Home

OWNER S MANUAL

Contents

1. RR STOP SW FUSE ASS Y A B LIGHT START SW FR STOP SW COMB SW 1 1 FUSE SPECIFICATION D CHARGING COMB SW a 5 5 SIIS S En Suge 5 Rs 7112 WINKER RELAY 0 000 o M Fuses 154 HORN HEAD LIGHT LOW HIGH 2P MINI Bega FR RR STOP
2. I CPS O2 SENSOR TWA 1 TPS MAPAT SCAN Sb Sb RH RR WINKER A p 8888 12V 10W 1 Tj d s s GND TPS 4 3 2 2 1 sv we Br Br w GEAR 1 2 3 1 2 3 4 G Y G Y POSITION G G SIDE STAND SW mp ll l H H STOP amp TAIL LIGHT Ex 12V 21 5W n E 02 07 z 1 gers rar 04 03 G G Sl G N 3 LH WINKER 12V 10W SHIELD WIRE BW L W Y 5 5 G W V B W R G L Gr B Gr L P G P B P P L P W P Y N ON N N N N ENN NN N CN ENE NNN CNN 29 21 13 30 22 34 2 12 4 20 18 19 3 28 26 27 23 3 G MOTORCYCLE EC 32 35 37 33 40 39 24 10 1 9 17 25 NE NAN INAN B Y L Gr L Y W B L B B G G RY RY EEE 50 59 EE o Dd 50 59 506 8 E 050 94 EI EE snow gt EEE I 50 ER L2 L I 5 5 52 5 amp TET LOCATION OF ECU PIN s J BLACK Br BROWN 2 1 2 1 Y YELLOW L BLUE Sb SKY BLUE O 3 4 B S2 22 L1 G GREEN LIGHT GREEN W Y L W Y 90 1 2 T 3 4 2 1 R RED P PINK B W B W Lt w WHITE Gr GRAY Lg R n Lg R An _ 5 SILVER VIOLET 00 Dt 90000 0
3. FREQUENCY ITEM FUEL LINE I I I I THROTTLE OPERATION I I I I I AIR CLEANER ELEMENT R R R R 2 SPARK PLUG I R I R VALVE CLEARANCE I I I I ENGINE OIL R R R R R ENGINE OIL FILTER R R R R R DRIVE CHAIN Every 1 000Km I and L RIQUID THERMO CHECK I I R I R 32 FREQUENCY ODOMETER n 1 REMARK BRAKE FLUID NOTE 3 BRAKE SHOE PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION CLUTCH E E SIDE STAND BOLTS NUTS FASTENERS WHEELS TIRES STEERING HANDLE BEARING Em ju E j lt lt lt lt ee If you do not have the appropriate tools or information to conduct maintenance or if you feel you are not capable to perform maintenance on this vehicle inguiry to the authorized dealers or repair shops for maintenance and repairs To ensure safety inspections and maintenance of these parts must be carried out by dealers or repair centers NOTES 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill TOOL KIT The tool kit is under the seat page 17 Some roadside repairs mi
4. shB gre shY EW SI IGN COIL ISA INJECTOR FUEL FUEL FUEL PUMP RELAY COLOR COMB GROUND MARKING IGNITION CONTROL UNIT PUMP SPARK PLUG 63 OWNER S MANUAL 2007 04 PRINTED 2007 04 PUBLICATION DAELIM MOTOR NO COPY DAELIM MOTOR mHEAD OFFICE FACTORY 458 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997 OM5 7 0704 01E
5. 1 Loosen the screw and remove the 2 Slightly press down on the bulb and winker lens winker lens turn it counterclockwise 2 Slightly press down on the bulb and 2 Slightly press down on the bulb and 3 Install a new bulb in the reverse order turn it counterclockwise turn it counterclockwise of removal 3 Install a new bulb in the reverse order 3 Install a new bulb in the reverse order of removal of removal STOP TAILLIGHT BULB 12V 21 5W FRONT WINKER BULB 12V10Wx2 REAR WINKER BULB 12V10Wx2 TAILLIGHT LENS W aO C SCREWS BULB WINKER LENS WINKER LENS BULB TAIL amp STOP BULB CABLE RUBBER PART A rubber part is assembled on the cable to protect the inner cable Make sure that this part is placed firmly around the correct part of the cable When washing the car do not directly spray water on to the rubber part is dirty use a dry cloth to clean this area GENERAL CLEANING To preserve the finish of metal parts and paintwork wash and clean you rmotorcycle at regular intervals anyway according to the road conditions you ride in e Especially during winter period through road salt a continuous cleaning of the vehicle is necessary so that remove the road salt Use specific products only f C Jr Avoid aggressive detergents or solents INSPECTION PART RUBBER INSPECTION PART E e Infiltration of the foreign materials
6. ADJ USTING NUT LOCK NUT AXLE NUT 5 Tighten the axle nut to specified torque AXLE NUT TORQUE 6 0 8 0kgf m 6 Tighten the adjusting nuts lightly then tighten the lock nuts by holding the adjusting nuts with a spanner 7 Recheck drive chain slack f a torque wrench is not used for this installation see your authorized dealer as soon as possible to verify proper assembly e Excessive chain slack could cause the chain to come off the sprockets resulting in loss of control or serious engine damage e Make sure right and left chain adjuster graduations are set in the same position LUBRICATION AND CLEANING Lubricate every 1 000km or sooner if chain appears dry The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush the rubber O rings Brushing will damage them Wipe dry and lubricate only with SAE 80 or 90 gear oil Commercial chain lubricants may contain solvents which could damage the rubber O rings WHEEL REMOVAL FRONT WHEEL REMOVAL A NOTE INSTALLATION NOTES Raise the front wheel off the ground by Position the front wheel between the placing a support block under the fork legs and insert the axle from the engine the wheel off the motorcycle right side through the left fork leg and 2 Loose the oval screw and remove the Tine wil fouces ow
7. LIGHT BULB 12V 5W OPERATION INSTRUCTION This manual describes matters pertaining to correct operation safe operation and simple maintenance of the vehicle you purchased To ensure more comfortable and safer operation make sure to read this manual carefully prior to operation e The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made e This vehicle is designed for 2 riders including the operator Do not use polluted gasoline Otherwse it cause rust inside the fuel tank and close the suppiy of fuel to the injector leading to an improper engine starting or may cause serious damage to engine e Do use genuine oil then it will protect and extend vehicle life e Warranty does not apply to the motorcycles used in competitions or competitive trials No motorcycle part may be tampered with altered or replaced with parts other than original Daelim spare parts during the warranty period As far as any defect caused by contaminated gasoline or oil the warranty will be automatically invalidated SAFETY PRECAUTIONS e Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the daystar Please obey traffic regulations and do not be hurried and careless e Many new vehicle owners operate their newly purchased vehicles with great care and attention to
8. SW gt amp STOP LIGHT MIL gt coa ird as G SPEED TACHO FUEL METER gt gt 5 5 susec rsa _ en ENGINE 5 4 ECU FUEL PUMP RELAY FUSE LIGHT RELAY zo E gt EL 530 NM i JJ ug ES ENGINE MINI 2 jen 5 5 R EF EARTH TURN RH EG TURA ENG CHECK N CS s 1 HIGHBEAM 1 S on vw g 4 ae Lom Lom TL iom s E uw mE G B Br sr Br vere gerah ww EL mw 5 EI JE L 4 4 wy 5 o T o o o EN gt s L sp TURNUM e 4 tog pe POINT ILLUM CEA ve E ev ey LED ILLUM EA es Lad T lt uw uw ww Meren EN L af RH FR WINKER s sb S rj sb HEAD LIGHT LOW 1 w w w 12V 55W 4 6 6 E E er Br POSITION LIGHT c o 1 12V SW lt n Ie ase HEAD LIGHT HIGH U r 12V 55W i m EI TT 93 re 12V 16W a 9 erw I srw L 4 r iw yyy g Fry 7 DE 3P Wew 8 L sb Gr lg Se e og Bo 446 to ac HI OR L W HO v WINKER DIMMER PASSING HORN S W mos cx s rt C Li HORN FRM EARTH TWA2 THERMO sw FAN THERMO REL
9. When washing the vehicle take special care not to allow to be splashed in the area of the fuses BULB REPLACEMENT Be sure to turn the ignition switch OFF HEADLIGHT BULB POSITION LIGHT BULB when replacing the bulb Before replacing the bulb be sure to 1 Pull the position light socket and Do not use bulbs other than that check the switches for loose connection remove it specified of the connector 2 Pull out the bulb without turning 3 Install a new bulb the reverse order After installing a new bulb check that the light operates properly The light bulb becomes very hot while the light is ON and remain hot for a while after it is turned OFF Be sure to let it cool down before servicing Do not put finger prints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure Loosen the washer screws and remove the headlight Pull off the socket without turning Loosen the pin and remove the bulb Install a new bulb in the reverse order of removal HEADLIGHT BULB 12V 55W x 2 BULB of removal POSITION LIGHT BULB 12V 5W 47 STOP TAILLIGHT BULB WINKER BULB 1 Loosen the screws and remove the Front winker bulb Rear winker bulb taillight lens 1 Loosen the screw and remove
