Model : PUMA/B - Fuji Electric
Contents
1. y P 5 A optional Malfunctions may occur if the equipment is used near a radio TV or wireless device Temihal block p l SSsss op i i i i erminal bloc SS Soc This equipment requires approx 20 seconds before it starts to output when detached from the main unit N fl s Before installing and wiring take necessary measures for electrostatic discharge N aA ESD 30 i i Base part 10 when detached from 85 the main unit Part names and Functions E LA B Jo F 18 6 o Main unit Base part FLH A a i CT garnecor 2 ol lt Sqg q seetirn 8 al rfe PUM Mounting screw hole 10 is IN Paran tice ac I i Sani Ol Terminal o Configuration switch lt Module connector o Ol Screw size M3 See Setting Modula connector Connect controllers I q laterally i NE B Termina C Power terminal block 2 Ss 2 A Serewisize Ma ict See Wiring When locking tab is released i x Main unit a eal Mounting screw hole A RS 485 terminal block when mounting when detached from the base part See Mounting n See Wiring dismounting to from DIN rails m Locking tab 2 3 Cautions when mounting In order to aid heat dissipation 30mm of clearance 50mm recommended above and LED indicator under the2. STATION Control output 1 Thermocouple Resistance input bulb input 13 iJ 1 B 14 4 Process value input 1 B 5 15 Relay contact SSR drive Current output output output Control output 2 Thermocouple Resistance Voltage Current input bulb input input 18 8 fi 2 DE In case of currenet input attach I V unit which comes with the controller to the voltage input terminal input 2 QVeeEeee8sesee VCOVoOeVegeees Process value Front terminal block 3ch 4ch Voltage Current Resistance Thermocouple input bulb input input 1 21 gt input 3 Cpe a E Current SSR drive Relay contact output output output 3 83 7 j T ot 65 lt 5 Process value Control output 3 i ty a
3. CH4 Voltage Current Resistance Thermocouple g input bulb input input L Se p ka Rej gt 25 8 lt ge Hej 27 gt p7 A Current SSR drive Relay contact output output output 29 29 h9 bo 80 60 In case of currenet input attach I V unit which comes with the controller to the voltage input terminal CONGO VIG VG e VOWOVEgeeee vt 5 g J c fo O Base part power terminal RS 485 terminal Power terminal RS 485 terminal A 3 4 l f f SG DC 24V B DC 24V A All connected controllers are connected to power supply and RS 485 via side connectors if one of controllers is directly connected to them CT input terminal CN1 CN2 Terminal Terminal layout layout uC yt Olt 5 zhi IX cra O me Ce 4l3 E eroe 4l3l4 SK crse CT2A a s lols bal AES bls AK om crs i is CTaB Crt 8 7 Q 8 7 ie Pin No 2 4 6 8 of CN1 and CN2 are connected inside the equipment CN2 cannot be used for PUMB pecification Crimp termin
4. ohm Current inpu 250 ohm 123 465 67 8 9 10 11 12 13 Signal source resistance Thermocouple 0 3 FS 1 digit per 100 ohm pPLuymy t4 Lof_ fofo Description Voltage input V 0 3 FS 1 digit per 500 ohm Module type Allowable wiring resistance Resistance bulb input 10 ohm or less per wire A AON controlmoguie Input type 4 T Thermocouple resistance bulb all channels Heater break detector CT input A Vakade Gurren all channels i i No of input 4 or 8 points 2 points control channel c Thermocouple resistance bulb ch1 2 Input type Single phase type CT point 1 to 30A CTL 6 S H voltage current ch3 4 20 to 50A CTL 12 836 8 z oput type Connection method Special connector for Heater break detector optional C SSR drive output E Current output Control output OUT3 4 Supu type No of output 2 points 1 point control channel or 4 points 2 points control channel A Relay output Control output behavior Heat reverse action or Cool direct action c SSR drive output or Heat cool control output 2points control channel required E Current output Operation Manual Output type a Relay contact output A Japanese Proportion cycle 1 to 150 sec B English Contact structure SPST contact Option 1 Contact capacity 220Vac 30Vdc 3A resistance load Y Not fitted 220Vac 30Vdc 1A inductive load c CT input 8 points Minimum switching current 100mA 24Vdc Mechanical life 20 000 000 switching ol modu
5. E Please Read First Safety Warnings Please read this section thoroughly before using and observe the mentioned safety warnings fully Safety warnings are categorized as Warning or Caution module I V unit 250 ohm resistance m ser s 1 unit per voltage current input PUM arameter oader A Caution Improper use of the equipment may result in death or serious injuries Improper use of the equipment may cause injury to the user or property damage 1 A Warning 1 1 Installation and Wiring This equipment is intended to be used under the following conditions 10 to 50 degree C 90 RH or below with no condensation 10 to 70Hz less than 9 8m s 1G 30 min or more IEC1010 1 class II IEC1010 1 degree 2 A Warning Ambient temperature Ambient humidity Vibration Warm up time Installation category Pollution level Between the temperature sensor and the location where the voltage reaches or generates the values described below secure clearance space and creepage distance as shown in the table below If such space cannot be secured the EN61010 safety compliance may become invalid Been pa Clearance Space mm Creepage Space mm Up to 50 Vrms or Vdc 0 2 1 2 Up to 100 Vrms or Vdc 0 2 1 4 Up to 150 Vrms or Vdc 0 5 1 6 Up to 300 Vrms or Vdc 1 5 3 0 Above 300 Vrms or Vdc Please consult our distributor For the above if voltage exceeds 50Vdc ca
