Operator Manual & Parts List
Contents
1. o a A al NNa ANDO Qty O NIN NNO Jungle Buster JB Item Part No 1 Oo ON OOP ON o a ala lala a So Mich O 15 16WT BBA 16WT WBB FS18 B01 FS18 FGO1 FS18 FGO4 FS18 FG05 FS18 FG06 FS18 SK01 FS180 STRAPO1 123RMA01 LF149 B 190000705 5 8F 58x214FBZP FS18 CHO2 FWM8 Description JB WING BLADE ASSY Front Mt JB WING BLADE ASSY Rear Mt FORESTRY 180 BODY FRONT FLAP GUARD FRONT FLAP BAR REAR CHAIN BAR FRONT CHAIN BAR FS180 SKID Jungle Buster CHAIN SLING HEAVY A FRAME LF149 GEARBOX 149 036 00 2 PIECE PTO GUARD 5 8 FINE NYLOC NUT 5 8 x2 1 4 FINE BOLT 3 8 CHAIN STRAP M8 FLAT WASHER Jungle Buster Blade Assembly Item Part No 1 O OO N O nn A W N 16WT BM1 16WT USS 16WT BB 16WT BBK 1F 1x312FBZP 58F 58x314FBZP D60253 FW1 16WT BBB 16WT BBS Description 16WT BLADE MOUNT UNDERSOLE PAN SKID 16WT BODY BLADE 16WT BLADE BACK 1 FINE NYLOC NUT 1 x3 1 2 FINE BOLT 5 8 FINE NYLOC NUT 5 8 X3 1 4 FINE BOLT DISC SPRING 60x25 4x3 DIA 1 FLAT WASHER BLADE BACK BUSH BLADE BACK SPACER Qty 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 OO ala el al Na a N O ll N Eloy Qty SO O O OO OO LL ONO a a Item Part No M12 M12x30SZP M16 M16x40SZP M20 M20x130BZP M6 M8x16 112 1373 3546 SW58 Description M12 NYLOC NUT M12x30 SET BOLT M16 NYLOC NUT M16x40 SET BOLT M20 NYLOC NUT M20x130 BOLT M6 NYLOC NUT M8x16 SET BOLT2. CAT 2 PIN DIA 28 5x159mm M8xDIA 9 U BOLT LINCH PIN DIA 9 5 5 8 SPRING WASHER T601210ENC12RW6 T60 FIXED SLIP CLUTCH FS18 CG01 FS18 CG02 FS18 FG03 3 8 CHAIN MOUNT REAR 3 8 CHAIN MOUNT FRONT GUARD MOUNT FRONT Na a gt Ol NM EN B CO NY OD CO 609SL Grass Slasher Item Part No 1 O OO N O o A W N No N RO ND ND ND a a na a a na a a O Aa OO N a O O O N OU Pr O N OO SL609 BGA SL609 LMW SL609 LMW H SL69 BLD SL69 SKD 3546 5 8F 58x214FBZP EW29A FWM12 FWM20 GM2 M12 M12x120BZP M12x30SZP M12x35BZP M20 M20x110BZP MJ40L 347800 NT20A 915707 SL605 SW58 Description SLASHER BODY WELDMENT SLASHER LINKAGE WELDMENT HANDED LINKAGE WELDMENT 609 BLADE ASSY STD SKID OFFSET LINCH PIN DIA 9 5 5 8 FINE NYLOC NUT 5 8 x2 1 4 FINE BOLT 5 8 D SHACKLE M12 FLAT WASHER M20 FLAT WASHER STANDARD A FRAME M12 NYLOC NUT M12x120 BOLT M12x30 SET BOLT M12x35 BOLT M20 NYLOC NUT M20x110 BOLT 6 SPLINE L BOX RATIO 1 47 PTO GUARD RND CAT 1 2 LINK PIN 605 SL STRAP 3850mm 5 8 SPRING WASHER T501160CEC12B02 T50 SHEAR BOLT SL609 B003 GEARBOX UNDERPLATE 609 Slasher Blade Assembly Item Part No 1 2F 12x212FBZP 6SL NB 9GT USS BLD 51535 DSW45 FW12 M20 M20x60BZP 6SL BB 85M9 3 Description 1 2 FINE NYLOC NUT 1 2 x2 1 2 FINE BOLT BLADE BACK 925 CTR UNDER SOLE SKID 609 SLASHER BLADE DISC SPRING 45x22 4x2 5 12 FLAT WASHER M20 NYL
3. 4 Blade bushing std Qty CO NM a hal NNI HR NIN NaN BR O N N N FS 605SL Grass Slasher A kel a B ja a E ze a 5 T Item Part No oa A ON 10 11 12 13 605SL Grass Slasher Blade Assembly SL61 FG SL65 BLD SL65 BOD SL65RG SLH16AS LF205 5 8F 58x214FBZP EW29A FWM8 FWM20 GM2 M12 Item Part No 1 OOP OJN 1 2F 12x212FBZP 6SL NB 9GT USS DF BMP DSW45 Description FRONT GUARD 605 BLADE ASSY STD 605 SLASHER BODY REAR GUARD SKID 605 6 SPLINE L BOX RATIO 1 47 205 871 5 8 FINE NYLOC NUT 5 8 x2 1 4 FINE BOLT 5 8 D SHACKLE M8 FLAT WASHER M20 Flat Washer STANDARD A FRAME M12 NYLOC NUT Description 1 2 Nyloc Nut 1 2 x2 1 2 FINE BOLT BLADE BACK 925 CTR Under sole skid BLADE MOUNT DISC SPRING 45x22 4x2 5 Qty N Nla cala a a alio A A Qty 12 Item 14 15 16 17 18 19 20 21 22 23 24 25 Item 10 11 12 Part No M12x30SZP M12x35BZP M20 M20x110BZP M8x16SZP NT20A S15707 3546 SL605 SW58 T50BO 1100 8SM9 3 Part No FW12 M20 M20x60BZP SLH11C 6SL B 8SM9 3 Description M12x30 SET BOLT M12x35 BOLT M20 NYLOC NUT M20x110 BOLT M8x16 SET BOLT PTO GUARD RND CAT 1 2 LINK PIN LINCH PIN DIA 9 5 605 SL STRAP 3850mm 5 8 SPRING WASHER PTO Shaft 605 Slasher Spacer Description 12 FLAT WASHER M20 NYLOC NUT M20x60 BOLT 605 SLASHER BLADE 605 BLADE BUSH Spacer Qty dh o