10. approximately 2 3 minutes Stop engine and place a container under the engine Remove oil level gauge and oil drain bolt and drain the oil Tighten the oil drain bolt DRAIN BOLT TORQUE 2 5kgf m e Fill the crankcase with the recom mended grade oil OIL CAPACIT Y FULL 1 12 EXCHANGE 1 0 FILTER EXCHANGE 1 05 e Start the engine and keep it idle for a few minutes e Stop the engine and check oil level If the oil level 15 low add ecom mended engine oil e Check on oil leaks e Be sure to keep oil away from childre and pets Dispose of used oil properly UPPER LEVE LOWER LEVEL OIL LEVEL GAUGE OIL FILTER 0 SCREEN SPRING OIL DRAIN BOLT RECOMMENDED OIL If oil sold on markets or privately manufactured oil low grade is used engine life is adversely affected and the privilege of warranty repairs cannot be guaranteed GRADE SE SF SH If you change engine oil immediately after engine is stopped be careful of burns because the engine muffler and engine oil are still hot e Exercise caution not to allow dust or other foreign matter to flow in when refilling engine oil e If oil level is lower or higher than prescribed level engine is adversely affected e Do not mix oil with those of different manufacturers or grade or do not use low quality oil as it may cause deterioration of oil leading to accidents 37 38
11. loss of braking capacity REAR WHEEL REMOVAL 1 Place the motorcycle on its main stand in upright position on level ground 2 Loosen the drive chain adjusting nut lock nuts and adjusting nuts 3 Remove the rear axle nut 4 Remove the drive chain from the driven sprocket by pushing the rear wheel forward ADJ UST NUT LOCK NUT AXLE NUT 5 Remove the axle shaft side collars and rear wheel from the swing arm DRIVE CHAIN AXLE SHAFT not depress the brake pedal while the wheel is off the motorcycle The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid If this occurs servicing of the brake system will be nececcary See your authorized Daelim dealer for this service INSTALLATION NOTES To install the rear wheel reverse removal procedure Tighten the axle nut to the specified torgue REAR AXLE NUT TORQUE 6 0 8 0kgf m Adjust the drive chain page 39 e When installing the wheel carefully fit the left brake disk between the brake pads to avoid damaging the pads After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If torque wrench was not used for installation see you authorized dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity BRAKE PAD WEA
12. or water caused by damage of lever disengagement tearing etc may cause freezing in winter season resulting in faulty operation sudden accelation and braking force decrease If any damage is found replace with the new on immediately lt IMPORTANT gt Do not wash your motorcycle right after use When the motorcycle is still hot water drops will evaporate faster and spot hot surfaces not use high pressure water jets Never aim the nozzle direct at wheel bearings front fork seals electric items air inlets or exhaust pipe ends e Clean off stubborn dirt or exceeding grease from engine parts using degreasing agent Be sure to avoid contact with drive parts chain sprockets etc Rinse with warm water and dry all surfaces with chamois leather 49 50 STORAGE GUIDE Extended storage such as for winter requires that you take certain steps to reduce the effects of deterioration from non use of the motorcycle In addition necessary repairs should be made BEFORE storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE 1 Change the engine oil and filter 2 Empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method If storage will last more than one month carburetor draining is very important to assure proper performance after storage W e Gas
13. safety factors However after becoming accustomed to the operations are often discarded which can lead to accidents Please don t let this happen to you and always approach the operation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle Be sure to wear helmet at all time e Be sure to put on gloves at all time Observe the speed regulations e Beware of muffler affer driving as it is still hot to be burnt Especially never children touch on it e For safety do not change alteration or modification the vehicle Regularly conduct specified maintenance inspections Maintenance Inspection Points Brakes Tires Oil Lights Horn Instruments PRIOR STARTING VEHICLE CORRECT ATTIRE Always make sure to wear helmet for safety Wear gloves and e Read user s manual carefully safety goggles Conduct maintenance checks prior to operation Do not wear uniforms which might hinder operation It is Always maintain vehicle in clean status and carry out dangerous if the uniform is caught by brake lever or by the specified maintenance checks rotating part of drive chain Make sure to stop engine and stay away from fire when L Do not wear slippers which might obstruct brake operation or fueling A Exhaust gas contains harmful substan
14. support the vehicle while parked Turn the handlebar fully to the left and lock the steering to help prevent theft Park the vehicle on firm level ground to prevent it from falling over Park in a safe area that will not block traffic When you parked the vehicle after driving make sure foot the vehicle beyond man s reach because engine and muffler are still hot If you must park on a slight incline aim the front of the vehicle uphill to reduce the possibility of rolling off the side stand or overturning MAINTENANCE The Required Maintenance Schedule specifies how often you should have your motorcycle served and what things need attention It is essential that your motorcycle be served as scheduled to retain its high level of safety dependability and emission control performance e These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the MAINTENANCE SCHEDULE Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use 31 MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period I INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY R REPLACE L LUBRICATE C CLEAN ODOMETER READING NOTEI
15. vinyl is stuck to muffler it might be fired PARTS LOCATION LCD SPEEDOMETER SPEEDOMETER RIQUID THERMOMETOER CLOCK BACK MIRROR W 7 FUEL GAUGE FRONT BRAKE FLUID PASSING SWITCH RESERVOIR HEADLI GHT SWITCH FRONT BRAKE LEVER CLUTCH LEVER THROTTLE GRIP HEADLIGHT DIMMER TART TTON SWITCH STARTER BUTTO MAIN SWITCH WINKER SWITCH HORN BUTTON FUEL FILLER CAP PARTS LOCATION REAR BRAKE FLUID RESERVOIR BATTERY HEADLIGHT REAR TIRE FRONT TIRE CALIPER BRAKE DISK MUFFLER PILLIONSTEPBAR MAINSTEPBAR REAR BRAKE PEDAL OIL FILLER CAP DIPSTICK PARTS LOCATION REAR CUSHION HELMET HOLDER RADIATOR CALIPER PILLION STEP BAR BRAKE DISK NG O GEAR SHIFT PEDAL MAIN STAND SIDE STAND MAIN STEP BAR METER READING AND USAGE HEAD LIGHT HIGH BEAM IN DICAT OR WINKER INDICATOR SPEEDO METER 19 17 CLOCK TACHOMETER E X1 000 E S FUEL GAUGE LIQUID THERMOMETER ODOSTRIF INDICATOR MIL IN DICAT OR NEUTRAL MODE BUTTON ADJ BUTTON IN DICAT OR lt SPEEDOMETER gt Shows riding speed lt ODOMETER gt Shows accumulated mileage lt TRIPMETER gt Shows mileage per trip To reset the tripmeter turn the tripmeter knob to the direction of arrow TACHOMETER Shows engine revolutions per minute lt TACHOMETER RED ZONE Never allow the tachometer needle to enter the red zone even after the engin
