PAT-LS-24050 Fluid Section Manual
Contents
1. 15 2007 1 PISTON 2 1 2 6 PAT LS 2002_ 1 BODY 7 PAT LS 2014 1 PISTON SEAL ASSY 8 PAT LS 2013 1 PISTON BUSHING 9 jO E 150 1 O RING 1 1 1 10 PAT LS 2009 PISTON VALVE 11 VL5 4622 i1 1 4 CHROME BALL 12 15 2011 ISPRING RETAINER 13 O E 3 924 14 15 2015 15 PAT LS 2017 16 VLS 4620 17 VLS 4621 18 O E 3 932 O RING INLET VALVE 1 1 4 1 1 2 CHROME BALL DALL STOP FOOT VALVE SPRING O RING PIPE SWIVEL 20 15 2006 PISTON SPRING 21 PF RA 20J 16J REDUCER ADAPTER 22 PF SE SW 16J SWIVEL ELBOW JIC 23 PAT L5 2018 PACKING NUT RTM 24 F C5 06C 32 ALLEN CAP SCREW Ja b Lk ei Bea ALLEN CAP SCREW 23 6506 00 26 PAT TRPLT 6343 TRANSITION PLATE REPAIR 5 PART DESCRIPTION PAT LS 24050 R SK SEAL KIT NOTE ASTERISKS DENOTE PARTS USED IN SEAL KIT MAGNUM VENUS PLASTECH PATRIOT LOWER SECTION PAT LS 24050 SSB REV 01 28 08 BT2 MagnumVenusPlastech Rev 01 2012 Page 50 PAT LS 24050 Series Fluid Section Manual PAT LS 24050 AM SK SEAL REPAIR KIT PATRIOT 1 5 FLUID SECTION pu 1 PAT L5 2014 5P SEAL EE 2 PCS PAT LS 1014 SP SEAL 1 O E 3 924 O RING 1 Pi 0 180 O RING 1 PC O E 3 332 O RING Gd MagnumVenusPlastech Rev 01 2012 Page 51 PAT LS 24050 Series Fluid Section Manual DAT Ac P EI a 5 24050 k2. 25 PAT LS 24050 Series Fluid Section Manual 3 Align the Inlet and Outlet Bodies and install the four Socket Headed Cap Screws CS 06C 32 Tighten and torque the four Socket Headed Cap Screws CS 06C 32 using the procedures in chapter 5 Bolt amp Nut Toque Procedures Gd MagnumVenusPlastech Rev 01 2012 Page 26 PAT LS 24050 Series Fluid Section Manual Torque Procedures Bolt amp Nut Torque Procedure for Patriot Power Head amp Fluid Section Tightening sequence should always be the across method Tighten first nut or bolt to a little more than hand tight then jump to the nut or bolt directly across or opposite side and tighten Repeat this procedure thru a 3 step torque sequence minimum Power Head Tie Rod Nuts 3 8 24 UNF 1 Torque to 5 to 7 ft lbs 2 Torque to 15 ft lbs 3 Torque to 23 ft lbs Power Head to Fluid Section Tie Rods 3 8 16 UNC Apply removable thread locking compound to male thread Screw into Power Head and torque to approximately 20 ft lbs Use Grade 5 bolts amp lock washers to connect power head to fluid section Tighten to a final torque of 30 to 32 ft lbs using a 3 step procedure Fluid Section Socket Head Cap Screws CS 06C 32 3 8 16 UNC Tighten to a final torque of 32 ft lbs using a 3 step procedure Removable thread locking compound is optional Gr MagnumVenusPlastech Rev 01 2012 Page 27 PAT LS 24050 Series Fluid Section Manual This page was left blank inten
3. gloves and eye protection must be worn Fire fighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output delive should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatin
4. narrow side against the Ball 5 Place the back of the Ball Stop on top of the Foot Valve Spring and into the grove in the Inlet Valve using a pair of Pliers squeeze the Ball Stop and push the front into the grove Set the Inlet Valve aside for now Inlet Body Assembly 6 Properly clean Inlet Body lightly lubricate the threads and seal area with Red Grease 6706 2 1 1 oz 7T Screw the assembled Inlet Valve Assembly into the bottom of the Inlet Body lightly tighten 8 Mount the Inlet Body into a vise by the flats on the Inlet Valve NOTE Secure the pump vertically in the vice by the flats on the Inlet Valve or the Inlet Body Use care not to damage the pump when clamping it into a vise Use a soft jawed vise or a towel or rag between the vise and pump Piston Seal install with the o ring or spring facing up MagnumVenusPlastech Rev 01 2012 Page 21 PAT LS 24050 Series Fluid Section Manual 9 Install the Piston Seal Assembly into the top of the Inlet Body with o ring or spring side facing up 10 Install the Piston Bushing into the Inlet Body on top of the Piston Seal Assembly Apply Red Grease to the inside of the Piston Bushing 11 Lightly lubricate a new O Ring with Red Grease and install over the Piston Bushing into the grove on the Inlet Body e Fluid Rod amp Piston Assembly NOTE See special instructions for the repair of Fluid Section PAT LS 24050 GL 12 Properly clean Piston
5. 2013 INLET BODY PISTON SEAL ASSY INSTL LIP UP PISTON BUSHING x 10 O E 150 O RING 11 PAT LS 2009 IPISTON VALVE 12 5 4632 1 101 174 CHROME BALL g 13 PAT1S 2001 ET 14 LEE 3 924 10 15 15 2015 INLET VALVE 1 1 4 16 PATAS2017 1 491 1 2 CHROME BALL 17 5 4620 1 BALL STOP 18 VLS 4621 FOOT VALVE SPRING 18 O E 3 032 H RING 20 SW O8 PIPE SWIVEL PER PAT LS 2006 IFISTON SPRING 2 REDUCER ADAPTER 23 PF SE SW 16 1 SWIVEL ELBOW JIC 24 PAT LS 2018 PACKING NUT RTM 25 1 1 1 1 1 1 1 1 1 1 1 SPRING RETAINER 1 1 1 1 1 1 1 1 22 207 16 1 1 ALLEN SCREW 26 F CS 06C 20 4 ALLEN CAP SCREW REPAIR KITS PART No DESCRIPTION PAT LS 24050 R SK SEAL KIT x MOTE ASTERISKS DENOTE PARTS USED IN SEAL KIT MAGNUM VENUS PLASTECH PATRIOT RTM FLUID SECTION ASSY PAT LS 24050 RTM REV A 01 29 08 BT2 Gd MagnumVenusPlastech Rev 01 2012 Page 48 PAT LS 24050 Series Fluid Section Manual MAGNUM VENUS PLASTECH PATRIOT LOWER SECTION PAT LS 24050 SSB REV 01 28 08 BT2 MagnumVenusPlastech Rev 01 2012 Page 49 PAT LS 24050 Series Fluid Section Manual Parts List ITEM PART NUMBER DESCRIPTION 1 PAT LS 2001 1 OUTLET BODY 1 x 2 PAT LS 1014 1 ROD SEAL ASSY iris 2005 ROD BUSHING 4 PAT LS 2008 1 J FLUID ROD 5
