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JCM Taiko - Operation and Maintenance Manual Rev 4

1. 4 3 Figure 4 9 Right Left Transport Drum End Cover Removal 4 3 Figure 4 10 Dual Feed Roller Assembly Removal 4 3 Figure 4 11 Transport Drum Separation 4 3 Figure 4 12 Upper Guide Prism Removal ss 4 3 Figure 4 13 Upper Guide Sensor Board 4 3 Figure 4 14 Motor Drive Assembly Removal 4 4 Figure 4 15 Encoder Circuit Board Removal 4 4 Figure 4 16 Lower Guide Assembly Removal 4 4 Figure 4 17 Lower Guide Assembly Cover 4 4 Figure 4 18 Lower Guide Lever Removals 4 4 Figure 4 19 Entrance amp Exit Solenoid Removal 4 5 Figure 5 1 7 12 Volt DC System Wiring 5 1 Figure 5 2 7 24 Volt DC System Wiring 5 2 Figure 5 3 PUB 11 12 Volt DC System Wiring Diagram with 5 3 Figur
2. AB AB A As AB A acyl r N38 9ZWN A Laz M asol X 2 VYLAIYINS 390001 39000 use 0 9 VLOL ciu E 2 ASQ 7 QN9G iod THH vi r 5 5 VLOEOAIVZLNS CH SI ASnH vr JAH3SdH L JAH3SdH 2 gt Z gt gt L ASQ YAL Y GFACL AZ JAIS LL q 1d 91 JLS VW 1 53 1 JOAUQ 06 9 OOA JIN OL 8 VWOE 5 Ivzeezoa A0 G 99A 6 JIN v 6866901 JeAUQ QNO LI SrAZL V Od Acl ACIS 43 800 ddA USLIOOI 096 N d 1 suomneorunuruio 100 181 ou soe1ensnjt cc c ANTIA p nunuo2 pJepuejs Jojdeooy ejouxyueg seueg w Ole L uonoes uedef E 800 ddA 93 USLIOOI 096 N
3. 7 11 Table 1 General Fault Conditions sas uuu aa ua uswa aaa aa aa la aaa a 1 Table A 2 Adjustment Fault Conditions A 3 Table Communication Fault Conditions A 3 Table A 4 Usage Specifications Part 1 A 3 Table A 5 Usage Specifications Part 2 A 4 Table 6 Red LED Error Code Flash Definitions A 4 960 100175R Rev 4 EDP 200824 ix E 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK P N 960 1001758 Rev 4 EDP 200824 x E 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Section 1 1 GENERAL INFORMATION Description This section provides a general overview of the Taiko Banknote Acceptor Series PUB 7 11 pictured in Figure 1 1 This first section 15 designed to help you navigate through this guide with ease and provides the following information e Taiko PUB 7 11 Unit Component Names Model Description Type Description Software Description Precautions Primary Features Specifications System Configuration Taiko PUB 7 11 Unit Unit Dimensions International Compliance Technical Contact Information In o
4. 2 4 Table 2 4 Red LED Error Code Flash Definitions 2 5 Table 2 5 Serial ID 003 MDB Interface Pin Assignments 2 5 Table 2 6 ccTalk Interface Pin Assignments 2 5 Table 2 7 Pulse Interface Pin Assignments 2 5 Table 2 8 Parallel ID 001 Interface Pin Assignments 2 6 Table 2 9 Sensor Type Cleaning Methods 2 7 Table 6 1 Test Bench Interface Protocols 6 4 Table 6 2 TEST DIP Switch Settings 6 8 Tapie 6 9 Test Emor uiuit Dod du 6 8 Table 6 4 Solenold u uuu uy perte ad cione i ect e eve Ft 6 9 Table 6 5 LED Flash Error dai cada a u T u 6 9 Table 7 1 Primary PUB 7 11 Unit Parts List 7 2 Table 7 2 Complete PUB 7 11 Units Parts List 7 4 Table 7 3 PUB 7 11 Bezel Units Parts List 7 9 Table 7 4 Type Bezel Units Parts List
5. 1 4 Component xcci men 1 5 u a 1 6 Technical Qua 1 6 Environmental Specifications 1 6 S usa R 1 7 1 7 System Config ratio uuruuu eee Sn tan 1 7 UNIL DIMENSIONS uuu cS 1 8 Taiko PUB 7 Standard Bezel Unit Outside Dimensions 1 8 PUB 7 11 Unit Clearance Dimensions 1 8 Taiko PUB 11 Standard US Bezel Unit Outside Dimensions 1 9 International Compliance 1 10 Technical Contact Information 1 11 Americas e CCC GIN A sa saci r kawa aot Es LEM USC 1 11 CAA Aarin a E E KN 1 11 Europe Africa Russia amp Middle East 5 am etis aeo once ran later c RR 1 11 a LLL uL reu sss 1 11 UK S Is gio uu fe cee ran inaa Kan pas TE ENERO UTR 1 11 JOM Europe UM eT Mr 1 11 ne een
6. 2 11 Figure 2 25 Parallel ID 001 Communications Interface Schematic Diagram 2 12 P N 960 1001758 Rev 4 EDP 200824 E 2013 Japan CashMachine Limited Taiko Series Banknote Acceptor List of Figures Page Figure 2 26 Parallel 10 062 Communications Interface Schematic Diagram 2 13 Figure 2 27 Taiko Operational Flowchart Part 1 2 15 Figure 2 28 Taiko Operational Flowchart Part 2 2 16 Figure 2 29 Taiko Operational Flowchart Part 3 2 16 Figure 4 1 Taiko Bezel Guide Removal 4 1 Figure 4 2 CPU Board Cover Removal 4 1 Figure 4 3 CPU Circuit Board Removal 4 1 Figure 4 4 MAG Circuit Board Disconnect 4 2 Figure 4 5 MAG Circuit Board Disconnect 4 2 Figure 4 6 Side Mounting Screw Removals 4 2 Figure 4 7 Upper Lid and Side Covers Removal 4 2 Figure 4 8 Transport Drum Removal
7. 1 4 Figure 1 10 PUB 7 Top Panel Instruction Label 1 4 Figure 1 11 Taiko 7 11 Component Names 1 5 Figure 1 12 PUB 7 11 System Configuration 1 7 Figure 1 13 PUB 7 Complete Unit Outside Dimensions 1 8 Figure 1 14 PUB 7 11 Banknote Clearance Dimensions 1 8 Figure 1 15 PUB 11 US Dollar Complete Unit Outside Dimensions 1 9 Figure 2 1 Bezel Cut Out Dimensions 2 1 Figure 2 2 Opening Taiko s Upper 2 1 Figure 2 3 Removing the Taiko Bezel 2 1 Figure 2 4 Installing the Taiko Bezel 2 1 Figure 2 5 Mounting the Taiko Bezel 2 2 Figure 2 6 Installing the Taiko Bezel 2 2 Figure 2 7 Closing the Taiko Upper Lid 2 2 Figure 2 8 Attaching a Taiko Power Connector 2 2 Figure 2 9 Upper Area Banknote Jam
8. 339 1 318VN3 NOE TC PN 01 10 ax lt 5 t xt Tr cod ML Old Od ACL A 35109 asind 6000 SAN gz 1 610 o LL8ZSd 01 40 axy 5 si YUG __ vu __ 91 6 45 9 T qa 2 qi v 44004 0055 VIO 9101 0 7 TH N enasoy Z 51 65 ono s 01 49 2 leuondo y u ym ejqejreAe SI m Uld 6 Uld Z ACL pesn si 9 N 01 40 960 L Av 960LTAVZ eDeyoA 1 spuedep 1ndu 4 bx Ave LNO 6 v 3015 ACIS 83TIOHLNOO ure1ger 141 suoneorunumuo s nd w OJ so1ensnj pc c 2211814 penuguo2 pJepuejs 7 uonoeg Jojdeooy ejouxueg 501195 y OMe uone eijsu uedef E107 5 B I H 00 62 2 nB 3
9. 1 ae 2713 PTS PIS 72 AAA CPU Board waw AVA AVA 9 TT AVA AVA 2 AVA AVA lt m WE ZEN 2 m o c 0 m Sensor Board NIR B Ptr RIR NIR B LS 215 AN Transport Encoder Motor Figure 5 1 PUB 7 12 Volt DC System Wiring Diagram P N 960 100175R Rev 4 EDP 200824 B5 H O 2013 Japan CashMachine Co Limited Wiring Diagrams Taiko Series Banknote Acceptor Section 5 PUB 7 System Wiring Diagrams Continued plousjog LNO SW 9A LNO 7 5 VANTAN m SACS 2 24 2 41 4 JAIN YIH 8 4 LNO Josues J0SU2S Josuec Jopoouz Figure 5 2 PUB 7 24 Volt DC System Wiring Diagram O 2013 Japan CashMachine Co Limited 5 2 200824 960 100175R Rev 4 Wiring Diagrams Taiko Series Banknote Acceptor Section 5 PUB 11 System Wiring Diagrams T 0 DO onnector Maintenance Connector CPU Board Sensor Board Transport Sensor Figure 5 3 PUB 11 12 Volt DC System Wiring Diagram with Mag P N 960 100175R Rev 4 EDP 200824 5 3 B 2
10. External Power Supply EDP 116125 JAC 501 000187 or equivalent KS 070 Reference Paper EDP 119958 JAC 501 000200 KS 088 Reference Paper EDP JAC 501 100256R When to Calibrate After new software has been downloaded After a Banknote Acceptor component has been disassembled reassembled for repair After the CPU and or Sensor Circuit Board has been replaced Initial Settings 1 Make sure power is not supplied to the TaikoTM Unit intended for calibration and remove 1 from its Bezel mounting See Figure 6 11 Figure 6 11 Removing Taiko from Bezel Mount 2 Connect an External Power Supply per the Figure 6 1 illustration 3 Set Right Side Panel DIP Switches No 1 2 and 8 ON See Figure 6 12 and apply AC power to the External DC Power Supply Unit Figure 6 12 Adjustment Switch Setting 4 Confirm that the Front Panel LED 15 flashing White Light 5 Set DIP Switch 1 to OFF and confirm that the Green Front Panel LED 1s lit ON P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor B 6 7 E Section 6 6 Insert the 5 070 Reference Paper into the Taiko Unit See Figure 6 13 a If calibration of the Barcode Coupon Specification Unit 1s also required insert the KS 088 Reference Paper When the Rollers begin to rotate continue insert ing the Reference Paper all the way into the Unit See Figure 6 13 b Figure 6 13 Refer
11. Plugs and Damaged Connector Pin s mating Receptacles Straighten or replace Pins or the entire Connector Corrective Action Required Cannot Replace the CPU and or Sensor Circuit Board See CPU Circuit Board mE the CPU and or Sensor Board is Removal and Sensor Circuit Board Removal on page 4 2 of Section 4 in this Service Manual Once the CPU Sensor Board is replace perform a complete Calibration Procedure See Calibration Procedures on page 6 7 in Section 6 of this Service Manual Verify that the correct interface between the Host Machine and the Banknote Acceptor is being used If wrong reset the Interface DIP Switches accordingly See DIP Switch Configurations on page 2 3 in Section 2 of this Service Manual corrupted Incorrect Interface Table A 4 Taiko Usage Specifications Part 1 EDP No 110871 139230 131655 110904 196601 Pin Input Barcode ICA Upper Upper Mag Interface Power Guide Head Head Assignment Source Sensor OEN Guide Parallel Holder Roller sea E RC E PUB 7 semi Pete iw Sea 6 X X 6 x Sem 9 X X 9 _ Standard 6 9 x Standard 1v O 6 Sundara 6 6 x standard o X X 9 X
12. ab 1 11 JO NC Ori 1 11 Japan Cash Machine Co Limited HQ 1 11 2 INSTALLATION 2 1 Installation and Removal 2 1 Installing the PUB 7 11 Taiko Bezel VV 2 1 Power Harness Wiring ttai aeta ve vomer o gp ada ren ten 2 2 uuu 0 2 2 Clearing an Upper Area Banknote Jam VV 2 2 Clearing Lower Area Banknote nnne 2 3 DIP Switch Configufratiolis uuu k u t Opp E td e Use Ee a ete Su waja 2 3 Denomination Setting Mode tede to qute 2 4 Accept Setting MO ada ah Aga ele eee 2 4 960 100175 Rev 4 EDP 200824 E 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor Table of Contents Page MOGE PE 2 4 LED Pater Setting Mode 39 5 sas Ba a a aa an Sa a 2 4 enn PAREN usa usa gana 2 4 Defining Patern 2 Ne 2 4 Encryption Code Initialization Setting Mode 2 5 Error Codes amp Conditions xe 2 5 Interface Connector Pin 2 5 Cleaning 06 65 eet 2 6 Sensor and
13. P N 960 100175R Rev 4 EDP 200824 1 6 B 2013 Japan CashMachine Co Limited General Information Taiko Series Banknote Acceptor Section 1 ELECTRICAL SPECIFICATIONS Table 1 4 Taiko PUB 7 11 Electrical Specification Supply Voltage 12V DC 5 24V DC 10 Standard Specification Standby 0 1A 12V DC 0 1A 24V DC Operation 0 5A 12V DC 0 5A 24V DC Maximum Approximately 1 4A Maximum of 300ms 12V DC Current Consumptiont Approximately 1 0A Maximum of 300ms 24V DC Barcode Specification Standby 0 1A 12V DC Operation 0 6A 12V DC Maximum Approximately 1 6A Maximum of 300ms 12V DC 12V DC 7 Pin 24V DC 9 Pin 24V DC is available only when the optional 24V DC Specification is used Use CLASS2 Limited Power Source Motor Initializing or Motor Lock Up current consumption STRUCTURAL SPECIFICATIONS Table 1 5 Taiko PUB 7 11 Structural Specification Weight Approximately 0 6kg 1 3 Ibs Horizontal on door non vibrating TN oee Taiko PUB 7 Standard Bezel Unit Outside Dimensions on page 1 8 Outside Dimensions of tnis Manual User prepared Allow 3 93 inches 100mm above the Unit for opening the Lid and Bezel removal T Cash Box must be 3 93 inches 100mm or more in depth from the bottom of the TAIKO Unit 7 87 inches 200mm or more in depth from the Unit rear and 3 93 inches 100mm or more in width System Configuration Figure 1 12 illustrat
14. P N 960 100175R Rev 4 EDP 200824 4 3 B 2013 Japan CashMachine Co Limited Appendix A Taiko Series Banknote Acceptor TroubleShooting Table A 5 Taiko Usage Specifications Part 2 EDP 109360 137778 148060 136375 189025 900776 130880 189072 189071 195055 131072 189305 fee I SIEGEN MES LX X X x o X xy x o NE 4 ERIC RIRES owoce LX aya X Error Codes and Conditions Table 6 lists the Red Error Code flash sequence definitions displayed by the Taiko Front Panel LED Indicator Table A 6 Red LED Error Code Flash Definitions Red Error Indicated __ 2 ROM Error ipe cm Banknote Jam inside Ejection Slot 4 Banknote remains inside Transport Path Motor error 8 Enrance Solenoid Eror 9 Exit Solenoid Error 960 100175R Rev 4 EDP 200824 A4 H 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Appendix B B GLOSSARY A 1 Acceptor a term used In Communications Section 3 referencing functions sent to and received from the Banknote Acceptor by Software commands See Page 1 1 2 Anti stringing Mechanism a method of preventing Banknotes from being illegally removed from a validator using a string or wire to ret
15. urqoelwuseO ueder 6 800 dd USLIOOI 096 N d 2 suoneoSiunuuuioo 29 2 4 9 1989 L gt eNesoy o N6HIAn VVLAIVZNS 8L 41 9 00 SSI qz 12 v gt 02 50298 dec Me ASQ ASQ ASA e a B WOLFAVTS lt ACIS WeLWGND z 5 525 6 0 8 E 06 9069088 AZLLZOSZ L 00755 cc ASDC ASOG pesn s OQ IBUONdO eu SI Oq Uld 6 6 Uld Z ACL spuedep jnduj 5 ACIS YJ suonporunutuutuoO 418122 5932280 1 cc c ANSIA L pJepuejs 5 Jojdeooy ejouxyueg seueg w OMe 2 uonoeg uedef 51000 E vZ78007 dda p 93 1001 096 2 SUOITEDIUNWWWOD 5 rZ Z
16. Section 1 Taiko Series Banknote Acceptor General Information THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 1 12 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Section 2 2 INSTALLATION This section provides Installation operation Instructions for the 1 Banknote Acceptor Series PUB 7 11 This section contains the following Information nstallation and Removal DIP Switch Configurations Connector Pin Assignments Preventive Maintenance Clearing Banknote Jam Cleaning Interface Schematic Operational Flowchart WARNING Turn the equipment power OFF before removing or replacing any Taiko components Installation and Removal Installing the PUB 7 11 Taiko Bezel To install or remove a Taiko PUB 7 11 Unit Bezel in a door or wall perform the following steps 1 Create the correct sized opening required to install the Taiko Bezel using the Panel Cut Out Dimensions shown in Figure 2 1 Radus 0 1184 Panel Thickness Inches 3R Max 4 14 Inches 105mm 0 079 to 4 Places 0 024 Inches 2mm to 6mm gt 105mm 1 69 Inches lt Figure 2 1 Taiko Bezel Cut Out Dimensions 2 Open the Upper Lid in the arrow direction shown In Figure 2 2 by pressing in on the Upper Lid Open Close Buttons Figure 2 2 Opening 5 Upper Lid 3 Hold the TaikoTM Unit by placing your hand under the Upper Lid See Fi
