POWERWARE® 9120 - Power On Australia
Contents
1. Parameter LCD Message Description Default Settings Output Voltage Setting OP V Setting To change the output voltage Select 208 220 230 or 240V for 240V models For 240V models You are prompted to save this setting OP V 240V Input Voltage Tolerance Bypass Volt Set Select the input voltage tolerance range before the UPS VP TOEH10 15 goes to Battery mode 410 10 15 or 15 20 You are prompted to save this setting Input Frequency Bypass Freq Set The factory default is 50 or 60 Hz 5 Select 2 for Freq Tol 5 a narrower frequency range Select 7 for a wider frequency range You are prompted to save this setting High Efficiency Mode HE Mode Setting Select whether High Efficiency mode is On or Off If HE Mode Off enabled you must also select the input voltage range 10 or 415 While operating in High Efficiency mode the UPS transfers to inverter when 1 the input voltage is outside 10 or 415 from nominal 2 the input frequency is greater than 3 or 3 the input line is not available You are prompted to save this setting If the setting is not allowed the LCD shows I P out limit which means the input voltage or frequency is not suitable Free Run Mode Free Run Mode Select whether Free Run mode is On or Off If enabled Free Run On you must also select Bypass Disable or Bypass Enable Bypass Disable This selection defines how your UPS runs when the input f2. POWERWAREe 9120 User s Guide 6000VA E T N Powerware WWW powerware com POW ERWARE POWERWARE 9120 6000VA User Guide Important Notice The UPS ground earth conductor carries leakage current from the loads in addition to any leakage current generated by the UPS This UPS generates no more than 1 mA of current To limit the total leakage current to 3 5 mA the load leakage must be limited to 2 5 mA The UPS must have a good low impedance ground protective earth connec tion to provide a safe path for leakage current OMM91206kRev1 qxd Copyright 2004 All rights reserved If You Have a Question Customer Support If you have a question or problem Table 10 Troubleshooting may help If you need more help please have your UPS model number and serial number on the back label nearby and call the Eaton Power Quality office nearest you see the Eaton Power Quality offices section Eaton Power Quality s service technicians have in depth knowledge of the UPS and power problems Eaton Power Quality may tell you the UPS must be returned If this happens we will give you a Return Authorisation RA number When you return a Powerware 9120 to the factory for any reason please use the original packing material in which your unit was shipped to you You may be responsible for repair charges for damaged units which are not packed in Eaton Power Quality packing material If you have discarded the original packing mat
3. 4 5 11 Turning the UPS On After the UPS is connected to a power source the fan turns on and the UPS enters Standby mode To turn on the UPS press and hold the button until you hear the UPS beep approximately one second The LCD briefly displays On Delay and the Power On indicator illuminates Then the UPS conducts a self test briefly displaying On BATTERY If an alarm condition occurs see Table 8 in Section 10 0 for helpful hints When the self test is complete the LCD displays On Line indicating that power is available from the UPS output receptacles Starting the UPS on Battery NOTE Before using this feature the UPS must have been powered by utility power at least once and the batteries must be completely charged To turn on the UPS without using utility power press and hold the 5 button until you hear the UPS beep approximately one second The UPS supplies power to your equipment and goes into Battery mode The LCD briefly displays On Delay then On Battery and the and indicators illuminate When the UPS starts on battery it does not conduct a self test to conserve battery power Turning the UPS Off To turn off the UPS press and hold the OD button until the long beep ceases approximately five seconds NOTE When you press and hold the OD button the LCD displays Shutdown Pending The w indicator turns off and the LCD briefly displays UPS OFF before going blank The f
4. Alarm Indicator Je Scroll A Enter Button Button Button Figure 7 UPS Front Panel NOTE If the alarm beeps or if the 1 indicator is on see Table 8 in Section 10 0 to identi fy and correct the problem To configure parameters through the front panel see Section 5 0 Configuration Display Mode To view the UPS current settings press the button for one second and release Use the button to scroll through the list of settings which appear in the following order LCD Message Description I P VOLT xxx xV Input voltage Bypass V xxx xV Bypass voltage Bypass F xx xHZ Bypass frequency O P VOLT xxx xV Output voltage O P FREQ xx xHZ Output frequency O P Load x Approximate percentage of UPS load capacity being used by the protected equipment O P Watt xW Output watts O P VAS xVA Output VA O P Cur x xA Output current BAT VOLT xx xV Battery voltage BAT CHARGE xxx Approximate percentage of battery capacity remaining BackUp Time xxxM Approximate battery time remaining in minutes The display changes to seconds after one minute Backup Time xxxS CPU Version X XX Firmware revision level NOTE The UPS exits Display mode automatically after five seconds if the button is not pressed Pressing the button for 3 seconds will lock the display at the present parameter Pressing again for 3 seconds releases the meter POWERWARE 4 2 4 3 4 4
