Relaxed XL
Contents
1. Flatburner Flatburner County X om Mm m Gt MEE Mr sr EEEN Appliance type Cllof C31 of C31 Reference gas G20 G31 G20 G31 Input nett kW 8 8 8 8 Efficiency class 2 2 2 2 NOx rate 5 5 5 5 Inlet pressure mbar 20 37 20 37 Gasrate l h 848 315 848 315 Bij 159 1013 mbar gram h Working pressure high mbar 10 28 6 10 28 6 Working pressure low mbar 2 6 7 2 2 6 7 2 Injector number Bray 800 Bray 260 Bray 800 Bray 260 Reduced input restraint mm 1 8 1 1 1 8 1 1 Pilot assembly SIT 145 19 145 19 SIT 145 19 SIT 145 19 Injector code Nr 36 Nr 23 Nr 36 Nr 23 Flue System Flue size mm 8100 150 0100 150 8100 150 0100 150 Std Flue restrictor mm 30 30 30 30 Gas control GV 36 Connection nut olive 8 mm 8 mm 8 mm 8 mm gt gt 20 Appendix E Maattekening Relaxed XL with Frame 21 lt lt 348 50 min 16250 695 Appendix F Maattekening Relaxed XL Frameless pud 388 50 min min 685 gt gt 22 Appendix G Ventilation Grid 233 mn De Oe 54 LDT Z TI A D f j II Tj IL IL W O II T NN Y 7 50 270 23 lt lt lt gt gt 24 25 lt lt gt gt 26 Gfaher www faber nl info faber nl Saturnus 8 NL 8448 CC Heerenveen Postbus 219 NL 8440 AE Heerenveen T 31 0 513 656500 31 0 513 652. bend which is in the horizontal area counts for 1 meter o Elbows and bends at the transition of horizontal to vertically are not to be counted o The wall mounted terminal counts for 1 meter 4 9 2 Flue restrictor If applicable in the table is also stated the size of a flue restrictor This restrictor needs to be fitted in the combustion chamber when placing the appliance see chapter 4 2 Normally the smallest flue restrictor is fitted 13 lt lt 5 Commissioning functional checks 5 1 Pilot ignition check Ignite the pilot light as described in the user manual Check if the pilot burner stays alight Extinguish the pilot burner 5 2 Check functional burner and pilot burner The appliance is preset to give the correct heat input No further adjustment is necessary Always check the inlet pressure and burner pressure Turn off the gas valve on the appliance Turn the inlet pressure test point C and apply the manometer Check if the measured pressure is the same as the prescribed pressure Perform this measuring when the appliance burns on full capacity and when only the pilot ignition burns When the pressure is too low check if the gas pipes are made of material with the right diameter When the pressure is too high more than 5 mBar overpressure you can t install the appliance and you should contact your gas company Always check the burner pressure when the functional pressure is right Open the burner pressure test poi
3. the table in Appendix B if the desired situation is possible To establish this you will need to calculate e The effective height this is the real difference in height between the upper side of the appliance and the terminal e The total horizontal extension This is the total horizontal flue length where 1 each elbow which is in the horizontal area counts for 2 meters 2 each 90 degree bend which is in the horizontal area counts for 2 meter 3 each 45 degree bend which is in the horizontal area counts for 1 meter 4 elbows and bends at the transition of horizontal to vertically are not to be counted 5 the wall mounted terminal counts for 1 meter 3 2 1 Terminal position Verify if the required terminal position meets the local installation regulations regarding disturbance good functioning and ventilation see also appendix G Note e The terminal must be located so that the outlet is not obstructed If the flue terminal is located within 2 meters of a footway path or where people could come into contact with it then a suitable terminal guard must be fitted 0 lt Terminals located close to shared walkways footpaths etc could be subject to legal constraints and this should be pointed out to the customer before installation If in any doubt about flue location advice should be sought from local building control or if appliance related from the manufacturer including wherever possible a dimensioned sketch Avoid locatin
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5. Cleaning the glass Depending on the intensity of use you can get a deposit on the glass Remove the glass see chapter 4 6 Remove the deposit with a special ceramic glass cleaner ceramic cook top cleaner as follows e Remove the front and the back e Clean the glass Handle the glass with clean hands wear gloves if possible e To fit the glass proceed in reverse order Make sure that the log set has been installed correctly before fixing the glass 15 lt lt Attention Before placing the glass check the glass sealing rope is in good condition and makes an effective seal Be sure that there are no fingerprints on the glass It is not possible to remove those prints after you burn the appliance for a while they are burnt in Place the glass in front of the appliance and fix the glass frame or use the glass clamps 7 1 2 Cleaning the combustion chamber and burner If the burner is visibly damaged this can affect the distribution of the flame if so then replace the burner Burner tray assembly Remove the front glass and log holder if applicable Break the gas supply at the control valve Unscrew the burner assembly and take them out of the combustion chamber 7 1 3 Rebuild to other gas category e g Propane butane Rebuilding to another gas category is only possible by exchanging the complete burner plate Ask your local dealer and bring the PIN Product Identification Number of the appliance gt gt 16 Appe