6. material is flowing from the valve turn regulator off and close the valve 6 Remove mix chamber and turbulent mixer from front of gun Pro Gun Pull trigger on gun and allow gun to hang above waste container Slowly bring up pump pressure again to allow material to flow out of gun Release trigger to close gun Pump will cycle until it is fully primed and then will stall out 7 Engage slave pump Gr MagnumVenusPlastech Rev 01 2012 Page 30 PAT LS 24050 Series Fluid Section Manual PREPARATION AND PRIMING OF PREVIOUSLY USED shut down SYSTEM 1 Slowly open main air 2 Material Pump be sure catalyst pump is disengaged Place a container or bucket under ball valve located at the bottom of the resin filter assembly to catch material while priming Open ball valve Slowly bring up pressure on material pump regulator just enough to allow pump to stroke up and down evenly After a smooth flow of material is flowing from the valve turn regulator off and close the valve 3 Catalyst Slave Pump a Disengage slave pump b Open ball valve of catalyst manifold if applicable c Eliminate all air pockets in feed lines by manually pumping catalyst pump until catalyst exits ball valve Close ball valve d Remove mix chamber and mixer from front of gun e Open gun by pulling trigger and continue hand pumping until catalyst exits gun f Leave Catalyst Pump disengaged 4 Pulltrigger on gun and allow gun to hang above waste con
7. oer rx 2 pre 2001 5 PAT 15 2004 1 PACKING NUT 6 PAT LS 2008 Li Bun ROD 15 2002 NLET BODY 9 PAT LS 2014 TEE SEAL ASSY 10 PAT LS 2013 1 PISTON BUSHING EE ER EN 21 1 4 CHROME BALL PES 2011 PET RETAINER 15 2006 ISTON SPRING 23 PF RA 207 16J A SE ADAPTER 25 27 PAT LS 1003 MC PUMP MOUNT PLATE 28 F RP 04 16 EE ROLL PIN 29 08 16 2 HEXBOLT REPAIR KITS PART Na DESCRIPTION X PAT L5 24080 5X SEAL KIT NOTE ASTERISK DENOTES PARTS USED IN SEAL KIT MAGNUM VENUS PLASTECH FLUID SECTION ASSEMBLY PAT LS 24050 MC REV 01 30 09 BT2 MagnumVenusPlastech Rev 01 2012 Page 46 PAT LS 24050 Series Fluid Section Manual _ 9 fg INSTALLS A H WIDE SIDE SEAL C ow ITEM B 26 A 8 5 5 cl UP UP 1 S ITEM3 INSTALLS Lu LIP DOWN 18 MAGNUM VENUS PLASTECH PATRIOT RTM FLUID SECTION ASSY PAT LS 24050 RTM REV A 01 29 08 BT2 _ ET mm MagnumVenusPlastech Rev 01 2012 Page 47 PAT LS 24050 Series Fluid Section Manual FLLUID SECTION PARTS LIST LITEM PART NUMBER QTY DESCRIPTION 1 PAT LS 1003 1 TRANSITION PLATE 2 15 2001 1 BODY 3 IPAT LS 1014 PISTON SEAL ASSY INSTL LIP DN 4 IPAT LS 2005 TROD BUSHING H Eon FLUID ROD PAT L5 2007 PISTON 2 1 2 IPAT LS 2002 8 IPAT LS 2014 9 15
8. this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusPlastech Rev 01 2012 Page 13 PAT LS 24050 Series Fluid Section Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge fro
9. 11 Se PAT LS 2005 GL 1 ROD BUSHING 9 15 2008 1 FLUID ROD 19 PAT LS 2007 1 FE 22 1 2 INLET BO 2 5 PAT LS 2014 Li EXON SEN eer 13 E 150 O RING SS Pu PAT LS 2009 PISTON VALVE EES 17 VLS 4622 1 g1 1 4 CHROME BALL 18 PAT LS 2006 PISTON SPRING 18 PAT LS 2011 SPRING RETAINER 26 5 5 16 ENE ELBOW 27 Fam 1 PIPE SWIVEL REPAIR KITS PART No DESCRIPTION PAT LS 24050 GL SK SEAL KIT NOTE ASTERISKS DENOTE PARTS USED IN SEAL KIT MAGNUM VENUS PLASTECH REV 01 08 09 BT2 i MagnumVenusPlastech Rev 01 2012 Page 40 PAT LS 24050 Series Fluid Section Manual p ag Ke 2 eg G 4 6 14 15 _ MAGNUM VENUS PLASTECH PATRIOT FLUID SECTION REV 08 23 10 2 Gd MagnumVenusPlastech Rev 01 2012 Page 41 PAT LS 24050 GL HD PAT LS 24050 Series Fluid Section Manual Parts List ITEM PART NUMBER QTY DESCRIPTION Hie SEAL ASSY 9 PAT LS 2008 HD 1 FLUID ROD HD HE 15 2007 11 PISTON 2 2 15 2002 1 INLET BODY 12 PAT LS 2014 1 PISTON SEAL ASSY 1 IORING EE VALVE 1 1 4 paris i VLS 4620 Fi Een Jae sont E 29 F CS 06C 32 4 CAP SCREW REPAIR KITS PART Ma DESCRIPTION PAT L amp 240 50 GL SK SEAL KIT NOTE ASTERISKS DENOTE PARTS USED SEAL KIT
