Operator Interface Unit for GE Fanuc GENIUSTM and
Contents
1. 31 The OIU may be configured for any device number however the following conventions should be followed when chosing the device number for the OIU A The bus controller is usually configured as device number 31 B The redundant bus controller if any is usually configured as device number 30 C The Hand Held monitor is usually configured as device number 0 When shipped from the factory the OIU dip switches are configured for device number 29 and for communication baud rate of 153 6K standard Multiple OIUs may reside on the network provided that they have unique device numbers Available dip switch settings are illustrated in Figure 2 2 CHAPTER 2 INSTALLATION addres E E KR OEC peer rm ee em n m CO ee eme em m oer s om m re em ren OPEN CLOSD OPEN OPEN CLOSD e nm om OPEN CLOSD CLOSD CLOSD OPEN CLOSD OPEN CLOSD CLOSD OPEN CLOSD OPEN OPEN CLOSD OPEN CLOSD OPEN OPEN o OPEN OPEN OPEN OPEN LOSD CLOSD CLOSD OPEN OPEN OPEN OPEN LOSD CLOSD CLOSD OPEN OPEN LOSD CLOSD OPEN 10 OPEN LOSD CLOSD OPEN 9 OPEN OPEN CLOSD OPEN OPEN LOSD LOSD CLOSD OPEN O o OPEN OPEN OPEN Figure 2 2 OPEN CLOSD OPEN CLOSD OPEN r o o OPEN Poe aren nose CA iso e er Toren oran orn ao ose oven eren oven oven OPEN OPEN 153 6K standard2. APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION
3. in inches 0 156 4 S 10 875 276 23 S 3 96 6 6250 6 2500 168 28 158 75 4 76 k 01873 4 76 56250 5 625 142 88 142 88 APPENDIX RS 232 CABLE PINOUT Following is the wiring diagram for the RS 232 cable for communications between the OIU910 serial port and the PowerMate Motion Controller Serial Port 010910 POWERMATE RS 232 PORT OVERALL SHIELD RS 232 PORT 50 FEET MAX APPENDIX C DISPLAYABLE CHARACTERS The following chart lists the characters which are displayable by the 4 line by 20 character vacuum fluorescent display The ASCII code for each character is indicated by the row first digit O F in hex and the column second digit O F in hex in which the character resides For instance the character q is represented by ASCII code 17H m w H ti H nj a m 9 E a El D Note Characters with second digit E column E above are Russian Letters APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION APPENDIX D TECHNICAL INFORMATION
4. post paid insured and in a suitable package PREFACE Page vi ABOUT THE PROGRAM EXAMPLES The example programs and program segments in this manual are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner Electric cannot assume responsibility or liablity for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing this software to appropriately design the end system to appropriately integrate the Operator Interface Unit and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Page vii PREFACE TABLE OF CONTENTS CHAPTER 1 INTRODUCTION Page 1 1 1 1 What You Have 5 Page 1 1 1 2 Operator Interface Unit Features Page 1 1 1 3 Hardware Description i i A Page 1 2 1 4 Specifications a i Page 1 2 CHAPTER 2 INSTALLATION 2 1 Mounting Requirements i Page 2 1 2 2 Power Requirements A Page 2 1 2 3 Genius Network Connector j Page 2 2 2 4 RS232 Connector Page 2 2 2 5 GENI Configuration Page 2 3 2 6 OIU DIP Switches 2 5 2 7 Logicmaster 90 70 Configuration i Page 2 6 APPENDIX A PANEL CUTOUT APPENDIX B RS 232 CABLE PINOUT APPENDIX C DISPLAYABLE CHARACTERS APPENDIX D TECHNICAL INFORMAT
5. ALWAYS OPEN GENI DIP Switch Assignments CHAPTER 2 INSTALLATION Page 2 5 2 6 DIP Switches The MAIN circuit board is equipped with a bank of 6 DIP switches These switches are accessable by removal of the metal back cover The user should never need to change the default position s The default positions are indicated in BOLD below These switches are used to configure the following OIU options Always CLOSED Always CLOSED Always CLOSED Firmware Size CLOSED 64K OPEN 32K Watchdog Enable CLOSED enable OPEN disable RS 232 Mode CLOSED normal OPEN test Figure 2 3 MAIN board DIP Switch Assignments 2 7 Logicmaster 90 70 Configuration The 90 70 Genius Bus Controller must be configured by Logicmaster to communicate with the OIU The proper settings are as follows GENI based device the proper bit memory type Config Mode manual l 96M G etc will be To bit type memory determined by GE Fanuc and Input Length 8 Universal Automation 2 8 FloPro Configuration Consult documentation provided with Universal Automation FloPro for the configuration of Remote Message Units OIUs in FloPro Future editions of this manual may provide this information for convenience APPENDIX A PANEL CUTOUT The OIU module is designed for panel mounting The drawing below illustrates the panel cutout required for OIU module mounting All dimensions shown in brackets are in millimeters and those shown without brackets are