5. It may be toxic This equipment may produce ozone Take precautions to ensure that the concentration of ozone is limited to a safe value 0 1 ppm 0 2 mg m calculated as an 8 hour time weighted average POW ERWARE 8 1 19 How to Replace Internal Batteries Use the following steps to replace the internal batteries 1 Remove screws where indicated a 2 Using caution not to put stress on the LCD display cable pull the top panel forward and place it on top of the UPS Wi S e 3 Unscrew the bottom panel screws b 4 Lift up the front panel to disengage the locking tabs and then pull the panel for ward to remove P phe A 1 5 Remove Battery Cover A screws where indicated Rotate cover in direction of arrow and remove cover 6 Remove Battery Cover B screws where indicated Slide cover to the right then lift to remove a Ee SC x POWERWARE 20 T Pull the upper batteries out and place onto a flat stable surface 8 Pull the lower batteries out and place onto a flat stable surface 9 Remove the batteries from their cradles See Recyling the Used Battery for proper dispos al 10 Install the new batteries Ae 11 Reinstall the trays and battery covers t Pd N 12 Reinstall the lower then upper front covers 8 2 Recycling the Used Battery Contact your local recycling or hazardous waste centre for information on proper disposal of the used battery WARNING Do not dispose
6. Battery Cabinets 1 External Battery Cabinets should only be connected when the UPS is isolated from the mains and the load Connect the External Battery Cabinet to the UPS with the battery cable provided If more than one External Battery Cabinet is installed connect the second Battery Cabinet to the first Battery Cabinet with the cable provided NOTE If External Battery Cabinets are used the Battery Pack Quantity and type in the UPS Parameters should be changed Do this once the UPS has been started refer to Section 5 0 Configuration and to the manual that came with your External Battery Pack 3 0 Quick Startup Your Powerware 9120 6kVA UPS is designed for direct connection to a mains supply by a qualified electrican When input power is connected and switched on the LCD backlight will illuminate and the fan will run but no output power is available Let the unit charge the battery for at least 3 hours You may use the unit while the battery charges but the battery backup runtime will be reduced until the battery is fully charged Start the Powerware 9120 by pressing and holding the On Standby button large button in the center of the front panel in for about one second Note To turn the unit on the On Standby button must be pressed for about one second and for about 5 seconds to turn the unit off 3 a When it starts the unit beeps once then twice and lights the Power On LED The unit indicates On Delay on th
7. be configured while in Battery mode If the UPS switches to battery power while in Configuration mode the UPS exits Configuration mode and indicates Battery mode on the front panel 1 Press the button for one second to enter Configuration mode The LCD displays the first configuration parameter see Table 1 2 Press the A button to scroll through the parameters v NOTE The UPS exits Configuration mode automatically after five seconds if a selection has not been made 3 Press the button to select the parameter 4 Press the button to scroll through the options for the selected parameter press the button to select the option You may be prompted to save the selection press the button to save Other options are saved automatically See Table 1 for more detail 5 To exit Configuration mode at any time do not press any buttons for five seconds The UPS returns to Normal mode and displays On Line Sek Power On Indicator gt o Q QD On Battery Indicator J B3 Q Bypass Indicator a gt Sri Alarm Indicator J e Ao Press the Scroll button to enter Scroll On off Enter Press the Enter button to select a Configuration mode Also press e NEED SS parameter Also press the Enter to scroll to the next option button to select an option and to save the setting Figure 8 Using the Configuration Mode POW ERWARE 13 Table 1 Configuration Mode Parameters
8. dangerous voltage and high current Therefore the batteries may cause severe injury if their terminals contact a tool or the UPS cabinet Be very careful to avoid electrical shock and burns from contacting terminals while you replace the batteries Batteries contain caustic acids and toxic materials and can rupture or leak if mistreated Remove rings and metal wristwatches or other jewelry Do not carry metal objects in your pockets these objects could fall into the UPS Never allow any tool to contact both a battery terminal and the UPS cabinet or another battery terminal Do not lay tools or metal parts on top of batteries To ensure continued superior performance of your UPS and to maintain proper charger operation you must replace the UPS batteries with the same number and type of batteries These batteries must be the same type as the original batteries valve regulated low maintenance The replacement batteries should have the same voltage and ampere hour rat ing as the original batteries Assume that old batteries are fully charged Use the same precautions you would use when handling a new battery Do not short battery terminals with a cable or tool Batteries contain lead Many areas have regulations about disposing of used batteries Please dispose of old batteries properly DO NOT dispose of batteries in a fire because the batteries could explode Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes
