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User`s Manual - CTi Automation

1. Address 15 0 0010h Master status Global error bit 0011h Error event Error causing remote address 0012h Bus error counter 0013h Timeout counter 0018h Slave setting status bit for each slave 0020h Slave operating status bit for each slave 0028h Slave diagnostic bit for each slave Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 32 model 2000 PROFIBUS Module User s Manual for S2T S2E 8 1 PF611 RAS information a Global error bit Indicates the PF module internal transmission control error status Table 8 6 Global error bit 7 6 5 4 3 2 1 0 Reserved 0 No data Auto clear Control No data gt 1 1 or more remote node is not exchanging data or is in error 0 Operating normally Auto clear 1 Running in auto clear mode due to remote node error 0 Operating normally Control gt 1 Parameter error occurred 0 Operating normally b Master state 7 6 5 4 3 2 1 0 Master state Table 8 7 Master state Value Name State 00h OFFLINE Offline 40h STOP Data transmission with slave stopped 80h CLEAR Input information from slave is read but output is cleared or retained COh OPERATE Cyclic data I O is performed c Error remote address Table 8 8 Error remote address 7 6 5 4 3 2 1 0 Err Rem Adadr 00h to FEh Lowest no of slave node which has an error FFh gt Master
2. See section 9 2 See chapter 5 See chapter 6 See section 2 4 2 5 Figure 4 4 Startup procedure example Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 18 model 2000 PROFIBUS Module User s Manual for S2T S2bE 4 4 Applicaton program start procedure 4 4 Application Program Start Procedure It explains the PF611 PF612 start procedure by the application program These requests are done by a special command for PF611 PF612 Please refer to Chapter 8 for details Start procedure start When the power supply is turned Reading PF611 PF612 on PF611 PF612 executes the module status initialization And becomes a standby mode afterwards oe eee The module is abnormal Standby mode Y The start request is issued assage of 4 seconds When the start request Normal completion doesn t complete for two seconds or more the module is abnormal Y Start procedure end Figure 4 5 Application program example Start procedure Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 19 Chapter4 Operation and Function 4 5 Access for PF611 PF612 Controller Interface Memory 20 This chapter explains the method of accessing the controller interface memory area of PF611 PF612 from the application program of S2T S2E 1 Rea
3. Note 2 The systems which involve human life and have great influence on the maintenance of the public function mean the main control system of a nuclear power plant safety and protection system of a nuclear power facility transport operation and control sys tems for mass transportation control systems of aviation and space systems and other systems and subsystems where safety is critical Note 3 Special care means to build a safety system foolproof design fail safe design redundancy design etc in full consultation with Toshiba s engineers Immunity W Toshiba is not liable for any loss caused by fire earthquake action by a third party or other accidents or the operators intentional or accidental misuse incorrect use or use under abnormal condition B Toshiba is not liable for any incidental loss caused by the use or non use of this product such as loss of business profits suspension of business or loss or change of data on memory W Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions stated in this manual W Toshiba is not liable for the loss caused by an incorrect operation in combination with other equipment W Toshiba is not liable for the loss caused by a malfunction in combination with an application program made by the customer NOTE Use cellular phones and PHSs at least one meter away from the working the model 2000 j transmission cables and I O bus cable
4. 4 8 8 4 9 R8 4 8 2 4 9 R8 4 2 ee 9 d 39 n 43 9 4 Sample Application Programs T PDS ccs 44 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email inf xiv model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 1 Module Overview 1 1 General PROFIBUS is an international standard network developed by Siemens that is certified by German industrial Standards DIN19245 European Standards EN50170 and International Standards IEC 61158 At the actual application level there are more than 1 100 companies participating in the user group with approximately 300 vendors providing approximately 2 000 different products in the European and North American market PROFIBUS is classified into DP FMS and PA which respectively applies to high speed remote I O inter controller message communication and instrumentation applications The PF611 and PF612 supports PROFIBUS DP which is the most popular among these The PROFIBUS module enhances connectability by providing PROFIBUS connection to integrated controllers in addition to conventional device net module The product lineup is as follows No Application Type 1 For model 2000 master GPF611 S 2 For model 2000 slave GPF612 S Summary of PROFIBUS module Connected device Integrated Controller V Series model 2000 S2T and S2E Engineering Tool PROSEC T Series engineering tool T PDS Number of transmission 122 maxi
5. 26 model 2000 PROFIBUS Module User s Manual for S2T S2E 7 2 Module Control Information 7 2 Module Control Information The information to control the PF611 or PF612 module is shown below Table 7 3 Module control information PF611 Address 15 0 0040h PF module control enable flag 1W 0041h PF module control code 1W Table 7 4 Module control information PF612 Address 15 0 0040h PF module control enable flag 1W 0041h PF module control code 1W 0042h PF612 transmit word count 1W 0043h PF612 receive word count 1W 0044h PF612 transmission word count setup request acknowledge result 1W The address is the offset address word address from the beginning of the PF611 or PF612 interface memory 1 PF module control enable flag A5A5h gt Module control enabled Not A5A5h gt Module control disabled 2 PF module control code 0001h gt Reset PF module 0002h gt Activate PF module 0003h gt PF612 transmission word count setup valid only for PF612 3 PF612 transmit word count Specify the transmit word count between 1 and 122 words the sum of 3 and 4 must not exceed 208 words 4 PF 612 receive word count Specify the receive word count between 1 and 122 words the sum of 3 and 4 must not exceed 208 words 5 PF612 transmission word count setup request acknowledge result 0001h gt Successfully acknowledged 0002h y Setup content error detected Phone 800
6. Email info ctiautomation net 6F8C1147 17 Chapter4 Operation and Function 2 Set the PF612 Turn off MD4 5 6 and 7 of MODE2 setup switch When there is an error hold transmission data and set both transmit and receive Set MODE1 setup switch to 6 32 word transmission 3 Install each module and connect cables Install each module on the base unit Connect PF611 and PF612 with transmission cable Turn on both terminating resistors with connector or module Connect the PC and PF611 with connection cable 4 Set PF611 with the configurator SyCon Insert master PF611 select HMS Profibus DP Master Insert slave PF612 select HMS AnyBus S Set the slave transmission word count Select 32 word transmission IN OUT 64 bytes 32 words Set transmission speed with bus parameter Download settings to PF611 5 Set each station with PROSEC T Series engineering tool T PDS Set PF611 from the master side station Set PF612 from the slave side station Create S2T S2E controller program and download it 6 Run each controller When transmission starts check the status of the PF611 and PF612 LEDs Transmission is normal if they are as follows PF611 RDY RUN TOKEN ACC on ERR off PF612 ONL ACC on OFL DIAG off 7 Checkthe transmission data with each controller Check that expected data is transmitted on the master and slave side See section 2 5
