example shows the typical aggregation ranks This example refers to the whole aggrega tion chapter to describe the settings Note This chapter refers to the example t
163. p 11 19 Repeat steps 11 15 66 Preparation for Production A 3 6 PCE Format State Lot number Line ident mmm erm ae EGER XS DET c PCE 2012 OCR OCV and Code reader 7 25 5555 w 0300406 telas dite we vg xu or da cur ree ae birra LEEERTIT e p 2015MA235 uto ur e21752E Figure Home gt select smart camera bar gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory Step Action 20 Select No The following screen appears Preparation for Production A 3 6 67 PCE Format State Lot number Line ident Pharr venran SS ae Cee ie c PCE 2012 OCR OCV and Code reader ji 335 05 530 0 1 0300496 a n on 2 J i r S Be d EE OW O46 9 4 19 RS PY lina Bue Phones pomme feb pays ow i seulement I SMAPS yay d i l d Calculated position of measurement lines j A Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt select font memory gt No At this screen you see the calculated position of measurement lines Yes Ste
164. p Action 21 Press Next to leave the screen After pressing next you get to the following screen 68 Preparation for Production A 3 6 6 2 8 5 P CE Format State Lot number Line ident a Pharma Visoninsperion Ss Ee Ce isin c PCE 2012 OCR OCV and Code reader V 6 217 05 530 0 ID 0300496 Main menu ment Product manage E i d aiid a LEEERTIT o 2015MA23 wr 221752E Change Password Product Name Logged jn Admin Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory gt No gt Next You can return to production or add a new control window To add another control window press Add control window You will be redirected to step 11 To return to production close the Product management dialog by pressing x and press Production at the Main Menu dialog High Resolution Camera The High Resolution Camera is editable under System Settings Edit device settings select megapixel camera tab At the tab menu on the top you can switch between the screens Preparation for Production A 3 6 69 PCE State Lot number Line ident moov S STEMSETIINGS EE EE CS Ca BundleScanner CasePrinter V PallettPrinter V BundleTablePrt MPC BundlePrin
165. pleted orders will be available in the list displayed on the screen 7 5 2 Starting Production via Order gt Test Run Only data from the selected order are used Serial numbers are assigned but not saved into the database Press Production gt Start production via order Select the order which contains the values you want to use The following screen appears 106 Production A 3 7 PCE Format Lot number Line ident Aa eus PRODUCT NE TS NN ENS gt Starting order Order amp 6666 Order descr Line format Linef Descr Product Product descr Figure Production gt Start production via order Press Start Test run The parameters entered will be transferred to the connected units The following screen appears PCE Format Lot number Line ident Prearmavaionnspeeton PRODUCTION T CE E CEE aem Test run status Rank Application ID 1 01 GTIN 2 12 DUE DATE USER 3 251 REF TO SOURCE x 30 LE TIT Figure Production gt Start production via order gt select order Next Here you see the test run data DUE DATE At this field use the following date format to input an expiry date yyMMdd Production A 3 7 107 Load test data Load data for test run empty fields are filled with sample data to enable the test performance Press Start Test run The fest run starts To stop the test run press Finish Affer the machine was stopped manually it has to be started manually to resume the produ
166. r V BundleTablePrt MPC BundiePrinter Scanner Handscanner Zebra 170xilll Name BundlePrinter Descnption O a automaticMode E boxingRank 2 Bundel internalFormats ip 192 168 100 230 Figure System Settings gt Edit device settings gt select zebra 170xiIII printer tab Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Description Optional description Alphanumeric PLCName Name of the printer for the PLC Drop down list automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit 0 3 buffer Number of buffered printers 2 Numeric internalFormats Printer manages internal formats Checkbox ip IP address of the device Valid IP address labelPath Path on which the label inventory is stored Valid Path for the printer needDeviceFormat Determines whether the device is jointly Checkbox used in the line format showDeviceFrame _ Activates deactivates the display of the Checkbox device in the menu overview 6 2 8 Cameras A 3 6 2 8 Cameras of PCE are the Smart Camera SMC and the High Resolution Camera HRC These can fulfill differ ent functions depending on the corresponding settings 6 2 8 1 Reader Modes At this table the parameter readerMode is described T
167. r 9 2 1 Three basic steps have to be performed to connect the local database with Active Directory Step 1 LDAP environment 1 Register groups 2 Assign user to created groups Step 2 PLM environment 1 Create identical groups as created in the LDAP environment in the PLM 2 Define rights for the respective groups in PLM Step 3 PLM System Settings 1 Select System Settings 2 Enter IP address Host name of the Active Directory Server in ADOT 32 Administration of Users and Groups A 3 5 3 Enter domain name of the Active Directory domain in ADO2 4 Enter Active Directory search path in ADOS 9 Enter Active Directory search filter in ADO4 Configuration Example system Settings ADO1 Active Directory server name 172 25 73 f0 ADO Active Directory domain name dbtest local ADO3 Active Directory search path CN Users DC dbtest D C local ADO4 Active Directory search filter amp objectClass user sAMAccountName 0 ADOS Kerberos Figure System Settings gt Edit System Settings Time synchronization is only required if there is a Kerberos authentication This needs to be changed in domain coniroller Login if Active Directory is not accessible If Active Directory is not accessible there is a standard user in all of the groups Use this standard user to login to PLM Administration of Users and Groups A 3 5 33 6 Preparation for Production A 3 6 6 1 Overview of Prod