9. line and neutral wires are reversed in the wall outlet Have a qualified electrician correct the wiring To disable this alarm see Section 5 0 Configuration Battery Test The UPS is performing a battery test None The UPS returns to Normal mode when it completes a successful battery test Over Temperature Constant beep UPS internal temperature is too high Shutdown is imminent Save your work and turn off your equipment Turn off the UPS Clear vents and remove any heat sources Ensure the airflow around the UPS is not restricted Wait at least 5 minutes and restart the UPS If the condi tion persists contact your service representative POW ERWARE Table 8 Troubleshooting cont LCD Message or Condition Possible Cause Action Overcharge Constant beep Batteries are over charged Save your work and turn off your equipment Turn off the UPS Contact your service representative O P Short Constant beep Output short circuit Save your work and turn off your equipment Turn off the UPS Contact your service representative High O P V Constant beep High output voltage Save your work and turn off your equipment Turn off the UPS Contact your service representative Low O P V Constant beep Low output voltage Save your work and turn off your equipment Turn off the UPS Contact your service representative DC Bus Fault 2 beeps per second Hi
10. of the battery or batteries in a fire Batteries may explode Proper dispos al of batteries is required Refer to the local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid l batteries and must be disposed of properly For more information contact your local recycling or hazardous waste centre POWERWARE 21 9 0 Specifications Powerware reserves the right to change specifications without prior notice This section provides the following specifications for the Powerware 9120 6kVA model Electrical input and output Environmental and safety Weights and dimensions Battery Table 4 Electrical Input 240V Models Nominal Voltage 240V default 208 220 230 240V selectable Voltage Range 184 276V for 208 220 230 240V nominal Low line is 120V at 25 load 140V at 50 load 160V at 75 load 184V at 100 load without battery discharge Nominal Frequency 50 60 Hz 5 user selectable Noise Filtering MOVs and line filter for normal and common mode noise Connections Hardwired Input 10mm max cable separate bypass source terminals standard Input Power Factor 0 97 Max Input Current 30A Table 5 Electrical Output 240V Models Power Levels rated at
11. 81 Marlestone Business Centre SA 5033 Phone 08 8347 3622 Fax 08 8445 6328 Melbourne 13 Healey Road Dandenong VIC 3175 Phone 03 9706 5022 Fax 03 9794 9150 Sydney 119 127 Wicks Road North Ryde NSW 2113 Phone 02 9949 6000 Fax 02 9907 9802 Brisbane Unit 4 11 Donkin Street West End QLD 4101 Phone 07 3891 1211 Fax 07 3891 2492 Perth 23 Geddes Street Balcatta WA 6021 Phone 08 9240 5655 Fax 08 9240 5644 Auckland PO Box 39 572 Howick Auckland New Zealand 1705 Phone 09 535 3084 Fax 09 535 3083 POWERWARE 32 You have purchased a UPS that will provide you with many years of service protecting your equipment from surges sags and blackouts This product incorporates the highest quality standards in engineering manufacturing and testing and carries a 2 year warranty against defects in material and workmanship This product is backed by over 60 years of pride and integrity We are sure you will agree there is no sub stitute for a Powerware product Did you know that Powerware also makes Single Phase UPS systems up to 15kVA Three Phase UPS systems to 120kVA Parallel Three Phase UPS Systems to 1MVA Plug in Power Conditioners to 3KVA Hardwired Single Phase Power Conditioners to 22 5kVA Constant Voltage Transformers to 7 5kVA AC DC switching and linear Power Supplies CVDC Constant Voltage Ferroresonant Power Supplies Low Voltage General Purpose Transformers Industrial Con
12. How to Replace Internal Batteries 19 8 2 Recyling the Used Battery 00000000055 20 9 0 Specifications cuoi eere EE E EE eg earen S UE Ee pe 21 10 0 Troubleshooting z ee aaea Ee DR Reef Rn 23 11 0 Warranty tus og tn tanta date EE ee tan De Reb Rd LE oes ENE 27 Powerware Australia New Zealand Offices ii Ee 31 Trademarks Windows is a registered trademark of Microsoft Corporation All other brand and product names are trademarks or registered trademarks of their respective holders POW ERWARE 2 Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This User Guide contains important instructions for your Powerware 9120 that must be followed during installation and maintenance of the UPS and batteries CAUTION Whenever the Powerware 9120 is On there may be dangerous voltage present at the unit s outlet terminals This is because the unit s battery supplies power even if the unit is not con nected to supply The unit contains dangerous voltages To reduce the risk of electric shock install in a temperature controlled and humidity controlled indoor area free of conductive contaminants With the exception of the user replaceable batteries all servicing of this equipment must be performed by qualified service personnel Before maintenance or repair all connections must be removed Before maintenance repair or shipment the unit must be completely switched off an
