TABLE OF CONTENTS - AutomationDirect
Contents
1. Com Port 1 Ethernet Wiring eeeeeeeeeeeeeeeeeee eene enne 4 17 W 3 Com Port 3 Wiring ooo n e m sata AMARA Te o e Ce vua naga 4 19 C 1 Comi Port 1 RS 232 Setup rent te teret ther netur a a aea oo eese e PEE ERR EE EUR 4 20 C 2 Com Port 1 Ethernet Setup rere er rre eret oce eoo eo eed Ee e npa 4 21 C 3 Com Port 2 Setup Modbus RTU eese eene nnne 4 22 C 4 Com Port 2 Setup ASCII eere teer roo orbita hod ea bna aa ados ee biete th aaa ee gU 4 23 C 5 Com Port 3 Setup Modbus RTU ervvronnnonnoronnvnnnrnennnnnssnnnsnssnnnnnnssvnnnnsnsvnnsener 4 24 C 6 Com Port 3 Setup ASC iiir iere rantes oe tasa eorr rrt aee kn 4 25 P 1 Modbus Slave Server Programming esee nennen 4 26 P 2 Modbus Master Programming Modbus RTU esee 4 29 P 3 Modbus Client Modbus TCP Programming eere 4 32 P 4 ASCII Receive Programming esses eene nennen nnne tenens 4 35 P 5 ASCII Send Programming eerte oett otii nk ette ite d asd a oen te ska sanus 4 38 Chapter 5 Maintenance PEC Maintenance teneis Loto etr ee REIR Ero b boe E ERR ER IPIS E Eoo E FEL Lv VV kd Qe HU XXXI OLET YS 5 2 Check LED Indicators E 5 2 diejsedrie diee Em 5 2 Check Operating EDVITODFTiebit suiit RE PERRA IN assessed E Seca ku eee te eerte eei negans 5 2 Check Operating Voltage E etn enne erneut r on do td esed dedo eene EE2. rre tore E orare a rae ee b rera PIU Hisssblalissies 1 29 Chapter 2 Specifications OVEr VIE c 2 2 AEE o 2 2 PLC Bi cT 2 3 Basic PEC Vasas 2 3 NienIe iedukeaB ces 2 4 Analog PLC UMILS i c s Em 2 5 Table of Contents Ethernet Basic PLC Units reiner Ee e encore oben vowed es cde scdedslescdecesacssssues 2 6 Ethernet Standard PLC Units oorr rere e rh pr vae esee EEA 2 7 KO IMO GUNES ae 2 9 ous 2 12 Pr gramming Software iioii oeste aee ea Ub E E ES PRER Tr AS PAR se OPER CEP UNS 2 13 PC Requirements c M 2 13 PLC N mbering System ooo otro tuere terere sn oraaa aaier sers ERE R SERES MpE 2 14 Data ll EUM 2 14 MENN NPS 2 15 I O Numbering System rd E ERE Tenet ek etat vetu aea edad do sed ide ertet edu irasai 2 17 PLC Operation 2 18 nyigore Trot ifo oH LC L 2 18 PLC Operating System eere rrr ba nente eere EUER tistis toris askean Eataa 2 18 PLE Operating Modles 5 cries testes dens case a poke ed eed a ded soa ERE REPRE oe ETETE 2 19 SLOP MOG eed 2 19 M v el de 2 19 Read INDUS 2 20 Service Peripherals and Force I O esee esses eene eene nen
3. C Input 6 Sourcing DC Output Micro PLC eses 2 34 C0 00DR D 8 DC Input 6 Relay Output Micro PLC sssesseee 2 36 C0 00AR D 8 AC Input 6 Relay Output Micro PLC esee 2 38 Standard PLC Unit Specifications eorr tieniti orte bietet oe etapa 2 40 C0 01DD1 D 8 DC Input 6 Sinking DC Output Micro PLC sseeeee 2 40 C0 01DD2 D 8 DC Input 6 Sourcing DC Output Micro PLC esss 2 42 C0 01DR D 8 DC Input 6 Relay Output Micro PLC rssrrvrrrvrnrrrvrnsrversvrensrvrnssrrensn 