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1. 1 S 18 09 445 29722 RUBBER CAP 1 TU S 19 09 445 29723 RUBBER SEAT 1 TU SEAL S A 5 A 11 20 09 445 29724 RUBBER BUMPER 1 TU S A 11 21 09 445 29725 PLUNGER SEAL SET 1 TU SEAL S A 5 A 11 22 09 200 3026 PISTON U CUP SEAL 1 TU SEAL S A 5 A 11 23 09 200 3027 RETURN CYLINDER U CUP SEAL 1 TU SEAL S A 5 A 11 24 09 200 3028 PISTON ROD U CUP SEAL 1 TU SEAL S A 5 A 11 25 09 445 29729 PLUNGER WIPER METAL CAP O RING 1 TU SEAL S A 5 26 09 445 29731 RETURN CYLINDER O RING GASKET 1 TU SEAL S A 5 A 11 27 09 445 29732 TRIGGER CABLE LONG 1 S A 6 28 09 445 29732 1 TRIGGER CABLE SHORT 1 S A 7 29 09 445 29733 SAFETY YOKE SPRINGS 2 S 30 09 445 29326 STAPLE PUSHER SPRING 1 S A 9 A 10 31 09 445 29327 8 32 X 5 16 B H C S CHANNEL 2 S A 9 32 09 445 29328 8 32 X 1 4 F H C S CHANNEL 1 S A 9 A 10 33 09 445 29329 STEEL STAPLE PUSHER 1 S A 9 A 10 37 09 445 29739 1 4 X 3 4 DOWEL PIN TRIGGER 1 S A 6 A 7 A 19 38 09 445 29740 1 4 X 1 2 DOWEL PIN DRV BLADE 1 TU S A 11 39 09 445 29815 HANDLE EXTRA LONG 1 S A 19 40 09 445 29816 TRIGGER CABLE EXTRA LONG 1 S A 19 41 09 445 29331 10 32 X 1 2 S H C S STANDOFF 1 S A 9 42 09 445 29325 TWO PART CHANNEL W TWO B H C S 1 S A 9 43 09 445 29305 GATE PLATE 1 TU S A 9 44 09 445 29330 GATE 1 TU S A 9 45 09 445 29756 1 4 X 1 STANDOFF SPACE CHANNEL 1 S A 9 46 09 445 29742 1 4 20 X 7 8 S H C S XL HANDLE ONLY 2 S 47 09 445 29743 1 4 20 X 1 S H C S CA2. Caution To Prevent CAUTION Accidental Lubricate Discharge Nailer with 2 4 drops of ei Industrial Light ir Hose A an Oil for every onda 8 hours of use Nailer Refill the nail channel with a clip of Powercleats when empty Never Pull the Nail Pusher assembly to the back of the channel when cleats are reloaded V gt porm gt Nailer is activated by striking the plunger Do not work on scaffolding ladders elevated or uneven surfaces where the nailer could fall and self activate Do not leave air attached to the Nailer when moving from one install location to another 12 Driving blade does not retract PowerStapler 445FS Trouble Shooting Chart PROBLEM POSSIBLE CAUSE SOLUTION Zero of Low air pressure Check air supply for 80 psi minimum to 110 psi maximum Lack of lubrication Manually lubricate through male air inlet fitting Excessive dirt inside Stapler Disassemble and clean Bent or burred driving blade Seals worn out Replace driving blade 14 Replace all seals Seal Kit A 5 U Cup Lip Seals installed upside down Replace all seals Seal Kit A 5 Seals need to be seated dry fire Stapler Low air pressure Turn up air pressure to 80 110 psi max 1 2 3 4 5 6 7 1 Driving 2 Lack of lubrication Manually lubricate through male air inlet fitting ani 3 Air supply restricted by small orifice Use 1 4 mi
3. as shown in the schematic page 10 11 13 WARNING The U Cup Lip Seals 23 and 24 look alike but they are different DO NOT mix them up 3 Carefully wipe off the Lip Seal surface with a clean rag and lubricate it generously with Pneumatic Light Air Tool Oil lubricant Piston Rod U Cup Lip Seal 24 1 Remove the old U Cup Lip Seal from the seal groove with a bent paper clip or pick using care not to scratch the inside walls of the seal groove with the wire hook 2 Clean out the seal groove and install a new U Cup Lip Seal Be sure the Lips are facing the right direction and are not twisted in the groove See the sketch below WARNING The Lip Seals 23 and 24 look alike but they are different DO NOT mix them up 3 Carefully wipe off the seal surface with a clean rag and lubricate it generously with Pneumatic Light Air Tool Oil lubricant Plunger Wiper Metal Cap O Ring 25 1 Use a bent paper clip to pick out the felt Wiper Seal out of its groove in the Body Cap 2 2 Clean out the groove and insert the new O Ring 25 in to the groove in the metal body cap 2 Return Cylinder O Ring Gasket 26 1 Place a new O Ring Gasket in the groove on top of the Return Cylinder when you reassemble the Driving Blade Assembly 2 Wipe off the O Ring Gasket seal surface and lubricate it generously with Pneumatic Light Air Tool Oil lubricant REASSEMBLING THE Stapler 1 Be sure the Rubber Seat Support Ring and Cylinde
