Solenoid Valve Island Type 3965-DP
Contents
1. m 7 5 4 gt 2 1 16 15 14 18 12 11 10 9 a 1716161 41 121119 Coding of NAMUR sensor states Status bit bit 0 0 0 Attenuated line OK 0 Unattenuated line Example 3 NAMUR sensor input module 1 sensor 6 Status Attenuated Line OK Binary input Byte 2 Bit 5 0 Binary input Byte 4 Bit 5 2 0 Example 4 NAMUR sensor input module 2 sensor 13 Status Unattenuated Line OK Binary input Byte 7 Bit 4 1 Binary input Byte 9 Bit4 0 Example 5 NAMUR sensor input module 1 sensor 11 Status Wire break Binary input Byte 3 Bit 2 0 Binary input Byte 5 Bit 2 1 Example 6 NAMUR sensor input module 2 sensor 7 Status Short circuit Binary input Byte 6 Bit 6 1 Binary input Byte 8 Bit 6 1 15 Start up checklist Switch off power supply First check whether the cables are correctly connected This must be performed with the power supply switched off e Power cable connected to 24 V DC e PROFIBUS cable connected at the D sub female connector of the driver module e Bus terminators activated in first or last slave in the segment e Cable for NAMUR input modules connected e External solenoid valves connected correctly Switch on power supply Master lt gt slave offline After checking the cables with the power switched off switch on the power supply o2. auosirumqoo uosr exis uq EB 3965 2 EN 24 Specifications subject to change without notice SAMSOMATIC GMBH A member of the SAMSON GROUP WeismullerstraBe 20 22 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1644 E mail samsomatic samsomatic de Internet http www samsomatic de 2013 11 EB 3965 2 EN
3. sty WY sonas 661 Y ec Jo DA 6 P6 AWA uno eu Jo 6 Pwy 2010 Apog yesuesapung yostpeyisdyd 8 0 ursa sjuaumoop aW Sty 01 aui ur parjroeds 012491 UONBLIBA afqeuidaooe Aue juawidinbe syg L jinppugi 4 1609 SSeS NUSA ssappy 9 yluyparjasay pun 552 NOSIAVS SN IJONd PULISI PABA Diouaios 611 lt 966 101 IMPON WANWYN 58 18 0211 2451 pue 9816 0211 aal p 0 XALV 60 91 4 QUINN jq 9 O3I 6 F6 sojoudsouny A erauajog ur asp suiojs 4 341293044 pug T LLVOLILLSEIO NOLLVNIIAVX I Id AL NOTLV ISNVUL uag pun Zrowqgosun eg Heisuesapung sy stu Ya YostpEyIsAyd EB 3965 2 EN 22 St aed IIS MYI ISNS d Sio wgpsuniag 91186 d 001 9 sopun g apisuesopung aypstuyjoay yasijeyiskyg our Jo Paosdde soud ap annbar Um sour x Auo posayeun poonpordo1 podas 1521 STY pas pw anpufis NOY WA sodassa pamwqns eoruq29 pue alqo eat A a rsnpoxo Wodar 189 snp ur prep SINSI op na ajes
4. ou oouerduio sjuaumamboa ayes pue pey 3 1521 juouissosse ou ur pue uo 52100 205 JUON ISN ayes 10 suonirpuoo 12240 C PEIST OLXA Ald HOTH pue juourssossy 1 0910 ad 0 dn Ajddns y j jearugA v3 A ajes sm py 0910 ead dn simao poiejost 8 5 st G A M indino AL 0 JO yeod umumrxeui 01 dn g 29A IM mdu AjpeorugA u8 5 Aou AjpeorugA e3 SB 0 23 22 simoar suonrpuoo sapun Jr 0 jews 54484900 191 Ml od 64 A 96 on 07 1 5221000 X peurs KEW suondo ou uiajs s ur II et S uonoojoud jo A undar inding TEOT 60 91 4 uog eunuex q adh J4 0 4ns0 u3 uag pun Sramyosunesg uosr pexis uq p e weg 59 959 DA mem 91186 a 001 29 isapun wsus pung AIS WILA ISNS d Mersuesopung 2upsiuq2o POSIPEYISAY oui Jo p oadde soud ap mba pes sjuourpuoure sjour Auo poroqeun poonpordo oq
5. ways s ut indul TEOT 60 914 U PAYNI SIMINI peurojur q parjddns indur IJL 09 Jo apos yeod dn symoaur poje osr Ajpeo rueA e8 5 sr A A indur ou A 06 jo Jead e dn 191410 pawos 2 5 oe SMN TV IAA 2 09 01 D07 st o1nggaoduro uaque o qrss ruuad 291 snopaezet apisur sn 20 au TEOT 60 914 ur Ajddng 010 0Z LI Aq ayes Ajeorsurnur porjddns st s AV N pu I 20 AL s eusiis JO 1uouissass pu sjosuas AjyrurxoJd JO uonaeuuoo saA18s YNWYN 241 4 SN IJOYd 52545 sng SI lt 9 5 u2 X2 SOUT uorgeorunuruloo uiajs amp s ut aq SB 524195 UL X XALV 0 814 ur uonaeuuoo qq SNEIAOUd 107 LE I1 896 PAA UOISIAA ur paysa adj pue s IAPA prouojos Leger d J am jo jueuoduioo jeuondo ue si IMPON UNINVN 5818 0411 9451 oui IMPON 81 2041 I 2451 our uounTmb jo 07 X3LLV 60 14 49quin y ER EIS 451 JA s npou s 1 pl D pun Zio gosun vg ye SuBsOpUung YosyeyiscAyg EB 3
6. EB 3965 2 EN 21 1 5966 2544 Tay ISUN Mag 91186 d 001 Spang jprjsumsapung IISI s ng Heisuesapung asuy Mell IS ML our jo padde soud ap sam boa peys squroumpuo ure SJ rnxg Auo pawe psonpordes 1591 sq pipe Aut peas pur anus moim suoda 189 ponmuqns uonejuaumoop eoruqao aqi pue paqo Tat A pArsn oxo yoda 189 510 ur WAOP prep ou Joqun 4 731 6 t6 ur 45 122 04d juauirdimn bo peuroeds ay jo uononujsuoo pue ay A uo sajeja1 addy SYL 11 sip 01 ur parjroeds se asn ayes suonipuoo eraads W fqns st juauidirnbo Wy saput 1 19quinu 2192913120 Jaye posed sr X usis 01 FOO C L LFC I9 NA LOO C 11 62009 NA 900C 0 1FC I9 9002 0 62009 NA Aq pounsuo st 5 pue qi soueldwoy 6 SETST OT XA Ald 189 PUB JUOLUSSASSY oY ur 1591 pue 29 3AN 201 01 X UUY se samydsoune aArsojdxo Aypequajod ur Joy 5 21545 24129 04d yuowdinba jo uononujsuoo pue oy sjuawambal Ajayes pu yeay enuessa aui uir Ay duos sey