10. 24050 Series Fluid Section Manual Bal e N e e ae m e 4 _ 4 ITEM 9 d ds T Ko ae R OG 2 14 22 1 E j ee r P p pe MAGNUM VENUS PLASTECH FLUID SECTION PATRIOT 1 3 4 PAT LS 24050 AM REV SHEET 1 2 BEER Gd MagnumVenusPlastech Rev 01 2012 Page 37 PAT LS 24050 Series Fluid Section Manual Parts List ITEM PART NUMBER T 7 PAT S 2007 ___ 1 PISTON gi2 1 2 B PAT LS 2002 1 NEI BODY Ad 1 PISTON SEAL 22 SE SPRING 23 PF RA 207 16 1 REDUCER ADAPTER 24 PF 5E 5W 16 1 SWIVEL ELBOW JIC 4 ALLEN CAP SCREW 26 F C5 060 32 Z 4 ALLEN CAP SCREW 737 PAT LS 2013 NT 1 PISTON BUSHING REPAIR KITS PART Ma DESCRIPTION PAT L5 24050 AM SK SEAL KIT NOTE ASTERISKS DENOTE PARTS USED IN SEAL KIT MAGNUM VENUS PLASTECH FLUID SECTION PATRIOT 1 3 4 PAT LS 24050 AM REV SHEET 3 3 BITE MagnumVenusPlastech Rev 01 2012 Page 38 PAT LS 24050 Series Fluid Section Manual 4 FTN ad 19 a ae E ar p BA d d e A 18 Se a n We 6 5 O 3 7 dne REV 01 08 09 BT2 Gd MagnumVenusPlastech Rev 01 2012 Page 39 PAT LS 24050 Series Fluid Section Manual Pe _ _ __ ITEM PART NUMBER QTY 1 TRANSIT 1 SS 15 2024 2 Bert 4 PAT 15 2023 1 Prime 1 SOLVENT CUP 08037
11. 6 3 1 102 6706 3 8 802 6706 3 16 160z 6706 3 32 3202 Removable Thread Locking compound 5 16 inch Hex Wrench Hex Wrench Set 08469 8 inch Adjustable Wrench 08467 12 inch Adjustable Wrench 08468 1 2 inch Wrench or 1 2 x 9 16 Combination Wrench 08476 9 16 inch Wrench 08476 or 1 2 x 9 16 Combination Wrench 08476 PAT GL TOOL 2 for the PAT LS 24050 GL amp PAT LS 24050 GL HD Repair Kit PAT LS 24050 AM SK PAT LS 24050 GL SK PAT LS 24050 R SK PAT LS 24050 SK MagnumVenusPlastech Rev 01 2012 Page 16 PAT LS 24050 Series Fluid Section Manual Fluid Section Removal NOTE Flushing the pumping system with suitable cleaning agent will make CAUTION Remove all fluid pressure and air pressure before beginning service cleaning repair and maintenance easier 1 Remove Suction Hose Resin Hose and Accumulator Filter assembly from the Fluid Section Follow all safety precautions before performing any repairs or maintenance 2 Using a 1 2 Wrench and the Hex Wrench set remove the Shoulder Bolt F SB 06 20 Holding the Lower Arm of the Slave Drive to the Fluid Section 3 Use a 9 16 Wrench to unscrew the four Hex Bolts F HB 06C 24 GR8 holding the Fluid Section to the Power Head Use caution to prevent the Fluid Section from dropping after the bolts are removed MagnumVenusPlastech Rev 01 2012 Page 17 PAT LS 24050 Series Fluid Section Manual This page was left blank intentiona
12. FORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct p
13. Fluid Rod and Piston Valve check ball seat area of the Piston Valve for damage or debris 13 Install a new O Ring on the Piston Valve lubricate O Ring and threads with Red Grease 6706 2 1 1 oz 14 Lightly grease the Piston Ball with Red Grease and place in the Piston Valve NOTE Use care not to drop the Piston Ball as it will be damaged 15 Install the Spring onto the Piston Ball narrow side against the Ball 16 Place the back of the Spring Retainer on top of the Spring and into the grove in the Piston Valve using a pair of Pliers squeeze the Spring Retainer and push the front into the grove 17 Screw the Piston Valve Assembly into the bottom of the Piston and tighten firmly Check that the Fluid Rod is tightened onto the Piston Gr MagnumVenusPlastech Rev 01 2012 Page 22 PAT LS 24050 Series Fluid Section Manual Outlet Body Assembly NOTE See below for special instructions to assemble the Outlet Body for the Fluid Section PAT LS 24050 GL 1 Properly clean Outlet Body lightly lubricate the thread and seal areas with Red Grease 6706 2 1 102 2 Lightly lubricate the Rod Seals with Red Grease and install the first Rod Seal into the top of the Outlet Body with the O Ring facing down 3 Repeat the process for the second Rod Seal For systems with a single Rod Seal go to the next step NOTE Some versions of the fluid section have only one Rod Seal 4 Check the Rod Bushing for wear or damage replac
14. HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLASTECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause b
15. LS 1014 SEALS WILL BE REPLACED 2 ASSEMBLE ITEMS 1 THRU 7 AS SHOWN ON PAGE 1 NOTE PAT LS 2005 GL BUSHING AND 15 1014 SEALS GO INTO SOLVENT CUP FIRMLY TIGHTEN PAT LS 2004 GL SOLVENT CUP TO PAT LS 2001 GL OUTLET BODY 3 SCREW ITEM 8 PAT GL TOOL 2 ON TO EXISTING PAT LS 2008 OR PAT LS 2008 HD UPPER ROD 4 PUSH SHAFT DOWNWARD THRU GLUTTON SEAL USING A HARD RUBBER OR PLASTIC MALLET TO FORM SEAL fig 1 5 REMOVE PAT GL TOOL 2 FROM PAT LS 2008 PAT LS 2008 HD ROD 6 SCREW EXISTING PAT LS 2007 PISTON TO BOTTOM OF PAT LS 2008 PAT LS 2008 HD ROD fig 2 7 CONNECT PAT LS 2001 GL OUTLET BODY TO EXISTING INLET BODY MAGNUM VENUS PLASTECH GLUTTON SEAL CONVERSION KIT PAT LS 24050 GL CK REV 10 18 10 BT2 MagnumVenusPlastech Rev 01 2012 Page 58 PAT LS 24050 Series Fluid Section Manual Revision Information Rev 9 2008 Added Bolt Torque procedures Rev 12 2008 Updated drawings section added notes for amp SSB versions of the fluid section assembly Rev 10 2010 Added the information for the additional fluid sections and updated the drawings Added the section for the PAT LS 24050 GL Outlet Body assembly Rev 01 2012 Updated the Logo MVP Address and the manual format added the Terms and Conditions section MagnumVenusPlastech Rev 01 2012 Page 59 PAT LS 24050 Series Fluid Section Manual Magnunr i Venus lt Plastech MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MA
