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DMG Series Mechanical Dynamometers User Manual

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1. 8 DMG Series User Manual SPARE PARTS LIST Ref Item No Description 1 NC002689 Plate Upper Support 2 NC002690 Plate Lower Support 3 NC002681 Frame Upper Support 4 NC002680 Frame Lower Support 5 910 04 001 Ball Bushing 6 900 46 010 Retaining Ring 7 21047 Screw 10 32 x 1 2 Flat Head 8 7970 Nut 1 4 20 Hex 9 NC002685 Main Shaft 10 NC002684 Calibrator 11 NC002663 Support Spring Medium 12 NC002682 Support Spring Large 13 3168 Nut 6 Hex 14 10390 Washer 6 Lock 15 NC002683 Bearing Support 16 NC002668 Ball Bearing Radial 17 E08 250 Screw 1 4 20 x 1 2 Pan Head 18 NC002692 Spring Support Calibrator 19 3127 Set Screw 10 32 x 1 4 20 NC000124 Screw 6 32 x 1 SHC 21 NC002688 Taper Pin 2 x 1 22 E08 256 Screw 1 4 28 x 1 SHC 23 900 30 021 Washer 1 4 Flat 24 900 08 023 Set Screw 6 32 x 1 4 25 NC002677 09 Dial Indicator 200 Ibf DMG 200 NC002677 12 Dial Indicator 500 Ibf DMG 500 26 NC002674 Spring Compression 27 NC002672 Bracket Maximum Capture 28 NC002673 Plate Maximum Capture 29 E08 241 Screw 4 40 x 3 16 Pan Head 30 E08 252 Screw 4 40 x 5 16 Round Head 31 NC002691 Threaded Bushing 32 9766 Washer Lock 1 4 ID 33 NC002730 Top Housing 34 NC002731 Bottom Housing 35 03 90041 Screw 6 32 x 5 16 Pan Head 36 E08 251 Screw 6 32 x 3 4 Pan He
2. feature This allows the peak force to be held after the load is removed ACTIVATE PEAK HOLD To activate this feature rotate the knob to MAX ON position RESET PEAK HOLD To reset the reading simply rotate the switch to MAX OFF and then return back to MAX ON position To deactivate this feature rotate the knob to the MAX OFF position MAINTENANCE Gauge accuracy should be checked periodically to ensure the gauge is within its calibration limits The calibration can be verified by applying known weights adjusted for local gravity to the extension hook If adjustment is required the gauge should be returned to AMETEK for calibration SPECIFICATIONS Accuracy 0 5 of Full Scale Overload Capacity 110 of Rated Capacity Maximum Overload 150 of Rated Capacity Tare Capacity 10 of Rated Capacity Dial Resolution 0 5 of Full Scale Full Scale Deflection 10mm 394 inches Operating Temp 40 F to 110 F 5 C to 45 C Instrument Weight 4 7 Ibs 2 12 kg Shipping Weight 8 4 Ibs 3 80 kg Warranty 1 Year DMG Series User Manual 5 ORDERING Dynamometer Only Dynamometer Kits Model Capacity Model Capacity DMG 200 200 x 1 Ibf X DMG 200 200x 1 Ibf DMG 500 500 x 2 5 Ibf K DMG 500 __500 x 2 5 Ibf Dynamometer Kits include Dynamometer with MSCK Kit Optional Test Kits Item No Description MSCK Muscle Strength Comparison Kit Accessories Item No Description Standard NC00311
3. OR OVER THE RATED CAPACITY OF THE INSTRUMENT IF THE EQUIPMENT IS USED IN A MANOR NOT SPECIFIED BY THE MANUFACTURER THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED TO MAINTAIN ALL ASPECTS OF THE SPECIFICATION ONLY AMETEK APPROVED ACCESSORIES CONNECTIONS AND COMPONENTS SHOULD BE USED STRICTLY ADHERE TO ALL SPECIFIED SAFETY PROCEDURES READ THIS MANUAL BEFORE USING THIS PRODUCT The note icon indicates additional or supplementary information about the action activity or concept Notes are shown in bold type General Safety General safety precautions must be followed when using this CHATILLON product Failure to observe precautions and warnings may result in damage to the equipment or injury to personnel It is understood that safety rules within companies vary If a conflict exists between the material contained in all CHATILLON User s Guides and the rules of a company using a CHATILLON product the more stringent rules should take precedence Safety Considerations The DMG Series is completely enclosed and provides no potentially hazardous outputs Mechanical components housed within the DMG Series covers are to be serviced by authorized CHATILLON representatives only NEVER operate the instrument at a higher force capacity that the accessory connected to the instrument or over the rated capacity of the instrument DMG Series User Manual 3 INTRODUCTION The DMG Series mechanical dynamometer is ideal
