user manual
Contents
1. Detail 12 Liquid distribution gt 01 WaterFeed DISTRIBUTION Movement CONTENT CIRCUIT 1 Liters Circuit capacity 400 0 Start tank no 2 Moved quantity 366 87 303 43 Liters Q End tank no 3 Pump 61 F Humidity s E j Dilution R 2 40 Density 1 07 i Next function yes 18 FI _ Next function no ow 0 00 kg s Next feed Energy Dry Temporary variation 0 0 Valve jum 1 082 Tod h 99 95 ve jump Energy Next valve Weit Twe arty 319 Weight Type 161 21 LIQUID __ 10Skub 1592 92 LIQUID Automatism cancel Time 5 Fare Morgen gt 1 Sequence Table 3 RF Vo clean gt 12 Recipe 2 Sows gt 2 First valve 1001 Last valve 1286 34 State 003 Time out Input 40 a a The actual activity screen may vary widely depending on what type of type system is in use and what activity is accessed but one thing all activity screens have in common is that they contain three marked areas Pause is used to stop what is running Start makes it restart Next function moves on to the next function to be executed Yes No when testing a sensor for example Next feed is used to continue after a run on or empty silo Valve jump or Next to start again during feeding Automatism cancel if you simply want to leave the activity and move on to the next feeding time Tempo modif e g if you want to change the stirring2. Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGOUD 3 5 Recipe consumption From the top menu select Feed DM6000 1 50 PC 2 55 Real ime Automatism Feed Fattening pigs Sows ACCESS Configuration Simulation Backup Disto PDA Then from the bottom select Recipes Tot Recipes totalizer e TT O a E cus This then shows the total consumption per recipe in the system shown here for the first four recipes NB Make sure here that all these values are updated during weighing as due to residual quantities and compensation these are not necessarily the same values which can be read off under Technical results where the data is updated every time a feed valve is closed It is also possible here to reset consumption for all recipes by clicking on the RAZ button but it is better to click on the names of each individual recipe this calls up a component consumption screen for the recipe in question Recipe totalizer eee oo 08200 1045405 ao a ho otal a This allows you to see exactly what has been weighed in component by component from the silos to produce this recipe since the last reset At the bottom it is possible to reset this recipe to the current date This is executed for all recipes in the same way If necessary remember to print your data first 12 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87
3. 10 3 Delay for start time In practice Max delay for start time means that if the system has fallen behind the schedule which it normally uses for feeding and so if an alarm has been triggered in the system for 24 hours it can remember how far back it has to start to feed in order to catch up with what it has missed A typical setting is 32 981 003 065
4. 89 88 87 Fax 45 99 89 88 77 SKISLCD 9 2 Alarm explanations DM6000 help E Access code E Clock E Monitor Simulation 2 automatism A Automatism erase a Circuit contents Historic of automatism sequence table Pr Tank contents Time table m equipments setings m functions setings g configuration fattening pigs feed save data sows HISTORIC OF AUTOMATISM 2 48 12 09 2011 ACEMO You can only edit this table ifthe user access code is validated The DM6000 controller stores the last 3000 automatism events for each task Each time the DM6000 Pc programme reads automatism historic data it only reads the registrations occurred since the last reading Those events contain the different stages of the standard progress of the automatic functions as well as of the special operations such as user interventions warnings and alarms If several events are detected during the execution of a function stage there are as many records as events Example during the feed distribution of valve 25 the operator generates one stop and one on 3 events are recorded for this valve start on and stop of the valve feed distribution Each record contains information regarding the programmed quantity and the executed quantity during the event It means that the valve was distributed 3 times Do not forget to check the weight in the tank to understand what happened The only authorised modifica
5. KI eD L LD Which components are to be used and the sequence in which they are to be weighed are the input 0 72 14Baiey 5 109 136 136 o o o jija 12 o o ves ws ne 136 o o o i wm a o o ws psa M ss n P o co fo jij as ta Eos aS The content quantities of individual components are input as percentages so that the component total 100 Here be very careful to ensure that the humidity content in the recipe and in the silo are very similar otherwise the DM6000 will correct its weighing in relation to the humidity content See row 3 here 0 07 less than the planned amount will be added in terms of quantity but the amount will be correct in terms of energy Similarly you have to input here which component could replace a component if a silo were to run empty In the next columns you can set a grinding level for a disc mill if you have one fitted Remember that you have to select the correct mill number for this function to work You also have to state whether stirring is to take place before adding this component and whether the agitator is to operate while this component is being added 3 2 Recipe 2 columns Above all components in the recipe were placed in a sequence but it is also possible Engineer setting to use the recipes in such a way as to have all liquid components in one column and all dry energy components in another Or Fat 7 2 504 asa 136 13 15Wheat ief
