Home

ProCAL - Ecotrons

1. www ecotrons com Size Page 55 ECOTRONS ProCAL manual v2 8 3 7 3 Connection ALM to ECU You need to connect the ALM S ANout to ProCAL the Performance Switch input Follow the following steps to connect 1 Unplug the ProCAL Performance switch 2 ALM S ANout blue line is connected to the white line of the Performance Switch 3 ALM S analog GND black line is connected to the Performance Switch of GND green line 4 ANOUT the output voltage from OV to 5V and does not need to be modified it will be varied in accordance with the variation of the lambda Connection ALM i gt Switch ar i i i Figure 7 3 1 Connection ALM to ECU 7 4 Auto tuning Function Many users confused with tuning the EFI system and without a fine tuning sometimes the EFI system can t bring the best performance To make the tuning work easier we develop a new function Auto Tuning With this function the work on computer has greatly reduced You only need to ride your motorcycle on the road www ecotrons com Page 56 ECOTRONS ProCAL manual v2 8 3 21 EI Lisi N E afd pe oy FA Iei Crs T Feza Free FEL e pmm Dudic as Toig Evit Ta kirmadan AEE i pence Akis N tal ecio bearg iLab acta Sal Ta aie di hi fi Ei brida beet a raa ci arcta i kiai the mtd iye 1 s ia ee ae Doi ak Teed Arcee ab er Ti pet net TE ari Shee peio ee eee en a Pt ref Ar ee
2. Figure1 3 Step 3 of Installation I ProCAL Setup cx Ready to Install You are now ready to install ProCAL v7 1 1 The installer now has enough information to install ProCAL on your computer The following settings will be used Install folder D Program Files Prot AL Shortcut folder FroCAL Flease click Next to proceed with the installation Figure1 4 Step 4 of Installation www ecotrons com Page 6 ECOTRONS ProCAL manual v2 8 3 ProCAL Setup Installing Files D Program Files ProCALDefaut_CommonVanables_1C ini Figurel 5 Step 5 of Installation F ProCAL Setup ox Installation Successful The ProCAL v7 1 1 installation is complete Thank you for choosing ProCAL Please click Finish to exit this installer Figure1 6 Step 6 of Installation www ecotrons com Page 7 ECOTRONS ProCAL manual v2 8 3 Win7 or Windows Vista users ProCAL does not work well with Windows Vista or Win7 We are still working on the issue At the moment we recommend you to set the ProCAL in the Win XP compatibility mode by doing the below 1 Right click on the ProCAL icon on Desktop or Programs 2 Choose properties 3 Click compatibility tab 4 Check Run this program in compatibility mode 5 Choose XP service pack 2 6 Check run this program as administrator 7 Apply www ecotrons com Page 8 ECOTRONS ProCAL manual v2 8 3 Chapter 2 Start ProCAL 2 1 Start ProCAL Run the software ProCAL from Wind
3. 4 8 Signal Parameter Properties cc cccssssecsssesecsssssccsssetecssseecssseneeess 39 Chapter 5 Bile g 6s sane enon eine Renee ee ene es tame eee te eee 41 o1 Fr areas scanners ase sonata ete spans OaE Ea 4 5 2 Failed to connect to the ECU sosocsssscncvsesrssasiveccasaplvaseteartesansesnsnaveraarentteenrs 42 Chapter 6 Uninstall the ProCAL ccccccceeeeeeeeeteeeeeeeeeteneeeanes 46 Chapter 7 Frequently Asked QUESTIONS cccccceeeeeeeeeeeeeeeeeeees 47 7 1 How to compare and Copy a fil ccc cccccccccesssecccesssseeceessseeeeeessaeees 47 Fe P a E er ee ere eee ee 55 Co C nnect ton LIA TO Ek a arises coveomsgaesnoanestenmanecaneseteeongatsastentecmuaueneuters 56 TA FI FO OE ss 56 TAI TUNE Uo ssn tegatana ees i eee see eee eee ed 57 T UE T EE 57 LAS HOn eleiye iS ii roach ae vena cesaiccnumecerstenteunaseindawacermulasavadaun seuadiudquimnicciersensiats 59 www ecotrons com Page 4 ECOTRONS ProCAL manual v2 8 3 Chapter 1 Installation 1 1 Install the new version You must uninstall the old version before install the new version Usually the latest and greatest version is downloadable at our website www ecotrons com support Ask us if you are not sure whether your ProCAL software is up to date or not info ecotrons com 1 In case the version in your CD is out of date use the latest downloaded from our website Or email us for the newer version 2 In case the ProCAL is sent you in a ZIP or
4. RAR format please unzip it and store to the folder to your D drive somewhere and install from there instead of installing from the ZIP folder 3 Install ProCAL by run the ProCAL setup exe in the folder MA ProCAL Setup ox Welcome Welcome to the installer for ProCAL v7 1 1 it is strongly recommended that you exit all Windows programs before continuing with this installation f you have any other programs running please click Cancel close the programs and run this setup again Otherwise click Next to continue Figurel 1 Step 1 of Installation www ecotrons com Page 5 ECOTRONS ProCAL manual v2 8 3 I ProCAL Setup In Installation Folder Where would you like ProCAL to be installed The software will be installed in the folder listed below To select a different location either type in a new path or click Change to browse for an existing folder Install ProCAL to D Program Files ProCAL Space required 10 6 MB Space available on selected drive 25 79 GB Figurel 2 Step 2 of Installation es fF ProCAL Setup Where would you like the shortcuts to be installed The shortcut icons will be created in the folder indicated below If you dont want to use the default folder you can either type a new name or select an existing folder from the list Shortcut Folder ProCAL Install shortcuts for current user only Make shortcuts available to all users
5. button to open the txt file that just saved www ecotrons com Page 53 ECOTRONS ProCAL manual v2 8 3 Figure 7 1 19 Target file S12P 2012 8 1 16 46 2012 8 1 16 43 2012 8 1 16 43 amp Local Disk C amp MEDIA E BACKUP F Figure 7 1 20 compare bct Notepad New Version Calibration Comparison Report Reference calibration data D Program E ee T ES II InterFace II Italy_Matto _ Comparison calibration data D Program Files ProcAL SEA_B_1_5_1_2 InterFace II InterFace II Italy_Matto Created by Default user Createg tot of Differences VAL 0 CURVE 0 MAP lt C D Program Files ProcaAL SEA_B_1_5_1_2 InterFace II InterFace II Italy_Matto Units Value Value Figure 7 1 21 If the number is O it means copy file successfully you can use the new saved file to run you bike Message also you can use above method to copy or compare other files www ecotrons com Page 54 ECOTRONS 7 2 Record Data ProCAL recorded data is automatically generated file name When you press the start recording procal will automatically generate a folder for a file name to the current system time Location to save the record in the ProCAL installation directory folder The default location is D Program Files ProCAL record Fou amp ProCAL manual v2 8 3 09 02 2012 12 6 amp Local Disk C Local Disk D ca Local Disk E Error_Mess
6. Fetch from ECU Note in many applications to keep the user interface simple we disabled the Fetch from ECU because you don t need it in most cases Cee Da F Need to update the local Cal file burm to ECU or fetch from ECU Figure 3 3 2 1 Otherwise the status window will show Data is latest Copyright ECOTRONS All rights reserved Www ecotrons com Converting the file Parsing the file linking the files File load successfully Copyright ECOTRONS All rights reserved haww ecotrons com Converting the file Parsing the file linking the files File load successfully You should update the local Cal file by click Burn To E Burning the datas to ECU Calibration datas download is completed Data is the latest 4 e TT h Figure 3 3 2 2 Data is latest y Note make sure your 12V battery is healthy before you do any download and upload During the upload or download users are not allowed to do any operations to the EFI system Do not turn off the ECU power or disconnect the serial cable before the upload download is finished www ecotrons com Page 16 ECOTRONS ProCAL manual v2 8 3 3 4 Gauges 3 4 1 Gauge Display The default way of the real time display is a group of gauges when the ProCAL starts up you can also change it by the calibration window settings 1 Click the ProCAL menu bar and select Settings the Calibration Window Sett