13. TION To prevent the unintentional shutdown of specific load segments confirm your selection before pressing the l button Group 1On 20n Manual Bypass Manual Bypass GO This parameter is used to manually place the UPS in Bypass mode Bypass OFF Configuration Mode Setting Config Mode Set This parameter is reserved for future use and should not be modified by the user The setting may be toggled between EscapeConfigMode and Enter ConfigMode It should always be set to EscapeConfigMode EscapeConfigMode POWERWARE DU 6 1 6 2 o 15 Additional UPS Features This section describes Inverter Shutdown Network Transient Protector Load segments Using the communication port or USB port Optional Powerware communication cards Inverter Shutdown The Powerware 9120 includes a port that allows the UPS inverter to be switched off This feature is designed to be used with Powerware External Maintenance Bypass Switches Refer to the instructions provided with the switch for further information Pin in 2 WARNING 1 The Inverter Shutdown circuit is an IEC 60950 safety extra low S DP S voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation Figure 9 Inverter Shutdown Connector Communication Port standard To establish communication between the UPS and a computer connect your compu
14. an continues to run and the UPS remains in Standby mode until you unplug or remove utility power from the UPS Standby Mode When the UPS is turned off and connected to a power source the UPS is in Standby mode The fan continues to run and the battery recharges when necessary The X indicator is off and the LCD panel is blank indicating that power is not available from the UPS Diagnostic Tests The UPS automatically performs a self test when powered on and when the UPS restarts after a power outage The self test monitors the UPS electronics and battery and indicates any problems on the front panel A battery test is automatically performed every 30 days 720 hours of continuous Normal mode operation The test lasts approximately 15 seconds and any failure is displayed on the front panel Both the UPS and battery tests can be performed manually see Section 5 0 Configuration for more information POW ERWARE 5 0 Configuration This section describes how to reconfigure options using the Configuration mode including input and output voltage and frequency site wiring fault and silencing the alarm NOTE The UPS has been factory configured with default settings appropriate for most installations User configuration is not normally required Configuration Mode The control buttons 4 and are used to modify the UPS configuration Figure 8 shows the front panel and Table 1 explains the corresponding options NOTE The UPS can
15. d unplugged or disconnected The installation and use of this product must comply with all national federal state municipal or local codes that apply For assistance call Powerware Service or your local Powerware office If the Powerware 9120 has been damaged during shipment call your vendor immediately If the Powerware 9120 is stored the batteries should be recharged every 6 months If stored above 25 Celsius recharge the batteries more often POW ERWARE 1 0 UPS Features The Powerware 9120 provides protection against power problems including power outages brownouts and sudden increases in power It also provides spike suppression and line noise fil tering to protect your equipment Front panel LEDs and an audible alarm keep you aware of the unit s status Use the drawings on this and the following pages to identify features of the unit Fig 1 Powerware 9120 6kVA Controls and Indicators POW ERWARE 2 0 Installation 2 1 Environment 1 The UPS should be installed in a controlled environment A controlled environment is one that is indoor temperature controlled free from conductive contaminants dust fumes and moisture The UPS is intended for indoor use only Provide adequate ventilation 100 mm clearance at the rear of the UPS and 50 mm on the sides of the UPS The unit must have unrestricted airflow To maximise the battery life an ambient temperature of 159C to 259C is recommended 2 Environmen
16. e LCD and performs an internal system and battery test Next the Powerware 9120 applies AC output to the output connections and indicates On Line on the LCD 3 b After 10 seconds or less the self test is complete The green LED will come on and remain on H the unit beeps or if the green LED does not remain on even though input power is available from the input supply go to the Troubleshooting section Switch off the equipment you want to protect and plug each load into outlets connected to the circuits feeding the Powerware 9120 Switch on the protected equipment one load at a time If the UPS beeps an alarm when you start your equipment the UPS may be overloaded See the Troubleshooting section The LCD on the front of the UPS shows the of load capacity that your equipment is using See Section 3 0 Operation for more information on checking the load Please fill out the warranty registration card in Section 10 and return it to your local Powerware office POW ERWARE 4 0 Operation 4 1 This section describes The UPS front panel Standby mode Turning the UPS on and off Diagnostic tests Starting the UPS on battery UPS Front Panel The UPS front panel indicates the UPS status and also identifies potential power problems Figure 7 shows the UPS front panel indicators and controls LCD Panel ___y Power On Indi icator gt On Battery Indi a Ho o Bypass Indicator J ee O