17. Ww 2002002888 2002002878 Soienoi rater o _ moss 9000 eers 725 mosse 9000 ooo o o o o 3 r mosse GemterGuides o 110870 900 100997RA 100997RA Center Guide Left Guide Left use only in NON Parallel Interfaced Units 110871 900 100998RA Upper Guide See Table A 4 amp Table A 5 on page 4 of Appendix in this Service 110872 900 200136RA 200136RA 900 200136 UpperGudeCover Upper Guide Cover si Cover Fx o o o o 90 mors 9001010024 feutrer aj _ 35 more Guide Lever fo o 35 MOST SX10WORA aj sr moe exGude mose s50 100618RA fe o 55 mosso PmhRor faf _ 20000068 kevers Used only in PUB 7 42 110885 550 100614RA Dummy Head Sensor capability 960 100175R Rev 4 EDP 200824 7 4 B 2013 Japan CashMachine Co Limited Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Table 7 2 Complete Taiko PUB 7 11 Units Parts List Continued RefNo EDP No Jac Panno Desiplon a Lower ES 250 100557RA Spring Gu
18. Enable Enable Disable Signal Input Line Enabled when current is present Disabled when current is present pisatie Connection Vend our Pulse Signal Output Line 6 Vend Active when current is present Lr Ve a BG Power Fin S Ve PweGmmd 9 ve 6 NC Connection VO Input Output is the function viewed from the Banknote Acceptor Side 24V DC is available only when the optional 24V DC Specification is used 1 15 O O O O O O O O O O O O O O O O 2 16 Internal 16 Pin S16B PADSS 1 JST Figure 2 18 ID 001 Interface Connector 2013 Japan CashMachine Co Limited Section 2 Section 2 Table 2 8 Parallel ID 001 Interface Pin Assignments Signal 2V Power 2 NoConnecton ACK ACKnowledge Signal Receive Line REJect Signal Receive Line INHibit Signal Receive Line 8 VALID VENDT our VEND2 KEN Do eme 13 NoConnection ose Signal Send Line OUT ABortNote Signal Line STacKerFull Signal Line ZEE is the function viewed from the Banknote Acceptor ide Cleaning Procedures To clean the Taiko Unit gently rub the Sensors and Rollers clean using a dry soft lint free cloth ONLY Do not use any Alcohol solvents Citrus
19. G L O B A L Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com Taiko Series Banknote Acceptor PUB 7 11 Operation and Maintenance Manual Revision 4 P N 960 100175R_Rev 4 EDP 200824 eat d Product Issue 4045 SME 01 04 O 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor Issue 4045 SME 01 04 REVISION HISTORY 8 17 11 Important corrections made to Tables in Section 2 Added Waffletechnology Cleaning Card availability amp Useage 3 4 09 12 information in Section 2 corrected Part Number Information in Section 7 and added 2 Tables to Appendix A 3 25 13 Added EBA Type Bezel in Section 7 International Compliance P RoHS RoHS Directives or A or OT or UL amp c UL Marks eus 142330 Subscriber 857947001 Vol 2 Mark Copyright 2013 Japan CashMachine Limited This product document hereinafter referred to as Manual is fully covered by legal Copyrights owned by the Japan Cash Machine Ltd hereinafter referred to as JCM under Japanese laws and foreign countries This Manual contains many copyrighted patented or properly registered equipment items manufactured by that are prohibited and illegal to duplicate replicate or copy in whole or in part without the express authorization by JCM with the following exceptions 1 When an authorized JCM a
20. Optical 4 wavelength Magnetic Transmissive and Reflection Diagnostic Indicators Front Panel Bezel LED Full color illuminating Gradation amp Solid Escrow 1 note Anti stringing Mechanism Pull Back PB Unit Anti pullback system JCM Patented 10 003 Serial MDB Pulse ccTalk _ Interface 01 Parallel ID 001 03 Serial ID 003 When security measures against counterfeiting are implemented the software may not fulfill the specified acceptance rate level T Refer to the Software Information Sheet related to the specific Country s software Refer to the Barcode Coupon Specification Excluded Host communication time lag Power Supply 12V DC Temperature 25 5 C TT DIP Switch selectable ENVIRONMENTAL SPECIFICATIONS Table 1 3 Taiko PUB 7 11 Environmental Specification Operating Temperature 5 to 50 C 41 F to 12292 Storage Temperature 20 C to 60 C 4 F to 14092 Relative Operating Humidity 20 to 85 RH non condensed Relative Storage Humidity 20 to 85 RH non condensed el Avoid contact with direct sunlight Interior lighting must be incandescent with Visible Light Sensitivity Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less Installation Indoors Only Hydrothermal Condition Table 100 35 C 85 L 90 d Allowable 60 Operating Temperature 50 40 20 ana ING c 2 0 I
21. Taiko Series Banknote Acceptor 5 5 E Section 6 digit of the Serial Number into the Text Box e g 438058 5 Mouse click on the Write Serial Number Screen Button See Figure 6 9 c to begin writing a new Serial Number into the Memory SE NOTE When writing a Serial Number into Taiko Memory using SerialNo exe the new Serial Number will be used as the new Encryption Code Number 6 When Serial Number writing is complete the Taiko LED will flash a Blue Color 7 Mouse click on the Exit Screen Button See Figure 6 9 d to close the Screen Cloning Units Use the Clone Harness to copy Software from a Master Taiko Unit to any Slave Taiko Unit Perform this procedure as often as necessary to copy Software to all available Taiko Units Required Items When cloning Taiko Units the following items are required a Taiko Unit containing the installed feature Application Software Master the Taiko Unit requiring a copy of the Application Software Slave Clone Harness EDP 124528 JAC 400 100569RA External JUM Power Supply EDP 116125 JAC 501 000187 or G00205 Taiko Harness EDP 121797 JAC 400 100551RA D 003 MDB Pulse ccTalk Software e 450 Harness EDP 739571 JAC 400 100643 for ID 001 use only e VM 450 Harness EDP 739571 JAC 400 100643 for ID 001 use only Refer to the applicable Soft
22. inhibit Mode Reset the Host Command to the Accept Mode returned Replace the CPU and or Sensor Circuit Board See CPU Circuit Board Removal and Sensor Circuit Board Removal on page 4 2 of Section 4 in this Service Manual Once the CPU Sensor Board is replace perform a complete Calibration Procedure See Calibration Procedures on page 6 7 in Section 6 of this Service Manual Readjust the Taiko Unit Sensors See Cleaning Procedures on page 2 6 in Section 2 of this Service Manual and perform the Calibration J Procedures on page 6 7 in Section 6 of this Service Manual mE Replace the CPU Circuit Board See CPU Circuit Board Removal CPU Circuit Board failure procedure on page 4 1 of Section 4 in this Service Manual Motor rotates a few times and stops Reset the Acceptance DIP Switch settings correctly and reapply power DIP Switch Settings are wrong the Unit See DIP Switch Configurations on page 2 3 in Section 2 of this Service Manual Perform the DIP Switch Tests on page 6 8 of Section 6 in this Service Manual If the DIP Switch Test result is good replace the CPU Circuit A DIP Switch is Board See CPU Circuit Board Removal procedure in Section 4 of this suspect as broken Service Manual Once the CPU Circuit Board is replace perform a complete Calibration Procedure See Calibration Procedures on page 6 7 in Section 6 of this Service Manual Replace the CPU Circuit Board
23. lt i Q J cm A L Taiko Bill Validator Cleaning Card EN KWJCM B5B15M Exklusiv entwickelt f r den JCM Banknotenpr fer Progettata in esclusiva per il Lettori di Banconote Taiko JCM Designed exclusively for JCM Taiko Bill Validators Ein von JCM Au torisiertes Produkt E 98 DAN ien 2908 OM A JCM Authorized Product Noite ee Wofflelechnology is a registered trodemark of the un i s to gt rodotto eicere con Sd manufacturer This product is covered by the following 32 040 US Patent 7 732 040 Cleaning Card Pouch New Cleaning Card Figure 2 20 JCM Waffletechnology Cleaning Card Card Features A unique Waffletechnology design that hugs all surfaces to Insure complete surface cleaning Specially designed scrubber patterns insure that belts and O ring Rollers are cleaned and lubricated to prevent them from drying out Directions For Use l Remove Cleaning Card from pouch and insert it into the Banknote Validator 2 The Cleaning Card will be accepted and then automatically returned 3 Dispose of used Card in an environmentally safe manner For more information and a list of Authorized Waffletechnology Distributers visit http www jcmwaffletechnology com 2013 Japan CashMachine Co Limited Installation Taiko Series Banknote Acceptor Section 2 Taiko Sensor and Roller Locations Figure 2 21 illustrated the various Taiko Sensor cleaning
24. Harness d Palm Pilot Handheld Tungsten Series C Figure 6 2 Required PUB 7 11 Palm Pilot Download Workbench Tool P N 960 100175R Rev 4 EDP 200824 E O 2013 Japan CashMachine Co Limited Section 6 a Palm Flash Program c PSP 02 Program b PalmA66US Program Figure 6 3 Typical Tungsten Series Palm Pilot Handheld with JCM Software Icons WARNING Make sure the External Power Supply is OFF when connecting the 5 5 to the Taiko PUB 7 11 Aud Failure to do so may cause electrical AN shock and or permanent damage to the equipment Software Download Preparation The following Instructions describe how to decom press and store a downloaded program onto a PC for eventual installation into the Taiko Banknote Acceptor 1 Referto Figure 6 1 interconnection diagram to properly connect the power supply various cables and wiring Harnesses to the PUB 7 11 2 Figure 6 4 illustrates the Taiko s external Ports DIP Switch Block locations and its initial Switch settings To prepare the PUB 7 11 for a software download set the DIP Switches as follows Set Switch No 1 7 and 8 to ON Set DIP Switches No 2 through 6 OFF 3 Supply power to the PUB 7 11 The Green Front Panel Indicator LED will begin flashing approxi mately once every second Maintenance Connector Interface Connector Optional 12345678 C t DIP Switch Block Figure 6 4
25. cic ec cH 6 8 No 1 Transport Motor Forward Rotation Test 6 8 No 2 Transport Motor Reverse Rotation 6 8 S Aging Test Procedu k Mn naa 6 8 Solenoid Test Procedure EA micuna a ang DADA mas 6 9 No 5 Acceptance Test Procedure iii 6 9 No 6 Entrance Flapper Test Procedures Tg NE ea ga aa ie 6 9 No 7 Exit Flapper Test 6 9 7 EXPLODED VIEWS AND PARTS LISTS 7 1 Entire Taiko Unit Exploded View 7 1 Primary IalKo PUB 7711 Unit Pars LIST L u uu uuruuu una tous ve paek ea doner aa aa ga San 7 2 Complete Unit Exploded View 7 3 Complete PUB 7 11 Units Parts List 7 4 Taiko Bezel Unit Exploded View 7 8 Taiko PUB 7 11 Bezel Units Parts 7 9 Taiko EBA Bezel Unit Exploded View 7 10 Taiko Type Bezel Units Parts List 7 14 A ls tee une do ete tua ss 8 1
26. review removal instruction shown in Figure 2 3 on page 2 1 of this Section 3 Remove the Lower Lid by pressing in on the Qe Lid Lock Release Button See Figure 2 10 4 Remove the jammed Banknote as illustrated in See Figure 2 10 Q Figure 2 10 Lower Area Banknote Jam Removal F NOTE Re install the Taiko Unit onto the Bezel by reversing the steps related to and beginning from Figure 2 6 on page 2 2 of this Section P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor 2 5 E Section 2 DIP Switch Configurations The communication method and various Taiko Unit functions can be selected by using the Unit s Left side set of DIP Switches See Figure 2 11 Left Side Figure 2 11 Left Side DIP Switch Block Location Table 2 2 lists the various typical DIP Switch set tings available for programing the Taiko Unit Table 2 2 Typical DIP Switch Settings Ed ag Switch Position Setting 1 TestModet Test Mode 1 Normal Mode Double Scan Model Normal Scan Mode Five Drum Rotation 4 Cycles Normal Operation Anti Fishing Prevention 5 Refer to the specific Country s Software Specifications ESXEEEREE Fm wos ore ow OFF ON OFF ccTalk Encrypted pe o If the encryption code is unclear refer to the Encryption Code Initialization Setting Mode on p
27. 1 Troubleshooting Instructions for A 1 1 6 1 2 W Wiring Diagram system amp individual primary part 5 1 E 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor Index Index THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100175R Rev 4 EDP 200824 8 2 E 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Appendix A A TROUBLESHOOTING This section provides Troubleshooting instructions for the Taiko Banknote Acceptor PUB 7 11 Series This section contains the following infor mation ntroduction Troubleshooting Overview Fault Table Listings Usage Specifications Error Codes and Conditions Introduction Most Banknote Validator failures are due to minor causes Before replacing any parts make sure that all assembly and Circuit Board Connectors are properly fitted and the Harnesses are properly con nected Faulty Banknote acceptance by the Validator por tion of the Unit is often caused when dust or Iron powder adheres to the Identification Sensor Mag netic Sensor or Transport Belt Clean the Acceptor section first then observe the operating state of the Validator in detail when re initializing power This observation is important in locating any failure causes and the possible fault area If the Validator Head has to be repaired by disassembling it always re calibrate the Sensors following a repair Perform all repairs by referrin
28. 1 _ 200 200801 DrveGearshat oo 2 118508 250 100558RA SensorLeverSping i 5 on page 4 of Appendix A in this Service Manual P N 960 100175R Rev 4 EDP 200824 7 5 B O 2013 Japan CashMachine Co Limited Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Table 7 2 Complete Taiko PUB 7 11 Units Parts List Continued RefNo Description _ Used in PUB EDP 109360 300 100422RA CPU Board Pub 7 TWN GBR SCO c ES Only for use in early PUB 7 Versions only 137778 300 500011RA Board Pub 7 11 USA 1 1 CPU Board Pub 7 11 USA W O D19 Used in PUB EDP 84 148060 300 000007R _ Vinyl Slider for ICA 148061 Only e g Diode D19 was removed 136375 300 000008R CPU Board Pub 7 ID001 004 EUR Used in PUB EDP 189025 300 000009R CPU Board Pub 7 12V 24V EUR 189306 amp 195059 Only for 12 24 Units only 86 114831 300 100426RA Interrupter Board rr eran 2 6x6 Phillips Self Tightening Pan Head LESEN For PUB 7 11 Units containing a Barcode 090776 200 200302RA 02 14 Parallel Pin 2 For Standard PUB 7 11 Units without a Barcode 006022 171 200040RA 2 4 Flat Head Screw 072361 200 200303RA 3x10 Parallel Pin 1 Sensor 062887 186 200010RA Hun Phillips Self Tightening Pan Head 104019 200 200304RA 01 6 8 Parall