6. T E E E E R E N 13 4 1 1 Weight controlled feed Graph cccccsecccccccsseseceeceeesecceccaeueceeesaesseceeeseaaseceessuaaeeeessuaaeceeesseaeceeessaaeeeeesssageeeees 13 4 1 2 Age controlled feed graph cccccccccssssecccceeeseeeeceeeecececaeueceeesseueceeeseaaeceeeesaaeeeeesseaaeeeeessaaaeeesessaaseeessssaageeess 14 Bi GA LOLE OWS EDE IE PE E A EI E saa AA E E A A A S T 15 5 Inputting amending valve Aata ccccceeeeesseeeeeeeeneeeeseeenseeeeseoeaseeeseeoesseeeeeoeesseeeseoessseeeeeoessseessoosssesssooesseees 16 SAE EEn E a E EE A E A A S A I E TO A A E OE A T 19 5 2 Valve printouts Eating lists Yield lists cccccccccccseeeeceecceeseeeeeeeeeeeeeeeeeeeeseeeeseeaueeeeessaaeceeeseaeeeeeeessaaeseeeessaaess 20 5 3 Reading of total consumption at feed VAIVES ccccccseeecccecceeeeeeeecseeeeeeeeeeeesseeeeseeauceeesseaeecesessaaaeeeeessaaeeeeeessaaess 21 5 4 Other valve screen functions ccceeececcccccceeeeeseeceeeeeeeeeeeeeeeceeeeessaeeseeceeeeeeseeeessceeeeesssaeeaseeeeeeeessuaaaaeeeeeeeessaaagasss 21 SelING Up TECCING UMOS aser a aeecusssaneaedocusesssesnsanisedeactades 22 TAOS VV ANIINAS soc s cc ccessateingece te scecectectserteecuascatncvaccatesuecaedecanecudssuassetecdecesteuda soups tauecuuasuasecdeccseaetoadecnxnecdescanias 24 FA O e E ee ee ee ee 24 PENI SC UG PO De a cas onevaqincaesaconeavadunietaaaeucua E E A E 24 7 3 Use as valve ACN OMM acd soeassencaea apne smengeanaece oe edomenceuecsea qos
7. a Acces code V Configuration Z Technician v User Q PASSWORD Acces code Modify acces code To be able to operate the system you first have to log on to the system as a user To log on as a user of the DM6000 controller proceed as follows 1 Select Access in the main menu and go into the Access code window 2 The first time you log on you have to input the password 0000 four zeroes in the Access code field After this you can edit your access code by clicking on the Modify access code button and inputting the old access code in the Old code field and the new one in the New code field The access code is then changed to the new one Remember to make a note of the code 3 When you then want to log on you have to input the new password in the Access code field When you have logged on correctly as a user the word USER appears in the centre of the title bar for the DM6000 PC program the top blue row in the window 981 003 065 5 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI r3 L LD 2 Feed 2 1 Component data entry First the components have to be set up in silos configured by Skiold A S fitters DM6000 1 50 PC 2 55 Real time Automatism Feed Fattening pigs Sows ACCESS Configuration Simulation Backup Disto PDA From the top menu select Feed to display the component data screen A Characteristics of feeds Modified the
8. as 136 nsoa m 18609 n o o ES 30 1 WA lo lo Shown here for a similar recipe When we use the 2 column system additional data fields are provided which are very important Dilution rate namely the dilution rate i e how many kg are to be weighed in from the Water column for every kg weighed in from the Flour column In other words it is possible to adjust the ratio of liquid to dry components without altering the actual recipe All liquid components must be without energy All other fields are the same 10 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 3 3 Addition of vitamins and similar lt is possible at valve level to assign vitamins and similar at valve or section level This then has to be weighed into the mixer and it is possible in the recipe to select the time at which this is to be weighed in Loading MEGECINE ater ine na Weighed in according after line number in the recipe 3 4 Results of the values input in the recipe At the far right is the calculated result of the values input in the recipe This calculation uses data from the individual components in the Feed screen from earlier The results are shown in two columns firstly showing what is in the mixture and the second column converts this to dry feed at approx 14 humidity i e with no water added 981 003 065 11 SKIOLD A S
9. pig In systems where individual mixtures are defined for each valve you can use several recipes and a function marker this will provide an easy transition for the pigs from one feed type to the next This function can also be used with finishers where there is one feeding time per section That said if there is one feeding time per recipe this should not be flagged in this The button at the far right can show weight gains and feed allocation in the form of a graph so you can check your inputs graphically 981 003 065 13 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 4 1 2 Age controlled feed graph There are two methods in the system for feeding weaners finishers and young females The first uses the age of the pig as a feeding reference Fattening pigs curves 30 04 2012 11 21 D Ba il il 1 698 0 208 In the Age column enter a day range which should be equivalent to the weight increase in the Weight column In the Ration column enter the typical Mj quantity per day In the Recipe column enter the recipe to be used for the individual age stages as the pigs grow At the end of each day the DM6000 checks the pen days for each individual valve adds one day to this and checks the graph to see what weight the pigs should have achieved Then it inputs this value to the valve When feeding the system checks on the valve to see what the pen days are
