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1. POWER SYSTEMS INSTRUCTION MANUAL POWERLINE 31 EVER Sp z 0 0 ul Grudzinskiego 30 62 020 Swarzedz Poland www ever eu upsQever com pl tel 0048 61 6500 400 fax 0048 61 6510 927 a RZ pa m ej sej jun Y zm User Manual for POWERLINE 31 series power supply units TABLE OF CONTENTS TABLE OE CONTENTS srira lc tia 2 INTRODUCTION ina cada 3 GENERAE INFORMATION EM 3 INTENDED APPLIGATION OF THE POWER SUPPLY UNIT zastawek ern Pour pd rb ri Dove ea tous 3 GENERAL DESCRIPTION OF THE POWER SUPPLY UNIT essen 3 Ie STRUCTURE coso 4 FRONT ze RUMOR RN DET 4 A UTD ERROREM 6 INDUSTRIAL WORK SAFETY INSTRUCTIONS coooooccccncnonccnnonccccccoconococoncnncnnnnnnnnnnnnononnononononanannnnnnnnnanoss 7 TRANSPOR D 7 ELECTRICAL SARET Y eir ea 8 INSTALLATION rerit c 9 DAAE dcm TEUER 9 Ao EMBE pu co OZ M N 10 CONNECTING RED LP prO V 11 RORSNATNEUP D A z O a a A o ai 12 DESCRIPTION OF THE OPERATION OF THE POWER SUPPLY UNIT 0 cccccceeeeeeeeeeeeeeeeees 13 GENERAL INFO RIVA TION wasali ni aia 13 BYPASS MODEMODE 01 icis trauen eodeni ii 14 MAINS OPERATION MODE MODE 02 1 iiie dissent o demit Rant Rue tii 14 BACKUP BATTERY MODE MODE 039 xisuusisien scsi od eee qe ee dee n OE Dade e Remb EJ AoC 15 STORAGE CELLS TEST MODE MODE DA sidonia iia 15 SERVICE BYPASS MODERNE
2. 4 Power supply line phase B wire 9 Output line neutral N wire 5 Power supply line phase C wire 10 Output line protection PE wire 2010 01 25 www ever eu 11 User Manual for POWERLINE 31 series power supply units POWERLINE 15 31 and POWERLINE 20 31 power supply units CIECDGEEGKII LL T aah GG GG GG O O 4 1 Power supply line PE protection wire 7 Battery negative terminal 2 Power supply line neutral N wire 8 Output line phase L wire 3 Power supply line phase A wire 9 Output line neutral N wire 4 Power supply line phase B wire 10 Output line protection PE wire 5 Power supply line phase C wire JP1 Jumper parallel work option 6 Battery positive terminal JP2 Jumper parallel work option FIRST START UP During the first start up it might be necessary to leave the UPS connected to the mains to charge the batteries To do that just connect the input power supply lines UPS will charge the batteries regardless of the operating mode ONLINE UPS is activated the inverter is working or OFFLINE UPS is switched off the inverter is not working the output is powered by a bypass NOTE The batteries of the power supply unit gain full efficiency after more or less one month of operation in a mains mode 2010 01 25 www ever eu 12 User Manual for POWERLINE 31 series power supply units DESCRIPTION OF THE OPERATION OF THE POWER SUPPLY UNIT GENERAL INFORMATION POW
3. Ad EE AA REES a a also ki 16 EMERGENCY MODE asia EE 16 RPROTECHON EE 17 Overload o AAA 17 SNOFECICUILBFOLECHON AAA o noo a 17 A a o o O 18 WORK WIR COMPUTERS citroen EE oz OE Adaro S baee ROCA zo EEE 19 Ao 2392 COMMUNICATION asset M 19 WINPOWER SOFTWARE INSTALLATION zee cada od ii 19 CONFIGURATION OF THE UPS PARAMETERS anka kaka ak 19 POWERSOFT PERSONAL SOFTWARE INSTALLATION AND CONFIGURATION 20 WINOOWE sasiadka konto TERRE MER 20 LNU SUN AA O R A A a thks 21 S0NWare UDO Eau ak ON O A k a RC alk 22 COMMENTS ON OPERATION 2 2 rp a AR a a OE 23 WORK WITH POWER GENERATORS annan ee ete 23 STORAGE MAINTENANCE AND TRANSPORT cccccccccceccccceeeeeessseeeececeeeeeeeeeeseseaaaaeeeeeeeeeees 24 NERIS ATION c oad 24 TECHNICAL PARAMETERS uisu t i AA HEU AAC pu tiri sheer eod cad 25 INSTALLATION GUIDEEINES s ii treten deer dl 25 Jue IG AL DAA t c EP EM 26 DIAGNOSTIC OPERATIONS FOR ERRORS REPORTED BY THE UPS eese 27 LEGAL REGULATIONS AND THE GUARANTEE 5 tooth dde pel Ge ad 28 DECEARAFIONOFCONFORMI CZ oo oia 28 GUARANTEE dec eect R 28 2010 01 25 www ever eu 2 User Manual for POWERLINE 31 series power supply units INTRODUCTION Thank you for purchasing the EVER POWERLINE power supply unit It is the late
4. Vac 60 HZ e BYPASS ENABLE 2010 01 25 www ever eu 13 User Manual for POWERLINE 31 series power supply units The display presents information on the battery charge status and input parameters the value and frequency of input voltage The UPS does not supply voltage to the output BYPASS MODE 01 MODE 208 VAC 230 VAC e 50HZ BYPASS DISABLE e 220 VAC 240 VAC 60 HZ e BYPASS ENABLE The power supply unit switches to the BYPASS mode when the inverter is overloaded maximum permitted temperature is exceeded inverter damage is detected and when the device is switched off using the OFF button on the device panel Voltage is supplied to the output in the BYPASS mode directly from the input line by a mechanical switch converter If the UPS switches to the BYPASS mode due to an overloaded inverter or exceeding the maximum permitted temperature then the device itself checks the load level and the temperature of the inverter When these values return to the standard the inverter reactivates In BYPASS mode the unit does not provide any protection against voltage decay Voltage from the input line is switched to the unit s output through an internal filter MAINS OPERATION MODE MODE 02 ee 8Vac ecuVac SOHz SuHz si C iM VDC of W MODE G2 E GL 96 o 1 BATTERY 208 VAC 230 VAC e 50HZ BYPASS DISABLE e 220 VAC 240 VAC 60 HZ e BYPASS ENABLE 2010 01 25 www eve