7. It supports on the fly calibration and makes the tuning easier and fun for the users It has hundreds of calibration parameters for user to tune To make it easier to start or for beginners the intuitive calibration menu is added to ProCAL The user can go to menu follow the subsystems and pick the specific engine control parameters to tune The advanced user can go to Advanced gt advanced calibrations and pick any parameters to tune To better understand the physical meaning of the calibration parameters it is strongly recommended to browse through our calibration guide which is a HTML format graphical control strategy flow chart Contact us for an electronic copy 4 1 Change system parameters The first thing the user wants to confirm is the basic engine parameters are defined correctly For example the displacement and RPM range O ECOTRONS ProCAL v7 1 7 File Settings Run Variables Diagnostics Advanced Help ea H SS a Z gt V Engine Displacement Treeview Sensor Characteristics gt 2 Cylinder settings Air system Engine RPM range Project b Fuel system gt S 14 Hi L45 Ignition system gt r settings Stand_Cofig_N Driver s Demand p ine RPM range Figure 4 1 1 4 2 Tune calibration VALUE CURVE or MAP Calibrations are 3 types Values Curves and Maps The labels start with the prefix so you can tell immediately VAL_ means it s a calibration value CUR_ means it is a curve with one in
8. Worlang Page C Users si Desktop recorddata 15 01 2013 1 27 52 20ens cew gecorddata 13 91 2015 12 2 32 100ms csw wecor date 15 01 2013 12 27 5 syn esv Figure 3 7 3 3 1 You can move either cursor by put your mouse on it and click and drag it to your desired location It will show the values of all the signals at the cursor locations www ecotrons com Page 28 ECOTRONS ProCAL manual v2 8 3 file Ede Help Epia Plea Hule Uusiin Fade AN Sigal Show Full Hanser I 7i 0 TELE a ie Variwtled MovAlaa Vabar Desenphen wa Hi Tusai iiri bn a y Eea 12a lan JT Y Eu Ciki enaa Fl 120 5120 ve T O w 1 O00 Y Lan Fling Edge_T Tn S69 THS 1001 y Lasi Firre Edje T EEEE ESETE Cath Sat Lest Airey Edge T BaD 1309779 1 1E YE Hs 7513 H57 EJE y Sirin fl A Bia 70 17 0 Y Tpi SEE MET EF gt ii TIE iA ay 1435 Y iib 4529 DHI uama viO he E T Mien Ba uot aar aay ama y ula 3 iH Ott u AEN y ulm 258 PT DME y y ulgi 34 T5 iH A Y Law 1000 1 On i y RH on fat fe AN T mB v G ET i 15a 5 k Ips S10 Ds PIET A v ECT 00 0 y Ai ah 0i 00 1i y ur iad aE as h 1 v SPARK 170 H5 TA yy FUELPAT T73 d ti 179 y FUELP a 0 Y Lawi ion 1 Cn 1 08 VS UE 0 a Ww A_OkE a fl fi y B Lami U 0 v D Loide a 0 es i TNF i i Erme i y T iPr fl fl y B SiE r 1000 T 7 flav 0 0 AE a t Y En Fua Fb i y iis iw Bai i ivi heey 1 On if Filet li ij
9. be displayed by default Note if you closed the Gauge window You can select the PrcCAL menu bar Variables Display Type Gauge or right click the ProCAL window at the blank area and selects Display Type Gauge to show Gauge window www ecotrons com Page 17 ECOTRONS ProCAL manual v2 8 3 ECOTRONS ProcAL v7 17 in File Settings Run Variables Calibrations Diagnostics Advanced Help a8 Si Display Type gt v List ae Add Variables I Bar Show oscilloscope Project 14 Hide TreeView Canad PE RTA T lean TAO Figure 3 4 1 3 Variable properties J Start fuel factor 3 ro Fuel injector characteristics g Basic ignition angle 1 RAM_MAP_lga_N_Ld X Ld_b Y N_b Rpm MAP Iga N_ Display Type b y List Add Variables Show oscilloscope a Variable properties Hide TreeView 9000 00 j SO000 2675 2775 27 79 27a ET 4980 00 3000 30 00 30 00 3000 30 0 5620 00 31 50 31 50 31 50 31 50 31 5 6000 00 3225 3225 3225 3225 322 Figure 3 4 1 4 3 4 2 Gauge Setting 1 As shown in Figure 3 4 2 1 Right click on a gauge in the window T Gauge bais Change Max Min Value Figure 3 4 2 1 2 Select Change Max Min Value option pop up the Change Max Min Value window Then input data and click OK your changes will take effect Your changes will be retained until restarting ProCAL www ecotrons com Page 18 ECOTRONS g Gauge Name Units Max Valu
10. failed to connect to the ECU www ecotrons com Page 12 ECOTRONS ProCAL manual v2 8 3 Figure 3 2 2 2 Built in COM port 9 pin The default baud rate is 115200 which the fastest of serial comm rate of the PC It is not supposed to change M 3 Communication Settings l pB _ h Settings O USB V COM l BlueTooth Ethernet Port Num COM x Figure 3 2 2 3 Select the COM port Most new computers do NOT have a built in COM port any more You should insert the USB to RS232 adaptor Ecotrons USB Adaptor Figure 3 2 2 4 to the laptop and then select the USB in the communication settings window of ProCAL Figure 3 2 2 5 r O COM BlueTooth Ethernet Figure 3 2 2 5 Select the USB Note If the user s Bluetooth module is not Ecotrons baud rate must be set to 115200 If the user is using Bluetooth communication you need to determine the laptop supports Bluetooth www ecotrons com Page 13 ECOTRONS ProCAL manual v2 8 3 function select the ProCAL menu bar Settings Communication setting Select BlueTooth Please select the scan mode and click Next to scan nearby bluetooth device Figure 3 2 2 6 Select the BlueTooth If you use the Ecotrons Bluetooth module you can select Automatic mode Otherwise select Wizard mode In the Automatic mode click Next ProCAL will automatically try and ECU connected If you can not connect please select Wizard mode and follow the prompts to manually conn
11. file this is a calibration data file that contains parameters users can tune CAL file is one part of the S19 file Note most customers don t need the S19 file unless an ECU software update is necessary It is enough to have the A2L file and CAL file to run ProCAL and tune your engines First time running ProCAL it will automatically load some default configuration files like an ECU description A2L file and an ECU calibration file CAL file for example as in the below figure amp ECOTRONS ProCAL v7 1 7 Dn File Settings Run Variables Calibrations Diagnostics Advanced Help aa S5 m Treeview Project S14 H1_L45_Cr9 F4 a2l Stand_Cofig NA 125cc_L45 Cr9 E4 cal Calibration Stand_Cofig NA 125cc_L45_Cr9 E4 02 cal Stand_Cofig NA 125cc_L45_Cr9_E4 03 cal Figure 3 1 1 A2L file and CAL file If ProCAL does NOT automatically load the default configuration likely you do not have the necessary A2L file and CAL file in the folder of D Program Files ProCAL which is your installation destination folder You should copy and paste the necessary A2L file and CAL file into that folder if the folder contains no such files If you have not got A2L file and CAL file in your CD or the software package via Email please contact us info ecotrons com Often the user will need to load different A2L file and CAL file than the default ones coming with the ProCAL For example a software update or new calibration release will give you
12. new A2L file and CAL file To load the new A2L file and CAL file in ProCAL go to File Open and then go to the right folder and select the files www ecotrons com Page 11 ECOTRONS ProCAL manual v2 8 3 3 2 Select the communication mode between ProCAL and ECU 3 2 1 Open the Communication Setting Window Select the ProCAL menu bar Settings Communication setting the user can open the Communication Settings window G ECOTRONS ProCAL v7 1 7 File Run Variables Calibrations Diagnostics Advanced Help 5 Communication settings me Calibration Window Settings Toggle Units E Language Figure 3 2 1 1 Communication Settings window 3 2 2 Configure the Communications ProCAL has four kinds of communication modes USB COM Bluetooth and Ethernet The user can choose the correct setting according to the real hardware connection between the laptop and the ECU By default ProCAL select USB communication mode Note insert the Ecotrons USB adaptor into the laptop This configuration is consistent with most of the computers i x 2 Communication Settings pR i Settings O USB V COM 7 BlueTooth T Ethernet Port Num COM1 M Figure 3 2 2 1 If the user is using the COM mode Note your laptop should have a built in COM port select the ProCAL menu bar Settings Communication setting Select COM and set the COM port the default COM port is COMI Note To check the computer COM port to check method see 5 2