10. required see the example in the highlighted yellow row Finally under Mode you should select TIME Further information has to be set for each feeding time under Time table detail age Stop Lignt E E TAN a Z to im Additive Sequence table 4ni No ORF Voclean LIQUID Se ae eee ee ee 4 Recipe This should show either the set recipe to be fed or else recipe 0 should be set if you are using easy recipe transitions Group If you are feeding using set recipes this should typically be set to 0 If you are feeding with easy recipe transitions such as multiphase dry or other it should be 0 but if you are feeding liquid feed in sections with liquid recipe transitions the section group no should appear here The first and last valve no in which you should search for valves meeting all other requirements 22 981 003 065 SKIOLD A S SEZ Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD In the valve screens it was possible to link a sort letter to each valve or section This can also be used for feed selection Percentage Feed distribution can be used in two ways 1 as here 33 of the daily ration and not totalled ot Blac 2 inthe case of PigMix or fast liquid feed metering you can also typically set consum to 50 NO Yes This means that the system can feed up to 33 during this feed You then have to remember to type 66 and Ye
11. set to It then uses the pen days as a reference and checks in the graph to calculate which recipe and quantity are to be fed to each pig In systems where individual mixtures are defined for each valve you can use several recipes and a function marker this will provide an easy transition for the pigs from one feed type to the next This function can also be used with finishers where there is one feeding time per section That said if there is one feeding time per recipe this should not be flagged in this The button at the far right can show weight gains and feed allocation in the form of a graph so you can check your inputs graphically 14 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 4 2 Graph for Sows From the top menu select Sows _ DM6000 1 50 PC 2 55 Real time Automatism Feed Fattening pigs BOWS ACCESS Configuration Simulation Backup Disto PDA Click on Curve E Sows feeding N The feed graph for sows is divided into the three cycle periods for sows Weaning Gestation and Matemity There is an independent graph for each of these periods and in the valve screen you select the sow s current period Fields in the graph Age is the current cycle day in the period Ration is how much feed the sow should have on this cycle day and the same for weaners The Water columns are used for separate water feeding not impleme
12. ssa qeuatice sendeneu se yesjeacees sone Genceeosgadusesseseueacapeesmensenistene ese sacs 24 WN Se o NO TPE EA E O E ec gee ages ae nt ses O IEE esate E T T A T T O O E E TA 24 S Backup CODY Of DMGQOQ iccrssinicnuinnninonasian a a a aiai 26 8 1 Create a backup SCOUCINC 6 iagaeuaseteieenccauscavececaseedenntcqrecetsieeacsueeeneasetirecontaenedatteoenccedneuasedsie vacertnqse aadleenaccnnsouacedaeact 26 ee ACIS ARISOY re E E E E TE E E inner sein E A E 27 9 Activity screens and Alarm management ssssnnusnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn 28 ST PISTONS nem eee E eee ee 30 OZ VANIER SX ANIONS A E A A E E A E val onajes Gun ctalatin E AE A 31 10 Defaun d la SOM S saeni E E e E a OEE 32 10 1 Growth handling in curves acoso esc ca geandead jonesncsuesuncedessshecadocudeasqeassecugenansesedeehec dasedend cpsesecneeauadenagustacedesebeeddeseneds 32 10 2 Component IOI SWIG seua a R cue fenmecddeenisec sal E E R i 32 19 3 Delay ior Star UMG erise rE E E E EE EEE EOE E EEEE 32 981 003 065 3 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 1 Introduction This document includes a brief guide on how to operate a DM6000 unit At the top of each window for all the illustrations shown is a print symbol which allows you to print the information shown either on a printer or as a PDF document which you can send by e mail There is alsoa 2 f
13. time running 28 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L oD Basic information on what is currently running in the process displayed The programme type running is shown on the left If an alarm is triggered this is shown in red on the right Click on the alarm text for help with understanding the alarm See alarm explanations Remember the No before the alarm text amp ara aje Aara DM6000 can run four simultaneous tasks known as processes The activity screen is displayed for the process indicated in bold type Task 1 here e Constant green means that work is in progress and everything is OK If a grey cross is flashing over the blue colour this means that the process has been deselected and the process will stop feeding when the current operation is completed e Red means that there is an alarm here at Task 3 If a grey cross is flashing over the blue colour this means that the process has been deselected and the process will stop feeding when the current operation is completed e Blue means that the user has opted to press the Pause button If a grey cross is flashing over the blue colour this means that the process has been deselected and the process will stop feeding when the current operation is completed Grey means that the process is not enabled Means that there have been 1 alarm and 5 warnings since these figures w
14. 2 Component stock which just includes brief details on the component humidity Total amount of the component 3 Consumptions which shows the consumption pattern over the last few days plus consumption since the last reset and the anticipated date on which this silo will be emptied based on consumption over the last three days Deliveries to Silo When you click on Input the following screen is displayed Data for the delivery Quantity and moisture content and possibly also the price for the quantity Click on Apply Note that the moisture entered here is the moisture that will be used for feeding as this data is updated automatically throughout the entire system Similarly you can click on Output to remove feed from a silo The ERASE Silo x button here deletes historical data for deliveries to the silo in question Similarly the ERASE all silo button deletes historical data for all silos 981 003 065 7 SKIOLD A S ASS Kjeldgaardsvej 3 DK 9300 Seeby Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD 2 3 Reading and resetting silo consumption Under Feed in the top menu DM6000 1 50 FC 2 55 Real time Automatism Feed Fattening pigs Sows ADCES5 Configuration Simulation Backup Disto PDA Silo contents at the bottom of the screen This screen displays a graph showing the individual silos and indicat