4. LF135 9 LF135 1 LF135 2 LF135 19 g 14 21 18131926 af 17 22 TIT L Tm ERA hd era A EP ET A sl Gr W9 SS 7 SS AD N N N UL 3 E mn NS N a SG INN 10 ak Ss 23 AN PUTITAS 22 AE o HU WN 2 AAN N H IH N 9 NH E SO 25 RE REG SO e NS EK CSS u N GEN O 24 WAAI u 19 T E el A ges 1 IT Description Qty Item Part No Description Crown Gear 23T HS box 1 14 M10x20SZP Bolt Crown Gear 22T Std box 1 15 LF135 6 Snap Ring Gearbox Casing 1 16 LF135 3 Snap Ring Input Shaft 1 17 85200648 Circlip Pinion Shaft 1 18 LF135 13 Plug Spacer 1 19 40X80X12V Double Lip Seal Oil Cap Cover 1 20 T4A 1 8 7 3 00055 Double Lip Seal Protective Washer 1 21 LF135 26 LF205EP Cover Bearing 6007 35x62x14 1 22 LF135 8 02447500 Shim Bearing 6207 1 23 LF135 3 02677500 Snap Ring Bearing 6208 2 24 0 6 775 000 Shim Castle Nut 1 25 N A Name Plate Washer 1 26 0 248 7500 00 Shim Key 1 27 85200131 Circlip Qty alalalalalalalalalNIalalala 13 MJ40L Gearbox Breakdown Item Part No 1 OON OU AJOJN alalalalalala OA TG CH 14 0 347 0300 00 UO 040 5004 00 8 09 00026 8 7 3 00055 0 347 3002 00 8 5 2 00131 0 248 7500 00 8 5 1 00680 0 289 7102 02 8 3 2 00531 0 102 7500 00 LF135 2 LF135 1 1 135 7100 00 8 7 1 00748 8 0 9 01049 Description Casting and Machining Gear Pinion Z15 M5 5 Roller Bearing 30207 35x72
5. the support section of our website www major equipment com and enter your details Gewahrleistung Fur diese Maschine gilt eine Gewahrleistung von 12 Monaten Falls die Maschine als Mietgerat eingesetzt wird wird keine Gew hrleistung daf r bernommen Die Gew hrleistung gilt auf Fehler bei Verarbeitung und Teilen mit Ausnahme der Komponenten die nicht von MAJOR entwickelt oder gefertigtwerden d h auf Hydraulikkomponenten Wellen mit Universalverbindung Ketten Reifen etc f r diese Komponenten gilt jeweils die Gew hrleistung des Originalherstellers Zur Registrierung Ihrer Maschine f r Garantieleistungen besuchen Sie bitte unseren Kundensupport auf unserer Website www major equipment com und tragen Sie Ihre Daten in das dort verf gbare Formular ein WW m Log in out MA JOR OO The Grass amp Slurry Machinery Specialists Lan NAJOR EQUIPMENT COM Agricultural Professional Groundscare Industrial KO Home Products About Us Gallery Dealers News Support Contact Us qM You are in English Support Support Ua Product Registration Product Registration Operator Manuals Spare Parts Books Please click here to register your machine are committed to providing you with excellent products and product support Please l e correct warranty cover and service bulletins Dealer Support Product Support Support Contact FAQ Please click here to access operator manuals Dealer Support fl follow us on facebook Please click
6. Good regular maintenance and correct use are essential if the grass topper is to remain safe and long lasting EE Me NOTE Maintenance must be carried out by qualified personnel Greasing schedule Please grease the following Initially After 8 hours work PTO Shafts Lubricate moveable mechanical joints when required All nuts and bolts in the transmission including PTO shafts and gearboxes should be checked for tightness after mowing at the following intervals e 1st 50 acres e 1st 100 acres e 1st 250 acres and every 250 acres thereafter Trouble Shooting FAULT POSSIBLE CAUSE REMEDY Irregular cut Worn or broken blades Sharpen or replace blades Check all bolts are fully tightened Noisy machine Insufficient oil in gearbox Check oil level and top up as necessary Incorrect PTO R P M rate Check