7. 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 27 Chapter 7 Module Control 7 3 Reset PF Module This code is used to reset the PF module from an application when the PF module aborts for some reason Refer to the PF module RAS information in the next chapter and perform the following procedure 1 Check that the PF module Healthy counter is changed If it is not changed this request is not accepted 2 Write 0001h in the PF module control code 3 Write A5A5h in the PF module control enable flag 4 After reset completes check that the PF module status is STANDBY The PF module control enable flag and the PF module control code are cleared when the PF module processes this request 7 4 Activate PF Module This code is used to start PF module transmission Refer to the PF module RAS information in the next chapter and perform the following procedure 1 Check that the PF module Healthy counter is changed If it is not changed this request is not accepted 2 Write 0002h in the PF module control code 3 Write ABA5h in the PF module control enable flag 4 After reset completes check that the PF module status is ONLINE The PF module control enable flag and the PF module control code are cleared when the PF module processes this request If resume transmission resume transmission with O data or data prior to error occurrence is selected for PF module o
8. D1001 10 W0000 WRITE D1000 gt H0001 7 7 7 7 7 Meeeee8M write send data 32 words R0503 R0500 11 W0000 TCMP 32 W0512 gt D1200 1 D1300 A EM WOOO MC MM LE compare send data and receive data 12 W0000 MOV YWO00 D1300 MOV YWO01 nes compare error counter W0000 copy to YW001 18 END eoo mener eene neo reet nene Figure 9 3 Sample program of PF61 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 44 model 2000 PROFIBUS Module User s Manual for S2T S2E 9 3 Connectors 2 Sample program of PF612 In this sample program PF612 is mounted on basic unit and slot 7 of S2T S2E Sample program issues the start request to PF612 reads from Read data area and writes that data in Write data area This program is registered in S2T S2E The program moves when S2T S2E move to RUN mode Main program Block 1 1 00000 MOV D1000 00001 MOV D1001 circuit 1 4 PF612 start request 2 H0007 READ D1000 gt D1110 read PF611 module status 31 D1110 AND HF000 gt D1110 D1110 04096 module status standby RO502 4 00065 MOV D1000 00001 MOV D1001 000
9. Otherwise the system can malfunction model 2000 PROFIBUS Module User s Manual for S2T S2E Preface This manual presents the specifications of the data communication network PROFIBUS master module PF611 and slave module PF612 for the Integrated Controller V Series model 2000 and describes its operating procedures Be sure to read this manual in order to use the module correctly This manual consists of the following chapters Chapters 1 2 and 3 describe the outline configuration and specification of this module Chapter 4 describes the operation and function Chapters 5 6 and 7 describe how to startup the module register and setup the controller and control the module Chapter 8 provides the RAS information Check the contents The Appendix provides information on errors transmission cable and sample programs Refer it as necessary First be sure to read the Safety Precautions in order to correctly use this module Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1099 Xi Preface Be Sure To Observe The Following Observe the following to ensure the safety of the operator in using the equipment and to keep it in normal operating condition 1 Read this Manual carefully before using 2 Avoid installing or storing the equipment in the following places 1 Where there is large amount of dust 2 Where there is corrosive gas such as SO H2S 3
10. Storage area for response text passed from PF611 to 288 bytes S2T S2bE 620h 69Fh Unused Do not use 6A0h 6FFh Reserved Do not use 700h 7C7h DP system information Transmission module DPRAM system information 400 bytes 7C8h 7CDh DP firmware information Transmission module DPRAM firmware information 12 bytes 7CEh 7EFh Reserved Do not use 7FOh 7FBh Semaphore area Semaphore for data exchange between S2T S2E and 32 bytes PF611 7FCh 1FFBh Reserved Do not use 1FFCh 1FFDh PF control register Request register from S2T S2E to PF611 1FFEh 1FFFh CNT control register Notification register from PF611 to S2T S2E The address is the offset address word address from the beginning of the PF611 interface memory Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 25 Chapter 7 Module Control 2 PF612 memory map Table 7 2 PF612 controller interface memory map Address Name Function 000h 0FFh PF module information PF module status control information 256 words 100h 179h Write data Output area to PF612 122 words 17Ah 1FFh Unused Do not use 200h 279h Read data Input area from PF612 122 words 27Ah 17FFh Unused Do not use The address is the offset address word address from the beginning of the PF612 interface memory Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
11. for S2T S2E 2 5 Name of PF612 Module Components and Parts Status LED Table 2 6 Status LED ONL ON Communicating green OFF Other than communicating OFL ON Non communicating rea OFF Other than non communicating DIAG Cyclic flash Setup configuration information error red 1 Hz Cyclic flash Setup user parameter error 2 Hz Cyclic flash PROFIBUS ASIC initialization error 4 Hz OFF No diagnostic information ACC ON Controller accessing green OFF Controller not accessing LED under ONL LED is always OFF Transmission cable terminating resistor specification switch TERM TERM terminating resistor gt ON Terminated with terminating resistor Turn on at nodes on both ends Transmission cable connector PROFIBUS DP PROFIBUS DP transmission cable connector Reset switch RESET Press when the PF612 is abnormal or when initializing the PF612 independent of the controller Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 11 Chapter 2 Configuration 2 6 Configurator The PROFIBUS DP configurator is used to monitor the PROFIBUS status read write cyclic data and set parameters from a PC Use the following configurator for PF611 Name Sycon Manufacturer HMS Sweden Supported OS Windows 95 98 NT 2000 Connecting to PF611 The PC and PF611 are connected through RS232C Use the
12. issued from S2T S2E it becomes this mode b This mode continues for about one second and shifts to the standby mode afterwards PF611 PF612 doesn t transmit in this mode A special request by S2T S2E is not accepted C d Standby mode a b a Start request from S2T S2E waiting mode p When the controller is stop HALT or ERROR it becomes this mode The PF311 312 module is normal but transmission stop c The PF module status bit 12 is set Transmission beginning waiting mode a Waiting for the transmission beginning between master and slave though Start request from S2T S2E was accepted b It shifts to an online mode when beginning to transmit c The PF module status bit 13 is set Online mode a State of normal transmission b The PF module status bit 15 is set Down mode a PF311 312 stopped detecting error lt doesn t return automatically when entering this mode b The module exchange is necessary when not returning even if the power supply the re turning on is repeated c Down information is stored in RAS information area the down factor can be confirmed d The PF module status 12 and 13 bits are set Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 23 Chapter 6 Operation mode Power supply turning on Initialization normal complete
13. transmission cable were noise condition is poor device error may occur due to noise Installing the following ferrite core to the connector may improve the situation in this case Product no E04SR200935A Manufacturer Seiwa Electric Mfg Co Ltd Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 42 model 2000 PROFIBUS Module User s Manual for S2T S2E 9 3 Connectors 9 3 Connectors 1 Configurator connector only PF611 Table 9 6 Configurator connector Pin 1 0 Signal name Description 1 E B E 2 INPUT RXD Receive data 3 OUTPUT TXD Transmit data 4 OUTPUT DTR Data terminal ready 5 Ref GND Ground 6 z i i 7 OUTPUT RTS Request to send 8 INPUT CTS Clear to send 9 a E gt Case PE Protective ground 2 PROFIBUS DP connector Table 9 7 PROFIBUS DP connector Pin Signal name Description 1 Shield Cable shield 2 3 B Line Bus data B 4 RTS TTL Repeater control 5 GND Bus Bus ground 6 5V Bus Bus 5V 7 s 8 A Line Bus data A 9 E Case Shield Cable shield Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 43 Chapter 9 Appendix 9 4 Sample Application Programs T PDS 1 Sample program of PF611 In this sample program PF611 is mounted on basic unit and slot 1 of S2T S2E Sample program issues the start r