15. 30 04 2012 10 59 m mjiEGC B amp BA BB ES 5k 2 ra Fo afololofolofolololo 1 o 23 on Mineral 17 This example shows both water components and dry components The component is created with a name specifying the silos in which the component can be found as well as the current moisture content and the relevant energy content for the dry components Important data for each component Designation of the component The silos in which the component is located Group which components are to be compensated with one another Analysis humid Water content in the component Kg L very important particularly if a No Residue unit type is used MjKg energy per kg of feed specified at the moisture entered in the row The nutrient content of the individual components such as phosphorus raw protein etc can be entered in the columns B to I on the right If you have the same component in several silos this must be done as shown on row 11 here with soya where both silo 11 and silo 14 are entered under A and B This means that product is being taken from silo 11 at present and when this is empty it will be taken from silo 14 instead When this switch takes place the two silos will also swap places so silo 14 will then appear under A and 11 under B Up to 10 silos can be created for a component Remember in the case of minerals that you must always enter a value for MjKg A value must always
16. Fax 45 99 89 88 77 SKISGUD 4 Inputting amending feed graphs 4 1 Graph for Pigs From the too menu select Fattening pigs DM6000 1 50 PC 2 55 Real time Automatism Feed Fattening pigs Sows ADceSS Configuration Simulation Backup Disto PDA Then select a graph Fattening pigs feeding Modified the 30 04 2042 11 23 mat lt J ro fo fol lorn on sooo hel po ojo 355 o 10 26 4145 0 0 0 103 Sows 0 o o 254 o64s o645 4126 o o o 103 4 1 1 Weight controlled feed graph There are two methods in the system for feeding weaners finisher and young females The first uses the weight of the pig as a feeding reference OM Fattening pigs curves 30042012 11 21 Ge C a on il il o 000 Cos 33 171 ooo ose Coso 25 511 ooo 16 ee se eee eee In the Age column enter a day range which should be equivalent to the weight increase in the Weight column In the Ration column enter the typical Mj quantity per day In the Recipe column enter the recipe to be used for the individual weight stages as the pigs grow At the end of each day the DM6000 checks the pig weight for the individual valves adds this figure to the estimated daily growth graph and then when feeding the DM6000 checks the weight for the individual valves creates a lookup in the feed graph and checks how much feed is to be given to each individual
17. SKISTO SKIOLD MAKES A DIFFERENCE DM6000 981 003 065 Ver 2 53 30 04 2014 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD Contents Mec MINER CU CUO iisi E E E E 4 1 1 Access to and amendment of user code 2 0 cecccccceseeeeececeaeeeeeeeeeaeeseeeeeaaeaceeeeeaeseceeesseaeeeeeesseeeeeeesseeeeesessageeeeeeaas 5 PAA S o PEE A E A E E A E E A A E A A A E E E A 6 2 1 Component data Enty ceases eaaa en eee 6 2 2 olg oeiverieS ana COMEN uriini a E E E eee eee eee 7 2 3 Reading and resetting silo CONSUMPTION ccccccccceeeeeceeeeeeeeeeeeecaeeeeeeeesaeseeeeeesaeasceeeesaaeeeeeessaaseeeeessaaseeeeessaseeees 8 See La A E N EE O E E ee id awl E E E E eweclnneedslenevemaneseeweeeueseens 9 31 Recipe single ColuM eisende EE E AE OA EA E AAE E E Ei 9 IL ROCE L2 CONS eae e E E rA E E E E e a E E a a aeia aS 10 3 3 Addition of vitamins and similar cece cc ccecccceeeececceseceeceeseeecaeeecesseueceeseeeeeesseaecesseeeeeessueeesseaeeeessueeeesseeeessaeeees 11 3 4 Results of the values input in the recipe siiivinessinrieddswiivdeaivariodsivaviverciatded anderen a kaina daa 11 SSR PE On UPO ea einareaunntsotabuhsteens aasincd yeinaanamavied va vanoes santinev aptauausuiact Polanenes anusearquvessaananaades 12 4 INPUTTING amending feed GUA DIS ssssssnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn nnmnnn 13 AA OO PIOS ee RE
18. ater ee ee eee Ss oe eee ee This should be set to YES for the feeding time where you want the component to be added 981 003 065 25 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 8 Backup copy of DM6000 In the top menu Backup DM6000 1 50 PC 2 55 _ Real time Automatism Feed Fattening pigs Sows ACCESS Configuration mulation Backup Disto FDA m Nshioidsbackup 30 04 2012 13 09 7 E 01701 2000 00 00 g backup_FarmnN ame C Now o o Daily alk OOONN io Pt tt faye aS Pt tt E et tt DERE et tt HepB Typically these will both be set up by an engineer One will always make sure a backup of the system is made every evening and the other one creates an additional copy before you have to correct all recipes or similar for example Select and click on LAUNCH to start the backup immediately Note Only the highlighted rows are active 8 1 Create a backup sequence Click on Create i BnD a MT M MT M MM Ma M M a M T M MM M SAVE Date and Time Place Hour Lo backup_FarmName the O a Ommel fey kl yl lar Wey WI a e N January Mai t September POENE Febuary June October l e o B File path c skiold backup E March x July November g April Z August December Enter the name of the backup and interval information as well as stating where the backup is to be saved
