01541 Contractors saw 030611
Contents
1. and one at the rear left using the bolts previously removed in Fig 14 and the last 2 bolts washers and nuts from fixing kit as shown in Fig 18 19 The lugs on both brackets should face the front of the saw Note Always make sure the mains supply is of the correct voltage and the correct fuse protection is used In the event of replacing the fuse always use a 13A fuse Note If an extension lead is required in order to reach the mains supply ensure that this too is rated for the correct voltage and fuse rating 16 amps Note The cross section of the extension lead should be checked so that it is of sufficient size so as to reduce the chances of voltage drops At the same time at the rear of the ASSEMBLY INSTRUCTIONS saw fit the extraction hose mount 21 using the same bolts As shown Unpack the contractors saw and check it for damage which may have oc in Fig 19 curred in transit The machine should to be set up where it can stand firmly on a flat level sur face All covers and safety devices have to be correctly fitted and in full working order before the machine is switched on The saw blade should run freely When working with wood that has been processed before watch out for foreign bodies such as nails or screws etc Always check and remove prior to running the work piece through the saw Before you actuate the On Off switch make sure that the saw blade is correctly fitted and that the mach2. height adjust crank 8 Fit the rip fence 7 over the carrier 17 and slide the rip fence up to the blade Slide the carrier so that the zero mark on the scale 12 is directly under the mark on the rip fence e Lock the rip fence in position with the rip fence clamp 9 ae Ensure that the rip fence is level with the main saw table and tighten the nuts from fixing kit F previously fitted see Fig 15 amp 16 to secure in place Mount the saw blade guard 2 on the riving knife 5 so that the screw 36 fits through the hole 35 in the riving knife Fig 31 Do not tighten the screw 36 too far the blade guard must be able to move freely Fasten the extractor hose 13 to the extractor adapter 14 and to the extractor socket of the blade guard 2 Fig 31 amp 32 A suitable extractor system has to be connected to the outlet of the extractor adapter 14 To remove the saw blade guard proceed in reverse order Important The blade guard 2 must always be lowered over the blade prior to each operation 8 2 ASSEMBLY INSTRUCTIONS cont CONTENTS AND ACCESSORIES cont Ref No Description Ref No Description The stop rail must oe parallel to l Main Saw Assembly 17 Rio Fence Carrier the saw table at a distance of ap proximately 1mm 2 Blade Guard 18 Leg Set To achieve this loosen the bolts for 3 Push Stick 19 Sliding
3. the hand grip on the tool clean dry and free of oil and grease USE ONLY RECOMMENDED ACCESSORIES Consult this user manual for recommended accessories Follow the instructions that accompany the accessories The use of im proper accessories may cause hazards and will invalidate any warranty you may have REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before every use SECURE THE WORKPIECE Use clamps or a vice to hold the work piece This frees up both hands to operate the tool DO NOT OVERREACH Keep proper footing and balance at all times USE THE RIGHT TOOL Do not use the tool or attachment to do a job for which it was not designed DO NOT FORCE THE TOOL It will do the job better and more safely at the rate which it was designed DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES Do not use the tool in the presence of flammable liquids gases dust or other combustible sources Power tools may create sparks which can ignite the dust or fumes DO NOT EXPOSE THE TOOL TO RAIN OR USE IT IN WET CONDITIONS Water entering a power tool will greatly increase the risk of electric shock HAVE YOUR TOOL REPAIRED BY A QUALIFIED PERSON The tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user SPECIFIC SAFETY INSTRUC