2 44 C0 01AR D 8 AC Input 6 Relay Output Micro PLC sees 2 46 Analog PLC Unit Specifications eese eene enne nenne nnne 2 48 C0 02DD1 D 4 DC Input 4 Sinking DC Output 2 Analog In 2 Analog Out 2 48 C0 02DD2 D 4 DC Input 4 Sourcing DC Output 2 Analog In 2 Analog Out 2 51 C0 02DR D 4 DC Input 4 Relay Output 2 Analog In 2 Analog Out 2 54 Ethernet Basic PLC Unit Specifications sess enne 2 57 C0 10DD1E D 8 DC Input 6 Sinking DC Output Micro PLC sseees 2 57 C0 10DD2E D 8 DC Input 6 Sourcing DC Output Micro PLC ss 2 59 CO 10DRE D 8 DC Input 6 Relay Output Micro PLC ssrrvrrrrrnrrrvrnrvverrrrensrvrnnsrrenre 2 61 CO 10ARE D 8 AC Input 6 Relay Output Micro PLC esee 2 63 Ethernet Standard PLC Unit Specifications rrrrrnnrnrnnnnvnnr
4. Gad oun 5 2 Check Physical ConditiOEl 5 correre rerit rhe erro eraty ie eeu re Ve eve e Eres ad 5 3 Check Project Furnictiorality J ctae ie euer ruat rtr t eret a ari eee hee e ded inno 5 3 Check the PLC Program from CLICK PLC Programming Software 5 3 VI CLICK PLC Hardware User Manual 5th Edition CO USER M Table of Contents Chapter 6 Troubleshooting Troubleshooting Directions s 2 25 0 2ccssccsscesascceresasseroosnenavsvanienssnanieovstecesassacodsessacoees 6 2 PLC Unit TroubleShoOOtinG 5 sccccssesseesesesctesessaveavounberseseubecsesaberseccdeceasstsecsasstce 6 3 Ife mE 6 3 LED Indicators uoi tette hem eoo bM RH eee ads 6 4 Power Supply Troubleshooting eese eene nnne nnne 6 5 The input voltage measures less than 20V DC ssssssesssseeee een 6 5 The input voltage measures greater than 28V DC ssrrnnrrnnvvnnnrnnvrnnnnvvrnnernvvnnnsrnvvresee 6 5 How to check the power budget uu uunes rmvervvvseseseverererstkarssevavareressnesndekndeankatanesadnde 6 5 I O Module Troubleshooting resorornnennravnnnresennnnnnnnresnnnnnnnnnennnnesnnnanssnnnsessnnnnnnnseeene 6 6 Input Module Troubleshooting essen eren 6 6 Output Module Troubleshooting sese enne 6 7 How to Check the I O Configuration esses eene nnne 6 7 How to Check the I O StatUsS srrnnrnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnnnnn
5. TABLE OF CONTENTS Chapter 1 Getting Started dnirilain m 1 2 The Purpose of this Manual tette rere nera t rna eher a oe Peas Peso Eus 1 2 About Getting Started EE 1 2 Supplemental Manuals and Other Help srnnvvnnnrnnnvnnnnnvrnnnrnnnnnnnrrnnvnnsnvrnnsrnnvrnsssen 1 2 Technical Support eee eere t opp no FR ERE Er Sede Fea e eva eee eu a He a VEN a edu ar edu dad 1 2 lan durar 1 3 Key Topics for Each Chapter eerte erepta netter rrr terea aeree ae 1 3 Before you Merlo 1 4 Step 1 Install Programming Software srrnnrrnnvrnnnrvnnvnnnnnvrnnnrnnnvnnnsrnvvnnnvvnnnesnnvrnsssen 1 5 Step 2 Launch Programming Software iiie esci cette ee eter ee da eoe a Saee E EDS RN bed 1 6 Step 35 Create dro 1 8 Step 4 Compile and Save Project