PTO R P M and adjust as necessary Check all bolts are fully tightened Excessive vibration Incorrect PTO rate 000800 Incorrect PTO rate 000800 rate Check PTO R P M and adjust as necessary sro Remo Missing ave SEEN Check blades and replace if necessary following impact Spare Parts Use Genuine Parts For best results you should always choose geniune parts for your machines MAJOR spare parts are identical to those used on our machines during assembly They have been developed by our R amp D department and tested thoroughly to meet high quality standards This also means that genuine MAJOR parts have the corre
7. OC NUT M20x60 BOLT 605 BLADE BUSH BLADE BACK SPACER Qty PO ND PD PD WT PD No 11 Gearboxes LF149 B 9 149 036 00 Gearbox Breakdown 17 13 CC Item Part No 12 1 oO O NO A Bb N a O N 0 149 0301 00 8 0 9 00129 8 7 1 00315 358010 0 149 2001 00 85200030 0 267 7500 00 8 4 7 01111 8 0 9 00128 0 132 7106 00 0 149 3000 00 0 139 7100 00 8 7 1 01107 6 l6 18 EER Er wa A A ar EP ar Ns Description CASING BEARING 30307 el 13 ANN ZA Um 17 TIEF Qty DOUBLE LIP SEAL 35X80X10 1 SHAFT 1 3 8 Z6 SNAP RING 80 UNI7437 SHIM 79 9 COTTER PIN B4X55 BEARING 30308 NUT M30X1 5 SHAFT ASA DP 8 16 PROTECTIVE WASHER XX kl al ak PQ Na DOUBLE LIP SEAL 50X90X10 1 em 1 P J Item Part No 13 14 15 16 17 18 19 20 21 22 251 252 0 149 5000 00 8 0 9 00469 0 244 7500 00 0 259 7525 00 8 7 0 00790 8 1 1 00326 0 149 710 000 0 149 1300 00 0 139 7101 00 8 2 2 00555 0 139 7000 00 8 4 7 00146 13 14 l 11 el Description GEAR Z20 M6 25 BEARING 30210 SHIM KIT 40 3x51 5 SHIM 35 3x2 5 CAP 80X10 BOLTM8X16 8 8 PLUG 3 8 GAS COVER BLANK WASHER Castle Nut M30X2 PR80 BUSH COTTER PIN B6X60 LF205 6 Spline L Box Ratio 1 92 205 871 Gearbox Breakdown Item Part No 1 oO ON OO A ELO No a O 11 LF135 17H LF135 17 LF205 12 LF135 18 LF135 11 LF135 10 52x7 LF135 4 LF135 21 LF135 15
8. Operator Manual amp Parts List MAJOR GRASS SLASHERS amp JUNGLE BUSTER Head Office Major Equipment Intl Ltd Ballyhaunis Co Mayo lreland Tel 353 0 9496 30572 Fax 353 0 9496 30788 Email info major equipment com UK Office Major Equipment Ltd Major Industrial Estate Middleton Rd Heysham Lancs LA3 3JJ Tel 44 0 1524 850 501 Fax 44 0 1524 850 502 Email ukinfo major equipment com NETHERLANDS amp GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com wy Find us on FACEBOOK MAJOR MACHINERY wa View our channel Yous MAJOREQUIPMENT Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice Further to this Major assumes no liability for any damages which may result from the use of the information contained within this manual Contents Introduction Thank you Using Your Operator s Manual Safety Issues Product Identification Machine Serial Numbers Product Specifications Register Your Product and Warranty Online Safety Machine Safety Labels Operating Safely Worksta
9. Purchase Dealer Name Dealer Telephone The serial plate is located on the front side of the frame To show that MAJOR products conform to all the European rules the CE brand is printed on the Major MAJOR EQUIPMENT INTL LTD BALLYHAUNIS identify plate CO MATO IRELAND TEL 00353 04 94 9630572 FAX 00353 0 04 9630788 E Mad inform gar equip ment com A dO wem rT ad er CA parra I Con EE up MIDDLETON ROAD HEYSHAM MODEL NUMBER LANCS LAJ JJJ ENGLAND TEL 0044 0 1524 850501 YEAR OF MANUFACTURE FAX 0044 0 1524 850502 E Mat ukhina major ogu pen rd com 2 DO Vie bes Le waa at Con Product Specifications Model PTO input Cutting width Cutting Range No of blades Power reduirements 601SL 540 RPM 1700mm 5 7 10 250mm 1 2 10 2 30 60 HP 605SL 540 RPM 1830mm 6 10 250mm 1 2 10 2 30 60 HP Jungle Buster 1000 RPM 1680mm 5 6 50 250mm 2 10 3 50 150 HP 609SL 540 RPM 1955mm 6 4 100 187mm 4 7 5 2 30 60 HP Register Your Product and Warranty Online To register your product through the Internet simply go to the Support section on www major equipment com Completing the information either online or with the product warranty card will ensure the customer that their product receives all post sales service and important product information This machine is supplied with a twelve month warranty No warranty is given where the machine is be