4. Rail Support Brackets the sliding rail mounting brackets j A ee 19 and adjust in such a way that ae 0 ong ol there is a 1 mm gap between the 5 Riving Knife 21 Extraction Hose Mount ee ie eas pee ene ate 6 Table Insert 22 Wheel Kit Support Brackets length of the rail o Re tighten the bolts to secure in po 7 Rip Fence 23 Rip Fence Extension sition See Fig 27 8 Blade Height Adjust Handle 24 Leg Suppor Struts 9 Rip Fence Clamp 25 Rubber Feet To fit the rear table 10 10 Rear Extension Table 26 Push Stick Hook 11 On Off NVR Switch 27 Rear Table Supports Loosely fit the rear extension table to merero ta rar abe Wiee 12 Rip Fence Carrier Scale 28 Blade Angle Adjust Lock bolts soacers washers and nuts from 13 Extraction Hose 29 Spanner Wrench fixing kit C ensuring thot the spacer 14 Extraction Port 30 Spanner Wrench sits between the main table and the extension table Fig 28 15 Wheel Set 31 sliding Carriage Stop Rail 16 Moving Handle 32 sliding Rail Carriage A ix B 1x C 2x D 4x 2x F 3x G 2x H 16x 1 30x Note If would be helpful to have 2 persons to carry out this part of the build Now fit the rear table supports 27 to the rear leg brace 24 and the back of the rear extension table using the re maining bolts washers and nuts from fixing kit H See Fig 29 Use a flat edge to ensure that the rear extension table is level with the main table and tighten al
5. Sip products for professionals Please dispose of packaging for the product in a responsible manner If is suitable for recycling Help to protect the O 5 4 Contractors Saw and place into the appropriate recycling bin Never dispose of electrical equipment or batteries in with your domestic waste If your supplier offers a disposal facil ity please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environment Please read and fully understand the instructions in this manual before operation Keep this manual Ref 070611 safe for future reference FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR TROUBLESHOOTING Problem Table saw does not start Power Switch does not op erate Fuses or circuit breakers blow or open frequenily Table Saw is noisy when running Possible cause Mains lead is not con nected to the mains supply Circuit fuse is blown Circuit breaker has tripped Mains lead or Switch is damaged Power Switch contacts are burned out Capacitor is defective Wiring connections are loose or damaged Motor is overloaded Fuses or circuit breakers are wrong size or de fective Dull saw blade Power Switch or motor is defective Motor is loose or defec tive 2 Possible solution Connect the mains lead to the electrical outlet Replace circuit fuse Reset ci
6. TIONS 1 Use only the blade flange specified for this tool 2 Be careful not to damage the arbor flange especially the installing surface or NUT Damage to these parts could result in blade breakage And or operator injury 3 Make sure that the table base is properly secured so it will not move during op eration 4 For your safety remove the chippings and work debris etc from the table top and from inside the extraction port before each operation 5 Avoid cutting nails screws etc Remove all obstructions from the work piece be fore cutting 6 Make sure that all keys and wrenches are removed before switching on the saw 7 Be sure that the blade does not come into contact with the table and or table insert when the blade is in operation 8 Always use the supplied push stick whenever possible 9 Keep hands out of path of saw blade never reach around saw blade 10 Make sure the blade is clear of the work piece before the switch is turned on 11 Before making the first cut using the saw turn the blade by hand to ensure noth ing is catching then turn the saw on and let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Adjust or replace as necessary 12 Allow the blade to run up to full soeed before cutting 13 Stop operation immediately if you notice anything abnormal 14 Wait for the saw blade to stop completely and remove from mains supply befo
7. d ear protec tors plugs or muffs should be worn particularly during extended periods of operation PROTECT YOURSELF FROM ELECTRIC SHOCK When working with power tools avoid contact with any earthed items e g pipes radiators hobs and refrigerators etc It is advisable wherever possible to use an RCD residual current device at the mains socket STAY ALERT Always watch what you are doing and use common sense Do not oper ate a power tool when you are tired or under the influence of alcohol or drugs DISCONNECT THE TOOL FROM THE MAINS SUPPLY When not in use before servicing and when changing accessories such as cutters blades etc AVOID UNINTENTIONAL STARTING Make sure the switch is in the OFF position before connecting the tool to the mains supply NEVER LEAVE THE TOOL RUNNING CONNECTED WHILST UNATTENDED Turn off the tool and disconnect it from the mains supply between jobs Do not leave machine until it comes to a complete stop MAINTENANCE cont set the saw blade 4 to max cutting depth see page 22 Take off the saw blade guard 2 see page 21 Take out the table insert 6 see below Place the holder wrench 41 on the saw blade flange Using the wrench 40 turn out the screw 42 in the running direction of the saw blade Remove the saw blade 4 from the inner flange and pull out in an upwards direction Clean the blade flange thoroughly before fitting the new blade Mount and fasten the new saw blade