7. amp 3 ei 1 PS 407 104 3 g CPU 414 3 DP PROFIBUS 1 DP master system 1 2 oP A7 MAVDP IF1 5 HR CP 443 1 6 7 3 Magnet 54 Magne 8 9 3 Magnetventilinsel 39 9 DP Kennung Bestellnummer Bezeichnung E Adresse A Adresse 16DX Ventilinsel 16 amp usg mit Diag is Eingangsmodul 16 Eing m Diag Steckplatz Eingangsmodul 16 Eing m Diag 3 ____ Einf gen m glich 10 218 x Hardware Katalog E Suchen at ail Profil Standard DI H SIMOREG e CH SIMOVERT e CH SINAMICS H SIPOS 2 Weitere FELDGERATE D 1 0 2 Ventile EHE SAMSOMATIC GC 3965 Magnetventilinsel 3965 DW Universalmodul B Ventilinsel 8 Ausgaenge Ventilinsel 16 Ausgaenge D Ventilinsel 8 Ausg mit Diag D Ventilinsel 16 Ausg mit Diag D Eingangsmodul 8 Eingaenge E Eingangsmodul 16 Eingaenge 8 Eingangsmodul 8 Eing m Diag JW Eingangsmodul 16 Eing m Diag Magnetventilinsel Typ Modular i Universalmodul a Ventilinsel 8 Ausgaenge Ventilinsel 15 amp usgaenge Eingangsmodul 8 Eingaenge Eingangsmodul 16 Eingaenge GE Gateway AJ Kompatible Profibus DP Slaves Magnetventilinsel Typ 3965 fuer Profibus DP mit optionalen Eingangsmodulen EB 3965 2 EN Eigenschaften DP 5lave EN Adresse Kennung Parametrieren EA
8. pews Aaen 71 TITON 161591 doo sout e ais ds SI 68p S U491X pun Zroqgosun eg He suesapung 2uosruqoo uosipexis4uq 59 544 did 596 2594 Sa wem vag 91186 001 G jpjsuvsapung lie apisuesopung Ypstuyaa YostTExIsAYe ay JO pPaoudde soud an annbar vys squourpuoure Jo senxa Auo paonpordo1 podas 199 SIU pipeAur pas pur amnqpusiis sodassa ponnuqns EHS 129fqo eat Joyal Wodar 1591 sig ur pre SHNS U ansuo oeeuo ILUN MU pg od 78 0 Ut n S N BA XBA 8 9 s e uid X 9 X4 Ages uonoojoud jo adAy ur 777777777777 uonoeuuoo SI S8t Sol SI SSE SMW SNAIJONA ELOT 60 81 4 won eururex JA 0 suondo dins UONIOUUOD MOM NINI ways s ut indur suondo 8 L uid cx dins uornoouuoo MOYNM ways 45 2 4 suondo t 1 Wd gX dims UONI UUOI MOYNA ways s ut K AES indur suondo 02 61 ex dins MOYNM
9. 2629 juouidrnbo sm jo Kjddns ou Ajdde sip jo syuawaa mbas 1oqun 4 72 1 6 p6 aougpaoaoe ur 5 5 122 04d pouroods jo uononajsuoo usisap ou 01 Auo 9A SIUL SBOP snp 0 9 npauos ur se asn ayes suonipuoo eroads 01 120 qns sr yuouidmbo ap mu sojorpur 11 Ma st X UZIS IJI FOOCSI 62009 200 11 62009 NA 9000 1219 NI LOOT L 6L009 NA 900 0 62009 NA pounsuo 51 ayes pue yje ou werdu XA 8 Ld 152 L pue juouissossy eruoprjuoo ur SINSA 1521 pue uo neurmuexo ou p PAnooui 0 X uuy ur aArsojdxo enuajod ur asn surajs s uononujsuoo pue usisop au o sjusuroumbou Kaes pue yeay enuesso aq YIM K duio2 seu sm SANI Top amis c Jo DA 6 P6 IANA eui JO 6 FPN aouepaoo ut 2010 ou Apog jpgisuesepung euosruu e 26 rpexrs Aug o sjuaumoop IWAJU si o sp peuos ur poy loads 012401 UONBLIBA ojqeidooo Aue juaurdmbo
10. podos 159 sip are pas pw sodas 152 pamwqns LINNJI I pue 129190 1521 au 01 JAI 1521 sup pre SINSI IUL 9 pews A qrgi gou td cr 0 A 96 on San EA XEN q x3 Mayes orsunnuy uonoojoud jo ur du 695 9 ews Aqsu v MU OOS vu cu 064 Altl en S NJLA XBA 9 X3 Mayes orsuunu uonoojoud jo ad mse 19 jews 491880 I Od vu cp 0 96 on XBA q XA Alayes uonoojoud jo ad MSP 09 XI A c 0181 d eil n 11 5291000 X furuuo suondo o goouuoo ou 2 545 ES 11 792A t I L SORU X suondo OU wa s s u 33 1mouro dno 11 01 5291000 X ben em OU uiojs s u N92 INding DIDI Ajddns IMAA 2 09 091 D07 51 o qrss ruuad ou snopuezeu Dau s yun Ajddns Jamod ayy XALV 60 914 ut panao IMPON 816 0411 2441 oui pue IMPON 816 0411 2441 oui jo pasoduroo st lt 966 adi AL SNAAOUd 1611 5966 941 ou soy Ajddns ayes 10 POUTISap SI X X LLV
11. BOISULNUI 10 Alayes uonoojoud jo ad amp KIELEN EIN 01 OLX S02 puruuon 0000000000000000000000000 sim ndu 221401 eu ur UMOYs SI soougjoead uorso dxo 29 19012 mus 51418800 5 MU 99 Od Lz o 96 on Jouueuo Jad x3 AlsuLnu jo ad suondo uonoeuuoo Wout Ways 6 8X 01 X s euruum n SIM juauuna 081 8X 22 indur INPO MNINWN S8TE OLI I 9451 8121 1427 UONIDULWDXT ada Og sip porjddo jou aap ysomyau snqpjoy 8 5 10 Jo snqpjot uo apqissiuisad ayi uo 120 4 qisstuwad jou suiajs amp s SI lt 875 550128 1 g o Joyourerp am popreag gt OH ei gt sjuejsuoo oug o o AVOUT Surwo oj ou lt 2 6 009 01 229 g 10 y ed o qeo V 87 H seuru aod jo on e XUW Ct In speuruuo JO aod on e XEN Hals jo sd
12. EB 3965 2 EN Certification Bed SHE 9544 Siowgasuniig 9118 d 001 IISI Yeksuesapung suyo MEIS A ox jo padde oud ap ambos peys squoumpuo ure sj2urx 3 Auo podas rat 514 prpeAur pos pur aungeusis suoda 189 ponmuqns VUONBJUMUNIJO eoruqao aq pur 129fqo 1521 au APPAISN OXS 13324 189 sit ur pre SIMS oup JOSS JOJJ pug 2012910 Jo N Su 4 96 qosiexrsAqq dus 1549uisuugqof 0102 amp mnago 4 6 Sramyosunesg uonaajoaq uorso dx T 10 101296 UOP Oc 081 FS dE ITY D XA 40 FL OI quo xq 5c Hn 3 Zur Motto pnour 1 jo ay 71 pun Sromyosunesg Heisuesapung ouosiumoo uosrje sqq ld 3ed 5966 95444 3j wgosuntug 91186 d 001 sopung jpjsuvsapung ISILA NS YeIsUBS pUng Asuy p jo padde oud ap sam bo peys squoupuo ure senxa Auo peonpordes 110do1 1521 514 peas pur anyus moya 189 ponmuqns eoru3o aq pue 189 19321 189 sig ur WOP prep SM oup DMNI sip Aq pa13109 jou