168. racter hu00075 Ve The escape character uOO 1B CX The control character corresponding to x Character classes abc a b or c simple class abc Any character except a b or c negation a zA Z a through z or A through Z inclusive range a d m p a through d or m through p a dm p union a z amp amp def d e or f intersection 0 z amp amp bc a through z except for b and c ad z subtraction a z amp amp m p a through z and not m through p a Iq z subtraction Predefined character classes Any character may or may not match line terminators d A digit 0 9 D A non digit 40 9 s A whitespace character n xOB f r S A non whitespace character s w A word character a zA Z_0 9 W A non word character w POSIX character classes US ASCII only p Lower A lower case alphabetic character a z p Upper An upper case alphabetic character A Z p ASCII All ASCII x00 x7F p Alpha An alphabetic character p Lower p Upper p Digit A decimal digit 0 9 p Alnum An alphanumeric character Np Alpha Apt Digit p Punct Punctuation One of S amp 4 lt gt 4_ I p Graph A visible character p Alnum p Punct p Print A printable character p Graph x20 p Blank A space or a fab X p Cnirl A contr
169. rd IP bytes of the other stations This allows controlling the PLM with all Interfaces at the line For device IPs this works the same way 80 Preparation for Production A 3 6 4 Byte 3 Byte e 192 168 100 200 6 3 4 Example of IP Allocation The following example shows PCE s recommendation for allocating IP addresses KL pe e C 192 168 100 200 192 168 101 201 192 168 102 202 192 168 103 203 192 168 103 215 XMV EJ 192 168 100 200 E 192 168 101 200 EJ 192 168 102 200 oam 192 168 103 200 The DMS gets one IP for its PC and for the link to the devices of every additional station at the line it gets an additional IP address b The IP address of the DMS PC matches at the third byte with those IP addresses of the other PCs The IP addresses for the devices match at the third byte with those IP addresses of the devices from the other stations a The DMS also gets IP addresses for its devices a 192 168 103 230 192 168 103 216 6 3 5 COM Interface IPs A special case regarding IP addresses are devices with Com Port interfaces e g RS232 These are connected vid d com server All devices connected fo a com server use the same IP addresses and are distinguished only by their port The IP Address allocation or the port allocation respectively has to be done at the W amp T Comport Redirector software For more information about the software see the corresponding manual or the help with
170. re valid for the whole system Press Edit system settings dtthe system settings overview see chapter 6 2 1 page 34 The following screen appears Preparation for Production A 3 6 Line ident Lot number Format State SYSTEM SETTINGS _ ERU EEUU PCE Pharma vision Inspection lacal System Settings ADO1 Active Directory server name ADO2 Active Directory domain name ADOS Active Directory search path ADO4 Active Directory search filter ADOS Kerberos ADO6 JAAS login configuration file SU01 Max na of wrong logins 3U02 Time between wrong logins minutes SU03 Automatic login SU04 Password strength Conn Figure System Settings gt E amp objectClass user Q Co AA S a c dit System Settings B OO AV VIIID TETTE To enable a parameter set a checkmark in the corresponding checkbox and set a value if applicable Grayed out checkboxes are global system settings how to change them see chapter 9 2 1 page 163 To apply changes at the system settings the PLM has fo be restarted The table below lists all parameters that can be set here 6 2 3 Table System Parameters ID Parameter Description Default Allowed values ADO Active Directory Name of the server with the Alphanumeric server name Active Directory ADO2 Active Directory Domain name of the server with Alphanumeric Domain name the Active Di
171. rectory ADOS Active Directory search path in which the server Valid Path search path is found with the Active Directo ry AD04 Active Directory Type of user admin amp objectClass Alphanumeric search filter user ADO5 Kerberos Use Kerberos authentication o Checkbox ADOG JAAS login configu Configuration for Active Directo Valid Path ration file ry SUO Max no of wrong Maximal number of wrong 3 Numeric logins logins which locks further logins SUO2 Time between wrong Time after a wrong login after O Numeric logins the count of maximal wrong logins is reset SUOS Automatic login A user who is used if nobody is Username logged in SU04 Password strength Calculated value for safety of 0 O 255 password 0 if password doesn t match with rules 36 Preparation for Production A 3 6 SUO5 Password validity Number of month after a pass Numeric month word must be changes SUOG Password history Number of passwords until an 5 Numeric old password can be used again SUQ7 Automatic logout Number of minutes with no Numeric minutes action after the user is logged out SU08 Keyboard always Activation de activation of the ej Checkbox ON touch screen when Pilot Line Manager is operated using the external keyboard Yes Work with touch screen No Work with mouse and keyboard SEO Company Prefix Used for SSCC values Aggre Numeric gation