10. al joints drive shaft bearing and carrying arm pivots 3 Re sharpen old blades with a grindstone if necessary Replace bent blades with new ones 4 Check the blade mounting bolts are tight 5 Ensure the gearbox shaft nuts are tight and retained in place by split pin 6 Check tightness of all nuts bolts and retaining screws after the first and second hours of work 7 Ensure safety guards and flaps are in place at all times where fitted 8 Due to the corrosive nature of grass when cut wash down the machine when finished mowing especially when the machine is being stored for a long period of time Key to Main Parts Lifting chain PTO cover N We Gearbox cover Ni Rear guard Na n a N Front guard A Skid Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine Ensure all guarding is present and the operator is fully aware of the operations of the machine implement An unlocked shaft could slip out of position causing notable mechanical damage and serious H Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the injury to both operator and bystanders Hitching to the tractor d PREVENT DANGEROUS MOVEMENT NVER ALLOW ANYONE TO STAND BETWEEN THE TRACTOR ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING UNHITCHING THE IMPLEMENT THIS WILL AND THE MACHINE Reverse the tractor Ensure the
11. ards associated with operating Grass Cutting Machinery Shear Hazard Shear hazards are created when the edges of two objects move toward or next to each other closely enough to cut relatively soft material This can include the parts of the machine under hydraulic control when operating from transport to mowing position Note the wing units are designed to float independently of the centre deck amp are free to move within operating limits Crush Hazard Bystanders can be injured when machine is lowered into mowing position Winged Mowers have crush points around the hinge areas amp between the wing amp main body Always use transport locking bars when not in use winged models only Rotating Blade Hazard All persons are at risk if they place their hands or feet under the machine when it is raised from the ground when the blades are in motion Pinch Hazard Pinch points are created when two objects move together with at least one of them moving in a circle This hazard is common in power transmission devices such as Belt Drives Gear Drives amp Rollers Ensure all guarding is present Thrown objects Hazard Grass cutting machines throw material as a natural part of doing their job Foreign objects such as stones sticks and other debris may be taken into this equipment and expelled at tremendous speed These objects are contained by the skirt or chain guard amp the sides of the machine Bystanders or animals in the path of thrown o