16. 2 Service more frequently when riding in dusty areas Do not operate the engine without the air cleaner element in place or severe engine damage may result If you usually ride in dusty areas or regularly operate in vehicle in wet muddy conditions you must inspect the air cleaner element more fre quently than shown in the main tenance schedule at any time the air cleaner element is submerged in water immediately clean the element and the inside of the air cleaner cover 1 Remove the front seat page 17 Remove the air cleaner case cover by removing the screws Remove the air cleaner inner pipe and remove the air cleaner element Replace the air cleaner element if it is excessively dirty torn or damage Install the air cleaner 6 Install the removed parts in reverse order of removal AIR CLEANER CASE COVER INNER PIPE ELEMENT If air cleaner element is inadequately assembled dust and other waste materials are absorbed directly inducing cylinder wear and output deterioration and adversely affecting engine durability Assemble correctly AIR CLEANER CASE COVER AIR CLEANER AIR CLEANER ENGINE OIL If engine oil is polluted it seriously affects the engine life span Maintain appropriate level of oil use correct type of oil and observe oil exchange period e Stand vehicle on the main stand on level ground and run engine idle warm up for
17. AY MOTOR SWITCH REGULATOR WINKER RELAY RECTIFIER COMB sw START WINKER HORN DIMMER PASSING LIGHTING SIDE STAND Sw BAT BaT st Lo BAT Hi HL ecu ON FREE R FREE Hi O Ol OJO OFF PUSH OFF PUSH OJO N PUSH OTOTO OJO LOCK COLOR Y r L O tg Lo O O H Gr sb law 1 w e 1 v er fer coton ew
18. DAELIM OWNER S MANUAL IMPORTANT NOTICE e WELCOME Thank you for purchasing an Daelim vehicle We hope you enjoy safe riding e OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger Attempting to change the pre set maximum speed may cause danger and will void the Daelim warranty e ON ROAD USE This motorcycle is designed to be used only on the road e READ THIS OWNER S MANUAL CAREFULLY Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death if instructions are not followed Indicates a possibility of personal injury or eguipment damage if instructions are not followed Gives helpful information This manual is an important and integral part of your vehicle keep it with your vehicle at all times even though your vehicle is resold CONTENTS SPECIFICATION titia satin nternet meten 3 HORN BUTTON teme tvt 16 OPERATION INSTRUCTION 4 EQUIPMENT 47 SAFETY PRECAUTIONS 4 STEERING LOCK vesken 17 PRIOR TO STARTING VEHICLE 5 CENT etende EE 17 COBHECT AT TIBE setes 5 HELMET HOLDER IMEEM UN 18 OPERATION sssusa NU 6 STORAGE COMPARTMENT 18 ee ge E 7 SELF INSPECTIONS BEFORE OPERATION 19 MODIF
19. ICATION LTR 8 BRAKE S EE 19 ATTACHMENT 8 TRE cnm 21 PEM UL TT 8 23 PARTS LOCA TION 9 24 METER READING AND USAGE etten 12 ENGINE OIL NNN 25 13 LIGHTS AND WINKED 25 TRER 13 BACK MIRROR 26 EE 13 LICENCE PLATI asbest 26 INDICATOR LAMPS decreta teh dotem Etapa tes tuus 13 OPEN 26 MALFUNCTION INDICATOR LAMPS 13 PEE BIDE INSPECTION etian ama acia 26 SWITCH OPERATION IIR 14 STARTING THE ENGINE vereende 27 MN een 14 IF ENGINE CANNOT BE STARTED 28 LLL TET 15 28 t 15 Te NG 29 STARTER BUTTON serenade 16 BREAKING summana n 30 VINKER SY TOR II 16 PARKING EE UB 30 MAINTENANCE ieee 31 MAINTENANCE SCHEDULE 32 TO 34 FRAME AND ENGINE NUMBERS 34 MAINTENANCE PRECAUTIONS 35 THROTTLE OPERATION etende 35 AIR CLEANER ike een 36 ENGINE Ol vesten 37 SPARK PLUC sama aor cuu tamma no avaimessa en 38 DRIVE OHAIN ete aieo ersten asiaansa s 39 WHEEL EO ARE 41 BRAKE PAD WEAR I M bi 43 SIDE STAND eeen eten ennen 44 5 45 BUSE REPLACEMENT 46 BULB REPLACEMENT init tenure 47 GABLE RUBBER
20. PART det 49 GENEPALOLEANING seert 49 STORAGE GUIDE serie 50 SAFE capito ne 51 PREPARATION BEFORE DRIVING 51 DRIVING METHOD en 52 DRIVING POSITION ttn 52 PRECAUTION WHEN DRIVING 53 EN 54 TURNING METHOD PRINCIPLE OF TURN 55 EFFECT OF SPEED nens 55 3 POSITIONS OF TURNING n 56 TURNING METHOD nn 57 PRECAUTION WHEN TURNING nes 5g BRAKING 59 BASIC PRINCIPLE OF BRAKE FRICTION FORCE 59 RESTRAINT OF BRAKE EFFECT 59 BRAKING METHOD 60 COMPARISION OF BRAKING DISTANCE 60 IMPACT WHEN COLLISION 60 WIRING DIAGRAM 62 SPECIFICATION ITEM DATA ITEM DATA LENGTH WIDTH HEIGHT 2 025 x 764X1 180mm FUEL TANK CAPACITY 14 851 WHEEL BASE 1 380mm ENGINE OIL CAPACITY 1 51 GROUND CLEARANCE 139mm 110 70 17 54P TIRE SIZE SEAT HEIGHT 780mm 140 60 17 69P DRY WEIGHT 150kg TELESCOPIC SUSPENSION PASSENGER OPERATOR AND ONE PASSENGER SWINLT ARM COOLED HYDRAULIC DISK ENGINE TYPE W BRAKE 4 STROCKE DOHC HYDRAULIC DISK PISTON DISPLACEMENT 140 cc SPARK PLUG CROEH 9 BORE AND STROKE 56 5 X49 5mm FUSE 30A 15A STARTING SYSTEM START MOTOR HEADLIGHT BULB Hi 12V 55W LOW 12V 55W TRANSMISSION TYPE 5 STEPS RETURN STOP TAIL LIGHT BULB 12V 21 5W IGNITION SYSTEM ECU WINKER BULB 12VX10WX4 BATTERY CAPACITY 12V 10Ah MF TYPE POSITION
21. R Brake pad wear depends upon the severity lt FRONT BRAKE of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 33 FRONT REAR BRAKE Check the cutout in each pad If either pad is worn to the cutot replace both pads as a set See your authorized Daelim dealer fv CUTOUTS this service REAR BRAKE CUTOUTS 43 SIDE STAND e Erect main stand and place motorcycle in upright position on level ground Check the spring for damage or loss of tension and the side stand assembly for freedom of movement Check the side stand ignition cut off system Put the side stand up Start the engine Lower the side stand The engine should stop as you put the side stand down If the side stand system does not operate as described inspect it in the closest authorized repair center SIDE STAND SIDE STAND SPRING SWITCH 44 It is not necessary to check battery TERMINAL LEAD electrolyte level or add distilled water as the battery is a maintenance free sealed Battery acid is poisonous and type If your battery seems weak and or is corrosive Avoid contact with eyes leaking electrolyte causing hard starting skin clothing and painted surfaces or other electrical troubles contact your If battery acid comes in
22. SPARK PLUG If electrode is stained or plug gap is not right satisfactory spark is not produced Recommended plug Standard CR9EH 9 1 Remove the spark plug cover to remove the spark plug 2 Disconnect the spark plug cap from the spark plug 3 Clean any dirt from around the spark plug base Remove the spark plug using the spark plug wrench furnished in the tool kit SPARK PLUG WRENCH 4 Inspect the electrode and center A porcelain for deposits erosion or cabon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be 0 8 0 9mm SIDE ELECTODE an SPARK PLUG GAP 6 With the plug washer attached thread the spark plug in by hand to prevent cross threading 7 Tighten spark plug 1 2 turn with spark plug wrench to compress the washer Reinstall the spark plug cap and the spark plug cover If plug of different maker or different heat value is used it causes unsatisfactory engine starting inadequate engine revolution and output deterioration Ihe spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the engine e To install a spark plug turn it in as far as possi
23. UT OF REACH OF CHILDREN ENGINE OIL ENGINE OIL LEVEL CHECK Check the engine oil level each day before riding the motorcycle The level must be maintained between the upper and lower level marks on the oil level gauge 1 Start the engine and let it idle for a few minutes 2 Stop the engine and put the motorcycle on its main stand on level ground After a few minutes remove the oil level gauge wipe it clean and reinsert the gauge without screwing it in Remove the gauge The oil level should be between the upper and lower marks on the oil level gauge 4 If required add the specified oil up to the upper level mark Do not overfill Reinstall the oil level gauge Check for oil leaks 95 A e Running the engine with insufficient oil pressure may cause serious engine UPPER LEVE LOWER LEVEL OIL LEVEL GAUGE LIGHTS AND WINKER HEADLIGHT TAILLIGHT gt Start engine and make sure the lights turn on Also check to see if the lights are damaged or if there is dirt on them BRAKE LIGHT CHECK Turn the main switch to ON While separately operating the front and rear brakes check to see if the brake light turns on Also check to see if there is any damage to the lens or if there is dirt on the brake light WINKER CHECK Turn the main switch to ON Check to see if all the winker in the front and rear of the vehicle including left and right sides are flashing proper