16. MAGNUM VENUS PLASTECH PATRIOT FLUID SECTION PAT LS 24050 GL HD REV 08 23 10 BTA MagnumVenusPlastech Rev 01 2012 Page 42 PAT LS 24050 Series Fluid Section Manual e oo gt ITEM 10 SS 10 weTaus P d 7 WIDE SIDE TM E TO SEAL 9 ITEM amp e hl INSTALLS 29 3 LIP UP 14 23 2 9 0 N _ MAGNUM VENUS PLASTECH FLUID SECTION PATRIOT 1 3 4 HD PAT LS 24050 HD REV 07 07 09 BT2 Gd MagnumVenusPlastech Rev 01 2012 Page 43 PAT LS 24050 Series Fluid Section Manual sl 3 PAT 4 45 2005 5 15 2004 HT PACKING NUT 11 0 150 1 O RING PAT LS 2009 1 JPISTON VALVE disi LAU 14 PAT S 2011 1 SPRING RETAINER is s 3 924 Ss O RING 1 O 16 15 2015 1 INLET VALVE 1 1 4 RH SCHER E BALL STOP _ EE 22 PAT LS 2006 1 PIST ON SPRING ALLEN CAP SCREW 4 ALLEN CAP SCREW PART Na DESCRIPTION PAT L5 24050 5K SEAL KIT NOTE ASTERISKS DENOTE PARTS USED IN SEAL KIT MAGNUM VENUS PLASTECH FLUID SECT ASSY PATRIOT 1 3 4 HD PAT LS 24050 HD REV 07 07 09 BT2 Gd MagnumVenusPlastech Rev 01 2012 Page 44 PAT LS 24050 Series Fluid Section Manual I Pi MAGNUM VENUS PLASTECH FLUID SECTION ASSEMBLY PAT LS 24050 MC REV 01 30 09 BT2 Gd MagnumVenusPlastech Rev 01 2012 Page 45 PAT LS 24050 Series Fluid Section Manual PART NUMBER
17. NUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com Assemblies Covered in this Manual PAT LS 24050 Patriot Fluid Section PAT LS 24050 AM Patriot Fluid Section PAT LS 24050 GL Patriot Fluid Section PAT LS 24050 GL HD Patriot Fluid Section Heavy Duty PAT LS 24050 HD Patriot Fluid Section Heavy Duty PAT LS 24050 MC Patriot Fluid Section Multi Color PAT LS 24050 RTM Patriot Fluid Section RTM Unit PAT LS 24050 SSB Patriot Fluid Section Patriot SSB Units Rev 01 2012 MagnumVenusPlastech Rev 01 2012 Page 60
18. PATRIOT 1 3 4 SERIES FLUID SECTION MANUAL PAT LS 24050 4 MagnumVenusPlastech Rev 01 2012 PAT LS 24050 Series Fluid Section Manual MagnumVenusPlastech CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com MagnumVenusPlastech Rev 01 2012 Page 2 PAT LS 24050 Series Fluid Section Manual TABLE OF CONTENTS SECTION TERMS amp CONDITIONS OF SALE SAFETY amp WARNING INFORMATION INTRODUCTION FLUID SECTION REMOVAL FLUID SECTION DISASSEMBLY FLUID SECTION ASSEMBLY BOLT amp NUT TORQUE PROCEDURES OPERATING PROCEDURES FLUID SECTION PARTS DRAWINGS REVISION INFORMATION MagnumVenusPlastech Rev 01 2012 Page 15 17 19 21 27 29 33 59 PAT LS 24050 Series Fluid Section Manual Terms amp Conditions of Sale Customs duties import and export licenses and certificates if required and all local taxes are excluded from this offer If US state and local taxes are applicable and not included in equipment invoice such amount may be invoiced later Delivery dates or shipping schedules are approximate and based upon the most recent information available
19. al Kid SEAL REPAIR 1 PC Q E 3 4932 O RING MagnumVenusPlastech Rev 01 2012 Page 52 PAT LS 24050 Series Fluid Section Manual R IR KIT TM FLUID SK SECTION AT LS 2014 SEAL f MagnumVenusPlastech Rev 01 2012 Page 53 PAT LS 24050 Series Fluid Section Manual LS 24050 SK SEAL REPAIR KIT Q 5 FLUID SECTION PAT LS 1014 SEAL ASSY MagnumVenusPlastech Rev 01 2012 Page 54 PAT LS 24050 Series Fluid Section Manual 1 x e x d ede 2 PATAS 2014 5P 1 PISTON SEAL 1 PISTON BUSHING MAGNUM VENUS PLASTECH CONVERSION KIT PAT LS 24050 AM CK REV SHEET 1 1 Diere 40 MagnumVenusPlastech Rev 01 2012 Page 55 PAT LS 24050 Series Fluid Section Manual This page was left blank intentionally MagnumVenusPlastech Rev 01 2012 Page 56 PAT LS 24050 Series Fluid Section Manual qu 8 har Ze BI ee 3 AS MAGNUM VENUS PLASTECH GLUTTON SEAL CONVERSION KIT PAT LS 24050 GL CK REW 10 18 10 BT2 MagnumVenusPlastech Rev 01 2012 Page 57 PATLS 200 GL 1 15 1014___ 2 PIST ASSEMBLY INSTRUCTIONS 1 DISASSEMBLE UPPER PORTION OF EXISTING FLUID SECTION SEPARATING INLET AND OUTLET BODIES EXISTING PAT LS 2001 OUTLET BODY PAT L5 2004 PACKING NUT PAT LS 2005 BUSHING AND PAT
20. als resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the che
21. an be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinoge substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbo
