Owner`s Manual: LIftPak LP1000
Contents
1. Commercial Waste Compactor May 2014 ed Devil RED DEVIL EQUIPMENT CO 9 EXPLODED Views 9 1 Bottom Surface Assembly PART DESCRIPTION 900418 Bracket Limit Switch 500099 Sealed Limit Switch 9786239 Washer Flat 3 4 9760514 Washer 1 4 SAE 900083 Swivel Caste 4 No Brake 1 2 3 419784698 Hex Screw 1 4 20 x 50 5 6 7 900139 Swivel Caster 4 with Brake PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 22 Owner s Manual LiftPak 1 1000 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT Exploded Views continued 9 2 Main Frame Assembly PART NO DESCRIPTION PART NO DESCRIPTION PART NO DESCRIPTION 1 1900440 Bracket Upper Limit Switch 11 1900044 Magnetic Contact Switch 21 9641300 Washer Flat 8 2 1900085 Hydraulic Hose 18 00 not shown 12 1500099 Sealed Limit Switch 22 9781840 Nut Keps 8 32 3 1900086 Hydraulic Hose 33 00 not shown 1315783815 Limit Switch 23 9780775 Screw 5 16 x 1 50 4 1900087 Pressure Switch 1419786200 Screw Flat Head SS 48 32 x 7 8 249100023 Washer Flat 5 16 5 1900088 Elbow 3 8 JIC 15 9786201 Nylock SS 8 32 22. plate is obstructed from getting to Ram oylinder up position Clear any trash from the top of the compaction plate The Ram cylinder up limit switch is defective Check electrical connections to the Ram cylinder up limit switch Replace the limit switch Pressure switch on the hydraulic cylinder is not working Check electrical connections to the pressure switch at the top of the hydraulic cylinder Pressure switch is defective Replace the pressure switch Troubleshooting continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 16 Owner s Manual LiftPak LP1000 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT Iroubleshooting continued Problem Solution Solenoid valve on the Machine won t compact power unit isn t working properly red status light is correctly repeatedly flashing a five 5 flash pattern 6 6 ex ACA NM A e Solenoid valve is defective Replace solenoid coil and valve Check electrical connections to the solenoid valve Lift cart motor to raise and Check electrical connections to the lift cart Machine is unresponsive red pur lower the lift is not running motor status light is repeatedly d a six 6 flash pattern ee Lift cart motor is defective Replace lift cart motor Machine won t compact red Pump contactor r
3. MOVING PARTS INSIDE PARTES EN MOVIMIENTO PIE CES EN MOUVEMENT Do not open door until machine comes to a complete stop moving parts inside could cause serious injury No abra la puerta hasta que la marquina se detenga completamente las partes internas en movimiento pueden causar heridas graves Ne pas ouvrezla porte jusqu a ce que la machine est comple tement arre te pi ces en mouvement l int rieur pourrait provoquer des blessures graves NOTICE NO STORAGE KEEP AREA CLEAR Owner s Manual LiftPak LP1000 Commercial Waste Compactor May 2014 100136 Rev E ECO 12 0150 Do not compact aerosol flammable or combustible materials in this compactor as this could cause physical injury Review Owners Manual before installing or operating Use in dry and well ventilated environment where dust and flammable vapors are not present risk of physical injury exists if used in hazardous environment Do not leave children unattended near compactor children could engage compactor and be injured Disconnect power cord before servicing or cleaning and follow lockout tagout procedures in owner manual failure to disconnect power could cause electric shock and injury Do not attempt to repair or replace electrical wires or components only qualified service representatives should attempt to repair or replace wires No compacte aerosol materiales inflamables en este compactador pues podria causar dafio f sico Revise e
4. INTL 1 763 852 1850 FAX 763 852 1811 30 nod Devil RED DEVIL EQUIPMENT CO Exploded Views continued 9 10 Lift Tray Assembly Owner s Manual LiftPak LP1000 Commercial Waste Compactor 100136 Rev E ECO 12 0150 May 2014 PART NO DESCRIPTION PART NO DESCRIPTION 1 1900603 Lift Plate Support Weldment 13 9786521 5 Flat Head SS 5 40 50 2 900009 ift Tray Weldment 14 900704 Magnet Mount 3 900050 Roller 15 9786522 Nut Nylock 5 40 4 900051 Radial Bearing 16 9781383 Nut Nylock 10 32 5 900052 Double Row Radial Ball Bearing 17 9786207 Shoulder Bolt 313 Dia x 1 00 LG 6 900053 Roller Spacer 18 9786206 Screw SHCS 3 8 16 x 63 7 900054 Release Handle 19 9782751 _ Hex Screw 3 8 x 88 8 900055 Release Spring 20 9780749 Washer Flat 10 9 900056 Lift Bracket Panel 2119100023 Washer Flat 5 16 10 9784425 Bronze Flange Bearing 22 9786208 Screw Button Head 3 8 16 x 75 111900127 Steel Sleeve 23 900700 Rubber Washer 5 12 9784803 Switch Magnet PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 31 Owner s Manual LiftPak LP1000 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT CO 10 ORDERING Replacement Parts HOW TO ORDER REPLACEMENT PARTS Replacement part
5. REMOVE CART PARA RETIRAR EL CARRO 1 Press blue Remove Cart button Apriete el bot n azul Remove Cart Retirar carro 2 Disconnect sync cable located on left side of cart note disconnect at Desconecte el cable de sincronizaci n situado en el lado izquierdo del carro compactor sync cable stays with cart nota descon ctelo en el compactador el cable de sincronizaci n permanece en el carro Open main door Abra la puerta principal Checklift tray position line up red marking on chain and cart if necessary by Revise la posici n de la bandeja de elevaci n Si es necesario alinee las marcas pressing black and blue to raise tray or black and green to lower tray rojas en la cadena y el carro apretando los botones negro y azul para subir la bandeja o negro y verde para bajarla Lift handle on cart Levante la manija del carro Pull handle to remove cart from compactor Tire de la manija parar retirar el carro compactador TO INSERT CART PARA INSERTAR EL CARRO 1 Revise la posici n de la bandeja de elevaci n alinee las marcas rojas en la 1 Checklifttray position line up red marking on chain and cart by pressing cadena y el carro apretando los botones negro y azul para subir la bandeja o pressing black and blue to raise tray or black and green to lower tray negro y verde para bajarla Push cart into compactor Empuje el carro dentro del compactador Return cart handle to down pos