24. ble with your fingers then tighten it with a wrench Do not overtighten or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged Do not allow contaminants to enter the engine through the spark plug hole when the plug is removed DRIVE CHAIN e The service life of drive chain is dependent upon proper lubrication and INSPECTION 1 Turn the engine off put motorcycle in 4 Rotate the rear wheel slowly and adjustment Poor maintenance can cause premature wear or damage to the drive chain and sprocket e The drive chain should be checked and lubricated as part of the Pre ride Inspection e Under severe usage or when the vehicle is ridden in unusually dusty or muddy areas more frequent main tenance will be necessary e For your safety drive chain condition and adjustment should be checked prior to each use of the vehicle Always follow the manufacturer s recommendations for proper lubri cation and replacement of the chain upright position on the main stand and shift the transmission into neutral Check slack in the lower drive chain run midway between the sprockets Drive chain slack should be adjusted to allow the following vertical movement by hand 10 20mm Roll the motorcycle forward Stop check drive chain slack Repeat this procedure several times Drive chain slack should remain constant If the chain is slack only in certain sections some links are ki
25. ce such as carbon monoxide Start engine in well ventilated places Many automobile motorcycle accidents happen because the automobile driver does not see the motorcyclist Make yourself conspicuous to help avoid the accident that wasn t your fault Wear bright or reflective clothing Don t ride in another motorist s blind spot e Be sure you and your passenger always wear a helmet eye pretection and other protective apparel when you ride e Not wearing a helmet increases the chance of serious injury or death in a crash Be sure to wear helmet at all time and the helmet chin strap secureiy fastened Always put on gloves Choose fitting and low heeled shoes OPERATION e Operators should naturally fix bodies to keep smooth driving e Please check whether or not you are unnaturally strained and strung up e Driving pose has a great influence on safe operation Please always maintain the center of your body in the middle of seat Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel e When wanting to turn slightly lean to body toward the direction of the turn It is unsafe if the body is not moved in union with the motorcycle e Curvy roads and poor unpaved roads constantly change in surface quality Driving on these roads can be unsafe if certain safety precautions are not followed e In order to safely drive thro
26. cessive and the brake pads are not worn beyond the recommended limit there is probably air in the brake system and it must be bled See your authorized Daelim dealer for this service FRONT BRAKE BRAKE LEVER FREE PLAY Lightly squeeze the brake lever until tension is felt to check for an appropriate amount of free play No free play in the brake lever or overly loose brake lever is indication of a problem in the brake system BRAKE LEVER FREE PLAY 10 20mm FRONT BRAKE FLUID LEVEL Brake fluid may cause irritation Avoid contact with skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed KEEP OUT OF REACH OF CHIL DREN When adding brake fluid be very careful not to allow foreign materials to enter the reserve tank Do not fill past upper level This can cause brake fluid to leak out of the reserve tank Do not let brake fluid contact vehicle parts as this damages painted areas If oil contacts parts quickly clean the fluid off using a dry cloth Use recommended brake fluid as other types can undergo chemical changes 19 REAR BRAKE Check that the fluid level is above the SCRE WS LOWER level mark with the motercycle REAR BRAKE FLUID LEVEL in an upright position Brake fluid must be added to the reservoir MASTER whenever the fluid level begins to reach Brake fluid may cause irrita
27. contact with any of these flush immediately with large amounts of water authorized Daelim dealer e Removing the battery cap strip can damage the cap strip and result in leaks and eventual battery damage When the vehicle is to be stored for an extended period of time remove the battery from the vehicle and charge it fully Then store it in a cool dry place If the battery is to be left in the vehicle If acid contacts the eyes or skin get medical attention KEEP OUT OF REACH OF CHILDREN POSITIVE Even though the battery is sealed it BATTERY BAND TERMINAL LEAD still vents explosive gases A CAUTION Do not allow open flames or sparks Make sure that terminals do not contact near the battery with other adjacent parts when handling terminals BATTERY REMOVAL disconnect the negative cable from the battery terminal Turn the ignition switch OFF CLEANING BATTERY TERMINALS 2 Remove the front seat page 17 e If the battery terminal is polluted or in 3 Remove the battery band rust separate battery and clean it 4 Disconnect the negative terminal lead e Battery terminal in rust with white The battery gives off explosive gases from the battery first then disconnect the powder should be cleaned with warm keep sparks flames and cigarettes positive terminal lead water In case of serious rust of battery away Provide adequate ventilation 5 Pull out the battery from t
28. e has been broken in e Running the engine beyond recommended maximum engine speed the beginning of the tachometer red zone can damage the engine FUEL GAUGE Indicates amount of gasoline in fuel tank If needle is within E mark immediately fill gasoline Balance at this time is approximately 4 0 litres avoid running out of fuel it might cause serve injury due to engine abruptly stop INDICATOR LAMPS HIGH BEAM INDICATOR Lights when the headlight is on high beam blue NEUTRAL INDICATOR Lights when the transmission is in neutral green LEFT WINKER INDICATOR Flashes when the left turn signal operates green RIGHT WINKER INDICATOR Flashes when the right turn signal operates green MIL lt MALFUNCTION INDICATION LAMP e EMS Engine Management System is equipped with a self diagnosis function in order to ensure that the engine control system is operation normally If this function detects a malfunction in the system the malfunction indicator lamp immediately operates It gives the rider that malfunction has occurred in the system e Normally malfunction indicator lamp illuminates for 3 seconds when the main key is turned on If the malfunction indicator lamp does not come on under these conditions the malfunction indicator lamp may be defective After 3 seconds the malfunction indictor lamp off automatically However the MIL blinks continuously check the EMS s
29. e exhausted sooner 16 WINKER SWITCH Move to L to signal a left turn R to signal a righ turn Press to turn signal off WINKER SWITCH e The winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back to its center position after turning HORN BUTTON Press the button to sound the horn HORN BUTTON EQUIPMENT USAGE STEERING LOCK To lock the steering turn the handlebars all the way to the left or right turn the key to LOCK while pushing in Remove the key To unlock the steering turn the key to OFF while pushing in PUSH IN Do not turn the key to LOCK while riding the vehicle driving SEAT FRONT SEAT To remove the front seat insert the ignition key into the seat lock Turn the ignition key counterclockwise and then pull the seat back and up To install the front seat insert the tab into the recess under the frame and push down on the rear of the seat FRONT SEAT TAB REAR SEAT To remove the rear seat remove both front seat and center cover remove the seat mounting bolt and then pull the seat front and up To install the seat insert the tab into the recess under the frame and tighten the mount bolt scurely CENTER COVER FRONT SEAT REAR SEAT 17 HELMET HOLDER The helmet holder is on the left side below the seat Insert the ignition key and turn it clockwise
