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USER AND MAINTENANCE MANUAL

1. 4 3 e Unload the Platform from the van Danger of crushing The operator operates the Platform from the outside and must pay special attention not to make movements that bring the Platform to invest or tread on him Disconnect the Q3 or P6 Stop Emergency buttons Turn to the left the Q2 ignition key to enable the controls of the push button panel Press the translation P3 button so very carefully using P5 Joystick move the machine to wards the ramps Danger of overturning Go on the ramps very slowly making sure that both wheels are well channeled Once carried out the moving and or unload from the ramps switch off the Platform by pressing the Q3 and or P6 Stop Emergency button and turn the Q2 ignition key to the 0 position Remove the load unload ramps from the van and the load unload device 4 3 f The unloading of the Platform procedure is done 4 41 03 2011 Rev 00 PART 4 TRANSPORT AND HANDLING 4 4 LOAD UNLOAD PLATFORM PROCEDURE BY USING RAMPS AND WINCH FOR IAWP 15 IAWP 7 3 CAWP 9 6 4 4 a To carry out the load unload Platform procedure by using ramps and winch do as follows Danger of cutting The operator must wear anti cut gloves Take the shears Take away the cellophane making attention not to hurt the hands and damage the Platform Danger of sliding Take away the cellophane and immediately throw it into the suitable containers for specia
2. 2 DATE Perform all checks listed on Pre start Inspection Check the oil level and status be sure that the oil has a clear light colour Check the entire machine for signs of damage broken welds loose bolt improper or makeshift repairs Check that all adjustable flow valves are locked Check that the basket with a full load does not lower Inspect the motor and motor brushes Check the electrical components and wires for any damaged or oxidized part Check the demineralised water level in the batteries SIGNATURE INSPECTED BY 12 91 03 2011 Rev 00 THIS PAGE INTENTIONALLY LEFT BLANK PART 12 ANNEX ANNUAL INSPECTION CHECK LIST FORM B Customer Address City State ZIP code Phone Contact Name Legibility Loading Capacity clearly marked Correct Position Quantity PLATFORM RAILS D 42 Entry Gate closes properly Weather Resistant container for Manuals on board the machine Manuals into the container Proper Weld no signs of corrosion or damage PLATFORM EXTENSION Sliding smoothly and easy Teflon sliding wheels entire and not dam aged Bolt and washers ELEVATING SYSTEM Mast structure Lifting movement and speed Noise while lifting Lowering Spiral cable passing through the steel tube SAFETY MAINTENANCE BAR Functioning Stability 12 93 34AViI es PLATFORMS Date Serial Number Model Date last inspection Date placed into Ser
3. 6 3 f 6 Press and keep pressed the enable lever P5a of the joystick and moving ahead and back the joystick P5 check the lifting and lowering of the basket Releasing the joystick enable lever or returning the joystick to central position should stop raising lowering the platform 6 3 f 7 Stop Emergency function Test P6 While the Platform is lifting lowering press the Stop Emergency button P6 The Platform immediately stops 6 3 f 8 In case you will find one or more anomalies is forbidden to use the Platform so do all the necessary before starting to use it see Part 9 Maintenance 6 3 f 9 Bring the Platform to the Zero Power Condition 6 3 f 10 Repairs must be carried out before starting the Platform it is of primary importance to assure its working under safe conditions 6 3 f11 The Working Test procedure B Platform Control Operation and Check is finished Proceed with the Operating Instructions 6 55 03 2011 Rev 00 PART 6 OPERATIONS 6 4 OPERATING INSTRUCTIONS Introduction 6 4 a Warning Generic risks Operation must be only carried out by qualified Operators who have been trained on how to use the machine Operators must also carefully read and understand the safety regulations in Part 2 and the contents of this manual before operating the machine 6 4 b BEFORE STARTING THE OPERATION Warning Generic risks The operator must a Check that the Platform is positioned on a clean fl
4. STAVI PLATFORMS dao AEQ E p Up USER AND MAINTENANCE MANUAL Original instructions IAWP 9 6 LUI MINI S I IAWP 15 IAWP 15 LUI S 1 460 IAWP 7 3 LUI MINI 220 IAWP 9 6 CAWP 9 6 LUI MINI HD Distributed by Absolute E Z Up Charleston SC PART 1 INTRODUCTORY INFORMATION SOME NOTES ON THIS USER MANUAL Remember that the USER MANUAL is not an accessory of the platform but it is an integral part of it and a SAFETY MEASURE EN 12100 1 It has been designed in this form to let you easily find what you are looking for This is the reason why you have to keep it in good condition close to the platform itself In this way it can be obtained from the PLATFORM all the information about the reason it has been manufactured and use it in a maximum security Remember that any update must be inserted in the manual itself as it will be indicated by Braviisol Divisione Mec canica srl The manual must not be damaged it should remain intact do not tear the sheets kept away from moisture and heat during the consultation should be avoided to get oil on it or deteriorate its readability To make the consultation easier the manual has been divided into parts so that each step is well articulated For practicalness of use each subject has been divided into numbered steps which when the action requires it are written on the drawings themselves Parts that need more attention are highlighted with symbols and well d
5. Absolute E Z Up LLC BRAVIISOL Divisione Meccanica S r l 295 Seven Farms Drive S S 16 Adriatica km 314 600 Suite C 193 1 60022 Castelfidardo AN Charleston SC 29492 Tel 39 071 7819090 Fax 39 071 7819355 843 388 2556 www absolutee zup com info absolutee zup com e The manufacturer will confirm in writing or by fax eventual acceptance of the covered intervention carried out by the customer or will provide guidance of his own technicians for the intervention e Any defective material replaced by the customer authorized by the manufacturer must either be held 120 days so that the manufacturer can question or verify defective material If needed defective parts will be sent back to the Manufacturer e Ifrequired please take photographs of the defective part and of the area where the machine has been operated This is both to prevent unpleasant controversies and to improve the quality warranty and safety of our machines THIS WARRANTY STATEMENT IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ALL SUCH OTHER WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABIL ITY AND OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED No employee dealer Sales Representative or other person purporting to act on behalf of BRAVIISOL DM SRL is authorized to alter the terms of this warranty or in any manner assume on behalf of the Manufacturer any liability or obligation which exceeds BRAVIISOL DM SRL obligations un
6. Emergency decal 010 Lanyard anchorage point decal 011 Forklift point 012 Manual Inside 013 Stop Emergency 001 CE 001 ANSI 002 CE 002 ANSI PLATFORM ENTRANCE MUST BE Tenersi lontano pi di 3 mt da linee elettriche aeree attive Ricaricare la piattaforma in ambienti ventilati lontano da fonti PROPERLY CLOSED AND ALL di calore e o sostanze infiammabili GUARDRAILS PROPERLY IN PLACE AND SECURED BEFORE OPERATING FROM PLATFORM FAILURE TO FOLLOW INSTAL TIONS COULD CALISE DEATH OF PERSONEL MJUAT Pm art A AS DE SPU Toad dp mi E len Ed are Eid i THE Br rr s Brest Masa ar Pn Rm dme ed mom A Bere me ls deed 4 Red sce e Ciel E Sani ke di ed a CE PARRAS NOTICE O De always arrange fer frequent inspection made by a qualified technician im case the machine has been service for res 3 monthe er 150 hours comes first Do always arrange annual inspection no later than thirteen 13 months trem the date of the prior annual inspection THIS MACHINE COMPLIES WITH prevoperation frequent and annua P shall be in accordance AHS I STAHDARD As2 6 2006 ra 011 ANSI CE 012 ANSI CE 48 9 26 03 2011 Rev 00 013 CE ZIAVI PART 2 SAFETY PROCEDURES EES PLATFORMS 2 35 It is forbidden to do any makeshift re
7. connection Code 16 Lift Down Valve Short Circuit Damaged wiring in the lift down valve wiring harness or a damaged lift down valve coil Code 17 Ground Control Module In Fold Back Has machine been operating on a continuous grade or rough terrain for a long period of time Code 18 Alarm Short Circuit Damaged wiring in the alarm wiring harness or a damaged alarm Code 19 Alarm Disconnected Damaged wiring in the alarm wiring harness or a damaged alarm Activate a function to check if alarm beeps Code 20 Beacon Short Circuit Damaged wiring in the beacon wiring harness or a damaged beacon unit Code 21 Beacon Disconnected Is machine equipped with flashing amber beacon light Code 22 Horn Short Circuit Damaged wiring in the horn wiring harness or a damaged horn unit Code 23 Horn Disconnected Is machine equipped with a horn unit Code 24 Auxiliary 1 Circuit Short Circuit Damaged wiring in the Auxiliary 1 Component wiring harness or a damaged Component Code 25 Auxiliary 1 Circuit Disconnected Is machine equipped with a component on the Auxiliary 1 circuit Code 26 Auxiliary 2 Short Circuit e Damaged wiring in the Auxiliary 2 Component wiring harness or a damaged Component Code 27 Auxiliary 2 Disconnected Is machine equipped with a component on the Auxiliary 2 circuit Code 30 Traction Module
8. fbereich Maschinen der F rdertechnik Westendstr 199 80686 M nchen Germany 2010 02 23 number of the test report EG MRL 049 EC Directive Validity Result Date of issue 2006 42 EC This certificate is valid until 2015 04 11 The equipment fullfills the safety requirements of the EC Directive for the respective scope of application stated on page 1 of the annex to this EC type examination certificate 2010 04 12 Certification body for lifts and cranes me Se Identification number 0036 lt 4 e tJ B p p Christian R hrmeyer innte Je stre Se EC type examination certificate Certificate no EG MRL 050 Notified body TUV SUD Industrie Service GmbH Westendstr 199 80686 Munchen Germany Applicant BRAVIISOL DM SRL Certificate holder S S Adriatica 16 km 314 600 60022 Castelfidardo An Italy Date of application 2010 03 25 Manufacturer BRAVIISOL DM SRL S S Adriatica 16 km 314 600 60022 Castelfidardo An Italy Product Mobile hydraulic elevating work platform Type Leonardo LUI MINI S 1W S 1 E Test laboratory TUV SUD Industrie Service GmbH Pr flaboratorium f r Produkte der F rdertechnik Pr fbereich Maschinen der F rdertechnik Westendstr 199 80686 Munchen Germany Date and 2010 04 20 number of the test report EG MRL 050 EC Directive 2006 42 EC Validity This certificate is valid until 2015 04 19 Result The equipment ful
9. fenuta normalmente chiusa MC valvola d emergenza Emergency valve Cilimaro telescopico a single acting telescopio semplice effetto cylinder DISEGNO n 001 2009 0930 DRAWING n 001 2009 0930 Data 30 09 2009 Date 30 09 2009 Rel 10 10 2010 Rel 10 10 2010 11 85 03 2011 Rev 00 PART 11 TECHNICAL INFORMATIONS 11 2 HYDRAULIC DIAGRAM MODEL IAWP 15 1 Oil tank 1 Serbatoio 2 Electric pump 2 Pompa elettrica 3 Unlack valve loading capacity 3 Valvola di massima 4 Black solenaid 4 Elettrovalvola di blocco 5 One way valve 5 Valvola unidirezionale 6 plug 6 Tappo 7 Flow rate control valve 7 Valvola di controllo portata 8 Single acting telescopic cylinder 8 Cilindro telescopico DISEGNO n 001 2009 0930 DRAWING n 001 2009 0930 Data 30 09 2009 Date 30 09 2009 11 86 03 2011 Rev 00 34AViI PART 11 TECHNICAL INFORMATIONS E PLATFORMS 11 3 HYDRAULIC DIAGRAM MODEL IAWP 7 3 CAWP 9 6 iu _ FE 1 Serbatoio Oil tank 2 Elettropompa Motor pump 3 Valvola di massima Unlock valve loading capacity 4 Elettrovalvola di blocco Block solenoid 5 Valvola unidirezionale One way valve 6 Valvola di controllo portata Flow rate control valve 7 Cilindro telescopico Telescopic cylinder 8 Pompa a mano solo su Lui Mini220 Hand pump only on Lui Mini220 DISEGNO n 001 2010 1010 DRAWING n 001 2010 1010 Data 10 10 2010 Date 10 10 2010 11 87 03 2011 Rev 00 PART 11 TECHNICAL INF
10. form please see Part 4 In any case you have to Lift it with the basket completely lowered It is absolutely forbidden to lift it up even if a little with the column to operate Lift it up at no more than 30 cm from ground unless obstacles Move it very slowly The operator must look out that there are no people animals or things on the way of the transport and that there are no holes in the floor 2 15 03 2011 Rev 00 PART 2 SAFETY PROCEDURES 2 6 ZERO POWER CONDITION DISCONNECTION FROM POWER SOURCE Before performing any cleaning maintenance and lubricat ing operation it is necessary to bring the Platform to the Zero Power Condition that is Platform completely lowered see PART 5 or in case of maintenance with the basket locking device on The emergency buttons pressed The Q2 Key switch must be removed from the Ground module and handed over to the Production Manager 2 7 CAUTION DANGER OF ELECTROCUTION Only a licensed electrician can intervene on the electrical system and carry out the necessary maintenance but al ways only bringing the Platform to the Zero Power Condi tion It is absolutely forbidden to tamper with the electrical system 2 8 If any mishap arises when using of the Platform plea