4. for a wide range of functional capacity evaluations muscle strength and ergonomic testing applications The DMG Series features a 2 25 inch dial for improved resolution and readability peak hold button ergonomic shape and improved accuracy of 0 5 of full scale The DMG gauge is an excellent economical solution for pull or push esting The DMG series gauge can be used as a hand held device with a handle adapter assembly that is supplied standard The gauges may be ordered with a full compliment of testing fixtures K DMG Series Easy to read concentric dial measures clockwise direction only Dial rotates 360 degrees for taring A peak hold button captures peak readings Available in Ibf kgf or N units of measure DMG Series gauges come with a protective carrying case and handle as sembly The K DMG Series is supplied with carrying case handle assembly and full MSCK accessories A Certificate of Calibration with Data is supplied standard OPERATION The zero point of the gauge may not always be in the 12 o clock position due to gravity effects and the weight of fix tures or grips on the force gauge shaft To zero the gauge rotate the bezel on the dial indicator so that the indicator pointer lines up with the zero on the dial face Gauges are designed for axial loading Ensure the load is not applied at an angle or an error can be introduced in the force readings The gauges are designed to have a 10 tare for fixtures and grips If this 10 tar
5. 5 Carrying Case Yes SPK DG HANDLE Handle Assembly Yes NI i NC002500 Hook Snap Clip MSCK e de NC00721 V Notch Small MSCK N SOK enti ki NC00725 V Notch Large MSCK NC002844 Grasping Cable MSCK SPK FMG 142 Curved Compression Plate MSCK SPK FMG 143 Compression Plate Circle MSCK SPK FMG 144 Palm Fixture MSCK SPK FMG 145 Rectangle Plate large MSCK SPK FMG 146 Rectangle Plate small MSCK SPK FMG 013B Extension Rod 6 MSCK NC002845 Soft Carrying Case Option SPK FMG 008B Adapter Chisel Point Option SPK FMG 009B Adapter Point Option SPK FMG 010B Adapter Notch Option SPK FMG 011B Adapter Flat Option SPK FMG 012C Hook Option Note Threaded fixtures are 5 16 18 6 DMG Series User Manual DIMENSIONS 4 45 in 113 0 mm I i 4 ee TIN 2 7 in 68 6 mm i 241 3 mm Veen 9 10 32 UNF Mounting Holes 4 Locations N __1 75in_ E96 331 44 5 mm 3 85 in 97 8 mm 1 0 in 2 7 in 25 4mm 68 6 mm _ 0 6 in 15 2 mm Tv N I 2 2in 55 9 mm 11 0 in 279 4 mm D 5 16 18 UNC i 0 38 Long I I 4 1 0 in 25 4 mm DMG Series User Manual 7 SPARE PARTS W aN 1 ie AS a COS nQ i x 4 5
6. Part No NC002739 April 2010 DMG Series Mechanical Dynamometers User Manual AMETERX Chatillon Force Measurement WARRANTY This instrument is warranted against defects in workmanship material and design for one 1 year from date of delivery to the extent that AMETEK will at its sole option repair or replace the instrument or any part thereof which is defective provided however that this warranty shall not apply to instruments subjected to tampering or abuse or exposed to highly corrosive conditions THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING WITHOUT LIMITATION ANY WARRANTY OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN TIAL DAMAGES INCLUDING BUT NOT LIMITED TO ANY ANTICIPATED OR LOST PROFITS This warranty is voidable if the purchaser fails to follow any and all instructions warnings or cautions in the instrument s Instruction Manual If a manufacturing defect is found AMETEK will replace or repair the instrument or replace any defective part thereof without charge however AMETEK s obligation hereunder does not include the cost of transportation which must be borne by the customer AMETEK assumes no responsibility for damage in transit and any claims for such damage should be presented to the carrier by the purchaser TRADEMARKS AMETEK is a regist