5. any repair work as this would constitute a threat to health and or life All repairs and battery replacements must be carried out exclusively by qualified service personnel 2010 01 25 www ever eu 8 User Manual for POWERLINE 31 series power supply units NOTE The UPS is completely disconnected from the power network only when the power supply cord is disconnected NOTE The device is equipped with a power source external batteries The device s output may be live even if the mains is disconnected from the network 1 NOTE POWERLINE power supply units are not intended for use with medical equipment to support life and or health INSTALLATION NOTE Before installing the UPS you must acquaint yourself with the principles of industrial work safety as set forward in the previous chapter UNPACKING Inspect the power supply unit visually immediately upon its delivery Although the product is solidly packaged the appliance could have been damaged due to shocks experienced during transport If any damage is discovered inform the carrier or seller The power supply unit is packed in a way that ensures safe transport including transport by a forklift To unpack the device it is necessary to carefully cut the affixing bands lift the released cardboard shield remove the foam transport protection the power supply unit should be removed from a wooden transport pallet and placed on the floor following
6. environment To prevent interference emissions it may be necessary to apply additional measures of prevention or the limitation of the system 1 NOTE The battery module contains no end user serviceable elements e Damage to the guarantee seal in turn results in the automatic voidance of the device s guarantee e All repairs should be performed solely by qualified service personnel o The unit may operate below expectations if the receiver device requires high impulse power In practice even if the average power of the receiver device is within the permitted level of the UPS the device can turn the UPS off This results from the high instantaneous power collected by the device much above the power rating of the UPS and leading to an overload and UPS shut down This may be true for o television receivers and monitors during activation there is a picture tube demagnetisation cycle that requires a temporary very high power demana o laser printers drum heating cycle o other products with similar operation type Therefore when the emergency UPS is used with a load other than a computer load it is necessary to check the compatibility of the device and the UPS To do that it is necessary to connect the tested device to the UPS and check its response in all its Statuses i e start up switching off standby etc WORK WITH POWER GENERATORS POWERLINE units are ONLINE devices The unit has been designed to tolerate vo
7. software is installed by typing in the command line pkg add powersoftpersonal x x x tbz To uninstall type in the command line DK delete powersort 2010 01 25 www ever eu 21 User Manual for POWERLINE 31 series power supply units Initialisation Once installed the system service is initialised automatically while the control panel application is at usr local powersoft Make sure that the system localisation is Polish to enable Polish diacritical symbols SOFTWARE UPDATE Windows The installer application for Windows features an embedded automatic software updater PowerSoft can check regularly for new versions and notify the user about their availability By default the available updates are verified after the user logs in That setting can be changed in the Update configuration in the programmes menu in the system Linux Unix PowerSoft for Linux Unix can be updated using new versions available at www ever eu In case of CentOS RedHat Suse Linux and Fedora Core the update can be executed by typing rpm Uv powersoftlite x x x In Debian and FreeBSD it is recommended to uninstall the older version and then install the new one Instructions for the above operations are provided in the software manual available at www ever eu 2010 01 25 www ever eu 22 User Manual for POWERLINE 31 series power supply units COMMENTS ON OPERATION NOTE This product is intended for commercial and industrial use in the second
8. 200 mm Operating distance sides gt 100 mm sides gt 100 mm sides gt 100 mm rear gt 300 mm rear gt 300 mm rear gt 300 mm 2010 01 25 www ever eu 25 User Manual for POWERLINE 31 series power supply units TECHNICAL DATA POWERLINE 10 31 POWERLINE 15 31 POWERLINE 20 31 10 kVA 7 kW 20 kVA 14 kW office or industrial rooms with a low level of contamination 0 440 C 0 440 C 9596 non condensing 9596 non condensing Output power Z I UIU O O U S ES gt x koieieoiacicoi3 U 3 gt O 13 4 gt lt lt Q 0 E v GI0 O 5S 5S 3 5 gt gt 5 0 lt m o e c M 0 lt 3 0 O Q n oO o o 3 J 5 0 5 s 9 o L lt lt o c la Oe Re Oe o o KO lt C ylz D mt O O Olz m O AA al iB O o e up to 1000 m lt 10m POWER NETWORK MODE 304 478 V 2 nput voliage frequency 46 54 Hz 1 Hz Output voltage 230 V 1 Switching thresholds mains UPS 304 V 478V 2 Output voltage waveform Sine Time to switch to UPS BACKUP BATTERY MODE Output voltage RMS 230 V 1 Output voltage waveform Sine owitching thresholds UPS mains 311 V 450 V 296 Output voltage frequency 50 Hz 1 Hz Output voltage filtering LC Short circuit protection Electronic Overload protection Electronic Time to switch to network mode 0 ms Backup time with 1 battery pack 12 15 34 min 25 32 65 min 18 23 48 min 100 80 50 Pmax Additional packs 40 Ah