11. 397 lbs 1036 mm 3 ft 5 in Zero indoor use only 400 mm 1 ft 3 in 3 Km h 1 9 mph 6 Km h 0 35 mph 0 1050 mm 3 ft 5 in A 4 It 1 05 gal 510 Kg 1124 Ibs Ansi A92 6 CE Compliance AS1418 10 int 60 mm 2 3 in 3 31 SAV es PLATFORMS 03 2011 Rev 00 PART 3 MACHINE SPECIFICATIONS IAWP 9 6 Electric Drive Motors Watt 500 Volt24 Nm 0 8 F F 1 RPM 3600 Ah26 IP 54 DUTY S2 MRIV 50 U03A PW 1400 min 1 0 27 Kw i270 2000W 24V 105 Ah 2100 RPM Nm 9 09 IP 20 F F 1 Wheel Blocking Electromagnets 18W 24V IP 40 Rear Drive Wheels mm 300x90 ad ii 3 32 03 2011 Rev 00 PART 3 MACHINE SPECIFICATIONS CAWP 9 6 Electric Drive Motors Watt 500 Volt24 Nm 1 33 F F 1 RPM 3600 Ah26 IP 54 DUTY S2 brake 24V 6 10 stabilized MRIV 50 U03A PW 1400 min 1 0 27 Kw 56 2200W 24V 105 Ah 2100 RPM Nm 9 09 IP 20 F F 1 Wheel Blocking Electromagnets 18W 24V IP 40 Rear Drive Wheels mm 300x90 ad ii 3 33 03 2011 Rev 00 SAV PART 3 MACHINE SPECIFICATIONS E PLATFORMS 3 2 MACHINE SPECIFICATIONS A IAWP 15 IAWP 7 3 MODEL IAWP 15 IAWP 7 3 DIMENSIONS Working Height C 6600mm 21 ft 7 8 in 4200 mm 13 7 ft Platform Height A 4600mm 15 ft 2200 mm 7 21ft Height Stowed H 1850mm 6 ft 1520 mm 4 98 ft Length Stowed G 1659mm 5 ft 5 36 in 1229 mm 4 03ft Length with decks ext 2376mm 7 ft 10 in Width F 760mm 2 ft
12. 9 5 m The battery terminals check procedure is finished 9 72 03 2011 Rev 00 34AViI PART 9 ORDINARY MAINTENANCE N PLATFORMS 9 6 BATTERY WATER LEVEL CHECK 9 6 a Bring the Platform to the Zero Power Condition Part 2 page 2 16 9 6 b The battery water level must be checked every 4 working days or before recharging the battery 9 6 c For IAWP 9 6 remove the front cover For IAWP 15 CAWP 9 6 open the hatch using the black pommel For IAWP 7 3 release the hook and pull the central cover 9 6 d The water level must always be at least 5 mm above the covers of the internal elements Before starting the re charging cycle check the water level and add some de mineralised water if necessary 9 6 e Warning If during the charge part of the water evaporates it is nec essary to check again after 30 minutes of work 9 6 f Perform standard operations with the machine for 30 min utes and perform this procedure another time to achieve the required water level 9 6 g For the right maintenance of the battery please refer to the relative user manual gt 9 6 h Warning LEAD ACID BATTERIES GENERATE EXPLOSIVE PR GASES KEEP SPARKS AND FLAME AWAY FROM BATTERIES DO SMOKE WHILE CHARGING 9 6 1 Replace the plastic cover on the batteries 9 6 1 Place and or close again the cover of the machine 9 6 m The battery water level check is finished 9 73 03 2011 Rev 00 PART 9 ORDINARY MAINTENA
13. 9 Mainte nance 6 2 0 In case you will find one or more anomalies is forbidden to use the Platform so do all the necessary before starting to use it see Part 9 Maintenance 6 2 p The pre starting inspection procedure is finished Proceed with the working test 6 53 03 2011 Rev 00 PART 6 OPERATIONS 6 3 FUNCTION TEST Do not forget that before carrying out the Function Test the operator must have carried out the pre starting inspection procedure 6 3 a Danger Risk of electrocution The machine is NOT insulated 6 3 b Maintain safe clearances from electrically charged conductors power lines and appara tus You must allow for machine sway side to side movement when elevated and elec trical line movement This machine does not provide protection from contact with or proximity to an electrically charged conductor 6 3 C Warning electrocution hazard Before operating the Platform make sure that the area above it is free from obstacles in order to allow the full elevation of the Platform itself 6 3 d Do not operate the Platform if the following controls show a defect 6 3 E FUNCTION TEST A GROUND CONTROL OPERATION AND CHECK 6 3 e1 Turn the key switch Q2 to the right chassis control 6 3 e2 Press and keep pressed the lifting button Q5 to allow the raising of the basket If you want to stop the platform elevation release the button 6 3 03 Press and keep pressed the lowering button Q6 to allow the
14. BLANK 2 29 03 2011 Rev 00 SAV PART 3 MACHINE SPECIFICATIONS E PLATFORMS 3 1 MACHINE SPECIFICATIONS IAWP 9 6 MODEL IAWP 9 6 LUI MINI S I CE LUI MINI S I W Working Height 4900 mm 16 ft latform Height A 2900 mm 9 ft 6 in eight Stowed 1720 mm 5 ft 7 in Length Stowed G Length with decks ext 1215mm 3 ft 11 in 1700mm 5 ft 6 in 760 mm 2 ft 5 in Width 35 mm 1 4 in I U O m 70 mm 3 in C GO O I lt O O 0515 Dala O I mic Slo a oig 515 alo D D rm gt E Q 5 O TI IN I I I I I I I Platform Capacity with decks ext 180 Kg 397 lbs Platform Width D 1036 mm 3 ft 5 in e Entry Step B 2 1 1 PERFORMANCE SS Power 44442 Weight without load Ansi A92 6 CE Standard Compliance Compliance AS1418 10 int 3 30 03 2011 Rev 00 PART 3 MACHINE SPECIFICATIONS 3 1 MACHINE SPECIFICATIONS CAWP 9 6 Length Stowed Length with decks ext Width Ground clearance Platform Capacity with decks ext latform Width Max Wind Speed ntry Step Rated number of occupants ERFORMANCE Drive Speed Stowed Drive Speed Elevated nside Turning Radius Outside Turning Radius Gradeability Raise Lower Speed ower Source atteries ydraulic System Capacity Weight without load Standard Compliance 2900 mm 9ft6 in 1720 mm 5 ft 7 in 1200mm 3 ft 11 in 1700mm 5 ft 6 in 760 mm 2 ft 5 in 180 Kg
15. EMERGENCY LOWERING 7 5 a WARNING CRUSHING HAZARD When carrying out this activity the operator must make sure that no individuals animals or objects are located in a 2 metre area and that no impediments are present above the cover this is the area that the bas ket needs during the lowering stage 7 5 b The emergency descent can be done in two different ways a Using the emergency lever b Using the Down Keys Q6 on the ground control panel a Using the emergency lever it is sufficient to pull the lever In this way the basket will start to slowly lower Once finished the lowering phase leave the lever again b Using the button Q6 on the Gound Module with the key selector Q2 turned to the right Push the Q6 button to lower the basket 7 5 C Follow the procedure as descibed in section 7 4 Emergency shutdown 7 5 d The emergency lowering procedure is finished 7 63 SAV es PLATFORMS 03 2011 Rev 00 PART 7 SHUTDOWN PHASE 7 6 MANUAL EMERGENCY HANDLING 7 6 a For the Manual Emergency Handling please refer to section 4 6 or 4 7 7 64 03 2011 Rev 00 34AViI PART 8 CLEANING PLATFORMS 8 1 CLEANING 8 1 a As the Platform works in presence of dusts it must be daily or whenever it would be necessary clean it 8 1 b The person in charge with the cleaning must have read and well understood the safety prescriptions shown in
16. SRL ADDRESS AND HEAD OFFICE S S ADRIATICA 16 KM 314 600 60022 CASTELFIDARDO AN ITALY FISCAL CODE AND VAT NUMBER 01234570420 TELEPHONE TELEFAX Tel 39 071 7819090 Fax 39 071 7819355 INTERNET SITE www braviisol com MAIL info braviisol com DECLARE UNDER OUR OWN RESPONSIBILITY THAT THE PLATFORM HYDRAULIC MOBILE WORK PLATFORM Model Serial Number Year of manufacture AS DESCRIBED IN THE ATTACHED DOCUMENTATION AND IN OUR ARCHIVES IS IN COMPLI ANCE WITH THE EU DIRECTIVES 2006 42 Machines 2004 108 Electromagnetic Compatibility 2006 95 Low Voltage STANDARDS AND SPECIFICATIONS UNI EN ISO 12100 1 UNI EN ISO 12100 2 EN60204 1 UNI EN ISO 13857 EN 55011 EN 50081 2 EN 50082 2 EN 280 NAME AND SURNAME BRAVI PIERINO POSITION MANAGING DIRECTOR DATE NOTIFIED BODY TUV SUDDEUTSCHLAND BAU UND BETRIEB GmBH RESIDUAL RISKS Even if Braviisol Divisione Meccanica srl has done everything possible to manufacture the Platform with the greatest knowledge in its possession on security and consulting all the directives laws and regula tions at its disposal still exist even if reduced some residual risks during the phases of Transport and Handling Maintenance Therefore who works in these areas or is responsible for these phases must be a trained person ac quainted with the fact that are dangerous and as regards the Platform protections category has not been possible to eliminate them
17. TEMPERAT set gt 0 RUCK DISABLED Battery charge input open truck is disabled ENS MOT TEMP KO temperature sensor for moter is KO generic CAN message alarm Traction didn t receive an 248 NO CAN MSG expected CAN message form display or tiller card 222 SMARTDRIVER KO A Canbus network node is in alarm condition uC is waiting 224 WAITING FOR NODE for it to resolve its error condition URRENT SENS KO Current measured in stand by mode greater than expected EPROM KO Error is detected in eeprom or in eeprom management MN LOW Motor output voltage lower than expected Driver of LC coil is shorted so it is not able to open the LC DRIVER SHORTED or LC coil is disconnected 3 0 N 4 When the positive of the AUX OUTPUT is driven by the tiller 213 AUX BATT SHORT the positive is high and the tiller is released 234 DRV SHOR EV A 5 CONTACTOR DRIVER LC contactis stuck A p32 CONT DRV EV JValvecontacordrver 223 SHOR MC EB 235 SHOR EV 38 OPEN Input mismatch between hard amp soft switch input and tiller 208 TILLER ERROR input N gt gt The acceleretor value is higher than the minimum value 78 VACC NOT OK recorded and the direction enable switches are opened 9 42 NCORRECT START TRAC Incorrect starting sequence PUMP INC START PUMP Incorrect starting sequence The travel demands are active in both directions at the same FORW BACK time The
18. flood fire wind and lightning Failure to properly service and maintain the unit in accordance with the Company manuals or Factory Service Bulletins RON BRAVIISOL DOES NOT ACCEPT ANY RESPONSIBILITY FOR Any part requested for work that was tampered with Unauthorized alterations or modifications to the unit carried out without being agreed upon in writing in advance with the manufacturer Labor on consumable items such as tire batteries Any indirect incidental consequential or special damage including without limitation to loss and profits loss of revenue cost of capital cost of substitute equipment downtime examination fees claims of third parties and injury to person or property based upon any claim of breach of warranty breach of contract negligence strict liability in tort or any legal theory AO Na ELECTRICAL COMPONENTS ARE COVERED BY THE WARRANTY UNDER THE FOLLOWING CONDITIONS The battery is properly connected for re charge according to the specifications of this manual and or electrical drawing provided by the Manufacturer 1 9 03 2011 Rev 00 PART 1 INTRODUCTORY INFORMATION PROCEDURE OF THE WORKS COVERED BY THE WARRANTY e manufacturer must be notified of all claims covered by the warranty within 48 hours of the anomaly in writing or by fax not only verbally and as detailed as possible e Warranty claims should be forwarded to your nearest local distributor or directly to the Manufacturer
19. lowering of the basket If you want to stop the platform descend release the button 6 3 04 Q3 Stop Emergency working test With the Platform in motion press the Q3 Stop Emergency button The Platform must immediately stop 6 3 65 Emergency mechanical lowering lever test With the Platform with the basket lifted pull the emergency lever to mechanically lower the basket of the Platform The release of the lever must stop the lowering 6 3 e6 The Working Test procedure A Ground Control Operation and Check is finished Proceed with the Function test procedure B Check and working of the basket control 6 54 03 2011 Rev 00 34AViI PART 6 OPERATIONS PLATFORMS 6 3 F FUNCTION TEST B PLATFORM CONTROL OPERATION AND CHECK 6 3 f 1 Turn the key switch Q2 to the left basket control 6 3 f 2 Enter the platform and close and secure the entry 6 3 f 3 Press the traction modality button P3 to select the drive function Press and keep pressed the enable lever P5a of the joystick and moving the joystick P5 check the steering left right ahead back Releasing the joystick enable lever or returning the joystick to central position should stop driving 6 3 f 4 Stop Emergency function Test P6 While the Platform is moving press the Stop Emergency button P6 The Platform immediately stops 6 3 f 5 Press the selector lifting lowering modality P2 to select the lifting lowering functions
20. or Maintenance Technician who has attained a practical course at the Manufacturer or its authorized Distribution Centers ena bling him to use the Platform Besides he must have read and understood all the safety prescriptions and content of this Manual 2 13 The keys to drive the Platform shall be always handed 6 over the Production Manager when the Platform is not used EN N XN 2 17 03 2011 Rev 00 PART 2 SAFETY PROCEDURES 2 14 The use cleaning and maintenance must be strictly per formed unless otherwise indicated by a single operator and never by MORE PEOPLE The operator must always wear all work safety protections Moreover he has to Wear a work overall closed at the wrists In case of long hair he has to tie them He never has to wear objects and or fluttering and or tore clothes as for example necklaces watches rings brace lets scarves ties etc 2 15 Never temper with or restrain or disconnect the micro switches or other safety devices for no reason nor create by passes or use them for purposes different from those established and for those they have been installed 2 16 Caution Risk of Falling The guardrail system around the perimeter of the platform is the fall protection system for self propelled elevating platforms as per the American National Standards Insti tute ANSI SIA A92 6 Standard It is prohibited to use this machine with any por tion or all of the guardrail