4. drywall dust conditions will dramatically decrease the life of the Stapler e Drywall dust is abrasive when cycled through the Stapler it will cause excessive wear The air source must continuously deliver 80 to 110 psi at 3 1 2 cubic feet of air per minute to operate the Stapler For operation connect a 1 4 minimum internal diameter and clean air hose to the Stapler Be sure the air regulator is set at 90 psi If the staple is not countersunk below the surface of the wood turn up the air pressure but not over 110 psi Check for air supply leaks that waste air and starve the Stapler of air thereby reducing its performance There should be no orifice smaller than 1 4 in the air path between the Regulator and the Stapler LUBRICATION You must lubricate the Stapler manually The frequency of lubrication is dependent upon the duty cycle of the Stapler Continuous duty requires more frequent oiling than intermittent duty At least every eight 8 hours place two to four drops of Air Tool Oil supplied with your Stapler into the disconnected air line male connector attached to the Stapler WARNING Do not over lubricate the Stapler excess oil mist or drops will be vented with spent air when over lubricated Excess oil could stain the wood flooring walls or furnishings Dry fire the Stapler without staples to purge excess oil before you begin to staple down flooring Before storing the Stapler lubricate and cycle the Stapler in ins
5. to customer THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS EXPRESS OR IMPLIED THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED IN NO EVENT SHALL POWERNAIL S LIABILITY FOR A WARRANTY CLAIM EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING PRODUCT REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION SAFETY INSTRUCTIONS Always use approved SAFETY GLASSES and EAR PROTECTION when operating this stapler The operator and others in the work area should always wear approved FRONT and SIDE eye protection when operating this stapler Eye protection will help guard against flying staples and debris which could cause severe eye injury EYE AND EAR PROTECTION should be used to prevent hearing damage when there are high noise levels in the work area ALWAYS use ear plugs with a noise reduction rated at 29 db or highter at a construction site Stapler noise ratings are at LPA 1sd 90 6 LWA 1sd 99 3 and LPA 1s 1m 86 3 Stapler vibration rating m s2 3 05 Always DISCONNECT THE AIR SUPPLY before making any adjustments repairing clearing jams or when the stapler is not in use Do not use on scaffolding or ladders and disconnect stapler from air supply when transporting between installation areas Never attach the female end of a quick disconnect to the stapler This will trap air inside the Stapler and permit it to be discharged Only the unrestricted male c
6. 7 Pe a gt J A iy 21 PLUNGER SEAL 09 445 29725 23 RETURN CYLINDER U CUP SEAL 09 200 3027 INSTALL AS SHOWN 19 RUBBER SEAT 09 445 29723 INSTALL AS SHOWN 22 PISTON U CUP 09 200 3026 INSTALL AS SHOWN DRIVING BLADE 10 SCHEMATIC Model 445FS Power Roller For Step by Step Videos and Instructions Visit our Web Site at www Powernail com FLEX Power Roller Conversion Parts Kits Available For use on the Model 445FS Stapler Seal Kit Tune up Kit 1 Each Of All Seals Part 09 2003058A Part 09 445FSTUKIT Schematic s 19 21 22 23 24 25 26 Schematic s 14 18 19 21 22 23 24 25 26 38 43 44 50 57 2 58 2 11 NAILER SAFETY DECALS oe Read and understand the tool labels and manuals before operating Operators and others in work CAUTION area MUST wear EYE and EAR protection Use 1 Do not tie down the safety glasses with side shields NEVER point tool at yourself or others in the work area Only Safety Trigger connect air to an unloaded tool and always keep tool pointed in a safe direction Disconnect air when clearing jams servicing or when tool is not in use Use only clean dry regulated air not exceed 110 psi Never use oxygen or other bottled gasses explosion may occur Do not tie down alter or remove the Safety Trigger 2 To prevent accidental discharge never attach air hose to loaded Nailer