172. rints a label for the case The label is then checked by a hand scanner and the case serial number is saved into the database with status verified Aggregation at the SCS is done by performing the following steps Step Description Explanation At the SCS monitor switch from PLM to HRC AI Softwaresoftware using the switch button Switch button to use the MPI Interface Place units equal to the number of items of a shipping case into the shipping case on the SCS table Place shipping case centered at the cam era screen Press foot pedal to take a picture of the folding boxes An image is captured Green boxes are place around data matrix code a blue light is displayed confirming the aggregation a case label is printed automatically from the printer Verify the case label barcode by scanning it with the SCS hand scanner The unit is verified at the database The different aggregation possibilities are achieved by appropriate settings at the PLM and at the corresponding software interfaces of cameras and printers Examples for aggregation settings you find at chapter 7 7 8 page 118 Manual aggregation actions are described in chapter 7 7 9 page 123 7 7 7 Aggregation with MAS The MAS aggregates child cases bundles or items to parent pallets A hand scanner sends the child seri al numbers fo the PLM which ads it to the pallet A printer prints a label for the pallet The
173. ronic GmbH PLM Pilot Line Manager PLC Programmable logic controller PSM Pilot Site Manager Rank At each aggregation rank unambiguous assignment of units to parent child aggrega tion levels is done RS232 standard for a serial interface SMC smart Camera SCS shipping Case Station SVS Supervisor Station TCP IP Transmission Control Protocol Internet Protocol A protocol combination that combines transport and routing in one network connection Unit A unit is the result of an aggregation level The term unit is used for an item a bundle a shipping case or a pallet VDMA Association of German Mechanical and Systems Engineers VDMAXML_P Norm for the integration of intelligent components in packaging machines and process ing machines data exchange structuring with regard to the standards of 21 CFR 11 Standardized Communication VDMAXML P Version 1 0 To protect your product s future METTLER TOLEDO Service assures the quality measuring accuracy and preser vation of value of this product for years fo come Please request full details about our attractive terms of service WWW mt com pce For more information Pharmacontrol Electronic GmbH 64673 Zwingenberg Germany Tel 49 6251 8545 0 Fax 49 6251 8545 111 www mt com Subject to technical changes Pharmacontrol Electronic GmbH Published 2014 06 13 PLM OM 4 9 EN C
174. rs 170 System Settings PCE Format State Lot number Line ident ia emen SYSTEM SETTINGS 9 CS EE CE s Systeminformation Systemlogging System Information Report generated 2013 04 12 13 22 45 by user pceadmin Pilot Version PIM 4 7 2 130128 Running Time 00 21 07 140 up Active Line local 05 OS Name Windows 7 OS Arch amd 4 OS Version 6 1 Broadcom NetLink IM Gigabit Ethernet Inet Addresses 172 25 73 171 feB0 0 0 0 309 eea 58a 22b5311 Intel R WiFi Link 5100 AGN Inet Addresses 169 254 219 85 fe80 0 0 0 7d94 d2c 2171 db55 14 Java Vendor Oracle Corporation Java Version 1 7 0 17 Java Home C Program Files Java jre7 JavaFX Runtime Memory free total 357MB 455MB Database global jdbc h2 database h2 create true org h2 Driver jdbc h2 database h2 create true 3a tt Figure System Settings System information Press Clipboard fo copy fhe information into the clipboard in order to insert it into an editor e g notepad Press Save to save the system information into the system info log file in the C PCE Pilot log path or in the PDF Templates path defined in the system settings if applicable 10 7 2 System Logging Program reports log files are displayed in this menu for informational purposes and for error searches The content is saved in the plm log file in the C PCE Pilot log path
175. s Show Error Images Confirm I AE i 4 2 Screen Elements Overview The following figure shows the appearance of the PLM Interface The example shows the device settings screen 16 The PLM Workspace and Usage PCE Phorm Ymon inspection MA S Zebra r ABS LASZO00 ABS Zebra AMW PLC Siemens PLE TCP shitthecgi ste shitReqsterRefrashTima how leviltarrame SYSTEM SETTINGS andheld SC Format State Lat number Line ident MAS Handheld Pallet MAS Handheld Glabal ABS PLC SCS Camera SCS PLC SCS Zebra XMV Camera ZMV handheld XMV Ups XMV Wolke ABS Camera Parameters m 10 02 AM Apr 17 2013 Messages 2 Figure System Settings gt Edit device settings gt Counters 5 i Export Z Help lt PLC cab Pos Name Program head Function Statistical data of the production current format status of production batch number and line name as well as the registered user 2 Login Logout Button By clicking this button you can log in or log off 3 Menu panel With these buttons you navigate to the main functions These buttons are fixed 4 sub Navigation Here the buttons for current interaction are displayed If an alarm occurs it is displayed here 5 2 Here you can navigate to additional options if applicable 6 Tab menu The tab menu allows navigating to specific information and device settings Note The names of the device tabs can be assig
176. s All parameters with double hash in front of it are for codes DMX BC BARCODE 128 HR HUMAN READABLE RF RFID EPC At their fields you have to input the content the code has to contain E g At the field DMO select DMX Fill in the Als separated by a hyphen Example Als to be embedded in the DMX code Fill into the DMO field GTIN 01 SERIAL 2 1 USE BY OR EXPIRY 1 7 01 21 17 10 BATCH LOT 10 At the parameter fields in the left row you select the field content type In the right row you define the field con tent format The coding refers to the GS1 standard All parameters with X in front of it are wildcard fields for human readable text Here you can input any text to print it onto the unit At the Description field you can add information about the special configuration of the device in this line format Note Save the settings After completion of the format settings press Save 88 Production A 3 7 7 2 6 Device Settings at Line Format PLC PCE Format State Lot number Line Drm Pharma Vision inspection PRODUCTION ET BENI DEED A ABS Scanner ABS PLC SCS MPC SCS Printer DMS Printer DMS_SCA DMS PLC ABS MPC ABS Printer SCS PLC TEST Name Activated Figure Production gt Add Edit line format gt Devices gt PLC tab For the PLC there are no predefined device formats to load The device format is created by typing the name of the device format into