19. ax 45 99 89 88 77 S KI eD L LD 5 3 Reading of total consumption at feed valves DM6000 1 50 PC 2 55 CONFIGURATION Real time Automatism Feed Fattening pigs Sows ACCESS Configuration Simulation Backup Disto PDA At the bottom of the valve summary click on Technicals results Valves copy j By criteria input j Walves erase j i T Premix quantity rta prepare j Addition of meal j Additiv Filing j Technicals results F Total consum naf L File valve j __ Technicals results VALVES SELECT FEEDS CONSUMPTION Valve ON MEAN AGE Selection from to DAILY GROWTH Gr day pail FEED RATIO OST PER KG OF GROWTH PROFIT BY ANIMAL MORTALITY ENERGY RATIO 1 SOJA 14 Barey Joje Y dA a S sl N i _ oS 23 Mineral 2 i 27 Mineral 15 TOTALIZATOR a VALVES LIST J Mean teat heist price weigtig Mean Y Tota Ko LA AAT PRESENCE Day ENERGY COST Valve 401 Valve 402 Valve 403 Valve 404 Valve 405 Valve 406 Valve 407 Valve 408 Valve 409 Valve 410 Valve 411 Valve 412 Valve 413 SITIES lala AHHH e 3 a 3 igo 18 valves Total RHR Kg In the first part of the screen you can choose the valves for which calculation is to take place either in the format from valve to valve or as a sort group After this click on Apply The results can then be viewed on the right hand sid
20. be entered even if they do not contain any energy see the example in row 28 Then click on Silo operations at the bottom of the screen 6 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 2 2 Silo deliveries and contents oe Silos operations Se 200 00 200 00 873 8435 13 12 11 14 10 33 FINISH 200 00 844 504 5 08 12 11 12 40 38 FINISH 350 00 864 661 7 11 11 11 11 59 40 FINISH 86 466 18 11 11 11 11 59 27 FINISH 08 11 11 08 28 04 FINISH 0 00 30 05 11 12 40 17 FINISH 000 17 05 11 11 15 24 FINISH 000 17 05 11 11 13 13 FINISH ey aes Ee A a es ee X z R i B RI oo ies ale elelE ne AAR g a 8 2 2 8 s EAE W S 4 E 5 Fe THe Pelle lie Leber 8 else a Cad RIX Deliveries are shown here for Silo 11 and in the large area of the screen you can see the deliveries input to DM6000 for this silo On the right side of the screen you can see current data relating to silo contents and set the min and max values for the silo You can also set the level and moisture content here remember to click on Apply at the bottom of the header Note The Min limit will trigger a warning when the level falls below this figure There are three headers at the bottom 1 Silo list where you can see which silos contain the same component
21. e i 4 0 0 Consumption Results Additive Valves copy j By criteria input at Valves erase j l Recipes quantity ta prepare j Premix quantity ta prepare j Addition of meal j Additive setting File valve Fling j l Technicals results j Total consumption erase j Click on File valve here For these valves where you want to add a component to the feed select what is shown here for valve no 1 stating how many days this component is to be given Feeding time table ETSE Modified the 30 04 2012 12 51 amp m BOGE amp General validation TASK 1 TASK 2 TASK 3 TASK 4 Time table listing Time Next starting up time Last starting up time SS E oa 2 ESC eo OS O7 12 04 30 NORMAL 6 04 12 04 30 00 02 01 32 me temae fore esa f o roenn Pa fa fa fa Fa Ta Ta faeron fosson foneooo 1 T 2 TE F a o f o f a f onma afaa a a fa j ME bemi aa san f o f a f onma afaa papa fa a 00 03 20 ENEA 42 0 23 Pouroromses Jovover oo o 0 nour oo foo foo over ooa oa OUTOFORDER n Ooo 00 00 o o NORMAL 0 0 0 0 0 0 0 otoo 00 00 00 po oO omoro ovorver oom o o norma fo fofofo lo fo tooo joooooo oo0000 0 0 T OUTOFORDER m ovovor 000 o o normar ofofo o o fo o over forooon oooo00 0 0 OUTOFORDER n Ovo 00 00 o o normai o o ofo o o o otoo 00 00 00 00 00 00 o o Acti Programmed recipe Executed recipe First Last Stop Light W
22. e of the screen along with consumption of the individual components At the bottom of the screen you can see how many pigs are on the selected valves at the moment Note The same Technical results screen is also used to print data for the Sow valves 5 4 Other valve screen functions Valves copy By criteria input Valves erase lt is possible to copy valve data from one valve to another You can use By criteria input you can execute the same data correction for many valves Reset one or more valves Reset consumption information for one or more valves 981 003 065 21 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 6 Setting up feeding times Under the Automatism point in the top menu DM6000 1 50 T PC T 55 7 Real time Automatism Feed Fattening pigs Sows ACCESS Configuration Simulation Backup Disto PDA Time table x OUTOFORDER m OUTOFORDER Touroronoen Jovevar woo o o f norma fofo 0 0 0 oo forover joao or OUTOFORDER mo o wonwat_ o 0 0 0 0 0 0 foot fonono 00 00 00 Tourororoer omm ovo o 0 norwa_o 0 0 0 0 oo Lovor oo0000 000000 PP EEE Designation used to allocate a descriptive name to the feeds required The next two columns are used to set the date and time for the next feed 1 should be entered in the TASK 1 column for mixer no 1 and you also have to type 1 for the days for which feeding is
23. e percentages will also not equal approx 100 E g If deviation is set to 80 the valve has received the correct amount when consumption is set to 80 There is more data that can be displayed under these columns Pig valves Consumption is the percentage described above Results ot rarna roctiane This shows the amount of feed released since the valve was reset Additives 01 Test medicin Here you can opt to add either vitamins or other components for three days in the case of this example Remember this function has to be set See the section on this Sow valves This shows the amount of feed released since the valve was reset 18 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 5 1 Valve highlight Warnings These symbols appear at the top of Fattening pigs feeding and Sow z 0 o o If for example you click on the blue box Standard Fatten pigs ration amp The valves meeting the requirements will be highlighted blue Fattening pigs feeding r Curve EN jijo 125 27 2 o o 3 a i o is 23 2 o o EAN woo 35 13 23 o o ES a a a a E E E E a a E E E a a ae aspa e os 0 aajo a o so roof ofa sf a oo reo roof 0 fas se io oo 0 In addition the blue field at the top will indicate how many valves meet the re