7. BEN POWERNAIL CO ME Powernail Model 445FS STAPLER with Power Roller 445FS Power Roller OPERATION AND MAINTENANCE MANUAL MANUAL DE OPERACION Y DE MANTENIMIENTO MANUEL D INSTRUCTIONS ET D ENTRETIEN WARNING Read this manual before you use this PowerStapler Follow all safety warnings and n gt instructions If you are uncertain about the operation of the stapler call us directly at 1 800 323 1653 for assistance or contact the closest Powernail Dealer for help Please retain this information for future reference REV 2013 10 15 INTRODUCTION The Model 445FS Stapler with Power Roller is a state of the art pneumatic Powerstapler designed to bring flexibility and speed to tongue amp groove flooring installation The Model 445FS Power Roller is designed for use with 2 1 3 4 and 1 1 2 15 5 gage Powerstaples nails and can nail down from 3 4 to 5 8 tongue and groove hardwood flooring For superior pneumatic flooring tools look to the company that has been the industry s leader in quality POWERNAIL COMPANY INC INDEX WIDE si ne 2 Seal Locations Diagram 10 Waranty stenten 2 Schematic nn 11 Safety Instructions 3 Safety Labels 12 Operating Instructions 4 Troubleshooting Chart 13 Parts amp Service 5 7 Depth Chart 14 Drive Blade Change 6 Powernail Company Info 15 S
8. Blade 10 Hold the Piston Rod 9 with an 11 16 socket over its hex end opposite the Piston Do not use pliers or a vise anywhere on the metal parts they can damage the sealing surfaces 11 Use box wrenches to remove the 5 8 18 Jam Nut 51 Remove the Dowel Pin 38 and Driving Blade 14 12 Unscrew the Piston from the Piston Rod using box wrenches and separate the Piston Piston Rod and Return Cylinder TO REPLACE THE SEALS Rubber Seat 19 1 Remove the Cylinder Sleeve 13 The Cylinder Sleeve should slide out of the Stapler Body when you pull out the Driving Blade Assembly 2 Remove the metal Support Ring 17 and Rubber Seat from inside the Stapler body Note that the chamfer on the inside of the Rubber Seat faces the BOTTOM of the Stapler do not reverse the direction of the chamfer when you replace the Rubber Seat 3 Replace the Rubber Seat Support Ring and Cylinder Sleeve Be sure to re install the steel Cylinder Sleeve with the chamfered inside edge facing the BOTTOM of the Stapler Plunger Seal Set 21 1 Remove the Teflon Seal and its O Ring expander from the groove using a bent paper clip or pick Be sure not to scratch the inside walls of the seal groove with the wire hook 2 Clean out the seal groove Place a new O Ring into the seal groove by stretching it over the Plunger body Make sure the O Ring is not twisted in the groove Place a new Teflon Seal Ring into the seal groove over the O
9. E THE Stapler WITHOUT THE RUBBER BUMPER INSTALLED IT WILL DAMAGE THE Stapler TO CLEAR A Staple JAM 1 It helps to tap the Driving Blade back to the retracted position before trying to remove a jammed staple A spare Driving Blade works best for this 2 Try to pull the jammed staple out of the gate with a pair of long nose pliers If this does not work remove the four 4 cap screws holding the Foot Gate and Staple Channel Assembly together 3 Separate the Foot and gate with a screw driver just enough to clear out the jammed staple 4 Ppt thread log tir een ere ite at www Powernail com MODELS 445FS POWER ROLLER PARTS LIST oy Tuneup Seal Sold Separate or tom Part No DESCRIPTION Kit Kit Benin 1 09 445 29320 BODY 2 09 445 29321 CAP i s 3 09 445 29703 HANDLE LONG 1 A 6 4 09 445 29703 1 HANDLE SHORT 1 A 7 5 09 445 29704 HANDLE HALF 1 A 6 A 7 A19 7 09 445 29706 FOOT 1 S A 9 8 09 445 29707 SAFETY YOKE 1 S 9 09 445 29710 PISTON ROD 1 S A 11 10 09 445 29711 PISTON 1 S A 11 11 09 445 29830 RETURN CYLINDER 1 S A 11 12 09 445 29831 PLUNGER 1 S A 11 13 09 445 29715 CYLINDER SLEEVE 1 S 14 09 445 29303 DRIVING BLADE 1 TU S A 11 15 09 445 29719 BODY PLATE 062 THICK 1 S 16 09 445 29720 TRIGGER 1 S A 6 A 7 A 19 17 09 445 29721 SUPPORT RING