17. erial please call the nearest Powerware office so that we can ship new packing material to you If you have any questions please feel free to call or fax the nearest Eaton Power Quality office Please do not return your Powerware 9120 without calling Eaton Power Quality first Eaton Power Quality will advise you where to ship your Powerware 9120 Powerware reserves the right to change specifications without prior notice Where the brand name Powerware is used the term refers to Eaton s Powerware Division trading in Australia as Eaton Power Quality Pty Ltd Table of Contents Safety Instructions 2 1 0 UPS F atures ox ahaa oak ha eared sia aay cela Paes 3 2 0 Installation aas ER iesu tee is Que EU IR ee Cee abe aes A 2 1 Environment is dai we TEE E 9 MSREPFUASSFawu I A 2 2 Rear Panel View 5 2 3 Connections to Mains and Load 220000055 6 3 0 Quick tagged ENNEN ed ak DEE oie ee eat 9 4 0 Operation zen Se ED eae ee degt rebua ee bd be GE dd 10 4 1 UPS Front RE 10 4 2 Turning the UPS On 00000 eee 11 4 3 Turning the UPS Off EE 11 4 4 Standby Mode 11 4 5 Diagnostic Tests 11 5 0 Configuration aa a a e e a e a a A E a E 12 6 0 Additional UPS Features 15 6 1 Inverter Shutdown 15 6 2 Communication Port 15 6 3 Comunication Got 16 6 4 SNMP Web Adaptor 16 6 5 Relay Gard o oeh EE da HA EE 17 7 0 Installing Lansafe Software 17 8 0 Replacing the Batteries 18 8 1
18. erter Relay contact closed to pin 10 12 UPS on Bypass Relay contact closed to pin 10 13 12VDC Signal supply 12VDC Out 14 Signal GND Signal ground Common 15 UPS Shutdown Minimum 5 seconds high level In signal 12VDC to perform shutdown according to following Relay Card Jumper settings JP1 default JP2 JP3 UPS Normal No response Go to bypass mode back online when shutdown pins opened UPS on Battery Output off after 120 sec Back online on resumption of AC power Immediate output off UPS shutdown in 12 seconds Immediate output off UPS shutdown in 12 seconds 7 0 Installing Software Suite Your UPS is supplied with a CD ROM and communication cable to install and operate Software Suite To install Software Suite on your computer follow the instructions enclosed with the Software Suite CD ROM POW ERWARE 18 8 0 Replacing the Batteries The Powerware 9120 batteries are user replaceable and can be replaced while the Powerware 9120 has AC input applied and powers the loads This means that if necessary you can replace the batteries while the UPS is running Before you replace the batteries make sure that you read the safety information below Note If you have a power outage while you are replacing the batteries the UPS will not be able to run on battery power and your protected equipment will shut down CAUTION The batteries used in the UPS and battery pack can produce
19. f test press the button twice During the test the LCD displays ON BATTERY UPS Test Site Wiring Fault Alarm Site Fault Set Select Enable or Disable When enabled the alarm sounds when the ground connection is missing or the line and neutral wires are reversed in the wall outlet Detect Enable Modem Support Modem Support This parameter is reserved for future use and should not be modified by the user No Modem Support Number of Extended Battery Modules Select EBM Type Select the number of EBMs connected to the UPS Select 0 through 5 You are prompted to save this setting Refer to the documentation that came with your battery pack for more information Extem Pack 0 Communications Lock out COM Control Cmds For greater levels of security users may choose to have the UPS disregard shutdown commands that come from the power management software or other communication Sources When disabled the UPS does not accept a shut down command via the communication port USB port or communication slot adapter When enabled the UPS operates normally in response to extemal commands You are prompted to save this setting Enable Load Segment Control Load Group Set NOTE Not applicable to 6kVA units Allows manual control of load segments see Load Segments Section 5 3 By repeatedly pressing the scroll button the individual load segments can be tumed on and off CAU
20. gh internal DC bus voltage Save your work and turn off your equipment Turn off the UPS Contact your service representative Bypass not Avail Bypass voltage outside bypass range Warning only Adjust bypas input voltage if possible POW ERWARE 27 11 0 Warranty WARRANTY Information This Warranty is subject to Eaton Power Quality Pty Ltd EPQ standard Conditions of Sale which govern all sales of products by Eaton Power Quality Pty Ltd 1 EPQ products in general are warranted against failure due to faulty materials and or work manship for a period of two years from despatch date ex EPQ store as per invoice The Ferroresonant and 95 Series Power Conditioners and Dry Type Transformers have an extended warranty 5 years from date of despatch If within the applicable Warranty period any EPQ product does not meet the warranty speci fied above and the product was installed and operated in accordance with Australian stan dards and EPQ standard installation procedures EPQ shall thereupon correct any defects due to faulty materials and or workmanship Any modifications made to the product other than those made by EPQ or its authorised repre sentative may cause the Warranty to be void For units up to 3kVA that are installed as a portable device the Warranty covers repair or replacement of defective parts at the factory or other service locations as nominated by EPQ provided the unit has been returned by t