29. 3 and 4 ON and supply the Power to the TaikoTM Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Taiko Unit will begin the following test operation The Entrance Flapper will operate ON amp OFF then The Exit Flapper operates ON amp OFF The Front Panel LED will light Blue indicating the Test is complete and no error was detected WARNING If the Red LED lights the DIP Switch Block is faulty Table 6 4 Solenoid Error Codes Red Flashes Error Indicated Entrance Solenoid not Energizing 2 Entrance Solenoid Energizing but does not release Exit Solenoid not Energizing Exit Solenoid Energizing but does not Release No 5 Acceptance Test Procedure The Acceptance Test detects the proper presence of Inserted Banknotes Proceed as follows to perform an Acceptance Test 1 Set DIP Switch 1 and No 5 ON and supply the Power to the Taiko M Unit 2 Set DIP Switch No 1 to OFF to begin Test 3 Insert a Banknote into TaikoTM Unit If the Banknote 15 returned the Red LED will flash a specific number of times indicating the return error condition Table 6 5 lists the flash counts and the related error condition Table 6 5 LED Flash Error Codes 5 Adjustment Error P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor 6 0 Table 6 5 LED Flash Error Codes Cont mama 9 778 iit Seine vate Raptor No 6 Entranc
30. A TROUBLESHOOTING A 1 rt A 1 Troubleshooting OVelyIeW ne ti A 1 Table MI pr A 1 Error Codes and 5 e ne A 4 COS SAR ua E E M GAN Ka A je a DENE aaa B 1 960 100175R Rev 4 EDP 200824 2013 Japan CashMachine Limited Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 E 2013 Japan CashMachine Limited Taiko M Series Banknote Acceptor List of Figures LOF Page gt Taiko 1 1 Figure 1 2 Precautionary Symbols 1 2 Figure 1 3 Unacceptable Banknotes 1 3 Figure 1 4 Installation Simplicity E nnn 1 3 Figure 1 5 Scan Frequency Capability 1 3 Figure 1 6 Taiko Anti Pullback Feature 1 4 Figure 157 Falim Pilot Programmable uuu uuu ka gag bo n sua u unuy u an 1 4 Figure 1 8 LED Pattern Selectable 1 4 Figure 1 9 PUB 11 Top Panel Instruction
31. DIP Switch No 1 to OFF to cause the LED Display Pattern to emulate Pattern 2 when operating 2013 Japan CashMachine Co Limited Installation P N 960 100175R Rev 4 EDP 200824 Encryption Code Initialization Setting Mode When using the ccTalk Communication Mode 2 The Encryption Mode and the Encryption Code 15 unknown set the Encryption Code Initialization Setting to start the Encryption Code in order to identify the last 6 Digits of the specific TaikoTM Serial Number located on the back side of a Taiko Unit To set the Encryption Mode operating function perform the following steps 1 Remove Power from the Taiko Unit 2 Set DIP Switch No 1 through No 6 to ON and Switches No 7 and No 8 to OFF See Figure 2 16 ON Fr Y Y Y T Figure 2 16 Encryption Mode DIP Switch Settings 3 Re apply Power to the Taiko M Unit 4 Set DIP Switch No 1 to OFF to initialize the Encryption Code setting The Taiko installation DIP Switch settings are now complete Error Codes amp Conditions Table 2 4 lists the Red Error Code flash sequence definitions displayed by the Taiko M Front Panel LED indicator Table 2 4 Red LED Error Code Flash Definitions Red Error Indicated 2 ROM Error LE _ _ Sensor Operation with Abnormal Timing Interface Connector Pin Assignments Table 2 5 Table 2 6 Ta
32. Limited Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Complete Taiko Unit Exploded View Ae R 86 RT 126 4 8a 2 28 2 14 g 35 79 24 NG ENT 81 R L 18 126 VE 94 107 Figure 7 2 Complete 7 11 Unit Exploded View P N 960 100175R Rev 4 EDP 200824 7 3 B 2013 Japan CashMachine Co Limited Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Complete Taiko PUB 7 11 Units Parts List Table 7 2 Complete Taiko PUB 7 11 Units Parts List RefNo EDP no Gy 451400102RA 2 nsa 1 3 o 4 mase 400 400559RA oo 8 masso 400 I00560RA RdayHames2 P o 6 Ti 250 100549RA Pinch 8 WB 2501005608 A PmhRolrSwmo e s mse Soera e 8 250100552 MageicRolerSping 2 wesmuesom T4 2801008888 Lower Gue tock Spg 0 713 Moses_ 00 100967RA 4 718 mons 00 feo ss0 100646RA Feed Rorera e 001006608 728 Moses_ 00100901RA 2 25100555RA ShmerSemorspmg 1 250 00556RA Shuters
33. P N 960 100175R Rev 4 EDP 200824 1 10 2013 Japan CashMachine Limited General Information Technical Contact Information Taiko Series Banknote Acceptor Section 1 To obtain further Technical Information regarding the Taiko PUB 7 11 Device please contact clos est office to your location listed below AMERICAS JCM American Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail support jcmglobal com EUROPE AFRICA RUSSIA amp MIDDLE EAST JCM Europe GmbH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK amp IRELAND JCM Europe UK Office Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire IDH UK E mail support jcmglobal eu P N 960 100175R Rev 4 EDP 200824 ASIA amp OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machine Co Limited HQ 1 11 Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki Hirano ku Osaka 547 0035 JAPAN E mail Shohin gjcm hq co jp All of these Websites are available via http www jcmglobal com 2013 Japan CashMachine Co Limited
34. See CPU Circuit Board Removal procedure in Section 4 of this Service Manual Once the CPU Circuit CPU Board failure Board is replaced perform a complete Calibration Procedure See Calibration Procedures on page 6 7 in Section 6 of this Service Manual supported A CPU Sensor failure has occurred Can not enter the TEST mode P N 960 100175R Rev 4 EDP 200824 2 B 2013 Japan CashMachine Limited TroubleShooting Series Banknote Acceptor Appendix A Table A 2 Adjustment Fault Conditions Symptoms Error a Possible Fault Causes Corrective Action Required Wrong Reference Paper being Use the correct 5 070 or KS 88 specified Reference Paper for used calibrating the Taiko Unit Adiust Replace the CPU Board See CPU Circuit Board Removal Justment Error procedure in Section 4 of this Service Manual Once the CPU Circuit CPU andlor Sensor Board Board is replaced perform a complete Calibration Procedure See Calibration Procedures on page 6 7 in Section 6 of this Service Manual Failure Table A 3 Communication Fault Conditions Symptoms Error Possible Fault Causes DIP Switch settings are Set all DIP Switches to OFF and re apply power to the Taiko Unit incorrect Connectors are off mM or loosely fitted Firmly re seat all of the Communication Connectors Check any bent missing damaged in the
35. as follows 1 Do not allow the Unit to endure or operate at a high temperature in high humidity and or in a dusty environment 2 Do not use the Acceptor where temperature vari ations widely fluctuate 3 Do not install the Unit into an area where exces sive vibration shock or chemical vapors are pres ent 4 This equipment 15 intended for indoor use only Be sure that the Host Machine contains enough protection to avoid wet or dusty conditions when installing 5 Avoid exposing the Unit to direct Sunlight and or incandescent Lamp illumination having a Gradi ent Angle of 15 Degree or more and an illumina tion index of 3 000 Lux or less 6 Insure that the Host Machine is designed for daily operational access such as maintenance and or cleaning a Banknote Jam 7 Besure to use in the specified power range and pin assignment If not the Unit may be damaged 8 Besure to connect the power harness connectors firmly otherwise an incorrect input output con tact failure may occur 9 Do not pull on the power harness to disconnect its connector or damage may occur 10 Do not obstruct the Acceptor s air holes in order to provide sufficient cooling to the Unit Mounting Dismounting amp Transportation Methods for Mounting Dismounting amp Transport ing the Unit are as follows 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca tion Plugging or unplugging Connector Pl
36. based products or scouring agents that may cause damage to the Validation Section Sensors and or Rollers Sensor and Roller Cleaning Procedure To clean the Taiko Unit proceed as follows 1 Turn Taiko Unit and Host Machine s Power Supply s OFF 2 Open the TaikoTM Upper Guide Lid 3 Clean the appropriate path and Lens of each Sensor See Figure 2 21 areas a through k and the corresponding descriptions listed in Table 2 9 to locate each Sensor that require cleaning Caution Do not use Alcohol thinner or citrus based products for cleaning any surfaces The Lenses can become clouded by chemical effect that may cause acceptance errors CF u Before Cleaning Lens DEF Lint free Cloth Cotton Swab Air Roller Belt 4 After Cleaning Figure 2 19 Sensor Cleaning P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor 2 6 Installation Available Cleaning Card JCM Waffletechnology Bill Validator Cleaning Card Is now available JUM Part 501 000252R Manufacturer s Part KWJCM B5B15M The Cleaning Card 15 designed to be used as supple mental part of a Preventive Maintenance program to help reducing dirt and Paper dust build up within a Unit This will optimize performance between regular Preventive Maintenance Intervals This 15 the only cleaning card authorized for use the Taiko PUB 7 11 Validator See Figure 2 20 UE lt
37. dl EMAS 22 2 9 Eb 00 50 5 08952 0 6 VUOL dAL 8 6 2900 22 gx Ir 6 9 WI ML NGO es nd es nd ATPZNS N6HINN 00755 qu 9 ties 6 LO ax 516 6 6 SI WG 2 x 1 yug yug Te i gt VAL 9191 0022 4000 4 0027 Ta AS _ z x enesoy Jor mara 5000096 9 1959 J MOd x eueseu 11 ano 181 6 9 STAZL Lx 6 6 0 Pe Ave LNO 6 SFACL FA pesn si loa nzi Ieuondo eu luo si n9 Uld 6 ulq ACL uo spuedep 10J98UU09 ACIS 83TIOHLNOO 3015 4 248019498 suomneorunuruio gGIN 00 dI 181295 wrOMeL 20 93845 111 zc c 911214 PIEPUEIS 2 uonoeg Jojdeooy ejouxueg 501195 y OXIe uone eijsu
38. locations and Table 2 9 respectively lists the Taiko Sensor Type Cleaning Methods Dummy Head ili Magnetic Head Roller Figure 2 21 Taiko Sensor Cleaning Locations Table 2 9 Taiko Sensor Type Cleaning Methods Side Sensor Validation Sensor Entrance Flapper Sensor Entrance Sensor Side Sensor Prism Entrance Sensor Upper Transport Sensor Prism Wipe and clean all of the Rollers and Green Belts shown in Figure 2 21 using a soft lint free Cloth Ope rational Check 1 Remove Power and perform Test No 5 Accep tance Test Procedure on page 6 9 of Section 6 in Once the TaikoTM Unit 15 installed perform the this Service Manual following steps to ensure the Taiko Unit is in its 2 Return the DIP Switches to their pre Test Opera normal Operational Mode tional Mode positions and re apply Power to the TaikoTM Unit P N 960 100175R Rev 4 EDP 200824 2 7 B 2013 Japan CashMachine Co Limited Section 2 Taiko Series Banknote Acceptor Installation THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 2 5 2013 Japan CashMachine Co Limited uedef 800 dd 6 1001 096 N d 2 suoneoiunuiuoo gawW eo0
39. on page 6 7 in Section 6 of this Service Manual Adjust the Taiko Unit Sensors See Cleaning Procedures on page 2 6 Sensors need adjustment in Section 2 of this Manual and perform the Calibration Procedures page 6 7 of Section 6 in this Service Manual Taiko unit has not been Readjust the Taiko Unit See Cleaning Procedures on page 2 6 in Acceptance rates is adjusted following Section 2 of this Service Manual and perform the Calibration low disassembly Procedures on page 6 7 in Section 6 of this Service Manual Download and install the latest Software Program See Software The Software revision is out of Downloading Procedure on page 6 2 in Section 6 of this Service date Manual Verify if the denomination s value issued year is appropriate for that Lcd al specified in the specific Country s Software Information Sheet See Table 1 2 Taiko PUB 7 11 Technical Specification on page 1 6 of Section 1 in this Service Manual The Loaded Software does not Download the appropriate Software program to the Taiko Unit See match the currency being Software Downloading Procedure on page 6 2 in Section 6 of this validated Service Manual Reset the Acceptance DIP Switch settings correctly and reapply power DIP Switch Settings are wrong the Unit See DIP Switch Configurations page 2 3 in Section 2 of this Service Manual The Host Command is set to ji All Banknotes being
40. screws that bind the Bezel to the Bezel Guide WARNING Tightening the nuts with too 4 much force can damage the Bezel necessary torque is 0 513 foot Ibs 0 Nm P N 960 100175R Rev 4 EDP 200824 E CPU Circuit Board Removal To remove the CPU Circuit Board proceed as follows 1 Insert a medium size Flatblade Screwdriver into the gap located on the left or right side area of the Upper Lid Cover See Figure 4 2 a amp b and gently lift the Cover up and off the Assembly Figure 4 2 Taiko CPU Board Cover Removal 2 Unplug the four 4 Harness Connectors from the CPU Circuit Board See Figure 4 3 a to a 4 3 Remove the two 2 Self tapping Circuit Board Mounting Screws See Figure 4 3 b amp b gt retaining the Board in place 4 Remove the Harness Connector See Figure 4 3 c located under the CPU Circuit Board See Figure 4 3 d and lift the CPU Circuit Board up and off the Assembly in the direction in dicated by the Large Arrow in Figure 4 3 5 Reverse Steps 1 to 4 when replacing the CPU Circuit Board Figure 4 3 Taiko CPU Circuit Board Removal 2013 Japan CashMachine Limited Section 4 MAG Board Removal PUB 11 Only The MAG Circuit Board Is mounted ma 11 Unit only below the CPU Circuit Board To remove the MAG Circuit Board proceed as follows 1 Remove the Harness Connector and remove the CPU Circuit Board as previously described
