600-E Series - Triner Scale
Contents
1. BUDE Series Digital Baggage Scales Installation Setup Operation Manual Revision 2 1 February 18 2003 2003 Triner Scale amp Mfg Co Inc Contents subject to change without notice Triner Scale 8411 Hacks Cross Road Olive Branch MS 38654 Tel 800 238 0152 E mail info trinerscale com Web www trinerscale com Chapter 1 Chapter 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 3 3 1 3 2 3 3 Chapter 4 4 1 Chapter 5 5 1 5 2 Chapter 6 6 1 6 2 6 3 TABLE OF CONTENTS Page Introduction To The 600E Digital Baggage 1 1 IristallatlOris detecto E 2 1 Parts LISt nis euim dit tutt 2 1 Scale Base Installation Standard Give 2 1 Scale Base Installation Full Well Give 2 3 Scale Base Installation Low Profile Style 2 4 Digital Display and Keypad Installaton 2 5 Load Cell Connectloris o etm 2 9 Connecting Serial Printer Remote Display or 2 9 Connecting the Power 2 9 COMMIGUIATION RE 3 1 Configuration Overview 3 1 Setup Menu zeit erus 3 1 3 2 1 Entering the Setup Men 3 1 3 2 2 Navigating in the Setup Men 3 1 3 2 8 Notes on the Setup Men 3 2 3 2 4 Exiting the Setup Men 32. 2 Userd A TEM EEN 3 3 3 3 1 Entering the User Men seein ten ethnic tenen ede ee en ed es 3 3 3 3 2 Navigating in the User Men 3 3 3 3 3 Notes on the User 22044 nnne nnne nnne nentes 3 4 3 9 4 Exiting the User 22222 0 2 2 100024 dent tene 3 4 Setup Menu Descriptions and Procedures 8 4 1 Setup Menu Descriptions nennen nennen nennen neret 4 1 User Menu Descriptions and Procedures 5 1 User Menu 5 1 User Menu Procedures nonada on nete n 5 2 5 2 1 ID Number 8 E eie bn a 5 2 5 2 2 Line Feds Enty AJ ete PEEL PEG HERE 5 2 Ee Ce HE 6 1 Calibration ET 6 1 Ee Een NC ET 6 1 Span Galibrati n E47 5 bet ecc e 6 1 6 4 6 5 6 6 7 7 1 7 2 7 3 Appendix A Appendix B B 1 Appendix C C 1 C 2 Appendix D View Calibration Values 18 6 2 Key in Zero Calibration Value 19 6 2 Key in Span Calibration Value EZ0O 6 3 Operation cse Sector ed ees M Ut erede 7 1 IDE 7 1 7 1 1 Light Emitting Diode LED Display 7 1 Remote 1 BE 7 1 Tek Keys ie teet erste al
3. FIGURE 7 1 600E LED Display Detail ZERO __ LED Annunciator MEANING ZERO Better known as the Center of Zero annunciator this light is active when ever the displayed weight is within 0 25 divisions of true zero ACCU Indicates that there is an accumulated weight in memory Ib kg Indicates the unit of the displayed weight STABLE This light is on whenever the scale is stable TABLE 7 1 600E Annunciator Definitions 7 2 REMOTE KEYBOARD The keyboard is composed of four function keys and an on off switch Refer to Figure 7 2 for the overall layout and key locations ZERO ACCU FIGURE 7 2 Function Keys Layout Page 7 1 7 2 1 FUNCTION KEYS Ib kg This key toggles the indicator between Ib and kg units if enabled in the User A Menu See Chapter 5 for more information Zero This key sets the indicator to display zero and resets the bag accumulator provided the following conditions are met 1 The displayed weight is within the zero reset range that is programmed in F4 of the Setup F Menu 2 The scale is not in motion 3 The scale is not in overload see Appendix D for error codes Print This key is used to send weight information out to the serial port provided the following conditions are met 1 The scale is not in motion 2 The scale is not in overload see Appendix D for error codes ACCU This key is used to accumulate the weight of multiple
4. KEYPAD CABLE FROM CONTROL MODULE TU DBS KEYPAD IP TION DBS PORT AT PEAR USE ONLY WHEN THERE 4 E REYPAD SPACE CONSTRAINTS RA a OPTIONAL FLAT RIBBON CABLE _ DBS PORT AT REAR 4ISED WHEN THERE ARE SPACE 1 CONSTRAINTS dom zs Ls 2120 KEYPAD CABLE FROM ITH MAIN CONTROL MODULE TO DEO KEYPAD PORT 2 ZOU CABI C IE ATI BACI Fig 2 10 Keypad Cable Detail es from the control module to each remote display fig 2 8 Connect the keypad cable from the control module to the keypad module fig 2 10 Connect one end of the AC adapter to the control module and the other end into a 120 Once all connections are made place the stainless cover back on top of the scale Turn the scale on by using the on off switch located on the remote switch panel 3 Connect the display Note Use option A unless there are space constraints 4 Note Use option A unless there are space constraints 5 240 VAC grounded electrical outlet 6 T 8 Test scale for accuracy and proper operation Refer to Chapter 7 on page 7 1 for information on General Scale Operation Page 2 8 2 6 LOADCELL CONNECTIONS Note The scale system is pre wired the figures below are for reference only Wire Name Excitation Excitation Signal Signal Figure 2 11 Color Codes for Shielded Load Cell Cable Pin Nos Pin Nam
5. Span Calibration Mode F17 There is not enough load cell signal to produce the internal counts necessary to properly calibrate the scale First check all load connections Use F16 mode to view internal counts See Appendix C for more information Modes Modes Non volatile memory read error One or more setup parameters have been lost Non volatile memory write error Indicator needs service Key in Span Calibration Mode F20 Initialization Normal Operating Mode You have attempted to enter a zero value for C1 Enter a known calibration value greater than zero No reading from the ADC Make sure there is a load cell s connected to the indicator at start up Span calibration value has been lost Re calibrate the scale Page D 1