12. bjects could be seriously injured Never operate machine with bystanders in the vicinity of the machine Free wheeling parts Hazard The heavier a revolving part is the longer it will continue to rotate after power is shut off This characteristic is called free wheeling Rotary mower blades and various other components drive shafts etc will continue to move after power is shut off often for several minutes Injuries occur e When operators shut off equipment and attempt to clean or adjust a machine before components have completely stopped moving e When shear bolt protection device in PTO shaft shears amp the rotors are still spinning but the primary PTO shaft is stationary Operator awareness is the key to safety around freewheeling parts Never raise the machine while the blades are still rotating Wrap Hazard Any exposed rotating machine component is a potential wrap point Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine Ensure all guarding is present Hydraulic Hazard Hydraulic systems store considerable energy Careless servicing adjustment or replacement of parts can result in serious injury High pressure blasts of hydraulic oil can injure eyes or other body parts The following precautions are crucial e Make certain the hydraulic pump is turned off e Lower attached equipment to the ground e Confirm that load pressu
13. ct dimensions and specifications as the parts originally on your machine 601SL Grass Slasher Item Part No 1 OON OOP OO N alalalala Rio Mich O SL61 BLDL SL61 BOD SL61 FG SL65RG SLH16AS LF205 5 8F 58x214FBZP EW29A FWM8 FWM20 GM2 M12 M12x30SZP Description 601 BLADE ASSY STD 601 SLASHER BODY FRONT GUARD REAR GUARD SKID SKID 601 6 SPLINE L BOX RATIO 1 47 205 871 5 8 FINE NYLOC NUT 5 8 x2 1 4 FINE BOLT 5 8 D SHACKLE M8 FLAT WASHER M20 Flat Washer STANDARD A FRAME M12 NYLOC NUT M12x30 SET BOLT 601SL Grass Slasher Blade Assembly Item Part No 1 OO E ON 1 2F 12x212FBZP 8SM9 2 9GT USS DF BMP FW12 Description 1 2 Nyloc Nut 1 2 x2 1 2 FINE BOLT BLADE BACK 769 CTR Under sole skid BLADE MOUNT 12 FLAT WASHER Qty Pr BN E r gt N NA a RN Co Qty 12 Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Item 10 11 12 Part No Description M12x35BZP M12x35 BOLT M12x40BZP M12x40 BOLT M12x50BZP M12x50 BOLT M20 M20 NYLOC NUT M20x110BZP M20x110 BOLT M8x16SZP M8x16 SET BOLT NT20A PTO GUARD RND S15707 CAT 1 2 LINK PIN 3546 LINCH PIN DIA 9 5 SL601 601 SL STRAP 1600mm SW58 5 8 SPRING WASHER T40BO 1100 PTO Shaft 601 Slasher 12T BBS BLADE BACK SPACER 8SM9 3 Spacer Part No Description FWM20 M20 FLAT WASHER M20 M20 NYLOC NUT M20x60BZP M20x60 BOLT NTSB10A SWING BLADE Anti Clk 8SM9 3 Spacer 8SM9
14. here for access to our dealer support area Recent News k 3100LGP With Raingun H Hew Website Launch k Major Heads For Oz k Visit Our Facebook Page F 2012 Shows Head Office UK Office Hederland amp Deutschland Ballyhaunis Co Mayo Major Ind Estate Heysham Postbus 29 NL 700 AA Dedemsvaart MAJOR Ireland Lanes LAS aJJ Nederland WW MAJOR EQUIPMENT COM Tel 353 0 949630572 Tel 44 0 1524 850501 Tel 31 0 6389 19585 infod major equipment cam ukinfol major equipment com guinfol major equipment com Major Equipment Intl Ltd HEAD OFFICE Ballyhaunis Co Mayo Tel lreland 353 0 9496 30572 WWW MAJOR EQUIPMENT COM UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LAS 3JJ UK Tel 44 0 1524 850501 Netherlands amp Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585
15. ing used as a hire machine Warranty is against faulty workmanship or parts All parts must be returned to the manufacturer No warranty can be considered unless parts are returned All replacement parts will be supplied on a chargeable basis until warranty has been accepted Safety Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards Replace missing or damaged labels Operating Safely Ensure PTO shaft does not foul here PTO Warning Avoid unsafe operation or maintenance Do not operate or work on this machine without reading and understanding the operator s manual If manual is lost contact your nearest dealer for a new manual PTO entanglement Read the user manual thoroughly