6. Instruction Manual Installation Multi loop module type Temperature Controller Control Module Model PUMA B INP TN1PUMAa E e Front runners Fuji Electric Co Ltd Thank you for purchasing the Fuji module type temperature controller Once you have confirmed that this is the product you ordered please use it in accordance with the following instructions For detailed information on operating this equipment please refer to the separate user s manual In addition please keep this instruction manual within easy reach of the actual person using this equipment CAUTION The contents of this manual are subject to change without notice This manual is complied with possible care for the purpose of accuracy however Fuji Electric shall not be held liable for any damages including indirect damage caused by typographical errors absence of information or use of information in this manual Confirming Specifications and Accessories Before using the product confirm that it matches the type ordered For model code please refer to page 4 Confirm that all of the following accessories are included Related Information Refer to Module Type Temperature Controller Control Module User s Manual for details about the items described in this manual Content Material Material No name Temperature Controller Control Module 1 Unit Specification Catalog ECNO 1162 Instruction Manual 1 copy A Control INP TN5A0198
7. al size Please prepare power cables and crimp terminals of the size indicated below General Specification Power cable Power Consumption Maximum 3 2W 135mA when DC24V is applied Thermocouple Compensation lead wire 1 25mm or less Dimensions 30 W x100 H x85 D mm excluding terminal cover and projection Power supply 1 25mm or less Weight Approx 200g Installation method DIN rail mounting or mounting inside a cabinet with M3 screws Crimp terminal Ambient temperature 10 to 50 degrees C Screw tightening torque Ambient temperature is the temperature underneath the controller 0 25 to 1 25mm 0 8Nm inside the equipment or the cabinet where the controller is installed E Ambient humidity 90 RH or less non condensing 2 3 2mm 2 Te Ho Process value input E piece No of input 2 or 4 points 1point channel Ring crimp terminal ci secre totaine Input signal Thermocouple K J T E R B S N PL II Resistance bulb Pt100 JPt100 Model code DC voltage or DC current 0 to 5Vdc 0 to 10Vde 2 to 10Vdc 0 to 20mAdc 4 to 20mAdc Input impedance Thermocouple input voltage input 1M ohm or more 670 ol module 4 Voltage input V Approx 1M
8. controllers should be provided Six LED lamps indicate the following operational conditions i 2 LED LED Status Color Operational condition S Illuminated reen Normal operation afi 3 g Slave station of internal communication N ae Normal operation Blinking green Master station of internal communication N PWR E N System fault i on im Illuminated red A D converter error internal communication ic error a N 7 Blinking red Input error T Gon IIluminated green RS 485 receiving Iluminated orange RS 485 transmitting 84 as 7 N Aurea Illuminated green Corresponding channel outputting ee taal Illuminated red Corresponding channel input error Mounting to DIN rails 1 Pull down the locking tab of the base part Hook the back of the controller onto the upper part of DIN rail 2 Push the controller in the Setting Station No direction of arrow 2 Set Station No of each controller before mounting DIN rail Apply a fine tip flat head screwdriver to turn the Station No configuration switch Actions to be displayed for COM and OUT1 4 can be allocated by programming Hook the back of controller Rotary SW setting Station No 0 1 2 a 2 3 Locking tab 3 4 i 3 Push up the locki