22. at the time of order Dates may be adjusted upon receipt of subsequent information or modification of order Seller will ship prior to the delivery date if possible but not without Buyer s consent on Advanced Equipment sales All contract dates and timelines begin upon receipt at MVP of customer purchase order signed Terms and Conditions of Sale if applicable and down payment per quotation if applicable If shipments are delayed by the Buyer or because the Buyer s account is in arrears payments shall become due on the date when the Seller is prepared to make shipment Products held by the Seller for the Buyer shall be at the risk and expense of the Buyer Damages defects or shortages must be communicated immediately to MVP Discrepancy in pricing and or quantities on invoices must be reported within 30 days of the invoice date Claims made 30 days or more following the invoice date will not be honored Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission All returns are subject to a restocking fee The standard 1596 charges may be increased or decreased depending on the reason for the return Special ordered items may not be returned Seller warrants that the mechanical operation of the goods as specified shall be free from faults in respect to materials and workmanship for a period of 12 months for parts from the date of invoic
23. e For systems 12 months from start up or if earlier 18 months from the date of the Bills of Lading The warranty does not cover general wear and tear or damage due to negligence or improper use Seller s liability under the warranty shall be limited solely to repair or replacement costs and has no responsibility for reimbursing repair cost incurred by Buyer in connection with equipment without first giving written authorization for such charges Seller makes no express warranties except those set forth in this agreement and disclaims all other warranties expressed or implied including without limitation implied warranties of non infringement merchantability and fitness for a particular purpose Seller accepts no liability for loss of production loss of profits or other direct or indirect damages In any claim by the Buyer MagnumVenusPlastech Rev 01 2012 Page 4 PAT LS 24050 Series Fluid Section Manual against the Seller in respect of the goods the liability of the Seller shall be limited to the value of the goods e Many factors beyond Seller s control contribute to the success of Buyer s finished products such as raw materials used to manufacture the product Equipment is warranted to perform to specifications detailed in quotation but Seller is not liable for quality or quantity of finished products produced by Buyer The country of origin is the United States of America Sale installation and all rights of the parties are
24. e as necessary Lightly lubricate with Red Grease and install it into the Packing Nut 5 Screw the Packing Nut and Rod Bushing into the top of the Outlet Body just so that it makes contact with the Piston Seal Gd MagnumVenusPlastech Rev 01 2012 Page 23 PAT LS 24050 Series Fluid Section Manual e Special Outlet Body Assembly PAT LS 200 GL 1 2 Install O ring O E 037 into the Outlet Body PAT LS 2001 GL Install Glutton Seal PAT LS 2024 and Spacer PAT LS 2023 into the Outlet Body PAT LS 2001 GL Install Bushing PAT LS 2005 GL and Seals PAT LS 1014 into solvent cup Firmly tighten the Solvent cup into the Outlet Body PAT LS 2001 GL Screw item Seal Tool PAT GL TOOL 2 on to Upper rod Push shaft downward through the Glutton Seal using a hard rubber or plastic mallet to form seal Remove the Seal Tool PAT GL TOOL 2 from the Upper Rod 17 Screw Piston to bottom of the Upper Rod Connect the Outlet Body to the Inlet Body and torque bolts as noted below in Chapter 5 MagnumVenusPlastech Rev 01 2012 Page 24 PAT LS 24050 Series Fluid Section Manual e Pump Assembly 1 With the assembled Inlet Body mounted in the vise slowly and firmly push the Piston and Fluid Rod assembly all the way down into the Inlet Body 2 Carefully and firmly push the assembled Outlet Body onto the Inlet Body until the Fluid Rod extends though the Packing Nut Gd MagnumVenusPlastech Rev 01 2012 Page
25. governed by the laws of the state of Florida Venue with regard to any litigation shall be in Pinellas County Florida The parties agree to waive all rights to trial by jury as to any and all disputes The goods remain the property of the Seller until full payment is received Sale of equipment is subject to application and issuance of proper US Government export license and regulations if applicable e Installation of equipment is responsibility of Buyer and Seller with cost responsibility and number of days provided as detailed in original customer Quotation Seller will provide installation supervision personnel within 30 days of customer request lf installation is delayed by the Buyer more than six months from the date of shipment or if customer facility or material parts are not prepared for installation seller will invoice full installation costs up to 1 250 a day plus expenses for each MVP installation technician on site Seller has the option to waive this fee at its discretion Parties shall be excused for delays caused by embargoes acts of civil or military authorities Acts of God or other circumstances beyond the reasonable control of the parties Notification of such delays must be made in writing within ten days of occurrence Our agreement supersedes any previous agreement and applies in full Gr MagnumVenusPlastech Rev 01 2012 Page 5 PAT LS 24050 Series Fluid Section Manual SAFETY amp WARNING IN