14. 02 MOV D1002 D1002 WRITE D1000 gt H0007 PF611 start request 00064 MOV D1000 00001 MOV D1001 23131 MOV D1002 l D1002 WRITE D1000 gt H0007 module control enable 51100512 MOV D1000 00122 MOV D1001 renos circuit 5 8 received data move to Write data area 61 H0007 READ D1000 gt WO0256 ens read all Read data area 71100256 MOV D1002 00122 MOV D1003 81 W0256 WRITE D1002 gt H0007 The read data is written in Write data area as it is Figure 9 4 Sample program of PF612 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 45 Chapter 9 Appendix Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 46 model 2000 PROFIBUS Module User s Manual for S2T S2E Integrated Controller V series model 2000 PROFIBUS Module User s Manual for S2T S2E 1st edition 24 March 2006 1147 1 0603 TOSHIBA CORPORATION INDUSTRIAL AND POWER SYSTEMS amp SERVICES COMPANY Electrical Apparatus amp Measurement Division Overseas Sales 8 Marketing Department Group 3 TEL 81 3 3457 4894 1 1 Shibaura 1 chome Minato
15. ERR gt t Transmission error 0 Operating normally NDT No data 1 Slave stopped 0 Operating normally ACL Auto clear 1 Auto clear mode 0 Operating normally CNT Control gt 1 Parameter error 0 Operating normally 31 Chapter 8 RAS Information 2 Healthy counter Indicates the normal operating status of the PF module Table 8 3 Healthy counter E D C B A 9 8 7 6 5 4 3 2 1 0 0001h Healthy Counter Indicates that the PF module is operating normally A 16 bit counter that is updated every 100 ms Returns to 0 after FFFFh 3 Device error Indicates the transmission module error status E D C B A 9 8 7 6 5 4 3 2 1 0 0002h Device Error The error status is indicated with the following codes Table 8 4 Device error Error No Symbol Description 0 E No error 14 OS module firmware download in progress 50 RAM_TEST RAM check error 53 FLASH_TEST FLASH PROM checksum error 100 107 SYSTEM Internal system error 200 Unknown_IRQ Unknown interrupt detected 201 Watchdog Watchdog timer error 202 TX_IRQ Unknown send interrupt from serial channel detected 203 RX_IRQ Unknown receive interrupt from serial channel detected 252 Download active Firmware or database download in progress 253 Bootloader active Bootstrap loader activeFirmware stopped 4 PROFIBUS DP status Indicates the transmission module operating status Table 8 5 PROFIBUS DP status
16. FIBUS Module User s Manual for S2T S2E Chapter 2 Configuration 2 1 System Configuration Example El Configurator PC Shielded twisted pair cable model 2000 S2T S2E Terminating resistor Slave equipment Figure 2 1 System configuration example 1 model 2000 S2T S2E Configurator PC Terminating resistor Terminating resistor model 2000 S2PU82 model 3000 Figure 2 2 System configuration example 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 3 Chapter 2 Configuration 2 2 PF611 Module External A f gt Y YO N 00000 SN Y 9 N Figure 2 3 PF611 appearance drawing Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 model 2000 PROFIBUS Module User s Manual for S2T S2E 2 3 PF612 Module External 2 3 PF612 Module External Figure 2 4 PF612 appearance drawing Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 5 Chapter 2 Configuration 2 4 Name of PF611 Module Components and Parts Status LED Configurator port Transmission cable terminating resistor specification switch Transmission cable connector Mode 2 setup switch Reset switch Mode 1 setup switch DC CD roro CE TID CD Figure 2 5 Name of compon
17. IN OUT 208Byte 104Word Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 model 2000 PROFIBUS Module User s Manual for S2T S2E 2 5 Name of PF612 Module Components and Parts MD6 MD7 MODE1 Input byte word count ON OFF 1 INPUT 2Byte 1Word Set only transmit word ON OFF 2 INPUT 4Byte 2Word COUN ON OFF 3 INPUT 8Byte 4Word ON OFF 4 INPUT 16Byte 8Word ON OFF 5 INPUT 32Byte 16Word ON OFF 6 INPUT 64Byte 32Word ON OFF 7 INPUT 128Byte 64Word ON OFF 8 INPUT 244Byte 122Word MD6 MD7 MODE1 Output byte word count OFF ON 1 OUTPUT 2Byte 1Word Set only receive word OFF ON 2 OUTPUT 4Byte 2Word Count OFF ON 3 OUTPUT 8Byte 4Word OFF ON 4 OUTPUT 16Byte 8Word OFF ON 5 OUTPUT 32Byte 16Word OFF ON 6 OUTPUT 64Byte 32Word OFF ON 7 OUTPUT 128Byte 64Word OFF ON 8 OUTPUT 244Byte 122Word MD6 MD7 MODE1 Input Output byte word count ON ON Set from controller Mode enabling setup from See Chapter 7 for details the controller Any setting other than the above will cause the module to fail Set to 1 at shipment Mode 2 setup switch binary DIP switch Used to set the action when there is a controller error or transmission error Table 2 4 Mode 2 setup switch 1 Mode MD MD Transmission Ab
18. Initialize mode Initialization Reset request error detection Transmission beginning S2T S2bE waiting mode is HALT or ERROR Standby mode Start request Error detection Transmission beginning Down mode Online mode Figure 6 1 Operation mode transition Error detection Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 24 model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 7 Module Control This chapter explains the interface memory area of PF611 PF612 seen from S2T S2E application program PF611 PF612 allocates the sending and receiving data of the cyclic transmission to this memory area Also the request response text area between S2T S2E and PF611 PF612 is allocated on this memory area S2T S2E application program accesses this memory area directly by READ WRITE instruction 7 1 Controller Interface Memory Map 1 PF611 memory map Table 7 1 Controller interface memory map Address Name Function 000h 0FFh PF module information PF module status control information 256 words 100h 1FFh Write data Output area to PF611 256 words 200h 2FFh Read data Input area from PF611 256 words 300h 47Fh Reserved Do not use 480h 50Fh Request text area Storage area for request text passed from S2T S2bE 288 bytes to PF611 510h 58Fh Unused Do not use 590h 61Fh Response text area
19. TOSHIBA 6F8C1147 Integrated Controlle series model 2000 PROFIBUS Module User s Manual for S2T S2E NOAA BEEBE REESE REREREREEEEEEEEESE BEBE ERE EREREREREREREEREEREEEEEEERSE BEB EERE REE AAA AAA BEEHNHNNNNNNNNNNNNNENNENNNSENENNS NAAA AA AAA AAA AAA BEBE EERE EEREREEEEEEEEEEESE BERBER REE EREREREEREEREEEREEREEEREESE BES EERE EREREREEREEREEEREEREEEREE SE BNENMNMNMNMNNNNENNNNENNENNNNNSENENNNS NAAA AA AAA AAA AAA AAA AAA NAAA AAA AA AAA AAA NAAA AA AAA AA AAAAAAAAAAAAAAAA LAA AAA AAA AAA AAAMOOO ENENNENENGNENEENRSESNSNNN NENNEN SEE LAA AAA AAA AAA AAA LAA AAA AAA A AAA ENNENNENENSGSNENVNEN NENNEN EE LAA AAA AAA AAA A AAA BERR ERED BERR RRR ERERRERERREREEREREREEEEEEE YD BERR RRR LAA AA AAA A AAA ROLE RRR ERR ERR EE ES A RLRRLELLLLLLLLLLLLLLLLLLLLLLT Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Important Information No patent liability is assumed by TOSHIBA Corporation with respect to use of information illustrations circuits equipment or examples of application in this publication TOSHIBA Corporation reserves the right to make changes and improvements to this publication and or related products at any time without notice No obligation shall be incurred other than as noted in this publication This publication is copyrighted and contains proprietary material No part of this book may be reproduced stored in a retrieval system or transmitted in any form or b