rrrrrnnnvnnnrvnnvrnnnrnnvnnrennrnnnernnvrnnernnvrnnsnnvnnsernnvsssee 1 14 Step 5 Apply POWST EEE 1 15 Step 6 Establish PC to PLC communications cessere 1 16 Step 7 Write Project Into PLC euenire torre etos tuse eo teo eaa roro earn oorr ro 1 25 Step 8 Place PLC in RUN MOGge rear no rere eterna errare eda Pe EH Eiei 1 26 Step 9 Test Project using Data View Monitor sess 1 27 Step 10 YOO1 Output ON aiititereteee so eee ee ene tae tene sense E aSa vstetetaceds 1 28 Additional Training ResSOULrtes 2 tote
6. n oen non 3 16 Connecting the Modules Together esee eene 3 16 Mounting the CLICK PLC on a DIN Rail sseeeeeneeennn 3 17 Optional Mounting Method 2 etre Eee tree tea be ba ep aas a puo Yu he Pana ane 3 17 adresse 3 18 Power Input Wiring to CLICK Power Supply seen 3 18 Power Input Wiring to CLICK PLC rrr rtt rettet roten 3 18 FUSE Protectio Miass ses M ia 3 19 Planning the I O Wiring ROUtes 5 Locri ti ror ena ees 3 20 Wiring federe 3 21 ZIPLink Wiring System Compatibility Matrix for CLICK PLGS renrsrvrnrvvnrrrrensrvrnsrrren 3 22 1 0 Wiring Checklist 2 titt apa tetti rr rerit rere EIER REIHE de 3 24 System Wiring Strategles uelle eter teet ee obi si d e dE tis Edd ao Pide EL dave baee eae 3 25 PLC Isolation BOURGAS cus ss ocurre pev pee sade dass ege ove eviv ene add 3 25 Powering I O CIRCUITS usunn P 3 26 Sinking So urcing Conceptsuaauananstidkdndedndrninbnediedmkne 3 27 O Common Terminal Cone pts saisissent enke E ERES ERAS REE VO 3 28 DC Input Wiring Methods tnr tenera ren eaa ea tae bo ru PE Pee eR rend 3 29 DC Output Wiring Methods rrnvrnrrnvvrnnnrnnvvnnnrvnnenernvvnnnsrnnvrnnnernvvssennvrnnesnnvrnnssene 3 29 Relay Outputs Wiring Methods ener ehh erre se ny P Eee eee ense ee eiii nena 3 31 Relay Outputs Transient Suppression f
7. nen nnne 2 20 Update Special Control SC Relays and Special Data SD Registers 2 21 Solve Application Program sies teen traen osse a beo Roe aS Doer eaa eR o dug 2 21 icio cc 2 21 BIEK IMON a E EN 2 21 Power Budgeting isiccisccsscccsscisccsscsscsessccsccsssscsccssenbacsasaabacevavaboasaasccesdosuseccdssansesssssdasaas 2 22 What is Power Budgeting eerie RE HE PERPE PRR ELE EEEE eee ce EH EUR EE Edu Edd 2 22 Power Budget Calc latiOn ziiii rione e ttn ben ead adobe des ido esed ida ede bed eee 2 23 Power Budget Example errare eter ertet eterne a erae eor IEEE Een eve en 2 24 Power Budgeting using the CLICK Programming Software esses 2 24 General Specifications 2 25 General Specifications all CLICK PLC products 2 25 PLC Unit Specifications 2 n nnn iieri thier rtabi ek tb eeu o ponas aono saisis anas 2 26 Common Specificato Siia eorr rr EE EE ER ERES RRERER ERE RE LEE se lesa EE cesadeceneseeagedeas 2 26 PLC LED Status Indicators smuss nesen nde dero duree suena 2 28 Memory dioc A eS 2 31 Basic PLC Unit Specifications esses nnne nennen nnne nennen nennen nenne 2 32 C0 00DD1 D 8 DC Input 6 Sinking DC Output Micro PLC esseeeess 2 32 i CLICK PLC Hardware User Manual 5th Edition CO USER M Table of Contents C0 00DD2 D 8 D