6. machines under this warranty will also be covered during the warranty period Normal ground freight will be covered for replacement parts sent within the warranty period UPS Ground or common carrier ground freight will be covered for the return of defective items only This warranty applies only when the equipment is installed operated and maintained in accordance with written Red Devil Equipment Co instructions as appearing in the owners manuals This warranty does not cover and Red Devil Equipment Co shall not be liable for any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non red Devil Equipment Co component parts modification or use of non intended purpose Nor shall Red Devil Equipment Co be liable for malfunction damage or wear caused by the incompatibility with Red Devil equipment Co equipment of structures accessories equipment or materials not supplied by Red Devil Equipment Co Disclaimers and Limitations The terms of this warranty constitute purchaser s sole and exclusive remedy and are in lieu of any other warranties express or implied In no case shall Red Devil Equipment Co s liability exceed the amount of the purchase price All warranty repairs must be executed by a Red Devil Equipment Co Authorized Service Center or warranty will be voided Please contact your Red Devil Equi
7. of the compactor to hold it in place once the compacting unit is in position 7 Verify that the cart inserts smoothly into the compactor by aligning the red indicator marks on the chain and upright channel shown at right The cart should be evenly spaced between the sides of the compactor Owner s Manual LiftPak LP1000 Commercial Waste Compactor 100136 Rev E ECO 12 0150 May 2014 3 3 Install Trash Bags 1 Place the bag rack over the back of the lift plate 2 Drape the trash bag around all four sides of the bag rack and spread the bag evenly over the lift plate ensuring the bag loosely touches the lift plate NOTE Avoid tearing the bag Ensure that the bottom of the bag is not suspended in the air over the lift plate 3 Insert a second bag inside the first bag following the same procedure to ensure the best liquid control 4 Push any portion of the bag s that is outside of the lift plate to the inside of the lift plate to prevent pinching or tearing of the bag s when the cart is inserted into the compactor A NOTICE Over time general wear and tear may cause the cart to fit unevenly into the compactor or the compactor may shift position slightly on the floor Should this occur an optional foot leveling accessory may help To order contact Red Devil Equipment Co at 1 800 543 8722 and reference part number 900069 www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 181
8. 019782172 Screw 1 2 13 x 1 75 1119785171 Nut Nylock 6 32 1219783385 5 Hex Self Threading 10 32 13 50032 1 Black Pushbotton 14 500620 Green Down Push Button 155500621 Blue Up Push Button PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 27 Owner s Manual LP1000 E MEET Red Devil Commercial Waste Compactor May 2014 RED DEVIL EQUIPMENT Exploded Views continued 9 7 Ram Plate Assembly m PART NO DESCRIPTION 1 1900045 Ram Plate 2 1900046 Ram Skirt 3 1900049 Ram Plate Handle 4 1900128 Clevis Pin 3 16 Dia x 1 00 5 9780749 Washer Flat 10 6 900659 Full Tube Rod 7 1900657 Ram Extension Block PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 28 nod Devil RED DEVIL EQUIPMENT CO Owner s Manual LiftPak LP1000 Commercial Waste Compactor 100136 Rev E ECO 12 0150 May 2014 Exploded Views continued 9 8 Main Door Assembly PART_NO DESCRIPTION PART_NO DESCRIPTION PART_NO DESCRIPTION 1 900605 Main Door Weldment 9 500373 Green LED 171
9. 1 9 nod Devil RED DEVIL EQUIPMENT CO 4 OPERATION 4 1 Control Panel A ON OFF Press to turn the unit on or off NOTE When the unit is powered on it goes through a cycle to verify proper functioning During this time all of the lights on the top row are on The green battery light should be the only light left on at the end of the phase B START Press to start the compaction cycle This is operator controlled C UP Press to stop compaction This moves the ram up to the top home of the unit when held Use when the door is opened and the ram is in the way of inserting trash D E STOP Press E STOP to stop the LP1000 immediately To disengage the E STOP button insert the key and turn it The E STOP button will pop out Remove the key E REMOVE CART Press REMOVE CART to empty the LP1000 when the BIN FULL light is on or you wish to remove the cart Pushing this button moves the components to their home position so the lift cart can be safely removed When the amber BIN FULL light comes on press the REMOVE CART button The cart is now safe to remove Owner s Manual LiftPak LP1000 Commercial Waste Compactor 100136 Rev E ECO 12 0150 May 2014 PLEASE WAIT LIGHT When this green light is on the unit is moving the ram during the compaction cycle When the light goes off other actions can be completed G BIN FULL LIGHT Indicates that the compactor is full and should be emptied Compacti