26. gs paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much MagnumVenusPlastech Rev 01 2012 Page 9 PAT LS 24050 Series Fluid Section Manual A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents c
27. he cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards Gr MagnumVenusPlastech Rev 01 2012 Page 7 PAT LS 24050 Series Fluid Section Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as la sandings or with any readily oxidizing material such as brass or iron
28. her versions to make them heavy duty as well Seal Conversion Kits There are two Seal conversion kits available for this Patriot fluid section the two conversion kit can be used together in the same fluid section PAT LS 24050 AM CK is used to convert the existing seals PAT LS 1016 PAT LS 1014 and PAT LS 1013 to the new versions PAT LS 1016 SP PAT LS 1014 SP and PAT LS 1013 NT This kit basically replaces the existing seal with new a version with no change to the Outlet Body Solvent Cup or Fluid Rod PAT LS 24050 GL CK is used to convert the existing Upper Seals to the new Glutton Seal configuration This kit also replaces the Outlet Body and Solvent Cup See drawing PAT LS 24050 GL for details NOTE Before starting any service work release fluid and air pressure from system Remove the resin hose and suction wand from the fluid section The Fluid Section Assembly does not have to be completely removed from the system for service work Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself p MagnumVenusPlastech Rev 01 2012 Page 15 PAT LS 24050 Series Fluid Section Manual During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them Tools required Red Grease 6706 2 1 1 oz 6706 2 16 16 oz 6706 2 32 32 oz Gun Oil 670
29. iluents are not required Magnum Venus Plastech therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluent being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage
30. lats you should be able to turn the Inlet Body free of the Inlet valve leaving the Inlet Valve mounted in the vise MagnumVenusPlastech Rev 01 2012 Page 19 PAT LS 24050 Series Fluid Section Manual Inlet Valve Disassembly 8 Using a pair of Pliers squeeze the Ball Stop and remove it from the Inlet Valve 9 Remove the Foot Valve Spring and Ball from the Inlet Valve NOTE Use care not to drop the hard chrome balls in the Inlet and Piston Bodies as they will be damaged Replace all parts provided in the repair kit Use only original MVP parts Outlet Body Disassembly 10 Unscrew the Packing Nut from the Outlet Body 11 Remove the two Piston Seal Assemblies from Outlet Body NOTE Some versions of the fluid section have only one Rod Seal NOTE The PAT LS 24050 GL Fluid Section also has the Spacer PAT LS 2023 and Glutton Seal PAT LS 2024 in the Outlet Body PAT LS 2001 GL see drawing MagnumVenusPlastech Rev 01 2012 Page 20 PAT LS 24050 Series Fluid Section Manual Fluid Section Assembly Inlet Valve Assembly 1 Properly clean Inlet Valve checking the ball seat area 2 Install a new O Ring on the Inlet Valve lubricate O Ring and threads with Red Grease 6706 2 1 1 oz 3 Lightly grease the Inlet Ball with Red Grease and place in the Inlet Valve NOTE Use care not to drop the Inlet ball as it will be damaged 4 Install the Foot Valve Spring onto the Inlet Ball
31. lindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusPlastech Rev 01 2012 Page 14 PAT LS 24050 Series Fluid Section Manual Introduction This manual covers the repair and rebuilding of the 1 3 4 diameter by 2 stroke length There are several variations of the Patriot fluid section but most will only have small differences Most of the procedures will be the same only with slightly different parts The important differences will be noted or covered in a separate section It is important to have a current drawing for the fluid section you are working on PAT LS 24050 Patriot Fluid Section PAT LS 24050 AM Patriot Fluid Section PAT LS 24050 GL Patriot Fluid Section PAT LS 24050 GL HD Patriot Fluid Section Heavy Duty PAT LS 24050 HD Patriot Fluid Section Heavy Duty PAT LS 24050 MC Patriot Fluid Section Multi Color PAT LS 24050 RTM Patriot Fluid Section RTM Unit PAT LS 24050 SSB Patriot Fluid Section Patriot SSB Units The Heavy Duty HD version of the fluid section requires the heavy duty Fluid Rod PAT LS 2008 HD which is only used with the 7 or 10 Heavy Duty power head configurations The heavy duty Fluid Rod PAT LS 2008 HD can be used in most of the ot