before use hazard keep clear of PTO drives MAX PTO MAX PTO INPUT 1000 R P M INPUT 540 R P M Maximum PTO input 540 RPM Jungle Buster only Maximum PTO input 1000 RPM This MAJOR machine is designed to operate at 540 RPM 1000RPM Jungle Buster Ensure tractor PTO output is set at correct RPM This machine must only be used for cutting grass Moreover it must only be used with a suitable tractor See product specifications and driven by an adequate drive line by the tractor PTO All other use is strictly prohibited Users should become thoroughly familiar with the contents of this manual before u
16. ned in the following way gt Set the machine at a minimum distance from the tractor then brake the tractor and switch off the engine 2 3 L e Separate the two halves of the PTO Insert the female part into the TE tractor PTO and the male part into the topper PTO checking that the E E position is correct by means of the fixing pins 173L MINIMUM e Line up the two halves of the PTO together keeping them parallel e Using a felt tip pen match mark the place where the two halves must be shortened as shown e First cut shield 1 and use part 2 as a reference to cut the splined shaft Proceed in the same way for the second half e Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings e Grease the two profiles and join the two halves of the PTO together e Mount the PTO shaft and check that its length is correct as before Driving safely on public roads Check the local Highway Code regulations before driving the tractor on public highways with a towed implement Check the reflectors hazard flashers and or projecting load indicators are installed when required and efficient These indicators must be installed correctly and easily seen by the drivers of other vehicles Bystanders must not be allowed to lean against or climb onto the machine during transport or while working Do not allow bystanders to ride on the machine MAXIMUM TRANSPORT SPEED MUST NOT EXCEED 30Km Hr 18 MPH Haz
17. perly installed and operated correctly complies with all the essential Health amp Safety requirements of all legislation referred to above Signature af Date 12 01 2012 Managing Director Introduction Thank you We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you buy it Reading your operator s manual will help you and others avoid personal injury or damage to the machine Information given in this manual will provide the operator with the safest and most effective use of the machine Sections in your operator s manual are placed in a specific order to help you understand all the safety messages so you can operate this machine safely You can also use this manual to answer any specific operating or servicing questions Safety Issues Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts always provide the product model and serial numbers We suggest that you record your machine details below Model No Serial No Date of
18. re is off the system A pinhole leak in an hydraulic hose is a serious hazard A leak may not be visible and the only sign may be a few drops of fluid Never inspect hydraulic hoses with your hands because a fine jet of hydraulic fluid can pierce the skin Slips trips and falls Hazard Slips and falls often result from Slippery footing on the ground e Cluttered steps and work platforms The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment Noise Hazard Please note that the machine is normally used outdoors and that the position of the operator is seated in the driving seat of the tractor It is advisable to consult the prescriptions listed in tractor operator and maintenance manuals The acoustic pressure was