User`s Manual (Hardware) IB(NA)-66746-E
Contents
1. 4 14 Handling Instructions 1 The module case is made of plastic Be sure not to drop it or subject it to strong vibration 2 Do not remove the module printed circuit boards from the case It may cause trouble 3 When connecting the wiring do not allow wire cuttings or other foreign matter to enter from the top of the module Remove any foreign matter from the module 4 Tighten the module installation screws within the following tightening torque range 2 Tightening torque range Module installation screw M4 screw 78 to 118Necm Terminal block terminal screw M3 5 screw 59 to 88Necm Terminal block installation screw 78 to 118Necm M4 screw AAAA Jollee Wire breakage detection connector installation 15 to 30Necm 3 screw M2 6 screws Use only for A1S64TCTTBW S1 A1S64TCTT S1 LED A1S64TCTTBW S1 LED A1S64TCTT S1 A1S64TCTTBW S1 4 2 Installations Enviroment RUN Never install the AnS series PC in the following environments OUT 1 Locations where the ambient temperature is outside the range of 0 to ALM 55 C OUT 2 Locations where the ambient humidity is outside the range of 10 to AR2. Internal circuit Internal circuit 1 Always use the shielded compensating conductor for the cable 2 Refer to the following for the connection of the disconnection detector connector 3 Please use the cable with shield Cable with shield Connect to BW1 For CH1 BW2 For CH2 BW3 For CH3 BW4 For CH4 6 External Dimensions 1 A1S64TCTT S1 4 Aisearcrr st 0 1 2 g5 k ay 6 7 8 9 A B G D E t F 6 5 93 6 34 5 0 26 3 69 1 36 2 A1S64TCTTBW S1 AiseaTorTew st am RUN om SS 0 1 PANI 2 oN 2 oT ag 5 jo __ 7 8 9 A B c D E A Y E QE 42 6 ZS r 0 24 1 65 2 x 6 5 93 6 34 5 2 0 26 3 69 1 36 Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensa ion caused by special factors unpredictable by Mitsubishi damages to products othe
3. Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel Hong Kong China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation Hong Kong Ltd 10th Floor Manulife Tower 169 Electric Road North Point Hong Kong Tel 852 2887 8870 Mitsubishi Electric Automation Shanghai Ltd 4IF Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2460 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 1
4. resistance for the PC system which uses this module refer to the power module specification found in the CPU Module User s Manual 1 Calculate the accuracy as follows Accuracy specification accuracy cold junction temperature compensation accuracy Example When measuring the temperature 300 C with the input range setting 38 the thermocouple K 200 0 to 400 0 in 0 1 C unit at ambient temperature of 35 C the accuracy is 400 0 200 0 full scale x 0 007 0 7 0 1 C 1 digit 1 0 C cold junction temperature compensation accuracy 5 3 C 2 1 digit error depends on the input range For setting unit of 1 C 1 C For setting unit of 0 1 C 0 1 C 3 Only the URD International Ltd current sensor can be used Sales channels for current sensors manufactures by URD International Ltd are listed as follows U S A Julia Industries Inc Tel 949 831 0111 BRAZIL Ananda Industial Ltda Tel 01 1 5584 0959 UNITED KINGDOM Omni Components Tel 024 7622 5757 GERMANY Allied Electronics GmbH Tel 0221 497 3084 Diltronic S A Tel 01 34 51 33 00 ITALY ELNET s n c Tel 041 50 19 939 FRANCE KOREA Joyang Trading Co Tel 02 521 2294 Sewon Tech Co Ltd Tel 02 868 9355 9356 Keum Ho Corporation Tel 51 319 4155 4156 HONG KONG Weltronics Components Ltd TAIWAN INDIA Tel 2410 0623 Tope Co Ltd Tel 886 2 8228 0658 AmtechElectronics PVT Ltd Tel 02712 25324
5. 00 to 50 00 Operation when there is an input U l isomeer PID constant setting Auto tuning setting is possible 0 0 to 1000 0 0 0 2 position control Within the temperature range set with the Set value range thermocouple to be used Blind sector setting range 0 1 to 10 0 1 Output signal ON OFF Pulse Rated load voltage 0 2 to 30VDC 0 1A point Maximum load current 0 4A common Bea angen ie He TYP 0 1A when ON 2 5VDC MAX 0 1A OFF gt ON Less than 2ms ON OFF Less than 2ms resistor load Between the thermocouple input and grounding Transformer insulation Between the thermocouple input and channel Transformer insulation URD manufactured current sensor 3 CTL 12 S36 8 0 0 to 100 0A CTL 6 P H 0 00 to 20 00A Former model CTL 6 P is also applicable Input method Multiplexor method A D conversion Alert delay count 3 to 255 Insulation method Heater Current sensor disconnection specification Table 2 1 A1S64TC performance specification continued Specification tem A1S64TCTT S1 A1S64TCTTBW S1 O occupied points 32 points Connection terminal 20 points terminal block Supported cable size 0 75 to 1 5mm Supported solderless terminal R1 25 3 1 25 YS3 RAV1 25 3 V1 25 YS3A 420 Weight kg Ib 0 27 0 59 0 3 0 66 External dimensions mm inch 130 5 12 H x 34 5 1 36 w x 93 6 3 69 D For the noise resistance dielectric withstand voltage and insulation
6. 1 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M I D C Bhosari Pune 411026 India Tel 91 20 27 12 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 A MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