8. e unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you KNOW YOUR POWER TOOL Read and understand the owner s manual and labels af fixed to the tool Learn its applications and limitations as well as the potential hazards specific to this tool KEEP WORK AREA CLEAN AND WELL LIT Cluttered work benches and dark areas invite accidents Floors must not be slippery due to oil water or sawdust etc DO NOT USE THE TOOL IN DANGEROUS ENVIRONMENTS Do not use power tools in damp or wet locations or expose them to rain Provide adequate space surrounding the work area Do not use in environments with a potentially explosive atmosphere KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA All visitors should be kept at a safe distance from the work area STORE TOOLS SAFELY WHEN THEY ARE NOT IN USE All tools should be stored in a dry locked cupboard wherever possible and out of the reach of children WEAR THE CORRECT CLOTHING Do not wear loose clothing neckties rings bracelets or other jewellery which may get caught in moving parts Non slip footwear is recom mended Wear protective hair covering to contain long hair Roll long sleeves up above the elbow USE SAFETY GOGGLES AND EAR PROTECTION Wear CE approved safety goggles at all times Normal spectacles only have impact resistant lenses they are NOT safety glasses A face or dust mask should be worn if the operation is dusty an
9. en I button To stop the saw press the red 0 button Your SIP Contractors Saw is fitted with a safety NVR No Volt Release switch This means that if power is cut to the saw such as in a power failure the motor will not start to run once the power is returned without the operator following the above instructions to re start the saw Using the wheel kit 15 To swing the wheel kit out lift the saw at the back a and push pull the wheels back wards 15 b Then lower the saw again keeping it in this same position c The saw is now standing on the wheels and can be transported by one person with the aid of the handles 16 Important After transportation the wheel kit 15 must immediately be retracted in or der to ensure that the saw is standing securely on its legs To do this return the wheels to their starting position by following the sequence in reverse 23 SAFETY SYMBOLS OPERATING INSTRUCTIONS Always turn the saw off and remove the plug from the mains supply before making any checks adjustments When using the saw always ensure the operator as well as those in the After every new adjustment we recommend you to make a trial cut in order to area wear ear protection check the new settings Always turn the blade by hand prior to operation to ensure that nothing is catch ing or binding After switching on the saw wait for the blade to reach its maximum speed of When using the saw always en
10. g 17 ASSEMBLY INSTRUCTIONS cont ASSEMBLY INSTRUCTIONS cont Fit the switch plug box to the outside of the left front leg using the 2 x self tapping screws and 2 x washers set G as shown in Fig 12 Working from the inside fit the 2 wheel kit brackets 22 to the rear legs from the leg set 18 Secure in place with bolts washers and nuts from fixing kit H as shown in Fig 9 Fit the 2 x moving handles 16 to the front legs using the bolts washers and nuts from set H as shown in Fig 13 Fit the four rubber feet 25 to each of the legs from the leg set 18 by pressing them over the feet as shown in Fig 10 Secure the feet in place with the metal brackets and bolts washers and nuts from fixing kit H as shown in Fig 11 Note The handles should move freely and retract automatically as you let go of them Turn the saw the correct way up and stand on a firm level surface Remove the 2 bolts from the left hand side at the front of the saw as previously fitted in Fig 5 and the 2 on the same side at the rear of the saw as shown in Fig 14 Note At least 2 persons are re quired to turn the saw the cor rect way to avoid personal injury and or machine damage 14 15