13. Mounting and Operating Instructions Solenoid Valve Island Type 3965 DP sSAMSO e Vir Maa 8 a a d ding daa Lu HE E 4 4 1 T ccce HEU D 1 1 aum 4 d z k 7 Edition November 2013 EB 3965 2 EN Contents General instructions Model number and device index Article code Serial number Current versions of hardware firmware DP modules GSD file Technical data Electric connection module for PROFIBUS DP Ex ib ia Input module for NAMUR sensors Ex ia Mounting Type 3965 DP Solenoid Valve Island NAMUR input module Pneumatic connection Type 3965 DP Solenoid Valve Island Electrical connection Power supply PROFIBUS connection Connecting the NAMUR input modules Connecting NAMUR sensors Data communication between master and slave Setting the PROFIBUS DP address Status indication on the connection module Status indication on NAMUR input module GSD file Device configuration and parameterization Process mapping binary inputs and outputs otart up checklist Troubleshooting Servicing explosion protected devices Maintenance calibration and work on equipment Certification EB 3965 2 EN Page RooOoooo 0 O 17 18 General instructions The devices may only be mounted N started up and operated by Article code experienced personnel familiar with thi duct storage of the device a
14. Ausgang Ausgang Adresse Lange Ember uber Drektengabe Anfang Eyte v Einheit v Ende 0 ProzeBabbild JOER Eigenschaften DP Slave Ea Adresse Kennung Parametrieren Parameter 3 Sy Stationsparameter Geratespeziische Parameter 2 vi Bruchueberwachung 2 v2 Bruchueberwachung Y3 Bruchueberwachung E 1 4 Bruchueberwachung E YS Bruchueberwachung E v amp Bruchueberwachung E 17 Bruchueberwachung v8 Bruchueberwachung E 9 Bruchueberwachung E 110 Bruchueberwachung 11 Bruchueberwachung E 112 Bruchueberwachung E 113 Bruchueberwachung 714 Bruchueberwachung E 115 Bruchueberwachung 16 Bruchueberwachung Herstellerspezische Matern masma 14 Byte reward zin Ersatzwertverhalten des Eigenschaften DP 5lave EM Adresse Kennung Parametneren GE wel 5 Cg Stationsparameter Geratespezifische Parameter 51 Bruch Kurzschlussueberw aus 2 52 Bruch JKurzschlussueberw 53 Bruch Kurzschlussueberw 2 54 Bruch JKurzschlussueberw 55 Bruch JEurzschlussueberw 56 Bruch Kurzschlussueberw 2 57 Bruch Kurzschlussueberw 2 58 Bruch JEurzschlussueberw 59 Bruch Kurzschlussueberw 2 510 Bruch Kurzschlussueberw 511 Bruch Kurzschlussueberw 512 Bruch Kurzschlussueberw 513 Bruch Kurzschlussueberw 514 Bruch Kurzschlussueberw 2 515 Bruc
15. the device The serial number as unique identification Saey functon V funct of the device is only printed to one of them eae Special version t Current HW FW Version DP module Without module Hardware Firmware VN10 00 oe VNOO 50 SROx03 NAMUR modul VN10 00 SROx01 Aktuelle Version GSD Datei Version Filename __ _ GSD_V1 1 39650A55 GSD 26 11 2012 3 EB 3965 2 EN Technical data Electric connection module for PROFIBUS DP ib ia Electric connection module for PROFIBUS DP Ex ib ia for use in hazardous areas vesion Controlling of 16 solenoid valves 6 V DC with cable break monitoring Connection of two input modules for 32 NAMUR sensors Ex ia with cable break and short circuit monitoring Explosion protection certification PTB 09 ATEX 2032 power supply unit and PTB 09 ATEX 2033 CPU Module enclosure GD AISi12 powder coated gray beige RAL 1019 End plates GD AlSi12 anodized black Material Gaskets Silicone rubber 14571 Plug type connector Polyamide 1 x LED external communication DP green Connection OK red Connection interrupted Status indication 1 x LED operation green ON red OFF lt 100 ms NAMUR sensors Cycle time lt 500 ms solenoid valves 24 V DC 4 15 96 Power supply Power input lt 4 5 W output rating 3 5 W Two wire connecting cable wire cross section 1 5 mm flexible 2 m length Co
16. sty VIE p 09 E assensus ssapy OY NOSIAVS dC 51840 PULISI prousjos 1611 5966 d 20 jddng 0106 0411 d L TEOT 60 814 amp DA 6 F6 PANDIAIG 4 ur asp 10 5 15 6 241291044 juowdinby NOLLVNIAVX I Ad AL NOTLV ISNVUL 11 01 6 8 L 9 s uag pun vg Heisuesapung Istu yd 28 81544 3965 2 19 t t aed 5966 959 ya um em vag 91186 001 99 isapung jprisuvsapung IIS WYLAN Y d Meisuesopung oupsiuq2o yostpeyrskyg JO py oadde soud ap mba peus sjuourpuoure Jo sjourx 3 poroqeun poonpordo oq podas 159 SIL are pas pur Un sodas 159 pamwqns uonejusumoop eoru pue 29 90 1891 Plat Wodar 1521 snp ur UMOP prep siet IUL Jossajoag pug 20129110 Jo amp oursuuguof 71 2 51 96 aje1suesopungg auos tuy uosipexrsAuq dus sadowsuueyor onjeusis 9 0 0107 renaqa 6 Slamyosunesg uonaojoaq uorso dxz 10 101296 spaepug s asw dw Aq pounsua 51 sjuouroam boa Ajayes pue paul