30. entrifugal force and the gravity 3 positions require straightening the head and keeping the eyes horizontally LEAN WITH This is a turning position with motorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This position is adequate to drive on the rained or slippy road because it has best road holding However special attention 15 required because front visual field is poor when driver leans inside more than motorcycle TURNING METHOD LEAN OUT gt This is a turning position with motorcycle leaned inside more than driver which is opposite to the lean in position With this position quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding However special attention 1s required because there is danger of slipping on the bad holding road Turn the throttle grip to its original position and decelerate using both front and rear brakes Lean the vehicle toward inside of turn circle while driving slowly at constant speed Accelerate gradually 57 58 PRECAUTION WHEN TURNING Do not drive inside of large truck s turn circle DEAD ANGLE ZONE Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to t
31. he battery box terminal disassemble the battery cord and when charging or using the battery in grind it with wirebrush or sandpaper an enclosed space 45 46 FUSE REPLACEMENT Turn off the main switch to see if the fuse is severed If the fuse 15 severed exchange the fuse into a fuse with same capacity e Fuse is installed in fuse box around the battery change a fuse first take off fuse cover Then remove the disconnected fuse and insert the reserved fuse with same capacity FUSE HOLDER e If the fuse immediately becomes severed after being changed with the new one check another problem of the electric system Contact to Daelim service center lt DISASSEMBLY gt lt ASSEMBLY gt el 1 fH EAM Charging combi S W regulator ECU Winker relay meter lighting horn headlight front rear stop switch taillight fuel meter heater control water meter Ignition coil O2 Sensor Stater Fuel pump ECU pan motor NORMAL lt DISCONNECT gt e Do not use screw driver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system e Do not usea fuse having a larger voltage as the wire can become overheated and damaged e When replacing any of the electrical parts lights and gauges be sure to replace them with the recommended parts Using different parts can lead to the fuses burning out or damage to the battery e
32. he indicators are visible replace tire with a new one WEAR INDICATOR WEAR INDICATOR LOCATION MARKING WEAR LIMIT MARKING If air pressure is inadequate or if there are cracks damage or abnormal wear on tires it may cause trembling steering wheel and flat tire Insufficient air pressure may cause the heavy steering wheel marking handling difficult fuel over cons umption and the excessive wear of tire outer area and excessive air pressure may cause easier wheel handling and lower fuel cons umption But it may also cause the excessive wear of tire center area This motorcycle is equipped with tubeless tires If you have flat tires please contact authorised main tenance shops for inspection CLUTCH Clutch adjustment may be reguired if the motorcycle stalls when shifting into gear or tends to creep or if the clutch slips causing acceleration to lag behind engine speed Minor adjustments can be made with the clutch cable adjuster at the lever CLUTCH LEVER FREE PLAY 10 20mm CLUTCH LEVER ADJUSTMENT 1 the lock nut and turn adjuster Tighten the lock nut and check the adjustment 2 If the adjuster is threaded out near its limit or if the correct free play cannot be obtained loosen the lock nut and turn in the cable adjuster completely Tighten the lock nut LOCK NUT Decrease free play 22 Increase L free play CLUTCH CABLE ADJUSTER 3 Loosen
33. he width of the vehicle DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle BRAKING METHOD BASIC PRINCIPLE OF BRAKE FRICTION FORCE RESTRAINT OF BRAKE EFFECT INERTIA Vehicle is braked using friction between road surface and tires e Braking distance increases 1 5 times on wet road and 3 times on icy road because friction force of road surface is decreased NEW TIRE NEW TIRE IN A e RANYDAY GT Due to the inertia vehicle does not stop immediately after PL L applying the brake EXISTING TIRE IN A RAINY DAY 72 59 BRAKING METHOD IMPACT WHEN COLLISION Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident using the engine brake Erect the vehicle straight Brake using both front and rear brakes COMPARISION OF BRAKING DISTANCE Vehicle speed 50 km h Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the height of 10m When using only rear brake 60 62 WIRING DIAGRAM
34. i wheel hub speedometer cable 3 Remove the front caliper assembly from the fork by removing the fixing bolts 4 Loosen the axle nut not depress the brake lever when of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be necussary See your authorized Daelim dealer for this service When installing the wheel carefully fit the left brake disk between the brake pads to avoid damaging the 5 Withdraw the front wheel axle side pads collar and remove the front wheel AXLE NUT FIXING BOLTS ae Prior to assembling align the projected FRONT WHEEL AXLE part of the speedometer gear box with the projected part of the left front fork 7f J PRO ECTED PART Y GIH OVAL SCREW SPEEDOMETER CABLE 41 42 e Tighten front axle nut to specified torque FRONT AXLE NUT TORQUE 5 0 7 0kgf m Fit the caliper over the disk taking care not to damage the brake pads Install the caliper fixing bolts and tighten to a torque of 2 7kgf m e Install the speedometer cable and tighten the oval screw e After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If torque wrench was not used for installation see you authorized dealer as soon as possible to verify proper assembly Improper assembly may lead to
35. l brake light turn signals indicators and horn function properly e Side stand switch ignition cut off system check for proper function page 44 e Angle rear view mirror Observe safety rules when conduc ting inspections Conduct inspections on a flat solid ground with the main stand erected If you are unable to correct trouble even after you make adjustment or correction contact authorized maintenance shops dealers or designated repair shops for necessary inspection and repairs STARTING THE ENGINE Always follow the proper starting PREPARATION procedure described below Before starting insert the key turn the ignition switch ON and confirm the following transmission is in NEUTRAL neutral indicator light ON e This motorcycle is equipped with a side stand ignition cut off system The engine cannot be started if the side stand 1s down unless the transmission is in neutral If the side stand 15 up the e Check to see if the MIL is illuminat for engine can be started in neutral or in 3 second gear with the clutch lever pulled in After starting with the side stand down WHEN ENGINE IS COLD the engine will shut off if the transmission is put in gear before raising the side stand e Never run the engine in an enclosed area The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and lead to death not keep the starter button pres