10. 2 Wiring Diagrams continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 19 Owner s Manual LP1000 E MEET new Commercial Waste Compactor May 2014 RED DEVIL EQUIPMENT CO Wiring Diagrams continued 8 9005 ASSV 3 18 INAS LP1000 CART AES 020005 ao q 407 Wiring Diagrams continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 20 Owner s Manual LiftPak LP1000 8 2014 Bed Devil Commercial Waste Compactor RED DEVIL EQUIPMENT Wiring Diagrams continued 8 PRESSURE WITCH c 1800 Ps i E 2 STAGE We rni Bm 4 WAY SOLENOID RELIEF VALVE MOTOR 800 PSI HP SINGLE PHASE 3450 RPM HYDRAULIC 115 VAC CYLINDER 2 5 PISTON 1 5 ROD 24 STROKE FLUID RESERVOIR www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 21 e Owner s Manual LiftPak LP1000 100136
11. 5 9780182 Nylock 5 16 18 6 1900089 Coupling 3 8 JIC to 1 4 NPT 16 9780402 3 8 Split Lock 7 1900090 Tee 3 8 x 3 8 17 9786548 Hex Screw 3 8 13 x 2 1 4 8 1900047 Hydraulic Cylinder 18 9782172 Screw 1 2 13 x 1 75 9 1500649 Panel Assembly 19 9783383 Nylock 1 2 13 10 1500627 Hydraulic Power Unit 1 HP 20 9781338 Screw Pan Head 8 32 x 1 00 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 23 ed Devil RED DEVIL EQUIPMENT CO Owner s Manual LiftPak LP1000 100136 Commercial Waste Compactor May 2014 Exploded Views continued 9 3 Main Frame Assembly Panels ON w YA V PART NO DESCRIPTION 900601 Main Frame Weldment 900031 Right Panel 900646 Top Cover 900607 Left Panel 900033 Back Panel 9783385 oO A ju N Screw Hex Self Threading 10 32 9786204 Blind Rivet SS 125 Dia PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 24 nod Devil RED DEVIL EQUIPMENT CO Owner s Manual LiftPak LP1000
12. 94 DC Battery Lift Cart 12 9654100 1 4 20 Nut 2 900062 Mounting Plate Gear Motor 1319760514 Washer 1 4 SAE 1500070 DC Motor 1 5 14 9159200 Hex Screw 1 4 20 x 75 4 900072 Sprocket 35BS14 75 Bore 15 9781414 Washer Fender 1 4 5 19780343 1 4 20 Nylock Nut 16 500622 Controller Module LP100 6 9780144 Hex Screw 3 8 16 x 75 500626 Wire Harness not shown 7 9780402 Washer 3 8 Split Lock 171900609 Battery Strap 8 9100731 Washer Flat 3 8 181500566 12V DC Relay 9 19784698 Hex Screw 1 4 20 x 50 191500648 SYNC Cable Assembly 1019780164 Washer Split Lock 1 4 1119786518 1 4 20 2 00 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 26 nod Devil RED DEVIL EQUIPMENT CO Owner s Manual LiftPak LP1000 Commercial Waste Compactor Exploded Views continued 9 6 Lift Cart Assembly Skins and Handle 100136 Rev E ECO 12 0150 May 2014 PARTNO DESCRIPTION 1600632 Lift Tray Assembly 2900683 Bag Rack Weldm ent 3 90001 5 Cart Handle Weldment 4 90060 8 Side Skin Lift Cart 5 1900619 Top Cover Lift Cart 61900063 CoverHinge Right 7 900064 Cover Hinge Left 8 50009 7 Thermal Circuit Breaker 9 9786213 Screw 3 8 16x 5 0 1
13. 963620 0 Cable Clamp 7 16 2900021 10 500374 Amber LED 181578244 5 ower Switch 3 900023 111500321 Pushbotton 19 978184 0 Nut Keps 48 32 41900024 _ Cam 12150062 0 Green Down Push Butto n 20 978035 3 Hex Screw 1 4 x 1 1 2 5 900020 _ Handle 13150062 1 Up Push Butto n 2119760514 Washer 1 4 SAE 6 1600631 Load door 141500319 Stop Keyed Switch 2219780343 Nut Nylock 1 4 20 71900617 Cove 151900611 Controls Cove 23978469 8 Hex Screw 1 4 20x 5 0 8 500333 16 9782603 5 Relie f 24 9780164 Washer Split Lock 1 4 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 29 Owner s Manual LiftPak LP1000 MUST pog Devil Commercial Waste Compactor May 2014 RED DEVIL EQUIPMENT Exploded Views continued 9 9 Load Door Assembly PART 900604 900614 Hinge Splash Guar d Switch M agnet 5 Latch Handl e 900204 8 9786200 Screw FlatHead S 8 32x7 8 9 9786523 Screw Head SS 8 32 25 _____ 10 9786519 Hex Screw S 10 32x 313 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722
14. Commercial Waste Compactor Exploded Views continued 9 4 Lift Cart Assembly Casters and Chain 100136 Rev E ECO 12 0150 May 2014 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY PART NO DESCRIPTION PART NO DESCRIPTION 1900602 CART WELDMENT 10 900082 Rigid 5 Inch 2 900011 Chain Assembly Right 11 900117 Drive Chain 31900012 Chain Assembly Left 1219786213 Screw 3 8 16 x 50 4 900016 Shaft Weldment Bottom 13 9786212 Nut Hex Jam 3 4 16 51900017 SHAFT WELDMENT TOP 1419561700 Screw 5 16 18 x 1 00 6 900038 Motor Cover 15 9780182 Nut Nylock 5 16 18 7 1900040 _ 16 9786215 Screw SS Head 10 32 x 25 8 1900615 Guard 17 9783385 Hex Self Threading 10 32 9 900081 Swivel 5 Inch Brake Exploded Views continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 25 nod Devil RED DEVIL EQUIPMENT CO Exploded Views continued Owner s Manual LiftPak LP1000 Commercial Waste Compactor 9 5 Lift Cart Assembly Motor and Battery 100136 Rev E ECO 12 0150 May 2014 PART NO DESCRIPTION PART NO DESCRIPTION 15000
15. HINE Cierre tanto la puerta de carga como la puerta grande Close both load door and large door Coloque el carro cerca del compactador para poder enchufar el cable de Placecart near compactor so sync cable can be plugged into compactor sincronizaci n en el compactador Battery charge light on compactor should begin to flash La luz de carga en el compactador debe comenzar a destellar El LED dejar de destellar cuando la bater a est totalmente cargada Battery fully charged when battery LED stops flashing For instructional How To videos please visit www RedDevilEquipment com www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 13 nod Devil RED DEVIL EQUIPMENT CO Owner s Manual LiftPak LP1000 Commercial Waste Compactor 100136 Rev E ECO 12 0150 May 2014 5 CARE AND MAINTENANCE 5 1 Daily Maintenance 1 Cleaning the compaction chamber with a disinfectant cleaner and a soft cloth after each load of compacted waste is removed is highly recommended NOTICE Do not use a scouring pad or abrasive cleanser Damage to the machine finish will result 2 Clear out any debris from the ram skirt area on top of the ram plate 3 Wipe the lift tray out after each load to the dumpster 5 2 Bi Weekly Maintenance 1 Check the load door and main door hinges and latches Ensure all screws and nuts are tight 2 Inspect the shelf area at the top