13. the better performance you will get A typical well tuned engine should be like this Auto Tuned Area Alpha M tate autc turere WE teble mo n aitat 1 I X 1 4 45 50 s i 4 i i i i i i i i i i Loo 2000 IHH 4000 3000 ii TH e000 rpp LOM 1000 T2000 Lan 14000 i SCH Ladi In the second and third tab you can see the tuned data Click 3D View to view a 3D graph which is more humane A 3D graph of Alpha N table i OU oe 70 60 50 Hikana ao 1 2u I0 a TT www ecotrons com Page 58 ECOTRONS ProCAL manual v2 8 3 You can also switch the data between original data and auto tuned data so that you can compare the performance Once you make errors and you feel the auto tuned data is even worse than original data you can reset data If you need some advice from us just export the auto tuned data and send it to us via email 7 4 3 How effective is it There s a demo of auto tuning function in the pictures below the blue graph is Alpha N model data that we get by the dyno which is almost well tuned and the color graph is manually filled data which is a flat to test the function First let s look at the original data compare with the dyno data Then we go for a riding for about half an hour and fetch the data the auto tuned data become like this You can see it get close to dyno data Then we go for a riding again and it gets
14. the left window of the project tree structure ECOTRONS ProCAL v7 17 File Settings Run Variables Calibrations Diagnostics Advanced Help aH S 5 wi Treeview Project S14 _H1_L45_Cr9_E4 a21 Stand_Cofig NA_125cc_L45_Cr9_E4 cal Calibration wl Stand_Cofig NA 125cc_L45_Cr9 E4 03 cal Figure 4 4 1 The next time ProCAL start it will automatically load user s last saved CAL file In the lower left corner of the ProCAL you will find some hints 4 5 Activate the new Calibrations Under the same project tree structure with the same A2L file matching the software in the ECU you can have multiple calibrations or CAL files Project 14 Hl L45 Cr9 E4 all Stand_Cofig NA _125cc_L45 Cr9 E4 cal Calibration Stand_Cofig NA_125cc_L45_Cr9_E4 03 cal Stand_Cofig NA 125cc_L45_Cr9_E4 0l cal Figure 4 5 1 By highlight the certain CAL file and right click select Activate you will activate that calibration And it will automatically compare it against to the calibrations in the ECU Project 14 H1_145_Cr9_E4 a2l Stand_Cofig NA 125cc L45 Cr9 E4 cal Calibration Z Stand Cofig NA ipsc L45 C O E 03 La Stand_Cofig_NA_ Ol cal Delete Merge Figure 4 5 2 www ecotrons com Page 36 ECOTRONS ProCAL manual v2 8 3 4 6 Burn to ECU or Fetch form ECU Whenever click the Connect button ProCAL will automatically compare the CAL file against the one loaded in
15. y Bi 1 11 a 1 ita bal ne Bere 7 Tk F ars Wir d mu LEES bE usi bapi T Anmwe Tijsi Tasai Ti Ti Weling Page CoU sersiyk Desktop recorddata 13 01 2003 12 27 32 Dees cows necerddate 13 01 2015 12 27 32 1en cow recerddata 13 01 3013 12 27 gee Figure 3 7 3 3 2 3 7 3 4 Line Step curve type Select curve type Step Line to see the different curve shape Line means between 2 sample points the curve is connected by a straight line Step means between 2 sample points the curve is connected by a step change File Help Plot Ctrl R Hide All Signal Show Full Range 9 Hide Signal List Ctrl H Hide Cursor Ctrl T Display Mode Sort Hide All Signal Show Full Range Ctrl Z Adjust Resolution Figure 3 7 3 4 1 3 7 3 5 Zoom in out X axis Input the start time value and end time value shown as below to zoom in zoom out the X axis Click show Full Range to get the full time range of the data file 0 71 18 s T www ecotrons com Page 29 ECOTRONS ProCAL manual v2 8 3 Figure 3 7 3 5 1 3 7 3 6 Zoom in out Y axis Double click the Max Min fields in the signal list you can modify the max and min range of the signals it will automatically zoom in zoom out the Y axis for the signals Ve Current_T inner m 4 294967 09 Y Er_CrankSensing_Fl m 65535 Y fle 2Urnis 2 Y Last Falling_Edge_T m 4 294967E 09 Vo Last_Rising_Edge_T 20m
16. 20 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 10200 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 www ecotrons com Page 34 ECOTRONS ProCAL manual v2 8 3 Figure 4 3 4 Modify Data If you want to import you just edited calibration tables Right Click the parameter window select the Import option MAP ga_N_Ld X L b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N Ld CrA characteristic map basic ignition angle dependent on A Decimals Display Export Variable properties Figure 4 3 5 Import the CSV file you just modified vr b Documents Name Date modified D ad Music EEE H MAP N_Ld csv 15 37 gt E Pictures a MAP Jga N Ldicwv 2012 3 7 15 3 gt BB Videos b e Homegroup 4 Computer gt amp Local Disk C gt a Local Disk D gt ca Local Disk E gt Gig Network File name MAP_Iga_N_Ld csv Figure 4 3 6 The modified data will show as red MAP_Iga_N_Ld X Ld_b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N Ld CrA characteristic map basic ignition angle dependent on a Figure 4 3 7 www ecotrons com Page 35 ECOTRONS ProCAL manual v2 8 3 4 4 Save the calibrations After changing the calibrations you can save the data set to a different CAL file name It will show up in
17. 4 294967E 09 Y Last Rising _Edge_T m 4 294967E 09 Yo Hraw Ome Apm 16383 75 Y StepPos 20m Vo StepPosD sr m Vo Tp m Yo Ub de 2Urms W Y uLsb A s Vv Y uMap Oms W uFot 2Ums Vv Y ufa 20m Vv Yo ulm 2Ume W Y ul ps 2Ums W Vo Lam m Y APM 10 ms Apr WoO MAF 100m kPa Vo Tps 100me mmr 2 Figure 3 7 3 6 1 3 7 3 7 Save the Data Analyzer configuration After you spend time to zoom in out and or select signals you want to save these configurations Just right click and choose save configuration and store it in a configuration file Next time you run Data Analyzer you can open that configuration file and load all your previous settings Cursor Cursor y Current _Timer 157445123 198339536 10894420 v E En_CrankSensing_Fl 512 0 512 0 0 wi fle 1 000 1 000 0 w B Laz Faling_Edge_T 187445123 198339536 10894420 v B Last_Rising_Edge_T 187444752 199339869 10894110 w 7 Last_Rising Edge_T ae 10874080 YE Nraw ae Bend y BBE StepPos Load Configuration l T Yo StepPosDisr Single Cursor Show 0 B Tos 7999 sort E F Y B Ubide _ 0 08000 Vo ulab Change effective figure T uM ap Show Basic Variables 1780 Be vo oe cer 0 004000 Wo ula 2 323 2 356 0 03300 E n 2 907 2 888 0 01900 v E utps 3 548 0 8923 2 655 Figure 3 7 3 7 1 www ecotrons com Page 30 ECOTRONS ProCAL manual v2 8 3 Chapter 4 Change Calibrations Tuning ProCAL has a full set of features of professional engine calibration software
18. 5 50 25 56 25 62 25 68 25 74 25 80 25 Figure 4 3 3 It is recommend to modify your curve and map tables in Excel and smoothen them in Excel and then imported back to ProCAL Cra characteristic map basic ignition angle dependent on engine speed and load Ldb 4 Load or relative air charge byte Nb Rpm engine speed byte value Y 20 25 26 25 32 25 38 25 44 25 50 25 56 25 62 25 68 25 74 25 80 25 1200 24 75 24 75 24 75 24 75 24 75 24 75 24 75 24 75 24 75 24 75 24 75 1680 24 75 24 75 24 75 26 4 94 75 24 75 24 75 24 75 24 75 24 75 1980 24 75 24 75 24 75 24 75 27 24 75 24 75 24 75 24 75 24 75 24 75 2460 24 75 24 75 24 75 24 75 24 75 24 75 24 7524 75 24 75 24 75 24 75 3000 24 75 24 75 24 75 24 75 24 75 24 75 24 75 24 75 24 7524 75 24 75 3540 30 30 30 30 30 30 30 30 30 30 30 4020 30 75 30 75 30 75 30 75 30 75 30 75 30 75 30 75 30 75 30 75 30 75 4500 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 4980 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 32 25 5520 33 33 33 33 33 33 33 33 33 33 33 6000 35 25 35 25 35 25 35 25 35 25 35 25 85 25 35 25 35 25 35 25 35 25 7020 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 7980 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 9000 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 35 25 100