11. hecked repaired or replaced Do not use other appli ances or electrically powered equipment on the same circuit when using the Table Saw Request a voltage check from the local power company Replace the saw blade Clean out the saw base sharpen or replace the blade Replace the work piece Re align the rip fence and lock it in position Remove and reposition the Rip Fence and lock it in position Clean and lubricate the mechanisms inside the base Sit the saw on a level surface Replace the V belt Replace the Saw Blade Tighten all Hardware CONTENTS Page No v e e E a 11 11 12 22 24 26 Description Contents General Safety Instructions Specific Safety Instructions Safety Symbols Getting To Know Your Saw Contents And Accessories Technical Specifications Guarantee Electrical Connection Assembly Instructions Operating Instructions Maintenance Troubleshooting GENERAL SAFETY INSTRUCTIONS Please read the following instructions carefully failure to do so could lead to serious personal injury When using electric tools basic safety precautions should always be followed to re duce the risk of fire electric shock and personal injury Read all these instructions before operating the tool and save this user manual for fu ture reference SIP recommends that this tool should not be modified or used for any application other than that for which it was designed If you ar
12. ig 26 This will stop the carriage Extension Table Size 790 mm x 400 mm from falling off either end of the rail Net Weight 52 Kg Using the 4 cap head bolts from fix ing kit D attach the sliding rail 20 to the 2 support brackets 19 in a way so that the rail overhangs more to the front than the rear See Fig 21 Fit the sliding carriage stop rail 31 to the sliding rail carriage 32 as shown in Fig 22 amp 23 using fixing kits A amp B Ensure that both spacers 29 are fitted between the rail and the car riage Note Do not over tighten the stop rail must remain free moving for the purpose of angle adjustment During assembly ensure that the spring washer from fixing kit A is fitted between the locking nut and the washer on the lock lever The lock lever should be assembled tightened so that the sliding carriage stop rail can be moved when the lever Is released but can not be moved when the lever is locked 18 Guarantee ASSEMBLY INSTRUCTIONS cont GUARANTEE This SIP Contractors Saw is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects This does not cover failure due to misuse or op erating the machine outside the scope of this manual In the unlikely event of warranty claims contact your distributor as soon as possible Proof of purchase will be required before any warranty can be honoured Note Proof of purchase will be req
13. in reverse order to above instructions Important Note the running direction The cutting angle of the teeth must point in running direction i e forwards see the arrow on the blade guard Refit blade guard 2 Check to make sure that all safety devices are properly mounted and in good working condition before you begin working with the saw again Changing the table insert Figure 38 To prevent increased likelinood of injury the table insert should be changed whenever it is worn or damaged Remove the saw blade guard 2 see page 21 Remove the countersunk head screws 38 Take out the worn table insert 6 To fit the replacement table insert pro ceed in reverse order 2D GENERAL SAFETY INSTRUCTIONS cont OPERATING INSTRUCTIONS cont MAINTENANCE Important Always turn the saw off and remove the plug from the mains supply be fore all maintenance and or adjustments Remove dust and dirt regularly from the machine Cleaning is best carried out with a fine brush or a cloth Never use caustic agents to clean plastic parts Keep all safety devices air vents and the motor housing free of dirt and dust as far as possible e Wipe the equipment with a clean cloth or blow it with compressed air at low pressure We recommend that you clean the device immediately each time you have finished using it Clean the saw regularly with a moist not wet cloth and some soft soap Do not
