User`s Manual
Contents
1. SW 1 2 Sets transmission distance by combination of ON OFF with 1 and 2 SW 3 Setting switch for Bit mode operation Use this in OFF SW 4 System reserve Use this in OFF UE ON on right side N All the default switch positions are at OFF gt E Operation mode 2 switch Specification P 2kHz 3km 7 8kHz 1km 31 3kHz 200m 125kHz 50m Operation mode 2 switch Operation mode Specification Carry out double collation for data every OFF Bit mode bit 1 point Use Bit type for slave Turn OFF when using Operation Mode 3 3 Input and output point number setting Operation mode setting 1 switch Select input and output point number with the operation mode setting 1 switch rotary DIP switch Operation mode Operation mode 1 switch Input Output 512 points 512 points 256 points 256 points 512 points 512 points 6 Make sure to turn off the power to set the DIP switch CAPTION e Make sure to set the DIP switch according to the transmission specification to be used 6 Ensure that the DIP switch meets the transmission specification of the slave unit connected to this unit Unless it meets the specification transmission cannot be properly made or a malfunction may result Memory Map 4 Memory Map Offset address Description 0 31 Output 32ch 32 63 System reserve 32ch should not be used2. MODE wore SHBHHHS AnyWireBus Specifications 2 4 Name of each part AFCSO1 ALM LED display ERC ERH Operation mode setting 1 _ Machine No setting Operation mode setting 2 SET switch _ Monitor connection connector Transmission line connection 2 5 Unit assembling After connecting the units slide the upper and lower sliders until a clicking sound is heard to securely lock Note that the functions may not be fulfilled unless locked Make sure to install the end cover attached to the CPU unit onto the rightmost unit Unless the end cover is installed the CS series will not operate properly 2 3 Operation Mode 3 Operation Mode 3 1 Machine No setting Set the machine No of this unit by the Machine No setting switch rotary dip switch Since this unit occupies 4 machines by one unit set the number within the range from 0 to 92 For example 04 to 07 are occupied when 04 is set Do not set this number for other unit s within this range 3 2 Specification selection Operation Mode setting 2 switch Select transmission distance etc with the operation mode setting 2 switch quad dip switch
3. 64 Error reset output 1 word 65 67 System reserve 3ch should not be used 200 231 Input 32ch 232 263 System reserve 32ch should not be used 264 Error flag input 1ch 265 Address response error slave unit number input 1ch 266 281 Error address 16ch 282 283 System reserve 2ch should not be used System reserve area should not be used Data is mapped to the area after channel DM20000 is determined by the machine No The start channel No is obtained by Start channel No 20000 Offset address Machine No x 100 Example When the machine No is 4 The start channel No for output is from DM20400 by 20000 0 4 x 100 The start channel No for input is from DM20600 by 20000 200 4 x 100 Correspondence between word address No and data memory on AnyWireBus is as follows onset Lie cnno t5 t4 13 t2 11 0 76 5 4 3 2 1 0 Output M20401 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 a ee eee 31 DM20431 200 DM20600 15 14 13 12 11 10 9 8 7 6 5 4 312 10 input 201 DM20601 31 30 29 28 27 26 25 24 23 22 121120119118 17 16 231 DM20631 Note The D column in the table shows an example when the machine No is set to 4 Numbers from 1 to 511 in the table represent the address No on the AnyWireBus Memory Map Because the DM area cannot be han
4. D G lines are not short circuited D does not contact 24V Voltage of 24V DC power supplied to AFCS01 D2 is within the allowable range ERC LED lights up Securely connected to the adjacent unit ERH LED lights up Setting of machine No is in a range from 0 to 92 Machine No the same as that of the other unit is not set I O table is set ERR ALM LED of P The end cover attached to the CPU is installed to the rightmost unit CPU lights up 10 1 History of Changes 11 History of Changes Change Description 11 1 November 21 2008 Formal version released Anywire Corporation URL http www anywire jp m Headquarters 1 Babazusho Nagaokakyo shi Kyoto 617 8550 JAPAN TEL 81 75 956 1611 main FAX 81 75 956 1613 West Japan Office 1 Babazusho Nagaokakyo shi Kyoto 617 8550 JAPAN TEL 81 75 956 4911 FAX 81 75 956 1613 m East Japan Office 6F Shinkoei Bldg 47 Kandakonya cho Chiyoda ku Tokyo 101 0035 JAPAN TEL 81 3 5209 5711 FAX 81 3 5209 5713 m Chubu Office 5 1 14 Yadaminami Higashi ku Nagoya shi Aichi 461 0048 JAPAN TEL 81 52 723 4611 FAX 81 52 723 4683 Kyushu Office 7F No 6 Myojo Bldg 1 15 2 Tenjin Chuo ku Fukuoka shi Fukuoka 810 0001 JAPAN TEL 81 92 724 3711 FAX 81 92 724 3713