9. 40 Ah Maximum charging time for 1 pack lt 2h 8h 8h after recharging with the power of 8096 Pmax MECHANICAL PARAMETERS Dimensions height x width x depth 717 x 260 x 570 mm UPS weight 39 kg 55 kg 55 kg Battery pack weight 133 kg 321 kg 321 kg FITTINGS Output sockets terminal strip screw terminals Signals sound and LED Fuse 3 x D50A automatic 3 x D100A 3X fuse power supply automatic fuse automatic fuse gt D o D c o 2 o D gt c lt o O D ea E o gt end protection power supply end power supply end protection protection Communication interface RS 232 SNMP HTTP network management card option Note The manufacturer reserves the right to modify the above parameters without prior notice Time for a model 1 pack 2x20x7 Ah It is possible to connect other dedicated packs Time for model 1 pack 1x20x40 Ah It is possible to connect other dedicated packs Time for model 1 pack 1x20x40 Ah It is possible to connect other dedicated packs Note 1 For standard operation the load that is applied to the output must not exceed 80 of the value in the table The power margin is necessary to ensure the continuous work of the connected devices in the case of instantaneous surges of the load 2 Constant exposure of the battery module to temperatures of 25 reduces the battery life 3 The permitted maximum load of the power supply unit decreases
10. ASS settings of the function of the panel buttons and sound alarms and device response when it is switched off 2010 01 25 www ever eu 19 User Manual for POWERLINE 31 series power supply units Parametry sterowania UPS AR x Zakres czestctlivosci wej ciowej Dolne agraniczenie 40 0 49 0 46 0 E Hz G rne agraniczenie 51 0 60 0 54 0 E Hz Zakres napi cia By pass a Dolne ograniczenie 40 208 176 5 V G rne agraniczenier231 251 261 E 4 Panel sterowania ZEzw l na d wi kowe ostrze enie gdy klawisz OFF C Tak Mie Dost pny Miedost pny WW trakcie pracy UPS na By passie Zezw l na d wi kowe ostrze enie gdy klawisz OM Tak Nie _DostepnyMiedostepny WV trakcie pracy UPS z baterii ostrze enie d wi kowe Ostrze enie d wi kowe By pass ta O Wy c Ostrze enie d wi kowe praca na bateriach e Wie ot Wac Opcje dzia ania Praca na By pass ie gdy UPS jest wy czony fe Tak C Nie Automatyczna Inicjalizacja UPS gdy napi cie na wej ciu powr ci fe Tak Mie Domy lny OK Anuluj POWERSOFT PERSONAL SOFTWARE INSTALLATION AND CONFIGURATION WINDOWS Before installing PowerSoft o uninstall any previous version of PowerSoft and other monitoring software if the user is exchanging a UPS for the same computer To install PowerSoft with Windows a list of operating systems verified for compatibility with the software is available at www ever eu simply launch the so
11. ERLINE UPS is a state of the art electronic device forming an autonomous sinusoidal voltage source of 230 V This device is from the group of uninterrupted power supply units of ONLINE class characterised by continuous processing Due to continuous power processing in the POWERLINE unit the UPS may be used to condition the power from the power supply line Regardless of the voltage fluctuations or distortion of the input flow the POWERLINE UPS maintains a sinusoidal waveform at output at a fixed value of 230 V at all times The power supply unit operates in the mains operation mode it does not use the energy from the batter in the wide range of input voltage 304 478 V phase to phase voltage and it supplies voltage of 230 V to receivers The next advantage of the continuous processing in the ONLINE power supply units is the fact that there are no outages required to switch the load into another supply source mains battery The switching between the mains operation and battery mode is not noticeable for receivers connected to the UPS output Code Operational status Signals gt JS AJ J Zero mode STANDBY BYPASS mode A single sound signal every 2 minutes Mains operation mode None Charge level of storage cells at 0720 Charge level of storage cells at 21 10096 Battery operation mode A single sound signal every 1 second A single sound signal every 4 seconds 230 VAC BYPASS DISABLE e 220 Vac 240
12. Health and Safety instructions assistance of several people might be necessary the power supply unit should be placed at the point of installation using transport wheels the transport wheels should be blocked Save the packaging for future transport 2010 01 25 www ever eu 9 User Manual for POWERLINE 31 series power supply units Check the contents of the packaging The packaging should contain the following e power supply unit o 1 RS 232 communication cable e user manual o warranty card ASSEMBLY o When selecting the place of installation consider the weight of the device NOTE The user is responsible for selecting the place of installation and ensuring the appropriate operating conditions for the equipment o lt is recommended to install the UPS unit in a separate room due to the fact that the unit emits a uniform sound during operation and also because such a location provides protection against access by unauthorised persons a The equipment should not be exposed to extremes of temperature the optimal temperature is 18 25 C due to the fact that this may shorten the life of batteries o The equipment should not be installed in rooms that are dusty have a caustic or explosive atmosphere or are very humid under 90 without condensation e If the equipment is to be installed on a roof the load bearing capacity of the roof should be taken into consideration o The surface on which the equipmen