32. lly MagnumVenusPlastech Rev 01 2012 Page 18 PAT LS 24050 Series Fluid Section Manual Fluid Section Disassembly NOTE Use care not to damage the pump when clamping it into a vise Usea soft jawed vise or a towel or rag between the vise and pump Replace all parts provided in the repair kit Use only original MVP parts 1 With the Fluid Section securely mounted in a vise or on the system use a 5 16 Hex wrench to remove the four socket cap screws from the Inlet Body 2 Securely mount the Fluid Section vertically in a vise Push the Fluid Rod Assembly down into the pump as far as it will go NOTE Secure the pump vertically in the vise by the flats on the Inlet Valve or the Inlet Body Use care not to damage the pump when clamping it into a vise Use a soft jawed vise or a towel or rag between the vise and pump e Inlet Body Disassembly 3 With the pump mounted in the vertical position carefully lift the Outlet Body off the top of the Inlet Body Use caution as the Fluid Rod assembly may lift out with the Outlet Body 4 Remove the Fluid Rod assembly from the Inlet Body or Outlet Body if it came out with the Outlet Body Set the Fluid Rod assembly aside 5 Remove the Piston Bushing and O ring from the Inlet Body or Outlet Body depending on where it is stuck 6 Remove the Piston Seal from the Inlet Body 7T Remove the Inlet Valve from the Inlet Body If the pump is mounted in the vise by the Inlet Valve f
33. m the object to the ground An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE
34. micals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusPlastech Rev 01 2012 Page 12 PAT LS 24050 Series Fluid Section Manual 3 0 Equipment Safety WARNING Magnum Venus Plastech suggest that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing
35. n solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 MagnumVenusPlastech Rev 01 2012 Page 10 PAT LS 24050 Series Fluid Section Manual 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently produced are designed so that catalyst d
36. on Manual This page was left blank intentionally MagnumVenusPlastech Rev 01 2012 Page 34 PAT LS 24050 Series Fluid Section Manual e 25 0 i ITEM 8 INSTALLS LIP REV 02 21 08 MagnumVenusPlastech Rev 01 2012 Page 35 PAT LS 24050 Series Fluid Section Manual 1 3 4 dia Fluid Section Parts List ITEM PART NUMBER QTY DESCRIPTION 1 PAT LS 1003 EN ET PLATE Mm 15 201 OUTLET BODY 15 1014 2 RODSEALASSY PAT LS 2005 1 ROD BUSHING 5 5 2004 1 JPACKINGNUT 6 15 2008 1 FLUID ROD 7 15 200 1 PISTON 2 1 2 8 PAT LS 2002 INLET BODY 1 9 15 2014 5 SEAL 55 PISTON BUSHING _ O RING PISTON VALVE 1 1 4 CHROME BALL SPRING RETAINER O RING 1i INLET VALVE 1 44 PAT LS 2017 1 1 2 CHROME BALL SS 19 154621 ore VALVE SPRING x 20 O E 3 932 _21 EES OE 2 SWEL 22 PAT LS 2006 IPISTON SPRING 23 PF RA 20 16J REDUCER ADAPTER 24 PF SE SW 16J SWIVELELBOW JIC 25 F CS 06C 20 ALLEN CAP SCREW 36 5 06 32 REPAIR KITS PARTS Ma DESCRIPTION PAT L5 24050 5K SEAL KIT NOTE ASTERISK DENOTES PARTS USED IN SEAL KIT MAGNUM VENUS PRODUCTS Assy Patriot 1 3 4 fluid Section PAT LS 24050 REV 02 21 08 MagnumVenusPlastech Rev 01 2012 Page 36 PAT LS
37. ors are turned completely to the left shutting off air to the components 2 Slowly open main air 3 Seat Pro Gun Packing Tighten the gun valve rod packing nuts until they are snug IMPORTANT Activate the gun trigger 8 10 times then tighten the packing nuts again Repeat this tightening procedure 3 times to make sure the gun valve rod packing is tight 4 Prime empty catalyst line a Disengage catalyst pump b Open ball valve on catalyst manifold if applicable c Eliminate air pockets by manually hand pumping the catalyst 5 10 short strokes 2 3 in After eliminating air pockets and while continuing to hand pump close ball valve on catalyst manifold d Pull and hold trigger on gun while hand pumping catalyst pump with short strokes until there is a solid steady catalyst flow from the head of the gun This will ensure that all air is purged from the line Release trigger e Continue to hand pump the catalyst pump with short strokes until catalyst pump is fully primed and pressurized generally within 5 additional strokes or less NOTE Do NOT engage slave pump until material pump has been primed 5 Material Pump be sure catalyst pump is disengaged Place a container or bucket under ball valve located at the bottom of the resin filter assembly to catch material while priming Open ball valve Slowly bring up pressure on material pump regulator just enough to allow pump to stroke up and down evenly After a smooth flow of
38. rocedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Gr MagnumVenusPlastech Rev 01 2012 Page 6 PAT LS 24050 Series Fluid Section Manual Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Aven