6. USER MENU DESCRIPTIONS AND PROCEDURES 5 1 USER MENU DESCRIPTIONS This section provides more detailed descriptions of the selections found in the User Menu Chart Factory set defaults are shown bold with checkmark NAME CODE DESCRIPTION CODE VALUE A1 Selects the baud rate for data transmission through the serial port 1200 2400V Baud Rate 4800 9600 A2 Selects the number of data bits and parity of serial transmission 8nV Data Bits and 8n 8 data bits with no parity bit and one stop bit 7O Parity 7O 7 data bits with odd parity bit and one stop bit TE 7 data bits with even parity bit and one stop bit 7n 7n 7 data bits with no parity bit and two stop bits A3 Selects when data will be sent out of the serial port to a printer or CV Mode of Serial computer d Transmission C Continuous mode send data continuously Demand mode send data when a PRINT command is issued from the printer computer or indicator A4 Display Check Actuates the function that illuminates all digit segments decimal points and LCD annunciators in a test sequence Pressing the ZERO key to scroll down one level begins the test sequence Press ZERO key to begin sequence A5 Allows the lb kg key to be disabled so that an operator cannot 0 Disable the accidentally press the key and change the displayed units 1 Ib kg Key 0 Disable the Ib kg key 1 Enable the Ib kg key A6
7. sure there is equal pressure on all four leveling feet 6 Use the Scale Anchor Holes at each corner see fig 2 2 to secure the scale base in place with the wood screws provided 7 The scale base must be grounded with the lead attached to the top frame The center Screw on an electrical outlet or a metal conduit is usually suitable Leave some slack in the wire Do not pull the wire tight because it can negatively affect weighing performance Digital Display and Keypad Installation 1 Referto Fig 2 7 below to cut the holes and mount the dual digital display modules into the counter Note Counter cut outs to be located and cut by the customer or contractor unless otherwise specified STANDARDO MOUNTING BRACKET AND HAEDAWRE PISFLAY CUT DUT E UNTER DISPLAY CUTOUT xN EHIND DISPLAY CUI FREON ii DEPTH DISPLAY NOTE 2 CLEARANCE REQUIRED E MOUNTING BRACKETS lie Fig 2 7 Display Cut Out Detail Page 2 5 UBS PORT REAR TA OF DISPLA 127 DISPLAY CABLE FROM CONTROL MODULE 3 TO DES DISPLAY PORT A IPTION 5 Le DES PORT AT PEAP USE ONLY WHEN THERE ARE OF SPACE CONSTRAINTS OF Dir A ORTIONAL FLAT RIBBON CABLE JS
8. up to F16 At this time proceed to the F17 span calibration to complete scale calibration SPAN CALIBRATION F17 1 While in the Setup mode scroll to F 17 then scroll down once using the ZERO key to enter span calibration menu 2 The display will momentarily show C 1 for the span calibration followed by a value with one flashing digit This value will be zero with the Decimal Point parameter selected in F10 Place the test weight on the weighing platform 3 Use the directional keys shown in Figure 6 1 below to adjust the displayed value to the actual test weight value Increase the flashing digit by pressing the ZERO key Pressing the PRINT key or the LB KG key will change the position of the flashing digit PRINT LE KG ZERO ACCU SET Figure 6 1 Setup Menu Key Assignments 4 After setting the exact value press the ACCU key to save the value Page 6 1 5 If the calibration was successful the display will show EndC1 momentarily then revert back up to F17 At this time it is suggested that the calibration values be recorded for future use see Section 6 4 If the calibration was not successful one of the error messages below will appear Take the indicated action to correct the problem then perform a new calibration 0 The calibration test weight or the adjusted keyed in weight is larger than the full capacity of the scale Change the calibration test weight or check the input da
9. 0 100 50 50 25 25 25 25 25 25 25 25 25 25 25 25 2 500 150 75 50 50 25 25 25 25 25 25 25 25 25 25 25 3 000 150 75 50 50 50 25 25 25 25 25 25 25 25 25 25 4 000 200 100 75 50 50 50 50 25 25 25 25 25 25 25 25 5 000 150 100 75 50 50 50 50 50 25 25 25 25 25 25 6 000 150 100 75 75 50 50 50 50 50 25 25 25 25 25 8 000 200 150 100 75 75 75 50 50 50 50 50 50 50 25 10 000 200 150 100 100 75 75 75 50 50 50 50 50 50 12 000 200 150 150 100 100 75 75 75 50 50 50 50 50 15 000 200 150 150 100 100 100 75 75 75 75 50 50 20 000 200 200 150 150 150 100 100 100 75 75 75 30 000 200 200 200 150 150 150 150 100 100 40 000 200 150 150 Table 1 Minimum Recommended 6 1 Span Gain Table Page C 2 APPENDIX D DISPLAYED ERROR CODES CODE MODE MEANING POSSIBLE SOLUTION 090000 Normal Operating Mode Gross Overload A weight greater than the rated capacity has been applied to the scale Remove the weight from the platter or try re calibrating the scale Otherwise check for a bad load cell connection or possible load cell damage due to overloading Span Calibration Mode F17 Keyed in weight value is larger than full scale capacity Use a smaller test weight or check keyed in value Span Calibration Mode F17 Keyed in weight value is less than 196 of full scale capacity Use a larger test weight or check keyed in value
10. 1 Parts iind te gon paite ed et bois eto 2 1 6 7 Calibratiori Value Table 5 iret te ha eot eu aet pet pal deeg Add 6 2 7 1 600E Annunciator 22222 000 7 2 C 1 Minimum Recommended Span Gain Table C 2 CHAPTER 1 INTRODUCTION TO THE 600E DIGITAL BAGGAGE SCALE The 600E Series of Digital Baggage Scales are general purpose scales used to weigh baggage and freight of all sizes They have dual remote digital displays and keypad The displays and key pad are designed to be flush panel mounted to provide a stream lined finish This manual will cover three different styles the Standard Low Profile and the Full Well versions CUSTOMER SPECIFIED TOP VIEW 1375 TOTAL_ 7 25 MIN ADJUSTMENT 8 625 FRONT VIEW SIDE VIEW Fig 1 1 Standard Style Page 1 1 CUSTOMER SPECIFIED RU T V I E STAINLESS STEEL ORM PLATF 10 75 MIN 1175 LOADCELL STAINLESS KICKPLATE LEVELING FOOT FRONT VIEW SIDE VIEW Fig 1 2 Full Well Style Page 1 2 CUSTOMER SPECIFIED CUSTOMER SPECIFIED TOP VIEW i 175 2 00 LEVELING FOOT FRONT VIEW Fig 1 3 Low Profile Style Page 1 3 STAINLESS STEEL PLATFORM SIDE VIEW CHAPTER 2 INSTALLATION 2 1 PARTS LIST PART DESCRIPTION 600 E 600 FW 600 ELP