13. The company shall not be held liable for any costs such as the loss of profits or earnings equipment equipment usage software data costs of replacement products claims of third parties or for any other costs whatsoever 2010 01 25 www ever eu 28
14. eries power supply units WORK WITH COMPUTERS RS 232 COMMUNICATION POWERLINE series units are equipped with extended management functions There is an RS 232 communication port or an optional Ethernet port for UPS units with the SNMP card To ensure correct communication it is necessary to connect the unit to a free computer port by using a provided communication cable Once connected the UPS and computer should be switched on and the software should be installed as per the enclosed manual and following the installation application s instructions applies to Microsoft Windows POWERLINE unit which may be managed and monitored in Windows via WinPower software WINPOWER SOFTWARE INSTALLATION During installation please follow the application installer instructions version for MS Windows when the programme asks for a series number please enter 511C1 01220 0100 478DF2A CONFIGURATION OF THE UPS PARAMETERS The user can change certain parameters of the UPS unit by using WinPower software To make this possible the UPS must be connected to a computer by the cable provided by the manufacturer and the user must be logged in as the administrator By default the administrator s password is set to Administrator After logging in the user may change the password The parameters that can be modified by the user by the software are shown in the screenshot below The range of the input frequency for BYPASS the range of voltage for BYP
15. es it is also required to prepare information about the batteries used 2010 01 25 www ever eu 21 User Manual for POWERLINE 31 series power supply units LEGAL REGULATIONS AND THE GUARANTEE DECLARATION OF CONFORMITY The UPS structure complies with the provisions of the pertinent standards GUARANTEE The guarantee for the device constitutes a separate document enclosed with the product This document must meet all the formal requirements e g the following field should be filled in manufacturing number model type date of sale and stamp of the seller The manufacturer has made every effort to ensure that the offered products are free of defects in materials and workmanship The liability of the company under the guarantee is limited to the repair or replacement of products containing such defects The method for removal of defects shall be determined by the manufacturer The guarantee shall not cover those appliances with mechanical damage that were improperly maintained or used or that were modified in any way by the user EVER Sp Z 0 0 does not provide any guarantees or warranties including the guarantees of fitness for sale or for any specific purpose other than what is set out in the guarantee card EVER Sp z 0 0 shall not be liable for any direct indirect extraordinary coincidental or consequential losses resulting from the use of the power supply unit even if the possible occurrence of such losses has been notified
16. ftware installer and then follow the instructions When installing choose the UPS model that is connected to the computer running the software That setting can also be changed later when the software is installed To uninstall PowerSoft select the PowerSoft uninstall icon in the start menu The software can also be uninstalled from Add remove programmes in the control panel 2010 01 25 www ever eu 20 User Manual for POWERLINE 31 series power supply units LINUS UNIX The binary version for Linux Unix is provided in the following forms CentOS RedHat Suse Linux and Fedora Core For systems CentOS RedHat Suse Linux and Fedora Core the software is supplied as an RPM package The software can be installed using any package manager in the operating system If using the command line the software is installed by typing rpm ivh powersoftpersonal x x x 15 86 rpm The user must have administrator privileges root to install and use the software Once installed the application is in ZUSTAJOCAJ POWERSORC To uninstall type in the command line Im EV DOWersortpersonadi x o x Debian For Debian system the software is provided as a DEB package The software is installed by typing in the command line dpkg install powersoftpersonal x x x deb To uninstall type in the command line dpkg remove powersoft FreeBSD For FreeBSD systems software is provided as the defauli package for FreeBSD systems The