39. t may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result form improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels B MagnumVenusPlastech Rev 01 2012 Page 8 PAT LS 24050 Series Fluid Section Manual D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment
40. t of gun head clean gun block face 6 Inspect entire gun and equipment for over spray and clean 7 Relieve flush pressure by lifting the ring on the flush tank relief valve System is now shut down and ready for the next start up Important Notes e When cleaning gun with solvents avoid getting solvent in exhaust port of air trigger gun by covering port with thumb or finger while cleaning and pointing gun downward Proper cleanliness habits of your spray equipment goes a long way in keeping down unnecessary maintenance and repair costs Gr MagnumVenusPlastech Rev 01 2012 Page 32 PAT LS 24050 Series Fluid Section Manual Parts Drawings PAT LS 24050 PAT LS 24050 AM PAT LS 24050 GL PAT LS 24050 GL HD PAT LS 24050 HD PAT LS 24050 MC PAT LS 24050 RTM PAT LS 24050 SSB PAT LS 24050 AM SK PAT LS 24050 GL SK PAT LS 24050 R SK PAT LS 24050 SK PAT LS 24050 AM CK PAT LS 24050 GL CK Patriot Fluid Section Patriot Fluid Section Patriot Fluid Section Patriot Fluid Section Heavy Duty Patriot Fluid Section Heavy Duty Patriot Fluid Section Multi Color Patriot Fluid Section RTM Unit Patriot Fluid Section Patriot SSB Units Patriot Fluid Section Seal Kit Patriot Fluid Section Seal Kit Patriot Fluid Section Seal Kit Patriot Fluid Section Seal Kit Patriot Fluid Section Conversion Kit Patriot Fluid Section Conversion Kit MagnumVenusPlastech Rev 01 2012 Page 33 PAT LS 24050 Series Fluid Secti
41. tainer Slowly bring up pump pressure again to allow material to flow out of gun Release trigger to close gun Pump will cycle until it is fully primed and then will stall out 5 Flush gun into appropriate container 6 Engage slave pump Gr MagnumVenusPlastech Rev 01 2012 Page 31 PAT LS 24050 Series Fluid Section Manual SHUT DOWN PROCEDURES FOR SPRAY EQUIPMENT 1 Trigger gun until pump shaft is in the full down position at bottom of stroke position 2 Engage gun trigger lock 3 Relieving pressures a Close main air valve to system b Purge excess air from system by relieving air from the bottom of the air filter or water trap c Catalyst pressure Dump or relieve catalyst pressure at catalyst manifold if applicable by opening catalyst ball valve Pressure will immediately be relieved Close the ball valve at once to avoid draining of catalyst from catalyst line d Material pressure Place a container under material ball valve at bottom of fluid filter assembly to catch material flow when relieving pressure Slowly open material ball valve to relieve pressure Remember the pump is under extreme pressure Use the utmost caution when opening the valve to avoid injury or being sprayed with material Once material pressure is relieved close ball valve 4 Remove catalyst and material tip assemblies or nozzle and mix chamber from head of gun and clean thoroughly 5 Thoroughly clean diffuser cavity in fron
42. tionally MagnumVenusPlastech Rev 01 2012 Page 28 PAT LS 24050 Series Fluid Section Manual Operating Procedures INSPECTION AND MAINTENANCE OF UNIT 1 Check solvent cup to be sure it is 1 2 full with oil PAT LS OIL 2 Check catalyst and material levels 3 Inspect material spray tip and o ring Replace if necessary 4 Inspect catalyst tip assembly and o rings Replace if necessary ATC Gun 5 Inspect tip pin o rings on front of gun head and replace if nicked or worn ATC Gun 6 Assemble catalyst tip and material tip onto gun ATC Gun 7 Lubricate threads on retaining ring and assembly onto gun ATC Gun 8 Inspect hose assemblies and connections for leaks and wear and tear Replace if necessary Do not wait until hose is so worn that it may burst 9 Check roving quantity if applicable 10 Inspect and replace if necessary if applicable a Chopper Blades b Anvil Sleeve C Cutter Head Bearing d Bearing 11 Inspect and adjust if necessary if applicable a Cutter head to Anvil Sleeve tension b Idler Bearing to Anvil Sleeve tension C Check Chopper position for most efficient disbursement of chop into spray pattern 12 Cutter assembly Air Motor with Magnum Air Motor Oil as necessary normally 2 3 drops daily depending on usage Gr MagnumVenusPlastech Rev 01 2012 Page 29 PAT LS 24050 Series Fluid Section Manual PREPARATION AND PRIMING OF NEW SYSTEM 1 Be sure all air regulat
43. ue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of t
44. will amp exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalys
45. you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals A Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant p MagnumVenusPlastech Rev 01 2012 Page 11 PAT LS 24050 Series Fluid Section Manual 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemic
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