21. to move the Platform and or to bring it near the load unload ramps 4 4 h Once carried out the moving and or unload from the ramps switch off the winch Press the Q3 and or P6 Stop Emergency button and turn the Q2 ignition key to the 0 position 4 4 1 Remove the load unload ramps from the means of trans port 4 4 1 The unload load Platform procedure using ramps and winch is done 4 43 03 2011 Rev 00 PART 4 TRANSPORT AND HANDLING 4 5 LOAD UNLOAD PLATFORM PROCEDURE USING A CRANE 4 4 a To carry out the procedure to load unload the Platform us ing a crane please do as follows 4 4 b Danger of cutting The operator must wear anti cut gloves Take the shears Take away the cellophane making attention not to hurt your hands and damage the Platform Danger of sliding Take away the cellophane and immediately throw it into the suitable containers for special waste materials 4 5 a Danger of crushing Check the chains and belts in order to verify that there are no anomalies before using them to move the Platform Make sure that they are securely fixed to the hook of the crane and that the crane can support the load of the Plat form see Part 3 Specifications It is strictly forbidden to stand in the dangerous zone when this last one is moved by a crane The minimum safety distance must be of 3 meters 4 5 b Check that the Q3 and or P6 Stop Emergency buttons are pressed Remove the push
22. to the order specifications see bill of lading or packing list There is no damage to the Platform or accessories 4 The safety devices at the time of delivery are in per fect efficiency 5 The present manual has been delivered together with the Platform 6 The operator accepts the responsibility point by point of the following In case of damages or missing parts please immediately contact the Manufacturer his local representatives the dispatcher or the insurance company providing detailed information and or photos Spare parts and accessories can sometimes be shipped in separate containers Description 1 Complete Platform 2 Loading unloading device optional only for IAWP 9 6 IAWP 7 3 3 User s manual 4 Platform original documents Warranty Delivery note Test sheet TUV certificate EC declaration 1 8 I TU jid 03 2011 Rev 00 SAV PART 1 INTRODUCTORY INFORMATION REE PLATFORMS 1 4 LIMITED WARRANTY Warranty Statement IF THE WARRANTY IS NOT INCLUDED IN THE SALES CONTRACT THE FOLLOWING GUIDELINES APPLY TO THE MACHINE WARRANTY The Manufacturer BRAVIISOL SRL warrants that all new units of equipment manufactured and sold by it conform to the Company latest specifications Moreover Mast and hydraulic cylinder carry a Special Warranty of 10 years The manufacturer warrants its equipment to th
23. 04 19 The equipment fullfills the safety requirements of the EC Directive for the respective scope of application stated on page 1 of the annex to this EC type examination certificate 2010 04 20 Certification body for lifts and cranes U Identification number 0036 p eh 7 JE p p Christian R hrmeyer Mia Sie 03 2011 Rev 00 34AViI PART 1 INTRODUCTORY INFORMATION ES PLATFORMS MAINTENANCE SUMMARIZATION TAB In order to assure the right working of the mobile Platform it is necessary to follow the instructions here below MAINTENANCE TYPE TIME PAGE 9 1 Ordinary Maintenance Introduction always 9 68 9 2 Safety positioning lifted basket maintenance 9 70 9 2a The basket cannot be electrically lifted For the IAWP 9 6 IAWP 15 CAWP 9 6 maintenance 9 71 9 2b The basket cannot be electrically lifted For the IAWP 7 3 model maintenance 9 71 9 3 Caster Wheel Greasing 9 72 9 4 Oil Check and Refill 9 72 9 5 Battery Terminals Check 9 73 9 6 Battery water Level Check 9 74 9 7 Battery Charge Procedure 9 75 9 8 Nuts Bolts and Pins tightening Procedure 9 76 9 9 Wiring Check 9 76 9 10 Inspections 9 77 9 10a Frequent Inspection Frequent Inspection Check List 3 months 9 77 9 10b Annual Inspection Annual Inspection Check List 1 year 9 78 INDEX Content Page Part 1 Introductory Information 1 2 Part 2 Safety Procedures 2 13 Part 3
24. 1 56 Wheel Blocking Electromagnets 18W 24V IP 40 Rear Drive Wheels mm 350x100 mm 300x50 One hand proportional Joystick One hand proportional Joystick oolid rubber no marking oolid rubber no marking Hydraulic Oil Mineral oil ROLOIL Mineral oil ROLOIL LI22 HIV LI22 HIV Internal filter 90 Internal filter 90 3 35 03 2011 Rev 00 34AVI PART 3 MACHINE SPECIFICATIONS IU PLATFORMS THIS PAGE INTENTIONALLY LEFT BLANK 3 36 03 2011 Rev 00 PART 4 TRANSPORT AND HANDLING 4 1 INTRODUCTION TO THE TRANSPORT AND HANDLING 4 1 a Danger of crushing collusion and abrasion The staff in charge of the Platform moving must have read and understood the safety requirements in lead of this manual see Part 2 It should wear work gloves helmet and safety shoes 4 1 b Independently by the number of persons in charge of the moving of the Platform there must be always a responsible 4 1 c Before transporting the Platform make sure that the floor is leveled and without holes 4 1 d Before starting please read all the Part 4 in order to be pre pared in time in case of need 4 1 e Clean the area where the Platform will be positioned in or der to prevent slipping tripping or falling 4 1 f The Platform can be unloaded in 4 different ways 1 With a forklift with a suitable lifting capacity see Part 3 Specifications or on marking the voice weight see Section 4 2 2 By using the loading unloading devi
25. 5 in 772 mm 2 52 ft Ground clearance 65mm 2 56 in 30 mm 1 18 in Platform Capacity with decks ext 180 Kg 397 lbs 280 Kg 617 lbs Platform Width D 740mm 2 ft 2 in 1110 mm 3 6 ft Max Wind Speed Zero indoor use only Zero indoor use only Entry Step 340mm 1 ft 3 in 400mm 1 3 ft Rated number of occupants 2 1 PERFORMANCE Drive Speed Stowed 3 2 Km h 1 98 mph 3 Km h 1 9 mph Drive Speed Elevated 0 6 Km h 0 35 mph 0 6 Km h 0 35 mph Inside Turning Radius ZERO zero ZERO zero Outside Turning Radius 1345mm 4 ft 4 in 1050mm 3 ft 5in Gradeability 39 39 Raise Lower Speed 26 15 sec 14 18 sec POWER Power Source 110 220 V ca 24Vcc 110 220 V ca 24V cc Batteries N 04 6V 240Ah 5h N 02 12V 85Ah 20h Hydraulic System Capacity 12 It 3 17 gal 4 It 1 05 gal Weight without load 1250 Kg 2755lbs 398 Kg 877 lbs Standard Compliance Ansi A92 6 CE Compliance Ansi A92 6 AS1418 10 int CE Compliance AS1418 10 int 3 34 03 2011 Rev 00 PART 3 MACHINE SPECIFICATIONS IAWP 15 IAWP 7 3 MODEL IAWP 7 3 Electric Drive Motors Watt 1200 Volt24 Nm 3 2 Watt 300 Volt24 Nm 0 96 F F 1 RPM 3600 Amp65 F F 1 RPM 3000 Ah16 3 IP 20 DUTY S2 brake 24V IP 54 DUTY S1 brake 24V 6 10 stabilized 6 10 stabilized Gearbox MRIV 63 U03A PW 1400 min 1 0 74 Kw 1 63 6 2000W 24V 150 Ah 2250 2200W 24V 105 Ah 2100 RPM Nm 8 IP 54 RPM Nm 9 09 IP 20 F F 1 MRIV 40 U03A PW 1400 min 1 0 306 Kw
26. Decide what function to activate either the drive or the lifting lowering 6 6 1 The Operating Instruction procedure is finished proceed with the other drive operations 6 7 DRIVING OPERATIONS 6 7 a Press once the P3 traction modality button the corresponding led will lighten drive function activated Note when the LED blink or is off to restart the function press the same button again 6 7 b Only if available check that the wheel blocking device P1 is not activated 6 7 c Press and keep pressed the enable lever P5a of the Joy stick P5 and move it depending on the necessity 6 7 d To stop the unit release the enable lever P5a of the Joy stick P5 or the joystick P5 itself Brake is automatic 6 7 e If necessary move the Platform along a straight line ahead back use the selector P1 to activate the wheel blocking device The LED will lighten to indicate that the Wheel Block De vice has been activated 6 58 III WV 03 2011 Rev 00 SAV PART 6 OPERATIONS PLATFORMS 6 7 f LiftinglLowering Operation Press once the P2 button the LED will lighten to indicate that the lifting lowering function has been selected Note when the LED is blinking or off to restart the func N tion please press the button again The enable lever P5a of the joystick P5 is used to enable the controls of the joystick P5 a
27. MS 6 6 b TO POSITIONING THE LOAD ON THE BASKET make sure that the load is balanced the maximum weight is not exceeded including the weight of the operator the load NEVER sticks out more than 20 cm from both sides of the basket Warning Danger of Crush if some parts of the load are sticking out tie them to the basket rail NEVER tie anything out of the basket 6 6 c If required wear the safety belt and hook it into the suit able housing 6 6 d Danger hands could be crushed or limbs severed During moving operations position your body inside the basket so that your limbs do not interfere with the sur rounding fixed parts 6 6 e Warning Risk of collision During the transport and or lifting lowering operation the operator must paying attention in order that the working area on the ground and over the basket is always free from obstacles or dangers 6 6 f The Stop Emergency button P6 must be engaged each time when the operator stops the Platform to carry out Works 6 57 03 2011 Rev 00 PART 6 OPERATIONS 6 6 9 Warning Danger of Fall The operator must not in any case go on the railings of the basket nor place on it stairs boards or other things to reach higher working positions Moreover he must not in any Case lean out of the basket railing of the Platform 6 6 h Release the Stop Emergency P6 button of the push button panel 6 6 1
28. Machine Specifications 3 30 Part 4 Transport and Handling 4 38 Part 5 Control panel 5 48 Part 6 Operations 6 54 Part 7 Shutdown Phase 7 62 Part 8 Cleaning 8 66 Part 9 Ordinary Maintenance 9 68 Part 10 Troubleshooting and Error Codes 10 80 Part 11 Technical Informations 11 86 Part 12 Annex 12 92 Part 13 Notes 13 96 1 5 03 2011 Rev 00 PART 1 INTRODUCTORY INFORMATION 1 1 DELIVERY NOTE The operator must not accept any responsibility of exercise without first having understood his respon sibilities shown in this manual and in the ANSI Manual of Responsibilities supplied together with the Platform The Platform can be operated only by authorized staff It is forbidden to make changes to the Plat form without the written consent of the manufacturer The Platform has been manufactured in compliance with the directives CEE 2006 42 CEE 2006 95 CEE 2004 108 and has been designed in compliance with the other inter ested rules and according to the ANSI Standards A92 6 and AS1418 10 int Therefore it does not present any danger to the operator If used according to the instructions shown in this manual On condition that the technicians who are charged by the manufacturer have attended a training course And on condition that the safety devices are kept in constant efficiency This sheet is intended to certify that on receipt of the Platform Safety devices are efficient That together with the Platform has been su
29. NCE 9 7 BATTERY CHARGE PROCEDURE 9 7 a Bring the Platform to the Zero Power Condition Part 2 page 2 16 9 7 b Warning Battery check and recharge The full charge of the batteries must be done After the daily use After a long work stoppage of the Platform And at least once every days 9 7 c To have the batteries charged do as follows 9 7 d Bring the Platform to the Zero Power Condition Part 2 page 2 16 9 7 e Connect the appropriate cable into the socket 9 71 The batteries charge is finished when the Battery Charge signal Q7 green LED on shows that the batteries are charged 9 7 9 Once have the batteries charged disconnect the cable 9 7 h The Battery charge procedure is finished 9 74 03 2011 Rev 00 ZIAVI PART 9 ORDINARY MAINTENANCE RE PLATFORMS 9 8 NUTS BOLTS AND PINS TIGHTENING PROCEDURE O 9 8 a 5 Bring the Platform to the Zero Power Condition Part 2 page 2 16 9 8 b T i The operator must check once a month nuts and bolts and pins and if it necessary must call for the technical assis tance which will carry out the necessary maintenance In any case once a year he must call for the technical as sistance which will check and carry out the maintenance of the nuts and bolts and pins of all the Platform Do not forget that all the operations must be carried out only and strictly by maint
30. NTENANCE ZIAVI a PLATFORMS 9 10b ANNUAL INSPECTION ANNUAL INSPECTION CHECK LIST WARNING THIS INSPECTION MUST BE COMPLETED NO LATER THAN 13 MONTHS FROM THE DATE OF THE PRIOR ANNUAL INSPECTION FAILURE TO PERFORM THIS INSPECTION COULD RESULT IN DEATH OR SERIOUS INJURY e Owner or user is responsible for Frequent inspections e he inspection must be performed by a qualified technician qualified as a mechanic trained on the use and maintenance of this specific make and model of aerial work platform e Always keep inspection records up to date e Record and report all discrepancies and anomalies to your supervisor ANNUAL INSPECTION CHECK LIST FORM B Customer Address City State ZIP code Phone Contact Name Legibility Loading Capacity clearly marked Correct Position O m lt PLATFORM RAILS 42 Entry Gate closes properly Weather Resistant container for Manuals on board the machine Manuals into the container Proper Weld no signs of corrosion or damage PLATFORM EXTENSION Sliding smoothly and easy Teflon sliding wheels entire and not dam aged Bolt and washers ELEVATING SYSTEM Mast structure Lifting movement and speed Noise while lifting Lowering Spiral cable passing through the steel tube SAFETY MAINTENANCE BAR Functioning Stability Date Serial Number Model Date last inspection Date placed into Service Dealer Address C
31. No Communication with Ground Control Module Check if the communications cable connections P5 connector on the Ground Control Module and round plug on the Traction Control Module are seated properly in their sockets at each end Check the positive RED and Negative BLACK power cable connections from the Ground Control Module to the Traction Control Module are tight and secure at both ends Code 31 Platform Control Console No Communication with Ground Control Module Check the harness connection at the P4 connector on the Ground Control Module and the harness connection at the other end on the Platform Junction Box 10 80 03 2011 Rev 00 ZIAVI PART 10 TROUBLESHOOTING AND ERROR CODES PLATFORMS Code 32 Pump Motor Over Current Platform overload condition Obstruction in the mast system Pump Positive and Negative connections are secure and undamaged Crushed or kinked hydraulic lines Hydraulic leaks Code 34 Upper Limit Switch closed Code 38 Joystick Calibration required Code 39 Battery discharged Codes 100 199 Ground Control Module Fault Condition That all battery and harness connectors secure and undamaged on Ground Control Module Batteries have sufficient charge Confirm that the static ground strap attached under base frame is secure and undamaged Codes 200 299 Platform Control Console Fault Condition Damage to Platform C