20. Where there is vibration or shock 4 Where the temperature is outside the allowed range described in this manual Operating ambient temperature 0 to 45 C Please perform compulsive air cooling in the location where the ambient temperature exceeds 45 C 5 Where humidity is high or where there is condensation 3 If the device internal or external temperature becomes abnormally high or if there is a malfunction stop operation turn off the power and contact the nearest Toshiba service station 4 Do not open the case while operating 5 Do not modify the equipment Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net xii model 2000 PROFIBUS Module User s Manual CONTENTS Safety Precautions b ae us a a eee o a Bm ee de aa Ow 7 ey cae ee Se Preface DI 38 NUN a NS n S S NB S S S B S a S B S o S B S 8 a n eB 8 8 8 ee xi Chapter 1 Module Overview 0 0000000 0 1 1 1 General E E O O we a eee 1 Chapter 2 Configuration is oit Cai a iuc la A a Sat aren cl o 3 2 1 System Configuration Example sss 3 2 2 PF61 1 Module External fay RE Qai m Kim o Rd aap a eO Ra a ERR ee fay ay A 4 2 3 PF612 Module External MEN 5 2 4 Name of PF611 Module Components and Parts 6 2 5 Name of PF612 Module Components and Parts 8 26 Configurator E A 5 5 4 o 5 5 4 3 5 5 i n 12 Chapter 3 Specifications c 13 3 1 System Specification ap car a ja a A url Rd car A Mode lan a mo
21. ad data 256 words Input area from slave The I O area of the slave module PF612 to the master is shown in the following table Communication with slaves is possible by reading or writing to the specific address from the controller Table 4 2 PF6121 0 area Address Name Function 100h 17Ah Write data 122 words Output area to master 200h 27Ah Read data 122 words Input area from master Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 15 Chapter4 Operation and Function A conceptual diagram of cyclic transmission is shown below The I O address of the slave is set from the configurator Controller Master Slave 100h Oh Output ai tee Output Output m Output y Output Nes ARS module 4h Output idm Oh Input esc Input z Input 2h Input xL Input mde je m PROFIBUS DP l pm BIN Figure 4 1 Cyclic transmission PF611 and general I O combination Controller Master PF611 Slave PF612 Controller 100h 200h Input Input ii p a Area Area 200h 100h Output Output d y d E Area Area PROFIBUS DP Figure 4 2 Cyclic transmission PF611 and PF612 combination Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 16 model 2000 PROFIBUS Module User s Manual for S2T S2E 4 2 Cyclic Transmission Time 4 2 Cyclic Transmission Time The cy
22. al for S2T S2E 7 Safety Precautions on Disposal N CAUTION Mandatory Mandatory Observe local regulations for disposal of the Following information is only for EU member this module states The use of the symbol indicates that this product may not be treated as household waste By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about the take back and recycling of this product please contact your supplier where you purchased the product Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 ix Limitation of Applications M The model 2000 has been designed and manufactured for use in an industrial environment However the mode 2000 is not intended to be used for systems which can endanger human life note 1 Consult Toshiba if you intend to use this module for a special application which involves human life and has great influence on the maintenance of the public function note 2 This is why such application requires special care on the operation maintenance and control of the system note 3 Note 1 The systems which can endanger human life are life maintenance systems equip ment installed in the surgery and other medical equipment
23. and enter the configuration mode Add masters on the bus Select Profibus DP Master provided by HMS for PF611 Adda slave and assign it to a master Select AnyBus S provided by HMS for PF612 Setthe l O modules and parameters for the added slave Select a master to check the attributes and connection between devices and then check other masters to verify the setting Select the baud rate and bus parameters Set how HMS SyCon and master should communicate Save the settings Select the port to download to the master and download Connect the PROFIBUS cable between devices Enter debug mode to check the communication status and perform I O monitor test Print out the documents of the set PROFIBUS system When PROFIBUS runs normally install the applications Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 21 Chapter 5 Transmission Parameter Setup Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 22 model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 6 Operation Mode This chapter describes the PF611 PF612 operation mode and mode transition 6 1 Operation mode Table 6 1 Operation mode Operation mode Explanation Initialize mode a Initializing hardware and software of PF611 PF612 When the power supply is turned on it becomes this mode When the reset request is
24. clic transmission time depends on the transmission speed number of slaves and the number of transmitted words The time required to read from the PF611 output area transmit to slave receive from slave and write to PF611 input area is shown in the following table Excluding controller I O time and slave side I O time Table 4 3 Cyclic transmission time Transmission speed 12 Mbps 1 5 Mbps Configuration 1 to 1 1104 1to4 Transmitted words Transmit 16 Transmit 64 Transmit 64 Receive 16 Receive 64 Receive 64 Transmission time Approx 4 ms Approx 5 ms Approx 10 ms These are actual measured values when an HMS ABS PDP is connected as slave 4 3 Startup Procedure The following configuration is used as an example to describe the startup procedure Transmission cable 32 words transmit Configurator 32 words receive SyCon Figure 4 3 Startup procedure configuration example 1 Provide the following modules tools and cables e Base unit Power module S2T S2E controller PF611 PF612 Tool PC May be shared between engineering tool and configurator Integrated controller engineering tool including PC connection cable PROFIBUS configurator SyCon The above PC connection cable may be used PROFIBUS transmission cable with connectors at both ends Y See chapter 5 6 and section 9 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net
25. connectable Up to 8 total of PF611 and PF612 modules Process data cyclic data I O Process data cyclic data I O Services Input 512 bytes Input 244 bytes Output 512 bytes Output 244 bytes Access method from controller Direct I O with READ WRITE Instruction Setup switch or User program Parameter setup method Custom configurator on controller Current consumption 12A 1 0A 0 to 45 C Operating ambient temperature Please perform compulsive air cooling in the location where the ambient temperature exceeds 45 C External dimensions G2 I O occupies 1 slot EN50170 DPVO Conforming standard Profibus Class 1 Master Profibus DP Slave Module status RAS function Healthy counter PROFIBUS DP status Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 14 model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 4 Operation and Function 4 1 Cyclic Transmission The PF611 master cyclically reads input information from the slaves and cyclically writes output information to the slaves The I O area of the PF611 to the slaves are shown in the following table Communication with slaves is performed by reading or writing to the specific address from the controller Table 4 1 PF611 I O area Address Name Function 100h 1FFh Write data 256 words Output area to slave 200h 2FFh Re
26. d data a Instruction special module data input instruction READ instruction b Reading example This is an example of reading one word from PF611 controller interface memory area address 10 and storage in D register D1665 of S2T S2E PF611 is mounted on slot 5 of a basic unit R0001 00010 MOV RW116 00001 MOV RW117 Read address and read word number l H0005 READ RW116 gt D1665 RST R0001 l READ instruction execution R0001 clear Explanation H0005 Slot 5 of a basic unit that is the position where PF611 PF612 is mounted is shown Two high rank digits show the specification of the unit and two subordinate position digits show the slot position Therefore H0103 becomes for slot 3 of enhancing unit 1 RW116 Read address 00010 of PF611 controller interface memory is specified RW117 One word is specified D1665 It is a register that stores the data read from PF611 R0001 It is a start condition of this READ instruction 2 Write data a Instruction special module data output instruction WRITE instruction b Write example This is an example of sequentially writing the 16 words data from D0080 D0095 of S2T S2E to PF611 controller interface memory area address 256 PF611 is mounted on slot 5 of a basic unit R0002 100256 MOV RW104 00016 MOV RW105 Writing address and writing word n