10. EARING BLOCK RIGHT SIDE 1 S 94 09 445 297441 1 4 20 X 3 4 SHCS HANDLE HALF 2 S 96 09 445 29801 HEX WRENCH 3 16 FLEX FOOT 1 A 24 97 09 445 29802 HEX WRENCH 5 32 1 A 24 98 09 50P 3097 LARGE ROLLER BEARING WITH MOLDED COVER 4 S A 2 99 09 445 29878 SMALL ROLLER BEARING WITH MOLDED COVER 2 S A 2 KEY S Sold Separately A Sold as part of assembly TU Tune up Kit F Factory replacement only or Seal Kit Model 445FS Power Roller Assemblies Kits and Accessories ITEM A 2 09 RB445A COMPLETE ROLLER BEARING SET WITH TIRES 2 SM FRONT 4 LG MAIN 1 A 4 09 445 29757A 6 OZ AIR TOOL OIL il A 5 09 200 3058A SEAL KIT 1 EACH OF ALL SEALS 1 A 6 09 445 29759A LONG HANDLE ASSEMBLY 1 A 9 09 445 29365A STAPLE CHANNEL ASSEMBLY 1 A 10 09 445 29366A STAPLE PUSHER ASSEMBLY 1 A 11 09 445 29364A DRV BLADE ASSEMBLY W RUBBER SEAT 1 A 15 09 445 29768 BOX WRENCH 2 ENDS 15 16 amp 1 1 8 2 REQ 2 A 24 09 AW 445 ALLEN WRENCH SET 3 16 FLEX FOOT AND 5 32 1 A 25 09 445FS TU KIT MODEL 445FS TUNE UPKIT XLL XLS LL LS SL SS 1 For this parts list and other Powernailer schematics please visit the Powernail Parts Store at http www powernail com 9 Pneumatic Seal Part Numbers and Locations SEAL P N amp LOCATION 26 es RETURN CYLINDER O RING GASKET 09 445 29731 25 PLUNGER WIPER SEAL 09 445 29729 24 PISTON ROO U CUP SEAL 09 200 3028 INSTALL AS SHOWN Pe a 222772
11. IONS continued NEVER FIRE THE Stapler WITHOUT THE RUBBER BUMPER INSTALLED IT WILL SEVERELY DAMAGE THE STAPLER CHANGING A DRIVING BLADE 14 1 Disconnect the air supply 2 Remove the four socket head cap screws 49 holding the Adapter Foot 6 Foot 7 and Staple Channel AssemblY 42 to the body 3 Remove the Rubber Bumper 20 4 Pull the Driving Blade 14 with pliers until the Piston 10 is fully extended outward towards the bottom of the cylinder 5 Use a 15 16 box wrench Part 09 445 29768 to unscrew the Driving Blade Jam Nut 50 and remove it Hold the Piston from turning while unscrewing the Jam Nut by holding the piston hex with a 1 1 8 box wrench Part 09 445 29768 6 Push out the 1 4 diameter blade retaining Dowel Pin 38 and remove the broken Driving Blade stub 7 Install a new Driving Blade in the slot and replace the Dowel Pin 38 Screw on the retaining Jam Nut 50 using the same tools If the Jam Nut becomes worn and loose after frequent removals it should be replaced 8 Check the fit there should be some sideways movement between the Driving Blade and the Jam Nut assembly This is desirable and helps the blade to align itself with the mating parts 9 Reassemble the components Be sure to align the Driving Blade with the slot in the Adapter Foot Assembly 7 6 SEAL REPLACEMENT There are 7 seals that may require replacement We recommend that you have your POWERStaple Dealer repla
12. P 4 S 48 09 445 29744 1 4 20 X 3 4 S H C S W PATCH 8 S 4 HANDLE BASE 4 BEARING BLOCKS 49 09 445 29747 1 4 20 X 1 1 4 S H C S FOOT 4 S 50 09 445 29748 5 8 18 JAM NUT DRIVING BLADE 1 TU S A 11 51 09 445 29317_ 10 32 X 1 S H C S W PATCH FOOT 4 S A 9 52 09 445 29832 10 32 X 3 4 S H C S PLUNGER 1 S A 11 54 09 445 29758 1 4 20 SPLIT RING LOCK WASHER 4 S 8 MODELS 445FS POWER ROLLER PARTS LIST Item Part No DESCRIPTION QtyReq 56 09 445 29760 8 32 X 3 8 B H C S CABLE 1 S 57 09 445 29836 10 32 X 3 8 S H C S GATE 2 TU S A 9 58 09 445 29313 6 32 X 1 2 F H C S GATE 2 TU S A 9 71 09 445 29334 FLEX FOOT BRACKET 445FS 1 S 72 09 50P 3072 FLEX FOOT CAM 1 S 73 09 50P 3073 FLEX FOOT CAM PLATE 1 S 75 09 50P 3075 SHCS 1 4 28 X 1 25 2 S 76 09 50P 3076 WASHER 281 IDX 62 ODX 051 T 2 S 77 09 50P 3077 BHCS 10 32 X 50 2 S 78 09 50P 3078 1 4 SH DIA X 50 SH BOLT W PATCH 1 S 79 09 50P 3079 BELLEVILLE DISC SPRING 1 S 81 09 445 29875 ROLLER FLEX FOOT 445 1 S 84 09 50P 3084 ROLLER 10MM SH DIA X 16MM SH BOLT 4 S 85 09 50P 3085 ROLLER SM BEARING BLOCK LEFT SIDE 1 S 86 09 50P 3086 ROLLER BEARING PIN 2 S 87 09 50P 3087 10 32X 25 SET SCREW 2 S 88 09 50P 3088 ROLLER COVER LG COVER ONLY 4 S A 1 89 09 50P 3089 DOWEL 125 DIA X 38 4 S 91 09 445 29876 ROLLER ADAPTER FOOT 445 2 S 93 09 50P 3093 ROLLER SM B