5. The automatic address recognition operation cannot be performed for CAUTION 4 approximately 5 seconds at the time of any error in AnyWireBus such as short circuit after power is turned on or after reset 5 2 Monitoring operation Addresses registered in this machine are sequentially sent out and if there is no response to them disconnection is displayed by the ALM LED Bit 3 of the error flag is set to 1 This error information is retained until the power is turned off or the error is reset Refer to the item of error status 5 1 Error status 6 Error status The status of a transmission line can be known by the error status of this machine The error status consists of a number of addresses from which an error flag and disconnection are detected and the 16 error addresses If any error by disconnection occurs the applicable slave unit can be known from the information of the number of addresses and information on an error address If there are 16 or more error addresses 16 addresses are displayed sequentially in the order of the most recent number Correspondence between error information and data memory is as follows EE GENUS NEN NENNEN Note The 2 column in the table shows an example when the machine No is set to 4 6 1 Error flag An error flag can be read by setting the offset address to 264 The number of error addresses can be read by setting the offset a
6. SPECIFICATION SELECTION OPERATION MODE SETTING 2 3 1 3 3 INPUT AND OUTPUT POINT NUMBER SETTING OPERATION MODE SETTING 1 3 2 MEMORY MAP nb bab aa a a aa nan a a a ID M MAI M 4 1 5 MONITORING 5 1 5 1 AUTOMATIC ADDRESS 5 1 5 2 MONITORING 5 1 6 ERROR STATUS uendere s dee bee eee 6 1 61 ERROR aE ESEE ATE EES NiE iae EEEE E ARTEEI 6 1 6 1 1 How to reset error status seen ttt ttt ttti titt tonii AANE 6 2 6 2 ERROR QuDDIIM 6 2 T ED DISH Ya etta agan atag a a aaa aan a a aa E ee ee 7 1 9 CONNECTION iecit sedentem uento es reser apana nana 8 1 8 1 TERMINATOR 8 1 9 TRANSMISSION REQUIRED TIME essent tnnt ttnn tnnt sensi 9 1 9 1 _ INTHE CASE OF INPUT rite e e E e dada e t b ute antt ut bari io 9 1 9 2 IN THE CASE OF OUTPUT serere ttt ttt tette ttt ttt ttt ttt ttt ttt tette AT 9 1 10 TROUBLESHOOTING 2 eee eeeeeeseee aaa aaa aaa A tutimize 10 1 11 HISTORY OF CHANGES etr pe bec betae rers 11 1 Overview 1 Overview This unit is a master interface for the AnyWire DB
7. A20 series that can be mounted on the OMRON CS1 series PLC The AnyWire system is a high speed highly reliable wiring saving system by unique transmission method Note AnyWire is a registered trademark of Anywire Corporation The AnyWire DB A20 series is a full duplex transmission system which supports in particular high speed or long distance and can input and output at a maximum 512 points respectively and transmit by transmission distances of 50m 200m 1km and 3km Disconnection can be detected even if branch wiring is carried out AnyWire DB A20 series Master unit AFCS01 D2 OMRON Corporation SYSMAC CS1 series AnyWire Bus AnyWire DB A20 series Slave unit Input AnyWire DB A20 series Slave unit Output Specifications 2 Specifications 2 1 General specifications Operating ambient temperature 0 55 C Operating ambient humidity a 10 90 RH No condensation Storage ambient humidity Storage ambient temperature 20 C 75 C Atmosphere No corrosive or inflammable gas Vibration proof JIS C 0040 compliant Noise proof 1200Vp p Pulse width 2 2 Performance specifications Transmission clock 2kHz 7 8kHz 31 3kHz 125kHz Maximum transmission distance 3km 1km 200m 50m Transmission method Full duplex cyclic method Transmission protocol Dedicated protocol AnyWireBus protocol Bus type Multi drop method T branch method tree branch method Doub