27. dule Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 36 model 2000 PROFIBUS Module User s Manual for S2T S2bE 8 2 PF611 DP system information 4 Data exchange mode Table 8 19 Data exchange mode 7 6 5 4 3 2 1 0 Data Exchange Mode 1xh gt Bus synchronous device controlled 2xh gt Bus asynchronous device controlled 3xh gt Standard uncontrolled 4xh gt Bus asynchronous host controlled 5xh Bus synchronous host controlled Set to 5xh for PF611 module 5 DPM size Table 8 20 DPM size 7 6 5 4 3 2 1 0 DPM Size 02h gt 2KB DPRAM is installed 6 Device type Table 8 21 Device error 7 6 5 4 3 2 1 0 Device Type 34h PROFIBUS master 7 Fieldbus type Table 8 22 Fieldbus type 7 6 5 4 3 2 1 0 FB Type 31h gt 8bit PROFIBUS DP master 8 Reserved Table 8 23 Reserved 7 6 5 4 3 2 1 0 Reserved 48h gt H HMS Fieldbus system Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 37 Chapter 8 RAS Information 8 3 PF612 RAS information PF612 RAS information is referenced with READ instruction Table 8 24 PF612 RAS information Address 15 0 0000h PF module status 1W 0001h Healthy counter 1W The address is the offset address word address from the beginning of the PF612 interface me
28. e a Sa ese 13 3 2 PF611 PF612 Module Specification gt 14 Chapter 4 Operation and Function 15 4 1 Cyclic Transmission Ekk E woods a Ew ae bate RUNDE oro VE S a RUE soo 15 4 2 Cyclic Transmission Time sso sss 17 4 3 Startup Procedure ri Mer PER Ry Bertin Tele Silat Wun ED REESE E 17 4 4 Application Program Start Procedure 19 4 5 Access for PF611 PF612 Controller Interface Memory 20 Chapter 5 Transmission Parameter Setup 21 Chapter 6 Operation Mode ss 23 6 1 Operation Mode REO I aaa aa cat Glaeser ane 23 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 xiii CONTENTS Chapter 7 Module Control cocos s 25 7 1 Controller Interface Memory Map s t 25 7 2 Module Control Information sss scree 27 7 3 Reset PF Module sis 9o wo a eee 9 d 3 9 9 9 o3 3 9 4 d d 3 o3 9 od od a 9 9 on 28 7 4 Activate PF Module so 9o o o3 9 9 wo d 3o 9 9 do 3 3 9o 9 d 3 9 5o on 9 on 28 7 5 PF612 Transmission Word Count Setup cccococ 29 Chapter 8 RAS Information cccccococococcoc os 31 8 1 PF611 RAS Information P 31 8 2 PF611 DP system Information cocos s 36 8 3 PF612 RAS Information TIT 38 Chapter 9 Appendix wi ER LSU RUM RU Sey VLC ay Bn E el gars aes Dare 39 9 1 Error Inspection amp 9o o oa 9 9 9 o o3 9o d od aoa 9o n 4 3 9 4 5 3 5 n n n 39 9 2 Installing modules and Transmission Cable cc c 42 9 3 Connectors 4a 4
29. e checked using HMS SYCON Refer to the configurator manual for more details I Diagnostic Station Address 2 m m i a E mj LJ LI B LJ m mj Ej LI LI LI LI a LI L LI a LI m Figure 9 1 Configurator diagnostic information Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 40 model 2000 PROFIBUS Module User s Manual for S2T S2E 9 1 Error Inspection 4 Periodic check Please execute the following check by units of 1 month or several months Table 9 2 Periodic check item Check item Method Judgment condition Processing in abnormal circumstances State of wiring Watching Is the fixation of the cable The cable is fixed by of cable loose clamping Does the weight of the cable hang in the connector Loosening of Watching Is there loosening in the It tries to tighten the connector connector uniting part of the connector note cable Grounding Watching Is there loosening in parts Trying tightening such as check such as the screws screws Module Watching Is there stopped up with Cleaning ventilation hole garbage Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 41 Chapter 9 Appendix 9 2 Installing modules and Transmission Cable 1 Installing modules a Please turn off power when removing any units modules terminal blocks or wired cables af
30. ents and parts Mode 1 setup switch hexadecimal rotary switch Used to specify module internal operation Set to 4 for PF611 Shipment setting is 4 Mode 2 setup switch binary DIP switch Used to set the transmission status when there is a controller error Table 2 1 Mode 2 setup switch Mode MD4 MD5 MD6 MD7 Transmission Status Stop OFF OFF OFF OFF _ Stops transmission Resume 1 ON OFF OFF OFF Resumes transmission using the transmission data prior to error Resume 2 ON ON OFF OFF Resumes transmission using O as transmission data Setting other than above will result in module failure MD4 to 7 are all set to OFF at shipment Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 model 2000 PROFIBUS Module User s Manual for S2T S2bE 2 4 Name of PF611 Module Components and Parts Status LED Table 2 2 Status LED ON Transmission module normal Cyclic flash Firmware not stored 1 Hz RDY green Cyclic flash Hardware error or system error or in 4 Hz downloading firmware configuration data OFF Hardware failure ON Communicating Cyclic flash Standb RUN green r 4 Hz y Acyclic flash Configuration error or fatal error TOKEN ON Token retained green OFF No token ON Error on communication line ERR red OFF No error detected ON Controller accessing ACC green OFF C
31. equest to PF611 writes increment data in Write data area reads from Read data area and compares both data This program is registered in S2T S2E The program moves when S2T S2E move to RUN mode Main program Block 1 R0500 R0500 1 W0000 TINZ 0031 W0001 00002 TON TO000 prepare send data wait for 20ms 2 00000 MOV D1000 00001 MOV D1001 77MMMMeve circuit 2 6 PF611 start request 3 H0001 READ D1000 gt D1100 7 7 7 MMMMMeekee read PF611 module status 4 D1100 AND HF000 gt THTOOID TIO 04096 s module status standby R0501 5 1 00065 MOV D1000 00001 MOV D1001 00002 MOV D1002 D1002 WRITE D1000 gt H0001 7 7 MMMMMMe PF611 start request 00064 MOV D1000 00001 MOV D1001 23131 MOV D1002 D1002 WRITE D1000 gt H0001 SET R0502 i module control enable RO5 R0508 6 a S 00080 TON T100 7 MeeeeeMeeeeeee wait for 3 seconds 7 00512 MOV D1000l 00032 MOV D1001 77 7 circuit7 12 compare data 8 HO001 READ D1000 gt WO0512 nnne read receive data 32words l l K 00256 MOV D1000 00032 MOV
32. following cable to connect the RS232C connector of the PC with the CONFIG connector 9 pin male of the PF611 Cable Cross cable with 9 pin male connectors at both ends Cross cable for IBM AT compatible PC Transmission station 9 pin D SUB PC Cable Figure 2 8 Configurator connection Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 12 model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 3 Specifications 3 1 System Specification Table 3 1 System specification Item Description Transmission path Bus configuration Number of transmission 122 maximum stations 32 in each segment expandable with repeater up to 3 Transmission cable RS 485 Shielded twisted pair cable Transmission speed 9 6 K to 12 Mbps Transmission code Manchester Modulation method Baseband Access method Token passing Physical layer RS 485 with insulation by photo coupler Communication service 1 Cyclic transmission Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 1 3 Chapter 3 Specifications 3 2 PF611 PF612 Module Specification Table 3 2 PF611 PF612 module specification Description Item PF611 PF612 Connected device Integrated controller model 2000 S2T S2E Engineering tool PROSEC T Series engineering tool T PDS Connection bus G2 I O bus Number of