9. der to protect the contacts against opening closing surges and to ensure long term use Model names ENE241D 07A For 100V power voltage ENE471D 07A For 200V power voltage Attachment position Please connect between the relay control output contacts To comply with CE marking EMC we recommend to attach ferrite core to communication cable and power cable For wiring to the terminal block apply crimp type terminals size M3 Screw size M3 x 7 with square washer Screw tightening torque 0 78N m 8kgf cm a 23 25 29 30 Z trap connecting diagram 2 4 Error Operation The alarm function does not work properly when an error occurs unless the settings are made correctly Always verify its setting before operation In case of error input PWR LED will flash When replacing the sensor make sure to turn the power OFF Please do not wipe the equipment with organic solvents such as alcohol or benzene Dimensions etc If wiping is necessary use a neutral cleaning agent Do not use mobile phones near this equipment within 50cm Otherwise a malfunction may result Front screw terminal cover
10. le 2ch or more 100 min Electric life 100 000 switching 12345678 9 10 11 12 13 or more rated load rP ulmM 1 fo I ToJo Description b SSR SSC drive output Module type Proportion cycle 1to 150 sec B 2ch control module Minimum resolution 5ms Input type ON Voltage 10Vdc 8 to 12Vdc T Thermocouple resistance bulb all channels OFF Voltage 0 5Vdc or less TT channels Maximum Current 20mAdc per point A Relay output Load resistance 500 ohm or more Cc SSR drive output c Current output 4 20mAdc 0 20mAdc E Current output Actual output range OMA to 20 6mAdc OUT3 4 output type Accuracy 0 3 FS 1mA or less 5 FS x wa m f i 5 elay outpu Linearity 0 3 FS 1mA or less 5 FS Cc Se aie cunt Resolution 5000 or more E Current output Ripple current P P0 3mA or less Operation Manual Load resistance 300 ohm or less A Japanese B English Analog re transmission output z option t No of output 2 points OUT3 OUT4 applied T CT input 4 points Output type Current output 4 20mAdc 0 20mAdc Communication functions Accessories optional RS 485 interface Communication standard RS 485 123 45 67 8 Communication synchro PEM T method Two wire half duplex asynchronous cycle A 2 Rete terminating resistance sca Sat rail mounting end plate Communication speed 96k 19 2k 38 4k 115 2kbps AlO Side conneting terminal cover right amp lef
11. lled danger voltage basic insulation is required between the earth and all terminals of the equipment Note that the insulation class for this equipment is as follows Before installing please confirm that the insulation class for the equipment meets usage requirements Power PV1 Input PV2 Input PV3 Input PV4 Input Loader communication port RS 485 communication port CT Input CT1A B CT4A B OUT1 relay contact output OUT2 relay contact output OUTS relay contact output OUT1 SSR drive current OUT2 SSR drive current OUTS SSR drive current OUT4 SSR drive current OUT4 relay contact output Basic insulation 1500Vac Functional insulation 1000Vac Functional insulation 500Vac In cases where damage or problems with this equipment may lead to serious accidents install appropriate external protective circuits To prevent damage and failure of the equipment provide the rated power voltage To prevent electric shock and equipment failure do not turn the power ON until all wiring is complete Before turning the power ON confirm that clearance space has been secured to prevent shock or fire Do not touch the terminal while the machine is ON Doing so risks shock or equipment errors Never disassemble convert modify or repair this equipment Doing so risks abnormal operation shock or fire 1 1 N VEUC AE a When installing or removing the equipment
12. mounting position inside the cabinet with screws 5 Attach the main unit to the base parts Connecting controllers 1 Check that locking tabs are pulled down released 2 Connect controllers with each other using side connectors oS Side connector Locking tab 3 After mounting controllers onto DIN rail make sure to push up all locking tabs Controllers are fastened to DIN rail and to each other 4 All connected controllers are connected to power supply and RS 485 via side connectors if one of controllers is directly connected to them How to detach the base part Press the lock lever on the top of the main unit Lock lever Pull down the upper part of main unit Detach the cutout on the lower end of back of main unit from the projection on the base part When attaching the main unit to the base part take the reverse procedure to removing the main unit from the base part Make sure that the lock lever of the main unit is fitted into the base part fff ff mf fff Main unit Projection Front terminal block 1ch type 2ch Relay contact SSR drive Current output output output 11 PUM A le LOADER A