32. ON SHUTDOWN PHASE The Platform can be stopped as described hereunder 7 1 Temporary shutdown 7 2 Daily shutdown 7 3 Prolonged shutdown 7 4 Emergency shutdown 7 5 Emergency lowering 7 6 Manual emergency handling 7 1 TEMPORARY SHUTDOWN For a temporary platform stop release the control joystick P5 and the enable lever P5a and all the movement related functions will automatically stop 7 2 DAILY SHUTDOWN To stop the machine at the end of the working day perform the following actions 7 2 Move the platform indoor to area protected against water leakage or condensate the access to this area must only be allowed to trustworthy staff any potential external tampering condition must be eliminated thus guaranteeing the operators safety 7 2 b Make sure that the machine is in zero power condition that IS the platform is completely lowered the Stop Emergency Button Q3 P6 is pressed the Key switch Q2 has been removed from the control panel and is under the responsibility of the Production Manager 7 2 c Check the status of the batteries and if necessary have the battery re charged as shown in the Section 9 7 7 2 d The daily shutdown procedure is finished 7 61 03 2011 Rev 00 PART 7 SHUTDOWN PHASE 7 3 PROLONGED SHUTDOWN For this kind of shutdown please do as follows 7 3 a Move the platform
33. ORMATIONS 11 4 ELECTRIC DIAGRAM MODEL IAWP 9 6 03 2011 Rev 00 11 88 a PLATFORMS SAV 11 5 ELECTRIC DIAGRAM MODEL IAWP 15 IAWP 9 6 PART 11 TECHNICAL INFORMATIONS emis Deta tacnica Testricion cH SCHEMA FUNZIONALE 2 DUALPMOSHP CAN TILLER ECO SMART DISPLAY 42028 06 02 10 uses PER PIATTAFORMA HS 400 BRAWIISOL 03 2011 Rev 00 11 89 CAWP 9 6 11 6 ELECTRIC DIAGRAM MODEL IAWP 7 3 PART 11 TECHNICAL INFORMATIONS O E 033417 ADIWNY D43417 DITINV d 15 8 NI TAJA ELETTROF coada map a SCHEDA LED N DUALPMO amp HP INdNI 3004 HBLLJLIV d 610 lt OY36171 2dA3 PULSANTIERA CESTELLO LC COIL SINISTRA 120R 1 40 L 1 NUN CULLEG CANL 1 1DA BUTTON BUTTON BUTTON2 24Y BATT CPOTZ Q Q FUNGI i JOYSTICK 8 teora 111 24 LED4 24 LEDS iama 1 NON COLL EA CANH LEDI NON COLLEG ci ce c4 cs ce d 9 X3T70W Y NNOD AWIdSIO LAYWS 093 i CAN TILLER 121110 987654321 A T 8021 CONN FE 12 VIE MATE N LOK PUNT MA 03 2011 Rev 00 11 90 PART 12 ANNEX 330VI es PLATFORMS FREQUENT INSPECTION CHECK LIST FORMA MODEL SERIAL NUMBER YEAR OF CONSTRUCTION DESCRIPTION 1
34. PAUX connector A3 is not connected to the battery or 230 EMERGENCY the voltage is different T Output of built in Smart Driver which supplies Eb coil 229 POS EB SHORTED positive is high 7 batt when the tiller switch is opened 33 OWER MOS SHORT Short circuit on the power mosfets 45 UMP NOT OK for pump is high without enable switch The Maximum current gain parameters are the default values which means the maximum current adjustment procedure has not been carried out yet 236 CURRENT GAIN Allarme reload hm EY ON INC ST P EY ON INC ST T N 37 ANALOG INPUT With the parameter Positive EB at level 2 in the HW 219 DEAD MAN ABSENT setting menu and Deadman input open the alarm appears ILTED nput A7 open The tilt device is not in the safety range VERLOAD nput A31 combi or A4 on can tiller is open III 10 83 03 2011 Rev 00 SAV PART 10 TROUBLESHOOTING AND ERROR CODES PLATFORMS THIS PAGE INTENTIONALLY LEFT BLANK 10 84 03 2011 Rev 00 34AVI PART 11 TECHNICAL INFORMATIONS PLATFORMS 11 1 HYDRAULIC DIAGRAM MODEL IAWP 9 6 Electric pump Valvola di bloccaggio Unlock valve alvola unidirezionale One way valve Valvola di controllo portata Flow raie contro valve strozzatore cartuccia car nage compressor Elettrovalvola di blocco Block salenoid sealed 2 comando elef rico a 2 vie a way electrically controlled
35. Platform Danger of sliding Take away the cellophane and immediately throw it into the suitable containers for special waste mate rials 4 3 c Installation of the loading unloading device First of all you have to install the loading unloading device to install it do as described here below ir Take out and put the two L levers into the suitable holes making sure that they are well coupled to the housing F Turn up with strength towards the top the tips of the two levers until the revolving wheels of the Plat form are lifted Control the stability of the Platform Danger of crushing To avoid dangerous crushings with the suitable knob turn towards the center of the Platform the two plates The load unload device is installed 4 40 03 2011 Rev 00 34AViI PART 4 TRANSPORT AND HANDLING RE PLATFORMS 4 3 d Positioning of the unloading ramps Get load unload ramps suitable and authorized by the Manufacturer to support the weight of the Platform others models are not authorized see Part 3 Specifications Place the load unload ramps and fasten them using a bolt and when possible between them using spacers to make the lowering more secure and stable Beware general dangers The operator must make sure that The Platform is totally lowered no persons animals or objects are located in the move ment area The floor is flat without holes and well clean
36. are on the Platform 2 26 Caution Risk of fall Make sure before using it that the entrance to Platform is well closed 2 27 caution Risk of Overturning During the movements ahead or back the operator must constantly make sure that there are no exposed persons besides must also be sure that the floor is clean without holes dips inclinations or objects 2 20 03 2011 Rev 00 ZIAVI PART 2 SAFETY PROCEDURES REE PLATFORMS 2 20 The additional load of the Platform MUST NOT Exceed the working load limit See Part 3 Specifications Stick out from the basket but must be well balanced 2 29 It is strictly forbidden to use the Platform as a crane 2 30 The operator must monthly check the state of tightening of ALL the screws and if necessary replace them Section 9 8 Maintenance 2 31 Caution Risk of Electrocution It is forbidden use the Platform near no protected voltage power lines The Platform and the fence are not electrically iso lated Keep a distance of at least 3 m 10 ft between the parties of the machine and the occupants with their relative tools and equipments and a power line or equipment provided with a electric charge up to 50 000 volts It is possible to reduce the minimum safe operating dis tance in presence of insulating barriers installed to pre vent contacts and if these barriers are set to the voltage of the pow
37. ate training period The ANSI 92 6 2006 standards identify all the requirements of all parties who can be involved in the use of the self moving working Platform The Responsibilities Manual A92 6 2006 is considered integral part of this Platform and it is inserted in the proper seat of the Platform To ensure a safe use it is necessary to carry out frequently and yearly inspections of pre starting as specified in Section 6 1 of the ANSI A92 6 2006 Standard at fixed intervals as prescribed by the same Standard in accordance with the recommendations of Braviisol Divisione Meccanica srl expressed in the attachment of the User and the Assistance Manual 2 2 CONVENTIONAL SYMBOLS AND THEIR MEANING During the consultation of this user and maintenance manual and on the Platform itself you will find some symbols color coding and signaling words which have a particular meaning SAFETY ALERT SYMBOL This symbol is used to alert personnel to potential personal injury hazards Strictly obey all safety messages that follows this symbol to avoid possibile seriours injury or death DANGER White font on a red Background It indicates the presence of an imminent hazardous situation which if not avoided will result in death or seriou injury WARNING Black letters on a orange background It indicates the presence of a potentially hazarous situation which if not avoided could result in death or serious injury CAUTION Black Letters on a
38. ays ON mismatch between A 240 EVP1 NOT OK the valve set point and its feedback LIFT LOWER Double request LIFT LOWER The Evp1 coil is not connected between Paux and NEVP1 output and the parameter EVP TYPE in the set option menu A 214 EVP1 COIL OPEN is set Analog or Digital The Evp2 coil is not connected between Paux and NEVP2 output and the parameter EVP TYPE in the set option menu EVP2 COIL OPEN is set Analog or Digital 52 PUMP 0 EVER Pump current is always equal to 0 252 19 In stby condition no current applied to the traction motor the A 53 STBY HIGH current feedbacks are out of permitted stby range The outputs of the amplifiers used to measure the motor voltage are cheked this alarm occurs when voltage signals gt 3V or lt 2V at the init WRONG ZERO LOGIC FAILURE 1 Overvoltage Undervoltage condition has been detected 18 Locic FAILURE 2 Motor voltage feedback circuits are damaged Le be I NO ZERO PUMP current has unexpected value 10 82 03 2011 Rev 00 ZIAVI PART 10 TROUBLESHOOTING AND ERROR CODES RIE PLATFORMS Voltage on tractoin motor different from more 20 of 197 VMN NOT OK imposed value 60 APACITOR CHARGE Power capacitors voltage does not increase HERMIC SENS KO The output of the controller thermal sensor is out of range The controller has reached the thermal cutback temperature 62 TH PROTECTION 85 C Battery is lt 10 when the parameter BATTERY CHECK is 65 MOTOR
39. button panel and put it inside the bas ket 4 5 c Insert the chains or belts inside the chassis lifting points 4 5 d Pass the tip of the chains or belts through the inside of the basket and ensure all of them to the hook of the crane 4 5 e Move the Platform making sure there are no exposed peo ple or animals until the positioning on the ground area 4 5 f Repeat in reverse all the operations described above 4 5 g The procedure of load unload of the Platform using a crane is done 44 03 2011 Rev 00 ZIAVI PART 4 TRANSPORT AND HANDLING MES PLATFORMS 4 6 MANUAL EMERGENCY HANDLING for IAWP 15 IAWP 7 3 CAWP 9 6 4 6 a Switch off the Q3 and or P6 Stop Emergency buttons 4 6 b Turn to the right the Q2 ignition key light on to enable the controls from the bottom Within 30 seconds press at the same time the two buttons Q9 and Q10 until you will hear a CLICK of the electric brake release and both the light of the basket and chassis start flashing from this moment the electric brakes are dis abled 4 6 c Place by hand the Platform in the prearranged repair area 4 6d Bring the machine to the Zero Power Condition 4 45 03 2011 Rev 00 PART 4 TRANSPORT AND HANDLING 4 7 MANUAL EMERGENCY HANDLING for IAWP 9 6 4 7 a Danger of crushing During the following actions the operator must bring the Platform
40. ce and a suitable set of ramps see Section 4 3 3 By using loading and unloading skids and a cargo winch see Section 4 4 4 By moving the Platform by a crane see Section 4 5 4 1 9 Danger of crushing and capsizing Transport operations are dangerous so the operator must carry out them very slowly must be very careful and make sure that there are no exposed people animals or things 4 1 h Danger of pollution Do not throw away the packing in the environment but se lect it depending on the type of material cardboard wood steel polyurethane etc then it must be given for dis posal depending on the rules of the country where the Plat form is used 4 1 i The Platform is on the truck please make sure that there are no pipes or cables that may interfere with the forks 4 37 SAV es PLATFORMS 03 2011 Rev 00 PART 4 TRANSPORT AND HANDLING 4 2 UNLOADING UPLOADING PLATFORM PROCEDURES WITH A FORKLIFT 4 2 a The Platform can arrived 4 2 a1 boxed with a pallet 4 2 a2 wrapped in cellophane with a pallet 4 2 a3 wrapped in cellophane without pallet 4 2 a1 Boxed with a pallet To unload the Platform in a box with a pallet using a fork lift do as follows Place the forks of the forklift in the pallet Lift the box very slowly for about 10 or 20 cm and Making sure that there are no people exposed take the box out of the truck or c
41. der this warranty 1 10 03 2011 Rev 00 ZIAVI PART 1 INTRODUCTORY INFORMATION ES PLATFORMS 1 5 PLATFORM DESCRIPTION 1 5 1 Platform description With Platform we intend the set of Platforms AWP 9 6 LUI MINI S I AWP 15 LUI S I 460 AWP 7 3 LUI MINI 220 CAWP 9 6 LUI MINI HD 1 5 2 Purpose and product description The machine is an aerial work platform with compact di mension designed for an easily working and for the opera tor safety The purpose of the Platform is to bring the nec essary personnel their tools and materials on the work po sition It has been manufactured to solve different users difficulties as painters electricians hydraulics false ceil ings installers manufacture industrials as they must work at very high heights see Part 3 Specifications Safety is our priority The Platform eliminates the necessity of scaffolds scissor lifts Nor stairs or stands It is possible to easily work on safety in a speed and efficient way Its unique design allows to use very narrow areas Little lifts narrow entrances passages mezzanines and re stricted work areas these are only some of the different places where the Platform can work The transport represents another key factor Light compact and easily loadable on vans tracks or pick ups the Platform can operated or dandled only by a per son The Manufacturer