177. s and labels is done by the SMC Serial numbers are saved into the database with status verified The Items are then at rank Serialization at the DMS is performed automatically Serialization is achieved by appropriate settings at the PLM the SMC software interface See chapter 6 2 8 2 page 50 and the printer software inter face For examples of serialization aggregation settings see chapter 7 7 8 page 118 Production A 3 7 113 7 7 4 Aggregation Status A 3 7 7 4 The aggregation status is the status in which a unit is actually in In this chapter it is described in which status a unit is in after an aggregation step Aggregation Verification Validation are usually done automatically by reading devices scanners hand scan ners cameras RFID readers Deaggregation Decommissioning and commissioning are usually done manually by hand scanners For rework purposes all aggregation steps can also be executed manually by selecting the serial numbers at the PLM and executing the corresponding function For every unit there is a serial number needed So if the terms item case pallet parent unit or child unit are mentioned remember that the corresponding serial number and label are always meant foo Action Explanation Status Result Print Printed but not verified Printed Verified O validated O commissioned O aggregated O hs Verification Printed and recorded to database Print quality is verifie
178. s One 159 8 1 3 2 Problems that can occur 159 8 2 Manual Operations 159 8 2 1 Handle Items at Power Failure or E Stop H 2 1 159 8 2 2 Reprint a Case or Pallet Label H 2 4 160 8 2 3 Continue Suspended Order H 2 5 160 8 2 4 Suspend an Order H 2 6 160 8 2 5 View Hierarchy H 2 7 161 8 2 6 Aggregate an Item to a closed Partial Case H 3 7 161 8 2 7 Aggregate a case to a closed partial pallet H 3 8 161 8 2 8 Aggregate pallet to Shipment H 3 9 161 8 2 9 Aggregate Item to Case at MAS H 3 10 161 9 Special Applications 162 9 1 Communication with Pilot Site Manager A 3 8 1 162 10 System Settings 163 10 1 Defining Database Connection 163 10 2 Switching between Lines 163 10 2 1 Changing global System Settings 163 10 3 Second Signature Configuration 164 10 3 1 Activating Second Signature 164 10 3 2 second Signature Group 164 10 3 3 Message Configuration Screen 165 10 3 4 Action Configuration Screen 165 6 Table of Contents 10 3 5 Importing Exporting the Second Signature XML File 166 10 4 Importing ERP Data over XML Configuration 166 10 5 Email Notification 167 10 6 Edit Month Name List 169 10 7 System Information 170 10 7 1 Extracting System Information 170 10 7 2 system Logging 171 10 8 Remove Save Error Images 172 11 Statistics 173 11 1 Log File Management A 3 10 1 173 11 2 View statistics A 3 10 2 175 11 2 1 Counters A 3 10 2 1 176 11 2 2 Print Quality A 3 10 2 2 177 11 2 3 show Error Images A 3 10 2 3
179. s User may delete no no no no PSM producis mayAddLines User may add new no no no no PSM lines mayEditLines User may edit lines no no no no PSM mayDeleteLines User may delete no no no no PSM lines mayAddLineformat User may add line no no no no PSM format mayDeleteLineformat User may delete no no no no PSM lineformat mayAddLinesettings User may add line no no no no PSM settings mayEditLineSettings User may edit Ine no no no no PSM settings mayDeleteLineSet User may delete no no no no tings linesettings PSM mayAddGroups User may add no no no no PSM groups mayDeleteGroups User may delete no no no no groups mayEditGroups User may edit no no no no PSM groups mayExportAudit User may export no no no no TrailAs audit trail as PDF file PDF PSM mayPrintAuditIrail User may export no no no no PSM audit trail via Printer mayExportAudit User may export no no no no TrailAs audit trail as Excel Excel file PSM mayEditModuleSet User may change no no no no tings PSM module set PSM tings mayExportOrders User may export no no no no PSM Orders to ERP Sys tem mayAddGTINNum User may register no no no no bers new GTIN Numbers PSM in PSM mayEditGTINNum X User may edit GTIN no no no no bers Numbers in PSM mayAddSSCCNum User may register no no no no bers new SSCC Numbers PSM i
180. s checkbox A list of the available actions can be imported The data can be imported and exported as an XML file system Settings 165 P CE Format State Lot number Line ident z Ph n a Vision spection SISTEM SETTINGS E local es HE A x Ls 4 A Second signature Action configuration rv Action ID ezm Ms T 3 ac d suspendProduction suspend estRun startProduction save NumberManagement stopProduction EditLineFormat tntshutdown continueTestRun ProductManager m startTestRun AiTable Add Y D r a mn 4 B Figure System Settings gt Second signature action configuration 10 3 5 Importing Exporting the Second Signature XML File The second signature xml file contains all actions messages for which the feature is available Import To import the second signature xml file press System Settings gt Second signature action configuration Of Second signature message configuration gt import gt Select the Second Signature xml file gt open Export To export the second signature xml file press System Settings gt Second signature action configuration or Second signature message configuration gt export 10 4 Importing ERP Data over XML Configuration Within this menu you can define the paths where the Pilot Line Manager gets order and product data of an XML document 166