19. 52 Tm 26 1 F 24 Sa eo Vis Col Name Value Rate Unit Min Max Y tinj0 2 79 Syn ms 0 fle 1 0000 20ms 0 IsChaoBan 0 0000 20ms 0 lsECUCrack 0 0000 20ms 0 vo BB Nraw 3732 00 20ms Rpm 0 DD Task_Enable 0 0000 20ms D v E Ips 3 79 20ms 0 Vo BBB Ubid 14 93 20ms V 0 E usb 0 0000 20ms V 1 uM ap 4 1162 20ms V 0 y uPot 4 9658 20ms V 0 y uTps 0 3552 20ms V 0 v Becker 0 0000 100ms 0 B_MapDrpErr 0 0000 100ms 0 B_StaEnd 1 0000 100ms 0 fPreCtl 1 36 100ms 0 LamDsr 1 00 100ms o H OfsLeAd 059 100ms 768 Yy Pam 1022 15 100ms hPa 0 m IE 31 00 100ms DegC 50 ma ps o Figure 3 6 2 3 If you want to show hide the graph area first click on the button Bt stop the measurement and then right click in the window select show oscilloscope FS Selected Variables 3 fon x a Vis Col Name Iv ue Rate Unk Min Max al 179 a v aD a CA a Syn x u 154 eas yn A U Syn kg h 0 128 Syn hPa 0 Syn Rpm 0 103 Add Vanables yn 0 V Show All Variables yn ms 0 hs 0 a v Show Oscilloscope ins fiom 0 Decimals Display hs 3 0 5 Hide Descriptions f i Sort gt nis 0 Variable properties ps 9 1 B_CikEn E 0 B_MapDipEn 100ms 0 24 B_StaEnd 100ms 0 0 1 2 3 4 3 6 2 4 3 6 3 Change the Max Min range The user can modify the max min values in the variable list to zoom in zoom out the Y axis of the specific signals Double click to modify the max min values type in the value you w
20. Full Range Po Figure 3 7 3 1 1 3 7 3 2 Show Hide all signals Click show all signal hide all signal toggle the signal displays ga ECOTRONS Data Analyzer V3 1 File Edit Help Show Cursor ide All Signi i Show Full Range Figure 3 7 3 2 1 3 7 3 3 Show Hide Cursors Click show cursor hide cursor toggle the cursors There are 2 cursors in the scope window The values of all signals at the 2 cursor locations will be displayed in the variable list window ae a Ee file Eda Help ae se ry Open Piot finde Cursor i Hide Al Signal Show Full Range to fTLIS 9 Iph j gt ba J ies Min Max Value Description hI le TELT D a 173205457 1 7250445 3 hEeOG 4 5120 S12 1 Le 1000 Tim it Faing Edp 17327825 1 7265645 Airo Ede 173285457 180643452 TRO org Edy 173277302 1835163 Fa 3 ott 705 T245 540 0 0 0 1170 1170 J ny 4916 Spi 2l 1060 0S Oooo PS 144529 OO Ag 1574 525 1060 458 4KO 445 i J 07100 5 E09 4 2 933 00000 a 4217 252 164 1000 om J f 397 244 30 g 2 09 111 ny 2200 r 320 490 165 100 Boo 60 47 000 uR 14541 UEP EA Lm 17 00 5 Pap tt oO 7 10630 1o00 4 E a U D j L v 4 g Lead D 0 D A MapDipe 0 tU m a a 0 i Pri 0 0 1 l Stak rut 10m i 000 j 8 RamAd i i 4E 00 lv Cn_Fuel_Plag 0 0 0 1 000 Biel 0 1 000 1 00 0 p 7 mb r3 2 iy re mow S Active Ti s 5023 Ti s 37 48 T2 Ti s 2
21. Ld CrA characteristic map basic ignition angle o Decimals Display Import Export Variable properties Figure 4 7 1 A data display settings window pops up RAM_MAP_lga_N_Ld X Ld b Load or relative air charge byte Value decimal Y N_b Rpm engine speed byte value alue decimals Cx MAP Iga N_Ld CrA characteristic map basic ignition angle Axis decimals a Y Axis decimals 2 Figure 4 7 2 The user can change the data decimals click OK RAM_MAP_Iga_N_Ld X Ld b Load or relative air charge byte Y N_b Rpm engine speed byte value 1 MAP Iga N Ld CrA characteristic map basic ignition angle _ Value decimals Axis decimals Y Asis decimals E 20ms 20ms 20ms 20ms 100ms 1 Dms 100ms 100ms 100ms 100ms 11M ran POHOooceco co og fi ORC Piae 5 J Zi np Figure 4 7 3 www ecotrons com Page 38 ECOTRONS ProCAL manual v2 8 3 RAM_MAP_Iga_N_Ld X Ld b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N Ld CrA characteristic map basic ignition angle dependent Figure 4 7 4 after the modification 4 8 Signal Parameter properties The detailed properties of the variables signals and parameters can be viewed in the variable property window Right click the variable and select the Variable properties can o
22. ProCAL Small Engine EFI Calibration Tool ECOTRONS User Manual V2 8 3 All Rights Reserved Copyright ECOTRON LLC ECOTRONS ProCAL manual v2 8 3 Revision History eh ee Level Note ProCAL software is the intellectual properties of ECOTRON LLC it s not allowed to re produce or re distribute without approval of ECOTRON LLC Web Http www ecotrons com Email info ecotrons com www ecotrons com Page 2 ECOTRONS ProCAL manual v2 8 3 Table of Contents Chapter 1 Installation ccccccccccssceceeeeeseeteeeteeeeeeeetseeeesneetaneees 5 1 1 Install the new version acters nape cscs tancoar ents avncecassoarenecometesscusstaenoutestaasdeancas 5 Chapter 2 Start fo Leeann nen nnn eeeenee mee enone ene irene ene 9 2 1 Start Faerie eeteeene eae Geer aici 9 Chapter 3 Run the ProCAL siznscsnnanacesertionsatsctmanntuupeatenwaneversaucaeatas 11 SI Load TET a E ES 11 3 2 Select the communication mode between ProCAL and ECU 12 3 2 1 Open the Communication Setting WINGOW cccceeecceceeseeeeseeeeeeeseeeeeeeees 12 3 2 2 Configure the COMMUNI CANONS sic cisienaeseasiorsicsiuesnseadsicansiesatavetetiensisausansierdesasins 12 T I sec iene tn tesn sstane bean E 15 3 3 1 Establish the COMMUMICAUON smrcrecemenaeieereenaiistnestenGancindrasemaneasiceies 15 3 3 2 Compare the CAL oa te cesta oe socteetsrcetcia nae cesetncueetedanntseumnceespiawameieanete 16 e SS rege ed ace rs sonar cg doe ees sn ease
23. ae br bee ree bee 7 4 1 How it works eet seal ants a a waf E al er 124 Sacer bed ie dag rd i tela ca pereg haka rita mA Lhe hn Te TEk 1 red Fii rey Tru F ai Er F T Ri Heimia Figure 7 4 1 Auto tuning First of all you need to get an ALM Install it so the ECU can detect the current fuel is rich or lean Then when the engine runs the ECU will adjust the fuel quantity to meet the required performance Once the ECU feels the result is good it will be recorded So the engine can runs better the next time 7 4 2 How to use 7 4 2 1 Detect the ECU gets feedback fuel is rich from ALM to or lean adjust data For common users Figure 7 4 2 Auto tuning schematic drawing We will give you two CAL files one is for auto tuning the other one is for after tuned Download the CAL of auto tuning first then go for a riding after the engine be fully warmed up www ecotrons com Page 57 ECOTRONS ProCAL manual v2 8 3 the ECU will start to tune the data automatically Usually after all the condition be tuned for 4 or 5 times the tuning work can be finished Then download the CAL of after tuned you can normal drive your motorcycle 7 4 2 2 For advance users Open the Auto tuning window in Procal you can control the auto tuning function and get the current tuned data In the first tab you can see which point you have tuned the more point be tuned
24. age txt 2012 11 30 11 13 Organize v Include in library Share with Burn New folder csi a Music 3 Name f Date modified Type Size a Pictures J 2012 11 27 11 55 51 2012 11 2711 55 File folder Ef Videos J 2012 11 27 13 32 59 2012 11 27 13 33 File folder J 2012 11 30 10 56 24 2012 11 30 10 56 File folder Sa J 2012 11 30 11 27 52 2012 11 3011 27 File folder ra k 2012 12 4 15 48 58 2012 12 4 15 49 File folder p 2012 12 6 09 02 File folder Text Document bh 7 items Figure 7 2 2 Recording data generated folder Open the folder you can see inside there are three types of CSV files 20ms 100ms and syn they are ProCAL recorded data files You can use the Data Analyzer open it to observe J J7 ProCAL gt record 2012 12 6 09 02 51 Edit View Tools Help Organize v Include in library v Share with Burn New folder oe d gd Music Name Pictures Videos Date modified 2012 12 6 09 03 2012 12 6 09 03 2012 12 6 09 03 2012 12 6 09 02 2012 12 6 09 03 AllData 2012 12 6 09 02 51 txt aa recorddata 2012 12 6 09 02 51 20ms csv E recorddata 2012 12 6 09 02 51 100ms csv E recorddata 2012 12 6 09 02 51 syn csv WatchDog 2012 12 6 09 02 51 txt of Homegroup jE Computer amp Local Disk C ca Local Disk D ca Local Disk E Type Text Document Microsoft Office E Microsoft Office E Microsoft Office E Text Document A 5 items Figure 7 2 3