42. dle both LIFT UP and LIFT DOWN disabled a tortoise Drive Speed Cut Back Mode Engaged a battery with a flash through it Battery Charger Plugged In In the bottom right corner of the display there is a fault code indicator This is displayed as a symbol of a spanner and a two digit code which will be explained in further detail When a fault code is indicated the LCD screen will alternate between the text and symbol display modes The following is a description of some of the common error codes and corrective measures please contact your local distributor or the Manufacturer if more detailed error code explanations are required Code 01 Low Battery Voltage Battery cable ends loose or corroded at battery posts Charger DC output wires from charger to batteries damaged or disconnected Code 02 Left PHP Bar UP Obstruction under LEFT pothole bar Obstruction around the actuator assembly at the base of the mast Code 03 Right PHP Bar UP Wheel block engaged Code 04 Tilt Condition If machine is on a tilt of more than1 5 in either or both the X or Y direction this is normal opera tion DRIVE and LIFT UP are disabled when tilt is detected Check if Ground Control Module is mounted securely to the mast support column Check if Ground Control Module is mounted se curely to the mast support column Code 05 Obstruction Sensor System No Communication with Ground Control Module I
43. e original purchaser against defect in material and or workmanship under normal use and service for 3 years from date of registered sale or date the unit left the factory if not registered Ex cluded from such warranty is the battery s which carries 1 year warranty from described purchase date Warranty claims within such warranty period shall be limited to repair or replacement of the defective part in question The manufacturer will send free of charge any component recognized as having faulty design or defective construction The labor to perform the necessary repair or replacement and the travel expenses involved carry a warranty of 1 Year from described purchase date based on the Manufacturer s then current flat rate Warranty claims are valid ONLY providing the defective part in question is shipped prepaid to the Manufacturer and is found upon inspection by the Manufacturer to be defective in material and or workmanship Furthermore warranty claims can be accepted ONLY when all information specifically required by the Manufacturer such as Serial Number are provided The manufacturer reserves the right to replace repair exchange or to provide a new used or rebuilt component assembly sub assembly or weldment based on its unquestionable judgment THIS WARRANTY POLICY DOES NOT COVER DAMAGES CAUSED BY Shipment Misuse of unit including operation beyond Factory established limits loads and or specifications Natural disasters such as
44. enance technicians authorized by Braviisol Divisione Meccanica srl and who have followed a training course in the authorized assistance centers 9 9 WIRING CHECK 9 9 a These operations must be carried out every two months To carry out the visual check of the cables do as follows 9 9 b The operator must wear work clothes in particular gloves have read and well understood the safety prescriptions shown in the Part 2 of this manual bring the Platform to the Zero Power Condition Part 2 page 2 16 9 9 c Remove all the covers 9 9 d Check the wear and tear state of the cables 9 9 e If it is necessary to replace them please call for the techni _ cal service which will provide with the replacement 9 9 f The wiring check procedure is finished 9 75 03 2011 Rev 00 PART 9 ORDINARY MAINTENANCE 9 10 INSPECTIONS The user operator should not accept operating responsibility until the Manual has been read and fully understood as well as having operated the lift under supervision of an experienced and quali fied operator Only trained and authorized personnel shall be permitted to operate this machine This manual and its attachments should be considered integrant part of this machine and should re main with the machine all the time As the manufacturer has no direct control over utilisation and application of this machine proper safety practice are responsibility of the user and operating p
45. entirely The staff in charge with these operations must be always have at disposal and consult the USER AND MAINTENANCE MANUAL The user and maintenance manual shows step by step all the necessary indications beginning from the 1 7 4 paragraph use instructions of the Annex 1 of the Machinery Directive and it is specifically re quired to follow it step by step in order to avoid clumsy actions which even if minimal can cause harm to someone 1 3 03 2011 Rev 00 PART 1 INTRODUCTORY INFORMATION CERTIFICADO CERTIFICAT O 7 ov ZERTIFIKAT CERTIFICATE gt lt TE gt lt ra ER cc e gt lt e o LU filo 2 ow o ZERTIFIKAT CERTIFICATE ndustrie Service EC type examination certificate Certificate no Notified body Applicant Certificate holder Date of application Manufacturer Product Type Test laboratory Date and EG MRL 049 TUV SUD Industrie Service GmbH Westendstr 199 80686 M nchen Germany BRAVIISOL DM SRL S S Adriatica 16 km 314 600 60022 Castelfidardo An Italy 2010 01 20 BRAVIISOL DM SRL S S Adriatica 16 km 314 600 60022 Castelfidardo An Italy Mobile hydraulic elevating work platform LUI 460 Serial no L20101001 T V SUD Industrie Service GmbH Pr flaboratorium f r Produkte der F rdertechnik Pr
46. er line to be protected The barriers should not be a part of the machine or be connected to it The minimum safe operating distance should be reduced within the provided operating dimensions of the insulating barrier This distance should be determined by a qualified person in accordance with the company local and government regulations regarding the conduct of the work near equip ments under voltage VOLTAGE RANGE MINIMUM OPERATIONAL FROM PHASE TO PHASE SAFETY DISTANCES m ft From O to 50 kV From over 50 kV to 200 kV From over 500 kV to 750 kV 11 35 From over 750 kV to 1000 kV 14 45 NOTE These minimum operational safety distances are to be applied except in cases in which company local or governmental regulations are more stringent 2 21 03 2011 Rev 00 PART 2 SAFETY PROCEDURES 2 32 DO NOT REPLACE CRITICAL ITEMS FOR THE STABILITY OF THE PLATFORM WITH ARTICLES WITH DIFFERENT WEIGHTS AND SPECIFICS Battery total weight 42 kg IAWP 9 6 each battery 21 Kg 120 Kg IAWP 15 each battery 30 Kg To replace all broken or worn parts use only original spare parts 2 33 Safety features 1 Emergency stop button 8 Lifting device for emergency manual handling 8a 2 Basket slide stop devices standard 8b optional 3 Rubber bumper 9 Tie down and lifting points 4 Flashing acoustic device 10 Pothole protection system 11 Overload system 12 Limit switch 13 Key switch 5 Tilt sensor device 6 Manual emer
47. ersonnel It is the responsibility of the operator to perform a pre start inspection and routine maintenance 9 10a FREQUENT INSPECTION FREQUENT INSPECTION CHECK LIST WARNING THIS INSPECTION MUST BE COMPLETED EVERY 3 MONTHS OF SERVICE OR 150 HOURS WHICHEVER OCCURS FIRST OR IF A MACHINE HAS BEEN OUT OF SERVICE FOR GREATER THAN 3 MONTHS FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY e Owner or user is responsible for Frequent inspections e The inspection must be performed by a qualified technician qualified as a mechanic trained on the use and maintenance of this specific make and model of aerial work platform e Always keep inspection records up to date e Record and report all discrepancies and anomalies to your supervisor FREQUENT INSPECTION CHECK LIST FORMA MODEL SERIAL NUMBER YEAR OF CONSTRUCTION DESCRIPTION 1 Perform all checks listed on Pre start Inspection 2 Check the oil level and status be sure that the oil has a clear light colour 3 Check the entire machine for signs of damage broken welds loose bolt improper or makeshift repairs 4 Check that all adjustable flow valves are locked o Check that the basket with a full load does not lower 6 Inspect the motor and motor brushes 7 Check the electrical components and wires for any damaged or oxidized part 8 Check the demineralised water level in the batteries DATE SIGNATURE INSPECTED BY 9 76 03 2011 Rev 00 PART 9 ORDINARY MAI
48. etailed illustrations on the side of the page In this way BRAVISOL DIVIONE MECCANICA wants to draw unequivocally the operator s attention to WARNINGS CAUTIONS and HAZARDS concerning him This Platform has been manufactured in Italy by BRAVIISOL DIVISIONE MECCANICA SRL S S 16 Adriatica km 314 600 60022 Castelfinardo AN Tel 0039071 7819090 Fax 0039071 7819355 If you have any question about use and or working please contact the Manufacturer This Platform is in compliance with EC directives ANSI A92 6 2006 AS1418 10 int standards With reference to EN 280 2009 static and dynamic tests were verified by TUV SUD Industrie Service GmbH Zentralbereich Fordertechnik Sonderbauten Hebezeuge und Krane Westendstra e 199 80686 Munchen Deutschland Report Number EG MRL 049 LUI S I 460 Date 20 04 2010 Report Number EG MRL 050 LUI MINI S I W S I E Date 20 04 2010 Report Number EG MRL 051 LUI MINI 5 1 Date 20 04 2010 Report Number 1395588 Date 28 Sept 2009 Document 91008 TB1395588 BRAVI REFERENCE TUV IS FSSMUC sel Report Number 883628 Date 04 October 2006 Document 61004 TB883628 gb TUV REFERENCE TUV IS FSSMUC di he Report Number 399823 Date 10 January 2004 Document 40318 TB399823 Brav doc Tuv reference BB FTH MUC di sc 1 2 03 2011 Rev 00 ZIAVI PART 1 INTRODUCTORY INFORMATION EES PLATFORMS EC CONFORMITY DECLARATION WE TRADE NAME BRAVISOL DIVISIONE MECCANICA
49. gency descend 7 Basket blocking bar IAWP 7 3 1 Un 2 22 03 2011 Rev 00 PART 2 SAFETY PROCEDURES IAWP 9 6 ZIAVI PLATFORMS 2 23 03 2011 Rev 00 PART 2 SAFETY PROCEDURES IAWP 15 2 24 03 2011 Rev 00 PART 2 SAFETY PROCEDURES CAWP 9 6 25 03 2011 Rev 00 PART 2 SAFETY PROCEDURES REE PLATFORMS 2 34 Do not temper with or voluntarily damage the safety screens end strokes nor remove or hide warning labels In case of damage or illegibility of the labels please ask immediately for their change N ANSI CE DESCRIPTION 001 Prescription for a safe use of the platform WARNING 001 Rated Workload Side Load Rated number of occupants 001 WARNING not to replace component critical to stability total battery weight 001 WARNING Total Batteries weight 001 ANSI Compliance Section 4 001 WARNING entry close before operating the platform guardrail properly in place 001 DANGER tip over hazard 002 DANGER Machine not electrically insulated Prescription of distances from power lines 002 WARNING Check list before every use 002 Notice of the Inspections required 002 WARNING not to replace component without written authorization of the Manufacturer 003 DANGER rated Workload Side Load Rated number of occupants 005 WARNING Batteries produce explosive gas Charge Batteries in well ventilated area 009
50. has made possible to lengthen the work surface see Part 3 Specifications so the operator has a bigger work area nevertheless it stands firm The Platform is provided with a battery charger which al lows to recharge batteries through the connection of a sim ple cable avoiding loss of time and a more safe work A characteristic of the lifting column is that it does not need particular maintenance 1 5 3 Improper use Any other use different from the provided use is to be con sidered improper 1 5 4 Reasonably expected improper use It can happen that some users use the Platform as a crane please note that the Platform has been designed only to be used as provided and any other use is to be considered improper 1 5 5 Area of use The Platform can be used in enclosed areas as well as open areas providing all intended work areas have been inspected and are within the operating range of unit 2 1 1 11 03 2011 Rev 00 34AVI PART 1 INTRODUCTORY INFORMATION EES PLATFORMS THIS PAGE INTENTIONALLY LEFT BLANK 1 12 03 2011 Rev 00 PART 2 SAFETY PROCEDURES INTRODUCTION TO THE SAFETY PROCEDURES The BRAVIISOL DIVISIONE MECCANICA SRL has designed the Plat form to be safe and reliable It is designed to place the personnel together with the equipment and materials on aerial work positions The owner user operator of the Platform does not accept any responsibil ity when using the Platform without an adequ
51. he parts in motion 2 20 The first installation must be done by the Manufacturer and it is strictly forbidden to carry out any kind of unauthor ized intervention 2 21 Before using the machine the operator must check all the operations descrive in the Part 6 Operations 2 22 Caution Risk of fall It s forbidden To allow on the Platform more than a person except for models IAWP 9 6 and IAWP 15 where two persons are allowed To exceed the limits for which the platform is certified and or pre set see Part 3 To use stands staircases bridges or any other means to lift again the trampling floor Loading and unloading operations when the Platform is raised It s absolutely forbidden to load goods on the basket from an upper position 2 19 03 2011 Rev 00 PART 2 SAFETY PROCEDURES 2 23 It is to be considered dangerous the zone within two me ters from the Platform The operator must be sure that there are no standing or passing people animals things exposed in this area and that there are no obstacles both in the lower part of the Platform in the ground and in the higher as tie rods columns rods or other air barriers 2 24 The operator must constantly carry out the maintenance operations Part 9 2 25 Be careful never hook yourself to an adjacent structure while you