41. 013 Japan CashMachine Co Limited Wiring Diagrams Taiko Series Banknote Acceptor Section 5 PUB 11 System Wiring Diagrams Continued SW OA LNO X 108095 L L ae VAN FAN YVAN MANAN S h m mn m ms CS VAN VAN NANG YANA a FAS m m tm S AIN YANG NO pieog 10 pJeog Figure 5 4 PUB 11 24 Volt DC System Wiring Diagram with 2013 Japan CashMachine Co Limited 5 4 200824 960 100175R Rev 4 Taiko M Series Banknote Acceptor Section 6 6 CALIBRATION AND TESTING This section provides Flash EPROM Memory Download Programming using a PC or Palm Pilot PDA to perform Calibration and Performance Test ing for the Taiko Banknote Acceptor PUB 7 11 Series This section contains the following inform ation Workbench Tool Requirement Software Download Preparation PC Software Downloading Procedure e Palm Pilot Software Downloading Procedure Programming Instructions Calibration Procedure Performance Tests Workbench Tool Requirements JCM Taiko Banknote Acceptor PUB 7 PUB 11 JCM Ext
42. 071 lt Order by EDP with MAG Sensor octal Los Boos O74666 _ ue oror 1001090438 ERR 169305 Order ny EOP P N 960 100175R Rev 4 EDP 200824 7 7 B O 2013 Japan CashMachine Co Limited Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Taiko Bezel Unit Exploded View Lower Base Figure 7 3 Taiko PUB 7 11 Bezel Unit Exploded View 960 100175R Rev 4 EDP 200824 7 5 B 2013 Japan CashMachine Co Limited Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Taiko PUB 7 11 Bezel Units Parts List Table 7 3 Taiko PUB 7 11 Bezel Units Parts List perno eP wo 110897 900 100981RA PUB 7 Bezel PUB 7 Bezel Guide for EURO 68mm 68mm eee TE 4 Bezel Guide for GBR SCO a 94 iamos 900 100876RA USBeeiB mm o 2002008838 eo 127556 20200898A o meoo MOOSOSRA e 116910 189 000410RA M4x10 P Philips Self Tightening Binding Crew O06037 106000088 2 22 143685 2000003398 o zi Was 2000009
43. 08 n par pema en 201847 Order by EDP Bezel 1 emee 005332 175 330005 M3x5 Flat Head Screw m must 3 10 Phillips Self Tightening Binding P N 960 100175R Rev 4 EDP 200824 7 9 B 2013 Japan CashMachine Limited Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Taiko EBA Type Bezel Unit Exploded View PUB 7 11 Unit 301 S 306 308 Figure 7 4 Taiko EBA Type Bezel Unit Exploded View P N 960 100175R_Rev 4 EDP 200824 7 10 B 2013 Japan CashMachine Co Limited Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Taiko EBA Type Bezel Units Parts List Table 7 4 Taiko EBA Type Bezel Units Parts List i a Por wm Fa s s ws ES _ 960 100175 Rev 4 EDP 200824 7 11 2013 Japan CashMachine Co Limited Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100175R Rev 4 EDP 200824 7 12 B 2013 Japan CashMachine Limited Taiko Series Banknote Acceptor Section 8 8 INDEX N Navigation B Within manual procedure for 1 1 Banknote Acceptor P general information describing a 1 1 C Calibration procedures for 6 7 Cautions special boxed areas providing important safety information 1 3 Cleaning methods of and equipment re
44. 11 Unit s open Acceptor clearance dimensions Overhead Space 3 93 inches 100mm or more Cash Box Banknote Ejection Slot Position Depth Behind Unit Depth Below Unit 7 87 inches 3 93 inches 200mm or more 3 93 inches 100mm 100 or more or more Figure 1 14 Taiko PUB 7 11 Banknote Acceptor s Clearance Dimensions 960 100175R Rev 4 EDP 200824 5 B 2013 Japan CashMachine Limited General Information Taiko Series Banknote Acceptor Section 1 PUB 11 STANDARD US BEZEL UNIT OUTSIDE DIMENSIONS Figure 1 15 illustrates the Taiko PUB 11 5 Standard US Bezel Unit outside dimensions i 51 Banknote Top Side Ejection Position 2mm 6mm Panel Thickness Door Installation Position Maximum Banknote Width 66 Rear Side Front Side A 68 Type 1 Minimum Width 67mm 76 Type 2 Minimum Width 75mm 71 Type 3 Minimum Width 70mm Bottom Side NOTE All Dimension are in Millimeters Figure 1 15 Taiko PUB 11 US Dollar Complete Unit Outside Dimensions P N 960 100175R Rev 4 EDP 200824 0 B 2013 Japan CashMachine Limited Section 1 Taiko Series Banknote Acceptor General Information International Compliance ROHS RoHS Directives or 4 or OT Or Beas UL amp c UL Marks ys 142330 Subscriber 857947001 Vol 2 CE Mark
45. 5R Rev 4 EDP 200824 3 1 H 2013 Japan CashMachine Co Limited Section 3 Banknote Acceptor Communications THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 Bo E O 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Section 4 4 DISASSEMBLYIREASSEMBLY This section provides disassembly and reassembly Instructions for the PUB 7 11 Banknote Acceptor Series This section contains the follow Ing Information Tool Requirements Primary Unit Disassembly Acceptor Unit Disassembly Transport Unit Disassembly Cash Box Disassembly Tool Requirements The following tools will be required to perform disassembly and reassembly 1 amp 2 Phillips Screw Driver Medium Flatblade Screw Driver Set of Jewelers Phillips Screw Driver E Clip E Ring Pliers Needle Nose Pliers Primary Unit Disassembly The following instructions are provided to perform an initial disassembly of the TaikoTM Banknote Acceptor s primary components Bezel Guide Removal To remove the Bezel Guide proceed as follows 1 Remove the two 2 Bezel Mounting Screws See Figure 4 1 a amp located behind the Bezel Guide See Figure 4 1 b 2 Separate the Bezel Guide from its Front Bezel Section See Figure 4 1 c Figure 4 1 Taiko Bezel Guide Removal 3 Insert the new Bezel Guide into the exciting Bezel and replace and tighten the two 2 mount ing
46. B 1 4 E General Information Product Label Figure 1 9 and Figure 1 10 illustrates the simple installation instructions contained on the Taiko top panel label PORN DC 120 054 CE JAPAN CASHMACHINE CO LTD MADE IN CHINA TAIKO Removing Acceptor 1 Open lid 2 Slightly raise the acceptor unit 3 Slide the acceptor unit back and up to detach faceplate Installing Acceptor 4 Slide the acceptor unit into the facepiate _ 5 Push down on the acceptor unit 6 Close the lid firmly Figure 1 9 PUB 11 Top Panel Instruction Label TAIKO Model 7 DC 12V 05 MAX1 44 Sm JAPAN CASHMACHINE CO LTD MADE IN CHINA A Slide the acceptor the faceplate Removing Acceptor 1 Open lid 2 Slightly ralse the acceptor unit 3 Slide the acceptorunitback S Pushdownonthoa and up to detach faceplate 6 Closethelidflmy 0 Figure 1 10 PUB 7 Top Panel Instruction Label 2013 Japan CashMachine Co Limited General Information Taiko Series Banknote Acceptor Section 1 Component Names Figure 1 11 illustrates the TaikoTM PUB 7 11 Component Names and Locations n Bezel h Interface Connector b Upper Guide Lid i Maintenance Connector C Lower Guide Lid j Upper Lid Open Close Button d Lower Guide Locking Button k Optional Interface Connector e LED Display Lens l DIP Switch Block f Bankno
47. Banknote Denomination to be inhib ited until all required values have been processed The Banknote Accept or Inhibit programing operations are now complete SE NOTE The Accept Reject setting for a Banknote denomination can be confirmed by observing the Front Panel LED Color After an initial operation is performed the LED will flash a number of times equal to the total number of Banknote denominations processed Blue indicates an Accept setting and Red indicates a Reject setting LED Pattern Setting Mode The LED Color Pattern Type can be changed according to user preference Select between Pat tern 1 or Pattern 2 The default setting is Pattern 1 DEFINING PATTERN 1 To define a Pattern 1 a flashing Color Sequence operating function perform the following steps 1 Remove Power from the Taiko Unit 2 Set DIP Switch No 1 No 2 and No 7 to ON See Figure 2 14 Figure 2 14 Define Pattern 1 DIP Switch Settings 3 Power to the Taiko Unit 4 Set DIP Switch No 1 to OFF to cause the LED Display Pattern to emulate Pattern 1 when operating DEFINING PATTERN 2 To define a Pattern 2 a fading Color Sequence operating function perform the following steps 1 Remove Power from the Taiko Unit 2 Set DIP Switch No 1 No 3 and No 7 to ON See Figure 2 15 Figure 2 15 Define Pattern 2 DIP Switch Settings 3 Re apply power to the Taiko Unit 4 Set
48. CM Taiko Banknote Acceptor PUB 7 or PUB 11 Downloader Application Download Program 1 21 Software Program Ex P07X3102 G 5 External Power Supply JAC 501 000187 EDP 116125 or equivalent Taiko Harness JAC 400 100551 EDP 121797 e VM 450 Harness JAC 400 100643RA EDP 739571 2013 Japan CashMachine Co Limited Section 6 Series Banknote Acceptor Calibration and Testing NOTE Use a Test Bench and Harness instead of external Power Supply Test Bench Harness are to be dedicated by each individual Country s User Protocol Specification requirements as defined in Table 6 1 To Serial Port gt To Master Maintenance Connector Interface Connector 10 Pin Maintenance Connector 4 Pin To Interface gt ____ lt To Interface Connector Connector 4 To Interface Connector ID 001 ID 003 Interface AC Power Connector L Am 3 4 Connector To Power gt Taiko Unit f Taiko Harness B c VM 450 Supply Unit 5 TE d EDP 739571 JAC 400 100843RA EDP 116125 501 000187 h Taiko Harness 600176 8 000205 or Equivalent JCME 600183 for ID 003 8 G00182 for ID 0E3 i Host Machine Harness User prepared Figure 6 8 Taiko Re Programming Software Tool Connection Config
49. HQ 3 1 4 DISASSEMBLYIREASSENBLY iu u kas pu oaa 4 1 MONS a 4 1 Primary Unit Disassembly 4 1 Bezel Guide Removal uci da secu a ga 4 1 CPU Circuit Board TSelmoVal uuu na un uu aa a a a a EA AN GN a Ree a 4 1 MAG Board Removal PUB 11 4 2 Sensor Circuit Board Removal E 4 2 Transport Drum Disassembly 4 2 Encoder Board and Drive Motor Removal 4 3 Entrance and Exit Solenoid 4 4 5 WIRING DIAGRANS 5 1 PUB 7 System Wiring Diagrams 5 1 PUB 7 System Wiring Diagrams Continued VU 5 2 PUB 11 System Wiring Diagrams 5 3 PUB 11 System Wiring Diagrams Continued VU 5 4 P N 960 100175R Rev 4 EDP 200824 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor Table of Contents Page 6 CALIBRATION AND TESTING 6 1 Workbench Tool Require
50. Removal 2 3 Figure 2 10 Lower Area Banknote Jam Removal 2 3 Figure 2 11 Left Side DIP Switch Block Location 2 3 Figure 2 12 Accept Mode DIP Switch Settings 2 4 Figure 2 13 Inhibit Mode DIP Switch Settings 2 4 Figure 2 14 Define Pattern 1 DIP Switch Settings 2 4 Figure 2 15 Define Pattern 2 DIP Switch Settings 2 4 Figure 2 16 Encryption Mode DIP Switch Settings 2 5 Figure 2 17 ID 003 MDB Pulse Interface 2 5 Figure 2 18 ID 001 Interface Connector 2 5 Figure 2 19 Sensor Cleaning mienne a a ondes 2 6 Figure 2 20 JCM Waffletechnology Cleaning 2 6 Figure 2 21 Taiko Sensor Cleaning Locations 2 7 Figure 2 22 Serial ID 003 MDB Communications Interface Schematic Diagram 2 9 Figure 2 23 ccTalk Communications Interface Schematic Diagram 2 10 Figure 2 24 Pulse Communications Interface Schematic Diagram
51. Roller Cleaning Procedure r a 2 6 Available Cleaning Card 2 6 t aga a aa a a 0060 Rt 2 6 DIFECHIOAS aioe 2 6 Taiko Sensor and Roller Locations 2 7 Operational sisane is akad ab 2 7 Standard Interface Circuit Schematics 2 9 Standard Interface Circuit Schematics Continued 1 2 10 Standard Interface Circuit Schematics Continued 2 VV 2 11 Standard Interface Circuit Schematics Continued 3 VV 2 12 Standard Interface Circuit Schematics Continued 4 VV 2 13 Operational Flowcharts 2 15 Operational Flowcharts Continued nnn nnns 2 16 3 3 1 AIMONGAS S Oceania cles Sa tes 3 1 JG NANG AS au m uu ee een AI Sce 3 1 Europe RUSSIA Ge Middle EASE a i e ER o ata Qu sas 3 1 GMD e e a 3 1 sasa T 3 1 JOM Europe UK OMICS uay u na ol us ga arka ie entr 3 1 PNG el A mc HT TD sss 3 1 JENG OK JENG u u u uu uu 3 1 Japan Cash Machine Co Limited
52. Taiko DIP Switch 4 Port Location P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor E 62 Calibration and Testing Software Downloading Procedure PC Program installation The following PC initialization functions required prior to downloading software 1 Create and name a new PUB Folder on your 2 Decompress the Palm Pilot Programing ZIP File and save the expanded file program contents in the PUB file Folder just created 3 Open the Folder and Double Mouse click on Ver 1 20 exe ofthe expanded PUB 7 11 PC Download Program The Download Program Ver 1 20 Screen shown in Figure 6 5 will appear DOWNLOAD PROGRAM Yer 0 File Name BROWSE crc 0000 Port Baudrate 38400 a Status I Start Download d Figure 6 5 Taiko PC Download Program Screen 4 Mouse click on the BROWSE Screen Button See Figure 6 5 a and select the desired Software Program required for Installation 1 e example PII 10801 usa2 5 Selectan avallable PC COM Port Number from the Port pull down Menu See Figure 6 5 b 6 Confirm that Baud Rate of 38400 15 selected 1f not set the Baud Rate to 38400 from the Baud rate pull down Menu See Figure 6 5 c 7 Mouse click on the large Start Download Screen Button See Figure 6 5 d to begin down loading the selected Software File 8 When downloading 15 complete the Taiko M Front Panel LED willturn a Blue Co
53. TaikoTM Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Transport Motor will rotate in a forward direction The Blue Front Panel LED will flash and despite the number of flashes the Test is complete when no error is detected WARNING If the Red LED lights the DIP Switch Block is faulty P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor 5 5 Calibration and Testing No 2 Transport Motor Reverse Rotation Test This Test detects the Taiko Unit s reverse Motor speed rotational rate Confirm that the Motor oper ates smoothly without emitting abnormal noise 1 Set DIP Switch No 1 and No 2 ON and supply power to the TaikoTM Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Transport Motor will rotate in a reverse direction The Blue Front Panel LED will flash and despite the number of flashes the Test 15 complete when no error is detected WARNING If the Red LED lights the DIP Switch Block is faulty No 3 Aging Test Procedure This Test detects component aging within the Taiko Unit Proceed as follows to perform Aging Test 1 Set DIP Switches No 1 2 and 4 ON and supply the Power to the TaikoTM Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Taiko Unit will begin repeating the fol lowing operation continuously The Motor rotates forward then The Motor rotates in reverse A Blue Front Panel Color indicates proper operati