6. ION CHAPTER 1 INTRODUCTION Page 1 1 CHAPTER 1 INTRODUCTION Congratulations on your purchase of the Operator Interface Unit This unit has been de signed using state of the art electronic components and incorporates a sophisticated firm ware package that gives the Original Equipment Manufacturer OEM the ability to utilize this unit with the powerful FloPro Development Package from Universal Automation 1 1 What You Have The Operator Interface Unit OIU comes complete with the following items A Assembled OIU module and mounting hardware including the Genius Network Interface board GENI B Aluminum Rear Cover for OIU Available January 1993 C This manual 1 2 Operator Interface Unit Features The Horner Operator Interface Unit provides the following features A Gasketed NEMA 4 12 panel with a rugged Lexan overlay mounting hard ware included B Four line by 20 character dot matrix vacuum fluorescent display C Tactile feel keypad with numeric support plus special function keys D Integrated Genius Network Interface board GENI for communications on GE Fanuc s Genius Distributed I O Network E Acts as a high performance FloPro Remote Message Unit by communicating over a high speed I O network instead of a slower serial based connection F Standard 9 pin RS232 communications port for connection to a GE Fanuc PowerMate Motion Controller G Optional Auxiliary RS232 communications port for communi
7. O perator Interface Unit ea HORNER for Ge Fanuc GENIUS Universal Automation FloPro User Manual Horner APG GENIUS is a trademark of GE Fanuc Automation North America Inc FloPro is a trademark of Universal Automation 09 FEB 1999 0102 04 FOR NORTH AMERICA ONLY MODEL NUMBER HE69301U910 SERIAL NUMBER WARRANTY REGISTRATION FORM Please fill out this form and return it to Horner Electric This information is vital to Horner Electric should warranty service be required This document is also used to keep you informed of new product enhancements software revisions and documentation updates IT IS IN YOUR BEST INTEREST TO FILL OUT AND RETURN THIS FORM Date of purchase Name Title Company Department Division Street Address City State Zip Area Code Phone Number Purchased from Distributor Please indicate the type of application where this product is to be used check all that apply Chemical processing Demo equipment Education Energy management Food processing Military Product assembly testing Waste processing Other specify product STAMP Horner APG APG Controls Division 640 N Sherman Drive Street Indianapolis Indiana 46201 3899 ATTN Warranty Registration Department PREFACE Page iv PREFACE This manual explains how to use the Horner APG Operator Interface Unit for use with the GE Fanuc Genius Network and Universal Automation s F
8. RRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS OPERATOR INTERFACE UNIT THIS WARRANTY SHALL NOT APPLY TO THIS OPERATOR INTERFACE UNIT OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUP PLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE OPERATOR INTERFACE UNIT IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor after obtaining a Return Material Authorization Include a description of the problem proof of purchase