13. Ring 3 Carefully push the Teflon Seal Ring over the edge of the Plunger with your thumbs and into the groove Do this as quickly as possible to reduce stretching of 6 the Teflon Seal Ring DO NOT OVER STRETCH THE OPERATING INSTRUCTIONS continued TEFLON SEAL RING Be sure the Teflon Seal Ring is centered all around the seal groove and not twisted 4 Wipe off the Seal surface with a clean rag and lubricate it generously with Pneumatic Light Air Tool Oil lubricant Piston U Cup Lip Seal 22 1 Remove the old Piston U Cup Lip Seal from the Piston using a bent paper clip or pick being careful not to scratch the inside walls of the seal groove or the edge of the Piston with the wire hook 2 Clean out the seal groove Place a new U Cup Lip Seal into the groove Make sure the lips is not twisted in the groove and the lips face the top of the Stapler See the sketch below 3 Carefully wipe off the U Cup Lip Seal surface with a clean rag and lubricate it generously with Pneumatic Light Air Tool Oil lubricant Return Cylinder U Cup Lip Seal 23 1 Use a bent paper clip or pick to remove the old U Cup Lip Seal from the internal seal groove inside the Return Cylinder Be careful not to scratch the inside walls of the seal groove with the wire hook 2 Clean out the seal groove Place a new U Cup Lip Seal into the groove be sure it is not twisted in the groove Be sure the lips are facing the inside of the Return Cylinder
14. ce the Seals SEAL KIT You may choose to buy a Seal Replacement Kit and replace the seals yourself It is good practice to replace all seals at one time regardless if only one seal needs replacement SEAL DESCRIPTION amp NUMBER Rubber Seat 19 Plunger Seal Set 21 Piston U Cup Lip Seal 22 Return Cylinder U Cup Lip Seal 23 Piston Rod U Cup Lip Seal 24 Plunger Wiper Seal 25 7 Return Cylinder O Ring Gasket 26 To change Seals follow these procedures Be sure the air line is disconnected from the Stapler first before making any repairs Consult the illustration for the name and location of the following component parts SEAL REPLACEMENT REQUIRES REMOVAL OF THE DRIVING BLADE ASSEMBLY 1 Disconnect the air supply 2 Remove Rubber Plunger Cap 18 3 Unscrew amp remove Body Cap 2 OJAN 4 Push Safety Yoke 8 aside and unscrew the three 10 32 cap screws holding the Plunger 12 to the Return Cylinder 11 5 Pull the Plunger up and out of the Stapler Body 1 cavity 6 Remove the Return Cylinder O Ring Gasket 26 located on the top of the Return Cylinder under the Plunger 7 Turn the Stapler over and remove the four cap screws 50 that fasten the Adapter Foot and Staple Channel Assembly to the Stapler Body and lift the Assembly off the Body 8 Remove the Rubber Bumper 20 or 65 9 Pull the Driving Blade Assembly out of the Stapler Body by pulling on the Driving
15. eal Replacemenit 6 7 Accessory Products 16 Pansl et nee 8 9 LIMITED WARRANTY POWERNAIL Company Inc warrants to its customer and to the first end use purchaser of POWERNAIL flooring nailers purchased from an authorized POWERNAIL distributor that each serialized manufactured nailer by POWERNAIL for a period of 12 months from the date of purchase and with respect to the nailer stapler body specifically Models 200 445 and 50P for a period of 10 years from date of purchase warranty period shall be free of defects in materials and workmanship and will meet POWERNAIL s specifications in effect at the time of Product shipment POWERNAIL will repair or replace at its option any Powernailer that does not conform to this warranty Claims must be made no later than fifteen 15 days after the end of the warranty period POWERNAIL will perform all repair or replacements itself or through its authorized contractors POWERNAIL is not responsible for shipping labor or other direct or indirect costs Damage caused by abuse misuse unusual or excessive wear is excluded Repair or modification of the Products by unauthorized parties will void this warranty The customer is responsible for returning Products to POWERNAIL for verification of nonconformance Warranties for Products not manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the manufacturer of such product that are assignable