52. her speed setup has been selected FORWARD BACKWARD Lifting Lowering Commands DOWN 5 49 03 2011 Rev 00 PART 5 CONTROL PANEL Q4 Q5 Q6 Q GROUND MODULE When the Ground Module is selected the Platform Control Box is automatically overridden Q1 DISPLAY This is the main display for the control system and shows useful information regarding the status of the system as well as diagnostic information should the system detect a problem with the vehicle Q2 3 POSITION KEYSWITCH Turned to the left it enables only the commands from the control box on the Platform board for models IAWP 15 IAWP 7 3 and CAWP 9 6 lights up the LED Turned to the right it enables only the commands from the ground module of the chassis for models IAWP 15 IAWP 7 3 and CAWP 9 6 lights up the LED Q1m In central position switch off each contact The operator must take the key off and give it to the re sponsible for Security Q3 EMERGENCY STOP BUTTON When pressed it immediately stops all the phases of the Platform If lifted up DOES NOT restart the Platform but allows the insertion of voltage Q4 BUTTON FOR THE SOLE USE OF THE MANUFACTURER OR TRAINED AND QUALIFIED TECHNICIANS Q5 UP KEY This button works only when the key switch Q2 is turned on the right By pressing and keeping it pressed this button allows the raising of the basket Q6 DOWN KEY This button works only when the key switch Q2 i
53. ible to carry out the necessary main tenance operations 9 2B THE BASKET CANNOT BE ELECTRICALLY LIFTED FOR IAWP 7 3 9 2b1 Bring the Platform to the Zero Power Condition Part 2 page 2 16 9 2b2 Remove the front cover 9 2b3 Take the hand pump bar 9 2b4 Place the hand pump bar into the suitable housing 9 2b5 Move the hand pump bar from left to right to lift the basket until a height of 1 0 meter 9 2b6 Unhook and let totally go out the safety bar you will hear a CLICK 9 2b7 With the emergency manual lever lower the basket until the safety mechanical lever leans on the chassis 9 2b8 At this stage it is possible to carry out the necessary main tenance operations 9 70 03 2011 Rev 00 34AVi PART 9 ORDINARY MAINTENANCE E PLATFORMS 9 3 CASTER WHEEL GREASING 9 3 a Six monthly check and if necessary grease the caster wheels articulations with small quantities of grease as STRINGY COMMON GREASE 9 3 b To proceed with this operation it is necessary to bring the Platform to the Zero Power Condition Part 2 page 2 16 9 3 C With a brush grease the caster wheels articulations 9 3 d The caster wheel greasing procedure is finished 9 4 OIL CHECK AND REFILL 9 4 a Every three months check the oil level and if necessary fill it with mineral oil type ROLOIL LI22 HIV 9 4 b To proceed with this operation it is necessary to bring the Platform to the Zero Power Conditi
54. in the Platform very slowly for about 10 or 20 cm and take it near the area of use the unload of the Platform in the box with the pallet using the forklift is done 4 2 23 Wrapped cellophane without pallet To unload the Platform with cellophane by using the fork lift do as follows Place the forks in the suitable housings of the Platform Lift up the Platform very slowly for about 10 or 20 cm and Making attention that there are no people exposed in the area take the Platform out of the truck or container and take it near the area of use the unload of the Platform wrapped in cellophane using the forklift is done OX TITTITICWTTTTTTT 4 39 03 2011 Rev 00 PART 4 TRANSPORT AND HANDLING 4 3 LOADING UNLOADING PLATFORM PROCEDURES WHEN THE PLATFORM IS UNLOADED WITH LOADING UNLOADING LEVERS Warning this procedure cannot be carried out for the model IAWP 15 and CAWP 9 6 To carry out the loading unloading Platform procedure by using the loading unloading levers please do as follows 4 3 a The movements of the Platform must be made only on board but in case you have to move the Plat form from a van it is possible to move it from the outside Proceed with the unloading phase as described below 4 3 b Danger of cutting The operator must wear anti cut gloves Take the shears 4 away the cellophane making attention not to hurt your hands and damage the
55. indoor to an area protected against any water leakage or condensate the access to this area must only be allowed to trustworthy staff any potential external tampering condition must be eliminated thus guaranteeing the operators safety 7 3 b Make sure the Platform is in Zero Power Condition 7 3 C Perform the ordinary maintenance as described in Part 9 7 3 d Clean the machine as descibed in Part 8 7 3 Is preferable to remove the Control box as described herunder 7 3 h Disconnect the ILME connector and put the safety cover 7 3 1 Remove the Control Box and put it in a safe place 7 3 1 The Prolonged shutdown procedure is finished 7 62 03 2011 Rev 00 PART 7 SHUTDOWN PHASE 7 4 EMERGENCY SHUTDOWN 7 4 a In case the operator is compelled to push the Stop Emer gency button P6 Q3 perform the following operation 7 4 b Inspect the machine to find out the cause of the emer gency stop 7 4 c Choose A whether it is necessary to bring the machine to the Zero Power Condition B whether it is necessary to contact the technical assis tance C whether it is possible to repair the damage 7 4 d If it is possible to eliminate the cause of the emergency stop pull the Emergency stop button P6 Q3 and start the platform following the instruction on Part 6 of this Manual 7 4 emergency shutdown procedure is finished 7 5
56. is manual as described in the Part 2 Safety Prescrip tions 9 1 c The maintenance must be strictly carried out with the Platform in the Zero Power Con dition Part2 page 2 16 9 1 d The maintenance operations must be strictly carried out only by a single qualified opera tor unless where specified NEVER BY MORE PEOPLE 9 1 e Warning Generic Risks The maintenance operations must be carried out by qualified staff who has read and well understood the safety prescriptions shown in this manual see Part 2 who has the individual safety devices and use them when necessary must have on disposal clothes suitable equipments and must wear and use them de pending on the necessities and dangers and with the Platform in the Zero Power Condition 9 1 1 Each intervention not specified here below is to be considered as extraordinary mainte nance 9 67 0000 03 2011 Rev 00 PART 9 ORDINARY MAINTENANCE 9 1 9 Repairs modifications extraordinary maintenance operations other than the ones indi cated below cannot be carried out without the prior written approval of the Manufac turer s after sales technical service 9 1 h Based on the specific situation the Manufacturer will give his written approval together with all the necessary instructions or recommend the intervention of his own technical staff 9 1 1 Such a cautious measure is necessa
57. ity State ZIP code Phone Contact Name ELECTRICAL COMPONENTS Ground Module Functioning Connectors Joystick Functioning Spiral cable Batteries Integrity Batteries proper Functioning Battery Charger Functioning EMERGENCY STOP Break all circuit CHASSIS Bolts tight Chassis Proper Weld no signs of corrosion or damage Drive Shaft Fastened Front Turning Wheels Secured Load bearings 03 2011 Rev 00 SAV PART 9 ORDINARY MAINTENANCE RE PLATFORMS THIS PAGE INTENTIONALLY LEFT BLANK 9 78 03 2011 Rev 00 ZIAVI PART 10 TROUBLESHOOTING AND ERROR CODES PL RT FORMS 10 1 TROUBLESHOOTING AND ERROR CODES MODEL IAWP 9 6 At power up and during operation the LCD display on the ground Control Module displays the current machine operating status The following information is communicated There is a Battery Charge Indicator BCI this is in the shape of a battery with 10 bars indicating a fully charged battery Underneath the BCI is an hour meter display this indicates the duration the system has been running In the top right corner of the display there is a function display this could be indicating one or more of the following a left and right arrow with a forward slash through the middle DRIVE Disabled an up arrow with a forward slash underneath LIFT UP Disabled a down arrow with a forward slash above LIFT DOWN Disabled an up and down arrow with a slash through the mid
58. l waste materials 4 4 b Unload ramps positioning Get load unload ramps suitable and authorized by the Manufacturer to support the weight of the Platform others models are not authorized see Part 3 Specifications Place the load unload ramps and fasten them using a bolt and when possible between them using spacers to make the lowering more secure and stable Beware general dangers The operator must make sure that The Platform is totally lowered no persons animals or objects are located in the move ment area The floor is flat without holes and well clean 4 4 c Take the hook winch and insert it making sure that it is well secure into the suitable housings of the Platform with the rope well drawn Disconnect the Q3 or P6 Stop Emergency buttons 4 4 d Turn to the right the Q2 ignition key light on to enable the controls form the bottom Within 30 seconds press at the same time the two buttons Q9 and Q10 until you will hear a CLICK of the electric brake release and both the light of the basket and chassis start flashing from this moment the electric brakes are dis abled 4 42 03 2011 Rev 00 SAV PART 4 TRANSPORT AND HANDLING EES PLATFORMS 4 4 e Danger of overturning Go on the ramps very slowly making sure that both wheels are well channeled 4 4 f Place by hand the Platform on the ramps 4 4 g Calmly operate the winch
59. latform It must be pressed all the time when the Joystick is moved and once pressed a sound signal is acti vated In the lift mode the release of the joystick stops the Platform during the lifting or lowering phase The speed of movement is proportional and it is controlled by the Joystick movement With the basket in the lower position the speed can be raised even by using the Speed Selector P7 Once lifted the basket the speed will automatically pass to Safety low speed P6 Emergency Stop Button In case the Platform will work improperly or there will be an urgent need to block all the moving activi ties of the vehicle press this button to cut off the power supply If the button is deactivated it will not start the Platform but will enable the entering of the tension P7 Speed Selector The progressive moving of the selector to the right will increase the driving speed within the limits fixed by the Manufacturer The gradual moving of the selector to the left will gradually decrease the driving speed The currently selected speed is shown on the Display 5 LED P4 A lighted LED refers to the setup of the lower speed while five lighted LED indicate that the higher speed setup has been selected 5 48 03 2011 Rev 00 Eu PART 5 CONTROL PANEL 330V1 es PLATFORMS Driving Commands IAWP 9 6 IAWP 15 IAWP 7 3 CAWP 9 6 A lighted LED refers to the setup of the lower speed while five lighted LED indicates that the hig
60. lfills the safety requirements of the EC Directive for the respective scope of application stated on page 1 of the annex to this EC type examination certificate Date of issue 2010 04 20 Certification body for lifts and cranes Identification number 0036 NTRA 5 iS 2 lic owe 2 00 o p p Christian R hrmefer 36 9 1 4 gt t Lut e LL E cc o lt x e lt F LU fil HH o E ES ovo ZERTIFIKAT CERTIFICATE ndustrie Service EC type examination certificate Certificate no Notified body Applicant Certificate holder Date of application Manufacturer Product Type Test laboratory Date and EG MRL 051 TUV SUD Industrie Service GmbH Westendstr 199 80686 Munchen Germany BRAVIISOL DM SRL S S Adriatica 16 km 314 600 60022 Castelfidardo An Italy 2010 03 25 BRAVIISOL DM SRL S S Adriatica 16 km 314 600 60022 Castelfidardo An Italy Mobile hydraulic elevating work platform Leonardo LUI MINI 5 1 TUV SUD Industrie Service GmbH Pr flaboratorium f r Produkte der F rdertechnik Pr fbereich Maschinen der F rdertechnik Westendstr 199 80686 M nchen Germany 2010 04 20 number of the test report EG MRL 051 EC Directive Validity Result Date of issue 2006 42 EC This certificate is valid until 2015
61. nd must be kept pressed when the joystick P5 is used Move the joystick P5 to lift or lower the basket Release the joystick to stop the vehicle during the lifting lowering phase 6 7 9 If during working there is the necessity to change location use the joystick P5 that is to say press and keep pressed the enable lever P5a of the joystick P5 and move it depending on the necessity after having pressed the P3 button 6 7 h Once finished the work in that area or if you need to do a new load proceed as follows 6 7 1 Release the Stop Emergency button P6 6 7 1 Warning Danger of Crushing Make sure that under the Platform there are no people animals or any objects 6 7 m Move the joystick P5 and completely lower the Platform 6 7 n Bring the Platform to the Zero Power Condition 6 7 0 The Operating Instruction procedure is finished 6 59 03 2011 Rev 00 PART 6 OPERATIONS 6 8 AT THE END OF WORKING DAY 6 8 a Check the water level in the battery and if necessary fill up as described in the Section 9 6 6 8 b Check the battery charge state and if necessary recharge as described in the Section 9 7 6 8 c Clean daily as described in the Part 8 6 8 e The At the end of working day procedure is finished 6 60 03 2011 Rev 00 SAV PART 7 SHUTDOWN PHASE PLATFORMS 7 INTRODUCTI