9. cations with a second GE Fanuc PowerMate Motion Controller Page 1 2 CHAPTER 1 INTRODUCTION 1 3 Hardware Description The Operator Interface Unit HE693OIU910 consists of six main components and one optional component They are A Keypad Mounting plate B Main Circuit Board C Vacuum Fluorescent Display Circuit Board D Power Supply Circuit Board E Genius Network Interface GENI Board F Aluminum Rear Cover G Optional Auxiliary RS232 Circuit Board HE BUS architecture The OIU is a microprocessor based high performance communications device The core of the Main Circuit Board is the Intel 80C152 microprocessor running at 11 0592 MegaHertz The firmware memory is contained in a 276256 EPROM device The Main Circuit Board is also equipped with 32K bytes of high speed static RAM memory There is no retained memory on the unit The OIU incorporates a Genius Network Interface board GENI that provides the link to the Genius network The initial OIU power supply accepts a wide AC input range A standard 24VDC power supply will be standard after January 1 1993 1 4 Specifications Mounting Requirements Panel Mounting NEMA 4 12 Communications Genius Network Interface GENI Additional Communications Standard RS232 for PowerMate Optional Auxiliary RS232 for PowerMate Power Requirements DC Version 12 5 32 VDC 14 Watts power max Operating Environment 0 to 60 C 32 to 140 0 to 95 humidity non
10. condesing Non Volatile Memory None CHAPTER 2 INSTALLATION Page 2 1 CHAPTER 2 INSTALLATION 2 1 Mounting Requirements The OIU is designed for permanent panel mounting To install the OIU A Cut the host panel as described by the drawing in Appendix A B Make sure all terminal connectors are removed from the OIU C Remove the aluminum back cover if installed by removing the screws securing it to the OIU Carefully lift the cover off the rear of the a few inches disconnecting the power terminal from the power supply circuit board The rear cover should now be completely free of the OIU D Remove the six 46 32 hex nuts and washers from the outer mounting studs on the rear of the OIU panel E Insert the OIU module through the front panel cutout The gasket material should lie between the host panel and the OIU panel F Install the six 46 32 nuts and lock washers on the six mounting studs of the OIU Tighten these nuts until the gasket material forms a tight seal do not overtighten G Re install the rear cover if present Be sure to re connect the power terminal to the power supply circuit board Re connect all terminal connectors power and Genius network terminals This completes the me chanical installation of the OIU module 2 2 Power Requirements The OIU power supply requires a DC supply voltage between 12 and 32 volts A maximum of 14 watts will be drawn by the OIU The OIU power supply features a 3 pos
11. ition removeable terminal block See Figure 2 1 for connector location The pinout for this connector is shown below in Table 2 1 Frame Ground Table 2 1 DC connector pinout DC Common 12 32VDC Page 2 2 CHAPTER 2 INSTALLATION RS 232 Connector DB 9S Optional RS 232 Connector DB 9S Genius Bus Connector Power Connector on lower board 2 3 Genius Network Connector The OIU is also equipped with a 4 pin Genius bus connector The mating connector pro vides screw terminals for each circuit The pinout for this connector is as follows Serial 1 2 3 Shield Out pan Nenner Pingu 2 4 RS232 Connector s Tab The 9 pin D connectors on the main circuit board and optional auxiliary port provide RS232 interfaces to two GE Fanuc PowerMate Motion Controllers The OIU to PowerMate cable pinout is shown in Appendix B For more technical information on the communications between the OIU and the PowerMate see Appendix D CHAPTER 2 INSTALLATION Page 2 3 2 5 GENI Configuration The GENI board located on the rear of the OIU module is equipped with a bank of 8 DIP switches DO NOT CONFUSE THIS DIP SWITCH WITH THE 6 POSITION DIP SWITCH ON THE MAIN CIRCUIT BOARD DESCRIBED LATER These switches are used to config ure the Genuis bus address or Device Number for the OIU module and to set the module s Genius baud rate Each device on the Genius network must have a unique Device Number 0 to
12. loPro Copyright 1992 Horner APG LLC 640 N Sherman Drive Indianapolis Indiana 46201 3899 All rights reserved part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner Electric Inc Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Genius Logicmaster and Series 90 are trademarks of GE Fanuc Automation North America Inc FloPro is a trademark of Universal Automation Page v PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILIT Horner APG LLC Inc HE warrants to the original purchaser that the Operator Interface Unit manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE after examination by HE of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WA
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