25. ant Press the Enter key modification will take effect successfully www ecotrons com Page 25 ECOTRONS y V Yy 1 IsECUCrack E naw E T ask_Enable Tps Ub de E usb uMap E Fo Ta Syn m s Z 36 Syn 0 Syn Cra 96 Syn 0 Syn 0 Syn 0 Syn kgh 0 Syn hPa 0 Syn Rpm 0 Syn 0 Syn ms 0 1 0000 20ms 0 0 0000 20ms 0 0 0000 20ms 0 0 00 20ms Rpm 0 1 0000 20ms 0 0 00 20ms 0 12 75 20ms 0 0 4529 20ms V 1 4 9707 20ms 0 4 9646 20ms 0 Figure 3 6 3 1 If the data is not in the range ProCAL will show a warning box ee Warning Input must larger than the low limit value Figure 3 6 3 2 3 6 4 Lost of Communications If ProCAL does not receive the data from ECU in two seconds the ProCAL will show a warning indicating the loss of communications Figure 3 6 4 1 3 Record Data and Play back 3 7 1 Start Recording During the real time data display the user can select Run button to start recording the data in the PC www ecotrons com ProCAL manual v2 8 3 Discriptic 36 vehicle 3072 Relative 95 25 Ignition 1536 Load o 1535 977 load pre 1535 977 Load th 1572 Mass ai 2560 Intake r 16383 Engine 65535 number 65 535 injectior 2 Lambde 1 boolear 1 conditio 16383 75 Engine 1 conditio throttle 25 6 battery 4 Voltage 5 Voltage 5 ADC vo Ci MsArner gt E Start Rec
26. closer www ecotrons com Page 59 ECOTRONS ProCAL manual v2 8 3 8000 100 So it has already been very like the dyno data www ecotrons com Page 60
27. ct COM port 6 If you use an USB adaptor is it made by ECOTRONS If yes you need to go to Setting communication settings and select USB 7 Ifyou use an USB adaptor from a third party you need to select COM port and manually set the COM port number Follow the below procedures on how to www ecotrons com Page 42 ECOTRONS ProCAL manual v2 8 3 r USB COM r T BlueTooth Ethernet Port Num com X MV Show settings at startup Figure 5 2 2 www ecotrons com Page 43 ECOTRONS ProCAL manual v2 8 3 How to manually set the COM port 1 Find out the virtual COM port from USB to RS232 converter by going to My Computer right click and select Properties Map network drive Disconnect network drive Create shortcut Delete Rename Properties Figure 5 2 3 2 Then click Device Manager tab Control Panel System and Security System File Edit View Tools Help Control Panel Home Sig P View basic information about your computer _ Device Manager Windows edition amp Remote settings Windows 7 Ultimate E System protection Copyright 2009 Microsoft Corporation All rights reserved By Advanced system settings Figure 5 2 4 3 You will get the below window Device Manage S a i A A I M aa EE File Action _ View Help 9 m Hm amp 4 a yk PC Batteries 2 Biometric Devices bq Computer gt Disk drives Sy Display adapters gt ef DVD CD ROM d
28. e Minimum Value Scale Num Change Max Min value ProCAL manual v2 8 3 0 0 rpm 20000 0 00 1000 00 as re Figure 2 1 6 3 5 List of variables 3 5 1 List Display The default way of real time display is the gauge when the ProCAL starts up you can also change it to a list of variables by selecting the calibration window settings 1 Click the ProCAL menu bar and select Settings 2 Calibration Window Settings ECOTRONS ProcaLv7 17 i is File Settings Run Variables Calibrations Diagnostics Advanced Help s Communication settings Ta Calibration Window Settings Toggle Units Language Calibration S14 HI 45 Crd F4 all Stand_Cofig NA 125cc L4 g Engine Displacement b d fone Go Cylinder settings T Engine RPM 1 g Volum Figure 3 5 1 1 As shown in Figure 2 3 2 Select List and then click OK www ecotrons com Page 19 ECOTRONS ProCAL manual v2 8 3 Calibration Windows Select When Start up System Parameters Air system V Engine Displacement W Volumetric Efficiency Fuel system M Start conditions WV Start fuel factor m After start and Warm up factor V 2 Cylinder settings Pressure to load conversion V Engine RPM range TPS based Load mapping I Transient Fuel M Decel fuel cut off ees anaes eae 7 Air temperature correction Engine speed sensor Altitude correction MAP sensor M Load Predicti
29. e air temperature t stL 100ms s 6553 5 time after end of start long __ tEngOff 100ms s 65535 stop time Tm 100ms Degl 5 205 Engine temperature 7 Syn Variables Selected 10 Accum_fLe_S 32 a ccumulator_SSTM2 Add To 20ms gt gt Add To Syn gt gt T Figure 3 5 2 2 Add Variables The user can add delete the variables to be displayed on the screen as many as possible But the total number of variables is recommended to be about 80 ones Too many variables in display or logging will adversely affect your software running speed and even could cause a crash on a slow computer www ecotrons com Page 21 ECOTRONS ProCAL manual v2 8 3 Once you select certain numbers of variables you can save your configuration the list of variables in an INI file You can load the saved Configuration later to have the same list of variables always The variables can be updated in 3 rates 20ms 100ms and Syn The Syn rate means it is synchronized with the engine speed It will be logged for every revolution of the engine Use your understanding of the engine operations to pick the rates for the variables You can use 20ms for all variables as a start A good practice is to use the default setting of the variables and only add the ones that you really need Use a good combination of 20ms 100ms and syn rates for the variables will give you the most benefits of the throughput Note the total number of variables that can be d
30. ect If you select the Wizard mode click next will pop up BluetoothFinder_MFC window Click Next button the program will search local Bluetooth th BluetoothFinder MFC leo Local Bluetooth Radios Remote Bluetooth Devices Let me choose my own passkey Click Next to enum local bluetooth radios Figure 3 2 2 7 BluetoothFinder_MFC window After the search is complete BluetoothFinder_MFC will list the available Bluetooth Select a Bluetooth signal and then click next h BluetoothFinder_MFC s Remote Bluetooth Devices Let me choose my own passkey Select your local bluetooth radio and then dick Next Figure 3 2 2 7 BluetoothFinder_ MFC window www ecotrons com Page 14 ECOTRONS ProCAL manual v2 8 3 BluetoothFinder_MFC began to search for a matching Bluetooth signal once found click on the search for the Bluetooth signal and then click Next to connect If you are using the Ecotrons Bluetooth module the default name is Ecotronsxxx xxx serial number the default password is 1234 If you can not connect successfully please try again gi BluetoothFinder MFC 25 Local Bluetooth Radios YK PC 00 15 83 3d 0a 57 Remote Bluetooth Devices Please select the remote bluetooth device and input the password then dick Next Figure 3 2 2 8 Matching Bluetooth 3 3 Connect Note1 Please confirm the ECU is powered on The fuel pump will make some noises w
31. hen key on Note2 Please confirm you select the correct way of communication mode USB COM Bluetooth Ethernet 3 3 1 Establish the communication If you have multiple CAL files in the project tree the left window you may want to highlight the desired CAL file Go to menu Run connect ProCAL will try to establish the communication between the laptop and the ECU If the A2L file you loaded in the ProCAL does not match the software that is pre loaded in the ECU you will be prompted Software mismatch And you either need to load the correct A2L file into ProCAL or you have to flash the ECU with the matching software file contact us for the correct ECU S19 file wis a a Software mismatch load the correct Cal and AXI files please Figure 3 3 1 1 www ecotrons com Page 15 ECOTRONS ProCAL manual v2 8 3 If failed to connect to the ECU see 5 2 failed to connect to the ECU E Communcaton Degree eee Failed to connect to the ECU Note Is the ECU power is ON the fuel pump will run for a few seconds when you key on Click next button if you confirm 3 3 1 2 Failed to connect to the ECU 3 3 2 Compare the CAL files Once the communication is established the ProCAL will compare the calibration data or the CAL file loaded in ProCAL against the CAL file pre loaded in the ECU If the calibration data are different you will get a prompt to either download the Cal file Burn to ECU or upload the Cal file