21. he user packed adequately to prevent shipping dam age and approval has been obtained from EPQ before shipment All costs associated with the return of the product to EPQ are at the customer s expense For hardwired products 3kVA and above the Warranty covers on site repair Metropolitan area Capital Cities only during normal working hours by EPQ technicians or appointed agents For units installed in remote locations EPQ may at its discretion request the equip ment to be recovered and returned to the factory or other nominated service locations In this case it is the customer s responsibility to pack the equipment adequately to prevent shipping damages and pay freight charges to the location nominated by EPQ Approval to return goods must be obtained from EPQ before the goods are despatched Units returned for in warranty repairs which are found not to be defective will be subject to an inspection and handling charge plus transportation charges High grade batteries designated for Uninterruptible Power Supply UPS applications are supplied by EPQ for use with EPQ UPS equipment These batteries have a finite life expectancy depending on a number of variables including rate of discharge depth of dis charge operating temperature etc POWERWARE 28 7 Providing that the batteries are used within the limits as set out in the battery manufacturer s warranty statement and are provided as an integral part of new equipment they a
22. n off your equip ment to conserve battery power POWERWARE Table 8 Troubleshooting cont 25 LCD Message or Possible Cause Action Condition Low Battery The battery is running low 2 minutes or less of battery power remains 2 beeps every 5 seconds depending on load and battery charge Prepare for a shutdown Save your work and turn off your equipment The alarm cannot be silenced BAT Test Failure 3 beeps every 5 seconds The battery needs replacing See Section 8 0 Replacing Batteries to replace the battery O P Overload 2 beeps per second Power requirements exceed UPS capacity 110 125 for 1 minute or 126 150 for 10 seconds or the load is defective The UPS switches to Bypass mode Remove some of the equipment from the UPS The UPS automatically switches back to Normal mode when the capacity returns to an acceptable level You may need to obtain a larger capacity UPS BAT O P Overload 2 beeps per second The UPS is on battery and the power requirements exceed UPS capacity 130 for 10 seconds or gt 130 for 1 5 seconds or the load is defective Shutdown is imminent 30 seconds Save your work and turn off your equipment Turn off and unplug or remove utility power from the UPS Remove some of the equipment from the UPS Restart the UPS You may need to obtain a larger capacity UPS Site Fault 1 beep per second Ground wire connection does not exist or the
23. nominal inputs 6000VA 4200W Regulation Normal mode Nominal output voltage 2 Overload Capacity 100 12596 1 minute 125 15096 10 seconds Voltage Waveform Normal mode Sine wave 596 THD with full PFC and nonlinear load Output Connections Hardwired 10mm cable maximum POWERWARE 22 Table 6 Environmental and Safety 240V Models Operating Temperature 0 C to 40 C 0 1500 metres above sea level 0 C to 35 C 1500 3000 metres above sea level Optimal battery performance 25 C Storage Temperature 15 C to 50 C Relative Humidity 0 95 noncondensing Operating Altitude Up to 3 000 metres above sea level Audible Noise Less than 55 dBA Surge Suppression ANSI IEEE C62 41 1991 ANSI IEEE C62 45 1987 Category B Safety Conformance AS NZS 3260 EMC AS NZS 2064 AS NZS 3548 C Tick Marked AS NZS 61000 4 2 3 4 5 Compliant AS NZS 62040 2 Table 7 Weights and Dimensions UPS 240V Models Dimensions WxDxH 280 x 580 x 570 mm Weight 91kg Table 8 Battery 240V Models Battery Rating 7Ah 12V Battery Quantity 20 Backup Time full load 8 minutes Recharge Time Less than 8 hours for 90 Battery Type Sealed lead acid maintenance free POWERWARE ER 10 0 Troubleshooting If you have a question or problem the troubleshooting table may help See Table 8 If you need assis tance phone Powerware Service or y
24. or future communication interfaces These interface adapters extend the capabilities of the Powerware 9120 system to provide compatibility with network and remote moni toring management systems SNMP Web Adapter This adapter provides the Powerware 9120 system with its own ethernet network connection allowing it to be remotely monitored and controlled via industry standard internet browsers The HTML interface enables UPS monitoring and management from anywhere on the internet or with in your intranet In addition third party Simple Network Management Protocol SNMP software packages may also be used to communicate remotely with the Powerware 9120 system POW ERWARE 6 5 Relay Card optional extra 17 This interface provides true relay contact output to peripheral devices Outputs are user selectable as normally open or normally closed Table 3 Relay Card AS 400 Pin Assignment Pin Number Signal Name Definition Direction 1 Isolated common to pins 2 amp 3 2 Line OK Relay contact closed to pin 1 3 Line Failure Relay contact closed to pin 1 4 Isolated common to pins 5 amp 6 5 Battery Normal Relay contact closed to pin 4 E 6 Battery Low Relay contact closed to pin 4 7 Isolated common to pins 8 amp 9 8 UPS Alarm Relay contact closed to pin 7 9 UPS On OK Relay contact closed to pin 7 10 Isolated common to pins 11 amp 12 11 UPS Online Inv