24. ere last reset Click on the figure to reset it This should be done by the same person and at about the same time every day as looking at these figures is the only way of knowing whether there is any reason to open the alarm list to see whether anything of interest has happened Click on the symbols to view alarms and warnings see the History list 981 003 065 29 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 9 1 Historic list A Historic of auto matism Display Eme A iaa Aie Anie A imde Aimi Alr Aiek ms SELENE 7 balsam k her bem A eed Ta a eee By clicking on the texts in this screen you can change your display to view alarms warnings or just general operation history At the top of the screen you have the option of defining the period for which you want to view information if you click in the Display Field Standard Fat pigs ration If you have the option of creating a search for specific events in the alarm list REMEMBER to deselect this again once you have found the item s of interest as these selection criteria will otherwise be applied the next time you open the alarm list iar Display field will be coloured green when selection criteria have been specified Clicking on the question mark at the top of the screen takes you to Alarm explanations 30 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99
25. hich include this component 7 3 Use as valve addition That said it is also possible to add this component at valve level over a number of days 7 3 1 Setup Firstly the component must be set up in Feed and similar in much the same way as the other components and it must also be set up technically together with a Skiold engineer Top menu Fattening pigs additive No button at the bottom r F Additive setting Live weight kg Additive mixing ecm No of Waa el Pel mee For each additive model a row must be created as shown here which includes the dispensing quantity per 100 kg of live weight at the valve in question You can create several rows with the same component but different dispensing per 100 kg of pig If Flow under Dosing pump is set to 0 0 as shown here this means that weighing in will take place in accordance with the rules set up together with a Skiold engineer in respect of automatic or manual flow calculation etc If the product to be weighed in as an additive is in extremely small quantities you can input the quantity per hour here This allows this flow rate to override the rate otherwise entered for the component 24 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 Seeby Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD In the valve screen Fattening pigs feeding Display 24 valve s Warnings 2a _ Bo a ee i ting or ee e ae Per s
26. ing is as shown here Curve determines growth that is to say every evening the weight on every valve assigns the growth defined in the graph Curve Modulation This is often also used in finisher herds because if you have set the valve to 80 only 80 of the growth defined in the feed graph is assigned the same is true if deviation is set to 120 Daily consumption PigMix Adlib only Used in some herds in connection with multiphase dry where the amount of feed taken is a calculation parameter it being understood that if the pigs have eaten 120 at a valve in relation to what was expected the valve will also be assigned a growth in which percentages are added to the curve growth in relation to the amount eaten 10 2 Component moisture A typical setting for a Skiold A S DM6000 system involves working on the basis of the energy specifications in the individual components being reasonably static and not changing when new feed deliveries are reported However it is possible to delete this check mark if you allow energy to be specified for a component at a given moisture level at which point future feed deliveries with a different moisture level in the same component will be compensated for when being weighed in for a recipe so that the energy content and moisture percentage are maintained This alternative setting requires slightly more attention from the user as the system will be considerably more vulnerable to incorrect inputs
27. ing the size of the silo the alarm limit of the silo and the current content of the silo The data field under the silo shows consumption from the silo for the last four days as well as total consumption since the last reset You can reset this value by clicking on the grey button There is also an anticipated date on which each silo will be empty However this is provided merely as a guide and is estimated on the basis of consumption over the last three days 8 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD 3 Recipe entry To enter a recipe in the DM6000 controller you have to select Feed from the top menu DM6000 1 50 PC 2 55 Real time Automatism Feed Fattening pigs Sows ACCESS Configuration Simubaion Backup Disto PDA and then select Recipe at the bottom of the screen 3 1 Recipe single column 5 a na A Recipes content 30 04 2012 10 26 Fe Ih A descriptive name for the recipe is entered at the top of the screen In this example Sows has been entered You then select in the Type field whether the recipe is for a dry feed or a liquid feed ype LIQUID Mixing time once feed components have been added before feeding commences Make sure the time is correct meal feed pellets 981 003 065 9 SKIOLD A S Aaa Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S