17. he unit is in STANDBY or BYPASS mode one of the four output 220 VAC 240 VAC voltage values may be selected MIE If the unit is in STANDBY or BYPASS mode one of the two input 60 HZ voltage frequency values may be selected STORA DLE If the unit is in STANDBY or BYPASS mode one of the two BYPASS BYPASS ENABLE mode options may be selected For POWERLINE 10 31 power supply units the information applies to phase C and for POWERLINE 15 31 power supply units the information applies to phase A 2010 01 25 www ever eu 5 User Manual for POWERLINE 31 series power supply units BACK PANEL a I 74 LN w e x N NY lt d A EXN RSN nis a M HL IEEE el OOO CG 205 CO 0 a lolalololalololal B m O mu u T Back panel view for POWERLINE 10 31 and POWERLINE 15 3 supply units 1 Wire holders 2 Power network and receiving terminal panel shield 3 Input protection 4 Parallel port option 5 Adapter card option 6 RS 232 communication port 7 Fans 8 Service BYPASS switch shield 9 Battery pack socket 10 EPO connector 2010 01 25 www ever eu MA CHIH NN tS CEA WS VERO RAZR 2 CX NY f SE ANN KT CRA 4 Ww j N SZ 2 J B rmm BO o AER am AL B Il 1 20 31 power User Manual for POWERLINE 31 series power supply units INDUSTRIAL WORK SAFETY INSTRUCTIONS TRANSPORT e Due to the considerable weight of the de
18. ltage fluctuations in the range of 304 478 V phase to phase voltage and changes in the frequency of 4 Hz in relation to the model frequency of 50 Hz When working with a power generator frequency changes are variable over time and directly depend on changes of the load If the generator voltage frequency changes 2010 01 25 www ever eu 23 User Manual for POWERLINE 31 series power supply units were to exceed this tolerance the power supply unit may consider such a frequency value as incorrect and switch to battery operation STORAGE MAINTENANCE AND TRANSPORT The UPS should be stored in a cool and dry place in its working position with fully charged storage cells o at a temperature between 0 C 30 the battery should be charged every 6 months o at a temperature between 30 450 the batter y should be charged every 3 months The UPS should be transported in its original packaging under conditions concordant with those set forward in the product specification cf the table with technical parameters EVER Sp z o o shall not be liable for mechanical damage arising during the transport of the appliance without its original or incomplete packaging UTILISATION The appropriate utilisation of used electric and electronic equipment helps protect human health and the natural environment against the negative effects brought about by the presence of hazardous materials and components and the improper storage and pr
19. means of the relevant code on the LCD panel and a sound signal If there is a short circuit the power supply to the output is cut off If the UPS is switched off during a short circuit indication and the short circuit is not removed the UPS switches to BYPASS mode which activates the input automatic fuses 2010 01 25 www ever eu 17 User Manual for POWERLINE 31 series power supply units EPO EPO Emergency Power Off is a mechanism that cuts off the energy supply to the receivers at the UPS output in extreme situations e g a fire The mechanism may be activated by short circuiting the pins of the external EPO connector trip If the unit was in mains operation mode it switches to zero mode STANDBY 208 VAC 230 VAC BYPASS DISABLE e 220 VAC 240 VAC e BYPASS ENABLE If in turn the unit was in battery operation mode it is switched off Input voltage is reinstated only after the user manually removes the EPO short circuit If the unit is in zero mode STANDBY signalling can be turned off by pressing the OFF button the unit then switches to BYPASS mode Only then is it possible to power on the unit When the unit is switched off and the short circuit in the EPO circuit has been rectified the unit may be powered on using the standard procedure The EPO connector pins have a safe voltage that is separate from the remaining systems of the device 2010 01 25 www ever eu 18 User Manual for POWERLINE 31 s
20. ocessing of such equipment Act of 29 July 2005 on Waste Electric and Electronic Equipment Article 22 1 Point 1 2 The crossed out waste container symbol means that in the European Union a used product should be handed over to a special waste handling outlet This concerns both the device X d products should not be disposed of together with unsorted gt municipal waste Method of safe removal of the battery from the appliance itself and all the accessories marked with this symbol Such The battery should be removed from the appliance by an authorised service outlet or by a duly authorised electrician 2010 01 25 www ever eu 24 User Manual for POWERLINE 31 series power supply units TECHNICAL PARAMETERS INSTALLATION GUIDELINES POWERLINE 10 31 POWERLINE 15 31 POWERLINE 20 31 10 kVA 7 kW 15 kVA 10 5 kW 20 kVA 14 kW 3P5W 400 V 50 Hz gt 90 16 mm 25 mm e O O 4x 80 A chk C 4x 100 A chk C 16 mm 2x 50 A chk B 2x 80 A chk B 2x 100 A chk B Environmental parameters Quantity of heat released for 5 00 BTU 3600 BTU 3600 BTU nominal work conditions Working temperature 0 40 0 40 Storage temperature 0 40 0 40 Humidity lt 95 lt 95 Altitude above sea level lt 1000 m lt 1000 m Mechanical parameters a gt height x width X 260 x 570 x 717 mm 260 x 570 x 717 mm 260 x 570 x 717 mm Weight 39 kg 55 kg front gt 200 mm front gt 200 mm front gt