16. Owner s Manual erum LiftPak LP1000 Commercial Waste Compactor ned Devil RED DEVIL EQUIPMENT CO www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 Owner s Manual LiftPak LP1000 PASA ES ed Devil RED DEVIL EQUIPMENT CO TABLE OF CONTENTS 1 Safety Information 3 1 1 Safety Precaution Labels 3 1 2 Safety Precaution Summary 5 2 Introduction 6 2 1 Application 6 2 2 Specifications 6 3 Installation 7 3 1 Unpack the Compactor 7 3 2 Unpack the Cart 8 3 3 Install Trash Bags 9 4 Operation 10 4 1 Control Panel 10 4 2 Compact Trash 11 4 3 Remove the Cart 11 4 4 Empty the Cart 12 4 5 Replace Trash Bags 12 4 6 Insert the Cart 12 4 7 Instruction Labels on the Machine 13 5 Care and Maintenance 14 5 1 Daily Maintenance 14 5 2 Bi Weekly Maintenance 14 5 3 Monthly Maintenance 14 5 3 Semi Annual Maintenance 15 6 Troubleshooting 16 Commercial Waste Compactor May 2014 7 Switch Locations 18 8 Wiring Diagrams 19 9 Exploded Views 22 9 1 BOTTOM SURFACE ASSEMBLY 22 9 2 MAIN FRAME ASSEMBLY 23 9 3 MAIN FRAME ASSEMBLY PANELS 24 9 4 LIFT CART ASSEMBLY CASTERS AND CHAIN 25 9 5 LIFT CART ASSEMBLY MOTOR AND BATTERY 26 9 6 LIFT CART ASSEMBLY SKINS AND HANDLE 27 9 7 RAM PLATE ASSEMBLY 28 9 8 MAIN DOOR ASSEMBLY 29 9 9 LOAD DOOR ASSEMBLY 30 9 10 LIFT TRAY ASSEMBLY 31 10 Ordering 32 Replacement Parts 32 11 Warranty 33 Notes 34 www RedDevilEquipme
17. P ARRANQUE Enchufe el cable de alimentaci n en un tomacorriente de 110 VCA 60 Hz Plug power cord into 110 VAC 60 Hz outlet Active el interruptor de alimentaci n y gire la parada de emergencia de Turn power switch on and twist E stop so it pops out all 4 LED s will illuminate after modo que el bot n salte hacia afuera los 4 indicadores LED se iluminar n initialization despu s de la inicializaci n Make sure sync cable located on left hand side of cart is plugged into main unit Aseg rese de que el cable de sincronizaci n situado en el lado izquierdo del carro est enchufado en la unidad principal Unitis now ready battery light should flash or remain on Launidad est lista la luz de la bater a debe destellar o permanecer encendida TO COMPACT PARA COMPACTAR Apriete el bot n inicio el LED PLEASE WAIT Espere debe iluminarse Press start button PLEASE WAIT LED should illuminate while compacting durante la compactaci n Opening or closing any door will stop compaction press start to resume compaction Sise abre o cierra cualquier puerta se detendr la compactaci n apriete Pressing the up button will stop the compaction process and raise the bot n de inicio para reanudarla compaction plate while held down Al apretar el bot n de elevaci n se detendr el proceso de compactaci n y se elevar la placa de compactaci n mientras el bot n se mantenga apretado TO
18. efore installing or the handle forward Handle should not fall if operating positioned correctly The machine must be properly grounded prior to Always keep the lift tray in a lowered position use In the case of an electrical short circuit when transporting Never transport the cart with grounding reduces the risk of electric shock by the lift tray in a raised position providing an escape wire for the electric current Always stand behind the cart when operating the lift The machine s power cord has a grounding wire e with an appropriate grounding plug This plug must be inserted into an electrical outlet that is properly installed and grounded according to all local codes and ordinances A If you must repair or replace the power cord or plug do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician if you don t completely understand these grounding instructions or if you are not sure whether the machine is properly grounded Do not modify the plug provided if it won t fit in the outlet have a proper outlet installed by a qualified electrician Disconnect the power cord before servicing cleaning or removing any covers Follow the lockout tagout procedures of your company Do not open the door until the machine comes to a complete stop ww
19. elay isn t Check electrical connections to the pump status light is repeatedly working contactor relay flashing a seven 7 flash pattern Pump contactor relay is Xx N 5 A d 9 9 e defective ES 418 CL Replace pump contactor relay Waste bin was full when power to compactor was Check waste bin and empty if needed Machine is unresponsive turned on red status light is repeatedly flashing an eight 8 flash pattern Replace Full Bin limit switch The switch can 9969999 The Full Bin limit switch simply be disconnected in the short term to 5 ELN ELN is defective allow compactor to operate but will not notify e user when full until switch is replaced The battery in the lift cart Check the electrical connections to the battery is dead Machine is unresponsive red light is repeatedly flashing an nine 9 flash pattern e The battery in the lift cart EIE ESI FTT is dead Replace the battery e ju 7 www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 17 Owner s Manual LiftPak LP1000 Rea Devil Commercial Waste Compactor May 2014 RED DEVIL EQUIPMENT CO 7 SWITCH LOCATIONS Magnet for door closed switch Pressure switch 900087 Magnetic switch Limit switch 578315 900044 for door closed for bin is full Magnet