17. 50 C Weight approx 380 g 4 3965 2 Mounting Pneumatic connection Type 3965 DP Solenoid Valve Island Type 3965 DP Solenoid Valve Island See EB 3965 EN page 8 See EB 3965 EN pages 9 and 10 NAMUR input module A snap on fixture is located on the bottom of the module which is used to attach the modules to a top hat rail Snap on mounting for top hat rail TH 35 according to EN 60715 E E Fig 2 5 EB 3965 2 EN Electrical connection PROFIBUS connection As far as the electrical installation of the device is concerned the relevant electrotechnical regulations the accident prevention regulations of the country in which the device is used must be observed In Germany these are the VDE regulations and the accident prevention regulations of the employers liability insurance association For mounting in hazardous areas the respective national regulations of the country in which the device is used applies In Germany these are VDE 0165 EN 60079 Wr e W For connection to certified intrinsically safe current EE ee PROFIBUS cable circuits the EC Type Examination Certificate PTB 09 Cable type A or B ATEX 2032 and PTB 09 ATEX 2033 for Zone 1 or 21 i applies see pages 18 to 22 PROFIBUS connector RS485 IS intrinsically safe When connected to DC voltage signals correct polarity must be ensured D sub female connector for PROFIBUS DP connection see below fo
18. 50 91 4 ur pasa ad 5 IALA prouayjog Leger 9d amp oui jo jusuoduioo euondo s mod 0106 0411 2441 our s1 TEOT 6091 4 ES 53 bD J ED TEOT X LLV 60 81 4 NVN uopeunuex q addy JA o aansopug uag pun Sraayosun vag Heisuesapung 2 YIsyeyIsdyg EB 3965 2 EN 20 s z Bed 59 254 DA mt 91186 d 001 yujsursapung aqasmiq22 LASN Weisuesopung tpsi exisAg ox jo padde soud ap oam boa peys squoumpuo ure JO SOEN Auo pamen 1 1 182 SIUI pipe Aut pos pur aungeusiis OGM 189 ponmuqns LLU aq pue j29fqo 1891 Apo Arsn oxo 182 si ur uw op Prej SIMS oq Jossajo4g PUB 4012011 200 501 1 AjosirpexrsAqq durers lt 0 0 0102 01 FBiomyosunesg UONIAIOI 5 10 101938 UOI Oc OTLL M X3 A C TI 29 OM er 9 OCD cu 8 epnjour jsnur au jo ay 71 apmornaao sip Aq 100 sjuauroumboa quawidinbe snp jo Ajddns 2unjoujnugur y Ajdde Stu jo syusuroambou uag pun Sramyosuneag Heisuesapung uosr ex is A
19. 965 2 EN 23 vie 5966 2544 vag 91 IE a 001 9ojusopung jjvjsuusapung aq2smq22 Yeisuesopung IPSU ASSAY JO soud ap annbar pes squourpuoure Jo sj2er Auo porogeun poonpordo Ap podas 199 pipeAur are pas pur anpu is NOKIA sodassa AUD pue 199 qO eat A aArsnoxo Joyal podas 189 5 ur UMOP PR SNS ILL JOSSAJOI PUB 101991 Jo 29 401 96 1 RISURSOpUNg ouos rug2o uosiexrsAqq dus soAowsuuRYyor o4njeusis 9 0 0102 renaqa 0 Btamyosuneig uornoajojq uorsojdxz 10 101296 spaepugjs uir Aq poansuo sr suawambos Ajayes au YIM aouerpduio Apes pue pey 1102551 81 110d 4 1521 juouissosse ou ur pue uo sajou 295 JUON 981 au ur uMogs sr s 22uv ea1 pue uorso dxo AL pews q pews Adnan 91 ansuo oeeuo MU SL od Vu C 0 A 96 f Jad SINJLA XEN 9 Mayes uonpajoud jo ad TONTOS GAJBA 10 MU OST d vut 001 A 8C Jouuguo ELOT 60 ILA VEJNI uogeuruvx addy Dy 0 uag pun Siaaygosuneag
20. S cable and or connectors not correctly connected or defective Master lt gt slave communication still offline not started Configuration is invalid master shows configuration error Baud rate setting incorrect Address error Connecting cable and or connector not connected or defective master shows diagnosis error Connecting cable not connected properly INPUT OUTPUT connection wrong master shows diagnosis error 16 Possible causes Recommended action Make sure that the power supply unit is working If this is not the case replace the unit Connect mains cable of the power supply unit to 230 V AC supply Connect mains cable of the driver module to the 24 V DC output terminals Observe polarity brown blue Check that the cable is OK If this is not the case replace it Check whether the connectors are wired correctly Connect the bus termination resistor in the first and last device of the segment see page 6 PROFIBUS connection Fasten connector connection Activate master slave communication from the master Check entered configuration and correct see page 10 Device configuration and parameterization Correct Baud rate setting the same Baud rate must be set for all participants master slave and if applicable segment coupler Check master and or slave address and correct if necessary see p 9 Setting the PROFIBUS DP address Make sure that the cable a
21. agnosis bits Inputs Assignment according to Fig 11 89 7 6 5 4 3 2 1 0 14 Coding of solenoid valve states Drive bits idle position safe state ON Connection OK Wire break diagnosis Diagnosis bit Example 1 Solenoid valve 4 connection X10 MV4 ON Line OK Binary outputs Byte 0 Bit 3 1 Binary inputs Byte 0 Bit 3 0 Example 2 Solenoid valve 13 connection X13 MV12 Wire break Binary outputs Byte 1 Bit 4 Last switching state 1 0 Binary inputs Byte 1 Bit 4 1 NAMUR sensor input modules Binary inputs NAMUR sensor signals status bits Assignment according to the ports of the NAMUR modules 8 7 6 5 4 3 2 11 171 15141 121119 16 15 14 13 12 11 10 9 gm 7 5 4 2 ft jo Binary M NAMUR sensor signals diagnosis bits Assignment according to the ports of the NAMUR modules NAMUR input module 1 ports 9 16 E MWEXNEOGENRE B 171615 1413121110 BYTE 5 NAMUR input module 1 ports 9 16 16 15 14 13 12 11 10 9 st 1716 5 1413121110 Assignment according to the ports of the NAMUR modules NAMUR sensor signals status bits NAMUR input module 1 ports 1 8 16 15 14 13 12 11 10 9 3965 2 Binary NAMUR sensor signals diagnosis bits Inputs Assignment according to the ports of the NAMUR modules BYTE 8 NAMUR input module 1 ports 9 16