8. nnnnnnnnnernrnnennnenevnneneneeee 6 8 Replacement of I O Modules rrrrnnnnnvnnvvvrrsnennnnnnnvrrnnnnnnnnennnnvessnnnnensvnsssnnnnnnnnesssseee 6 9 Troubleshooting Electrical Noise Problems rsanrvrronnvnnornennnnnnnennnnnsnvnnnnnsvvnnnsnsennen 6 10 Electrical Noise Problems och cea poi seo sues sats si ta acuerdo eara eta eanes Eoropie iois 6 10 Red cing Electrical Noise terere eee te PER ELE RP daa EA RERE ERRES 6 10 jdiggew lf e EE 6 11 CLICK PLC Hardware User Manual 5th Edition CO USER M Vii Table of Contents Notes viii CLICK PLC Hardware User Manual 5th Edition CO USER M
9. nnvnnnnvnnnnnvnsnvnnsnvvnnsnvenesnne 2 65 C0 11DD1E D 8 DC Input 6 Sinking DC Output Micro PLC eeess 2 65 C0 11DD2E D 8 DC Input 6 Sourcing DC Output Micro PLC ss 2 67 CO 11DRE D 8 DC Input 6 Relay Output Micro PLC sornnnonnnvrnnnrnvrnnrvnvvnnnernnvrenee 2 69 CO 11ARE D 8 AC Input 6 Relay Output Micro PLC sseesseseee 2 71 I O Module Specificatioris eee rtr etee netto eoe eee neonato nea nous 2 73 I O Terminal Block Specifications for PLCs and I O Modules 2 73 LED GICAL OFS im oie Eo re EO nad ads 2 73 C0 08ND3 8 Point Sink Source DC Input Module eese 2 74 C0 08ND3 1 8 Point Sink Source DC Input Module see 2 75 C0 16ND3 16 Point Sink Source DC Input Module eese 2 76 C0 08NE3 8 Point Sink Source AC DC Input Module een 2 77 C0 16NE3 16 Point Sink Source AC DC Input Module eese 2 78 C0 08NA 8 Point AC Input Module ssrrrnrsrensrornnsvensrnrnnsnrnnssvansnnnsssvnnssvrnnsnvenses 2 79 C0 08TD1 8 Point Sinking DC Output Module een 2 80 C0 08TD2 8 Point Sourcing DC Output Module sese 2 81 C0 16TD1 16 Point Sinking DC Output Module seen 2 82 C0 16TD2 16 Point Sourcing DC Output Module see 2 83 CLICK PLC Hardware User Man
10. or Inductive Loads in a Control System 3 32 Analog 1 0 Configuration e eert eene rene retenti bestie d arena sodes a basis d paa bdo 3 36 Terminal Block Wiring Analog PLC Units root or otra teo ro treten poet 3 36 Terminal Block Wiring Analog I O Modules eee 3 36 Configuration in the CLICK Programming Software rrnnrnnnrrnnvrnnnrnnennrvnvennnrrnnvnenee 3 37 Analog I O MONitOring rr 3 40 Chapter 4 PLC Communication anae e Irma P ter 4 2 PLC Communication Ports Specifications esee nennen 4 3 dPEXCUUPADIICiniite m 4 5 LED Status INGiGators s 2sicessseecsdecseecscdebbavs vave bavi vavs bees E IAEA 4 5 CLICK PLC Hardware User Manual 5th Edition CO USER M V Table of Contents DirectLogic Devices That Do Not Work With CLICK PLCS eese 4 5 3 Steps to Using the CLICK Communications esee nen 4 7 Typical Communications Applications eee nnn 4 8 Port 1 RS 232 Modbus RTU Slave Mode Only rrnrrnnvrnnnrvnvnnernvvrnnnrnnnrnnnrrnvnnernvvne 4 8 Port 1 Ethernet Modbus T CP veins en eee reset eek uses E teri ea 4 9 Port 2 RS 232 Modbus RTU or ASCII rrrrrrrrrrrrrrrnrrnrrrnrrrrrrrnnnnnnnnnnnnnnnnnnnnnnnnrsrnnns 4 10 Port 3 RS 485 Modbus RTU or ASCIl rrrrrrvvrrrrrrrrrrrrrrrrrrrrrrrsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 4 11 W 1 Com Port 1 amp 2 RS 232 Wiring eese enne 4 12 W 2