32. in Max a 1 Dee Acl Syn m s Z 36 179 Z FI Syn 0 3 IgaQut Syn Cr 96 5 E i Syn 0 LdPrd Syn 0 LdTp Syn 0 128 4 Mat Syn kg h 0 Map Syn hPa 0 103 V HN Syn Rpm 0 J Ea nini Syn 0 4 Y KEE tinj Syn ms 0 i Me ic 20ms 0 3 BB Chaban 20ms 0 amp 52 xl F lsECUCrack 20ms 0 Be naw 20ms Rpm 0 26 E T ask_Enable 20ms 0 v E Tps 20ms 0 S Yo Ub de 20ms VY 0 1 uLsb 20ms 1 y uM ap 20ms 0 24 al uPot 20ms 0 gt Figure 3 6 1 2 Oscilloscope window 3 6 2 Start Measuring Once the display settings are done the user can select Run Connect Start Measuring or click the button to start reading real time data from ECU G ECOTRONS ProCA v7 17 File Settings Run Variables Calibrations Diagnostics Advanced Help aa s gt E Figure 3 6 2 1 p ECOTRONS ProCAL v7 1 7 all File Settings Variables Calibrations Diagnostics SBA 5 connec Treeview F5 Disconnect Ctrl R j 5 Engin Fetch from ECU Burn to ECU Start Recording Projed Stop Measuring Play Back Figure 3 6 2 2 www ecotrons com Page 24 ECOTRONS ProCAL manual v2 8 3 The left side of signal window is the graph area which plots the curves of the signals in the real time manner If you want to show a certain variable in the virtual scope click V in front of the variable Unchecked variables will NOT show in the virtual scope Selected Variables 205 179 154 128 103 v
33. ings window Calibration Window Settings open T EcoTRON 7 7 File Settings Run Variables Calibrations Diagnostics Advanced Help S comata ae pE Tr j Engine Displacement in o Cylinder settings j Engine RPM 4 T Volum Toggle Units b Language Figure 3 4 1 1 2 Select Gauge and then click OK caibrton wron sena T Calibration Windows Select When Start up System Parameters Air system I Engine Displacement l Volumetric Efficiency Fuel system Start conditions j 2 Cylinder settings j Engine RPM range Sensor Characteristics MAP sensor Pressure to load conversion TPS based Load mapping Air temperature correction Altitude correction Load Prediction weighting WV Start fuel factor m After start and Warm up factor Transient Fuel 7 Decel fuel cut off V Fuel injector characteristics TPS sensor Desired Idle Speed Fuel Pump controls Engine temperature sensor Gauge List Select M Gauge List OO Bar gnition system Air temperature sensor V Basic ignition angle Tilt sensor Min ignition angle msi Battery voltage Ignition angle adjustment Lambda sensor Dwell time Driver s Demand Exhaust system cy neo Desired lambda cnaDIE L l Enable Self Learning Desired ignition angle Cancel i Figure 3 4 1 2 3 The next time you start ProCAL the Gauge window will
34. isplayed logged will be limited by the throughput of the serial communication bus However you will not run into this situation until you start to use advanced features and display more than 100 variables 2 How to add variables Select the variable name And then pick one of the rates Add To 20ms Add To 100ms or Add To Syn Click the OK button the variables will be added to the Selected Variables window D Loj Add Variables A Ph 7 e meee All Vanables Wms Variables Selected 11 Syn Variables Selected 10 100ms Variables Selected 11 Accum_fLe_ 32 Accumulator SSTM2 B CidReSta 7 t oe Load Configuration Save Configuration il Notes vehicle acceleration in the longitudinal direction gt Figure 3 5 2 3 Add variables www ecotrons com Page 22 ECOTRONS ProCAL manual v2 8 3 Syn Variables Selected 11 Add To 100ms gt gt 36 vehicle acceleration in the longitudinal dir 3072 Relative fuel mass 95 25 Ignition angle output value 1536 Load or relative air charge 1535 977 load predicted for injection time calculatio 1535 977 Load through throttle valve 1572 Mass air flow 2560 Intake manifold pressure measured with bv 16383 Engine speed in Rpm 65535 number of injections 65 535 injection time for injector 0 2 Lambda controller output word 1 boolean 1 condition for lambda sensor ready for ope 16383 75 Engine speed in rpm from LLD 1 condition for
35. lambda sensor ready for ope Nraw 20ms Rpm _ Task_Enable 20ms Tps 20ms 100 throttle position with respect to lower mec UbAde 20ms V 25 6 battery voltage scanned value of micropr Figure 3 5 2 5 Add variables oooooooooooooooS o8 Note if you can not find the variable you just added you may still in the Show basic variables setting You need to right clicking the Selected Variables window and select Show All Selected Variables Min Max Syn 0 3072 Syn Ci SB 95 25 Syn 0 1536 Syn QO 1535 977 3 0 1535 977 Add Variables 0 1572 V Show A Variables O 20 Show Oscilloscope 0 16383 O 65535 Decimals Display j o i 65 535 E Hide Descriptions 0 2 IsChaoBan 0 1 IsECUCrack sine i 1 Nraw Variable properties 0 16383 75 Task_Enable 0 1 0 100 ny 25 6 1 4 Figure 3 5 2 6 Show All Variables www ecotrons com Page 23 ECOTRONS ProCAL manual v2 8 3 3 6 Virtual Oscilloscope 3 6 1 Select Signals The user can select Variables Show Oscilloscope or right click the ProCAL window at the blank area selects Show Oscilloscope O ECOTRONS ProCAL v7 17 File Settings Run Calibrations Diagnostics Advanced Help a e Display Type Tees Add Variables elected Variables Show oscilloscope z 65 Project Variable properties oe 514 Hide TreeView 5G Figure 3 6 1 1 TJ Selected Variables a k 205 Vis Col Name Value Rate Unit M
36. naon 1 Bent cireni ber crank cowie 1 Ere comedies lor MAP penser no droppa T aoni dad of peat Conventia thee file acs Fareme the fils TET mielie alapra iaiia ol tee alaia Linking tha Se 2i Ambient perua File beached saacoewe fE J5 Intake a empha ESSA G rres aller evel al siaifi Connected l Working Page E Gacuifon ECU teet V10 Sund Cofig NA _l 5ce L45 Cre M Mca Figure 3 5 1 3 Note if you have closed the List window You can recover it by selecting the PrcCAL menu bar Variables Display Type List or right click the ProCAL window blank area and selecting Display Type List 3 5 2 Add Variables in the List By default only about 60 variables are displayed in the List window ECU has more than a www ecotrons com Page 20 ECOTRONS ProCAL manual v2 8 3 thousand variables that can be displayed You can use Add Variables to add the new variables to be visible and at the same time to be logged 1 As shown in Figure 3 5 2 1 right click in the Selected Variables window and open the Add Variables window You can also click ProCAL menu bar variables add variables open the Add Variables window Vis Name Value Rate Unit _ Min Max Description FI Syn 3072 Relative fuel mass IgaDut Syn Cra 9 95 25 Ignition angle output value Ld Syn 1536 Load or relative air charge LdPrd Syn 1535 977 load predicted for injection time calculation LdTp Syn 1535 977 Load th
37. on weighting TPS sensor Desired Idle Speed V Fuel injector characteristics Fuel Pump controls Engine temperature sensor Ignition system Air temperature sensor V Basic ignition angle Tilt sens in igniti A Tilt sensor I Min ignition angle mo sone Battery voltage 7 Ignition angle adjustment 7 Show All Variables _ Lambda sensor M Dwell time Exhaust system Driver s Demand Enable Close Loop Control Desired lambda Enable Self Learning Desired ignition angle _ eos Figure 3 5 1 2 3 ProCAL list window will be displayed by default for the next startup shown as below One reason to change to the List window is to make more variables visible Tiree 4 Project S14 HI_L45 C9 Eda sd Cofig NA 125cc LA EEGA Limi cot nelas ai chaga 1535 S77 lead peedicted hor mjechon ime csieulaiy TOT Lori diicagn hare vire TOFS Wines aoe fee BED Intake mardold perme meanuned wih b l Calibration TEREI Erare tjat ra Figen S55 number of ryectons ENG jion wre dor racor AD a shel 2 Lambda connais output jnd 16 totus Lonnie meu be Will comin 16 Age Lameda messed be WO2 contol 1GROL7S Tren apeed iiam bsa LUD TEE Erne apse 100 theotile postion sath rempect to lower mec FG bates oige itar wake of caja A kape myi bys iha lambda tensor bel 5 Wola Dya of mondod petite iinit D AD Coniiege ol pobenhormsie inair 5 SADNC woltege of theottle position se
38. ording or click the Page 26 ECOTRONS ProCAL manual v2 8 3 ECOTRONS ProCAL v7 OOO File Settings Variables Calibrations Diagnostics Advanced Help Connect F5 2 HS Treeview Disconnect pii oS Start fuel facta Proje gt h R p ECU Ean B g Fuel injec Burn to ECU Go Basi DI41 ia Start Measuring F8 i V MAP_Iq g Stop Measuring F11 Play Back ann Figure 3 7 1 1 3 7 2 Stop Recording When you want to stop the recording go to menu and select Run Stop Measuring or click the button to stop Then ProCAL will prompt to the user to give a file name to save the data 3 7 3 Play Back After the data file is saved the user can select Run Play Back or click the button to play back the data The play back software Data Analyzer can start as below BH ECKITRONS Data Analyzer Vil file Eda Help Oper Pia Show Curie Fade AN Sagal Show Full Hinir 1 IEN mA EEE Cur rent_Tiner T AE s3 rim rave d in wE art bn ir Hi a un Prat th a fe 1 ANE THa rHsi T2 Ti s Wetlae Page 2 Users ip Desktop recorddata 13 01 2003 12 2 52 Ses coy recede 14 2019 12 2 32 ee ee peor date 15 01 2013 1 2 2 3 3 7 3 1 Data Analyzer 3 7 3 1 Open Data File Go to File open or click open button select the data file you want to analyze www ecotrons com Page 27 ECOTRONS ProCAL manual v2 8 3 di ECOTRONS Data Analyzer V3 1 File Edit Help Show Cursor Hide All Signal Show