22. ers 1x8 16 sensor inputs 1x8 1x8 8 solenoid valve drivers 1 8 24 sensor inputs 1x16 1x8 8 solenoid valve drivers 1 8 32 sensor inputs 1x16 1x16 16 solenoid valve drivers 1x16 16 sensor inputs 1x8 1x8 or 16 solenoid valve drivers 2x8 16 sensor inputs 1x16 16 solenoid valve drivers 1x16 24 sensor inputs 1x16 1x8 16 solenoid valve drivers 1x16 32 sensor inputs 1x16 1x16 The device is configured and parameterized using a Suitable configuration tool Refer to the user manual of the corresponding tool for more details See page 10 to 12 for screenshots of various configuration tools e g Siemens Procentec Bihl Wiedemann Follow the following instructions to configure and parameterize the device e Install the GSD file 39650A55 GSG DE or 39650A55 GSE EN e Connect the Type 3965 DPplus slave s to the PROFIBUS DP network and assign the slave address es within the range between 1 and 99 Parameterize the Type 3965 DPplus slaves number of drivers binary outputs number of NAMUR sensor signals binary inputs Optional provided the tool supports the function Display fault alarms over PROFIBUS standard diagnostic function parameterization in channel pairs EB 3965 2 EN Example Siemens STEP7 H HW Konfig SIMATIC 400 1 Konfiguration Test_SC 000 Station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe
23. f 24 V DC Check the status LEDs on the driver module and NAMUR modules to ensure they indicate the correct status LEDs on the driver module e O green power supply connected e DP red PROFIBUS offline e LEDs on NAMUR modules Power green power supply switched on e Sensor inputs all LEDs off inputs are first initialized after the PROFIBUS has been connected Master gt slave online Check the communication between master and slave when they are online Check the status LEDs on the driver module and NAMUR modules to ensure they indicate the correct status LEDson the driver module e green power supply switched on DP green PROFIBUS online LEDs on the NAMUR modules e Power green power supply switched on e Sensor inputs Current sensor states attenuated unattenuated or wire break for all unoccupied connections LED blinks 0 5 Hz EB 3965 2 EN Troubleshooting Type 3965 DPplus Valve Driver Module PROFIBUS DP slave Malfunction Diagnosis possible cause LED status of malfunction LED OFF DP LED OFF I O LED green DP LED red I O LED red blinking DP LED green Interrupted power supply Power supply OK PROFIBUS DP not active Communication to the NAMUR input module s interrupted Power LED OFF Communication to the NAMUR input module s interrupted Power LED ON Power supply unit of driver module defective Wiring faulty PROFIBU
24. h Kurzschlussueberw 516 Bruch Kurzschlussueberw D E L Wi Cc L C Li Du Cc C L i L ui E n Du C Li c LA v Ou C L i E Wi Du c Li Abbrechen Hilfe si s EB 3965 2 EN Example Procentec ProfiTrace2 GSD Network Sheet General Drives ULTRA Switching devices BO 1 ProfiCore d Controllers HMI MMI Hee Se Encoders NC AC Slave Setup Dialog Gateway PLCs Ident Systems Info amp Setup Diagnostics Capabilities Inputs amp Outputs Top Ki Valves 3965 DP Magnetventil Insel ode Standard settings Address 2 D Active IV WatchDog Enabled Setup Modules amp Parameters Group Assignmen Bi woe Profibus Standard amp enhanced diagnostic and status informa Master Lock Deactivated Parameter Fault reserved Invalid slave response Sync mode active Feature not Supported Freeze mode acti Ext diag bit Watchdog is on Configuration fault Station is slave Station not ready Static diagnostics Station not existent Parameter reques Extended diagnostic overflow Bes Slave Info Modules Item Description GSD Filename 39650455 GSD Vendor Name Samsomatic GmbH Model Name 3965 DP Magnetventil Insel oder Ventil Ans Iden
25. ing binary outputs and inputs Communication between the PROFIBUS DP master and the Type 3965 DP solenoid valve island PROFIBUS DP slave is performed cyclically based on DP VO protocol The binary outputs drive bits and the binary inputs NAMUR sensor states diagnosis data are transferred completely in each cycle As result the drive bits in the Type 3965 DP are cyclically refreshed during active data transmission and the status and diagnosis data in the process control system or PLC are updated in the same cycle The drive bits are configured as binary outputs in the I O modules of the process control system or PLC and the input signals are configured correspondingly as binary inputs In this way they can be easily processed with default functions in the higher level system With the maximum configuration 16 solenoid valve drivers and 32 NAMUR sensor signals the data volume is 12 bytes per PROFIBUS DP slave Other configurations have a correspondingly smaller data volume The entire process mapping is represented below including the corresponding assignments of bits to the solenoid valves and NAMUR sensor inputs Solenoid valves Type 3965 DP Solenoid Valve Island MV MV MV MV MV MV MV MV MV MV MV MV MV MV MV Mu 16 15 14 13 121110 9 8 7 amp 5 4 3 2 1 Netzteil Druckminderer X13 X12 X11 X10 Fig 11 Solenoid valve drive bits outputs Assignment according to Fig 11 BYTE Solenoid valve di