181. se and upper case letters numbers and also special characters Enter the new password retype it and confirm with ox 5 1 6 Deleting a User Account Select a user see chapter 5 1 page 25 press Delete and confirm with OK Administration of Users and Groups A 3 5 pceadmir LEE 29 5 2 Creating and Editing Groups A 3 5 2 Within the groups menu you can create new groups The Level setting 1 10 enables administrators who do not have the maySeeAllUsers right to view and edit all users on lower levels for user administration pur poses Press User Management aft the menu panel on the right hand side of the screen in order to get to User Management Groups hen press Groups The following screen appears PC Format State Lot number Line ident Marevo USER MANAGEMENT i ENEEEEEEN diem a User Management Groups as Figure Figure User Management gt Groups 5 2 1 Creating a New Group Goto User Management Groups see chapter 5 2 page 30 and press Aaa The following screen appears 30 Administration of Users and Groups A 3 5 PCE Format State Lot number Line ident pect USER MANAGEMENT Pharma Vision Inspection local pceadmin Group name Figure User Management Groups Add Enter the new group name and assign a level to the group If required add a note Confirm with ox 5 2 2 Adding
182. se of checkmark i Checkbox port XML port for communication 55100 Numeric vncEnable With HC checkweigher always off with HC Checkbox Avantgarde checkweigher always on vncPassword Password for HC Avantgarde checkweigher Alphanumeric vncPort otandard port for VNC connection 5900 Numeric showDeviceFrame _ Activates deactivates the display of the Vi Checkbox device in the menu overview 6 2 12 UPS The UPS is editable under System Settings Edit device settings Select UPS tab At the tab menu on the top you can switch between the screens PCE Format State Lot number Line ident ua momonon SYSTEM SETTINGS PO SS ERN rat Printer Camera Handscanner Standard UPS Name Description boxingRank comPort shutDiawn 18 10 12 13 23 Figure System Settings gt Edit device settings gt Select lt UPS tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the device Alphanumeric management settings Description Optional description Alphanumeric boxing Rank Hierarchy level rank 0 Global Drop down list 74 Preparation for Production A 3 6 6 2 13 comPort Describes the COM Port the device is con Drop down list nected to COMI COM30 USB shutDown Determines
183. select lt APS Domino printer tions Parameter Description Default value Allowed values Name Name that has been assigned in the device Alphanumeric management settings Description Optional description Alphanumeric APSSIMPath Path where the APS simulation software Valid Path can be found PLCName Name of the printer for the PLC Drop down list automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit 0 3 buffer Number of buffered printers 5 Numeric internalFormats Printer manages infernal formats Checkbox IP IP address of the device Valid IP address needDeviceFormat Determines whether the device is jointly Checkbox used in the line format port Port number 502 Numeric Printer mode AGGREGATE PRINTER BUFFERED PRINTER Drop down list BUFFERED PRINTER LINEFORMAT printerUnit Number of printer heads Numeric showDeviceFrame _ Activates deactivates the display of the Checkbox device in the menu overview Zebra 170xilll Printer The Zebra 1 7Oxilll Printer is editable under System Settings gt Edit device settings gt select zebra 170xiIII printer tab Af the tab menu on the top you can switch between the screens Preparation for Production A 3 6 49 PCE Format State Lot number Line ident momove SYSTEM SETTINGS PO EE ERE Ce BundleScanner CasePrinter V PallettPrinte
184. sers USER may delete yes no no no PLM PSM users mayChangeUsers USER may change yes no no no PLM PSM user settings Statistics usestatistics Button Statistics yes yes yes yes PLM visible USER may yes Appendix 189 190 Appendix usestatisticsPQuality Button Statistics yes yes yes yes PLM Print quality gt visi ble USER may access the print quality statistics maySeeErrorlmages User can see cam yes yes yes yes PLM era error images maySeeBuitonRe Button Remove no no no no move Error Images visi Errorlmages ble USER may PLM delete error images Production maySeeBuiton Button lt Production gt yes yes yes yes Production visible USER may PLM enter the production menu maySeeBuitonOrder Button Order no no no no Testrun Testrun gt visible PLM mayStartProdOrder Button Start Pro yes yes yes yes PLM duction via Order gt visible USER may start production via order maysStartTestRun Button TestRun via yes yes yes no PLM Line Format visi ble USER may start a test run mayStopProdOrder Button Finish vis yes yes yes yes PLM ible USER may stop and close orders mayEditOrder Button lt Create edit yes yes yes yes PLM PSM Order gt visible USER may create and edit orders mayEditLineformat Button lt Create Edit yes yes yes no PLM Line Format gt visi bl
185. sses to stations and devices for communication between devices and the PLM All operating systems DMS ABS SCS and MAS if available need an own IP address at the line Also all the following devices need an IP address e Printers e Cameras e Hand Scanner e Checkweigher e UPS e Comparator VGL7 VGL8 e PLC e Com Interfaces e servers First you have fo allocate the IP addresses at every operating system of the station PCs and afterwards you need to allocate the device IP addresses at the device settings at the PLM 6 3 1 Allocating IP Addresses To allocate the IP addresses at the pre installed Windows XP OS take the following path Press Start gt Setting Network Connections extern intern is used from pce for configuration Properties Select Internet Protocol TCP IP Properties gt Advanced gt add At this dialog you can add additional IP Addresses We recommend allocating the IP addresses as described in the corresponding wiring diagram and described below This convention helps recognizing the IP addresses immediately The allocation works as described below 6 3 2 Device IP Ranges For device IPS we recommend to use the following ranges at the 4 Byte e Cameras from 215 to 229 e Printers from 230 to 239 e COM servers from 240 to 249 e PLCs 250 6 3 3 Internal Remote Control At a line the PCs of all stations are able to control one single PLM The third byte at the DMS IP corresponds to the thi