20. he cart handle 5 Pull the cart away from the compactor If you are unable to remove the cart from the compactor the compactor has been overfilled Remove some of the compacted waste and try again Operation continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 11 nod Devil RED DEVIL EQUIPMENT Operation continued 4 4 Empty the Cart A CAUTION Avoid personal injury Always stand behind the cart when operating the lift 1 Immediately after removing the cart from the compactor leave the outside bag draped over the bag rack for transporting to the outdoor container 2 Lower the lift plate to its lowest position by pushing the down button red and safety button black 3 Atthe outdoor container tie off the bag 4 Remove the bag rack 5 Push cart within a few inches of the outdoor container but be careful to ensure that there will be no obstruction when raising the cart 6 Stand behind the cart and lock the caster brakes 7 Raise the lift plate to its highest position by pushing the up button green and the safety button black simultaneously 8 Pull the release handle near the back of the lift plate and allow the compacted trash to fall into the outdoor container 9 Lock the lift plate back in its normal position using the release handle 10 Lower the lift plate to its transporting position by pushing the down butto
21. ic switch 9784804 for cart is up Limit switch 500099 for ram is up Limit switch 578315 a Take off back panel for access Limit switch 500099 for cart is down www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 18 Owner s Manual LiftPak LP1000 ECO 12 0150 Devil Commercial Waste Compactor RED DEVIL EQUIPMENT 8 WiRING DIAGRAMS i o Ire 5 iH Hi 0 gt gt 5 3 4 3 3 H 2 2 5 2 E i 3 E 8 _ lt 5 00 1 5 oy ot o 1 c E 3 x gt 5 5 E 3 1 a lt 1 Tr OI 0 jouud 1047407 D ire Harness 500618 7 LP1000 MAIN FRAME 3
22. ition Vuelva a colocar la manija del carro en la posici n inferior Close main door Cierre la puerta principal Insert sync cable into compactor receptacle Introduzca el cable de sincronizaci n en el recept culo del compactador Cart will auto position when pressing start button Elcarro se posicionar autom ticamente al apretar el bot n de inicio PARA DESCARGAR LA BASURA Selle la bolsa de basura Seal trash bag Retire el bastidor de la bolsa Remove bag rack el carro dentro del contenedor de basura Push cart to dumpster Mantenga apretados los botones negro y azul para elevar el carro Press and hold black and blue buttons to raise tray Tire dela manija de desenganche para soltar pivotar la bandeja de elevaci n y Pull release handle to release pivot lift tray and empty the trash vaciar la basura Return tray to its flat locked position Vuelva a ubicar la bandeja en su posici n horizontal y fija Press and hold black and green buttons to lower tray Mantenga apretados los botones negro y verde para bajar la bandeja Re install bag rack Vuelva a instalar el bastidor de la bolsa Install trash bag Instale la bolsa de basura TO DUMP WASTE 000 ON UT PS C MO CARGAR EL CARRO SI LA BATER A NO PERMITE EL MOVIMIENTO ASENCEDNTE O DESCENDENTE CHARGING CART BATTERY DOES NOT ALLOW FOR UP OR DOWN MOVEMENT AND CART IS NOT Y EL CARRO NO EST EN LA M QUINA POSITIONED IN MAC
23. l manual del usuario antes de instalar u operar Utilice en ventilados y secos donde polvo y vapores inflamables no est n presentes Riesgo de da os existen si son usados en un ambiente peligroso No deje ni os sin atender cerca del compactador el ni o podr a encender el compactador y salir lastimado Desconecte el cord n antes de darle mantenimiento o limpiarlo Siga los procedimientos de bloqueo etiquetado que aparecen el manual del usuario No desconectar puede causar un choque el ctrico y dafios f sicos No intente reparar o reemplazar los cables el ctricos o componentes solo personal capacitado debe intentarlo Ne pas compact en ae rosol inflammables ou combustibles dans ce compacteur car cela pourrait provoquer des blessures physiques Avant le fonctionnement et l installation lisez lemanuel de lope rateur Utilisation en sec et bien environnement ou la poussie re et les vapeurs inflammables ne sont pas presents le risque de blessure physique existe si utilise en environnement dangereux Ne laissez pas les enfants sans surveillance pre s du compacteur les enfants pourraient commencer un compacteur et obtenir blesse De brancher l e lectricite fils avant l entretien ou au nettoyage suivez proce dure d isolation consignation dans le manuel de lope rateur si fils e lectriques n est pas deconnecte il peut provoquer un cho electrique et de blessure Ne pas tenter de ou de remplacer
24. les fils e lectriquest et composants echniciens qualifie doit ou remplacer tous les fils Safety Information continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 4 Owner s Manual LiftPak LP1000 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT CO Safety Information continued 1 2 Safety Precaution Summary WARNING Avoid hazardous situations CAUTION Avoid hazardous situations which if not avoided could result in death or which if not avoided could result in minor serous injury or moderate injury DO NOT compact pressurized can or glass DO NOT allow the heavy load door to freely They may explode and could cause the machine to drop open Doing so may cause personal injury malfunction and could cause physical injury and damage to the load door hinges DO NOT attempt to replace any damaged DO NOT compact large solid objects such as electrical wire or components Improper steel wood timbers or concrete blocks These will replacement could result in electric shock and serious injury Only a qualified service representative should attempt to repair or replace any damaged electrical components result in damage to the hydraulic cylinder and negate the compactor warranty Cart must always be pushed not pulled during transport Pull the handle up and push the base of Review this owner s manual b