16. ent staple 6 Hit another set staple or hard object Move from obstruction 7 Stapler gate worn out Replace staple gate 44 RUAJE 1 Safety tigger not being depressed ee Dh 2 Lack of lubrication Manually lubricate through male air inlet fitting 13 POWERSTAPLE DEPTH CHART This chart will assist you in determining the proper length of PowerStaple to use for various thicknesses of flooring Approximate vertical penetration of the PowerStaple under the hardwood floor is shown for each application This is only a guide Results should be tested in the field before proceeding 33 32 FLOORING We FLOORING gt UNDERLAYMENT UNDERLAYMENT UNDERLAYMENT UNDERLAYMENT 2 POWERSTAPLE 2 POWERSTAPLE 2 POWERSTAPLE A 2 POWERSTAPLE EENE 15 5 GAGE 15 5 GAGE 15 5 GAGE 3 4 FLOORING 3 4 3 4 UNDERLAYMENT 1 3 4 POWERSTAPLE UNDERLAYMENT 15 5 GAGE 3 4 FLOORING 219 32 1 1 2 POWERSTAPLE UNDERLAYMENT 1 1 2 POWERSTAPLE UNDERLAYMENT 1 1 2 POWERSTAPLE UNDERLAYMENT 15 5 GAGE 15 5 GAGE 15 5 GAGE 14 POWERNAIL COMPANY INC 1300 Rose Road Lake Zurich IL 60047 US Phone 1 800 323 1653 or 847 847 3000 www powernail com 15 Visit www Powernail com e Dealer Locator e Repair Tech Videos e Rental Locator e Cool Tools Cleat Calculator e Parts Store e Cleat Depth Chart e Product Information Training Schools Featured Accessory Products Powe
17. let tolet the stapler drive and set the nail at the correct 45 angle The Power Roller is designed to nail from left to right Consult the flooring manufacturers recommended nailing schedule FLEX Foot Adjustment Wood varies from one manufacturer to the next The different wood profiles may be due to height and length of the flooring tongue and whether or not there is a nail pocket First loosen the two hex bolts under the FLEX foot with the Allen Wrench supplied with the nailer Figure 1 Next set the nailer on a sample of your flooring see Figure 2 Use the adjustment lever at the back of the nailer foot to raise or lower the nailer to the wood Match the Adapter Foot Locating Ear so that it is pointing into the 90 angle created by the tongue and the top of the wood see Figure 3 For wood with a nail pocket line up the Locating Ear so at the top of the nail pocket When the adjustment lever is in the correct position for your wood sample tighten the two hex bolts to lock the FLEX foot into place Always check your adjustment with a sample to ensure the staple is driving into the nail pocket To Load the Powernail Flex Place up to one stick 100 of Powercleats 18 gage nails 1 1 1 4 1 1 2 or 1 3 4 long into the nail channel feed slot Pull back the spring loaded nail pusher over the nails until it contacts the last nail and slowly release the nail pusher To Unload To remove nails from the nail cha
18. nimum diameter air fittings slowly 4 U Cup Lip Seals installed upside down Replace all seals Seal Kit A 5 5 Excessive dirt inside nailer Disassemble clean and lubricate 1 Low air pressure Turn up air pressure to 80 110 psi max 2 Broken Driving Blade Replace Driving Blade 14 Staple is not f couniers nk 3 Stapler hit hard surface Move from obstruction 4 Driving blade jam nut came loose Retighten or replace jam nut 50 5 Worn out gate Replace gate 44 1 Air supply fittings loose Tighten all air line fitting connections 2 Dry wall dust in Stapler Rebuild Stapler 3 Excess air pressure blew out seals Check air supply for 110 psi maximum replace all seals aA 4 Plunger screws loose Tighten 3 plunger screws 52 5 Cracked or damaged body Replace body 1 6 Seals worn out Replace all seals Seal Kit A 5 7 Seals need to be seated Dry fire Stapler Bottom 1 Operated without rubber bumper installed Replace damaged parts of stapler cracked off 2 Excessive air pressure used Replace damaged parts 1 Not using Powerstapler Staples Use Powerstapler Staples only 2 1 3 4 1 1 2 Lengths 2 Continued use after a short hit Clear staple immediately after short hit 3 Staple pusher damaged or spring broken Replace staple pusher assembly A 10 pee m 4 Staple channel loose Tighten staple channel retaining screws 49 51 5 Bent staple stuck in staple guide Disassemble and clear out b