21. r eu 14 User Manual for POWERLINE 31 series power supply units After connecting the UPS to the mains the output voltage is generated Power is supplied to the output by an internal BYPASS system When the device is connected to the mains the UPS batteries are also charged The UPS is activated only after the ON button on the front panel is pressed for approx 1 second After the completion of a self test the UPS is ready to work If the mains voltage is irregular excessively low or high voltage frequency outside the operating range the unit will switch to battery mode If the voltage is regular the UPS activates the inverter and it is then ready to work In the mains operation mode there is voltage at the UPS output NOTE When the UPS is switched off by pressing the OFF button on the panel voltage is not disconnected from the UPS output Voltage at output disappears only after the disconnection of the input power supply line BACKUP BATTERY MODE MODE 03 MODE 7 3 208 VAC 230 VAC e 50HZ BYPASS DISABLE e 220VAC 240 VAC 60 HZ e BYPASS ENABLE In the backup mode the sinusoidal output voltage is generated from the battery until the mains voltage returns the battery is discharged or an emergency In the event of no mains voltage the unit is activated in the same way as in mains operation mode however the difference is that following the completion of self test the panel displays the batte
22. rent may cause serious burns before connecting the device it is necessary to check the technical condition of the cables plugs and sockets as well as that of the device itself to reduce the risk of electric shock when it is impossible to check the earthing the device should be disconnected from the mains before installation or connection to other equipment and then the power supply cord should be connected again after all the connections are made if possible only use one hand when connecting and disconnecting the signal transmitting cables in order to avoid potential electric shock when two surfaces of the opposite charge touch the device must be plugged with the system containing a protective line Failure to comply with this requirement can lead to electric shock the installation must enable the total disconnection of the power source from the UPS unit for example by switching the fuse type S a current receiver must be connected with the appropriate circuit protection manual or automatic fuse the device is fitted with the earth conductor that channels leak current from receivers e g computer hardware Differential protection should take this aspect into account NOTE The receiving line of the emergency supply system should be equipped with a remotely controlled safety cut out EPO Emergency Power Off located near the main power switch and marked properly NOTE It is strictly forbidden for the user to perform
23. ry mode screen STORAGE CELLS TEST MODE 04 MODE When in the storage cells test mode the LCD panel displays the same information as in the battery operating mode This mode has the 04 code In this mode the excessively low or excessively high input voltage indicators are not available The storage cells test mode is activate for approx 10 seconds by pressing the ON button when the UPS is in mains operation mode 02 MODE 2010 01 25 www ever eu 15 User Manual for POWERLINE 31 series power supply units SERVICE BYPASS MODE This mode enables UPS service without the necessity to disconnect the power supply from the receivers connected to the UPS output NOTE In the service BYPASS mode receivers powered from the UPS output are not protected against voltage decays in the power supply line In this mode the UPS is completely shut off from the output EMERGENCY MODE Li 208 VAC 230 VAC e SOHZ BYPASS DISABLE e 220 VAC 240 VAC 60 HZ e BYPASS ENABLE t Z 3 VAC E LI Hz T i7 w t Zi 96 208 VAC 230 VAC e 50HZ BYPASS DISABLE e 220 VAC 240 VAC 60 HZ e BYPASS ENABLE In this mode the unit sends the appropriate error codes to the LCD panel and emits sound signals as per the following table 2010 01 25 www ever eu 16 User Manual for POWERLINE 31 series power supply units Table 1 Overload in mains mode the 01 UPS is in BYPASS mode A double so
24. st series of a state of the art power supply units that are dedicated to servers computer networks and data processing systems UPS EVER POWERLINE has been designed to meet all of your expectations related to protection against power outages in the best way This manual contains information on how to operate and maintain the unit safely Thoroughly familiarise yourself with the EVER POWERLINE manual before first use to ensure that it is operated properly GENERAL INFORMATION INTENDED APPLICATION OF THE POWER SUPPLY UNIT POWERLINE units are on line VFI devices that are intended to work with equipment powered from a 230V single phase grid 1 NOTE POWERLINE power supply units are not intended for use with medical equipment to support life and or health GENERAL DESCRIPTION OF THE POWER SUPPLY UNIT POWERLINE power supply units have he following components e rectifiers with PFC power factor correction o battery charger o battery set a inverter manufactured with high frequency IGBT technology o automatic bypass e manual service mode bypass o microprocessor control system with measurement circuits The input rectifies transforms the alternating voltage energy and supplies energy to the internal DC bus The power factor correction PFC system used in the unit enables radical reduction in interference introduce to the power network The DC bus is the basic power source for the inverter that generates alternating sine wa