13. ng tab to fasten 4 5 oma the controller onto DIN rail PUM A 5 6 a When connecting controllers after mounting to DIN rail push up the o _ 6 7 locking tab after doing so 7 8 Station No 8 9 Configuration switch 9 10 A 11 o 2 B 12 a L Cc 13 J D 14 4 E 15 gt T Attaching end plates When mounting controllers to DIN rails we recommend to attach side connecting Each of connected controllers must have a different Station No from other terminal covers right and left 1set then end plates optional to the ends of the controllers Duplicate Station No may cause malfunction of the equipment rightmost and leftmost controllers DIN rail mounting end plate DIN rail mounting end plate POME z PUMA ODDO gt boaa ii Side connecting terminal cover right amp left 1 set CT 2 a Fixing with screws When mounting controllers inside a cabinet with screws connect the base parts of controllers first Fixing screws are not included Please prepare screws as required 1 Refer to the figure below for the mounting screw hole size to decide the mounting position 2 M3 ee Somme l 3 3 g La 2 Remove the main unit from the base part 2 mm See How to detach the base part 3 Connect base parts Push up to fasten all the locking tabs 4 Fixate the base parts onto the
14. remember to push up the locking tabs to fasten the controllers onto DIN rail To connect controllers first release all locking tabs Then connect controllers and push up all locking tabs Make sure that all locking tabs are fastened Never fail to turn the power OFF before detaching the terminal block or removing the main unit from the base part In order to aid heat dissipation do not block the top and the bottom of the equipment When mounting dismounting controllers to from DIN rails 30mm of clearance above and under the controllers should be provided Use terminal screws in this product only 2 Cautions for Wiring 1 o For thermocouple input use the designated compensation lead For resistance bulb input use wires with small lead wire resistance and without any resistance difference among three wires To avoid the influence of inductive noise input signal wires should be separated from electric power lines or load lines Input signal wire and output signal wire should be separated from each other And both should be shielded If the output operation frequency is high selecting a SSR SSC drive output type is recommended Proportionate cycles Relay output 30 sec or more SSR SSC drive output 1sec or more When inductive loads such as magnetic opening closing equipment etc as relay output equipment are connected use of Z trap manufactured by Fuji Electric Device Technology Co Ltd is recommended in or
15. t 1 set Data form data bit 8 parity even odd none Alo Front face screw terminal cover Communication distance 1km 38 4kbps or less 250m 115 2kbps LIO Loader connecting cable RS 232C Connectable units 33 units both master and slave units included amp o CT input terminal cable for 4 points I 1m 32 units if any modules other than PUM series is included in slaves c 0 CT input terminal cable for 4 points I 3m Protocol Modbus RTU compatible cjo CT input terminal cable for 4 points l 5m i CIT CT for 1 to 30A CTL 6 S H Loader RS 232C interface Communication standard RS 232C ELE ET Fore to 50A C TEE 30 8 Communication synchro method Half duplex asynchronous cycle F os El t C Ltd Communication speed 19 2kbps fixed uji ectric O 7 Data form data bit 8 no parity International Sales Div Protocol Modbus RTU compatible Sales Group Protocol Modbus RTU compatible Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan http www fujielectric com Phone 81 3 5435 7280 7281 Fax 81 3 5435 7425 http www fujielectric com products instruments
16. turn the power OFF Otherwise shock operational errors or failures may be caused Periodic maintenance is recommended for continuous and safe use of this equipment Some parts installed on this equipment have a limited life and or may deteriorate with age The warranty period for this unit including accessories is one year if the product is used properly A Caution 2 1 Cautions when Installing Please avoid installing in the following locations Locations in which the ambient temperature falls outside the range of 0 to 50 degrees C when equipment is in use Locations in which the ambient humidity falls outside the range of 45 to 85 RH when equipment is in use Locations with rapid temperature changes leading to dew condensation Locations with corrosive gases especially sulfide gas ammonia etc or flammable gases Locations with vibration or shock directly Locations in contact with water oil chemicals steam or hot water If the equipment gets wet there is a risk of electric shock or fire so have it inspected by Fuji distributor Locations with high concentrations of atmospheric dust salt or iron particles Locations with large inductive interference resulting in static electricity magnetic fields or noise Locations in direct sunlight Locations that build up heat from radiant heat sources etc 2 2 Cautions when Mounting to Cabinets DIN rails In case of mounting the temperature controllers to DIN rails
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