7. 1 Temperature Control Module A1S64TCTTBW S1 Temperature Control Module with Disconnection Detection Function User s Manual Detailed edition 1B 66747 134891 Please read A1S64TCTT S1 Temperature Control Module A1S64TCTTBW S1 Temperature Control Module with Disconnection Detection Function User s Manual Detailed edition when using this unit 1 General Description This user s manual describes the specification name of each part wiring etc of the A1S64TCTT S1 Temperature Control Module Hereafter abbreviated as A1S64TCTT S1 A1S64TCTTBW S1 Temperature Control Module with Disconnection Detection Function Hereafter abbreviated as A1iS64TCTTBW S1 A1S64TCTT S1 and A1S64TCTTBW S1 abbreviated as A1S64TC After unpacking confirm that there is the following products A1S64TCTTBW S1 Main body Main body A1S64TCTT S1 1 Jo ooo o o A1S64TCTTBW S1 Ot 2 Performance Specification The A1S64TC performance specification is indicated in Table 2 1 Table 2 1 A1S64TC performance specification ien e temperature Full scale x 0 3 1 digit 2 23 C 5 C rol ala temperature Full scale x 0 7 1 digit 2 0 to 55 C ithin 1 0 C Specification accuracy Cold junction compensation temperature accuracy ambient temperature 0 to 55 C Temperature measurement value 150 to hin 2 0 C ithin 3 0 C Software version A 5 00 to 5 00 Software version B or later 50
8. MITSUBISHI A1S64TCTT S1 Temperature Control Module A1S64TCTTBW S1 Temperature Control Module with Disconnection Detection Function Mitsubishi General Purpose Programmable Controller User s Manual Hardware Thank you for purchasing the Mitsubishi general purpose programmable controller MELSEC A series Prior to use please read this manual thoroughly and familiarize yourself with the product A1S64TCS1 U E H W Type IB NA 66746 E 0609 MEE MEUSEG 1996 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Please read these precautions prior to use When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These precautions apply only to Mitsubishi equipment Refer to the CPU module user s manual for a description of the PC system safety precautions These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION A DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly NCAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is impo
9. N 90 RH 3 Locations where dew condensation takes place due to sudden temperature changes 4 Locations where there are corrosive and or combustible gasses LED RUN A1S64TC operation status display 5 Locations where there is a high level of conductive power such as ON Normal operation dust and iron filings oil mist salt and organic solvents Biel ess eee 6 Locations exposed to the direct rays of the sun Flashing 1 sec ON 1 sec OFF Hardware error 7 Locations where strong power and magnetic fields are generated OFF 5V power OFF 8 Locations where vibration and shock are directly transmitted to the ALM Alert alarm status display The alert alarm is turned ON ae LAB error occurred 5 Wiring OUT Transistor output status display ON Transistor output ON main module OFF Transistor output OFF ON Flashing The measured temperature range is exceeded The precaution when wiring and the module connection example are The thermocouple is not connected The thermocouple cable is not connected OFF _ The alert alarm is OFF Heater disconnection detection status display 5 1 Precaution when wiring ON The heater disconnection is detected OFF The heater disconnection has not been detected shown below In order to have the best result from the A1S64TC functions and to Cool contact make the system highly reliable an external c
10. Table 2 2 The types of supported thermocouples and the measured temperature range Thermocouple Measured temperature range 0 to 500 0 to 800 0 to 1300 K 200 0 to 400 0 0 0 to 400 0 0 0 to 500 0 0 0 to 800 0 0 to 500 0 to 800 0 to 1200 0 0 to 400 0 0 0 to 500 0 0 0 to 800 0 a R O 200 to 400 200 to 200 0 to 200 0 to 400 200 0 to 400 0 0 0 to 400 0 S B OO N O J S 0 to 1700 0 to 1800 0 to 400 N 0 to 400 U 200 to 200 0 to 400 0 0 to 400 0 0 to 1200 Data resolution 1 1 0 1 1 0 1 1 0 1 1 1 1 0 1 il 1 0 1 1 0 1 1 1 Measured temperature range o 3000 0 0 to 1000 0 to 2400 0 0 to 1000 0 0 to 1000 0 to 1600 0 to 2100 0 0 to 1000 0 0 to 700 300 to 400 0 0 to 700 0 0 0 to 3000 0 to 3000 0 to 1800 Le A ees 0 to 2300 0 to 700 300 to 400 Ps 0 to 800 0 to 1600 0to2300 0 to 2300 Data resolution et 1 1 1 1 1 1 W5Re W26Re Oto 2300 1 Oto3000 1 For the general specifications refer to the User s Manual for the PC CPU used 3 Name of Each Part 4 Loading and Installation eiA Precautions when handling the A1S64TC and installation enviroment are TRUN explained For details of implementing and setting up this unit please refer to the User s Manual for the PC CPU used A1S64TCTT S1 RUN out Oo Dour 1 cet CAM O Gaim 103 our O Gour CH2 C AM O Gaim 14