26. ing installation work make sure that the PROFIBUS network is terminated at the first and last participant of the segment by a termination resistor Resistance combinations are usually integrated into the bus connectors which can be activated for active termination Connecting the NAMUR input modules A maximum of two input modules may be connected to the Type 3965 DP solenoid valve island see Fig 6 These modules are connected to the driver module by an internal intrinsically safe system bus category ib This internal bus is responsible for data communication as well as power supply of the NAMUR input modules These modules do not require their own PROFIBUS DP address since they are not directly connected to the PROFIBUS network They are assigned to the corresponding driver module M12 x1 female connector on driver module M12 x1 female connectors NAMUR input module BUS INPUT BUS OUTPUT d D ZA The first module is connected to the base module using a connecting cable max 1 5 m see below for accessories 8831 0874 This module is connected to the 3965 DP at the M12 female connector intended for this purpose which is located above the D sub female connector It is connected to the NAMUR input module at the M12 female connector marked BUS INPUT To connect a further NAMUR input module cascading the BUS OUTPUT connection of the first module is connected to the BUS INPUT of the
27. nd connector work properly If this is not the case replace them Connect cable properly see p 7 Connecting the NAMUR input modules Fasten connector connection Connect cable properly see p 7 Connecting the NAMUR input modules Fasten connector connection EB 3965 2 EN NAMUR input module Malfunction Diagnosis possible cause of Recommended action LED malfunction POWER LED Interrupted power supply to Power supply unit of driver module Make sure that the power supply unit OFF driver module defective is working If this is not the case replace the unit Sensor LEDs OFF Connect mains cable of the power supply unit to 230 V AC supply Wiring in driver module faulty Connect mains cable of the driver module to the 24 V DC output terminals Observe polarity brown A POWER LED Power supply driver module OK PROFIBUS connection not yet Activate master lt gt slave ON active input modules are communication from the master Processing of sensor signals initialized first when the connection Sensor LEDs switched off is activated for the first time OFF Wiring in NAMUR signal modules Make sure that the output of the driver faulty BUS INPUT and BUS module is connected to BUS INPUT of OUTPUT incorrectly connected the first NAMUR module and if with connecting cable applicable the BUS OUTPUT of the first module is connected with BUS INPUT of the second module 217 3965 2 Servicing e
28. nnection Plug type connector 9 pole Round plug connector M12x1 5 pole max two input modules can be connected Weight approx External RS 485 fieldbus network RS485 IS according to PNO guidelines Max value per terminal pair Ui 4 2 V Max value of terminal pair Total li 4 8 A Cables type A or B Comments according to EN 60079 25 with following data L R lt 15uH Ohm e C lt 250 nF km Diameter of stranded wire gt 0 2 mm Concentrated inductance and capacitance in the external fieldbus are not permissible Compensating currents are prevented by shielding according to IEC 60079 4 Input module for NAMUR sensors Ex ia Input module for 16 NAMUR sensors Ex for use in hazardous areas een According to 60947 5 6 intrinsically safe according to EN 60079 11 Input circuits Open circuit voltage 8 V DC short circuit current 6 mA wire break lt 0 2 mA On off switching threshold typically 2 1 mA 1 2 mA ateria Front plate Printed circuit board FR 4 light gray printed in black 1 x LED operation green power supply ON Status indication 16 x LED sensor state green NAMUR sensor unattenuated LED flashes in the event of failure wire break 0 5 Hz short circuit 2 Hz Snap on mounting for top hat rail TH 35 according to EN 60715 NAMUR sensors Terminals detachable Connection BUS INPUT OUTPUT Round plug connector M12x1 5 pole Degree of protection IP 20 Ambient temperature 20 to