28. king an easy transition to the next recipe Recept Sub In the case of easy transitions this shows the percentage being mixed in for the phase recipe PigMix set if there is a sensor fitted in the trough 1 or another no if there are several sensors set up must be entered here 0 must be entered for valves without sensors in the trough Pig Mix PigMix Level This can accept a number of values PM sensor is free feed can be released to the valve PM sensor is free but feed is not released to the valve as not enough time has passed since the last feed or else feed is on the way to the valve the PM sensor is covered again d the PM sensor is covered again No more feed will be release to the valve as the time passed since the last feed is not greater than the programmed min time between feeds 7 the PM sensor is covered again The valve receives the refreshment quantity i e the minimum amount for the trough only used for liquid feed and not currently used by Skiold A S PigMix T Min Indicates the length of time since the sensor started to register Empty or Full PigMix Ref The number of Refreshments liquid feed is not currently used back PigMix function PigMix feeding sensors works as follows in the DM6000 In the case of systems with individual mixing per valve Multiphase dry and others the sensor is tested immediately before mixing to the valve takes place and if the sensor registers em
29. nted at present Recipe indicates the recipe with quantities which is to be fed but this can be omitted if feeding is not taking place by sections Remember to compile all three subgraphs into a single sow graph Other fields have the same meanings as the pig graphs 981 003 065 15 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LJ 5 Inputting amending valve data From the top menu select Fattening pigs or Sows DM6000 1 50 PC 2 55 Real time Automatsm Feed ing pigs 4 Fattening pigs feeding a mem __ ee epee ee ee ee 2 pwr o last 2 po 02 Sows po o fol 577 1474 0312 4958 o o o hwe a a 100 100 0 108 23 22 03 o 02Sons po o fol 355 ose 10 26 4145 0 0 o 103 4 a fioojioo o 95 13 23 o 02Sons o ojo 254 oss 645 4126 0 oo i038 The first column is Valve no Order Here it is possible to group the individual sections in the stalls e g Section 1 A etc Valves which are not operations can be assigned the letter Z Modulation Fix a set deviation from the feed graph For the valve to be calculated in accordance with the feed graph you have to input 100 and if you want to permanently reduce the feed quantity by 10 for example you have to input 90 Modulation variable dav as with deviation 100 nominal graph value If the feed q
30. or all windows Clicking on this calls up a document which describes the window in question including any windows not described in this brief manual Most of these online help pages can be printed out If you click on this 5 before saving the old values are restored in the current window This can be used if you think you have input something incorrectly If you have saved your data you will not be able to click on this There are additional buttons for some screens such as curve and recipe Insert row and delete row Copy all window content and insert this are used if you want to create an almost identical graph or recipe ig a2 e If you want to copy a single word and insert it use these two symbols If you want to copy a single complete row and insert it elsewhere select 4 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 Seeby Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD 1 1 Access to and amendment of user code This guide is made up of descriptions in bullet form indicating what you have to input and where in order to create the most common user inputs in the system DM6000 1 50 PC 2 55 CONFIGURATION MONDAY 30 04 2012 09 25 49 2 x Real time Automatism Feed Fattening pigs Sows Access Configuration Simulation Backup Disto PDA Skiold A S Taki OC Task 2 G task 3 G Tak 45 ae a 250 ay 250 ay 250 mp 250 aede wh els
31. pty and the daily quantity or other restrictions are not exceeded the feed is mixed and fed to the valve In the case of systems where feed is mixed for a group of valves simultaneously an anticipated quantity is mixed for the group of valves and the valves are tested over a programmed adlib PigMix period For valves which register empty and where the quantity has not been exceeded feed is released at the programmed intervals To be able to use PigMix feeding Sensors sensors have to be fitted to the system and these have to be defined in the DM6000 controller A Skiold A S engineer must fit the sensors to the system and define the sensors in the DM6000 controller The remaining fields in the valve screens are calculated values Daily ration pig Last distribution Feed consumption Daily ration per pig energy respectively in the current mix and converted to dry feed Last distribution the time and quantity of the last feed 981 003 065 17 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISGUD Feed consumption D what percentage of the planned daily quantity has been fed today Dg 1 what percentage of the planned daily quantity was fed yesterday Dg 2 what percentage of the planned daily quantity was fed two days ago Dg 3 what percentage of the planned daily quantity was fed three days ago Note that if the deviation and sick percentage is not 100 thes
32. quirement for blue highlighting If you have also selected yellow and rest with other selection criteria and a valve meets several colour criteria yellow will be dominant over blue and red will be dominant over both yellow and blue 981 003 065 19 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI r3 L LD 5 2 Valve printouts Eating lists Yield lists It is always possible to print out the valves displayed in the Valve Pig and Valve Sow screens Modified the 30 04 2012 12 42 A It is also possible to restrict the display of valves if you click in R rene ee SA Ch pee Standard Fatten pigs ration gt Buuni In this screen you can restrict which valves you want to view as in this example where it states that the user just wants to view the valves that have not fed enough in relation to the feed graph e g used in a multiphase system where feed is released according to a PigMix sensor in the automatic feeders Click on Apply at the bottom The large valve screen will now be reduced and just show the valves which meet the requirements specified This reduced screen can then be printed out as a reduced valve list an Eating list in this case or it may also be referred to as a Yield list Remember to deselect this function again Ei E 20 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 Seeby Tel 45 99 89 88 87 F