11. seessees 2 105 ACCESSORIES 0 eos edet AAN 2 106 Chapter 3 Installation and Wiring Safety Guidelines 2 2 0 irre rer rere i e Rea e aano FEE Hana ee asa sek iasan 3 2 Plan for Safety te tnter t on de REPERI nb sano eansvovnnscedcesde tesevadevadedesdiededies 3 2 Three Levels of dre C M EEEE 3 3 Orderly System ShutdOWn iecore e rna aen epa aee e RES osu auras danune 3 3 System Power DISCONMECE siscnsscecciststsassssssecsaasvoabvoeses csesss Festa UE ee Eve eL ede Oeo De e Eva E ERR anta 3 3 Emergency Stop CIICUItS eee eere oe ERE PR PR PP SRM sabes sacs SEE E Ee ee cesses Ree epo o sais 3 4 Introduction to the CLICK PLC Mechanical Design eene 3 5 GLICK PLE v m CE 3 5 GLIGK 110 M0dul es EET EM 3 8 ele qu eel 3 9 Battery Backup Standard and Analog PLCs Only 3 10 Mounting Guidelines 2 risit o ebrii tabbi bete tasa ooo aao ao eaae epe eR RR Rad 3 11 Environmental Specifications seien rn EE RE EE REESE MEE ER E Eee sa cess Ee ee baee hie saei 3 11 Desa meer 3 11 CLICK Unit PII tc 3 11 iv CLICK PLC Hardware User Manual 5th Edition CO USER M Table of Contents Enclosutes Jon oerte tete o Pp FREMDE HR pent REE e eater diae odo dandus 3 14 Panel Eayout and Clearances correre reete a 3 14 Installing the CLICK PLC 22 2 neenon teo eoo neenon at
12. ual 5th Edition CO USER M Table of Contents C0 08TA 8 Point AC Output Module sese nene 2 84 CO O4TRS 4 Point Relay Output Module eseeee e 2 85 CO0 08TR 8 Point Relay Output Module eene 2 86 C0 16CDD1 8 Point DC Input and 8 Point DC Sinking Output Module 2 87 C0 16CDD2 8 Point DC Input and 8 Point DC Sourcing Output Module 2 89 C0 08CDR 4 Point DC Input and 4 Point Relay Output Module 2 91 C0 04AD 1 4 Channel Analog Current Input Module eene 2 93 C0 04AD 2 4 Channel Analog Voltage Input Module eene 2 94 CO 04RTD 4 Channel RTD Input Module eene 2 95 C0 04THM 4 Channel Thermocouple Input Module see 2 97 C0 04DA 1 4 Channel Analog Current Output Module esses 2 99 C0 04DA 2 4 Channel Analog Voltage Output Module sess 2 100 C0 4AD2DA 1 4 Ch Analog Current In amp 2 Ch Analog Current Out Module 2 101 C0 4AD2DA 2 4 Ch Analog Current In amp 2 Ch Analog Voltage Out Module 2 103 Power Supply Specifications sssssessessscssssssssssacosesavosaesorsnavovacedecssssssesssocsssseeeessass 2 105 C0 00AC Power Supply ierit neenon reda tee ba eerta aeree ao ET e dob EH akan 2 105 CO OTAC Power Supply ner ER oS ERR REPRE EP dee dace sue cesecdccns
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