36. ll the reservoir with recommended brake fluid from a sealed container up to the UPPER level mark RECOMMENDED BRAKE FLUID is DOT3 3 Reinstall the diaphragm reservoir cap plate and cap securely Other checks Make sure there are no fluid leaks Check for deterioration or cracks in the hose and fitting Check the brake pad for wear when refilling with brake fluid RESERVOIR CAP PLATE DIAPHRAGM TIRES lt TIRE PRESSURE CHECK gt Check for an appropriate level of air pressure by examining how the tire sits on the ground If you notice any abnormali ties in the shape of the tire with regard to the area contacting the ground use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level lt TIRE PRESSURE gt FRONT 110 70 17 54P SIZE REAR 140 60 17 69 WITH ONE FRONT 2 00 PERSON REAR 2 00 PRESSURE WITH TWO FRONT 2 00 PERSON REAR 2 25 X X 21 lt CRACKS DAMAGE gt Check tire tread and sides for cracks and damage CRACKS DAMAGE ABNORMAL WEAR Check tire tread for signs of abnormal wear RMAL WEAR FOREIGN MATERIALS Check tire tread and sides for nails rocks etc That might have become wedged in the tire NAIL RO CK TREAD DEPTH Check the wear indicator wear limit marking to see if there 1s an insufficient amount of tread remaining If t
37. ly At the same time check to make sure that the automatic sound signal of the winker is working Check also to see if any of the lens are damaged or dirty 25 BACK MIRROR Sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the back mirrors Also check for dirt and damage on the back mirrors LICENSE PLATE Check to see if there 15 any dirt or damage to the license plate Also check to see if the license plate is firmly secured to the vehicle 26 OPERATION PRE RIDE INSPECTION e If the pre ride inspection is not performed severe personal injury or motorcycle damage may result Inspect your motorcycle every day before you ride it The items listed here will only take a few minutes to inspect and in the long run they can save time expense and possibly your life e Check for signs of abnormality which might have occurred on the previous day e Engine oil level add engine oil if required page 25 Check for leaks e Fuel level fill fuel tank when necessary page 24 Check for leaks Front and rear brakes check operation make sure that is no brake fluid leakage page 19 21 Tires check condition and pressure page 21 22 e Drive chain check condition and slack page 39 40 Adjust and lubricate if necessary Throttle check for smooth opening and full closing in all steering positions Lights and horn check that headlight tai
38. m dealer inspect the major components including frame suspension and damage that you may not be able to detect Use new genuine Daelim parts or their equivalent for maintenance and repair Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission control systems the main stand is in a secure down position Use correct tools Conduct engine maintenance with the engine key out of the ignition Be careful around the engine and muffler when performing mainte nance as these areas can become extremely hot After self maintenance the waste material must be packed in the specified container and entrusted disposal to the authorized disposal company Exhaust gas contains harmful substance such as carbon monoxide Do not carry out inspections on vehicle in closed places or in poorly ventilated places with engine running free play should be approx 226mm To adjust the free play loosen the lock nut and turn the adjuster e Operating the motorcycle with an inadeguate throttle grip free play can be hazardous Inadequate throttle grip free play can cause engine speed to rise suddenly when you turn the handlebars 35 36 AIR CLEANER When the element becomes dirty there will be greater intake resistance resulting in decreased power output and increased fuel consumption The air cleaner should be serviced at regular intervals page 3
39. nked and binding Binding and kinking can frequently be eliminated by lubrication 10 20mm OK 5 inspect the drive chain and sprockets for any of the following conditions m DRIVE CHAIN 1 Damaged rollers 2 Loose Pins 3 Dry or Rusted Link 4 Kinked or Binding Link 5 Excessive Wear 6 Improper Adjustment 7 Missing O ring m SPROCKETS Excessively Worn Teeth 9 Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O ring must be replaced chain which appears dry or shows signs of rust reguires supplementary lubrication 39 40 ADJUSTMENT e Drive chain slack should be checked and adjusted if necessary every 1 000km e When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may requir more frequent adjustment 1 Place the motorcycle on its main stand with the transmission in neutral and the ignition switch off 2 Loose the axle nut 3 Loose the lock nuts on both sides of the swingarm 4 Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to tighten the chain or counterclockwise to provide more slack Adjust the chain slack at a point midway between the drive sprocket and the rear wheel sprocket Rotate the rear wheel and recheck slack at other section of the chain Chain slack should be 10 20mm
40. nor adjustments and parts replacement can be performed with the tools contained in the kit No 2 screwdriver Screwdriver grip e 16mm Box wrench e 10x12mm Spanner e 5mm Hex wrench Tool bag TOOL KIT FRAME AND ENGINE NUMBERS e The frame and engine numbers are needed when registering your motorcycle e They may also be required by your dealer when ordering replacement parts e Record the numbers here for your reference FRAME NO FRAM NUMBER The frame number is stamped on the left side of the steering head The engine number is stamped on under of the left crankcase ENGINE NO ENGINE NUMBER MAINTENANCE PRECAUTIONS The following is an explanation of correct inspection methods cleaning and parts replacing Please always refer to this section when wanting to inspect or repair your motorcycle THROTTLE OPERATION Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions e Measure the throttle grip free play at the throttle grip flange The standard Always observe safety rules when performing maintenance on the vehicle Choose a flat surface and make sure f your motorcycle is overturned or involved in a collision inspect control levers cables brake hoses calipers accessories and other vital parts for damage Do not ride the vehicle if damage impairs safe operation Have your authorized Daeli
41. oline is extremely flammable and is explosive under certain conditions Perform this operation in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where gasoline is drained or stored and where the fuel tank is refueled 4 Remove the battery Store in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month 5 Wash and dry the motorcycle Wax all painted surfaces 6 Inflate the tires to their recommended pressures Place the motorcycle on blocks to raise both tires off the ground 7 Cover the motorcycle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store the motorcycle in direct sunlight REMOVAL FROM STORAGE 1 Uncover and clean the motorcycle 2 Change the engine oil if more than 4 months have passed since the start of storage 3 Charge the battery as required Install the battery 4 Perform all Self Inspections Before Operation checks page 19 Test ride the motorcycle at low speeds in a safe riding area away from traffic SAFE DRIVING PREPARATION BEFORE DRIVING e Performing daily inspection e Putting on the protective gears Helmet glove goggles etc Bringing the driver s licence e Determinating the path to the desired destination o1 DRIVING METHOD DRIVING POSITION The appropriate driving
42. orcycle has two keys and key number plate You will need the key number if you ever have to replace a lost key Store the plate in a safe place KE Y NUMBER PLATE e Do not drop the keys or set heavy objects on them Do not grind drill or in any way alter the original shape of the keys Keep the keys away from magnetic objects HEADLIGHT HEADLIGHT SWITCH The headlight switch has three positions Or DG and OFF marked by a dot to the below of DE 202 Headlight taillight position light and meter lights on 2 4 Position light taillight and meter lights on OFF dot Headlight taillight position light and meter lights off HEADLIGHT SWITCH HEADLIGHT DIMMER SWITCH Push the dimmer switch to D to select high beam or to ZD LO to select low beam PASSING LIGHT CONTROL SWITCH When this switch is pressed the headlight flashes on to signal approaching cars or when passing PASSING LIGHT CONTROL SWITCH HEADLIGHT DI MMER SWI TCH Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead 15 STARTER BUTTON The starter button is next to the throttle grip When the starter button is pressed the starter motor cranks the engine See page 24 for the starting procedure STARTER BUTTON Do not press starter button repeatedly because it consumes great amount of power causing battery to b