11. 4 pin Centronics Male 2 Keypad Cable terminated both ends by 9 pin DSUB Male 3 Display Cables terminated at control box end by 9 pin DSUB Male and terminated at display module end by 9 pin DSUB Female Fig 2 3 System Block Diagram 5 Remove the stainless steel top and disconnect all cables from the control module Place the scale base in the location provided bag well 6 Center the frame in the bag well opening Adjust the leveling legs so that the scale base Page 2 2 is approximately 72 above the opening and so that the scale is in a level position Tighten the locknuts on the leveling feet Use the Scale Anchor Holes at each corner see fig 2 2 to secure the scale base in place with the eight 8 wood screws provided The scale base must be grounded with the lead attached to the top frame The center Screw on an electrical outlet or a metal conduit is usually suitable Leave some slack in the wire Do not pull the wire tight because it can negatively affect weighing performance 2 3 Scale Base Installation 600 E Full Well Style 1 Remove the stainless steel platform cover by lifting it straight up Remove the carton of electronics and hardware wedged between the scale structures Open the carton and verify that all components are present see table 2 1 Tilt the scale base on one of its edges to access the bottom of the scale Remove the 74 shipping screw from the bottom of the scale see fig 2 4 If this
12. Digital Filtering SERIAL COMMUNICATIONS Serial Port OPERATOR INTERFACE Display Additional Symbols Keyboard POWER AC Adapter DC Power Consumption 500 ENVIRONMENTAL Operating Temperature Storage Temperature Intel 80C32 Program Memory 30mV including dead load 0 4 uV grad 1 0 uV grad 30MQ typical Approximately 260 000 counts 50 000 display division max 10 Meas sec nominal Within 0 0296 of FS Software Calibration with long term storage in EEPROM 10VDC 4 x 3500 load cells 32K x 8 external to uC 64 x 16 external to uC Software selectable Full Duplex 1200 2400 4800 9600 Baud 8 data bits no parity 1 stop bit 7 data bits odd parity 1 stop bit 7 data bits even parity 1 stop bit 7 data bits no parity 2 stop bits 0 56 14 mm 7 segment Led 6 Digit Stable Tare Ib kg Zero Accu 4 key flat membrane panel 12 VDC 800mA 300mA 0 3500 Load Cell 10 to 40 C 25 to 70 C Page A 1 APPENDIX B SERIAL PORT INFORMATION B 1 SERIAL PORT MODES B 1 4 FULL DUPLEX MODE The Full Duplex Mode provides a Demand serial transmission mode and is selected by setting A3 to d and A6 to 0 The Demand mode allows control from a host device usually a PC and can be activated by pressing the PRINT key on the keypad Figure B 1 shows a suggested cable diagram for interface to a PC Figure B 2 shows the serial data format for the Demand Mode
13. E 2 4 2 47 Display Gut Qut Detail ne ue Eg eee or d RE 2 5 2 0 Display Cable Detall n oe PE e EN EO Eege 2 6 2 9 Keypad Cut Out Detail rone e e ERR D e REOR EU ERE ER ate 2 7 2 10 Keypad Cable Detail 2 eren es evidence enean eeu ede cu a e 2 8 2 11 Color Codes for Shielded Load Cell Cable 2 9 2 12 Pin Assignments for the Load Cell Port enne 2 9 2 13 Pin Assignments for the SUMMING Car 2 9 2 14 Pin Assignments for the DSUBS serial port 2 10 3 1 Setup Menu Key 1 3 2 3 2 Setup Menu Chart eiut da de e co eed rea rada deae dead agn 3 2 3 3 User Menu Chart E 3 4 5 1 User Menu Key 5 2 6 1 Setup Menu Key Assignments 00001101 eene naana anaana nana 6 1 1 1 300E LED Display Detail e oa eee PED p e EAR RU 7 1 7 2 Function Keys Layout e ete dd ede eee dee 7 2 B 1 Diagram for Indicator to IBM PC B 1 B 2 Consolidated Controls Demand Mode B 1 Be Print uoi ttp eee t Pair ce POOR DEBER AE EE ts B 2 BA Cable Diagram for Indicator to Printer eene B 2 B 5 Consolidated Controls Continuous Mode B 3 LIST OF TABLES 2
14. ED WHEN THERE ARE SPACE CONSTRAINTS tf Sie GROUND BE MUST BE USED WITH er DISPLAY CABLE FROM CABLE Ky HAIN CONTROL MODULE p TO DES DISPLAY DISP RS LABI 2 1E ATI BACK VIE Fig 2 8 Display Cable Detail Page 2 6 _ OPTIONAL L BRACKET WOOD SCREWS DA STANDARD MOUNTING BRACKET AND HARDAWRE WH 2 i ol DH CUTOUT xN 18 DEPTH loser GER n E SR 1 ed i KEYPAD CUT ULUT NOTE Z CLEARANCE REQUIRED BEHIND MOUNTING BRACKETS FYPAD FTA Fig 2 9 Keypad Cut Out Detail 2 Refer to Fig 2 9 to cut the holes and mount the keypad module into the counter Note 1 Counter cut outs to be located and cut by the customer or contractor unless otherwise specified Note 2 An optional L Bracket is included for installations where the flush panel mount is not convenient The L bracket is used for under side counter installations Note 3 Locate the remote switch module so that it is convenient to the ticket agent and not accessible to the passenger Page 2 7 GROUND CaELE WOST BE USED EIEEDH CABLE F KEYPAD IPTION A e KEVPal PREFERED Do 12
15. INDICATOR PC RXD 2C O 2 RXD TXD 3O TXD S GND 50 O 5 S GND r O 4 DTR 26 DSR O8 CTS DSUB9 DSUB9 FIGURE B 1 Cable Diagram for Indicator to IBM PC sme ots ane lt gt cse a Start Transmission Weight Data Space Carriage Return Polarity Units Gross Net lt gt RR Ib pound GR Gross Feed 2 kg kilogram NT Net Negative FIGURE B 2 Consolidated Controls Demand Mode Page B 1 1 1 1 RECOGNIZED HOST COMMANDS This command is sent to the indicator to print the indicated display The indicator will not respond if the scale is in motion positive overload or negative overload 2 This command is sent to the indicator to zero the scale The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it is not in gross mode or within the zero range specified in F4 of the Setup Menu T This command is sent to the indicator to tare the scale The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it displaying a negative gross value This command is sent to the indicator to revert to gross mode The indicator will not respond if the scale is in motion positive overload or negative overload The indicator w