19. nnel pull the two round knobs on the nail pusher together This will clear it from the nail path Then turn the nailer over so the nails slide out of the channel FLEX Po Adjustment Lever EN Figure 1 Hex Allen Wrench 1 Loosen 2 hex screws 2 Raise or lower the FLEX to your wood sample 3 Match the Locating Ear to the nail pocket 4 Tighten 2 hex screws 5 Test wood sample with new adjustment Figure 2 Set the nailer on a sample of your flooring Figure 3 _ ADAPTER FOOT LOCATING EAR 1 1 Raise the nailer foot above the tongue to line up the nail pocket OPERATING INSTRUCTIONS continued WARNING It is not necessary to hit the Stapler hard to activate it Never hit the Stapler with excessive force or with the metal end of the mallet this will damage the Stapler DO NOT USE THE METAL END OF THE MALLET TO STRIKE THE PLUNGER use the rubber capped end only Never use the Safety Trigger interlock to lock up the plunger and rack the wood with blows to the Stapler body This will severely damage the safety mechanism and Stapler This abuse and damage is not covered by the warranty Before each use check all screws to be sure they are tight Shock and vibration can loosen screws Do not over tighten any screw AIR SUPPLY The air must be clean and dry Dirty and or wet air will damage the Stapler Drywall Dust e Using Pneumatic PowerStaplers in
20. onnection should be attached to the Stapler Stapler requires an air source that can continuously deliver 80 to 110 psi at 3 1 2 cubic feet of air per minute for operation Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur Excess air pressure can cause the Stapler to explode To prevent fire or explosion use only regulated compressed air do not use bottled gases of any kind no oxygen or combustible gasses to power this Stapler Stapler is intended for use installing wood flooring and is not to be used for purposes not specified in the operations manual The trigger is a safety device and should only be pulled when the Stapler is in proper Position on the work surface and before the plunger is struck with the mallet Do not tie or tape down the safety trigger as the Stapler could discharge if dropped on the plunger The Stapler will not fi re unless the trigger is pulled before the mallet blow Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Stapler body It will severely damage the Mechanism and the Stapler Use the mallet to rack the wood strip not the Stapler Do not use any nails other than Powernail Powercleats Nails which are specifically designed for use in any Powerstapler Powercleats Nails are available in various lengths Contact your Powernail Dealer for Powercleats Nails Use only Powernail replacement parts in the repair or maintenance of thi
21. r are installed in the Body and are facing the correct way 2 All seal surfaces must be clean and lubricated generously with Pneumatic Light Air Tool Oil lubricant Replace any part that shows signs of wear 3 Use care when installing the seals into their respective cavities Be sure the Seals are contained in their groove and do not come out as the parts slide together Generous cavity lead in chamfers have been provided to help Seal installation 4 Carefully insert the Piston Rod into the return Cylinder and screw the Piston onto the rod Be sure the Piston is facing the correct way ears up hex down 5 Assemble the Driving Blade Dowel Pin and Jam Nut on to the Piston Rod 6 Insert the Driving Blade Assembly up into the bottom of the Stapler Body Cylinder 7 Be sure there is a new O Ring Gasket in the top groove of the Return Cylinder 8 Insert the Plunger into the top cavity of the Body Line up the holes and install the three Plunger retaining screws It is important that the three 10 32 screws are tight or air leakage will occur Our recommendation is to use 1 2 drops of blue Loctite or similar on the 3 screws 9 Position the Safety Yoke in the Plunger groove 10 Install the Body Cap and Plunger Rubber Cap 11 Turn the Stapler upside down Install the Rubber Bumper Staple Channel Assembly and Adapter Foot Be sure to align up the Driving Blade with the slot in the Foot before the Stapler is closed up 12 NEVER FIR