25. t is placed cannot give in under its weight e Appropriate cooling conditions must be ensured for the UPS to work properly For this reason the ventilation openings of the UPS must be uncovered at all times o It is recommended to leave service access to the equipment 1 m For the necessary data see the table of technical parameters 2010 01 25 www ever eu 10 User Manual for POWERLINE 31 series power supply units CONNECTING THE UPS The connected load must meet the requirements on the wire sizes and the protection systems installed the table of technical parameters i NOTE The UPS should be connected by qualified and authorised personnel only i NOTE The UPS is completely disconnected from the mains only when the power supply cord is disconnected It is recommended for the protection systems in the building s electric system to be used as one of the measures of protection The parameters of the building s electric wiring system protection should be selected in accordance with the type and value of the load connected to the wiring system the table of technical parameters Input system output system Input system output system POWERLINE 1 31 power supply units W 49 e 4 1 Power supply line PE protection wire 6 Jumper parallel work option 2 Power supply line neutral N wire 7 Jumper parallel work option 3 Power supply line phase A wire 8 Output line phase L wire
26. und signal every 1 second Overload in mains mode the 2 inverter continues to operate A double sound signal every 1 second Overload in battery mode early A double sound signal every 1 second warning Incorrect DC bus voltage Continuous sound signal Incorrect inverter operation Continuous sound signal Overload in battery mode Continuous sound signal output cut off Maximum temperature Continuous sound signal exceeded Output short circuit Continuous sound signal Incorrect communication Continuous sound signal 0 Disconnected battery circuit Continuous sound signal Damaged inverter relay Continuous sound signal Damaged battery thyristor Continuous sound signal Parallel operation errors Continuous sound signal Incorrect fan operation A single sound signal every 1 second Damaged batteries and loader A single sound signal every 1 second For code 10 only a frame with error code is displayed Other parameters are not visible 0 0 1 2 5 7 0 1 2 2 EZ KE PROTECTION OVERLOAD PROTECTION An overload condition is signalled by the relevant code on the LCD panel and a sound signal cf Table 1 If the load is 105 130 of the maximum load the UPS switches to the BYPASS mode after 10 minutes If the load is greater than 130 the UPS switches to BYPASS mode after one second and cuts the power supply to the output off after 1 minute SHORT CIRCUIT PROTECTION The unit signals a short circuit by
27. unit is in BYPASS mode or zero mode STANDBY pressing this button allows you to configure the units parameters output voltage frequency BYBASS mode options To approve the selection press ENTER 2 When the power supply is regular pressing the OFF button causes the unit to switch to BYPASS mode and turns off the inverter If the BYPASS mode option is available the outlet is powered from the BYPASS line ON Turns the unit on Deactivates sound alarms 2010 01 25 www ever eu 4 User Manual for POWERLINE 31 series power supply units Display SS VAC Input voltage value a Input voltage frequency Indicates excessively high input voltage not displayed if the voltage is regular Indicates excessively low input voltage not displayed if the voltage is regular Output voltage value Output voltage frequency UI VA Unit load in W or VA Indicates short circuit of the unit s output indi OVER LOAD Storage cells cad VDC Storage cells voltage value Hah Charge level of storage cells Indicates overload of the storage cells the unit will switch to batter Indicates that the storage cells are discharged the unit will soon LOW switch off Mode Error Warning FAULT MODE E iz Displays the unit s mode error codes and warnings WARNING Inverter o INVERTER Indicates the operational status of the inverter BYPASS Indicates the operational status of the BYPASS circuits Output voltage frequency BYPASS mode option zada zab If t