6. Relaxed XL O Installation guide Gfaher General 1 3 Pebbles Relaxed XL Frameless 2 2 1 gt gt gt 2 Relaxed XL with Frame 3 4 3 3 3 lt lt lt Index b Contents A 6 2 Safety and general information 7 3 Installation requirements ea 8 3 1 Builders OPENING E BE 8 3 2 Fle regulreMENtS nk 9 4 instruction for Installatioh sera 11 4 1 Gas CONS CHOM ak ee esd T Susa AE V 11 4 2 Preparingfhe appliante p a en 11 4 3 a E FON UR dd oM 11 4 4 False chimney Brest cose sexies n E meeten linn 11 4 5 Flue TEQUES A recata 13 5 Commissioning functional CheCKS nenne 14 5 1 Pilot ignition check tens lan 14 5 2 Check functional burner and pilot 14 6 Handing over final check and customer 15 m 15 7 1 Routine anual Servicing u anna ann na 15 Appendix Example calculation n jener eng 17 Appendix Flue restrict r anne ee ai asana oade 18 Appendix C Installation of the flue orie
7. air moist and volatile components from paint building materials carpet etc will be attracted These components can settle onto cold surfaces in the form of soot As on all heat producing appliances soft furnishings such as blown vinyl wallpaper placed too near to the appliance may become scorched or discoloured This should be born in mind when installing the appliance 3 1 Builders opening The Relaxed XL can be build in a non combustible fire place or builders opening This could be either an existing builders opening or a new made prefab builders opening When you apply your own false chimney breast design to the Relaxed XL you have to meet these general requirements e The false chimney breast has to be made of inflammable material e Always install the appliance before building up the false chimney breast e Check figure 2 3 for the dimensions e Always ventilate the space above the appliance using vents to assure good air circulation e The plaster of the outside has to be resistant to a high temperature Therefore use the plaster materials especially made for this to prevent discolouring min 100 C temperature resistant e Make sure the plaster dries well before using the appliance Let the thickness in mm be the number of days the plaster has to dry 3 1 1 False chimney breast Relaxed XL frameless e Use the steel building guide fig 2 1 mounted on the front of the appliance e Make a framework of metal studs around the
8. g the terminal close proximity to plastic materials such as gutters or other combustibles If this is unavoidable then a suitable deflector should be made Some important requirements for a good functioning are The wall mounted terminal has to be at least 0 5 m off Corners of the building Below eaves Balcony s etc unless the duct is dragged to the front side of the overhanging part The roof mounted terminal has to be at a distance of at least 0 5 meters of the sides of the roof excluded the ridge 3 2 2 Using an existing chimney as air inlet You can connect the appliance onto an existing chimney The existing chimney then functions as air supply where a flexible stainless steel liner to 5715 of 100 mm performs the flue function Requirements Any existing chimney used as an air supply must only service this appliance A chimney that has previously been used for solid fuel must be swept before use The existing chimney needs to be airtight The existing chimney needs to have an opening of min 150 x 150 mm The chimney needs to be intact and well looked after Use the adjustable roof mounted terminal especially made for this and the chimney connection set gt gt 10 4 Instruction for Installation 4 1 Gas connection Installation pipes should be in accordance with BS 6891 Pipe work from the meter to the appliance must be of adequate size The complete installation including the meter must be tested for soundne
9. gt ES gt m gt lt x x gt oO gt x Uu gt lt x lt lt gt lt X gt X gt x x X gt x x gt gt 18 Appendix C Installation of the flue Connection with use of concentric duct material Make a hole of g 153 mm for the wall or roof mounted terminal The horizontal pipes need to rise away from the appliance at a rate of 3 degrees per metre Build the system starting from the appliance on Make sure you place the pipes in the right direction the narrow end towards the appliance Make sure the pipes are fixed sufficiently a wall clamp every 2m so the weight of the pipes is not resting onto the appliance The outside of the pipe can become hot 140 degrees Stay 50 mm away from wall surface or sealing Make sure to provide sufficiently heat resistant isolation when going through the wall or roof Because of expansion or cooling down the concentric pipes can turn loose It is recommended to fix the spring clip with a self tapping screw at inaccessible places To get the exact measure flue length you can use cut down concentric pipe wall mounted terminal or roof mounted terminal To obtain a smoke sealed connection the inner pipe must be 20 mm longer then the outside pipe Connection onto an existing chimney For connection onto an existing chimney see the installation quide delivered with the chimney connection set 19 lt lt Appendix D Technical specifications ELEC ETC Flatburner