14. ines moving parts run smoothly Before you connect the machine to the power supply make sure the data on e Whilst on a flat level surface ensure that the leg set is aligned correctly and that the main table is level the rating plate is the same as that for your mains supply 6 ao al all of the screws for the eg set Remove the transit packing as Place the main saw assembly 1 table face down onto a flat level surface shown in Fig 20 Ci Place the saw onto cardboard or similar to reduce the risk of damage 12 17 ASSEMBLY INSTRUCTIONS cont ASSEMBLY INSTRUCTIONS cont Fit the 3 small coach bolts washers and nuts fixing kit F loosely into the 3 holes on the front edge of the ta ble as shown in Fig 15 Fit the 4 legs from the leg set 18 loosely to the main saw assembly 1 using bolts washers and nuts from fix ing kit I as shown in Fig 5 Carefully remove the end cap from the rip fence carrier 17 Slide the channel on the back of the carrier 17 over the heads of the coach bolts H as shown in Fig 16 Replace the cap Fit the 2 short leg struts 24 to the 2 ends of the leg set 18 and the 2 long leg struts 24 to the 2 sides of the leg set Loosely secure the struts to the leg set using bolts washers and nuts from fixing kit I as shown in Fig 6 7 and 8 Fit the push stick hook to the front right hand leg as shown in Fi
15. l nuts bolts to se cure 20 9 CONTENTS AND ACCESSORIES cont ASSEMBLY INSTRUCTIONS cont Ref Desc Nut Bolt Washer Spring Washer Misc A M8 lock nut N A 8x24 mm 8x15 mm Lock lever amp Plastic washer soacer B N A M10x65 10x24 mm N A Plastic washer soacer Slide the carriage 32 over the slid C M8 M8x25 8x16 mm 8mm Spacer ing rail 20 from either the front of D NIA We eames N A ies Ched odi the back of the rail as shown in Fig 24 M6x40 Cap head bolt E N A N A N A N A MEID cate F M N A 6x12 MM 6mm M x 15 mm Coach bolt G N A N A 5x10 Mm N A 15 mm self tapping screw H M6 M6x15 6x12 MM 6 MM N A I M8 M8x20 8x16 mm 8mm N A saw if any parts are missing or damaged Caution To avoid damage or injury do not attempt to assemble or use the If there is too much movement IF ANY ITEMS ARE MISSING or DAMAGED CONTACT YOUR DISTRIBUTOR play between the guide bearings IMMEDIATELY and the sliding rail the lower bear ing 33 should be adjusted so that TECHNICAL SPECIFICATIONS 1 carriage slides freely See Fig Part number 01541 Input voltage 230v 50hz Power 2 2 kw 3 hp Maximum speed no load 2860 rom Blade size 315mm x 30mm bore Maximum Depth Of Cut 45 58 mm The carriage stops fixing kit E mean Dep Ol ewe SAU a A a E A Main Table Size 790 mm x 580 mm F
16. rcuit breaker Have the Mains lead or Switch checked re paired or replaced Have the Power Switch checked repaired or replaced Have the Capacitor checked repaired or replaced Have the wiring con nections checked re paired Feed work piece more slowly Replace fuses or circuit breakers Replace the saw blade Have the Power Switch or motor checked re paired or replaced Have the Motor checked repaired TROUBLESHOOTING Possible solution Problem Motor is slow or weak Motor regularly overheats When ripping the cut burns the work piece or stalls the motor Rip Fence does not move smoothly Bevel amp Height Handles are hard to turn Table saw vibrates exces sively Possible cause Voltage from source is low Windings are burned out or open NVR Switch is defective Circuit is overloaded with appliances lights or other electrically pow ered equipment Voltage from source is low Dull saw blade Sawdust inside table saw is blocking airflow blade teeth are dull Work piece is warped Rip fence is not parallel with the saw blade Rio Fence is mounted Incorrectly Sawdust has collected on the mechanisms inside the saw Floor surface is uneven V belt is damaged saw blade is dam aged Loose bolt Screws Nuts 26 Request a voltage check from local power company Have the Motor checked repaired or replaced Have the NVR switch c
17. re servicing or adjusting tool 15 Be alert at all times especially during repetitive monotonous operations Don t be lulled into a false sense of security Blades are extremely unforgiving 16 Use of improper accessories such as abrasive wheels may cause damage to the saw and surrounding area as well as increasing the risk of injury 17 Turn off the saw and wait for it to complete stop before moving work piece or Changing settings 18 Do not modify the saw to do tasks other than those intended 19 Be sure to use a push stick 3 when making longitudinal cuts in work pieces smaller than 120 mm in width and wherever possible A push stick is supplied with the SQW CAUTION The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be ap plied OPERATING INSTRUCTIONS cont The Rip Fence 7 should be slid onto the Rip Fence carrier 17 from the right hand side Set the Rip Fence 7 to the required distance from the blade and lock in place by pressing down on the rip fence lock lever 9 The rip fence should always run paral lel to the blade On Off NVR Switch Once fully assembled and adjusted and all safety precautions have been followed the saw Is ready to be run To start the saw press the gre