28. ve current that is used to feed the receivers An independent charger is responsible for battery charging It is characterised by very low alternating charging current component 2010 01 25 www ever eu 3 User Manual for POWERLINE 31 series power supply units which significantly extends battery life A microprocessor control system DSP ensures precision and reliability of the entire power supply system An automated bypass system increases the overall system security In the event of inverter failure the current from the mains is provided directly to the load The automated bypass system thus becomes an additional passive safeguard of the load An additional manual bypass connection enables the complete switch of the load to the mains and in consequence service and maintenance works Internal power circuits except for the protected manual system may be activated via an input fuse UPS STRUCTURE FRONT PANEL B8B8vac EMENI SS Hz NE INVERTER ii FAULT So VDC 5 MODE HE 535 WARNING e 208 VAC e 230 VAC e 50HZ e BYPASS DISABLE e 220VAC e 240 VAC e 60HZ BYPASS ENABLE PT a M Rss A gt ZA EN i NN fi Gr iif 0 SN 72 SN f f NU WA UN l Y i M T ff z M T M M li fi M li UU ll UL FE TLM g UL U ev NUR jj j J U jj M u A y y V me jj A S X NN E HU Jf j ZA 20 WEF ZE A WMA 2 RY NS U _ If the
29. vice it is necessary to exercise particular care when transporting it e The UPS units must be transported in a vertical position e The equipment must be protected against atmospheric conditions shielded against rain e Transport or storage in temperatures lower than 0 C and higher than 25 for extended periods is inadvisable as it may impair the life of the batteries and facilitate the condensation of water vapour o The considerable weight and overall dimensions of the equipment make it necessary to ensure the appropriate transport conditions the requisite number of people a forklift truck and transport corridor NOTE Should you observe any damage that may impact the correct functioning of the equipment please contact the Service Centre e Heavy appliances must be moved by at least two or more persons 18 kg 18 32 kg o The device should be operated and stored in conditions concordant with those gt 55 kg set in the device specification 1 NOTE POWERLINE UPS units may be transported installed and maintained only by qualified personnel 1 NOTE Exercise particular care during the transport unloading i and installation of the equipment 2010 01 25 www ever eu T User Manual for POWERLINE 31 series power supply units ELECTRICAL SAFETY it is forbidden to work on your own under conditions constituting a threat to life and or health in the event of a brief short circuit the high cur
30. whether any of the receivers are damaged Warning code 23 Damaged storage cells or l sound signal every 1 Contact technical support loader second l Low charge level of storage Error code 11 continuous z cells or storage cells Check the condition of storage cells sound signal disconnected The UPS does not operate l service BYPASS switch l although the mains Contact technical support damaged voltage is correct The storage cells are not fully Leave the unit connected to the mains for at minimum 10 hours in charged order to fully charge the storage cells The battery support time Unit overload Check the receivers and disconnect non critical receivers has become shorter Storage cell capacity Replace the storage cells decrease caused by aging The has been pressed for Press the ON button for at least 1 second an insufficient period of time The unit does not switch No storage cells are on after pressing the ON connected to the unit or the l Check the connection of storage cells or charge the storage cells button voltage of storage cells is too low Unit error Contact technical support When contacting technical support please prepare the basic information UPS model and series number when the problem occurred complete description of the problem including error codes sound signals supply and load status If you have a UPS designed for long backup tim
31. with the height above the sea level above the limit specified above 2010 01 25 www ever eu 26 User Manual for POWERLINE 31 series power supply units DIAGNOSTIC OPERATIONS FOR ERRORS REPORTED BY THE UPS Problem Possible cause The unit switched to an error Make sure that the unit is not overloaded the fans are not blocked Error code 08 continuous state due to exceeding and the surrounding temperature is not excessively high Wait 10 sound signal maximum permitted minutes before powering on the unit in order for to cool it down If temperature the problem was not eliminated contact technical support Disconnect all receivers Turn off the unit Make sure that the Error code 09 continuous Short circuit on the unit s receivers are not damaged and check whether the UPS has no sound signal internal errors and the reconnect the receivers In the event of a problem concerning the UPS contact technical support Error code 05 or 06 The unit switched to an error l l l Contact technical support continuous sound signal state due to an internal error The UPS switches on in Input voltage or frequency Check the power source battery mode MODE 03 exceeds permitted levels Check the receivers and disconnect non critical receivers Error code 07 Receiver overload or short Recalculate the power load and reduce the number of receivers continuous sound signal circuit connected to the unit Check

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