16. Menu procedures 5 2 1 ID Number Entry 8 1 While the User Menu mode scroll to A 8 then scroll down once using the ZERO key to enter the ID Number menu 2 display will momentarily show ID followed by a value with one flashing digit This value will be the current ID number value 3 Use the four directional keys shown in Figure 5 1 below to adjust the displayed value to the actual ID Number value Increase the flashing digit by pressing the ZERO key Pressing the PRINT key or the Lb Kg key will change the position of the flashing digit print 18 KG ZERO ACCU SET Figure 5 1 User Menu Key Assignments 4 After setting the exact value press the ACCU key to save the ID Number value The display will show SET momentarily then revert back up to 8 5 2 2 LF Line Feeds Number Entry 9 1 While in the User Menu mode scroll to A 9 then scroll down once using the ZERO key to enter the Line Feeds menu The display will momentarily show LF followed by the current line feeds value Use the four directional keys shown in Figure 5 1 above to adjust the displayed value to the actual line feeds value Increase the flashing digit by pressing the ZERO key Pressing the PRINT key or the Lb Kg key will change the position of the flashing digit 4 After setting the exact value press the ACCU key to save the line feeds value The display will show SET momentarily then revert back up t
17. NUMBER QTY QTY QTY SC105 SCALE BASE 1 1 1 SSCOV STAINLESS STEEL PLATFORM COVER 1 1 1 SSKICK STAINLESS STEEL KICKPLATE N A 2 N A CMOD 1 SCALE CONTROL MODULE 1 1 1 2 2 DIA LEVELING FEET WITH LOCKNUTS 4 4 N A FOOTO3 3 LEVELING FOOT CUSHION RUBBER MOUNT N A N A 4 DMOD 1 DIGITAL DISPLAY MODULES 2 2 2 KMOD 1 KEYPAD MODULE 1 1 1 DCBL 1 12 DIGITAL DISPLAY CABLES 2 2 2 KCBL 1 12 KEYPAD CABLE 1 1 1 WGSCR 1 WING SCREWS LONG 6 6 6 WGSCR WING SCREWS SHORT 6 6 6 WDSCR 1 SCALE ANCHOR WOOD SCREWS 12 x 4 PHL HD 8 N A N A WDSCR SCALE ANCHOR WOOD SCREWS 8 x 1 PHL HD N A N A 12 ABLT 1 X 3 CONCRETE ANCHOR BOLT N A 8 N A RCBL 1 OPTIONAL DISPLAY RIBBON CABLE ADAPTER WITH GROUND STRAP 2 2 2 RCBL 2 OPTIONAL KEYPAD RIBBON CABLE ADAPTER WITH GROUND STRAP 1 1 1 LBKT OPTIONAL L BRACKET 1 1 1 WDSCR OPTIONAL L BRACKET WOOD SCREWS 8 X 1 PHL 2 2 2 HD 004 120 240 VAC INPUT 12 VDC OUTPUT 800 Ma 1 1 1 ADAPTER Table 2 1 Parts List 2 2 Scale Base Installation 600 E Standard Style 1 Remove the stainless steel platform cover by lifting it straight up Remove the carton of electronics and hardware wedged between the scale structures Open the carton and verify that all components are present Tilt the scale base on one of its edges to access the bottom of the scale Remove the 74 shipping screw from the bottom of the scale see fig 2 1 If this screw is not removed the scale
18. Selects the mode of the RS 232 serial port Refer to Appendix B for 0 Serial Port more information 1 Mode 0 Full Duplex Mode 1 Print Ticket Mode AT Allows the ID number to be disabled in the Print Ticket mode Valid OV ID No Enable only when A6 is set to 1 1 0 Disable the ID No 1 Enable the ID No A8 Actuates the function that allows entry of a new ID No Valid only 0 199999 500 ID No Entry when A6 is set to 1 Pressing the ZERO key to scroll down one 0 999999 500E level begins the sequence 123456V A9 Actuates the function that allows entry of the desired number of line 0 99 No of Line feeds to be printed in Print Ticket Mode Valid only when is set to OV Feeds 1 Pressing the ZERO key to scroll down one level begins the sequence A10 Allows the accumulator function to be enabled or disabled 0 Atte nd 0 Disable Accumulator 1 Enable Accumulator SS 11 Allows the bag limit function to be enabled or disabled OV e UM 07 Disable Bag Limit Function 1 Enable Bag Limit Function 1 12 Actuates a function that allows entry of the Bag Limit Threshold 70 Page 5 1 pounds To change the threshold use the Print or Lb Kg key to move the flashing digit left or right Use the Zero key to increment the digit Use the Accu key to set the desired value Bag Limit Threshold 5 2 USER MENU PROCEDURES This section provides instructions for all of the User
19. Setup Menu unless you are a trained scale technician The scale contains two main setup menus The Setup F menu which configures the scale to your weigh platform and the User menu which configures the serial communication port and enables some user options The Setup and User menus consist of several menu selections each with its own sub menu of choices To set up the scale you must first enter the appropriate menu mode Once there four of the remote switch panel keys become directional navigators to move around in the menus and one key is used to save or SET the selections SETUP MENU 3 21 ENTERING THE SETUP MENU 1 Power off the scale by unplugging the power source 2 Onthe side of the control box move the Setup Calibration Switch to the opposite position 3 Power on the scale by plugging in the power source The scale shows F 1 to indicate that you are in Setup Menu mode 3 2 2 NAVIGATING IN THE SETUP MENU Use the directional keys shown in Figure 3 1 to move around in the Setup Menu Chart shown in Figure 3 2 on the following page 1 To move to a new heading use the PRINT left or LB KG right key to move right or left in the Setup Menu Chart 2 To move to the selection level press the ZERO down key once The current saved selection is shown 3 To view the available selections for the current F heading use the PRINT left or LB KG right key to move through the se