25. our local Powerware office Please have the model number and serial number located on the rear of the unit available If the unit must be returned Powerware will give you a Return Authorisation RA number Phone Powerware National Service amp Repair Centre on 1300 303 059 for an RA number before returning the unit for any reason This section explains UPS alarms and conditions e How to silence an alarm Audible Alarms and UPS Conditions The UPS has an audible alarm feature to alert you of potential power problems When the alarm is activated the UPS beeps in different intervals according to a particular condition Use Table 10 to determine and resolve the UPS alarms and conditions Silencing an Audible Alarm There are two ways to silence the alarm for an existing fault e Press one of the front panel control buttons 5 or dd Turn the Alarm Silence option on through the front panel see Section 5 0 Configuration If UPS status changes the alarm beeps overriding the previous alarm silencing The alarm does not silence if there is a low battery condition POWERWARE Table 8 Troubleshooting LCD Message or Condition Possible Cause Action UPS does not turn on The UPS is not correctly connected to the power source Check connections to the power source The wall outlet is faulty Have a qualified electrician test and repair the outlet The Inverter Shutdown connector is missing o
26. r open Reconnect or close the Inverter Shutdown switch see Section 6 1 Restart the UPS A circuit breaker or an input fuse on the rear panel is open Push the circuit breaker button or replace the fuse Restart the UPS LCD panel is blank The UPS is in Standby mode Press and hold the 5 button until you hear the UPS beep approximately one second The LCD has failed Contact your service representative UPS does not provide the expected backup time The battery may be fully discharged because of long term storage frequent power outages end of battery life Connect the UPS to a power source for 24 hours to charge the battery Perform a battery test see Section 4 0 Configuration If the battery test fails see Section 8 0 Replacing Batteries to replace the battery During extended power outages save your work and turn off your equipment to conserve battery power The UPS operates normally but some or all of the protected equipment is not on The equipment is not connected to the UPS Verify that the equipment is properly connected to the UPS The output circuit breaker if applicable is open Reset the circuit breaker push the circuit breaker button or reset the switch On Battery 1 beep every 5 seconds Utility power failure The UPS is powering your equipment with its internal battery If this is an extended power out age save your work and tur
27. re guaran teed for two years from despatch date as per invoice A copy of this warranty statement is available on request Batteries provided as spare parts or replacements have a one year war ranty Other optional warranty terms for batteries are available on request 8 EPQ reserves the right to charge for replacement batteries if within the one year guarantee period replacement batteries are necessary as a result of misuse or misapplication by the purchaser or end user POWERWARE AFFIX POSTAGE STAMP Eaton Power Quality Pty Ltd 13 Healey Road DANDENONG VIC 3175 AUSTRALIA ND Da Jod sour c aam ISRO JE SIEASMAOd WOI UE 9A19291 Ui no SOME ees EC ee PHOT uonoojoud opis Surppmng LESBOEYEP IMAS IOUIOJSND INO 0 senipoed pa juouidmbzq ejes joaurog Tejw pa juouidimmbq suoneorunumooo eT 3 poppe oq pue sjuouido oAop 3onpoud o1eAo ogq MOU jnoqe powozur d y oq 03 2x1 no PINOM zT uopewomy eent G euregure p skamduro9 Supra ON Sox D D dinbq HOMSN SATATSS FF suonejSiow p s reanduio Teuosioqr3 Kuere popuojx SIEATSAOd 3noqe uomneurojut SAT NOK pom II Wide supuou IO Supuou OCI tpuour ungrA p LSYonpoid uornoojoJq JOMOg 10 Sqf OW oseqoand o uerd no oqr0T 007 uey SIH 00c 08 P VS OTOL OF uei sse IP i Kueduioo 1no amp ur r oie sjojnduroo euossod Luew Moy A oyeurrxodd y 6 noA 0j juepiodur are SAN e JO soumat PYM p QOIS wp sep wOOTS MOCS HOTS SSE wse wSp wis ems O eenn pn uu ME ie PHOT AD Lan
28. requency from the utility is outside the selected frequency tolerance set via the I P F Setting above but is inside the maximum frequency limits the UPS can accept before switching to Battery mode For example If your 50 Hz UPS is set to the factory default window of 5 before the UPS starts regulating the frequency The output frequency tracks the input frequency exactly from 475 to 52 5 Hz If input frequency is between 45 and 65 Hz the output frequency is regulated by the UPS to exactly 50 Hz 40 5 Hz You are prompted to save this setting Alarm Silence Alarm Silence Select whether Silence is On or Off If enabled the UPS Silence Off Silences the alarm for an existing fault If the UPS status changes the alarm beeps overriding the previous alarm Silencing The alarm does not silence if there is a low battery condition POWERWARE 14 Table 1 Configuration Mode Parameters cont Parameter LCD Message Description Default Settings Manual Battery Test Manual BAT Test To initiate a manual battery test press the button twice when Manual Battery Test is displayed on the LCD During the test the LCD displays ON BATTERY The UPS resets the automatic timer after a manual battery test The LCD displays Battery not charged when UPS test is requested but the battery is not fully charged Battery Test Manual UPS Test Manual UPS Test To initiate a manual UPS sel