39. ows Start gt Program gt ProCAL or click the shortcut of desktop m Microsoft Visual SourceSafe J Microsoft Web Publishing J ProCAL Help of ProCAL Uninstall ProCAL J Protel 99 SE di Startup 4 Back Search programs and files J E Help of Pro Figure 2 1 1 stating form the Windows Start J F E iy r Computer Recycle bin Internet Explorer Flash GUI s 3 om J A Protel Jojo adiis AN Gajaypisval Figure 2 1 2 stating form the desktop The default ProCAL window will be look like below www ecotrons com Page 9 ECOTRONS ProCAL manual v2 8 3 IG ECOTRONS Proc ALILA A ee E Ale Shing Fun WVamabiti Catbrabeens hanoin Advanced Hale iH S ia linear E Project S14 H1 _L45_0r9_ E4 at Stand Colg NA liee L Calbranan Stand Cog MA 125 Sind Coig NALIN Lats Cogn ROOTRONS all abei giard jaa mea Scan Disconnected Working Page FGacHuifan ECU test V10Stand Coflg NA 125cc LAS Cro EA cal Figure 2 1 3 ProCAL window Upper left area project tree structure Lower left area status of the running program Right area variables display window calibrations edit window etc www ecotrons com Page 10 ECOTRONS ProCAL manual v2 8 3 Chapter 3 Run the ProCAL 3 1 Load the files S19 file this is a Motorola format microprocessor executable file A2L file this is a description file that contains the ECU info for ProCAL CAL
40. pen the Variable properties window This may require advanced user permissions RAM_MAP_Iga N_Ld X Ld_b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N_Ld CrA characteristic map basic ignition angle dependent on Decimals Display Import Export _ Variable properties Figure 4 8 1 In the variable properties window it will display detailed properties of the variable Signal and Parameters www ecotrons com Page 39 ECOTRONS RAM_MAP_Iga_N_Ld X Ld _b Load or relative air charge byte www ecotrons com Y N_b Rpm engine speed byte value MAP Iga N Ld CrA characteristic map basic ignition angle Figure 4 8 2 Name Long Identifier Type Lower Limit Upper Limit Axis Points Reference to Input gt _Point Description Y Axis Points Reference to Input _Paint Description Memory Address Conversion Method ProCAL manual v2 8 3 RAM_MAP_lga_N_Ld characteristic map basic ignition angle det MAP 36 o0 35 25 BP_Iga_Ld kdb BPa N Np o0 COMPULMETHOD_3 0 Page 40 ECOTRONS ProCAL manual v2 8 3 Chapter 5 Diagnosis Fault diagnosis function helps users to quickly find problems You can run Diagnosis when the system does not work properly 5 1 Get the DTC of ECU Click Diagnostics and select the Run Diagnostics open the Diagnostic window ECOTRONS ProCAL v7 1 7 File Settings Run Variables Calibra
41. put MAP_ means it is a map with 2 inputs Example 1 Modify the min max RPM range Double click the cell that you want to modify 3 Engine RPM range Foole Description Min engine speed can be detected max engine speed allowed Figure 4 2 1 Input the value you want www ecotrons com Page 31 ECOTRONS ProCAL manual v2 8 3 Figure 4 2 2 Press Enter key The modified data will show as red This method applies to break points too Figure 4 2 3 Example 2 Modify the calibration map data Double click the cell that you want to modify ras MAP_Iga_N_Ld X Ld_b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N_Ld CrA characteristic map basic ignition angle dependent on af Figure 4 2 4 Input the value you want MAP_Iga_N_Ld X Ld_b Load or relative air charge byte a7 Y N_b Rpm engine speed byte value MAP _Iga_N Ld CrA characteristic map basic ignition angle dependent on Figure 4 2 5 Press Enter key The modified data will show as red This method applies to break points too www ecotrons com Page 32 ECOTRONS ProCAL manual v2 8 3 MAP_Iga_N_Ld X Ld b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N Ld CrA characteristic map basic ignition angle dependent on A Figure 4 2 6 4 3 Export Import Calib
42. ration Data You can also do data export to Excel sheet and modified the data in Excel After the modification you can import data back to ProCAL This is most useful for Curve and Map tables Example 2 Export Import Calibration Data Right Click the parameter window select the Export option MAP_ ga_N_Ld X Ld_b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N Ld CrA characteristic map basic ignition angle dependent on _ A Decimals Display Import Variable properties Figure 4 3 1 The program will pop up a save as dialog window www ecotrons com Page 33 ECOTRONS ProCAL manual v2 8 3 Organize v New folder JE v d Music z Name Date modified Type Pictures E RAM_MAP_fVe_Map_N csv 2012 4 6 16 07 Microsoft Office E z Videos a Homegroup j Computer amp Local Disk C ca Local Disk D cw Local Disk E ay p File name RAM_MAP_Iga_N_Ld csv ne Figure 4 3 2 If you click save the program will save a CSV file and open it in Excel The default name of the CSV file is the calibration label name MAP_Iga N Ld Cra characteristic map basic ignition angle dependent on engine Cra characteristic map basic ignition angle dependent on engine speed and load Ldb 4 Load or relative air charge byte N_b Rpm engine speed byte value 20 25 26 25 32 25 38 25 44 2
43. rives A Human Interface Devices Ca IDE ATA ATAPI controllers IEEE 1394 Bus host controllers gt lt gt Keyboards gt A Mice and other pointing devices gt 4 Modems J Monitors Network adapters gt E5 PCMCIA adapters Ports COM amp LPT gt A Processors gt Smart card readers b a Sound video and game controllers 7 System devices b Universal Serial Bus controllers Figure 5 2 5 www ecotrons com Page 44 ECOTRONS ProCAL manual v2 8 3 4 Find the virtual COM port and write it down Then start the ProCAL 5 Go to menu setting communication settings You will get the below window select the COM port you wrote down And OK Settings C USB V COM BlueTooth T Ethernet Port Num COM1 COM3 V Show settings at startup Figure 5 2 6 www ecotrons com Page 45 ECOTRONS Chapter 6 Uninstall the ProCAL If you want uninstall the ProCAL please click the Start ProCAL www ecotrons com Microsoft Web Publishing J ProCAL Help of ProCAL GF ProcAL gt Protel 99 SE db Startup TortoiseSVN 4 M Microsoft Visual SourceSafe Help and Support Back wW ProCAL SE manu E Help of Prod aes Figure 6 1 Uninstall ProCAL All Programs ProCAL manual v2 8 3 ProCAL Uninstall Page 46 ECOTRONS ProCAL manual v2 8 3 Chapter 7 Frequently Asked Questions 7 1 How to compare and copy a file 1 Open the soft
44. rough throttle valve Maf Syn kg h 1572 Mass air flow Map Syn hPa 2560 Intake manifold pressure measured with MAF N 16383 Engine speed in Apm ninj 65535 number of injections thnjO Show All Variables 65 535 injection time for injector 0 B_Sta 1 condition for start Show Oscilloscope fLe 2 Lambda controller output word LamwO2 Decimals Display 16 Actual Lambda measured by WO2 controller LamwO2R aw Hide Descriptions 16 Raw Lambda measured by W02 controller Nraw 16383 75 Engine speed in rpm from LLD RPM Sort z 16383 Engine speed Variable properties 0 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Tps 0 100 throttle position with respect to lower mechar UbAde 0 25 6 batter voltage scanned value of microproce 1 0 0 0 0 0 0 0 0 8 0 0 0 0 0 ES uLsb 20ms V 4 Voltage signal from the lambda sensor before uM ap 20ms W 5 Voltage signal of manifold pressure sensor uPot 20ms Y 5 ADC voltage of potentiometer sensor uTps 20ms W 5 ADC voltage of throttle position sensor B_CrkErr 100ms 1 Error condition for crank sensor B_MapDrpeEr 100ms 1 Error condition for MAP sensor no dropping B_StaEnd 100ms 1 condition end of start fPreCtl 100ms 64 factor pre control fuel LamD sr 100ms 16 Desired Lambda OfsLceAd 100ms 76 767 additive adaptive correction of the relative fu Pam 100ms hPa 2560 Ambient pressure Ta 100ms DegC 5 205 Intak