29. nsmission rate time behavior configuration data parameters diagnostic data etc are described in this file by the keywords Device configuration and parameterization The Type 3965 DP Solenoid Island Valve is connected to the PROFIBUS DP networks as a slave The device is configured and parameterized based on the associated GSD file The solenoid valve drivers and sensor inputs can be configured in groups containing either 8 or 16 binary signals Note that a maximum of three groups are permitted for more than 24 signals to be processed sensor signals and drivers in total Minimum configuration 8 solenoid valve drivers without diagnosis Atleast one solenoid valve must be connected to prevent a configuration error from being displayed Device combinations the maximum number of groups with 8 or 16 binary signals are written in parentheses 3965 DP without NAMUR input modules 8 solenoid valve drivers 1x8 0 sensor inputs e 16 solenoid valve drivers 1x16 or 2x8 0 sensor inputs 3965 DP with one NAMUR input module e 8 solenoid valve drivers 1x8 8 sensor inputs 1x8 solenoid valve drivers 1x8 16 sensor inputs 1x16 or 2x8 16 solenoid valve drivers 1x16 or 2x8 8 sensor inputs 1x8 16 solenoid valve drivers 1x16 16 sensor inputs 1x16 or 2x8 or 16 solenoid valve drivers 1x16 or 2x8 16 sensor inputs 1x16 3965 DP with two NAMUR input modules e 8 solenoid valve driv
30. ower supply is connected I O and the communication status between master and slave LED Status Description _ Power supply switched off lO Power supply OK Blinking red Malfunction of NAMUR 0 5 Hz sensor s Power supply switched off Red PROFIBUS communication error PROFIBUS OK Green Status indication on NAMUR input module eg Power supply lt _ lt mm e cm pb Sensor states diagnosis Fig 10 The POWER LED indicates whether the power supply is connected to the NAMUR input module Each sensor is assigned an LED to indicate the sensor state and the corresponding diagnosis POWER Status Description e a Green continuously ON PROFIBUS communication error Sensor state and o PROFIBUS OK continuously diagnosis ON e vid Wire break detected Short circuit detected Blinking green 2 Hz EB 3965 2 EN GSD file GSD files are readable ASCII text files and contain both general device specific specifications for communication They describe the entire scope of configuration and the communication properties of a PROFIBUS participant By means of keywords a configuration tool reads the device identification ID number the adjustable parameters the corresponding data type and the permitted limit values for the configuration of the device from the GSD Properties such as tra
31. r pin layout N Adhere to the terminal assignment Switching the assignment of the electrical terminals may cause the explosion K NT protection to become ineffective Do not loosen enameled screws in or on the 5 43 2 1 housing The maximum permissible values specified in the EC type examination certificate apply when interconnecting intrinsically safe electrical equipment Ui or Uo li or lo Pi or Po Ci or Co and Li or Lo see pages 18 to 22 Power supply 24 V DC amp 7 879 The power supply is connected at the power supply unit of the device using a 2 m cable with the type of D sub male connector protection Ex e increased safety Attach a grounding screw to the base plate of the power D sub connector pin layout for RS485 IS supply unit for the equipotential bonding required in hazardous areas Fig 3 Receive send data of non inverting line 4 ne 6 ISP Bustermination plus e RxD TxD N ee data of inverting 9 nc TI Not assigned 6 3965 2 The device must be connected to an intrinsically safe PROFIBUS DP network according to PNO User and Installation Guideline 2 262 If necessary connect a DP Ex i segment coupler in front of the device The bus network is connected using a 9 pole D sub female connector see Fig 4 Only use a D sub connector suitable for RS495 IS Use a standard PROFIBUS cable cable type A or B according EN 50039 for the supply lines AN Dur
32. re assumed Type of protection 12 G Ex il RF In these mounting and operating instructions the II 2 D Ex D A21 term experienced personnel refers to persons who Electrical connection are able to evaluate the responsibilities assigned to 1 110 them as well as recognize potential hazards due to SV Island 3965 DP 3 their specialized training knowledge and experience Nominal signal a 2 their special knowledge of the relevant 6 V DC solenoid valve RE Status indication Staff handling or operating explosion protected Without devices in hazardous areas must be specially trained LED yellow or instructed i e staff must be authorized to handle Switching function or operate explosion protected devices 32 way 5 2 Refer to Data Sheet 3965 EN for technical data 2 2 way 4 1 ordering data accessories and spare parts z 16 Base module reserve L Hh ia 0 1 Model number and device index l connection The model number and device index are written on module the nameplate With pressure reducer G With press reducer NPT Without press reducer G Ze Without pr reducer NPT Model number Device index Without Fig 1 Pushbutton Switch Ambient temperature Serial number 20 to 50 C Because three Ex certificates are valid for solenoid KANUR sensors 3 valve island 3965 DP three type labels are placed at Without 22200 00