20. alue should be consis 1 Display tent with legal requirements 2 Divisions 10 Determines location of the decimal point 0 0 0V Decimal Pt 0 00 0 000 0 0000 00 F16 Places indicator into the zero calibration routine Scrolling down with Press ZERO key Zero Calibra the ZERO key one level begins the procedure to begin sequence tion F17 Places indicator into the span calibration routine Scrolling down with Press ZERO key Span Calibra the ZERO key one level begins the procedure to begin sequence tion F18 Actuates the function that allows you to view both the zero and span Press ZERO key View Calibra calibration value The values displayed in this function are valid only to begin sequence tion after Calibration F16 amp F17 has been successfully completed Scrolling down with the ZERO key one level begins the procedure F19 Allows you to key in known zero calibration value in case of memory Press ZERO key Key in Zero loss in the field Scrolling down with the ZERO key one level begins to begin sequence the procedure F20 Allows you to key in a known span calibration value in case of mem Press ZERO key Key in Span ory loss in the field Scrolling down with the ZERO key one level be to begin sequence gins the procedure F21 This sub menu will reset all parameters in the F and A menu to the Press the ZERO Factory Reset default settings USE WITH CAUTION Page 4 2 key twice to exe cute CHAPTER 5
21. aults Detailed descriptions of the setup menu parameters can be found in Chapter 4 of this manual The User menu sub menus appear when scrolling left or right from the F menu 3 2 4 EXITING THE SETUP MENU Power off the scale by unplugging the power source On the back cover move the Setup Calibration Switch back to its original position Power on the scale by plugging in the power source The display will go through a digit check then settle into Normal Operating mode All front panel keys will now return to their normal mode of operation Page 3 2 3 3 USER A MENU 3 3 4 ENTERING THE USER MENU 1 Enter the Setup F menu by following the directions in Section 3 2 1 2 Use the right or left directional keys shown in Figure 3 1 to move right or left in the Setup F menu until the scale shows A 1 3 3 2 NAVIGATING IN THE USER MENU Use the directional keys shown in Figure 3 1 to move around in the User Menu Chart shown in Figure 3 3 below 1 To move to a new A heading use the TARE left or PRINT right key to move right or left in the User Menu Chart 2 To move to the selection level press the ZERO down key once The current saved selection is shown 3 To view the available selections for the current A heading use the TARE left or PRINT right key to move through the selection field 4 To save a new selection press the NET GROSS Set key To exit witho
22. bags and display the total 7 3 GENERAL SCALE OPERATION 7 3 1 WEIGHING AN ITEM 1 Select the desired weighing unit by pressing the Ib kg key until that unit is indicated on the display If necessary press the ZERO key to obtain a weight reading of zero Place the object to be weighed on the scale s platter and allow the weight indication to stabilize If the item weight exceeds the scale s weight capacity it displays IY Y Y Y 4 Read the weight shown on the display 7 3 2 ACCUMULATION FUNCTION 1 Make sure scale is on zero Press zero key if needed 2 Place 1 bag on the scale The displays show the weight of the bag 3 Press the ACCU button 4 Remove 1 bag Scale returns to Zero 5 Place 27 bag on scale The weight of the an bag will be displayed 6 Press the ACCU button and the accumulated weight of both bags is displayed the ACCU LED should also light up when accumulated weight is being displayed Follow steps 4 5 and 6 for any additional bags 7 When the last bag is weighed and the accumulated weight is recorded empty the scale and press the zero key to clear accumulations Page 7 2 APPENDIX SPECIFICATIONS ANALOG SPECIFICATIONS Full Scale Input Signal Minimum Sensitivity Non H 44 Minimum Sensitivity H 44 Input Impedance Internal Resolution Display Resolution Measurement Rate System Linearity Calibration Method Excitation Voltage DIGITAL SPECIFICATIONS Microcomputer EEPROM
23. e Excitation Excitation Signal Signal Figure 2 12 Pin assignments for the Load Cell Port Figure 2 13 Pin assignments On Summing Card Low Profile Style Only 2 7 CONNECTING THE SERIAL PRINTER REMOTE DISPLAY OR COMPUTER The 600E Digital Baggage Scale comes standard with one full duplex RS 232 serial port designed for connection to either a PC or a serial printer The same port may be also used as a simplex RS 232 port designed for connection to a remote display Figure 2 4 shows the serial port pinout Refer to Appendix B for some suggested cable diagrams A 9 pin pin Male D type connector is required 1 Plug the serial printer remote display or computer communication cable not included directly into the DSUBS serial port connector Pin No Signal Level Receive Data Transmit Data Signal Ground Front View Page 2 9 Figure 2 14 Pin assignments for the DSUBO serial port connector 2 8 CONNECTING THE POWER SUPPLY 1 The scale ships standard with an external AC to DC adapter Simply plug the AC adapter into the control module s DC Power Jack first and then plug into a standard wall outlet 120 240 VAC Make sure that the AC voltage appearing at the wall outlet matches the input voltages marked on the AC adapter Page 2 10 CHAPTER 3 CONFIGURATION 3 1 3 2 CONFIGURATION OVERVIEW Note Your scale has been configured at the factory Do not attempt to enter the