45. s 17 SAIN BG lb le O ioe A ren enn ee nents te Ser ren teen ne ern er ret Cr kee nese meer rene 17 JAZ Gauge ceM arna E E R A 18 3 5 ListofvarnlapleS soiin oceanic cncetnidssnavie scaly esna idan naana LSE R NERAN saps 19 TETE E a a E teeudacodssananinleenaserincenacheoraasonnes 19 35 2 Add Yariables m the LIST amet tee ree net eve iera aarda aean 20 36 Vin ual QSCillosCOpE seernes a Eai 24 aO Sele NA esoe a ce ee es te a aa 24 Jee N Mea UN aein a ATA A ASEA iss 24 3 6 3 Change the Max Min range cccccsseeccceeeeeeeeeaeeseeeeeeeeeeseeeeeeeseeeeeeeeeeeeeteas 25 JOA Losta COMMUN CAlONG sarien aE RE 26 3 7 Record Data and PIAV DAGK siccccccsszseencneseenecesspeacccnsseudecseseussoesvsaeseneesasecteess 26 e R O N e E EEE E E 26 Be oe SOLO aE a A N AAE E A A A E 27 F E a a E E E E 27 Chapter 4 Change Calibrations TUNING cccceeeeseeeeeeeeeeeeees 31 4 1 Change system ParaMete ls ccecccccsssscccseseccessseeeesseeeessseeeeseeeens 31 4 2 Tune calibration VALUE CURVE or MAP eeeseseeeeeeeees 31 4 3 Export Import Calibration a fe eee meee tne eee nn ener nee eee ee 33 4 4 Save the calibrations aoe sshoecacnsioen snsansadouaateaanindecavnaaemonnsaeseeumunedoemanien 36 4 5 Activate the new Calibrations eeeeeeeeeseesseessssererrsssesrrrrssserrerrsssereresss 36 www ecotrons com Page 3 ECOTRONS ProCAL manual v2 8 3 46 BORO ECU or Fetch form Eases sceciciurranneancamanmen aia 37 CD aie ONS E AEE AAT T E O AA 37
46. ter 8 amp amp Local Disk C H c MEDIA E H BACKUP F NA 80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CDET cal i Figure7 1 5 2 Open the Target file A2L amp CAL www ecotrons com Page 48 ECOTRONS ProCAL manual v2 8 3 Target file S12P NA_80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CDRT_1 A2L Figure 7 1 6 Target file S12P E NA_80cc_SEA151 2_V10 13 _ 4 a NA_80cc_SEA151 2_V10_L3 8 1 130_Cr 1 1 4_CDIZT_M ca aj Libraries m Documents E a Music E E Pictures m E videos pil Computer m Local Disk C E MEDIA E cay BACKUP F NA_80cc_SEA151 2_V10_L3 8 1 130_Cr114_CDR2T_M cal x i Figure 7 1 7 Wait for about ten seconds Note If the file loaded successfully lower left corner will pop up message Load Successfully Figure 7 1 8 3 Copy the date file First choose Copy www ecotrons com Page 49 ECOTRONS ProCAL manual v2 8 3 Compare BreakPoint curve mar __ value _ Figure 7 1 9 Break orbs CFA Figure 7 1 10 Then click the Copy button it will copy the file Figure 7 1 11 Click OK button and save the result a new cal file Target file S12P m NA_80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CDI2T cal 2012 5 11 16 17 m NA_80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CDI2T_M cal 2012 8 1 15 56 Figure 7 1 12 www ecotrons com Page 50 ECOTRONS ProCAL manual
47. tions JHS m e a ml Treeview Advanced Help ECU Diagnostics Communication Diagnostics Figure 5 1 1 Diagnostic Trouble Code Clear DTC Figure 5 1 2 Click the Read DTC can get trouble code when the system does not work properly Diagnostic Trouble Code Faultl There is something wrong with the MAP sensor Fault2 There is something wrong with the ECT sensor Fault3 There is something wrong with the TPS sensor Figure 5 1 3 You can click Clear DTC remove Trouble Code www ecotrons com Page 41 ECOTRONS ProCAL manual v2 8 3 g Diagnostic es Diagnostic Trouble Code Fault codes has been cleared Successfully Read DTC Figure 5 1 4 5 2 Failed to connect to the ECU Failed to connect to the ECU Note Is the ECU power is ON the fuel pump will run for a few seconds when you key on Click next button if you confirm a a Figure 5 2 1 Failed to connect to the ECU Please check 1 Is the ECU power is ON The fuel pump will run for a few seconds when you key on 2 Do you have the latest and greatest ProCAL version 3 If you are running ProCAL in Win 7 have you set ProCAL in Win XP compatibility mode Refer to the manual on how to do that 4 Are you connecting the computer to the ECU via a built in COM port or USB adaptor 5 If you use a built in COM port of the computer please go to setting communication settings and sele
48. to ECU already It will pop up a Message dialog box if the ECU s CAL file and the ProCAL CAL file do not match ou a e Need to update the local Cal tile burn ta ECU or fetch from ECU Cancel Figure 4 6 1 Message dialog box You can choose Fetch from ECU or Burn to ECU If you want to update the data in ECU please click on the Burn to ECU button the software will pop up a progress bar Figure 4 6 2 when it is finished ECU will be reset o Burn or Fetch ProgressBar L Fi gure 4 6 2 You can also use ProCAL menu bar to Fetch form ECU or Burn to ECU by click Run gt Fetch form ECU or Burn to ECU If the menu is disabled maybe you did not connect to the ECU or the data measuring is in progress F ECOTRONS ProCAL v7 1 7 File Settings Run Variables Calibrations Diagnostics Advanced Help aa lls F5 Treeview Ctrl R Connect Disconnect Start Measuring Start Recording Fo Stop Measuring L45 Cr9 E4 03 cal Play Back 45 Cr9 E4 Ol cal Figure 4 3 3 Burn to ECU 4 7 Decimal display You can change the number of decimals of the values that are displayed in the variable window and calibration window For example right click the below MAP calibration window and select Decimals Display www ecotrons com Page 37 ECOTRONS ProCAL manual v2 8 3 RAM_MAP_Iga_N_Ld X Ld_b Load or relative air charge byte Y N_b Rpm engine speed byte value MAP Iga N
49. v2 8 3 4 If you want to know whether the copy file is successfully you can compare the source file and the new saved file Using the above mentioned method to open the Source file that your own file and the Target file that the new saved file Target file S12P OT JE a l al NA_80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CD2T_1 A2L Figure 7 1 11 Source file S12P 2012 8 1 15 56 2012 8 1 16 29 NA 80cc_SEAI51 2_V10_L3 8 1 130_Cr1 1 4_CDI2T cal af facea sts LA Figure 7 1 12 www ecotrons com Page 51 ECOTRONS ProCAL manual v2 8 3 Target file S12P E G r Search New folder 2 1 NA_80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CDR2T_1 A2L Figure 7 1 13 Target file S12P E Favorites BE Desktop 2012 5 11 16 17 tea 30cc SEZ 2012 8 1 15 56 6 29 i ag Libraries m E Documents E a Music E E Pictures m E videos E pli Computer m amp Local Disk C E MEDIA E H BACKUP F New_Copy_file cal v Figure 7 1 14 To choose Compare Compare Figure 7 1 15 To click Compare button and save the compare result www ecotrons com Page 52 ECOTRONS ProCAL manual v2 8 3 Save the Compare result information Figure 7 1 16 Target file S12P 2012 8 1 16 43 2012 8 1 16 43 Figure 7 1 17 You can see the result through follow method 1 Figure 7 1 18 2 Click View
50. ware Compare V1 7 go to Advanced Calibration Data Manager Help Add Advance Calibrations Calibration Data Manager Get ECU Version Advance access ECU Password Reset User Information Figure7 1 1 Compare v1 7 10 x Source file Aaaa Compare Compare Output file format txt 512P to 512P x Eee m Calibration Variables Number BreakPaints CURVE MAP VALUE m Compare result information VALUE CURVE MAP View Figure7 1 2 2 Open the data file to click Browse for opening file First open the Source file the file that you want to remain the some calibrated value by yourself Second open the Target file the file that replaced the some old variables value except your own calibrated value www ecotrons com Page 47 ECOTRONS ProCAL manual v2 8 3 Compare v1 7 Source file q co Figure7 1 3 1 Select S12P to 12P Open the Source file A2L amp CAL Source file S12P ms xi oS e J Program Files ProCAL SEA B 1 5_1 2 interFace IN InterFace II v Italy Matto New folder BY Search New folder 2 wT _ Ca o A 3 i NA 80cc_SEA151 2_V10_L3 8 1 130_Cr1 1 4_CDI2T_1 A2L ASAM 2MC a21 gt E a Figure7 1 4 Source file S12P BD Desktop SB Recent Places E Downloads Libraries m E Documents E a Music m Pictures m E videos E pl Compu

ProCAL - Ecotrons

Contents

Download Pdf Manuals

Related Search

Related Contents