33. s alus 0 Apply value Value TT 52 53 Drabibruche 54 0 But zu ai 5 Drsbibruchbe Eurzsczhiuzsussex SB Raw parameter m Hes EB 3965 2 EN Example Bihl Wiedemann PROFIBUS DP Master Aktuelle Slave Adresse 77 AS Bihl iedemann GmbH Marmdiagnose Est Diag Stat Diag 3 Pm Fault Bearbeiten nmm zi Eds Ea pp p p E Fault 3 Diag Overflow 0 Ausg nge einfrieren illi Kommunikation aktiv Ident Nummer Einzelbitmodus Status Parameter l Konfig 50 Ausgangsdaten Eingangsdaten Anwenderdiagnose Konfigurationseditor Eg Kennungsliste Aktuelle Kanfiguratian Ventilingel 8 amp usgaenge V entilinsel 16 amp usgaenge V entilinsel 8 Ausg mit Diag Ventilingel 16 Ausg mit Diag Eingangemodul 8 Eingaenge Eingangsmadul 16 Eingaenge Eingangsmodul 8 Eing m Diag Eingangemodul 15 m Diag V entilinsel 15 amp usg mit Diag Eingangsmadul 16 m Diag Einigangsmadul 15 m Diag Ventilinsel 16 Ause mit Diag si Text Vorgabeparameter Wert Datentyp Untengrenze Obergrenze Abbrechen 13 EB 3965 2 EN Process mapp
34. second module using a connecting cable max 0 3 m see below for accessories 8831 0873 1170 3185 8831 0873 8831 0874 Accessories Input module for NAMUR sensors for 16 NAMUR sensors Ex ia IP 20 Connecting cable with M12x1 round connector 5 pole on both sides 0 3 length 1 0 length Connecting NAMUR sensors L 2069 S868 BREE BSD Ba The NAMUR sensors can be connected directly to the 4 pole terminal block Combicon blue as shown in Fig 7 Two sensors per terminal block can be connected The maximum line length to connect sensors is 30 m EB 3965 2 EN Data communication between master and slave Setting the PROFIBUS DP address or tes DP 1 2 Fig 8 Use the two rotary code switches on the connection module to set the PROFIBUS DP address Use switch 1 to set the first digit of the address and switch 2 for the second digit of the address Range of code switch marking is from 0 to 9 0 1 2 3 as digits others as bars clockwise direction The address range is between 01 and 99 The address of all PROFIBUS participants regardless of whether master or slave must be unique Factory provided preset of the address is 55 Fig 8 shows the bus address setting 32 44544 056 Fig 9 Status indication on the connection module The two LEDs on the connection module Fig 9 indicate whether the p
35. t Number 0 0 55 Bitmap samsomatic Wordle 16 egen TE Dog Ver in mt ug seh eee Merite 16 Ausg mk Dien Eingangaino u 16 Eig m Ding Crszneechd T5 Erg m Dj Device information from GSD Vendor Name el ec M anne Samsomatic GmbH 2003 2008 PROCENTEC 1 3 4 Sed Kai GSD Configuration dialog Module Selection User Parameters Module Parameters Standard keywords Selected modules Remove Selected Module Erase Selected Module Edit Module Parameters Total 1 0 Inputs 5 Outputs 1 Allowed maximum values Inputs 10 Max Outputs 2 Max Data 12 Max Modules 3 Ventilinsel 8 amp usg mit Diag 2 Eingangsmodul 16 Eingaenge Einganasmadul 16 Eingaenge Yes 2 Yes 2 Available modules Name Outputs Module Pim Ventilinsel 8 amp usgaenge 11 Add Module to Selection Ventilinsel 16 amp usgaenge 0 2 Yes 2 Ventilinsel 8 Ausg mit Diag 1 1 Yes 2 Insert Module to Selection Ventilinsel 16 mit Diag 2 2 Yes 2 Eingangsmodul 8 Eingaenge 1 0 Yes 2 Eingangsmodul 16 Eingaenge 2 0 Yes 2 Eingangsmodul 8 Eing m Diag 2 0 Yes 2 Raw configuration data hee et ie hr 31 Ok Feider Hin Value Tez 2 1 4 0 2 Delauk Value 0 New
36. xplosion protected devices If a part of the device on which the explosion protection is based needs to be serviced the device must not be put back into operation until a qualified inspector has assessed it according to explosion protection requirements has issued an inspection certificate or given the device a mark of conformity Inspection by a qualified inspector is not required if the manufacturer performs a routine test on the device prior to putting it back into operation The passing of the routine test must be documented by attaching a mark of conformity to the device Replace explosion protected components only by original routine tested components from the manufacturer N Devices that have already been operated outside hazardous areas and are intended for future use inside hazardous areas must comply with the safety requirements placed on serviced devices Before being used inside hazardous areas test the devices according to the specifications for servicing explosion protected devices 18 Maintenance calibration and work on equipment The interconnection with intrinsically safe circuits to check or calibrate the apparatus must only be performed with intrinsically safe current voltage calibrators and measuring instruments to rule out any damage to components relevant for explosion protection The maximum values for intrinsically safe circuits specified in the approvals must be kept See pages 19 to 22
Download Pdf Manuals
Related Search