18. sure the operator as well as those in the rotation before commencing with the cut area wear eye protection Take extra care when starting the cut Setting the blade height and angle Some wood and wood composites have the potential to be highly Turn the blade height adjust handle 8 i toxic always wear a face mask when operating saw clockwise to raise the cutting height and anti clockwise to lower the blade cutting height je Loosen the angle locking screw 28 and set the desired angle on the angle GETTING TO KNOW YOUR SAW scale 40 Re tighten the locking screw 1 10 135 2 23 The angle adjustment function has an adjust able stop 39 at 0 und 45 For angles slightly greater than 45 or less than 0 the angle stop can be swung away Note The blade height should be set to just above the work piece height Rip Fence The Rip Fence 7 has two different guide faces 23 For thick material you should use the rip fence ex tension 23 as shown in Fig 34 for thin material you must use the extension as shown in Fig 35 The Rip Fence 7 should to be used when making longitudinal cuts in wooden work pieces The Rip Fence 7 should be mounted on the right hand side of the saw blade 4 22 7 GETTING TO KNOW YOUR SAW cont ASSEMBLY INSTRUCTIONS cont 30 To adjust the rip fence carrier 17 Raise the blade to its highest position using the
19. uired before any warranty can be hon oured ELECTRICAL CONNECTION Connecting to the power supply This SIP Contractors Saw is fitted with a standard 230v 13 amp plug Before using the saw inspect the mains lead and plug to ensure that neither are damaged If any damage is visible have the saw inspected repaired by a suitably qualified person If it is necessary to replace the plug a heavy duty impact resistant plug would be prefer able The wires for the plug are coloured in the following way Yellow green Earth Blue Neutral Brown Live As the colours of the wires may not correspond with the markings in your plug pro ceed as follows The wire which is coloured blue must be connected to the terminal marked with N or coloured black The wire which is coloured brown must be con nected to the terminal which is marked L or coloured red The wire which is coloured yellow green should be connected to the terminal which is coloured the same or marked L Always secure the wires in the plug terminal carefully and tightly Secure the cable in the cord grip carefully ELECTRICAL CONNECTION cont ASSEMBLY INSTRUCTIONS cont Warning Never connect live or neutral wires to the earth terminal of the plug Only fit an approved plug with the correct rated fuse 13 amp If in doubt consult a qualified electrician Loosely fit the 2 sliding rail support brackets 19 one at the front left of the saw
20. use cleaning agents or solvents these could attack the plastic parts of the equipment Ensure that no water can seep into the electric parts of the saw Changing the saw blade Fig 37 24 DO NOT ABUSE THE MAINS LEAD Never carry the tool by the mains lead or pull it to re move the plug from the mains socket Keep the mains lead away from heat oil and sharp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards CHECK FOR DAMAGED PARTS Before every use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate correctly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts and any other conditions that may affect its opera tion A guard or other part that is damaged should be correctly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual Have defective switches replaced by an authorized service agent Do not use the tool if the switch does not turn if on and off KEEP ALL GUARDS IN PLACE And in full working order MAINTAIN TOOLS WITH CARE Keep tools sharo and clean for the best and safest per formance Follow instructions for lubricating and changing accessories All extension cables must be checked at regular intervals and replaced if damaged Always keep
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