24. e EU ITE RO ie 7 2 General Scale Operation 7 2 Ee lte En BEE 7 2 7 3 2 Accumulation 7 2 ele ee E 1 Serial Port end duas 1 Serial Port Modes wave ieee endl ae ie endian ea od uus B 1 1 1 Full DupleschMode aeo Idee Hate paura e B 1 B 1 1 1 Recognized Host B 2 B 12 Print Ticket Mode eiie tenia LEE B 2 B 1 3 Simplex eege ENEE NN sac en ed e onn B 3 Determining Proper Span Gain EZ C 1 eine ne NEE 1 Setting the initial value for span C 1 Viewing the internal counte eene nennen nennen nnn C 1 Displayed Error Codes ide d te t a dd ee ed exis D 1 LIST OF FIGURES EU Standard KEE 1 1 122 Eull Welly Style i ertet 1 2 1 3 Low Profile SMe E EDU 1 3 2 1 Bottom Of Scale Shipping Gcrew 2 1 2 2 Dieter Seier nio ette e ord ati eie dre ie a Pie uu ERI viene 2 2 2 3 System Block D r ere IR que en e OI E RC EE ERR ER 2 2 2 4 Bottom Of Scale Shipping Gcrew 2 3 2 5 Corner Detalle eoque nauim ete node 2 3 2 6 Corner Detall 5 eee temo t ei e Pe
25. er of desired external graduations and choose the corresponding value listed in Table C 1 under the number closest to your full scale input range in millivolts 2 Enter the Setup Menu and save this number for the Span Gain parameter in F2 3 Perform a system calibration If the calibration proves unsuccessful or you wish to view the internal counts proceed to the next set of instructions VIEWING THE INTERNAL COUNTS 1 Enter the zero calibration menu F16 and follow steps 1 to 3 but do not save the zero point 2 After pressing ZERO to zero the offset place the test weight s on the platform The displayed count is the internal count If the count remains on zero check your load cell connections 3 At full scale the displayed count should be a minimum of 2 times the desired external graduations However for maximum stability a ratio of 6 1 or higher is recommended 4 If the displayed count is large enough remove the test weight s re zero the indicator if necessary and proceed with the calibration If the displayed number is not large enough increase the Span Gain to the next highest choice in the Setup Menu and re calibrate Page C 1 of External Full Scale Input Range mV V Grads 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 500 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1 000 50 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1 500 75 50 25 25 25 25 25 25 25 25 25 25 25 25 25 2 00
26. ill also not respond if it is not in net mode N This command is sent to the indicator to revert to net The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it is not in gross mode or a tare has yet to be established C This command is sent to the indicator to toggle among the configured units B 1 2 PRINT TICKET MODE The Print Ticket Mode is designed specifically for a serial printer and is selected by setting A6 to 1 Figure B 3 shows the fixed format of the print ticket For printers with limited buffers this mode supports DTR pin handshaking The DTR pin from the serial printer is wired to the indicator s RXD pin which then functions as a CTS pin Figure B 4 shows a suggested cable diagram for interfacing to a serial printer Refer to the printer s user manual to confirm which pin is the DTR pin NOTES 1 The TARE and NET fields are not printed unless a tare has been established in the system 2 The ID number field is not printed if it is disabled in A7 of the User Menu INDICATOR PRINTER ID NO 123456 GROSS 25 00 LB CTS 20 RXD TARE 1 48 LB TXD 3C O20 DTR NET 23 52 LB S GND 5C S GND O DSUB9 DSUB25 FIGURE B2 Print Ticket FIGURE B4 Cable Diagram for Indicator to Printer Page B 2 B 1 3 SIMPLEX MODE The Simplex Mode provides a continuous serial transmiss
27. ion mode and is selected by setting A3 to C and A6 to 0 The Continuous mode is used to interface to computers scoreboards and other remote devices requiring constant data updating The transmission occurs at the end of each display update Figure B 5 shows the serial data format for Continuous Mode eo sese ure some ere Gross Net Gross N Net Start Transmission Weight Data Carriage Return Polarity SP Positive Units Negative 2 L pound kilogram Status a SP Valid M Motion Over under range FIGURE B 5 Consolidated Controls Continuous Mode Page B 3 APPENDIX C DETERMINING PROPER SPAN GAIN F2 C 1 C 2 SPAN GAIN OVERVIEW The Span Gain parameter found in F2 of the Setup Menu is directly related to the ADC Analog to Digital Converter integration time This means that the lower the setting the higher the number of measurements per second A span gain setting of 25 produces about 25 to 30 measurements per second while a span gain of 200 produces only about 3 or 4 measurements per second There is really no wrong setting for span gain except in two cases Using a low setting for a high resolution low output system could yield instability Using a high setting in a high output system could yield non linearity SETTING THE INITIAL VALUE FOR SPAN GAIN 1 Determine the numb
28. lection field 4 To save a new selection press the ACCU Set key To exit without saving press the ZERO up key to return to the current F heading 5 Repeat Steps 1 through 4 until the Setup Menu is programmed Page 3 1 Figure 3 1 Setup Menu Key Assignments LB PRINT ZERO ACCU SET F1 F2 F3 F4 F5 F6 F7 F8 Grads Span Gn Zero Band Zero Range Mot Band Dig Filter Ovld Limit Calib Unit Od 0 5d 1 3d 5d 1d 3d 5d 10d Od 2 1d 9d 25 50 75 100 150 200 10096 1 996 1 2 4 Ib kg 500 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 20000 30000 40000 50000 F9 F10 F16 F17 F18 F19 F20 Dep Div 4 Dec Pt Zero Calib Span Calib Cal View Key in Zero Key in Span 1125 Press ZERO Press ZERO Press ZERO Press ZERO Press ZERO key to begin key to begin key to begin key to begin key to begin 0 00 0 000 0 0000 00 Figure 3 2 Setup Menu Chart 3 2 3 NOTES ON THE SETUP MENU 1 2 3 There is an F21 sub menu present that is used to set all parameters to factory def