54. age 2 5 of this Section to initialize the Encryption Code T For detailed information concerning Settings refer to the individual Country s Software Information Sheet For details concerning the details concerning the Test Mode refer to Performance Test Diagnostics on page 6 7 in Section 6 T The acceptance rate will be improved but operation time will be increased if a Banknote note is rejected t Anti Fishing prevention will be improved but operation time will increase Table 2 3 lists the various special DIP Switch settings available for programing the TaikoTM Unit O 2013 Japan CashMachine Co Limited Section 2 Table 2 3 Programming DIP Switch Settings 1 swz sws swa sws sws swr sws Value Setting Inhibit LED Define ooo oor no Settin Mode atom 2 ON OFF OFF OFF OFF OFF Encryption Code Initialization Setting ON ON ON ON ON ON OFF OFF Adjustment Mode ON For details concerning Taiko Software Download and Adjustment Modes refer to Software Downloading Procedure on page 6 2 in Section 6 of this Service Manual Denomination Setting Mode Perform the Accept Inhibit setting function for the Banknote Denomination required based on the Software requirements of the Specific Country in which it is being used The default settings are to accept all Denominations of the Specific Country ACCEPT SETTING MODE To establish an Accep
55. and their related DIP Switch settings are listed in Table 6 2 Table 6 2 Taiko TEST DIP Switch Settings Serang Function swi Sw swa swa 595597 DIP Switch Tes ON ON ON ON ON ON ON Transport Motor Forward OFF OFF OFF OFF OFF OFF OFF Rotation Test Transport Motor Reverse ON OFF OFF OFF OFF OFF Rotation Test Aging Test ON ON OFF ON orF OFF OEE OFE Soleno Tesi ON ON ON OFF OFF OFF OFF ow orr orr jorr ow orr oF Entrance rappar Test ON OFF OFF ON ON OFF OFF s esp on on on or ore DIP SwiTCH TESTS Prior to entering the Test Mode perform the following steps to test the DIP Switch Functions 1 Setall DIP Switches to their ON position and supply Power to the Taiko Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Front Panel LED will light a steady Yellow Color 3 Set DIP Switches No 1 5 and 7 to OFF and verify that the Front Panel LED lights Green 4 Now set DIP Switches No 2 4 6 and 8 to OFF and verify that the Front Panel LED lights Blue WARNING If the Red LED lights the DIP Switch Block is faulty No 1 Transport Motor Forward Rotation Test This Test detects the TaikoTM Units forward Motor speed rotational rate Confirm that the Motor oper ates smoothly without emitting abnormal noise 1 Set Switch No 1 to ON and supply power to the
56. ble 2 7 and Table 2 8 list the various Connector Pin Labels for adapting these available Communication Standards to the Unit 9 1 O O O O O O O O O O 10 2 Internal 10 Pin S10B PADSS 1 JST Figure 2 17 ID 003 MDB Pulse Interface Connector Taiko Series Banknote Acceptor 2 5 Table 2 5 Serial ID 003 MDB Interface Pin Assignments Signal No Connection 2 s s 5 Function Data Receive Line Active when current is present 5 TXD OUT Data Send Line 6 TXD Active when current is PT 7 Fav Be 8 Ve Power Ground 1 9 Ve Power 0 NC connection VO Input Output is the function viewed from the Banknote Acceptor Side T 24V DC is available only when the optional 24V DC Specification is used Table 2 6 ccTalk Interface Pin Assignments Name Z ekee 3 4 Nc 8 Nc 6 Nc NoGonnection AND 8 Ve PowerGround 9 Ve 10 NC Connection VO Input Output is the function viewed from the Banknote Acceptor Side T 24V DC is available only when the optional 24V DC Specification is used Table 2 7 Pulse Interface Pin Assignments Signal x JA
57. d 90 92 2 eJnBiJ 089 15 007 1 00 Iza H LL8ZSd 01 40 E 00 0 AZL 22 5 NANI V A diis 0 iM JIN Le gt q 8241 595 S mE 7191 OKA S 01 40 cin gren dez 0027 AG OMC L 10 1 1 OL EST Z DE 6 _____ GNO 0 40 _____ TS l 4 2 LNO ACIS YJ ACIS L Z afid ure18er suonporunurutoO 790 1 1 OFC SajJENSNJJI 97 2 814 p pJepuejs 7 uonoeg Jojdeooy ejouxueg y OMe uone eijsu uedef 6 BANA v78007 dda p USLIOOI 096 ANY 14 1331 ATIVNOILNALNI 39Vd SIH L Jojydeooy ejouxueg seueg w Ole L Installation Operational Flowcharts Taiko Series Banknote Acceptor Section 2 Figure 2 27 depicts part one of a typical Taiko Initializatio
58. dur ing CPU Circuit Board Removal on page 4 1 of this Section 2 Remove the two 2 Circuit Board Mounting Screws See Figure 4 4 a amp a5 from the MAG Circuit Board See Figure 4 4 b 3 Remove the MAG Circuit Board s associated short interboard Harness Connector See Figure 4 4 c Figure 4 4 Taiko MAG Circuit Board Disconnect 4 Remove the MAG Circuit Board from the Assem bly See Figure 4 5 a Figure 4 5 Taiko MAG Circuit Board Disconnect Sensor Circuit Board Removal To remove the Sensor Circuit Board proceed as follows 1 Remove the CPU Circuit Board as previously described during CPU Circuit Board Removal on page 4 1 of this Section 2 Remove the two 2 Side Panel Mounting Screws from the both the left and right side of the TaikoTM Unit See Figure 4 6 a amp a P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor B 4 2 Disassembly Reassembly Figure 4 6 Taiko Side Mounting Screw Removals 3 Remove the Upper Lid See Figure 4 7 a and left and right Side Covers See Figure 4 7 b amp bo off of the Assembly 4 Unplug the two 2 Harness Connectors See Figure 4 7 amp c5 from both the left and right sides of the Sensor Circuit Board Assembly 5 Reverse Steps 1 to 4 when replacing the Sensor Circuit Board Figure 4 7 Upper Lid and Side Covers Removal Transport Drum Disasse
59. e 5 4 PUB 11 24 Volt DC System Wiring Diagram with 5 4 Figure 6 1 Required PUB 7 11 PC Download Workbench Tool 6 1 Figure 6 2 Required PUB 7 11 Palm Pilot Download Workbench 6 1 Figure6 3 Typical Tungsten Series Palm Pilot Handheld with JCM Software eas 6 2 Figure 6 4 Taiko Switch amp Port Location 6 2 Figure 6 5 Taiko PC Download Program Screen 6 2 Figure 6 6 Taiko Palm Conversion Screen 6 3 Figure 6 7 Taiko Palm Program Download Screen 6 3 Figure 6 8 Taiko Re Programming Software Tool Connection Configuration 6 4 Figure 6 9 JCM Serial Number Writer Screen 6 5 Figure 6 10 Clone Software Tool Connection Configuration 6 6 Figure 6 11 Removing Taiko from Bezel Mount 6 7 Figure 6 12 Adjustment DIP Switch Setting 6 7 Figure 6 13 Reference Paper Insertion VV 6 7 Figure 6 14 Adjustment Complete Paper 6 7 Figure 7 1 Entire Taiko Unit Exploded View 7 1 Figure 7 2 Complete 7 11 Unit Expl
60. e Flapper Test Procedure The Entrance Flapper Test detects proper Entrance Flapper operation Proceed as follows to perform an Entrance Flapper Test 1 Set DIP Switches No 1 4 and 5 ON and supply the Power to the Taiko Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Taiko Unit will begin repeating Entrance Flapper open and close testing opera tion The Blue Front Panel LED will light the Test is complete and no error was detected WARNING If the Red LED lights the DIP Switch Block is faulty No 7 Exit Flapper Test Procedure The Exit Flapper Test detects proper Exit Flapper operation Proceed as follows to perform an Exit Flapper Test 1 Set DIP Switches No 1 2 4 and 5 ON and sup ply Power to the TaikoTM Unit 2 Set DIP Switch No 1 to OFF to begin the Test The Taiko Unit will begin repeating the Exit Flapper open and close testing operation The Blue Front Panel LED will light indicating the Test is complete and no error was detected WARNING If the Red LED lights the DIP Switch Block is faulty Section 6 O 2013 Japan CashMachine Co Limited Section 6 Series Banknote Acceptor Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 6 10 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Section 7 7 EXPLODED VIEWS AND PARTS LISTS This section provides product exp
61. e that the Taiko Unit body N and Bezel are firmly installed and stably fixed to the door before closing the Upper Lid When closing the Upper Lid be careful not to get your finger caught under the lid when pressing it closed n NOTE When removing a Taiko Unit perform the reverse procedure as previously described Power Harness Wiring Procedure Before beginning to build a Power Interface Connector ensure one of the two plug types listed in Table 2 1 are available P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor 2 2 Installation F NOTE DIP Switch settings may vary based on Software changes related to the specific Country using the Taiko Unit Table 2 1 Power Connector Specifications Connector naa o 0 Lock Lever Socket Ribbon Cable Socket Plu XG5M 1032 N XGAM 1030 T 9 Omron Omron XG5X 0501 Lock Lever 2 XG4Z 0002 Omron lt 1 27mm Pitch Flat Applicable Wire Size UL1061 WAG24 Ribbon Cable AWG28 UL2651 or UL20012 Once the Power Interface Connector Plug has been fastened to the Power Signal Cable being used perform the following steps 1 Confirm the power 15 NOT supplied to the new Power Harness 2 Insert the new Power Harness Socket mto the right side Panel Interface Connector of the TaikoTM Unit Body See Figure 2 8 Figure 2 8 Attaching a Taiko Power Connector 3 Supply power and confirm that the TaikoTM Unit operates pro
62. ection See Figure 4 11 c P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor E 4 5 E Section 4 Figure 4 11 Transport Drum Separation 9 Remove the single 1 Prism Mounting Screw See Figure 4 12 a and remove the Prism See Figure 4 12 b from the Upper Center Guide Assembly See Figure 4 12 c Figure 4 12 Upper Guide Prism Removal 10 Remove the two 2 Sensor Circuit Board Mount ing Screws See Figure 4 13 amp a 11 Slide the loose Sensor Circuit Board See Figure 4 13 b out through the side opening slit provided to remove it from the Upper Center Guide Assembly See Figure 4 13 c Figure 4 13 Upper Guide Sensor Board Removal Encoder Board and Drive Motor Removal To remove the Transport Drum Encoder Circuit Board and or Drive Motor Unit proceed as follows 1 Remove the CPU Circuit Board as previously described during CPU Circuit Board Removal on page 4 1 of this Section preform the proce dure for MAG Board Removal PUB 11 Only on page 4 2 of this Section and disassemble the Transport Drum as described in the Section titled Transport Drum Disassembly on page 4 2 of this Section However Steps 9 10 and 11 of this last procedure may be omitted O 2013 Japan CashMachine Co Limited Section 4 2 Remove the single 1 Motor Drive Assembly mounting screw See Figure 4 14 a from the Lower Center Guide See Figu
63. ed Appendix B Taiko Series Banknote Acceptor P P 13 Pictograph small internationally recognized safety and attentions Symbols placed to the left of Notes Cautions and Warnings throughout this Manual See Page 1 1 14 PUB 7 11 abbreviation for PUBlic House Type Type Names for the original Taiko Beta Test Site See Page 1 1 15 Setting Mode various selectable Modes available for setting specific operational conditions in the Taiko PUB 7 11 Unit See Page 2 4 960 100175R_Rev 4 EDP 200824 2 2 B 2013 Japan CashMachine Limited Taiko Series Banknote Acceptor P N 960 100175R_Rev 4 EDP 200824 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com 7 Contains RoHS Compliant Components Issue 4045 SME 01 04 P N 960 100175 Rev 4 EDP 200824 2013 Japan CashMachine Co Limited
64. el Pin 006026 142 306005 3x6x0 5 Flat Washer 057260 186 265000RA 2 Phillips Self Tightening Pan 116015 900 026508RA 92x6 5x0 8 Polly Vinyl Slider z 107111 189 100310RA Phillips Self Tightening Binding Crew 102 105 107 i 10 109 110 Used in EDP 139238 Only for ID 001 044 Parallel Interface for all Countries m m M3x8 Phillips Self Tightening Flat Hea ei Crew 200 200305RA M3x46 Parallel Pin 4 C UL 109658 006244 171 200103RA 2 3 Pan Head Screw 4 UT af 5 M2 6x10 Phillips Self Tightening Pan 1257 200 200306RA mo 127588 200 20030 RA instalation Pat Let _ 127511 250 100617RA Roller Spring 127519 550 100618RA Drive Pulley Assembly 127510 SSO 100619RA Drive Pulley F Assemb 127513 200 200007RA_ Clamp AN 7 P N 960 100175R_Rev 4 EDP 200824 7 6 B 2013 Japan CashMachine Co Limited Exploded Views and Parts Lists Taiko Series Banknote Acceptor Section 7 Table 7 2 Complete Taiko PUB 7 11 Units Parts List Continued Ref EDP Part No Remark 130880 300 200130RA Magnetic MAG Sensor Board Magnete MAC Sensor Sensor Board EN T AV VC MS Conversion Sensor Board F ith PUB 7 wh 189072 300 0000105 MAG Sensor an operating af VC MS Conversion Sesor Board F ly in PUB 11 189
65. ence Paper Insertion 7 When the Reference Paper reaches the inner limit the Front Panel LED will flash a Green Color 8 Turn DIP Switch No 8 OFF to begin the Cali bration Procedure 9 Confirm that the Front Panel Yellow LED 16 lit indicating a Sensor Adjustment 15 occurring 10 When the Paper adjustment 15 complete the Reference Paper will exit out of the TaikoTM Unit automatically See Figure 6 14 Figure 6 14 Adjustment Complete Paper Ejection 11 Remove the KS 070 or KS 088 Reference Paper The Front Panel LED will flash Green 12 Turn DIP Switch No 8 ON to begin the Non Paper Calibration Procedure 13 When the Non Paper Adjustment and EEPROM data writing procedures are complete confirm that the Front Panel LED 15 lit a Blue Color WARNING If the adjustments and or 4 EEPROM Data writing procedures are not successfully completed the Red LED will light In this case start the procedure over again from the very beginning Performance Test Diagnostics The Taiko Unit 15 equipped with various diag nostic features to aid in repair and maintenance This portion describes the test procedure required for each function using specific DIP Switch set tings to identify the cause of a suspect failure con dition O 2013 Japan CashMachine Co Limited Section 6 In order to identify a failure condition s cause the Taiko Unit has to be in the TEST Mode The various Taiko Tests available