7. ad 38 NC002734 1 Main Spring 200 Ibf DMG 200 NC002734 4 Main Spring 500 Ibf DMG 500 39 SPK DG 200 Trim Spring Set 200 Ibf DMG 200 SPK DG 500 Trim Spring Set 500 Ibf DMG 500 45 NC002621 Label Capacity 53 NC002678 Latch Pawl Assembly 54 E02 235 Split Lock Washer 4 55 E02 236 Washer Flat 5 DIVG Series User Manual 9 AMETEK MEASUREMENT amp CALIBRATION TECHNOLOGIES Visit us on the web at www chatillon com Americas AMETEK 8600 Somerset Drive Largo Florida 33773 United States of America Tel 1 727 536 7831 Tel 41 800 527 9999 Fax 1 727 539 6882 chatillon fl lar ametek com Part No NC002739 April 2010 France AMETEK S A S Rond Point de l Epine des Champs Buro Plus Bat D 78990 Elancourt France Tel 33 0 1 30 68 89 40 Fax 433 0 1 30 68 89 49 general lloyd instruments com Tel 49 0 2159 9136 70 Tel Fax 49 0 2159 9136 39 Fax info ametek de Germany Singapore AMETEK GmbH AMETEK Singapore Pvt Ltd Rudolf Diesel Strasse 16 10 Ang Mo Kio Street 65 D 40670 Meerbusch 05 12 Techpoint Germany Singapore 569059 65 6484 2388 65 6481 6588 aspl ametek com sg 2010 by AMETEK Inc Information within this document is subject to change without notice 10 DMG Series User Manual United Kingdom Lloyd Instruments Ltd Steyning Way Bognor Regis West Sussex PO22 9ST United Kingdom Tel 44 0 1243 833 370 Fax 44 0 1243 833 401 uk far general ametek
8. co uk ISO 9001 2000 ISO IEC17025 Manufacturer
9. e is exceeded the force gauge may not measure up to full scale COMPRESSION TESTING For compression testing assemble the appropriate attachment or grip to the bottom shaft of the force gauge For compression testing the shaft should be pushed into the gauge causing the indicator to rotate in the clockwise direction Attachments should be ap plied finger tight Do NOT overtighten TENSILE TESTING For tension testing assemble the appropriate hook attachment or grip to the top shaft of the force gauge For tension testing the shaft should be pulled out of the top of the force gauge causing the indicator to rotate in the clockwise direction Attachments should be applied finger tight Do NOT overtighten WARNING NEVER use the force gauge at a load capacity that is greater than the specified capacity of the gauge or greater than the capacity of the fixture attached to the instrument NEVER use accessories that are not supplied by AMETEK for this instrument CAUTION NEVER apply a load to the DMG Series force gauge so the indicator rotates in the counter A clockwise direction If excessive loads are applied in the counterclockwise direction damage may occur to the force gauge instrument the dial indicator MUST rotate in the clockwise direction CAUTION The DMG Series is a unidirectional force gauge When applying a load to the 4 DMG Series User Manual PEAK HOLD The DMG Series force gauge has a maximum hold
10. ered trademarks of AMETEK Inc CHATILLON is a registered trademark of AMETEK Inc Other trademarks are the property of their respective owners SUPPORT AMETEK Measurement amp Calibration Technologies 8600 Somerset Drive Largo FL33773 United States of America Tel 1 800 527 9999 toll free within continental U S A Tel 1 727 536 7831 Fax 1 727 539 6882 Email chatillon fl lar ametek com Internet www chatillon com 2 DMG Series User Manual ICONS WARNING The raised hand icon warns of a situation or condition that may lead to personal injury or death Do not proceed until the warning is read and thoroughly understood Warning messages are shown in bold type DANGEROUS VOLTAGE gt The lightning icon warns of the presence of an uninsulated dangerous voltage within the product enclosure that might be of sufficient magnitude to cause serious shocks or death Never open the enclosures unless you are an authorized and qualified CHATILLON service personnel Never open any enclosure when power is connected to the system or its compo nents CAUTION P The exclamation point icon indicates a situation or condition that may lead to equipment malfunction or damage Do not proceed until the caution message is read and thoroughly understood Caution messages are shown in bold type NOTE CAUTION NEVER OPERATE THE INSTRUMENT AT A HIGHER FORCE CAPACITY THAT THE ACCESSORY CONNECTED TO THE INSTRUMENT

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