25. light is repeatedly flashing a one 1 flash pattern e The is docked limit Switch is not sensing the cart Check electrical connections to the limit switch If electrical connection is okay the limit switch may need to be replaced The on switch is pushed and the red status light is repeatedly flashing a two 2 flash pattern AA AA The door closed magnetic switch is not sensing the magnet in the load door Close the main door and lock it Close the load door and lock it Check the electrical connections to the magnetic switch If electrical connection is okay the magnetic Switch may need to be replaced The on switch is pushed and the red status light is repeatedly flashing a three 3 flash pattem cart up or the cart down limit switch is not being sensed Press the start button This should move the cart tray to the correct position The bin may be too full empty the trash Check electrical connections to cart up sensor Check electrical connections to cart down sensor Check electrical connections to the motor Check chain and sprockets Check bearings Machine either won t compact properly or doesn t shut off immediately at the end of compaction red status light is repeatedly flashing a four 4 flash pattern N y 9 9 9 Ls pM
26. n red and safety button black 11 Replace the bag rack and release the caster brake 4 5 Replace Trash Bags 1 Place the bag rack over the back of the lift plate 2 Drape the trash bag around all four sides of the bag rack and spread the bag evenly over the lift plate ensuring the bag loosely touches the lift plate NOTE Avoid tearing the bag Ensure that the bottom of the bag is not suspended in the air over the lift plate Owner s Manual LiftPak LP1000 Commercial Waste Compactor May 2014 100136 Rev E ECO 12 0150 3 Insert a second bag inside the first bag following the same procedure to ensure the best liquid control 4 Push any portion of the bag s that is outside of the lift plate to the inside of the lift plate to prevent pinching or tearing of the bag s when the cart is inserted into the compactor 4 6 Insert the Cart 1 Align the red indicator marks on the chain and upright channel Drive the cart straight into the compactor firmly Lower the cart handle into the cart Close the main door Close the load door Insert the SYNC cable into the plug Operation continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 12 Owner s Manual LiftPak LP1000 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT Operation continued 4 7 Instruction Labels on the Machine START U
27. ncy as well as the warranty of your machine 6 Check all bolts for tightness with the cart empty including top shaft bolts 7 Spray lubricant with the lift tray down on the left and right lifting chains and upper sprockets 8 Check hoses and fittings on the ram cylinder for leaks and tighten with a wrench if necessary do not over tighten 9 Check all electrical cables for tightness and tighten if necessary 10 Check bolts and nuts for tightness and tighten if necessary 11 Lubricate the main door handle and load door latch by opening the doors and applying spray lubricant or petroleum jelly to the moving parts as you work the handles up and down Care and maintenance continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 14 e Owner s Manual LiftPak LP1000 pod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT CO Care and maintenance continued 5 3 Semi Annual Maintenance 1 Check the chain tension by checking the spring on the left and right side chain tensioners If the spring is over 1 1 2 in long tighten the 5 16 nut above the spring until the spring is compressed to about 1 1 2 in 2 Spray the lower sprockets lift tray bearings lift tray release handle and lift tray bolt at pivot point 3 Grease the lower shaft using grease gun provided while lift tray is at full height 4 Grease the upper shaft bearings using the g
28. nt com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 2 Owner s Manual LiftPak LP1000 ECO 12 0150 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT 1 SAFETY INFORMATION Review this owner s manual and read all warning labels on the machine prior to use The three main safety notifications used in this manual and on the warning labels are WARNING CAUTION and NOTICE They have specific meanings and indicate the potential dangers from misuse of the machine WARNING indicates a hazardous situation which if not avoided could result in death or serious injury These serious injuries could include permanent loss of function or significant disfigurement disability considerable pain and suffering amputations severe burns and loss or impairment of vision or hearing Take all necessary precautions to avoid unnecessary injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE indicates practices that do not involve physical injury NOTICE but may damage the machine 1 1 Safety Precaution Labels Do not remove access cover except for servicing Follow lockout tagout procedures in owners manual No quite la cubierta de acceso excepto para mantenimiento y siga los procesos de senalizacion del manual del usuario Siga los procedimientos de bloqueo etiquetado del manual del usuario Ne