66. ernal JCM Power Supply JAC 501 000187RA EDP 116125 or equivalent Taiko Harness A JAC 400 100551RA EDP 121797 10 Pin Interface Connector To Interface Connector gt AC Power Taiko 7 11 b VM 30 Power Supply c Taiko Harness Taiko Harness B JAC 400 100573RA EDP 116488 VM 450 Harness JAC 400 100643RA EDP 739571 External VM 450 Supply Unit JAC 501 000026RA EDP 059307 5 070 Reference Paper JAC 501 000200 EDP 1199581 or KS 088 JAC 501 000256R EDP 197917 PC containing a free COM Port OS Windows 2000 XP A Palm Pilot Handheld PDA Tungsten Series C Version Figure 6 3 showing JUM Software a b amp c Hot Sync Cradle or Cable NOTE Refer to the Palm Pilot or the VM 450 User s Manual for performing Hot Sync operations and program installation instructions The latest TaikoTM Download Program CD obtainable from your JCM Sales Representative for your particular Country s Currency 4 Pin Interface Connector lt To Maintenance Connector PC Serial Port J d Taiko Harness B e PC OS Windows 98SE 2000 XP Figure 6 1 Required PUB 7 11 PC Download Workbench Tool 10 Pin Interface Connector To Interface Connector J a Taiko PUB 7 11 b Taiko Harness 4 Pin Interface Connector amp To Maintenance Connector C Taiko
67. es a typical Taiko PUB 7 11 system configuration Maintenance Connector Interface Connector NOTE The Communications Harness needs to be prepared by the Customer Communications Harness PUB 7 11 Unit b Palm Pilot Tungsten C c PC Windows 98SE 2000 XP d JCM Power Supply Unit EDP 116125 JAC Part 501 000187RA e Taiko Harness B EDP 116488 JAC Part 400 100573RA f Taiko Harness A EDP 121797 Part 400 100551RA g Host Machine Gaming Vending etc Figure 1 12 Taiko PUB 7 11 System Configuration P N 960 100175R Rev 4 EDP 200824 B7 B O 2013 Japan CashMachine Co Limited Section 1 Taiko Series Banknote Acceptor General Information Unit Dimensions TAIKO PUB 7 STANDARD BEZEL UNIT OUTSIDE DIMENSIONS Figure 1 13 illustrates the TaikoTM PUB 7 1 2 or Type 3 Standard Bezel Unit outside dimen sions h s opu ILL 88 4 51 Banknote Top Side Ejection Position 2mm 6mm Panel Thickness Door Installation Position Maximum Width 82 Rear Side Front Side A 68 Type 1 Minimum Width 67mm 76 Type 2 Minimum Width 75mm 71 Type 3 Minimum Width 70mm Bottom Side NOTE All Dimension are in Millimeters Figure 1 13 7 Complete Unit Outside Dimensions Taiko PUB 7 11 Unit Clearance Dimensions Figure 1 14 illustrates the Taiko PUB 7
68. ftware is not downloaded Download the appropriate Software to the Taiko Unit See Software Downloading Procedure on page 6 2 of Section 6 in this Service Manual Banknote Acceptor is not working does not accept any Banknotes CPU and or Sensor Board Failure Perform the Acceptance Test See Performance Test Diagnostics on page 6 7 of Section 6 in this Service Manual If the Acceptance Test result is unacceptable replace the CPU and or Sensor Circuit Board See CPU Circuit Board Sensor Circuit Board Removal on page 4 2 of Section 4 in this Service Manual Once the CPU Sensor Board is replaced perform a complete Calibration Procedure See the Calibration Procedures on page 6 7 of Section 6 in this Service Manual Remove ANY foreign objects in the Transport Path and clean the The Entrance Sensor is not Entrance Sensor See Cleaning Procedures on page 2 6 in Section 2 working or there is a foreign this Service Manual Perform the Aging Test See No 3 Aging Test object lodged within the entrance area Procedure on page 6 8 in Section 6 of this Service Manual If any Sensor error is detected replace the CPU Sensor Board See CPU Circuit Board Removal in Section 4 of this Service Manual P N 960 100175R Rev 4 EDP 200824 2013 Japan CashMachine Limited Appendix A Taiko Series Banknote Acceptor TroubleShooting Table A 1 General Faul
69. g to Calibration and Testing in Section 6 of this manual and Disassem bly Reassembly in Section 4 of this manual Troubleshooting Overview This product allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom and survey the cause s of any failure occurrences during the process After determining the cause of the failure execute the Performance Test perform a Sensor re adjust ment and then repair the Unit by replacing any appropriate parts deemed necessary Fault Table Listings Table A 1 through Table A 3 each list the various possible Taiko fault conditions that can occur and the necessary actions required to correct them Table A 6 lists the Red LED Color Flash Error Code that may occur during normal and dynamic testing operations Table A 1 General Fault Conditions Symptoms Error Possible Fault Causes Corrective Action Required Power is not supplied to the Verity Acceptor Verify that the specified Voltage and Ground Connections are supplied to e specified Voltage ana ale Pins of the Interface Connector onnections are supplied Verify that all Harnesses and Connectors are properly fitted Verify if any Connector Pins are bent missing or broken Incorrect Connection Verify if the specified Voltage is being supplied to the appropriate Pin See Power Harness Wiring Procedure on page 2 2 of Section 2 in this Service Manual Correct So
70. gency or distributor duplicates the Manual for sales promotion and or service maintenance of the product or technical service personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of Japan CashMachine Co Limited All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore and are not always mentioned in each case throughout this publication Taiko M Series Banknote Acceptor Table of Contents TOC Page 1 GENERAL INFORMATION uu VE nU UY QUE Dawa u Ta UK CES Eat EE Na aqu aa 1 1 nete n 1 1 7 ______ KE 1 1 05 0 88 8 u cn 1 2 Precautions e 1 2 Bid C IUUONS Hd cc 1 2 INSANATION AULIONS 1 2 Mounting Dismounting amp Transportation Vs 1 2 aeree rase sanas 1 2 Banknote Fitness Requirements 1 3 Primary I Caches 1 3 Product Lapel sisa
71. gin to flash P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor E Section 6 d Tap on the On the Palm Pilot start up screen DWN 03 Icon The Program Download Screen shown in Figure 6 7 will then appear Program Download 605832300 12003 03 V1 13 04 198 iUG04 Send Del Figure 6 7 Program Download Screen 7 Tap on area shown in Figure 6 7 and the Soft ware Version information currently installed in TaikoTM Unit will appear 8 Tap on area and select the desired Software Version to be downloaded 9 Tapon the send Screen Button to begin down loading if the Yellow LED is lit steady ON 10 When downloading is complete the Screen will automatically return to the Screen previously shown Writing a New Serial Number Upgrading Replacing Software The initial software downloading procedure has been described previously in the Software Down loading Procedure on page 6 2 of this Section However when the TaikoTM Software has been upgraded or the Taiko Unit s CPU Board has been replaced new software must be downloaded to the Taiko Unit When downloading software files from a Palm Pilot handheld PDA please refer to the proce dures outlined in Palm Pilot Program Installation on page 6 2 of this Section PROGRAMMING REQUIREMENTS When downloading new software the following items will be required e PC OS Windows 98 SE 2000 XP J
72. gure 2 3 4 Slightly press down on the and raise the rear Taiko Unit body See Figure 2 3 5 Slide the body back and up to detach it from the Bezel section See Figure 2 3 Q P N 960 100175R Rev 4 EDP 200824 E Figure 2 3 Removing the Taiko Bezel Remove the two 2 Bezel Brackets and the two 2 Hexagonal Nuts from the Bezel Insert the Bezel into the previously cut out area in the Door Front Panel as shown in Figure 2 4 Figure 2 4 Installing the Taiko Bezel Set the Bezel in the door hole and attach the two 2 Bezel Brackets to the back side of the Bezel using the two 2 Hexagonal Nuts previously removed See Figure 2 5 WARNING Tightening the Nuts with too Aug much force can damage the Bezel necessary torque is 0 513 foot Ibs 0 7Nm O 2013 Japan CashMachine Co Limited Section 2 Bezel Brackets Hexagonal Nuts Figure 2 5 Mounting the Taiko Bezel 9 Open the Upper Lid by pressing in and holding down the Upper Lid Open Close Buttons while lifting the Lid up See Figure 2 6 10 Insert the Bezel Installation Guide Pin into the Bezel Guide See Figure 2 6 11 Slide the Guide all the way in and push down on the Taiko Unit body See Figure 2 6 9 Figure 2 6 Installing the Taiko Bezel 12 Close the Upper Lid firmly until a locking Click is heard See Figure 2 7 v L Click Figure 2 7 Closing the Taiko Upper Lid Caution Ensur
73. ide 900107000RA ap 00060 a 2000 00 200200379RA _ 200200360RA LeerikRgi a 5 200 200263RA LwerGudelok Used only in PUB 7 Units 53 131655 550 100615RA Head Holder 24 55 110903 900 101011RA Spring Stopper Eo Used only in PUB 7 11 110904 900 101024RA Head Roller Units NOT containing a 1 See Table Ad amp Table A 900 0 1025RA _ mam erm rm 59 0808 eo nosos em er nono 1 o o 008 110965 200200551RA 745 sasa ss0100615RA Drive 2 116405 200200294RA ee 115497 00 10701 RA BaProm BreR ee 115496 00 o o o o 115496 900 107020RA Guide Levertin 1 __ M88 1 118601 200 200295RA 200 200296RA 118802 900101022RA Rectal 775 118508 e00 107028RA nso 2000009708 116400 200200298RA 4 779 8808 200 200200RA Pinch 2 0086 2002000008 SemorimerShak
74. l Unit 1 With Optional Interface Pin Assignment Conversion Adaptor Harness Unit ccTalk Compatible 2 7 Parallel ID 001 Interface Type Upper Tray dedicated 16 Pin Connector 3 7 Individual Specification 4 24V DC Specification 5 z Barcode Coupon Specification CPU Board Type 0 Standard 2 Interface Pin Assignment ccTalk Compatible 3 Parallel Interface 4 24V DC 12V DC Optional Code 0 Standard 1 Individual Specification Interface X4 ID 003 Serial MDB Pulse ccTalk 01 ID 001 Parallel 03 ID 003 Serial For Barcode Specification 62 ID 062 24V DC is only available when using the Optional 24V DC Version Precautions Figure 1 2 Precautionary Symbols The Figure 1 2 symbols are defined as follows 1 Type 1 Do not insert a torn folded or wet Banknote as this action may cause a Banknote jam inside the unit 2 Type 2 Do not expose the unit to water The unit contains several precision electronic devices which can be damaged 1 water or any liquid is sprayed or spilled into the unit 3 Type 3 Do not install the unit into a dusty environment Dust may affect and degrade the sensor s performance USER CAUTIONS Careful measures are taken in this product to ensure its quality however the following cautions should be read and understood by all users in order to confirm safe operation 12 E Installation Cautions The Installation Cautions are defined
75. loded views and Primary Taiko Unit Exploded View parts lists for the Taiko Banknote Acceptor e Complete Taiko Unit Exploded View PUB 7 11 Series This section contains the fol lowing information Taiko Bezel Unit Exploded View Entire Taiko Unit Exploded View Figure 7 1 Entire Taiko Unit Exploded View P N 960 100175R Rev 4 EDP 200824 7 1 B 2013 Japan CashMachine Co Limited Section 7 Taiko Series Banknote Acceptor Exploded Views and Parts Lists Primary Taiko PUB 7 11 Unit Parts List Table 7 1 Primary 7 11 Unit Parts List 7 Unit Ress Figure individual ears Figure 7 2 for individual parts PUB 11 Unit See Figure 7 2 for individual parts PUB 7 Bezel See 7 3 individual piece x Cox 7 3 for individual piece GM ian sa 507 000787RA Power Supp _ H ou MP 5 600176 2 Power Supply 127527 400 100551 TAIKO Harness A Option G00183 Order JCMEu Harness for UAC or 232 PSU G00182 lt Order JCMEu Harness for ccTalk 124528 400 100589RA Clone Harness Option 8 119581 501 100200RA KS 070 Calibration Paper 3 For Calibrating 7 11 Units that 197917 501 100256R 5 088 Calibration Paper Coupon reading capabilities 960 100175R Rev 4 EDP 200824 7 2 B 2013 Japan CashMachine Co
76. lor 9 Turn Taiko power OFF and remove the programing connections from the Taiko Unit Palm Pilot Program Installation The following Palm Pilot PDA initialization func tions are required prior to downloading Software 1 Create and a new PUB Folder on your PC 2 Decompress the Palm Pilot Programing ZIP File and save the following expanded file program contains in the Folder just created PdbConvEN exe b ID 003DWN exe 3 Prepare the Conversion Program as follows a Open the folder created during Step 1 and Double Mouse click on File Converter program PdbConvEN exe b Save the Files created in the previously created File Folder 1 e Setup exe SETUP LST and PdbConv CAB c Double Mouse click on the Setup exe File to start to the program installation procedure 2013 Japan CashMachine Co Limited Calibration and Testing d Follow the instructions shown on the Screen to complete the Installation e A PdbConv exe Icon will be created on the PC desktop Screen 4 Convert the Taiko Software Data File to begin running the format as follows a Double Mouse click on the PdbConv exe Icon to start the PdbConvEN Program The Figure 6 6 PdbConv Ver 2 0 1 Screen will appear PdbConv Ver 201 Dewnbad File Accepting log onvert Download File Figure 6 6 Taiko Palm Conversion Screen b Mo
77. mbly To remove the Transport Drum and or Feed Roller Assemblies proceed as follows 1 Remove the CPU Circuit Board as previously described during CPU Circuit Board Removal on page 4 1 of this Section and perform the pro cedure for MAG Board Removal PUB 11 Only on page 4 2 of this Section first 1f the Unit is also a Taiko PUB 11 2 Remove the Transport Drum See Figure 4 8 a Unit from the Lower Base Assembly See Figure 4 8 b 3 Remove the six 6 Transport Drum End Cover Mounting Screws See Figure 4 9 a through ag from the right and left end of the Transport Drum Unit See Figure 4 9 b 4 Separate the Center Guide See Figure 4 9 amp from the two ends the direction indicated by the Large Arrows in Figure 4 9 O 2013 Japan CashMachine Co Limited Disassembly Reassembly Left End Figure 4 9 Right amp Left Transport Drum End Cover Removal 5 Remove the Feed Roller Assembly See Figure 4 10 a amp a5 from both ends of the Center Drum Unit Assembly See Figure 4 10 b 6 Remove the three 3 Washers See Figure 4 10 through cg from each end of the Center Drum Unit Assembly Figure 4 10 Dual Feed Roller Assembly Removal 7 Inserta small Flatblade Screwdriver or equivalent into the encircled area shown in Figure 4 11 8 Twist and pry the upper portion of the Center Guide Section up See Figure 4 11 b and remove it from the Lower Center Guide S