33. h Standby 4 Hz Acyclic flash Configuration error or fatal error TOKEN green ON Token retained OFF No token ERR red ON Error on communication line OFF No error detected ACC green ON Controller accessing OFF Controller not accessing The acyclic flashing pattern is as follows If the error is not resolved after repeatedly downloading configuration parameters from the configurator please contact Toshiba Start 1 Start 2 LED on ers AM do othe te En s T I Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 39 Chapter 9 Appendix 2 PF612 LED status The station mode is indicated as follows with the ONL OFL DIAG and ACC LEDs on the front of the module Table 9 2 PF612 LED status LED Status and Cause ONL ON Transmission module communicating normally green OFF Transmission module not communicating OFL ON Transmission module not communicating red OFF Transmission module other than not communicating Acyclic flash Configuration error or fatal error ges Cyclic flash 1 Hz Setup configuration information error re Cyclic flash 2 Hz Setup user parameter error Cyclic flash 4 Hz Profibus ASIC initialization error OFF No diagnostic information ACC ON Controller accessing green OFF Controller not accessing 3 Configurator diagnostic information The following diagnostic information can b
34. ku Tokyo 105 8001 Japan Microelectronics amp System Components Department System Components Support Group TEL 81 42 333 2192 1 Toshiba cho Fuchu shi Tokyo 183 8511 Japan TOSHIBA Corporation 2005 2006 All Right Reserved Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 Integrated Controller series PROFIBUS Module User s Manual for S2T S2E Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1147 1 0603
35. le and related equipment Otherwise it can cause fire failure or malfunction Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 Precautions on Wiring lt gt WARNING Mandatory Be sure to turn off power before wiring Otherwise it can cause electric shock or malfunction of this module N CAUTION Mandatory It is assumed that the users have general knowledge of industrial electrical control systems Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net iv model 2000 PROFIBUS Module User s Manual for S2T S2E 4 Precautions for Operation gt WARNING Mandatory Configure emergency stop interlocking circuit outside the model 2000 Otherwise failure and malfunction of the model 2000 can cause human injury machine damage or serious accidents N CAUTION Forbidden This module is dedicated to the model 2000 Mount them on the bases of the model 2000 Do not use them by themselves for other purposes Otherwise it can cause electrical shock or injury or malfunction Mandatory Mount the modules on the base securely until they click and fix them on the base with screws Insufficient installation can cause failure or malfunction Mandatory Sample programs and circuits described in this manual are provided for explaining the operations and applications of the S2 You should test com
36. module internal error Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 33 Chapter 8 RAS Information d Error event 7 6 5 4 3 2 1 0 Err Event Table 8 9 Error events Value Error Event Cause Action 0 Remote node operating normally 3 Remote node internal function Remote Check the setting and use correct GSD invalid file 9 No response for data Remote Re examine bus cable 17 No response from slave Remote Re examine bus cable andre examine remote node address 18 Master not participating in token Master Re examine master node address ring 50 53 Internal error Master Contact Toshiba 54 No master parameter Master Download setup information again 55 Master parameter error System Contact Toshiba design 56 No remote node parameter System Download setup information again design 57 No remote node parameter System Contact Toshiba design 58 Duplicate remote node address System Re examine remote node address design 59 Transmit address out of range System Re examine transmit address design 60 Receive address out of range System Re examine receive address design 61 Duplicate receive area System Re examine receive address design 62 Duplicate transmit area System Re examine transmit address design 202 Insufficient space Master Contact Toshiba 212 Setup data read error Ma
37. mory 1 PF module status Indicates the status of the modules installed on the local unit Table 8 25 PF module status F E D C B A 9 8 7 6 5 4 3 2 1 0 0000h ONL PF MODE NPR ONL ONLINE gt 1 PF module is online 0 Not online PF MODE PF MODE gt 00 PF module is online 01 PF is standby 10 PF module is not operating 11 PF is down NPR NO PARA gt 1 No activation request 0 Activation request 2 Healthy counter Indicates the normal operating status of the PF module Table 8 26 Healthy counter F E D C B A 9 8 7 6 5 4 3 2 1 0 0001h Healthy Counter Indicates that the PF module is operating normally A 16 bit counter that is updated every 100 ms Returns to 0 after FFFFh Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 38 model 2000 PROFIBUS Module User s Manual for S2T S2bE Chapter 9 Appendix 9 1 Error Inspection 1 PF611 LED status The station mode is indicated as follows with the RDY RUN TOKEN ERR and ACC LEDs on the front of the module Table 9 1 PF611 LED status LED Status and Cause RDY green ON Transmission module normal Cyclic flash Firmware not stored 1 Hz Cyclic flash Hardware error or system error or in downloading firmware 4 Hz configuration data OFF Hardware failure RUN green ON Communicating Cyclic flas
38. mote node operating i Slave diagnostic Table 8 14 Slave diagnostic D C B A 9 8 7 6 5 4 3 2 1 0028h 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 002Fh 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 The numbers in the above table are node numbers 0 No new diagnostic information 1 New diagnostic information Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 35 Chapter 8 RAS Information 8 2 PF611 DP system Information PF611 DP system information is referenced with READ instruction Table 8 15 PF611 DP system Information Address 15 0 0700h Firmware name 8W 0708h Firmware version 8W 07CBh Data exchange mode Master recognition 07CCh Device type DPM size 07CDh Reserved Field bus type 1 Firmware name The firmware name is specified as text string Table 8 16 Firmware name Hex dump Character 44 50 4D 20 20 20 20 20 DPM 48 4D 53 2D 44 50 4D 20 HMS DPM 2 Firmware version The firmware version is specified as text string Table 8 17 Firmware version Hex dump Character 56 30 31 2E 30 30 30 20 V01 000 30 34 2E 30 36 2E 39 37 04 06 97 8 Master recognition Table 8 18 Master recognition 7 6 5 4 3 2 1 0 Master recognition 0 Master module Non zero Slave mo
39. mum stations 32 in each segment expandable with repeater up to 3 Transmission speed 9 6 Kbps to 12 Mbps Number of connectable Up to 8 devices total of PF611 and PF612 modules Transmission size PF611 Transmit 512 bytes Receive 512 bytes PF612 Transmit 244 bytes Receive 244 bytes Transmission cable RS485 shielded twisted pair cable is used Optical fiber can be used partially if optical repeaters are used Function Cyclic process data transmission between controller and slave devices Conforming standard PF611 EN50170 DPVO Profibus Class 1 Master PF612 EN50170 DPVO Profibus DP Slave Parameter PF611 Transmission parameters are set from custom configurator PF612 Transmission parameters are set from switch on the module or User program on controller The user who combines S2T S2E and PF611 PF612 and operates must issue various requests to PF611 PF612 by using the READ WRITE instruction in the S2T S2E application program Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 1 Module Overview The following module is used as the PROFIBUS DP transmission controller for this module Master module PF611 HMS AnyBus Profibus DP Master ABM PDP Slave module PF612 HMS AnyBus Profibus DP Slave ABS PDP Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 model 2000 PRO
40. norma Transmit data Receive data 4 5 Halt 1 OFF OFF Halt CE TE Value just before error Halt 2 OFF ON Halt CE TE 0 Resume 1 ON OFF Resume CE Value just Data received from master before error TE Value just before error Resume2 ON ON Resume CE 0 Data received from master TE 0 CE Controller Error TE Transmission Error Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 9 Chapter 2 Configuration Used to set the combination during transmission word count setup MODE 1 switch Table 2 5 Mode 2 setup switch 2 Mode MD6 MD7 Combination Transmit receive OFF OFF Transmit Receive IN OUT Transmit ON OFF Transmit only INPUT Receive OFF ON Receive only OUTPUT Controller ON ON Set freely from controller MD4 to 7 are all set to OFF at shipment Address setup switch decimal rotary switch Use to set the slave s node address 1 to 99 Set to 1 at shipment NA x 10 10 s digit module lower side NA x 1 1 s digit module upper side Notch side Notch side The above figure is set to node address 00 Actual setting should be between 1 and 99 Align the notch side of the knob with the desired value Figure 2 7 Node address setting Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 0 model 2000 PROFIBUS Module User s Manual