11. abling with low noise temperate Shipped pre installed to the terminal block effects are necessary peti on The external wiring precautions are shown below Disconnection Connector to the current sensor 1 Use separate cables for the alternating current and A1S64TC detection external input signals to avoid A C surges and induction effects connector Nala cert connector 2 Do not bunch the cables with the main circuit high voltage cable or load cables from other than PC or install them close to each other H4 BW1 For CH1 Install the cables far apart from high frequency circuits such as the m BW2 For CH2 high voltage cable and inverter load main circuit as much as possible Cable fixing screws t4_ BW3 For CH3 Tate pal For This increases the noises surges and induction 4 BW4 For CH4 3 Perform a one point grounding for the shielded line and shields of the seal and cable at the PC However there may be cases when grounding should be performed externally depending on the noise condition 5 2 Module wiring example 1 A1S64TCTT S1 A1S64TCTT S1 Internal circuit Control object Always use the shielded compensating conductor for the cable 2 A1S64TCTTBW S1 Current censor ley CT Control object Filter Internal circuit Filter A1S64TCTTBW S1
12. function or failure in the module Insert the wire breakage detection connector installation screw into the mounting holes in the module and after tightening the connector installation screw with specified toque If the connector is not property installed and tightened it may result in malfunction failure or fall out Wiring precautions CAUTION Be sure to ground the shield wire with a special PC ground of Type III or above Not doing so could result in malfunction When wiring in the PC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or failure Tighten the terminal screws with specified torque Loose terminal screws may cause a short circuit fire or malfunction Tightening the terminal screws too far may cause damage to the screw and or the module resulting in short circuit or malfunctions Be sure that cuttings wire chips or other foreign matter do not enter the module Foreign matter may start a fire or cause failure or malfunctions Be sure to fix communication cables and power cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shift allowing them to be accidentally pulled which may result in a module malfunction and cable damage When detaching the comm
13. r than Mitsubishi products and to other duties For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate Brianza Milano Italy
14. rtant to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user Design precautions lt DANGER Configure a safety circuit external to the PC so that the entire system operates safety even if there is an external power error or if the PC is malfunctioning Design precautions A CAUTION Do not bundle or near the control cables and communication cables with the main circuit and power cables Keep them at least 100mm 3 94inch away from such cables Noise may cause erroneous operation Installation precautions CAUTION Use the PC in the environment given in the general specifications of the this manual Using the PC outside the range of the general specifications may result in electric shock fire or malfunctioning or may damage or degrade the module Insert the tabs at the bottom of the module into the mounting holes in the base module before installing the module and after tightening the module fixing screws with specified torque If the connector is not property installed and tightened it may result in malfunctioning failure or cause the module to fall out Tightening the screws too far may cause damage to the screw and or the module resulting in fall out short circuit or malfunctions Do not directly touch the module s conductive parts or electronic components Doing so could cause mal
15. unication cable from the module do not pull the cable portion For cables with connectors hold the connector at the junction to the module then detach it For cables without connectors first loosen the screw at the junction then detach the cable Pulling the cable portion while it is connected to the module may cause a malfunction or damage to the module and cable Starting and maintenance precautions A CAUTION Do not touch the terminal while the power is on It may cause malfunction Make sure to switch all phases of the external power supply off before cleaning or re tightening the terminal screws If you do not switch off the external power supply it will cause failure or malfunction of the module Never disassemble or modify the module This may cause failure malfunctioning injury and or fire Make sure to switch all phases of the external power supply off before mounting or removing the module If you do not switch off the external power supply it will cause failure or malfunction of the module Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Disposal precaution CAUTION When disposing of this product handle it as an industrial waste About the Manuals The following product manuals are available Please use this table as a reference to request the appropriate manual as necessary Detailed manual Model Code A1S64TCTT S
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