10. lt lt e Place metal studs at every corner of the false chimney brest keep in mind the thickness of the Promatec you use e Build with Promatec around the steel building guide fig 2 2 e Build the rest of the false chimney brest 4 6 Building the False Chimney Brest with a Frame e Make a framework of metal studs around building guides A and B fig 3 1 keep in mind the thickness of the Promatec you use e Place metal studs at every corner of the false chimney brest keep in mind the thickness of the Promatec you use e Build with Promatec around the appliance against the building guides A and B fig 3 1 keep in mind that the appliance has to stick out of the walll and therefore nothing must be build before the building guides e Build the rest of the false chimney brest 4 7 Placing the Pebbles or placing the Log Twig set e Place the pebbles fig 1 3 or in case of a Log Twig set spread the bottom of the appliance over with the embers Place the Twig set according to figure 1 1 or place the Log set according to fig 1 2 Never spread over more than one layer pebbles or embers Always check if the pilot light can be seen 4 8 Placing the glass Two suction pads are delivered with the appliance to make placing removal easier Always clean the suction lifters before use Place the suction lifters on the glass and bring the handles towards each other see figure 4 1 Slide the top of the glass carefully in the glass ope
11. ndix A Example calculation Example calculation 1 Calculating horizontal extension fig 2a Flue length C E 1m 1m 2m Elbows D 2m 2m Total horizontal extension 4m Measure or calculate effective height Hvert Flue length A Roof mounted terminal 1m Total effective height 2m Ex 1 Example calculation 2 Calculation horizontal extension fig 2b Flue length J L 20 5 0 5 1m Elbows K M 22m 2m 4m Terminal 1m Total horizontal extension 6m Calculation effective height Hvert Flue length H 1m Looking up in the table in Appendix B shows that this situation is not allowed Always check if the calculated situation is allowed see Apppendix B Flue restrictor 17 lt lt Appendix B Flue restrictor Determining of the right flue restrictor e Calculate the total horizontal and vertical length of the flue according to the calculations displayed above e Determine according to the table the right flue restrictor size e When meeting an X and when the values are outside the table the combination is not allowed e Normally the 30 mm flue restrictor is preinstalled Relaxed XL Total effective height m nun BW PrP N n gt x 30 40 40 50 50 50 60 60 65 65 65 Horizontal length m 1 gt lt gt 30 30 40 40 50 50 50 60 60 65 x sN 30 30 40 40 50 50 50 60 ox x x 30 30 40 40 40 50 4 o
12. ning and simultaneously slide the glass upwards Turn the bottom of the glass backwards Slide the glass downwards till it stops Place the strips at each side see figures 4 3 and 4 4 Place the seal cord around the glass opening and check for soundness Place the decorative bottom strip Place the decorative side strips over de magnets if applicable Place the Frame Remove stains from the glass they can t be removed after the fire has been lit gt gt 12 4 9 Flue requirements The appliance is of the type C11 C31 The appliance will need to be supplied with the approved flue pipes and terminal it is not possible to supply your own The minimum effective height of the flue system must be 0 5 or 1 meter depending on the appliance 4 9 1 Flue routing The terminal locations through the wall as well as through the roof horizontal extension with elbows is allowed for a maximum of 6 meters depending on the type and situation Vertical max 12 meters Determine on the base of Appendix A and B depending on the type and terminal position if the desired situation is possible To establish this you will need to calculate The effective height this is the real difference in height between the upper side of the appliance and the terminal total horizontal extension This is the total horizontal flue length where o Each elbow which isin the horizontal area counts for 2 meters o Each 45 degree
13. ns re nen 19 Appendix D Technical specifications kahl 20 Appendix E Maattekening Relaxed XL with 21 Appendix F Maattekening Relaxed XL 2 22 Appendix G Ventilation Grid 23 Appendix H Service tarn ded ERES LU YR PER 23 1 Content Note these instructions should be read carefully and retained for future reference Please leave these instructions with the user This guide is concerning the following types of appliances e RELAXED XL with frame e RELAXED XL frameless Special features e Flatburner suitable for log set and pebbles e Room sealed appliance inlet and outlet are led to the outside using a natural draught concentric pipe system 100 mm 150 mm no power fan required e Air supply and flue gases go to outside atmosphere through wall or roof e Remote Control standard e Meets the requirements of the European Gas Appliance Directive GAD and carries the CE mark 2 Safety and general information Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible This gas appliance is factory set and can not be adjusted This appliance does not contain any component manufactured from asbestos or any asbestos related prod