186. supplied by an external power source All necessary safety measures for this type of technique are fo be adhered to The device may only be operated by persons trained on and authorized to use the device who are familiar with the Instruction Manual and are able to operate the device accordingly DANGER Lightning causes damage to the eyes Do not look into the lightning without adequate eye protection To ensure safe operation of the system repeated inspections are to be carried out on all the relevant safety parts and particularly the above mentioned points and Instruction Manual are to be observed 1 3 Operator s Duty to Exercise Due Care The PCE components are developed and constructed under consideration of the harmonized norms to be adhered fo as well as further technical specifications They meet the latest technical requirements and ensure the highest level of security during operation he safety of the system during everyday operation can however only be ensured if all the necessary relevant measures are taken Planning these measures and controlling their implementation is part of the system opera tor s responsibility for exercising due care The operator must ensure that e the system is used in accordance with the stipulations e the system is only operated in perfect fully functional condition e the Instructions Manual is always in a readable condition and is available in full where the machine is installed e o
187. t Memor wm uia m hrgansaromom Jul cea ee d Please choose an existing font or D seulement ew 2015MA23 LEEERTIT A create anew one ur 221752E Figure Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK At this dialog you have to choose the font memory you would like to use Step Action 17 Select ocrb The following dialog Prepare another control appears Preparation for Production A 3 6 65 PCE Format State Lot number Line ident a Pharma Vion nspecon Se Ss Es Ce isin c PCE 2012 OCR OCV and Code reader i4317 05 530 0 mias F j ive i X 1 0 TX us j 1 i osetia fun eaa A lits iid i E 3 poe un lem Y m es 4 2 R E N seulement 14 p 2015MA235 M ur e21752E amp Prepare another control x y LELERT Figure Home gt select smart camera bar gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory To set another control window for the LOT field you have to repeat the steps 11 15 Step Action 18 Pressves You are automatically led back to proceed from ste
188. ter Scanner Handscanner null Name Description ConnvVatchDog TO automaticMode baudRate 51600 boxingRank 2 Bundel comPort OMS dataBits Figure System Settings gt Edit device settings gt select lt megapixel camera tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the device HRC Alphanumeric management settings Description Optional description Alphanumeric ConnWatchDogTO Customizable time WatchDog ms 10000 Numeric PLCName Select suitable value Drop down list autoVerifyAggUnit Possibility of combining with one reading O Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible baudRate Baud rate between Camera and IPC 57600 Drop down list boxingRank Hierarchy level 2 Bundle Drop down list comPort sets the COM Port to that to which the COM2 Drop down list camera is connected Image Port for TCPIP connection 50000 Numeric Internal Formats Camera manages internal formats Checkbox needDeviceFormat Determines whether the device is jointly Checkbox used in the line format preAggregationReject Units scanned by aggregation reader are O Checkbox validated direct after read and rejected
189. the field Name Enter the name for the device format and press Save The parameter fields appear Now you can edit the set tings of the PLC afterwards press Save Which parameter fields appear at the PLC tab is depending on the system settings of the PLC See chapter 6 2 6 Frequently used parameters are Belt speed Speed of the conveyor belt in m min Camera 1 Offset Camera inspection area Starting value O mm Increase value Adjustment of the inspection area in running direction Decrease value Adjustment of the inspection area against the running direction Printer 1 Offset Print area Starting value O mm Increase value Adjustment of the inspection area in running direction Decrease value Adjustment of the inspection area against the running direction Product Width Product length of the side directed at the print head in mm Product Width Tolerance Allowed tolerance of the product length in mm 7 2 7 Device Settings at Line Format Smart Camera The screen and the table below show the setting options for the Smart Camera at the line format At the parame ter settings the fields to be printed are defined Production A 3 7 89 PCE Format State Lot number Line ident monoms PRODUCTION i i SY E7777 SCS PLC MAS CaseScanner MAS Printer MAS PalettScanner ABS Printer ABS Scanner ABS PLC SCS MPC SCS Printer DMS Printer DMS_SCA DMS_PLC ABS MPC idm Name Activated dm 4ocv Read only Figure Prod
190. the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Name Name that has been assigned in the device Alphanumeric management settings Description Optional description Alphanumeric autoVerifyAggUnit Possibility of combining with one reading O Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible baudRate Baud Rate between Scanner and IPC 38400 Drop down list boxingRank Hierarchy level 0 Global Drop down list comPort Describes the COM Port the Scanner is COM2 Drop down list connected fo 72 Preparation for Production A 3 6 commandTimeout After this time s the scanner resets the 30 Numeric actual command debugMode Possibility of blending in out the button Q Checkbox Debug Console The Debug surface enables analysis of read in codes needDeviceFormat At the moment without any meaning 1 Checkbox preAggregationReject Units scanned by aggregation reader are O Checkbox validated direct after read and rejected by PLC Default the validation process starts with the covering box close signal content size is reached or close button readerMode PRINT INSPECTION PRINT INSPECTION Drop down list AGGREGATE READER LINKING READER AGG INSPECTION LINEFORMAT see