62. of the machine The measure unity can be expressed in Km h or mph depending on the setting parameters of the speed unit Q1f WHEEL POSITION AND RUNNING DIRECTION The 9 notches radially positioned represent the wheel only 1 of the 9 bars is shown and indicate the steering angle they correspond to the relative direction of the carriage if the carriage is moving The arrow shows the machine direction 5 51 03 2011 Rev 00 PART 5 CONTROL PANEL Qla Qib Fecal N 1234580 en u Sha 1 00000 Qig Qih Qt QI Qim ea The LED under the display show Q1g Battery Status The LED lights up when the battery voltage is equal or lower than 40 of the nominal voltage of the battery Q1h Wrench The LED lights up when the Platform is in alarm condition Q1i Tilt The LED lights up when the Platform reaches the tilt angle Basket The LED lights up when the Platform is set on controls from the basket Q1m Chassis The LED lights up when the Platform is set on controls from the base 5 52 03 2011 Rev 00 ZIAVI PART 6 OPERATIONS RIE PLATFORMS 6 1 INTRODUCTION BEFORE EVERY USE 6 1 a Danger of crushing collision and abrasion The operator in charge of using the Platform must be informed about the safety instruc tions shown in this manual see Part 2 and must wear work gloves and safety shoes 6 1 b Before and after every use at the beginning of every moving the operator must always carry out The pre sta
63. on Part 2 page 2 16 9 4 c Remove For AWP 9 6 the front cover CAWP 9 6 the front cover For IAWP 15 the central cover For IAWP 7 3 the rear cover 9 4 d Remove the oil cap 9 4 e Fill the tank with the mineral oil ROLOIL LI22 HIV 9 4 f Repeat in reverse the operation described 9 4 9 The oil check and refill procedure is finished 9 71 03 2011 Rev 00 PART 9 ORDINARY MAINTENANCE 9 5 BATTERY TERMINALS CHECK 9 2a1 To proceed with this operation it is necessary to bring the Platform to the Zero Power Condition Part 2 page 2 16 9 5 a The condition of the battery terminals must be checked every two months 9 5 b If the battery terminals are dirty or oxidized perform the following actions 9 5 c For IAWP 9 6 remove the front cover For IAWP 15 CAWP 9 6 open the hatch using the black pommel For IAWP 7 3 release the hook and pull the central cover 7 9 5 d Use a wrench for loosening the nuts 9 5 e Disconnect the terminals and clean them with a wet cloth If the oxide layer is thick brush the surface layer away and soak them in water for at least 30 minutes 9 5 f Dry them thoroughly 9 5 9 Place them back paying attention to the position of the positive and negative poles Then tighten them 9 5 h Apply a protection lubricant for contacts on the terminals 9 5 1 Use a wrench for tightening the nuts 9 5 1 Place and or close again the cover
64. ontainer and place it on the ground Danger of cutting Once placed it on the ground the operator must wear cut resistant gloves and with a suitable tool remove the lid therefore Unscrew the screws on the wall and remove the 4 walls Danger of pollution Do not throw the packing in the environment but apply to authorized disposal agencies or keep the package for fu ture transports Remove the forks from the pallet and Insert the forks in the suitable housings of the Platform Making sure that in the area there are no people exposed lift up again very slowly the Platform for about 10 or 20 cm and bring it near the area of use the unload of the Platform in the box with the pallet using the forklift is done 4 38 JUN Y AN 5 03 2011 Rev 00 ZIAVI PART 4 TRANSPORT AND HANDLING EES PLATFORMS 4 2 a2 Wrapped in cellophane with pallet To unload the Platform with cellophane on a pallet using the forklift do as follows Place the forks of the forklift in the pallet Lift up the Platform very slowly for about 10 or 20 cm and Making attention that in the area there are no people ex IE QE posed take the Platform out of the truck or container and i j E place it on the ground E Danger of cutting The operator must wear anti cut gloves Take the scissors and cut the small bands So always making attention lift up aga
65. ontrol Console wiring harness Secure harness connections from Platform Control Console to Platform Junction Box to Ground Control Module Confirm that the static ground strap attached under base frame is secure and undamaged Codes 300 399 Traction Control Module Fault Condition Damage to Traction Control Module wiring harness Confirm that the static ground strap attached under base frame is secure and undamaged Confirm that the static ground strap attached under base frame is secure and undamaged 10 81 03 2011 Rev 00 PART 10 TROUBLESHOOTING AND ERROR CODES 10 2 TROUBLESHOOTING AND ERROR CODES MODEL IAWP 15 IAWP 7 3 CAWP 9 6 TYPE warning A allarm CODE DESCRIPTION A BATTERY LOW Low level of battery voltage W w L eren opened tor more an W 228 TILLER OPEN 30s Lk Maximum current adjustment procedure is in progress NOTE this procedure has to be done only by Braviisol test W 247 DATA ACQUISITION department W 249 CHECKUPNEEDED Maintenance time is reached ENSEM dE A WATCHDOG problem ber FuasHcaEcksUM ne me tash on Me A 221 FLASH CHECKSUM damaged i Le moon Siepe ve hi A 231 WATCHDOG 2 SW problem The battery voltage is too low or too high lt 0 8 Vbatt OR gt A 251 WRONG BATTERY 1 2 Vbatt x Le emm Evp2 driver is failed shorted always ON mismatch between A 239 EVP2 NOT OK the valve set point and its feedback Lb Evp driver is failed shorted alw
66. oor without holes and well leveled and is capable to support the weight of the Platform see Part 3 Specifications b Check that in the moving area there are no exposed people animals or things and that there are no aerial ob stacles in the area where you will work c Do not forget that The operator must carry out all the maneuvers through the controls displayed on the push button panel on the Platform board The translation is adjustable through the joystick P5 When the basket is totally lowered the maximum speed is about 50 m min When the basket is lifted the speed is automatically lim ited to a maximum of 9 m min The extensions of the basket must be withdrawn during the incoming outgoing of the operator to from the basket 6 5 BEFORE GETTING IN THE PLATFORM Check in the ground module that The Key switch Q2 is on the Platform Control position the Stop Emergency buttons Q3 is deactivated 6 6 GET ON THE PLATFORM 6 6 a Except for the model IAWP 7 3 when you need to extend the basket do as follows Pull the black knobs down they will go out from the hous ing Push forward on the extension of the basket until the end stroke Release the knobs you will hear a noise The two knobs are in their safety position again Repeat the procedure to extend the other side of the bas ket 6 56 03 2011 Rev 00 330VI PART 6 OPERATIONS E PLATFOR
67. pairs just to start working 2 36 Supplemental information only for CE machines The following information is provided in accordance with the requirements of the European Machinery Directive 200 42 CE and are exclusively appli cable to the CE Machinery As regards electric powered machines the level of the continuous sound pressure A measurement in correspondence with the platform is lower than 70 dB A The total value of vibrations to which the hand arm system is subjected does not exceed 2 5 m s 2 The weighted maximum me dium quadratic value of the weighted acceleration in the whole body subjected does not exceed 0 5 m s 2 2 37 In case it is necessary to replace worn and or broken parts please use exclusively original spare parts 2 38 At the end of the work it is forbidden to leave the Platform in potentially dangerous areas so bring it to the Zero Power Condition 2 39 Caution Risk of Pollution At the end of the life of the Platform do not throw away it in the environ ment but address to authorized waste agencies or directly to the Manu facturer who will give you written instructions about it In any case before throwing the Platform remove oil Part 11 batteries Part 10 stop all the moving parts and move it Part 4 2 28 03 2011 Rev 00 34AVI PART 2 SAFETY PROCEDURES EES PLATFORMS THIS PAGE INTENTIONALLY LEFT
68. pplied the present manual And that the operator takes the responsibility of following it step by step Braviisol Divisione Meccanica srl informs that any modification or tampering of the Platform and or op erations carried out not in compliance with what is written in this manual especially the non observance of safety requirements will invalidate the warranty and the EC declaration of original conformity be come null and void Remember that All technical values refer to the Platform see Part 3 The drawings and any other document supplied together with the Platform is property of Braviisol Divisione Meccanica srl that reserves all rights and cannot be put at disposal of third parties without lts written consent The manufacturer hopes that you can take advantage of the multiple functions of the Platform It is strictly forbidden any reproduction even partial of the text and illustrations The original copy has been given to the owner together with all of the documents relating to the Platform Macchina Machine Modello Modell Tipo Type Matricola Serial number Timbro Stamp Data Date Firma Signature 1 6 03 2011 Rev 00 PART 1 INTRODUCTORY INFORMATION 1 2 PLATFORM IDENTIFICATION AND SERIAL NUMBER 1 2 1 The number of this manual is written at the bottom of each page Each Platform has its own number with the consequen
69. r normal conditions of use and carry out all adjustment main tenance and repair interventions needed on mechanical parts However this person is not qualified to carry out interven tions on live electrical plants ELECTRICAL TECHNICIAN OR SKILLED PERSON See EN 60204 paragraph 3 55 Qualified technician who can drive the machine under nor mal conditions of use and carry out all electrical adjustment maintenance and repair interventions This person can work on live electrical cabinets and boxes PERSONAL PROTECTION When one of the symbols appearing next to the description is found the operator must absolutely be equipped with safety wear because of the implicit hazard EXTRAORDINARY MAINTENANCE OPERATIONS Any maintenance intervention highlighted by this symbol must to be required to the authorized dealer Braviisol Divisione Meccanica srl 2 14 SN 03 2011 Rev 00 SAV PART 2 SAFETY PROCEDURES PLATFORMS 2 3 Before using the Platform the operator must make sure that The floor where it will be used is sufficiently leveled leveled and without holes e Can support the weight see Chapter 3 Specifica tions The environment is closed and well lit 2 4 The personnel in charge of using and moving the Platform must always wear work gloves safety shoes helmet and belt 2 5 As regards all the moving operations of the packaged Plat
70. rt inspection 6 2 Functioning test 6 3 6 2 PRE START INSPECTION 6 2 a Make sure that all manuals are in the suitable containers on the Platform board 0 6 2 b Make sure that the marking of the Platform and all safety labels are in their place per fectly integral and readable 6 2 c Check the Platform to verify the absence of anomalies example cracks on the weldings missing or loosing bolts different dents buckling etc malfunction or non authorized variations example non authorized lifted flatcar depending on how the Platform has been delivered by the Manufacturer 6 2 d Check the integrity of the basket and the right functioning of the entrance automatic lock 6 2 e Check and test the functioning of all the safety devices Q3 and P6 Stop Emergency but tons flashing safety bar micro switch tilt device pot hole devices 6 2 f Check the functioning of the key switch Q2 6 2 g Check and test the functioning of the safety manual lowering lever 6 2 h Check the water level in the batteries make sure there are no leaks Cables must fit tightly to the clamps there must be no corrosion 6 2 i Check that the rubber wheel has not any damage abrasion or deep cuts and that there are no rubbish on the wheels or around them 6 2 1 Check the basket extension system 6 2 m Check that there are no leak of oil 6 2 n Check that the hydraulic oil is at level in case fill to the correct level see Part
71. ry since incorrect or improper operations cause functional anomalies machine damages and personal injuries The Manufacturer accepts no responsibility for the possible consequences of the aforementioned opera tions 9 1 1 Besides they void the warranty and annul the EC declaration of original confor mity 9 1 m Before resuming operation check the entire system as indicated in the start procedures see Part 6 9 1 n Failure to comply with these precautions may cause machine damages and personal injuries 9 1 0 Here below are shown the ordinary maintenance interventions 9 2 Safety positioning lifted basket 9 2a In case the basket cannot be electrically lifted IAWP 9 6 IAWP 15 CAWP9 6 9 2b In case the basket cannot be electrically lifted IAWP 7 3 9 3 Caster wheel greasing 9 4 Oil check and refill 9 5 Battery terminals check 9 6 Battery water level check 9 Battery charge procedure 9 8 Nuts bolts and pins tightening Procedures 9 9 Wiring check 9 10 Inspections 9 10a Frequent Inspection Frequent Inspection Check List 9 10b Annual Inspection Annual Inspection Check List Here below is shown what you have to do in each one of these cases 9 68 03 2011 Rev 00 PART 9 ORDINARY MAINTENANCE SIAVI _ 9 2 STANDARD SAFETY POSITION WITH LIFTED BASKET This operation must be performed only when maintenance activities are required The operator must use the ground con