78. ments 6 1 Software Download Preparation 6 2 Software Downloading Procedure 6 2 PO 6 2 Palm Pilot Program Installali oi pter lan T da a ADA 6 2 Writing New N mbD r uu u uu E aka pe NAN end papa aga np pa ak aaa jag ak 6 3 Upgrading Replacing Software lan nude neutron 6 3 Programming REQUIFEMGENS us aaa Sor uA bie Supaya kusakanapak 6 3 Re Programming Connection Procedure 6 5 Serial Number Writer Application Use 6 5 GIONING UNIS uuu uum aia mu Su u EEN aa Um 6 5 0 aa e Dagan 6 5 IO MING sd a aa I ELE 6 5 Calibration suyu 6 7 san aaa Ss Na baa ka ak aana Na an DA baan a 6 7 Calibration Tool Requirements 6 7 WACA 10 a T Seah a S 6 7 Nital 6 7 Performance Test Diagnostics 6 7 B
79. n Banknote acceptance flow process Power ON 9 P N 960 100175R Rev 4 EDP 200824 Power to the Unit a Initializing B Return from Figure 2 28 b Stand by c 15 the Banknote accepted d External LED distinguish e External LED lights f 15 the Banknote inserted g Iransport the Banknote Scanning Banknote Data h Stop Feeding i Is the Banknote authentic j ls the Banknote accepted k Has the Denomination Signal sent A To Part 2 Figure 2 28 A To Part 3 Figure 2 29 Figure 2 27 Taiko Operational Flowchart Part 1 2013 Japan CashMachine Co Limited Section 2 Taiko Series Banknote Acceptor Installation Operational Flowcharts Continued Figure 2 28 depicts part two of a typical Taiko M Banknote acceptance flow process A From Part 1 See Figure 2 27 a Transport the Banknote out Carry the Banknote to the Cash Box b Has the Banknote transported c Retried carrying the Banknote out d Has the Banknote transported e Output the VEND Signal f Proceed Completed B To Part 1 See Figure 2 27 g Stop Operation h The Red LED flashes Figure 2 28 Taiko Operational Flowchart Part 2 Figure 2 29 depicts part three of a typical TaikoTM Banknote acceptance flow process A From Part 2 See Figure 2 27 a Reject the Banknote b Has the Banknote rejected C Retried rejecting the Banknote d Has the Bank
80. nd illus trated in Figure 1 3 should be avoided Having perforated or torn areas Having excessive folds Wet or damp Having excessive wrinkles Shabby warn condition Adhering foreign objects and or oil Damaged Banknotes Figure 1 5 Scan Frequency Capability This JCM patented Anti Pullback Mechanism lt gt provides powerful protection against Banknote Wrinkled Banknotes stringing fishing The drum rotates every time a Banknote passes through the Unit and tangles any foreign object attached to the Banknote such as string and or tape around Curled Banknotes itself One of five rotations Is DIP Switch selectable 3 The greatest fishing protection is obtained by selecting the five rotation setting Folded or Partial Banknotes Figure 1 3 Unacceptable Banknotes P N 960 100175R Rev 4 EDP 200824 1 3 2013 Japan CashMachine Limited Section 1 Figure 1 6 Taiko Anti Pullback Feature Taiko Unit can connect to a Palm Pilot Tungsten C hand held unit for ease of programming The required software program can be downloaded from the Palm easily in the field Palm Pilot Tungsten C Figure 1 7 Palm Pilot Programmable The LED pattern can be changed by DIP Switch settings depending on the user s desire to use Pattern or Pattern 2 Figure 1 8 LED Pattern Selectable P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor
81. nit 15 eign objects or other such debris adhering to 1t very easy because of its clip on style Anyone the Banknote acceptance rate will degrade Clean the Unit once a month to keep its perfor mance stable 6 Usea soft lint free cloth Cotton swab or Com pressed Air spray to clean dust and debris from the Banknote transportation path 7 Perform cleaning and maintenance regularly when using the equipment in a place where excessive Automobile exhaust emission or Ciga rette Smoke may exist 8 Besure that the Guide or individual Unit Sec tions are properly placed in their correct location following a maintenance procedure 9 Do not redesign or disassemble the Unit Unau thorized use by inadequately trained personnel or use outside the original manufacture s intent for operation voids the warranty can install a TAIKO Unit quickly Caution Do not use any Alcohol thinner or citrus based products for cleaning any surfaces The Figure 1 4 Installation Simplicity Lenses can become clouded by Data scanning frequency can be selected by chemical effect that may cause setting DIP Switches Scanning once or twice acceptance errors is selectable The acceptance rate can be improved by setting it to scan twice Banknote Fitness Requirements 1 The following Banknote types may not validate correctly or can cause a Banknote jam and or damage to the Unit s Transport path Banknotes exhibiting the conditions listed below a
82. note rejected B To Part 1 See Figure 2 27 g Stop Operation h The Red LED flashes Figure 2 29 Taiko Operational Flowchart Part 3 P N 960 100175R Rev 4 EDP 200824 2 15 B 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Section 3 3 COMMUNICATIONS This section was intentionally left out due to a Non Disclosure Agreement requirement If this information is required please contact the closest office location listed below Americas Asia amp Oceania JCM AMERICAN JCM GoLp LTD Phone 1 702 651 0000 Phone 852 2429 7187 Fax 1 702 644 5512 Fax 852 2929 7003 925 Pilot Road Las Vegas NV 89119 Unit 1 7 3 F Favor Industrial Centre E mail support jcmglobal com 2 6 Kin Hong Street Kwai Chung Europe Africa Russia amp Middle East Hong Kong JCM EUROPE GMBH E mail asiapactechsupport jcmglobal com Piong ree Japan Cash Machine Limited Phone 81 6 6703 8400 Muendelheimer Weg 60 Fax 81 6 6707 0348 D 40472 Duesseldorf Germany 2 3 15 Nishiwaki Osaka 547 0035 E mail support jcmglobal eu JAPAN UK amp Ireland E mail Shohin jcm hq co jp JCM EUROPE UK OFFICE Phone 44 0 190 837 7331 All of these Websites are available via Fax 44 0 190 837 7834 http www jcmglobal com Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu P N 960 10017
83. oded View 7 3 P N 960 100175 Rev 4 EDP 200824 E 2013 Japan CashMachine Limited Taiko Series Banknote Acceptor List of Figures Page Figure 7 3 PUB 7 11 Bezel Unit Exploded View 1 8 Figure 7 4 PUB 7 11 Bezel Unit Exploded View 7 10 P N 960 100175 Rev 4 EDP 200824 vi E 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 B vii H 2013 Japan CashMachine Co Limited Taiko Series Banknote Acceptor List of Tables Page LOT Table 1 1 Taiko PUB 7 11 Model Number Specifications 1 2 Table 1 2 PUB 7 11 Technical Specification 1 6 Table 1 3 7 11 Environmental Specification 1 6 Table 1 4 PUB 7 11 Electrical Specification 1 7 Table 1 5 PUB 7 11 Structural Specification 1 7 Table 2 1 Power Connector Specifications 2 2 Table 2 2 Typical DIP Switch Settings 2 3 Table 2 3 Programming DIP Switch Settings
84. on If a Sensor error occurs during an Aging Test the Taiko will stop operating The Sensor exhibit ing the error can be determined by counting the number of Red LED flashes and comparing the count to the list in the first part of Table 6 3 Table 6 3 Aging Test Error Codes Flash No 2 772 7 Ent Solenoid Sensor _ Transmissive upper to Lowen Let Transmissive Upper te Lowen Fight Red Transmissive Upper to Lowen _ 774 Let Red Tansmissve Upper to Lower Let NIR Transmissive Upper to Lowe Fight Blue Transmissive Upper to Lower Let Bie transmissive Upper o Lowen Right R Transmissiv Upper to Lower Left IR Transmissive Upper to Lower es wa 4 778 Upper to Lowe mas 2013 Japan CashMachine Co Limited Calibration and Testing Table 6 3 Aging Test Error Codes Cont Sensor Location Right Red Transmissive Upper to Lower Left Red Transmissive Upper to Lower Right NIR Transmissive Upper to Lower Left NIR Transmissive Upper to Lower Right Blue Transmissive Upper to Lower Left Blue Transmissive Upper to Lower No 4 Solenoid Test Procedure The Solenoid Test detects Solenoid s normal operating condition Proceed as follows to perform a Solenoid Test 1 Set DIP Switch No 1 2
85. oximately 15 min utes Maintenance To Slave Connector Maintenance E Connector To Master Maintenance Connector Interface Connector 10 Pin Maintenance Connector 4 Pin To Interface Interface Connector Connector A To Interface Connector ID 001 ID 003 Interface ccTalk HII To AC Power V To AC Power gt C a Master Taiko Unit f Clone Harness b Slave Taiko Unit EDP 124528 JAC 400 100569RA c VM 450 Supply Unit g Harness EDP 059307 JAC 501 000026RA EDP 116488 JAC 400 100573RA d JCM Power Supply Unit G00172 EDP 116125 JAC 501 000187 h Taiko Harness A or JCME G00176 amp G00205 or Equivalent EDP 127527 JAC 400 100551RA e Host Machine JCME G00183 for ID 003 amp G00182 for ID 0E3 i Host Machine Harness User prepared Figure 6 10 Taiko Clone Software Tool Connection Configuration 960 100175R Rev 4 EDP 200824 6 6 B 2013 Japan CashMachine Co Limited Calibration and Testing Calibration Procedures Calibration Description Calibration sets a starting reference point for all Optical and Magnetic Sensors within the TaikoTM Unit NOTE This task should only be accomplished at a Workbench Calibration Tool Requirements The following equipment and tools are required to perform TaikoTM Workbench calibration JCM Taiko Banknote Acceptor PUB 7 PUB 11
86. perly WARNING When installing a Taiko Unit or connecting its Harness Plug be sure power to the harness is disconnected The Taiko Unit is only designed to use a 12 Volt DC input Any other power level can damage the Taiko Unit Ifthe power Harness itself is strongly pulled on it may tear loose from its Connector s Pins Clearing a Banknote Jam Clearing an Upper Area Banknote Jam When an upper area Banknote Jam occurs the Front Panel Red LED Display will begin blinkine three 3 time with a pause between blink sets Perform the following steps to clear a Banknote jam within the Taiko Unit s Acceptor area 1 Remove Power from the Taiko Unit 2013 Japan CashMachine Co Limited Installation 2 Press In on the Upper Lid Open Close Buttons and open the Upper Lid the direction indicated in Figure 2 9 3 Remove the jammed Banknote as 1llustrated in Figure 2 9 Figure 2 9 Upper Area Banknote Jam Removal Caution When closing the Upper Lid be careful not to get your finger caught under the Lid when closing it Clearing a Lower Area Banknote Jam When a lower area Banknote jam occurs the Front Panel Red LED Display will begin blinking four 4 times with a pause between blink sets Perform the following steps to clear a Banknote jam within the Taiko Unit s Transport area 1 Remove Power from the TaikoTM Unit 2 Remove the TaikoTM Unit body from the mounted Bezel Section
87. quired for 2 6 Cloning procedures for 6 5 Communications criteria regarding receipt of 3 1 Contact Information Address and Telephone Numbers for 1 11 D Dimensions entire unit clearance illustrated drawing for 1 8 1 9 DIP Switch Configurations setting for 2 3 Disassembly Reassembly instructions for 4 1 Download and Installation Workbench Tool Requirements for 6 1 Driver Installation Instructions for performing 6 2 E Exploded View illustrations of 7 1 External Power Supply Part No for 6 3 F Flowchart Operational symbol language describing flow functions 2 15 2 16 Installation steps required for 2 1 J Jam Banknote clearing 2 2 P N 960 100175R Rev 4 EDP 4200824 Palm Pilot Handheld types amp software requirements 6 2 Performance Test instruction for 6 7 Precautionary Symbols types of 1 2 Primary Features Taiko Series 1 3 Reference Paper Part No for 6 7 Safety pictographs indicating 1 to 3 symbols inside boxed area 1 1 Special Notes italic text highlights finger points to 1 1 Specifications electrical 1 7 environmental model number structural 1 7 technical 1 6 Steps sequential numbering of 1 1 Symbols Precautionary definitions of 1 2 System Wiring Diagram Schematic diagram of 5 1 5 2 5 3 5 4 T Taiko PUB 7 11 Unit photo of a 1 1 Tool Requirements workbench 6
88. rder to make operation of this device easier and make navigation within this manual simpler the following illustrations were used within the text Safety Instructions which need to be observed in order to protect the operators and equipment have been written in bold text and have been given the pictographs N A AN Special Notes which effect the use of the Banknote Acceptor have been written in italic text and have been given the pictograph 4 Steps requiring the operator to perform specific actions are given sequential numbers 1 2 3 etc Figure 1 1 Taiko PUB 7 11 Unit P N 960 100175R Rev 4 EDP 200824 1 Bg O 2013 Japan CashMachine Co Limited Section 1 P N 960 100175R Rev 4 EDP 200824 Model Descriptions Table 1 1 lists the Product Model Number Descriptions Table 1 1 7 11 Model Number Specifications Model PUB ih di Al N9 1 2 Validation Method 7 Optical Transmissive Reflection 11 Optical Transmissive Reflection Magnetic MAG 3 4 5 6 7 Taiko Series Banknote Acceptor Country Code Type ISO 3116 based 3 digit codes Bezel 0 No Bezel 1 Banknote Width Minimum 67mm Maximum 82mm Euro 2 Banknote Width Minimum 75mm Maximum 82mm British 3 Banknote Width Minimum 70mm Maximum 82mm China Taiwan 5 Banknote Width Minimum 66mm US Dollar Optional Unit 0 Without Optiona
89. re 4 14 b 3 Remove the Motor Drive Assembly See Figure 4 14 c from the Lower Center Guide Section Figure 4 14 Motor Drive Assembly Removal 4 Remove the single 1 Encoder Circuit Board Mounting Screw See Figure 4 15 a and remove the Encoder Circuit Board See Figure 4 15 b from the Drive Motor Assembly See Figure 4 15 c Figure 4 15 Encoder Circuit Board Removal Entrance and Exit Solenoid Removal To remove the Transport Entrance and Exit Sol eno1d Unit proceed as follows 1 Remove the CPU Circuit Board as previously described during CPU Circuit Board Removal on page 4 1 of this Section preform the proce dure for MAG Board Removal PUB 11 Only on page 4 2 of this Section and disassemble the Transport Drum as described in the Section titled Transport Drum Disassembly on page 4 2 of this Section However Steps 9 10 and 11 of this last procedure need not be performed if it 1s a PUB 11 Unit 2 Remove the two 2 Lower Guide Mounting Screws from the Lower Base Assembly See Figure 4 16 a amp a 3 Remove the Lower Guide Assembly See Figure 4 16 b 4 Turn the Lower Base Assembly upside down and remove the Lower Lid by pressing in on the four 4 Lower Lid Open Close Release Tabs See Figure 4 17 a through a4 with a Flatblade Screwdriver and pry the lid up and off the Assembly See Figure 4 17 b P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Accep