43. position is most important thing to driving safely Eyes Look at the front direction widely Shoulders Relieve the tension Arms Relieve the tension and bend arms to inside and let them act as the spring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely without applying excessive force to the shoulder and arms Knees Press the fuel tank slightly Feet Place the feet to face the front parallel and make the step bar be placed in the center of feet 9606060060 52 PRECAUTION WHEN DRIVING Secure the safe distance Drive protectively Do not obstruct the traffic e Do not drive on the pedestrian way or walkway Drive on the left driveway when passing away Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break e If any abnormality is found stop driving and contact service center to inspect the vehicle e Restart the vehicle after 2 3 min when it is turned over e Always turn on the headlight at night o3 STARTING Prior to starting always look around to avoid accident Get on the vehicle after pulling back the stand Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle Re
44. s not running due to battery consumption charge the battery e If the MIL blinks continously when the main key is on inquiry to the daelim dealer RUNNING IN During initial running in newly machined surfaces will be in contact with each other and these surfaces will wear in guickly Running in maintenance at 1 000km is designed to compensate for this initial minor wear Timely performance of the running in maintenance will ensure optimum service life and performance from the engine The general rules as follows 1 Never labour the engine with full throttle at low engine speeds This rule is applicable not only during running in but at all times 2 Maximum continuous engine speed during the first 1 000km must not exceed 5 000 rpm Running the engine beyond recom mended maximum engine speed the beginning of the tachometer red zone can damage the engine 1 W A N RIDING After the engine has been warmed up the motorcycle is ready for riding While the engine is idling pull in the clutch lever and depress the gearshift pedal to shift into 1st low gear Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coor dination of the throttle and clutch lever will assure a smooth positive start When the motorcycle attains a mode rate speed close the throttle pull in the clutch lever and shift to 2nd gear by raising the gear
45. se modifications are not only prohibited by law but also are the acts harmful to other people Modifications are not covered by warranty e As far as any defect caused by modifications the warranty will be automatically invalidated ATTACHMENT Except designated attachment by DAELIM MOTOR CO LTD don t attach any extra lighting device because it may cause an early discharging of battery Carefully inspect the accessory to make sure it does not obscure any lights reduce ground clearance and banking angle or limit suspension travel steering travel or control operation Do not add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power e This motorcycle was not designed to pull a sidecar or trailer Handling may be seriously impaired if so equipped e Improper accessories or modifications can cavse a crash in which you can be seriously hurt or killed e Follow all instruction in this owneris manual regarding accessories and modifications MUFFLER e Pay particular attention to fellow passenger so that he she can prevent getting burnt by hot muffler during travel I I 300009 A e Beware of muffler after driving as it is still hot to be burnt Especially never children touch on it And pay attention to park where pedestrian zoon If haystack or
46. sed for more than 5 seconds at a 1 Close throttle grip and press starter button time Release the starter button for approximately 10 seconds before pressing it again 2 Once engine is started pull and release throttle grip repeatedly to run engine idle until engine is heated WHEN ENGINE IS HOT 1 Close throttle grip and press starter button If engine is not started with 1 2 times trial 2 If engine 15 not started with throttle grip closed open throttle grip approximately 1 8 to 1 4 and press starter button 27 28 e It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole When this happens do not rotate the throttle grip and try the starter button a few times e Do not run engine idle unreasonably This not only wastes fuel but also adversely affects engine If starter button is pressed in gear position vehicle may bring out to fall Make sure gear is in neutral position prior to starting engine IF ENGINE CANNOT BE STARTED If engine cannot be started or vehicle does not move check the followings s there fuel in fuel tank Are you operating in accordance with the instructions given in user s manual Is fuse not cut Is starter motor running If starter motor i
47. shift pedal This sequence is repeated to progre ssively shift to 3rd 4th 5th top gear Coordinate the throttle and brakes for smooth deceleration Both front and rear brakes should be used at the same time and should not be applied strongly enough to lock the wheel or braking effectiveness will be reduced and control of the motorcycle be difficult GEAR DOWN OPERATION If you gear down when you need to drastically accelerate speed such as when you are passing another motorcycle speed can be accelerated If you ride too fast it adversely affects engine because engine revolution is excessive e Touch pedal lightly with foot and shift gear perfectly until you hear Click at the pedal If you apply excessive force when shifting gear transmission may be damaged Make sure side stand is in original position prior to starting motorcycle If side stand moves unsatisfactorily check lubrication state on side stand joint e Shift gear adequately according to vehicle speed save fuel and maintain optimum vehicle life do not accelerate or decelerate speed abruptly e Always start in the 1 gear and start carefully as slow as possible If you hear abnormal noise during travel contact authorized main tenance shop immediately for inspection and necessary action Maintain legal speed limits 29 BRAKING PARKING 1 For normal braking gradually apply ENGINE BRAKE 1 After s
48. the lock nut at the lower end of the cable Turn the adjusting nut to obtain the specified free play Tighten the lock nut and check the adjustment Start the engine pull in the clutch lever and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle The motorcycle should begin to move smoothly and accelerate gradually ADJUSTER LOCK NUT If proper adjustment cannot be obtained or the clutch does not work correctly see your Daelim dealer 23 24 FUEL FUEL TANK The fuel tank capacity including the reserve supply is 150 To open the fuel fill cap 1 Insert the ignition key and turn it clockwise 2 The cap is hinged and will lift up 3 Do not overfill the tank There should be no fuel in the filler neck 4 After refueling to close the fuel fill cap push the cap into the filler neck until it snaps closed and locks 5 Remove the key FILLER NECK KEY FUEL FILLER CAP e Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where gasoline is stored or where the fuel tank is refueled e Do not overfill the tank After refueling make sure the fuel fill cap is closed securely e Avoid repeated or prolonged contact with skin or breathing of vapor KEEP O