29. o A9 Page 5 2 CHAPTER 6 CALIBRATION 6 1 6 2 6 3 CALIBRATION OVERVIEW The scale is calibrated by following the procedures embedded in F16 Zero and F17 Span of the Setup Menu Each procedure enters a value into the scale s non volatile memory F16 the zero value deadweight and F17 the span value test weight The minimum test weight that can be used is 196 of full scale capacity After the two calibration procedures are executed successfully you should record both calibration values in Table 6 1 using the F18 View procedure In the unlikely event that either value is lost while in the field the setup menu makes provisions for re entering these values via F19 and F20 thus eliminating the need for re calibration with test weights NOTE This chapter assumes that the scale is in Setup F Menu mode If the scale is not in Setup Menu mode refer to Chapter 3 for instructions ZERO CALIBRATION F16 1 While in the Setup mode scroll to F 16 then scroll down once using the ZERO key to enter zero calibration menu The display will momentarily show C 0 followed by a value This value is the internal A D count and can prove useful when trying to troubleshoot setup problems 2 After making sure that there are no test weights on the platform press the ZERO key again to zero out the displayed value 3 Press the ACCU key to save the zero point value The display will show momentarily then revert back
30. on F3 Selects the range within which the scale will automatically zero Note Od Zero Track that the scale must be in standstill to automatically zero Selections 0 5dV Band are in Display Divisions 1d 3d F4 Selects the range within which the scale may be zeroed Note that 10096 Zero Range the indicator must be in standstill to zero the scale 1 996 F5 Sets the level at which motion is detected by comparing the present 1d Motion Band display update with the previous one If motion is not detected for two 3dV seconds or more scale is in standstill and can process a Print or 5d Zero command Maximum value varies depending on local regula 10d tions F6 Averages weight readings to produce higher stability The higher the 1 2 Digital Filter filter setting the greater the stability but the slower the indicators 4 8v response time Choose 8 unless a very fast response is needed F7 Selects the desired formula which determines the point at which the FS Overload Limit indicator shows overload All selections are based on the primary unit FS 2 V selected in F8 FS 1 FS Full scale in primary units 8 Selects the primary base unit to be used in the calibration process 1V Calib Unit Also the default unit for normal operation 2 1 primary unit is Ib 2 primary unit is in kg Page 4 1 NAME CODE DESCRIPTION CODE VALUE F9 Determines the desired weight increments V
31. screw is not removed the scale will not operate correctly Fig 2 4 Bottom of Scale Shipping Screw Remove the locknuts from the four 4 Leveling Feet Thread the leveling feet all the way into the nuts welded in all four 4 corners of the scale lower frame see fig 2 5 Once the leveling feet are installed thread the locknuts back onto the top side of the leveling feet hand tight Fig 2 5 Corner Detail Before beginning installation into the counter it is recommended to perform an initial check of the scale system Set the scale base on the floor level the scale and plug all components into the control module All the ports on the control module and cables are clearly marked see fig 2 3 for System Block Diagram Place stainless steel platter Page 2 3 back onto the scale Turn the scale on with the on off switch located on the remote keypad Remove the stainless steel top and disconnect all cables from the control module Place the scale base in the location provided between ticket counters Center the frame in the opening Adjust the leveling legs so that the scale base is in a level position Tighten the locknuts on the leveling feet Use the Scale Anchor Holes at each side of the lower frame see fig 2 5 to secure the scale base in place with the eight 8 anchor bolts provided Attach the kick plates to the front and rear side of the lower frame The kick plates attach with Velcro so that they can be easily posi
32. splay will momentarily show CAL 0 followed by a flashing zero Use the directional keys shown in Figure 6 1 to adjust the displayed value to the zero calibration value After setting the exact value press the ACCU key to save the value The display will show E CAL 0 momentarily then revert back up to F19 6 6 KEY IN SPAN CALIBRATION VALUE F20 Page 6 2 Note This procedure is intended for emergency use only in the case of non volatile memory loss valid span calibration value obtained from a successful F17 calibration procedure must be used 1 While in the Setup mode scroll to F 20 then scroll down once using the ZERO key 2 The display will momentarily show CAL 1 followed by a flashing zero Use the directional keys shown in Figure 6 1 to adjust the displayed value to the span calibration value After setting the exact value press the ACCU key to save the value 4 f the entered value is greater than zero the display will show E CAL 1 momentarily then revert back up to F20 If a value of zero is entered the display will briefly show Err 5 then revert back to the screen described above in Step 2 Page 6 3 CHAPTER 7 OPERATION 7 1 DISPLAY The Model 600E indicator utilizes a 6 digit LED Light Emitting Diode to display weight and system information 7 1 1 LIGHT EMITTING DIODE LED DISPLAY Figure 7 1 shows the display detail of the 600 LED display Ib