41. ontroller not accessing e Configurator port CONFIG PC PROFIBUS DP configurator connector Transmission cable terminating resistor specification switch TERM TERM terminating resistor ON Terminated with terminating resistor Turn on at nodes on both ends Transmission cable connector PROFIBUS DP PROFIBUS DP transmission cable connector Reset switch RESET Press when the PF611 is abnormal or when initializing the PF611 independent of the controller Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 7 Chapter 2 Configuration 2 5 Name of PF612 Module Components and Parts Status LED Address setup switch Transmission y cable terminating Transmission resistor cable specification connector switch Mode 2 setup switch Reset switch Mode 1 setup switch Figure 2 6 Name of components and parts Mode 1 setup switch hexadecimal rotary switch Sets the transmission word count Set in combination with MD6 and MD7 of the Mode 2 setup switch Table 2 3 Mode 1 setup switch MD6 MD7 MODE1 I O byte word count OFF OFF 1 IN OUT 2Byte 1Word Set the same number of OFF OFF 2 IN OUT 4Byte 2Word sur transmitang OFF OFF 3 IN OUT 8Byte 4Word OFF OFF 4 IN OUT 16Byte 8Word OFF OFF 5 IN OUT 32Byte 16Word OFF OFF 6 IN OUT 64Byte 32Word OFF OFF 7 IN OUT 128Byte 64Word OFF OFF 8
42. ospitalization or need to go the hospital for a long time 2 Injury means hurt burn or electric shock which does not require hospitalization or going to the hospital for a long time 3 Property damage means extended breakdown of assets and materials eNotation of Markings Indicates a may not mark The concrete forbiddance is indicated with a pictograph or wording Indicate a mandatory action that you should never fail to do The concrete content is indicated inside or near the circle with a pictograph or wording Indicates a caution The concrete content is indicated inside or near the triangle gt OO Note The descriptions of forbiddance mandatory and caution marks are subject to change depending on the labels on the main unit Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 i 1 Markings used on the model 2000 and in this Manual Make sure warning markings are attached on the model 2000 If any of them are missing or the wording is illegible contact Toshiba s Service Department Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ii model 2000 PROFIBUS Module User s Manual for S2T S2E 2 Precautions on Installation lt gt WARNING Mandatory Operation without grounding may cause accidental fire or shock CAUTION Mandatory Avoid the foll
43. owing locations when installing or storaging this module e Locations where there is dust salinity or ion particles e Locations where there are corrosive gases SOs Hes or flammable gases e Locations where vibration or shock occurs beyond the allowance e Locations where there is condensation due to sharp temperature variations e Locations where the ambient temperature exceeds the allowance range Please perform compulsive air cooling in the location where the ambient temperature exceeds 45 C e Locations where the relative humidity exceeds the allowance range e Locations where this module is exposed to direct sunlight e Locations where strong electric radiation or magnetic field is generated Mandatory Improper the installation or wiring of the system can cause not only insufficient performance but also malfunction and failure of this module Installation in an unspecified direction or improper installation can cause fall off fire interference or malfunction of this module 6F8C1147 Mandatory Install this module at a place where maintenance and inspection are easy to do Otherwise recovery from failure may take much more time leading to a serious accidents Forbidden Do not cover the hole of this module and the ventilator air inlet of the system Otherwise overheating etc can cause fire or malfunction Mandatory Avoid entering wire scraps or other foreign debris into this modu
44. peration setting when there is a controller error activate PF module request is ignored and transmission is started when controller error is resolved Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 28 model 2000 PROFIBUS Module User s Manual for S2T S2E 7 5 PF612 Transmission Word Count Setup 7 5 PF612 Transmission Word Count Setup This procedure is used to set the PF612 module transmission word count It is valid only when setup from the controller is selected with the MODE2 setup switch MD7 MD6 ON ON 1 Check that the PF module Healthy counter is changed If it is not changed this request is not accepted 2 Write 0003h in the PF module control code 3 Write a value between 1 and 122 in PF612 transmit word count Note that the sum of 3 and 4 must not exceed 208 4 Write a value between 1 and 122 in PF612 receive word count Note that the sum of 3 and 4 must not exceed 208 5 Write ABA5h in the PF module control enable flag 6 Check that the PF612 transmission word count setup request acknowledge result is 1 to confirm the end of setup The PF module control enable flag and the PF module control code are cleared when the PF module processes this request This request is accepted only once after a power on or PF module reset If this request ends abnormally turn on the power or reset the PF module once more and set the correct transmission word co
45. pletely before using them as a part of your application system 6F8C1147 Mandatory When you attempt to perform program change forced output RUN HALT controls etc during operation carefully check for safety Improper operation or negligence in checking safety conditions can cause machine damage or serious accidents Mandatory Set the operating switches of this module according to this manual Improper setting can cause failure or malufunction Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net V Mandatory Configure the external circuit to turn on power according to the following sequence Turn on the power of model 2000 Turn on the power for the I O module and external load power supplies Otherwise it can cause machine damage malfunction or accidents Forbidden Turn off power immediately if this module or related equipment emitting smoke or odor Operation under such situation can cause fire or electrical shock Also unauhorized repairing will cause fire or serious accidents Do not attempt to repair Contact Toshiba for repairing 5 Safety Precautions on Maintenance and Inspection lt gt WARNING Mandatory Turn off power when removing any units modules terminal blocks or wired cables after installing Otherwise it can cause failure malfunction or electrical shock Phone 800 894 0412 Fa
46. ster Download setup information once more 213 System error Master Contact Toshiba Others Unprescribed error Contact Toshiba e Bus error counter Table 8 10 Bus error counter F E D C B A 9 8 7 6 5 4 3 2 1 0 Bus Error count Severe bus error counter Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 34 model 2000 PROFIBUS Module User s Manual for S2T S2bE 8 1 PF611 RAS information f Timeout counter Table 8 11 Timeout counter Time_out_count PROFIBUS telegram exclusion count One reason for incrementing the counter might be bus cable short g Slave setup state Table 8 12 Slave setup states F E D C B A 9 8 7 6 5 4 3 2 1 0 0018h 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 001Fh 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 The numbers in the above table are node numbers 0 Remote node not set 1 Remote node set h Slave operating state Table 8 13 Slave operation states F E D C B A 9 8 7 6 5 4 3 2 1 0 0020h 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0027h 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 The numbers in the above table are node numbers 0 No remote node or remote node stopped 1 Re