29. ntrol panel If the only light showing is the battery light the machine is ready for use CAUTION DO NOT allow the heavy load door to freely drop open Doing so may cause personal injury and damage to the load door hinges 3 Load trash through the load door close the door and push the START button 4 Continue placing trash and compacting until the BIN FULL light comes on or to remove the cart Empty the compactor when the BIN FULL light is on see section 4 3 Remove the Cart NOTE If the load door is opened during the com paction cycle the LP1000 will stop Close the door and push the start button The cycle will resume where it left off NOTICE DO NOT compact large solid objects such as steel wood timbers concrete blocks etc These will result in damage to the hydraulic cylinder and negate the compactor warranty A NOTICE It is suggested that you not compact large quantities of liquid or liquid type waste such as Gravy Casseroles e Mashed Potatoes e Grease e Cobblers It is also suggested that you not compact large quantities of containers such as Plastic Bottles Tin Cans e Cardboard Boxes 4 3 Remove the Cart 1 Press the REMOVE CART button The unit will cycle through a compaction cycle to prepare the cart for removal The BIN FULL light comes on 2 Disconnect the Sync cable 3 Lift the main door handle and turn it 90 degrees counter clockwise to open the main door 4 Liftt
30. on will not occur again until the cart is emptied H STATUS LIGHT e When the light is blinking there is a potential issue See the trouble shooting section e When the light is constant check the SYNC cable BATTERY CHARGING LIGHT When the light is on the battery is charged e When the light is blinking the battery is being charged BATTERY CHARGING PLEASE BIN FULL STATUS WAIT Press Remove Cart Check Sync Cable Button Below T T T T F G H 0 E A e B REMOVE START E STOP ON OFF Operation continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 10 100136 Rev ECO 12 0150 May 2014 Owner s Manual LiftPak LP1000 pod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT Operation continued J QUICK START GUIDE The quick start label is located just above the load door and on the lift cart top panel It supplies handy hints on the steps needed to compact remove the cart dump waste and insert the cart COMPACT REMOVE CART J DUMP WASTE INSERT CART PULL RELEASE LOWER TLT LOWER TRAY UNTI NE PUIG IN CORO ANDE VARS TET 4 2 Compact Trash WARNING EXPLOSION HAZARD DO NOT compact pressurized cans or glass 1 Turn the power switch to the ON position after the machine is plugged in and the cart is installed 2 Review the co
31. pment Co account representative at 800 543 8722 for specific questions regarding warranty terms www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 33 e Owner s Manual LiftPak LP1000 100136 Commercial Waste Compactor May 2014 ed Devil RED DEVIL EQUIPMENT 5 www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 34 Owner s Manual LiftPak LP1000 ECO 12 0150 Commercial Waste Compactor May 201 ed Devil RED DEVIL EQUIPMENT CO www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 35 Owner s Manual LiftPak LP1000 100136 Rev E ECO 12 0150 Bed Devil Commercial Waste Compactor May 2014 RED DEVIL EQUIPMENT CO For sales or service please contact Red Devil Equipment Co Attn Customer Service Department 14900 21st Ave N Plymouth MN 55447 USA U S Telephone 800 543 8722 International Telephone 1 763 852 1820 Fax 763 852 1811 E mail info reddevilequipment com www Red Devil Equipment com For instructional How videos please visit www RedDevilEquipment com ned Devil RED DEVIL EQUIPMENT CO Copyright 2014 Red Devil Equipment Company All rights reserved
32. proximately 1in off the floor 2 Remove the nuts from each of the U bolts 3 Remove the U bolts Installation continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 Owner s Manual LiftPak LP1000 Commercial Waste Compactor RED DEVIL EQUIPMENT CO Installation continued 6 Remove the fourteen wood screws from each side of the pallet 7 Pull the pallet boards away from the compactor and set aside 8 Lower the compactor to the ground on its casters 9 Carefully wheel the compactor into place allowing 7 feet of clearance lt 7 gt oy amp 100136 Rev E ECO 12 0150 May 2014 3 2 Unpack the Cart 1 Remove the cardboard sleeve 2 Cut the straps that hold the cart to the pallet 7 3 Use a 9 16 in socket or wrench to remove the front and back 2x4s from the pallet 4 Setthe 2x4s on the floor behind the pallet Set the double stacked 2x4s directly behind the pallet then the single 2x4 to form a ramp 5 Back the cart off the pallet using the 2x4s as a ramp Installation continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 8 Devil RED DEVIL EQUIPMENT CO Installation continued 6 Set brakes on the front two casters
33. rease gun provided while the lift tray is in the lowered position 5 Spray lubricant on drive chain while lift tray is at full height Then lower lift tray about half way and spray lubricant on drive chain again 6 Pump one or two squirts of grease in the zerk on each caster using the grease gun provided with the LiftPak LP1000 7 Clean the cart completely including the bottom of the lift plate and behind the lift bracket A NOTICE It is NOT recommended to spray wash the cart to clean it If the cart is hosed down the chains roller bearings tray pivot pins and release lever must be lubricated with spray lubricant Failure to apply lubricant may void your warranty 8 Wipe down all surfaces with a soft damp cloth 9 Check battery connections for corrosion and clean if necessary using a small brush After cleaning apply petroleum jelly 10 Check electrical connections for cracks or bare wire 100136 Rev E ECO 12 0150 May 2014 www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 15 Devil RED DEVIL EQUIPMENT CO Owner s Manual LiftPak LP1000 Commercial Waste Compactor 6 TROUBLESHOOTING Solution 100136 RevE ECO 12 0150 May 2014 The red status light is constant The SYNC cable on the lift cat is not plugged into the LP1000 Plug the SYNC cable on the cart into the LP1000 The remove cart button is pushed and the red status