measured at a distance of 2 6m from the centre of the machine and at a height of 2 0m with the implement operating in a no load condition 90 dBA In a loaded condition amp a PTO rate of 540 rpm the obtained value was 97dBA Operating the Machine Inspections before Use A Always disengage PTO Switch off tractor engine and engage the parking brake before making adjustments to the machine 1 With the whole machine as level as possible check the oil level in the gearboxes Top up as required with SAE EP90 gear oil through the oil filler plug indicated The correct level is at the oil level plug indicated 2 Grease the PTO shaft univers
19. sing servicing and mounting the implement to the tractor and all other pertinent operations Never wear jewellery loose clothing such as ties scarves belts unbuttoned jackets or dungarees with open zips which could become caught up in moving parts ear muffs goggles and gauntlets Wear a jacket with reflecting stickers if the implement is used near public highways Always wear approved garments complying with accident prevention provisions such as non slip shoes Consult your retailer the Labour Health Service or your nearest equivalent authority for the information about the current safety provisions and specific regulations with in order to ensure personal safety ALWAYS DISENGAGE PTO SWITCH OFF THE TRACTOR ENGINE AND ENGAGE THE PARKING BRAKE BEFORE MAKING ADJUSTMENT TO THE MACHINE NEVER PLACE LIMBS UNDER THE MACHINE WHILE ROTORS ARE TURNING ROTORS CAN REMAIN TURNING FOR UP TO 1 MINUTE AFTER DISENGAGING PTO Workstation The operator must remain seated while working the machine When the wings need to be raised and lowered the operator must leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab The operator must always apply the parking brake and turn off the engine before leaving machine or carrying out maintenance Regulations for use of the transmission The transmission to the gearboxes is protected throughout the machine by both PTO shaf
20. tion Regulations for use of the transmission PTO Shaft Safety Hazards Driving safely on public roads Operating the Machine Inspections before Use Key to Main Parts Starting Regulations Hitching to the tractor Operating the Machine Mowing Maintenance Greasing schedule Trouble Shooting Spare Parts 601SL Grass Slasher 605SL Grass Slasher Jungle Buster JB 609SL Grass Slasher Gearboxes BP A GO Ga WN N NO O O 9 10 11 12 EEC certificate of conformity for machines conforming to Directive 98 37 EEC Company Major Equipment Ltd Address Coolnaha Ballyhaunis Co Mayo Ireland Tel 353949630572 Fax 353949630788 declares in sole responsibility that the product GRASS SLASHER When properly installed maintained and used only for it s intended purpose complies with all the essential Health amp Safety requirements of THE SUPPLY OF MACHINERY SAFETY REGULATIONS 2008 S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland e Health amp Safety at Work etc Act 1974 c 37 UK e EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment e EN 745 Agricultural Machinery Rotary Mowers and Flail Mowers Safety EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs certify on behalf of Major Equipment Int Ltd that this machine when pro