47. ter installing Otherwise it can cause failure malfunction or electrical shock b The PF611 PF612 module is mounted on the I O bus slot The procedure of mounting the module is the same as the G2 I O module c The transmission cable is connected 2 Detaching modules a Please detach the PF611 PF612 module in order opposite to the installation after it turns off power 8 Transmission cable Twisted pair cable connection and accessories Set terminating resistor switch x TERM ON at Controller terminating node Connector uc c i Connector Twisted pair cable Figure 9 2 Transmission cable Table 9 3 Transmission path accessories Name Type Rating Usage Manufacturer recommended Twisted pair cable 6XV1 830 0EH10 PROFIBUS standard cable Siemens Connector 6GK1 500 0FC00 Master module connector Siemens OEA02 with built in terminating resistor There are also PROFIBUS repeaters electrical and optical but PROFIBUS compatible manufacturer products should be used Refer to the following the PROFIBUS Association web page for the supported products WARNING The recommended connector has a built in terminating resistor The master module and slave module also have built in terminating resistors Do not turn ON both terminating resistors at the same time Normal transmission is not possible if they are turned ON at the same time CAUTION When routing
48. tings voltage fluctuation range frequency output rating etc described in this manual Otherwise it can cause malfunction machine damage or fire due to overheat CAUTION Forbidden Do not touch any components terminals connectors or printed circuit boards in the module Otherwise it can cause the IC or LSI or the like to be broken by static electricity resulting in failure or malfunction Also the edge of components can cause injury Forbidden related equipment Otherwise it can cause malfunction or failure Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net viii Do not disassemble or modify this module and Mandatory Turn off power immediately if the ambient temperature or internal temperature exceeds beyond normal range or if failure is occurred in this module Contact Toshiba for repairing Operation under such situation can cause fire or electrical shock Check the vent of this module periodically If vent is closed it can cause raise of temperature Forbidden Do not forcibly bend or pull or distort the power cord and other cables Otherwise they can be cut off or cause overheat Forbidden Do not enter wire scraps or other foreign debris into this module and related equipment Also do not insert metal parts into them They can cause fire or accidents model 2000 PROFIBUS Module User s Manu
49. umber D0080 WRITE RW104 gt H0005 RST R00092 WRITE instruction execution R0002 clear Explanation H0005 Slot 5 of a basic unit that is the position where PF611 PF612 is mounted is shown Two high rank digits show the specification of the unit and two subordinate position digits show the slot position Therefore H0103 becomes for slot 3 of enhancing unit 1 The PF module status is stored in D1665 here RW104 Writing first memory address 00256 of PF611 controller interface memory is specified Rw105 Number of words written in output area 16 words are specified D0080 It is a storage register of the written data The writing data of 16 words is stored from D0080 R0002 It is a start condition of this WRITE instruction model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 5 Transmission Parameter Setup When using this module you must set the transmission parameters using the PROFIBUS configurator in addition to the controller setup and registration Use the following PROFIBUS configurator Name PROFIBUS SYSTEM CONFIGURATOR HMS SYCON Manufacturer HMS INDUSTRIAL NETWORKS AB Supported OS Windows95 Windows98 WindowsNT4 0 with Service Pack3 or higher Windows2000 The basic setup procedure is described below Refer to the manuals for the above configurator for more information Start HMS SyCon Select File New to create a new file open the busline window
50. unt Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6F8C1147 29 Chapter 7 Module Control Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 30 model 2000 PROFIBUS Module User s Manual for S2T S2E Chapter 8 RAS Information 8 1 PF611 RAS Information PF611 RAS information is referenced with READ instruction Table 8 1 PF611 RAS Information Address 15 0 0000h PF module status 1W 0001h Healthy counter 1W 0002h Device error 1W 0010h PROFIBUS DP status 32W The address is the offset address word address from the beginning of the PF611 interface memory 1 PF module status Indicates the status of the modules installed on the local unit Table 8 2 PF module status 0000h 6F8C1147 F E D C B A 9 8 7 6 5 4 3 2 1 0 ONL PF MODE DV STS DVER NPR TXER NDT ACL CNT ONL ONLINE gt 1 PF module is online 0 Not online PF MODE PF MODE 00 PF module is online 01 PF is standby 10 PF module is not operating 11 PF is down DV STS DV STS 00 Transmission module is offline 01 Transmission module is stopped 10 Transmission module is cleared 11 Transmission module is operating DVER DEV ERR gt 1 Transmission module error 0 Operating normally NPR NO PARA 1 No activation request 0 Activation request TXER TX
51. x 888 723 4773 Web www ctiautomation net Email info ctiautomation net vi Forbidden Do not disassemble or modify this module and related equipment in hardware nor software Otherwise it can cause failure malfunction electrical shock or injury model 2000 PROFIBUS Module User s Manual for S2T S2E CAUTION Forbidden Be careful not to hit or fall off this module by accident Excess shock can cause failure Mandatory Touch a grounded metal part to discharge the static electricity on your body before touching this module Otherwise charged static electricity on your body can cause malfunction or failure Mandatory Use soft cloth to clean this module Use water dipped and squeezed cloth to clean it if dirty Leaving this module dirty can cause mistaking or malfunction 6F8C1147 Mandatory Place this modules removed from the unit ona conductive mat or conductive bag containing a spare board etc on an grounded desk Otherwise static electricity can damage components of the module Forbidden Do not apply benzene and thinner when cleaning this module Otherwise it can cause deformity or descoloration the panel or case of this module Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net vii 6 Safety Precautions in Daily Operation lt gt WARNING Mandatory Apply power of the specified ra
52. y any means electrical mechanical photocopying recording or otherwise without obtaining prior written permission from TOSHIBA Corporation PROSEC TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation IBM is a registered trademark of International Business Machines Corporation Microsoft MS DOS Windows and Windows NT are registered trademarks of Microsoft Corporation in the U S A and other countries DeviceNet is a trademark of the Open DeviceNet Vender Association Inc TOSHIBA CORPORATION 2005 2006 All rights reserved Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Safety Precautions This manual contains important information for the operator to operate this product safely and correctly and avoid bodily injury and property damage Grasp the meanings of the following marks and their descriptions before reading this manual Hazard Classifications D WARNING maleate a potentially hazardous situation which if not avoided could result in serious injury or death Indicates a potentially hazardous situation which if not avoided can result in N CAUTION minor or moderate injury or property damage It can also be used to alert against unsafe practices Note 1 Serious injury means loss of sight injury burns high temperature low temperature electrical shock fracture or intoxication which leaves aftereffects or requires h

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