191. tification of the Com 18 18 NUMBER nl44n2 n2 ponents of a Trade Item 8007 BAN International Bank O 130 ISO646 X 90 Account NUMBER IBAN 8008 PROD TIME DATE and Time of Produc 8 12 DATETIME yyyyMMddHH tion mm 8010 CPID Global Service Relation O 30 ISO646 X 30 Number GSRN 801 1 CPID SERIAL Global Service Relation O 12 NUMBER n 12 Number GSRN 8017 GSRN PROVIDER Global Service Relation 18 18 NUMBER nls Number GSRN 8018 GSRN RECIPIENT Global Service Relation 18 18 NUMBER nls NUMBER GSRN 8019 SRIN service Relation Instance O 10 NUMBER n 10 Number SRIN 8020 REF No Payment Slip Reference JO 125 ISO646 Xx 29 NUMBER 8100 GS1 128 Coupon Extend G 6 NUMBER n6 ed Code 8101 651 128 Coupon Extend 10 10 NUMBER nl n5 n4 ed Code 8102 GS1 128 Coupon Extend 2 2 NUMBER nl nl ed Code 8110 Coupon Code Identifica O 30 ALNUM an 30 tion for Use in North America 8200 PRODUCT URL Extended Packaging URL O 70 ISO646 x 0 ROO RANK NAME Rank Description O 10 STRING x 20 ROI SER ALGO serialization Algorithm O 10 SIRING x 10 RO2 SER PREFIX Fix Serial Prefix O 20 ISO646 X 20 ROS SER LENGTH serial Number Length O 2 NUMBER n2 ROA SSCC PACK ID SSCC pack type O l NUMBER nl ROS COMP PREFIX Company Prefix O 9 NUMBER n 9 ROG PROD QUANTITY Target production quantity O 10 NUMBER n 1O RO7 PROD NAME External Product Name O 64 STRING x 64 ROS ORDER NAME External Order
192. ual pre sentation of the shift register see below From this screen you get to the device settings menus For this press the corresponding bars The screens of the devices and their usage are described in the following chapters The following figure shows the Home screen PCE Lot number Line ident Devices eT Pr ns wo aa LE 2 E re Figure Home while production is running Pos Name Function Device Status Bars The main menu of the Pilot Line Manager always remains visible All operating elements available are displayed in order to be able to change between the program functions depending on the authorization level of the user 2 Counters Good Bad Overall counters of the devices attached Note Refer to the operating instructions of each device For the complete functional range of the individual devices please refer to the respective operating instructions 7 9 1 Smart Camera Class name PCE MSC The PCE image processing system is operated using simple menu navigation on the display and with the inte grated touch screen The areas to be inspected are marked and verified using the window technique operating instructions are displayed for the single products The fields defined in the camera are used in the line format Production A 3 7 Note Getting to the main menu When the system is switched on the production run the actual evaluation mode is started To get to the
193. uction This is an overview on what has to be done prior producing a product Step Action Comment Explanation O Create devices precondition Select Device Class Set device Name and Settings Create product optionally oee product management 2 Add a line format Add a line format Name the line format Assign a product if applicable Information and settings on how a line is built up which devices are used at the line format Edit device settings Al fields that have to be used are selected PLC cam at line format era printer 3 Create an order Information about and settings of an order including the Al values are entered A line format is assigned and also a product can be assigned 6 2 Creating and Editing Devices A 3 6 2 Important System settings have to be made devices have to be created Possible devices are e Printers e Cameras e Hand Scanner e PIC e UPS e Com Interfaces e Servers e Comparator VGL VGL8 e Checkweigher 6 2 1 The System Settings Overview Screen In this menu users with administrator rights can change important system parameters Note lead to a shutdown of the device System settings should only be changed by trained personal The PCE tool setter pre configures system settings at start up Changes of these settings can To open the system settings overview press System Settings at the menu panel on the right hand side of the screen The following scre
194. uction gt Add Edit line format gt Devices gt Smart Camera Tab Execute the steps as described in chapter 7 2 5 page 86 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Column 1 Column 2 DMO Type of the data matrix code Formatting of the data matrix code OCV Type of the plain text verification Formatting of the plain text verification Code Barcode type Formatting of the barcode Pix Without meaning Without meaning 7 2 8 Device Settings at Line Format High Resolution Camera The screen and the table below show the setting options for the High Resolution Camera at the line format 90 Production A 3 7 Linienfarmat Status Chargennummer Linienbezeichnung PRODUKTION Exporaum V 3_V_Zebra_ SCS 4 Handscanner 4 Zebra V 4 V Zebra Reprint 2 PLC 3_Handscanner 3 Zebra 1 Wolke 1 MSC 1 PLC 2 MPI 2 Zebra Mer B Aktiviert Readonly cms Figure Production gt Add Edit line format gt Devices gt 3 SCS 2 VGL6 Megapixel Camera Tab Execute the steps as described in chapter 7 2 5 page 86 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Column 1 Column 2 ContentSize Application Identifier 37 the number of units con Number of boxes per bundle or tained automatically generated field in reader with carton rank gt boxHe
195. umber Line ident a _ _ _ 9 1 moon PRODUCTION xan ey pn ce im Ter Te e Je pr A l7 58 222222323SR a as m er dd Ld ind Cad a n ab TEE ER PE LT PI ES EA 3 2 BER 12 01 13 08 42 5 Enter Product name and description PCE Pharma Vision inspection 032460405 0100 pot 3 Month 22 5mg RE 2013 01 12 08 50 09 12 01 13 08 50 6 Menu for newly added product How Tos 155 Line ident Format State DIT PRODUCTION CM C E CCRIIERN Product 033460405 0100 Rank Application ID mes 7 Add new product field for new product 8 Select GTIN product field 9 Assign Rank 1 156 How Tos PCE Pharrna Vision inspection PRODUCTION ud Add new product field 01 GTIN nia 12 01 13 08 50 10 Define value for GTIN variable PC E Lotnumber Line ident Format State Pharrna vison inspection PRODUCTION HERE Se Ge b Application ID 1 01 GTIN EaREEEZZEZEEEZEEGT Ei C ad ad cad ud ud id Ct ad id bl Gd e TIT p rrrTT heh ph be Le De Te ca 11 Add further Product filed for new product DacJgEMEM How Tos 157 12 Once again select GTIN Product field 13 Assign Rank 3 as 01 GTIN 14 Define value for GTIN variable 158 How Tos PCE Pharrna Vision inspection PRODUCTION k Application ID 1 01 GTIN 3 01 GTIN fe fs fe fe fe fe fe fo fo