21. tractor parking brake is applied Connect the lower link arms amp Top Link Secure both in position with correct size pin Fit the PTO shaft amp secure the PTO cover chains Check all guarding is present amp secured 1 2 3 4 SA 6 T ransport Position 1 Check machine is hitched to the tractor as described 2 Ensure the tractor parking brake is applied 3 Liftthe machine into transport position Operating the Machine Mowing The MAJOR Pasture Topper is designed to operate at a max 540 rpm 1000 RPM Jungle Buster Always operate on level ground when hitching unhitching the implement This will prevent dangerous movement Never allow anyone to stand between the tractor and the pasture topper Ensure the machine is hitched correctly to the tractor as previously described Ensure bystanders are clear from the machine amp cannot be hit with debris expelled from the machine Ensure cutting decks are lowered to the ground Start up the tractor PTO at a low RPM Build up to operating speed select a suitable forward gear amp proceed to cut grass Maintenance The machine must always be disconnected from the tractor before any cleaning lubricating and servicing operations can be carried out Ensure that the Rear and Side decks are locked up while performing maintenance If emergency operations are required whilst the machine is connected to the tractor switch off the engine engage the parking brake and disengage the PTO
22. ts and bolt down covers All guarding should be kept efficient and in good condition If the condition is poor the guarding should be renewed before the implement is used UNLESS IT IS CORRECTLY PROTECTED THE TRANSMISSION COULD CAUSE DEATH SINCE IT CAN CATCH ON PARTS OF THE BODY OR CLOTHING Ensure retaining chains are correctly anchored on all PTO shafts preventing them form turning Ensure drive line can turn easily within the shield Keep spline grooves clean and greased so that PTO shaft can connect easily Besides being described in this manual the method by which the PTO shaft is connected to the tractor must be checked out with the instructions in the tractor manufacturer s manual PTO Shaft Safety MAX PTO INPUT 540 RPM 1000 RPM Jungle Buster Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belong to the same power category and possess the same characteristics An unsuitable PTO could easily break The tractor PTO shaft length may be altered to suit the individual tractor model When the machine is in operation the PTO shaft should have a minimum 1 3 engagement as shown in the diagrams After the topper has been hitched to the tractor it should be checked in various positions that the drive line is the correct length If the PTO is too short and tends to slip out of place it must be replaced with a longer one If the PTO shaft is too long it should be shorte
23. x18 25 Oil Seal 35x72x10 Through Shaft 1 3 8 Z6 Snap Ring 72x75x2 5 For Holes Shim Kit 60 3x71 7 Snap Ring 40x37 5x2 5 For Shafts Castle Nut M20X1 Flat Washer 21x37x3 Shim Kit 30 3x44 Flat Washer 25x44x4 Castle Nut M24x2 Protective Flat Washer 40 4x79 9x1 Dust Lip 40x80x12 Roller Bearing 30306 30x72x20 75 2 6 7 20 28 21 ES DODDS 4 Item Part No Description 17 8 0 9 00024 Roller Bearing 30208 40x80x19 75 18 UO 040 3006 01 Output Shaft ASA D P 8 16 Z12 19 UO 040 6004 00 Gear Crown Z22 M5 5 20 8 0 1 00870 Ball Bearing 6207 35x72x17 21 0 259 7525 00 Shim 35 3x48x2 5 22 8 5 3 00955 Snap Ring SB 81 81x82 8x2 23 0 205 7100 00 Major Name Plate 24 8 4 7 00823 Cotter Pin 4x40 25 0 347 1300 00 Top Cover 26 8 11 00061 Bolt M10x25 HHB 8 8 27 8 6 6 00088 1 2 Gas Solid Plug 28 8 6 6 00201 3 8 Gas Oil Level Plug 29 8 7 0 00744 Oil Cap 72x10 251 8 6 7 00269 1 2 Gas Oil Breather Plug 252 8 4 7 00516 Cotter Pin 5x50 Qty Warranty This machine is guaranteed for 12 months No warranty is given where the machine is being used as a hire machine Warranty is against faulty workmanship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufacturers conditions To register your machine for warranty please go to
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