49. tion E on dii Avoid contact with skin or eyes In DIAPHRAGM case of contact flush thoroughly with 1 Remove the screws and master cylinder cer PLATE water and call a doctor if your eyes cap diaphragm plate and diaphragm were exposed 2 Fill the reservoir with recommended UPPER EST KEEP OUT OF REACH OF CHIL brake fluid from a sealed container up EE VEL ES DIAPHRAGM DREN to the UPPER level mark lt RECOMMENDED BRAKE FLUID A CAUTION is DOT3 LEVEL When adding brake fluid be very 95 Reinstall the diaphragm diaphragm plate and master cylinder cap 4 Tighten the screws securely Other checks Make sure there are no fluid leaks Check for deterioration or cracks in the hose and fitting Check the brake pad for wear when refilling with brake fluid 20 careful not to allow foreign materials to enter the reserve tank e Do not fill past upper level This can cause brake fluid to leak out of the reserve tank Do not let brake fluid contact vehicle parts as this damages painted areas If oil contacts parts quickly clean the fluid off using a dry cloth e Use recommended brake fluid as other types can undergo chemical changes Check the brake fluid level with the motorcycle in an upright position Brake fluid must be added to the reservoir whenever the fluid level begins to reach the LOWER level mark Remove the reservoir cap reservoir cap plate and diaphragm 2 Fi
50. to unlock Hang your helmet on the holder pin Turn the key counterclockwise to lock the holder and then remove the key _ HELMET HOLDER e The helmet holder is designed for helmet security while parked Do not ride with a helmet attached to the holder the helmet may interfere with safe operation and result in loss of control 18 STORAGE COMPARTMENT The storage compatment is under the seat This owner s manual and the tool kit should be stored in the compartment Remove the front seat page 17 Pull out the center cover while turning the lever to the left Reinstall the center cover by aligning its tabs and turning the lever to the right CENTER COVER When washing your motorcycle be careful not to flood this area with water This compartment is for light weignt items SELF INSPECTIONS BEFORE OPERATION Self inspect the motorcycle and have regular maintenance inspections for increased safety and the prevention of accidents Self inspections before operation should be performed on a daily basis prior to operating the motorcycle BRAKES Both the front and rear brake are the hydraulic disk type As the brake pad wear the brake fluid level drops There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the control lever or pedal free travel becomes ex
51. topping the vehicle shift the both the front and rear brakes while If you turn throttle grip in reverse engine transmission into neutral turn the fuel down shifting to suit your road speed brake functions and if you need stronger cock OFF turn the ignition switch OFF 2 For maximum deceleration close the braking shift gear down from 4th to 3rd and remove the key throttle and apply the front and rear and so forth When you travel on a long 2 Put the vehicle on main stand and park brakes firmly descent or on a sharp descent use on level ground in places free of traffic 30 If you apply brakes only on front wheel or rear wheel vehicle may slide off sideway and fall If you apply brakes abruptly during travel in rain or on wet road tires slide off and may cause accidents Reduce speed and apply brake cautiously Avoid repeated brake operation as it may cause brake temperature to rise leading to braking effect deterio ration When possible reduce speed or brake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control of the motorcycle intermittent braking technique and engine brake simultaneously Do not shift to lower gear while traveling at an excessive speed as it may suddenly increase the engine speed adversely affect the engine and transmission and cause the rear part of the vehicle to be shaken W Use the side stand to
52. turn the side stand to its original position Keep driving without doing this may cause turnover accident Drive the vehicle only on the driveway Driving on the walkway can cause accident Also if the wheel is transformed when advancing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability Do not drive in the gravel road If any gravel enters the wheel or engine case the vehicle can be overturned resulting in injury of the driver If possible do not drive close to the sea or on the road where calcium chloride is treated The muffler external parts and welded parts can be corroded rapidly and also in case of damage of the frame the vehicle can be overturned resulting in injury of the driver TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE The basic principle of turn is balancing using the centrifugal The centrifugal force increases in inverse portion to the radius force which makes vehicle go outside and the gravity which of a curve and in portion to the square speed Decelerate prior makes vehicle fall inside to entering the curved way to reduce the centrifugal force 55 56 3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of the c
53. ugh these driving conditions anticipate coming road conditions slow down to at least half the normal speed and relax your shoulders and wrists while securely holding the handles e Always hold the handle bars firmly with both hands whiling driving otherwise it cause severe injury or death of the driver The pillion passenger should always hold on to the operator with both hands and keep both feet on the pillion step bar otherwise it cause severe injury or death CARGO When carrying cargo you must keep in mind that operating the A WARNING motorcycle especially when turning will be different Overloading or improper loading can cause a crash and Make sure not to overload the motorcycle with goods as this ke the motorcycle unstable during operation Joe be OU DE can make ps Follow all load limits this manual e Pay attention not to overload goods and fasten it tightly whiling driving Do not place kind of cloth materials nearby oil tank cap If the hole in oil tank cap is clogged oil will not flow freely into the engine which can cause severely engine damage e Do not attach large or heavy items such as a sleeping bag or tent to the handle bars fork or fender Unstable handling or sliw steering response may result MODIFICATION e Modification of vehicle structure or function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life The
54. ystem If you are not able to check the EMS system contact your daelim dealers The EMS takes fail safe function it enables to drive only temporary by starting even on conditioned 13 SWITCH OPERATION MAIN SWITCH A CAUTION The main switch is used to turn on or turn EE Do not operate main switch key during off engine The main switch is below the indicator parken 1 If main switch key is placed on Off or Lock position all electrical system will not function e Never operate the main switch key during travel as it might cause unexpected accidents If it is necessary to remove the main switch key stop the vehicle first prior to removing s y Function position Removal Starts engine Power Key ON 16 supplied to cannot be electrical circuits removed Stops engine Key Cuts off all electrical can be circuits removed Locks steering wheel Cuts off all Key e Prior to dismounting from the vehicle make sure to lock the steering wheel and remove key If the key is left in ON position electrical circuits can be without starting engine battery is and steering wheel removed discharged KE Y Dum e Do not use a number of keys together MAIN with a metal key holder SWITCH The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle Recommend cloth or leather key holders 14 5 This mot

Download Pdf Manuals

Related Search

Related Contents

Chief VCM92C project mount  HongKong SIC Technology DVR Full User Manual    

Copyright © All rights reserved. Failed to retrieve file