14. nt D The pressure should match the described pressure If this is not the case then contact the supplier Note After checking the burner pressure the inlet pressure test point has to be shut and checked for gas tightness B Adjustement screw pilot pi s A Governor flame C Inlet pressure test point Fin gt gt 14 6 Handing over final check and customer briefing e Instruct the customer on the full operation of the appliance and the remote control including replacement of batteries e Advise the customer how to clean the appliance including the glass e Hand over these instructions including the user guide to the consumer e Recommend that the appliance should be serviced by a competent person at least once a year 7 Servicing To ensure safe efficient operation of the appliance it is necessary to carry out routine servicing at regular intervals It is recommended that the fire is inspected serviced by a competent person at least once a year Important Turn off the gas supply before commencing any servicing Always test for gas soundness after refitting the appliance 7 1 Routine anual servicing e Clean if necessary a the pilot system b the burner C the combustion chamber d the glass e Check the log lay and replace the embers if applicable e Dothe functional test as described in chapter 6 e Check the flue system and terminal on damage and soundness visual inspection 7 1 1
15. ss and purged as described in the above code A means of isolation must be provide in the supply to facilitate servicing The connection should be made in 8 mm copper or similar semi flexible tube max 1 meter Ensure that the gas pipe does not interfere with the removal or replacement of the burner tray or of the controls The gas connection is nut and olive suitable for 8 mm pipe 4 2 Preparing the appliance e Remove the packaging and pallet under the appliance e Don t forget to remove the separate packed parts out of the top of the appliance e Pre adjust the appliances height by adjusting the couple legs 4 3 Place the appliance e Check paragraph 3 1 before commencing installation e lf possible first place the appliance before assembling the flue e Check if the floor and wall are sufficiently level and perpendicular Fix if not e Prepare the gas connection normally the gas control block is positioned at the right side but these can be positioned anywhere within 1 2 m of the centre of the appliance e adjust the appliances height e Make sure the appliance is level 4 4 False chimney Brest Note Always place ventilation grids in the False chimney Brest 4 5 Building the False Chimney Brest with a Frameless situation e Use the steel building guide fig 2 1 mounted on the front of the appliance e Make a framework of metal studs around the steel building guide keep in mind the thickness of the Promatec you use 11
16. steel building guide keep in mind the thickness of the Promatec you use e Place metal studs at every corner of the false chimney brest keep in mind the thickness of the Promatec you use e Build with Promatec around the steel building guide fig 2 2 e Build the rest of the false chimney brest e Use 12 mm Promatec for the front of the false chimney breast Building up the false chimney breast with e g Ytong blocks is not possible gt gt 8 3 1 2 False chimney brest RELAXED XL with frame e Make a framework of metal studs around building guides A and B fig 3 1 keep in mind the thickness of the Promatec you use e Place metal studs at every corner of the false chimney brest keep in mind the thickness of the Promatec you use e Build with Promatec around the appliance against the building guides and fig 3 1 keep in mind that the appliance has to stick out of the walll and therefore nothing must be build before the building guides e Build the rest of the false chimney brest 3 2 requirements e The appliance is of the type C31 The appliance will need to be supplied with the approved flue pipes and terminal it is not possible to supply your own e a horizontal extension with elbows is allowed for a maximum of 6 meters depending on the situation e Minimal 1 meter vertical and maximal 12 meters vertical depending on situation Determine on the base of the example calculations in Appendix A and on the base of
17. ucts Ventilation This appliance is room sealed and doesn t require purpose provided ventilation Never use the appliance if it has a broken glass General safety It is the law the UK that all gas appliances are installed by a competent person in accordance with the Gas Safety Installation and Use Regulations as amended the relevant British Standards for Installation work Building Regulations Codes of Practice and the manufacturers instructions Always use an additional guard if there are elderly infirm or children in the same room of the appliance The installation should also be carried out in accordance with the following where relevant e 55871 Partl e 55440 Parts 1 amp 2 e BS1251 e Building Regulations Document J as applicable e Building Regulations and Standards issued as relevant by the Department of the Environment or the Scottish Development Department e Inthe Republic of Ireland installation should be carried out in accordance with IS813 ICP3 IS327 Building Regulations Codes of Practice the manufacturers instructions and all other regulations in force Failure to comply with the above could leave the installer liable to prosecution and invalidate the appliance warranty 3 Installation requirements Note Since the appliance is a source of heat circulation of air occurs Therefore it is of importance that you do not use the appliance shortly after a renovation of the home Because of the natural circulation of
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