90. rieve it once it has been accepted by the Unit See Page 1 6 B 3 Bezel The Banknote input Bezel portion of a PUB 7 11 Unit See Page 2 1 D 4 DIP Switch acronym for a Dual In line Package Switch a Printed Circuit Board mountable two position Slide Switch Package containing up to 16 individual ON OFF throw Switches See Page 2 3 E 5 E Clip a semicircular clip designed to fit into a shaft groove to retain a component in place See Page 4 1 6 EEPROM acronym for Erasable Programmable Read Only Memory See Page 6 7 F 7 Flash Memory electronically programmable memory integrated circuits that can be reused without requiring special erasure procedures See Page 6 1 8 Identification Sensor optical sensors used for reading Images on Banknotes for comparison to recorded known Image Information See Page 1 9 Interface also abbreviated as I F Signifies and identifies the Circuitry and or Protocol for a specific communications standard See Page 2 5 M 10 MAG Board a 11 Circuit Board specifically designed to detect Magnetic Ink resident on specific Country s Banknotes See Page 4 2 11 Magnetic Sensor a Sensor used to detect the Magnetic Ink present on certain Country s Banknote denominations See Page 1 12 MDB acronym for Machine Data Bus See Page 2 5 P N 960 100175R Rev 4 EDP 200824 2013 Japan CashMachine Limit
91. t setting function perform the following steps Figure 2 12 Accept Mode DIP Switch Settings 1 Remove power from the Taiko Unit 2 Set DIP Switch No 1 and No 5 to ON See Figure 2 12 above 3 Re apply Power to the Taiko M Unit 4 After the Front Panel LED display flashes White set DIP Switch No 1 to the OFF position to enter the Setting Mode 5 Insert the Banknote Denomination to be accepted into the Insertion Slot The setting registered 15 correct if the Front Panel LED Display remains lit a light Blue Color and the inserted Banknote 15 returned 6 Insert the next Banknote Denomination to be accepted until all required values have been processed set and accepted INHIBIT SETTING MODE To establish an Inhibit setting function perform the following steps Figure 2 13 Inhibit Mode DIP Switch Settings 1 Remove Power from the Taiko Unit P N 960 100175R Rev 4 EDP 200824 Taiko Series Banknote Acceptor 2 4 E Installation 2 Set Switch 1 No 6 and No 7 to ON See Figure 2 13 3 Re apply Power to the Taiko M Unit 4 After the Front Panel LED display flashes White set Switch No 1 to the OFF position to enter the Setting Mode 5 Insert Banknote Denomination to be inhibited into the Insertion Slot The 15 registered if the Front Panel LED display remains lit an Orange Color and the inserted Banknote 15 returned 6 Insert next
92. t Conditions Continued Symptoms Error a Possible Fault Causes Corrective Action Required Clean the Feed or Pinch Roller See Cleaning Procedures on page 2 6 in Section 2 of this Service Manual If any roller corruption is found replace the defective Roller then perform the Sensor Circuit Board Banknote jams occur often A Feed or Pinch Roller is soiled or broken Removal on page 4 2 of Section 4 in this Service Manual The Feed or Pinch Roller Examine the Feed and or Pinch Roller Spring s condition and replace it Spring is missing orloose as required if damage or fatigue is noted Remove foreign object s found on the Transport Path and clean PENSE on the the path See Clearing a Banknote Jam on page 2 2 of Section 2 in this p Service Manual Change the Bezel Guide to represent the correct Banknote width Banknote jams occur i rose specification See Installing the 7 11 on page 2 1 of g Section 2 in this Service Manual The Banknote width is 83mm or larger or 62mm or smaller Use only the acceptable Banknote width Technical Specifications on page 1 6 of Section 1 in this Service Manual Out of Taiko Design Specification Clean the Rollers Belts and Lenses Cleaning Procedures on page 2 6 Rollers Belts and Lenses in Section 2 of this Service Manual and perform the Calibration soiled with dirt Procedures
93. te Insertion Slot m Bezel Installation Guide Pin g Banknote Exit Slot Figure 1 11 Taiko PUB 7 11 Component Names P N 960 100175R Rev 4 EDP 200824 1 5 B 2013 Japan CashMachine Co Limited Section 1 Taiko Series Banknote Acceptor General Information Specifications TECHNICAL SPECIFICATIONS Table 1 2 Taiko PUB 7 11 Technical Specification 95 or greater Note The following banknote types are excluded a Banknotes with excess or poor magnetism or unclear graphics b Double dual Notes c Worn dirty wet stained torn or excessively wrinkled Banknotes d Banknotes having folded corners or edges e Banknotes having the wrong cut dimensions or printing displacement f Returned Banknotes because of incorrect or failed insertion Long side 120 160mm 4 72 6 3 in Banknote Types Accepted Short side 62 82mm 2 44 3 23 in Standard Specification a Read code interleaved 2 of 5 Barcode Coupon Print Position Middle Divide a Coupon equally on the left right top and bottom of the Coupon s center f Print Width Wider than 10mm 0 39 in Banknote Four way Insertion Direction Barcord Coupon Two way Barcode Surface Up Approximately 2 seconds from Banknote insertion to denomination signal Processing Speed output 0 Approximately 3 seconds from Banknote insertion to credit signal output qati 7 Optical 4 wavelength Transmissive and Reflection Validation Method PUB 11
94. tinguished Serial Number Writer Application Use When replacing a Taiko CPU Circuit Board per form the following steps to write a new Serial Number onto it 1 Refer to the previous Software Downloading Procedure on page 6 2 of this Section to prop erly perform a PC Software Download and to Figure 6 8 on page 6 4 to identify the tools har ness connections and DIP Switch Settings required to transfer Software to the Taiko Unit When downloading Software Files from a Palm Pilot handheld PDA refer to the related proce dures outlined in Palm Pilot Program Installa tion on page 6 2 of this Section 2 Double Mouse Click on SerialNo exe in the Folder created in Step One 1 of PC Program Installation on page 6 2 and then the following window will appear JCM Serial Number Writer File Option a Read Serial Number 1432058 d Exit New Serial Number Current Serial Number Figure 6 9 JCM Serial Number Writer Screen 3 Mouse Click on the Read Serial Number Screen Button See Figure 6 9 a and the current Unit s Serial Number will be displayed in the Text Box next to the Button NOTE When the CPU Circuit Board is new nothing will be displayed in the Text Box 4 Entera new 6 digit Serial Number in the input Text Box next to the Write Serial Number Screen Button See Figure 6 9 b Example If the Unit s Serial Number 1s 03050438058 enter the last 6 P N 960 100175R Rev 4 EDP 200824
95. tor E 4 4 Disassembly Reassembly Figure 4 17 Lower Guide Assembly Cover Removal 5 Next remove the two 2 Guide Levers See Figure 4 18 a amp a5 from the Lower Base Assembly See Figure 4 18 b Figure 4 18 Lower Guide Lever Removals 6 Remove the two 2 Solenoid mounting screws See Figure 4 19 a amp a gt and then remove the Entrance and Exit Solenoids See Figure 4 19 b amp c 2013 Japan CashMachine Co Limited Disassembly Reassembly Series Banknote Acceptor Section 4 Figure 4 19 Entrance amp Exit Solenoid Removal The Taiko Disassembly Procedure is now com plete Reverse all or part of the preceding instruc tions to reassemble any of the components described during this disassembly procedure P N 960 100175R_Rev 4 EDP 200824 4 5 B 2013 Japan CashMachine Co Limited Section 4 Series Banknote Acceptor Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK 960 100175R Rev 4 EDP 200824 4 6 2013 Japan CashMachine Co Limited Taiko M Series Banknote Acceptor Section 5 5 WIRING DIAGRAMS This Section provides the Taiko Banknote PUB 7 System Wiring Diagrams tor Series PUB 7 11 Wiring Diagrams and inter connect Information for the following items PUB 7 System Wiring Diagrams PUB 11 System Wiring Diagrams P 1 al S 85 2 0 ul o 0
96. ugs from their receptacles while the Power is ON may cause damage to the Unit 2 Whenreassembling a disassembled Unit Section ensure that each part is properly placed in its correct location 3 Besure to carry the Unit by both hands when transporting it Holding the Unit by one hand may cause personal injury if the Unit accidently becomes disassembled and falls apart 4 Becareful not to use excessive outside pressure on the Unit or subject it to excessive vibration during transportation 5 Do not throw or pound hard on the Unit Preventive Maintenance The Preventive Maintenance requirements are defined as follows 1 Besure the Power to the Unit is OFF before beginning a Maintenance Procedure The equip ment produces improper operating signals while in maintenance mode that may cause personal injury 2 Be sure to remove power to the Unit when open ing the upper or lower lid The active Roller may cause personal injury O 2013 Japan CashMachine Co Limited General Information General Information Taiko Series Banknote Acceptor Section 1 3 Be careful that foreign objects or dust may Primary Features intrude the Unit when opening the Guide Area 4 When closing the Unit ensure all service door The Taiko PUB 7 11 Series of Banknote locks click into place tors contains the following primary features 5 Ifthe Validator section is dirty due to dust for Installation and removal of a TAIKO U
97. uration Table 6 1 Test Bench Interface Protocols NOTE When a Taiko Unit is installed into a Host Machine the Power Supply Unit Interface Operating Interface Optional Taiko Harness and the VM 450 Protocol Label Connector Connector Connection Harness are not required ID 003 MDB Use JCM Power Supply Unit EDP 116125 JAC 501 000187RA or equivalent Or use Taiko Harness A EDP 127527 400 100551 G00183 for ID 003 4 500182 for ID 0E3 T Use JCM Power Supply Unit EDP 059307 JAC 400 100643RA or equivalent VM 450 Harness EDP 139571 JAC 400 100643RA P N 960 100175R_Rev 4 EDP 200824 6 4 B 2013 Japan CashMachine Co Limited Calibration and Testing Re Programming Connection Procedure When re programming a Taiko Unit the follow ing DIP Switch settings and cable connections are required 1 the DIP Switch Block located on the right side of the Taiko Unit set DIP Switches No 1 7 and 8 to ON 2 Connect the PC Harness and Power Supply Unit cables to the Taiko Unit as shown in Figure 6 1 on page 6 1 of this Section Ensure that the Taiko Unit 18 connected to the PC using a Taiko Harness B to ensure the proper connection is made to the Taiko Unit 3 Turn the Taiko Unit power ON 4 Check that the Front Panel Taiko LED flashes White 5 Set DIP Switch No 1 to OFF 6 Check that the Taiko LED is ex
98. use click on the Download File Tab See Figure 6 6 a to select the conversion option required for your particular system requirements C Mouse click on the appropriate Screen Button to select the file you want converted Confirm that the File name listed in the download Filename Field 15 correct See Figure 6 6 c and Mouse click on the Screen Button See Figure 6 6 b to Select the file you want to convert The file name will be similar to 11 10621a usa d Mouse click on the Convert PDB Screen Button See Figure 6 6 d to begin the conversion process e When the Cyclic Redundancy Check Sum CRC Is displayed See Figure 6 7 a the conversion is complete f Click the Finish Screen Button See Figure 6 6 e to close the PdbConv exe application 5 Transfer the newly created Files to the Palm Pilot handheld as follows NOTE The following two 2 files will need to be transferred into the Palm Pilot memory first a ID003DWN prc and the b pdb file previously created during Step 4d NOTE Refer to the Palm Pilot Manual for instruction on loading a pcr and pdb file into the particular handset being used 6 Download files into the Taiko unit as follows a Refer to Figure 6 2 on page 6 1 to properly connect the Palm Pilot to the TaikoTM Unit b Turn DIP Switches 1 7 and 8 to ON Supply power to the TaikoTM Unit The Green Front Panel Bezel light will be
99. ware Information Sheet to obtain the required cloning features Software NOTE When the Taiko Unit is connected to the Host Machine the Power Supply Unit and Taiko Harness A are not required CLONING PROCEDURES Perform the following steps to Clone a Taiko Unit 1 Connect the Master Taiko Unit the Slave TaikoTM Unit the Power Supply Unit and the Harnesses as illustrated in Figure 6 10 2 Set Master Taiko Unit DIP Switches 1 2 7 and 8 to ON 3 Set the Slave Taiko Unit DIP Switches 1 7 and 8 to ON 4 Confirm that the White LED on the Master Taiko Unit is flashing and that the Green LED on the Slave Taiko Unit is also flashing 2013 Japan CashMachine Co Limited Section 6 Series Banknote Acceptor Calibration and Testing 5 Set Master TaikoTM Unit DIP Switch 1 OFF to 8 Setthe Master TaikoTM Unit s DIP Switch 1 to begin the cloning process ON to end the cloning process 6 When cloning begins the Master TaikoTM Unit s 9 When creating another TaikoTM Unit Clone turn Front Panel LED will be a Pink Color and the the power to all of the Units OFF and re connect Slave Taiko Unit LED will be a Yellow Color the next Slave Taiko Unit in place of the previ 7 When Slave Taiko Unit s Front Panel LED ously cloned Unit then re perform this procedure lights Blue or flashes Green the cloning pro from Step 2 again cess is complete after appr

JCM Taiko - Operation and Maintenance Manual Rev 4

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