34. retirez pas acces couvrir sauf pour l entretien de la machine Suivre la proc dure d isolation consignation procedures dans le manuel utilisateur LOAD DOOR IS HEAVY DO NOT ALLOW DOORTO DROP FREELY LIFT TRAY MUST BE IN LOWERED POSITION FOR TRANSPORT DOING SO MAY CAUSE PERSONAL INJURY ALWAYS STAND BEHIND CART WHEN OPERATING LIFT CART MUST ALWAYS BE PUSHED NOT PULLED DURING TRANSPORT LA PUERTA DE CARGA ES PESADA NO LA DEJE CAER HACERLO PUEDE CAUSAR HERIDAS LA BANDEJA DE ASCENSO DEBE ESTAR EN LA PARTE INFERIOR PARA MEJOR TRANSPORTE PARARSE SIEMPRE DEL CARRITO CUANDO ESTE OPERANDO CARRITO SIEMPRE SE DEBE EMPUJAR NO DURANTE EL TRANSPORTE FORTE CHARGE EST TOURDE LE PLATUAE DE LEVAGE DOIT EN POSITION BASSE POUR LE TRANSPORT NE PAS PERMET TRE A LA PORTE DE TOMBER TOUJOURS SE TENIR DERRIE RE LE CHARRIOT QUAND L E LE VATEUR EST EN FACILEMENT OU DES BLESSURES OPE RATION LE CHARIOT DOIT TOUJOURS ETRE POUSSE NON TIRE PENDANT LE PEUVENT SURVENIR TRANSPORT Safety Information continued www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 3 nod Devil RED DEVIL EQUIPMENT Safety Information continued DO NOT COMPACT PRESSURIZED CANS OR GLASS Could Cause Physical Injury NO COMPACTE BOTES PRESURIZADOS 0 VIDRIO Pueden causar dano fisico NE COMPACTE PAS BIDONS PRESSURISE OU EN VERRE Pourrait provoquer des blessures physiques
35. s can be ordered from Red Devil Equipment Co by telephone fax or email 763 852 1820 800 543 8722 763 852 1811 FAX orders reddevilequipment com If you need help in determining the proper part s to order please call customer service at 1 800 221 1083 Always indicate the Model and Serial numbers of the machine when ordering replacement parts GENERAL PARTS REPLACEMENT POLICIES While your machine is under warranty do not attempt on site repair or parts replacement without first contacting Red Devil Equipment Co to protect your warranty After the warranty expires replacement parts and recommendations for on site servicing are available from Red Devil Equipment Co Please Customer Service for assistance RESTOCKING FEE A restocking fee will be charged on all unused parts which are returned www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 32 Owner s Manual LiftPak LP1000 nod Devil Commercial Waste Compactor RED DEVIL EQUIPMENT 11 WARRANTY Equipment Covered Under This Warranty LiftPak LP1000 C500 M200 R200 Warranty Red Devil Equipment Co warrants equipment manufactured by it and bearing its name to be free from defects in material and workmanship Red Devil Equipment Co will provide replacement parts caused by failure due to production or manufacturing error for a period of one year Costs of labor and transportation for service of
36. w RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 5 nod Devil RED DEVIL EQUIPMENT 2 INTRODUCTION 2 1 Application Congratulations on your purchase of the LP1000 Waste Compactor Understand your machine s features and proper operation to take full advantage of its capabilities Read this entire manual completely before operating the machine Keep this manual for future reference Always follow all safety instructions 27 25 Owner s Manual LiftPak LP1000 100136 Commercial Waste Compactor May 2014 2 2 Specifications Unit Size W 34 in 86 4 cm D 32 in 81 3 cm H 82 in 208 3 cm Machine Weight 1500 Ib 680 4 kg Electric Service 120 V 20A Capacity 9 ft Cycle Time 25 seconds Compaction Force 6500 Ib min Recommended Clearance Red Devil Equipment Co recommends 7 ft of clearance in front of the compactor to allow for maneuvering of the cart 31 15 23 17 417 15 POWER CORD e 3440 8 03 q 20 15 www RedDevilEquipment com PHONE 800 543 8722 INTL 1 763 852 1850 FAX 763 852 1811 6 Owner s Manual LiftPak LP1000 ECO 12 0150 Commercial Waste Compactor May 2014 3 INSTALLATION 3 1 Unpack the Compactor 1 Remove the cardboard sleeve from the pallet 4 Place a pallet jack under the compactor 5 Lift the machine ap
37. where electric and hydraulics are housed to ensure the area is dry and free of hydraulic fluid If hydraulic fluid is observed check hydraulic fittings for tightness and visually check hydraulic level of reservoir on pump 3 Check the bottom interior chamber to ensure liquids are being wiped up after each use and are not being allowed to drain onto micro safety switch which controls the status light 4 Open the load door with the main door open and check the bottom of the load door for trash Clean as necessary 5 Wipe down all interior and exterior stainless steel surfaces with a soft damp cloth 5 3 Monthly Maintenance 1 Remove the ram skirt after emptying the compactor by loosening the four red t handles inside the skirt area on top of the ram plate 2 Clean the ram skirt and plate using a disinfectant cleaner and soft cloth 3 Re attach the ram skirt to the ram plate using the four red t handles 4 Check the limit switches and ensure they are tight 5 Check the hydraulic fluid level in the hydraulic tank With the ram plate in the home UP position the fluid level should be approximately 1 in from the top of the reservoir If the fluid level is low it can be replenished by adding Dexron ATF transmission fluid available at most auto parts stores NOTICE Make sure to filter the fluid to avoid getting foreign particles into the hydraulic components of the compactor as this could affect the life expecta
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