33. ta Err1 The calibration test weight or the adjusted keyed in weight is smaller than 1 of the full capacity of the scale Change the calibration test weight or check the input data Err2 The internal resolution of the scale is not high enough to accept the calibration value Select a larger parameter for the Span Gain F2 SEE APPENDIX C FOR MORE INFORMATION 6 4 VIEW CALIBRATION VALUES F18 6 5 Note The values displayed in this procedure are valid only after a successful calibration has been performed using F16 and F17 While in the Setup mode scroll to F 18 then scroll down once using the ZERO key to enter View calibration menu The display will momentarily show CAL 0 followed by a value This value is the zero calibration value and should be recorded in the table below Press any key to continue The display will momentarily show CAL 1 followed by another value This value is the span calibration value and should also be recorded in the table below Press any key to return to upper level F18 ZERO CALIBRATION VALUE SPAN CALIBRATION VALUE Table 6 1 Calibration Value Table KEY IN ZERO CALIBRATION VALUE F19 Note This procedure is intended for emergency use only in the case of non volatile memory loss A valid zero calibration value obtained from a successful F16 calibration procedure must be used While in the Setup mode scroll to F 19 then scroll down once using the ZERO key The di
34. tioned and compensate for varying height and level conditions The scale base must be grounded with the lead attached to the top frame The center Screw on an electrical outlet or a metal conduit is usually suitable Leave some slack in the wire Do not pull the wire tight because it can negatively affect weighing performance 2 4 Scale Base Installation 600 E Low Profile Style 1 Remove the stainless steel platform cover by lifting it straight up Remove the carton s of electronics and verify that all components are present see table 2 1 Locate the four 4 Leveling Feet Thread the leveling feet all the way into the threaded load cell holes in all four 4 corners of the scale frame see fig 2 6 Fig 2 6 Corner Detail Before beginning installation into the counter it is recommended to perform an initial check of the scale system Set the scale base on the floor level the scale and plug all components into the control module All the ports on the control module and cables are clearly marked see fig 2 3 for System Block Diagram Place stainless steel platter back onto the scale Turn the scale on with the on off switch located on the remote keypad Remove the stainless steel top and disconnect all cables from the control module Place Page 2 4 2 5 the scale base in the location provided bag well 5 Center the frame in the opening Adjust the leveling legs so that the scale base is in a level position Make
35. ut saving press the Ib kg up key to return to the current A heading 5 Repeat Steps 2 through 5 until the User Menu is programmed Figure 3 3 User Menu Chart Page 3 3 3 3 3 NOTES ON THE USER MENU 1 Detailed descriptions of the user menu parameters can be found in Chapter 5 of this manual 3 3 4 EXITING THE USER MENU 1 Exitthe User menu by following the directions in Section 3 2 4 The display will go through a digit check then settle into Normal Operating mode All front panel keys will now return to their normal mode of operation Page 3 4 CHAPTER 4 SETUP MENU DESCRIPTIONS AND PROCEDURES 4 4 SETUP MENU DESCRIPTIONS This section provides more detailed descriptions of the selections found in the Setup Menu Chart Factory set defaults are shown in bold with checkmark NAME CODE DESCRIPTION CODE VALUE F1 Specifies number of full scale graduations Value should be consis 500 600v Graduations tent with legal requirements and environmental limits on the useful 800 1 000 System resolution 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 12 000 20 000 30 000 40 000 50 000 F2 Span Gain is related to A D integration time The larger the span 25 50 Span Gain gain the higher the internal resolution but the slower the update 75 100 speed Note that the scale must be re calibrated whenever this pa 150 200 rameter is altered See Appendix C for more informati
36. will not operate correctly Fig 2 1 Bottom of Scale Shipping Screw Page 2 1 3 Remove the locknuts from the four 4 Leveling Feet Thread the leveling feet all the way into the nuts welded in all four 4 corners of the scale lower frame see fig 2 2 Once the leveling feet are installed thread the locknuts back onto the top side of the leveling feet hand tight Fig 2 2 Corner Detail 4 Before beginning installation into the counter it is recommended to perform an initial check of the scale system Set the scale base on the floor level the scale and plug all components into the control module All the ports on the control module and cables are clearly marked see fig 2 3 for System Block Diagram Place stainless steel platter back onto the scale Turn the scale on with the on off switch located on the remote keypad LOAD CELL CABLE 15 ft LONG CONTROL MODULE Power Supply LOAD CELL 120 240 VAC 2 E E CON M 2 12 VDC 800 mA F m 1 M tional St KEYPAD CABLE 12 ft LONG cable DISPLAY MODULE 1 M E KEYPAD MODULE M F DISPLAY CABLE 2 12 ft LONG DISPLAY MODULE Z2 NOTES 1 Load Cell Cable terminated by 1
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