22. rjack Model 500 Truly a Tinker s TOOL the POWERJACK Model 500 is designed to push or pull flooring strips into place and hold Powerjack them tightly The PowerJack Model 500 self adjusts from Model 500 5 16 to 3 4 thickness flooring It can be used to either push or pull wood flooring strips into place and ratchets tightly for hands free operation The base of the PowerJack 500 has mounting holes for mid floor use Simply screw nail the PowerJack 500 to your sub floor in front of your flooring strips and ratchet the flooring strips tight Also great for under cabinet and kick plate installation Part number 06 99650 The PowerPalm The PowerPalm is the industries best solution to blind nailing close to the wall Saves both time and money Pressure activated simply press down and let the tool do the work The Power Palm will allow blind nailing closer to the wall and reduce the amount of face nailing Blind nail top nail tight spots and corners the PowerPalm gets them all Closest you Featuring 360 degree swivel tip for fitting awkward or tight can get to spaces Magnetic cleat holder keeps nail in position Uses the wall both 16 gage and 18 gage Powercleats Use the same fastener i throughout your install Part number 02 PALM001 Pneumatic PowerPalm Powernailer TOOL BAG The TOOL BAG holds all Powernailer configurations including the FLEX and POWER ROLLER models The Powernail TOOL BAG is built
23. s stapler Parts or repair services are available from the manufacturer or from agents authorised by the manufacturer Repairs should be carried out only by trained service personel in the field of fastener driving tools who will observe proper safety controls while performing maintenace Service personel should be qualified to to asses the safe working condition of fastener driving tools Never place any part of the body in the discharge path of the Stapler when air is connected to the of Stapler Always make sure Stapler is empty of cleats before connecting air hose so as to prevent any accidental discharge from occurring Never leave the Stapler unattended while it is connected to an air supply Whenever air is connected to the Stapler keep body parts away from the nail discharge path Disconnect the air line before making adjustments or repairs on the Stapler Only connect air to an unloaded Stapler so as to prevent accidental discharge POWERNAIL COMPANY INC 1300 Rose Road Lake Zurich IL 60047 US Phone 1 800 323 1653 OR 847 847 3000 www powernail com 3 OPERATING INSTRUCTIONS To use the Model 445FS Power Roller adjust the stapler s FLEX foot to a sample of your flooring Figure 1 When the FLEX foot is adjusted to your flooring simply place the stapler on the floor and pull the stapler back so the locating ears catch the edge of the floor aove the tongue Pull the safety trigger and tap the plunger with the rubber capped mal
24. tough with a double wall of padded industrial nylon to protect your tools Corners are reinforced with leather for durability Zippered storage pouch on the inside 12 x 6 The Tool Bag has two durable handles which can be used for carrying over your shoulder Dimensions 20 base 7 deep and 20 Tall Part number 06 99201 TOOL BAG
25. ure internal parts are oil protected from corrosion WARNING Detergent oil is not recommended and may damage the seals TO LOAD MODEL 445FS Place two sticks 90 PowerStaples into the Staple Channel feed slot Pull back the spring loaded Staple Pusher over the staples until it contacts the last staple and slowly release the Staple Pusher TO UNLOAD MODEL 445FS To remove staples from the Staple Channel pull the two round knobs on the Staple Pusher together This will clear it from the staple path Then turn the Stapler over so the staples slide out of the channel PARTS amp SERVICE When ordering parts include the part number part description PowerStapler model and serial number Be sure to state the quantity of the part s required Contact your Powerstaple Dealer for the necessary parts WARNING Never work on the Stapler if the air line is attached Always disconnect the air line from the Stapler first Stapler DISASSEMBLY TO REPLACE RUBBER BUMPER 20 or 65 1 Disconnect the air supply 2 Remove the four 4 cap screws holding the Adapter Foot Foot and Staple Channel assembly to the main Body see illustration 3 Pull the Rubber Bumper out of the cylinder bore Replace the old Bumper if it shows signs of wear or it is split 4 Reverse these steps to reassemble the Stapler Be sure to align the Driving Blade with the slot in the Staple Channel Assembly while you reassemble the Stapler OPERATING INSTRUCT
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