33. s for the next feed and then 100 and Yes for the last feed Example for 5 feeds per day Totalling Yes feed no 1 gt percentage 17 Yes feed no 2 gt percentage 39 Yes feed no 3 gt percentage 61 Yes feed no 4 gt percentage 83 Yes feed no 5 gt percentage 100 Yes Example of 5 meals a day Totalling No feed no 1 gt percentage 17 No feed no 2 gt percentage 22 No feed no 3 gt percentage 22 No feed no 4 gt percentage 22 No feed no 5 gt percentage 17 No Light If a figure is entered here this means that a light will come on in the stall when feed is released from min the first valve and it will go off again after the set number of minutes once feed is released from the last valve What programme selection should be used for feeding Programme selections are defined by Skiold A S engineers O3 RF Vo uclean UID 981 003 065 23 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LJ 7 Additives Vitamins 7 1 Installation A mini dispenser can be fitted to the system This equipment is installed and coded by a Skiold A S fitter 7 2 Use in recipes The installed dispenser unit together with component and silo data can be used in recipes in the same way as all other feed components You then have to switch to an alternative curve containing alternative recipes w
34. then click on Next 26 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 SKISLCD 8 2 Backups History _ This time symbol appears at the top of the backup screen This opens the screen below where you can check whether the daily backup is running and when the last backup was made Note It is always the user s responsibility to make sure that backups are made _ SS Backups History 30 04 2012 13 09 23 BACKUP FarmName RAM FLASH2 PC FILES C Users pon Desktop D M6000 D20120201_H105241128 wde 30 04 2012 14 01 25 BACKUP RAM FLASH2 PC FILES acl C Users pon Desktop DM6000 D20120201_H105241128 wde 30 04 2012 14 01 44 BACKUP RAM FLASH2 PCFILES OK CA Users pon Desktop DMB000 D20120201_H105241128 wde 981 003 065 2 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI r L LD 9 Activity screens and Alarm management DM6000 1 50 PC 2 55 MONDAY 30 04 2012 14 09 15 2 Real time Automatism Feed Fattening pigs Sows Access Configuration Simulation Backup Disto PDA Skiold A S OCD OTD GED GHDS hy 250 ef 20 hy 250 oa 250 el So ow r ay Detail 48 Repas CR eau propre 00 Baa e dite arate a pee 1 088 66 Kg Water Liquid 0 00 Kg Water washing 0 00 Kg Distribution Liquid injection 329 10 412 74 Kg
35. tion is to erase registrations on the controller and the DM6000 Pc programme or to erase registration on DM6000 Pc programme only The automatically stored erase date relates to the erasing controller only The upper bar of the table displays the following information record total number number of warning records number of alarm records click one of those counters to display all records of the selected type only The line number on a brown background indicates that the record contains a warning The ine number on a red background indicates that the record contains an alarm Use the scroll bar to move in the list RECORD DESCRIPTION This help page includes explanations of all alarms and warnings that can be output by the DM6000 There is also a printer symbol in this screen which you can click on if you want a printout of all alarm options 981 003 065 31 SKIOLD A S ASS Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD 10 Default data settings A few additional options are described briefly below and these can only be changed by engineers 10 1 Growth handling in curves Growth in valves of pig type valves 1 to 1000 Here you can define in general terms how growth calculation is to take place at the end of a day Please note that this decision affects all valves between 1 and 1000 SUMET E dl if fa Fen a C Daily cons The default sett
36. uantity is to be reduced by 40 over 4 days for example you have to type 60 and 4 for the number of days This means that the animals will only be fed 60 of the graph value for the rest of today tomorrow they will receive 70 of the graph value and in 4 days time they will be back to 100 For Pig valves Weight this is the current weight of the pigs The weight is noted in accordance with the feed graph at the end of every day Number the number of pigs at the valve Age a figure indicating the number of pen days This number increments by 1 at the end of every day For Sow valves This indicates the sow s cycle period as well as the cycle day she is at in the selected period It also shows the number of sows and any piglets at the valve Curve The graph to be used to supply the valve with feed Group Automatic recipe no must be different from 0 Typically figure valve no if individual feeding is taking place per valve but a no per section is used if feeding is taking place in sections Group manual recipe no 0 no automatic calculation of recipe numbers principal and auxiliary these must be input manually 16 981 003 065 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Tel 45 99 89 88 87 Fax 45 99 89 88 77 S KI eD L LD Recept Principal This specifies or shows which recipe is being used for feeding Recept Sub This shows which recipe you are up to when you are ma
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