196. umn Sort you can assign numbers to the devices The sequence entered here will be adopted for the device bars at the nome screen and for the tabs at the Edit device settings screen At this screen you have the following options Remove Inactivates the chosen device use this for example if a device is not used in any format Reconnect Reconnection if a device is lost Is only for PCE service staff and should otherwise not be used Press Add fo create additional devices The following dialog appears Add new device Cancel Figure System Settings gt Create edit device add device gt Add Device e Device name Enter an individual name for the device This will be the name for the device tab at the line format For clarity we recommend to name the devices as follows Station on which the device is used Device Examples DMS Wolke printer 40 Preparation for Production A 3 6 ABS_HRC e Class name The class contains predefined device formats At the device formats the fields to be printed on a product are defined At the line format the device formats and their fields are loaded Device Owner Virtual Device Owner Device owner refers to a single master device that exists physically but is to fulfill several functions on various ranks See example below If a device does not support the virtualiza tion mode the device owner field is disabled Example for Device Owner A printer needs to be a
197. want to create a new order press Add write the number into the Order field and confirm with ox The new order is now created To edit settings for the order see chapter 7 4 4 page 100 Note Existing production data can be reused Duplicates will not be accepted by the system However for ease of use the production data of an already existing not yet executed order can be taken over by entering data manually 7 4 4 Editing an Order To edit an order press Production gt Add Edit Order Atthis screen see figure below you can select an order from the list and change its settings You can filler the entries by activating the search filter Activate the search filler by pressing Enable filter Now type in the number of the order you are searching To 100 Production A 3 7 disable the filter press Disable filter Edit the settings at the input fields and at the scroll down menus After you have changed any settings the ox button appears Confirm the new settings by pressing OK PCE Format State Lot number Line ident Pest emwenpas PRODUCTION E SS CG cca Order Management 6666 Order 88889 Order descr EEC Line format Line f Descr Product Product descr Figure Production gt Add Edit Order At the Order Management screen you can edit the following fields Name Function Order Here you have fo enter the number of the order Order descr Here you can enter add
198. we US ua o9 C o2 D Q4 S D cija c L c pt C iuv a CI 9 oe w o oc o a Ds 0 ollo ols Z g C eiie n alle REN e o a S i a o Je N N Printer I I A p l il VL i 4 2 3 4 Figure Item Bundle Case by reading item label Pallet At the SCS rank3 the item labels from the DMS Rank1 are read instead of the bundle labels from the ABS rank2 This can be useful if it is not possible to capture the bundle labels when the bundles are packed into ihe case For this example you have to make the following settings Station Where to edit Settings Explanation DMS At start of the production or at Enter agg GTIN for rank2 One GTIN for each rank the order or at the product At the product and at the PLC Enter item dimensions Offset rank Child rank 120 Production A 3 7 7 7 8 3 ABS At start of the production or at the order or at the product At the product and at the PLC Enter agg GTIN for rank2 Enter item and bundle dimen sions One GTIN for each rank Production gt Edit Line Format gt Devices HRC laser scanner Offset rank 1 Before scanning is done the labels that have to be scanned are aggregated at rank DMS Child rank 1 The labels that have to be scanned come from rank DMS see chapter 7 7 5 page 116 Number of layers As hi
199. whether the PC needs to be Checkbox shut down in case of power failure showDeviceFrame _ Activates deactivates the display of the Checkbox device in the menu overview Comparator VGL7 VGL8 The UPS is edifable under System Settings gt Edit device settings gt select lt Comparator VGL7 VGL8 gt tab PCE Pharma Vision Inspection Printer Camera PCE VGL 7 LAN Name Description PLCName auto VerifyAggUnit automaticMode boxingRank connectGui ip needDeviceFormat Format SYSTEM SETTINGS SS Handscanner 192 168 100 222 Figure System Settings gt Edit device settings gt tab Lot number Line ident At the tab menu on the top you can switch between the screens select Comparator VGL7 VGL8 Edit the settings at the input fields and scroll down menus The table below gives an overview of these func tions Parameter Description Default value Allowed values Description Optional description Alphanumeric PLCName Name of comparator for the PLC Drop down list autoVerifyAggUnit Possibility of combining with one reading O Checkbox process the verification and commission into the database automaticMode When automatic mode is active manual Checkbox operation of the device is not possible boxingRank Hierarchy level 1 Unit Drop down list connectGui Connection between Pilot Line Manager Checkbox and comparer ip IP address stored in comparator Valid IP address nee

Operating Manual

Contents

Download Pdf Manuals

Related Search

Related Contents