72. s machine equipped with an Obstruction Sensor System Are the electrical harness connectors from the OSS Module through the Platform Junction Box to the Ground Control Module tight and undamaged Code 07 Left Drive Motor Disconnected Check left drive motor M1 connector at the Traction Control Module for secure and proper con nection Code 08 Right Drive Motor Disconnected Check right drive motor M2 connector at the Traction Control Module for secure and proper con nection Code 09 Left Brake Disconnected e Check left drive motor M1 connector at the Traction Control Module for secure and proper con nection Code 10 Right Brake Disconnected Check right drive motor M2 connector at the Traction Control Module for secure and proper con nection Code 11 Left Drive motor Short Circuit Wiring harness from M1 connector on Traction Control Module to Left Drive Motor for damage 10 79 03 2011 Rev 00 PART 10 TROUBLESHOOTING AND ERROR CODES Code 12 Right Motor Short Circuit Wiring harness from M2 connector on Traction Control Module to Left Drive Motor for damage Code 13 Pump Motor Disconnected e Check the Positive Negative cables from the Ground Control Module to the Pump Motor studs for loose or corroded connections Code 15 Lift Down Valve Disconnected Inspect wire terminals on the lift down valve at the base of the lift cylinder for tight and secure
73. s removed Lanyard anchorage points on this type of equipment are not required to conform to the applicable ANSI SIA Standard and EC Regulation THE IMPROPER USE OF FALL ARREST SYSTEMS MAY CAUSE MACHINE TO TIP RESULTING IN SERIOUS INJURY OR DEATH However if anchorage points for lanyard attachments are required by site authorities or other regulations the an chorage points on this machine are recommended to be used for working positioning restraint of personnel only Lanyard lengths are to be determined by operator owner to restrict the operator to the confines within the guardrail System 2 17 When using the Platform the correct position in which the operator must stand is in front of the push button panel From that point the operator can observe the operating space of the Platform and in case turn away people who are exposed It is strictly forbidden to lean out of the parapet of the Plat form 2 18 Please remember that after each cleaning lubricating adjustment and maintenance intervention all safety de vices must be reinstated and all the safety carters reas sembled and or closed 2 18 03 2011 Rev 00 34AViI PART 2 SAFETY PROCEDURES MES PLATFORMS 2 19 At the end of the maintenance or repair before having the Platform moving verify that there are no tools rags or other materials left in the spaces containing t
74. s turned on the right By pressing and keeping it pressed this button allows the lowering of the basket Q7 BATTERY STATUS INDICATOR WHEN IT IS UNDER CHARGE Yellow indicator light shows that the battery is nearly discharged Red indicator light shows that the battery is discharged Green indicator light shows that the battery is charged 5 50 03 2011 Rev 00 SAV PART 5 CONTROL PANEL EE PLATFORMS Qla Qib dE 55 123458 I 1 00000 Qig Qih Qt QI Qim ea Q8 BATTERY CHARGER SOCKET Q1a BATTERY CHARGE STATE The indicator of the battery charge status is represented by 10 notches each notch represented 10 of the battery charge When the battery become discharged the notches progressively disappear one af ter the other from the top to the bottom in proportion to the value of the battery residual charge When the battery charge is lower or equal to 4096 the notches displayed start to blink Q1b PERFORMANCE The number shows the performances you are using e 4 correspond to high performances e correspond to middle performances e 2 correspond to low performances e 1 correspond to minimum performances Q1c HOUR METER The number displayed shows the hours worked Q1d ACCELERATOR The accelerator level indication has 8 bars When the acceleration level is minimum it is shown only a notch When the acceleration level is maximum are shown all the 8 notches Q1e SPEED The number shows the speed
75. scheme represented there is always written in it the function to which it refers NOTE For further information about the scheme please refer to the reference scheme of the installed Plat form P PLATFORM CONTROL BOX P1 Wheel blocking device Moving the selector to the right or pressing the corresponding button the wheel stop device is put in ac tion allowing to drive the vehicle only towards the straight line both to and from LED on indicates that the wheel stop device has been activated LED off indicates that the device is deactivated allowing therefore to drive the vehicle in any direction P2 Mode key Lift Lower LED ON means that the lifting lowering function has been selected LED OFF indicates that the lifting lowering function has not been selected P3 Mode key Traction LED ON indicates that the drive function has been activated LED OFF indicates that the drive function has not been activated 5 47 03 2011 Rev 00 PART 5 CONTROL PANEL IAWP 7 3 IAWP 9 6 P2 P7 P3 P4 L gt e IAWP 15 CAWP 9 6 P4 Battery Gauge This is a 10 bars lighted display which highlighted the state of the battery charge A lighted LED refers to the minimum level of the battery charge while 10 LEDs indicate the fully charge P5 Joystick Module The Joystick controls the driving of the vehicle as well as the lifting and lowering of the Platform On the Joystick there is the enable lever P5a used to move the P
76. se immediately press the STOP EMERGENCY button Please remember that the STOP EMERGENCY button stops immediately all the moving parts so you have to pay the maximum attention especially when the Platform is lifted up Moreover please read in the Part 4 Shut down all the ways to have the Platform stopped 2 16 03 2011 Rev 00 ZIAVI PART 2 SAFETY PROCEDURES E PLATFORMS 2 9 If in case of extraordinary interventions it would not be p possible to bring totally the Platform to the Zero Power i Condition please signal work in progress by placing the sign on the Platform VT UU Never lean or sit for any reason on any part of the Plat DO NOT CONNECT form whether it is in the phase of the productive cycle or in the emergency state or in the Zero Power Condition The operator must be careful physically fit and does not be under the influence of alcohol or drugs which can dis tort sight hearing attention and reactions 2 11 Only highly qualified and trained personnel who has at tained a practical course at the Manufacturer or its author ized Distribution centers enabling him to use the Platform can use it Besides he must have read and understood all the safety prescriptions and content of this Manual 2 12 The maintenance of the Platform should be carried out only by the trained Electric Maintenance
77. t CE marking 1 2 2 To contact Braviisol Divisione Meccanica srl or its centres of assistance concerning the Platform please always refer the model and serial number legibly affixed to the identifi cation plate placed on the basket of the Platform HO d G 4 FAVA BRAVIISOL CE DIVISIONE S S Adriatica 16 Km 314 600 CASTELFIDARDO AN ITALY Tel 071 7819090 MODELLO MODEL LUI MINI s K NOM BATT VOLTAGE w MASSA TOTALE 650KG MACHINE WEIGHT 1433 LBS CARICO MAX RUOTA MESE MAX WHEEL LOAD 721 LBS POTENZA INST 2420 W N SERIE SERIAL NUMBER 5 20091004 ANNO YEAR ALTEZZA PIATTAFORMA 3350mm PLATFORM HEIGHT do equal to MAX TRAVEL HEIGHT ALTEZZA MAX LAVORO 5350 mm__ MAX WORKING HEIGHT 17 ft 6 GRADEABILITY 35 PORTATA CAPACITY CESTELLO OPERATORE 130 KG OPERATOR COMPARTMENT 286 6 LBS PIANALE DI CARICO MATERIAL TRA Y 198 LBS PEDANA DI TRASPORTO 113 KG 4 BOOT TRANSPORT 249 LBS 1 7 ZIAVI es PLATFORMS 03 2011 Rev 00 PART 1 INTRODUCTORY INFORMATION 1 3 GENERAL DELIVERY NOTES Platforms and their components and or accessories can be shipped in containers or on a pallet wrapped in a pro tective film or packed in boxes optional Always verify that upon receipt 1 The packaging is intact 2 The supply corresponds
78. this manual Part 2 8 1 c Before each cleaning operation bring the Platform to the Zero Power Condition 8 1 d With a cloth slightly dampened with water clean the switchboards the trampling surface of the Platform the lifting lowering operator zone 8 1 e The cleaning procedure is finished 8 65 03 2011 Rev 00 SAV PART 8 CLEANING N PLATFORMS THIS PAGE INTENTIONALLY LEFT BLANK 8 66 03 2011 Rev 00 34AVi PART 9 ORDINARY MAINTENANCE PLATFORMS 9 1 PREFACE AND GENERAL MAINTENANCE TIPS 9 1 a Regular inspection and conscientious maintenance is the key to efficient economical op eration of your machine The manufacturer has worked hard to improve machine reliability and simplify ordinary maintenance operations Your equipment will perform satisfactorily with a minimum of service and repair Never perform any service or maintenance to the machine without having first performed the safety procedure to lock the basket in the safe service posi tion using the safety bar ADDITIONAL PRECAUTIONS Never leave hydraulic components or hoses open They must be protected from every type of contamination Never open a hydraulic system where there are contaminants in the air 9 1 b The person in charge with the maintenance must have read and well understood all the safety prescriptions shown in th
79. to the Zero Power Condition and make sure that in the dangerous area there are no exposed people or ob stacles 4 7 b Lift up the step of the Platform to a flat position 4 7 c Lengthen the extension of the basket as described in the point 6 6a 4 7 d Unhook the rear cover and remove it 4 7 e Close again the extension basket Use a spanner for spinning the lifting 4 7 9 Rotate it until the moving wheel comes out and lifts the two driving wheels 4 7 h Once lifted Remove the spanner from the manual device Lengthen the extension of the basket Reassemble the cover with the hooks Close again the extension of the basket 4 7 h At this point it is possible to move by hand the Platform by pushing it 4 7 1 The procedure of the manual emergency handling is done 4 79 4 8 REMOVALS If there is the necessity to do removals do as follows Bring the Platform to the Zero Power Condition Package it Do as described in this Part 4 4 46 03 2011 Rev 00 ZIAVI PART 5 CONTROL PANEL RE PLATFORMS CONTROL PANEL IAWP 7 3 IAWP 9 6 P2 P7 P3 P4 L gt d CONTROL PANEL AND ITS DESCRIPTION The ground modules and control boxes can have different positions personalization or compositions even divided in different panels or joined in a single block The disposition here represented shows the complete versions In any case if the command is different from the
80. trol according to the following procedure 9 2 1 Disabling all the Emergency buttons 9 2 2 Select the Ground Station Mode turning the Key switch Q2 to the right 9 2 3 Press the Up Key Q5 to lift the basket up to 1 5 mt 9 2 4 Remove the base cover only for LUI MINI S 1 SIW SIE 9 2 5 Put one hand under the exit of the safety bar and at the same time pull the black pommel 9 2 6 The safety bar descend completely accompanying it with the hand 9 2 7 Press the Up or Down Keys Q5 Q6 to slowly move the basket until the edge of the safety bar touch the chassis 9 2 8 Select the OFF Mode turning the Key switch Q2 to the center and remove the key 9 2 9 Press the Stop Emergency Button Q3 9 2 10 Perform the required maintenance activity 9 69 03 2011 Rev 00 PART 9 ORDINARY MAINTENANCE 9 2A THE BASKET CANNOT BE ELECTRICALLY LIFTED FOR IAWP 9 6 CAWP 9 6 IAWP 15 9 2a1 Bring the Platform to the Zero Power Condition Part 2 page 2 16 9 2a2 Take a forklift with a suitable capacity See Chapter 3 Specifications 9 2a3 Lift up with the forks the basket and take it slowly to a height of 1 5 meters 9 2 4 Remove the covers 9 2a5 Unhook and let totally go out the safety bar you will hear a CLICK 9 2a6 With the basket held by the forks of the forklift lower the basket until the safety bar leans on the frame 9 2a7 At this point it is poss
81. vice Dealer Address City State ZIP code Phone Contact Name ELECTRICAL COMPONENTS Ground Module Functioning Connectors Joystick Functioning Spiral cable Batteries Integrity Batteries proper Functioning Battery Charger Functioning EMERGENCY STOP Break all circuit CHASSIS Bolts tight Chassis Proper Weld no signs of corrosion or damage Drive Shaft Fastened Front Turning Wheels Secured Load bearings 03 2011 Rev 00 THIS PAGE INTENTIONALLY LEFT BLANK Ins AEUP Absolute E Z Up Absolute E Z Up 295 Seven Farms Drive Suite C 193 Charleston SC 29492 Tel 843 388 2556 Fax 843 388 2558 E mail info absolutee zup com www absolutee zup com ZIAVI es PLATFORMS BRAVIISOL Divisione Meccanica S r l S S 16 Adriatica km 314 600 60022 Castelfidardo AN ITALY Tel 0039 071 7819090 Fax 0039 071 7819355 E mail info braviisol com www braviisol com
82. yellow background It indicates the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury or damage to the equipment NOTICE White letters on a green or background It indicates maintenance or operation information 2 13 ZIAVI es PLATFORMS gt P PP P 03 2011 Rev 00 PART 2 SAFETY PROCEDURES CAUTION DANGER OF ELECTROCUTION Warns the staff in charge that by not carrying out the operation described according to the safety precautions that apply they run the risk of an electric shock WARNING GENERIC RISK Warns the staff in charge of any potential physical damage in curred if the operation described is not carried out according to the safety precautions that apply NOTE Draws the attention of the staff in charge to some relevant or important information WARNING Draws the attention of the staff in charge to some proce dures that could cause light personal injuries or damage to the machine if not respected OPERATOR OR MACHINE DRIVER Refers to qualified staff i e staff having specific skills inasmuch as the operations are entirely manual and will therefore require all of the driver s attention to ensure the best quality results It is therefore strictly forbidden to the operator to carry out any operation that would otherwise be the responsibility of the maintenance technician MAINTENANCE TECHNICIAN Qualified technician who can operate the machine unde

USER AND MAINTENANCE MANUAL

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