29. tal Specifications Ambient Operating Temperature 1500m 09C to 40 C 1500m 3000m 109C to 359C Recommended Temperature 159C to 259C Storage Temperature 159C to 50 C Cooling Type Forced Air Humidity 0 95 non condensing POWERWARE 2 2 Rear Panel View mi mi Fig 2 Powerware 9120 6kVA Rear Panel POW ERWA RE 2 3 Connections to Mains and Load The installation wiring and connection must be carried out by qualified personnel only The installation must comply with all current Wiring Rules and Regulations Local State and Federal statutes Legislation and Regulations CAUTION The UPS contains high voltage and current levels which could injure or kill personnel and damage equipment ow 2 3 1 Installing the UPS 1 Ensure that the UPS protective device and the cabling are sized to accomodate the ratings as listed in Figs 3 amp 4 2 Install UPS wiring system in accordance with Fig 5 for a Single Supply Input or Fig 6 for a Dual Supply Input A Dual Supply is normally to provide additional system validating in the event of a feeder failing Fig 3 Single Supply Wiring Note 1 Max Cable Size into Terminals is 10sq mm Stranded Cable 2 For Wiring Diagram refer to Fig 5 bo Fig 5 Single Supply Wiring Note For Terminal Connection refer to Fig 3 POWERWARE Fig 4 AC Supply with Separate Bypass Suppl
30. ter to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environ ment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The pin functions are described in Table 2 POW ERWARE 16 Table 2 Communication Port Pin Assignment 6 3 6 4 Pin Number Signal Name Function Direction from the Multi Port Module 1 Low Batt Low Battery signal Out 2 RxD Transmit to external device Out 3 TxD Receive from external device In RS 232 low Conditional Power Off In absence In level signal of AC power output is turned off for gt 0 4 after 120 seconds until normal seconds AC power returns 4 DTR Signal from external device In 5 GND Signal Ground 6 Tied to Pin 4 7 No Connection 8 AG Fail AC Fail signal Out 9 Power Source V 8 to 24 volts DC power Out USB Port The UPS is also equipped with a USB communication port Either the DB 9 communication port or the USB port may be used to monitor the UPS however they cannot operate simultaneously Refer to the power management software instructions for using the USB port Communication Slot The Powerware 9120 UPS has a communication slot that allows quick installation of the optional SNMP Web adapter
31. trol Transformers Telecommunications DC Systems Powerware products are available through an extensive distribution network These distributors offer litera ture technical assistance and a wide array of off the shelf products for the fastest possible delivery In addition Powerware field sales offices are conveniently located to provide prompt attention to customer needs Call Powerware direct to find the location of your closest authorised distributor Powerware Worldwide Manufacturers of Power Protection Conversion and Transformation Products E T N Powerware
32. uon enuue s amp ueduroo mo sr eg AN 8 MOP OH AueMesoy FR auena Barug uononpgauowmeaop f semieo r3 Moddns oseuounq PUVA uonendour uonepueunuooed m ESd N WeMIOMOY STU ur 301d 0 pugur no op jueuidmbo PYM c FLORE A HL i e E WO aemyos quowaSeueyy Sd np suoneorununuoo recsam OWL dnyorg r3 Kerdsia joueq yon souvreaddy 7 Adde 3y ye 2602 SN WeMsomog L oseyoind nok prp AYM T prm PHOT rump enSo ej IP10 UE Presoa roma armiomod uro parap qoinquisiq eresasoqp 2101S mcdo ag eat suoneorununuooo aT 3 Sunenu np uonnqusiq eresepouA p rea Ssoursng jo ad 1no jisse o NOA pom MOT Was e Suneado eem yopo re pueag LSAN SIEAISAOJ MOA Aq poj293oud Suroq jueuidmbo ay jroods osvo q 9 WO SAA WeMIOMOY SIY oseuound NOK prp AM N tepoojsoq AUNOD 1321S OD EE SSO DDT essssssssessssesssesossecessesssssssssesssesessesessesossesosssosssssesooseceosessssessssssssesooseseosesossesossesoseceoseceosessscessscsceooseceoseceocceosceeoeoee uonesiues1 Aueduio GEES JoquinN TSPOW SdN TOON PNIS SLA TIVMIAMOd uoneljsiSow AjueJreA PIEPUBIS raseyoing Jo am EN Powerware Australia New Zealand Offices Head Office Sydney Eaton Power Quality Pty Ltd ABN 82 054 056 709 119 127 Wicks Road North Ryde NSW 2113 Phone 61 2 9878 5000 Fax 61 2 9887 2186 National Service and Repair Centre Web Site www powerware com Customer Service Offices Adelaide PO Box 4
33. y Note 1 Max Cable Size into Terminals is 10sq mm Stranded Cable 2 Currents quoted are for 240V AC units 3 For Wiring Diagram refer to Fig 6 1 I RSR Fig 6 AC Supply with Separate Bypass Supply Note For Terminal Connection refer to Fig 4 POW ERWARE 2 3 1 2 3 2 POW ERWARE Installing the UPS cont 3 Isolate the Supply service and secure against reclosing The Input and Output Circuit Breakers located at the rear of the UPS must be in the OFF position Connect to the UPS in accordance with Fig 3 for a Single Supply Input or Fig 4 fora Dual Supply Input NOTE When connecting a Dual Supply Input i e AC Supply with a Separate Bypass Supply the pre installed Jumper between J and A on the Bypass Input Terminals MUST BE REMOVED The Inverter Shutdown Input is located at the rear of the UPS When this connection is open the Inverter of the UPS will be shutdown We strongly recommend the use of an External Maintenance Bypass Switch MBS If an MBS is used connect the inverter shutdown cable refer Fig 2 Page 5 to the input at the rear of the unit utilising a 1sa mm twisted pair screened cable If computer or alarm connections are required they should be connected in accordance with the relevant portion of Section 6 of this manual or in accordance with the manual provided with the option These connections are on the rear panel Installing External
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