8. LT Ay Anywire Corporation AnyWire DB A20 Series OMRON CS1 PLC Interface AFCS01 D2 User s Manual Ver 1 0 November 21 2008 High speed transmission wiring saving AnyWire system by full duplex transmission method series PMA 06502A Cautionary Instructions Cautions about this manual 1 Please deliver this manual to end users 2 Read this manual thoroughly to understand the contents before operating this product 3 This manual explains the details of functions equipped with this product and does not guarantee that the product will match a customer s particular purpose 4 Any reproduction or copying of this manual in whole or in part is expressly prohibited without permission 5 Information in this manual may be subject to change without notice in the future Warning displays Narnia A WARNING indicates a potentially hazardous situation which if not NWARNING EN handled properly could result in personal serious injury or death CAUTION indicates potentially hazardous situation which if not A CAUTION handled properly could result in personal injury or property damage Safety precautions ANWARNING The AnyWire system does not include any control functions to ensure safety n any of the following cases pay special attention to use with appropriate allowance for ratings and functions and implement safety measures such as a fail safe design and consult us for 1 Appl
9. ddress of input slave The lower 2 digits represent the address set for the slave unit The uppermost digit represents the type of slave unit This value is retained until the error is reset or the power is turned OFF LED Display 7 LED Display LED indicating the status of this unit Indication This unit is operating This unit is in a stopped state Operating This unit has an error Unit error This unit is normal There is an error caused by the CPU unit The CPU unit is normal CPU unit error Main causes of ERC LED and ERH LED lighting Causes of ERC LED This unit is not recognized as a high performance I O unit lighting Hardware check error The machine No is not set within the range of 00 to 92 Double setting of a machine No Causes of ERH LED Mr No units registered in the I O table lighting bus error CPU watchdog timer error LED indicating AnyWireBus status Indication Transmission Flashing This unit is operating display This unit has an error Display on Lit In automatic address recognition operation address recognition operation Flashing Writing in EEPROM Unlit In normal transmission Disconnection of AnyWireBus D G is detected Short circuit between D and G or short circuit between D and 24V is detected 24V is not supplied or low voltage status is detected Unlit On normal transmis
10. ddress to 265 This status can also be displayed by the ALM LED The associated bit becomes 1 if any error occurs Bit 3 is retained until the power is turned off or an error is reset described later Bit 0 1 and 2 become 0 when an error status is cancelled They are not retained Bito JShortcircuit between D and G Bit hortcircuit between D and P Bi2 is not supplied or voltage is low isconnected Or slave unit failed or power is not supplied Bit 4 15 Reserved Error status 6 1 1 How to reset error status Rewrite 0 to 1 and then to 0 in the data memory of the offset address 64 If an error such as disconnection is eliminated the disconnection flag is reset to 0 and the number of error addresses is also reset to 0 Unless an error condition is eliminated the number of error flags and error address are set and the error address is set again An error is also cleared by turning on power again Offset address Ch No DM20464 Error reset output Note The 2 column in the table shows an example when the machine No is set to 4 6 2 Error address When disconnection or any error in the slave unit occurs up to 16 error addresses are written into the offset addresses 266 to 281 See 4 Memory map Values written are classified according to the following table Hexadecimal display address 000 1FF Address of output slave 200 3FF A
11. dled by bit it can be handled by relocating it to internal auxiliary relay Use block transmission instruction XFER for relocation Reference program for relocating input data Transmission CH number Always ON nee Transmission source lower CH No Transmission destination Reference program for relocating output data lower CH No P_On 832 Transmission CH number Always ON 1300 Transmission source lower D20400 CH No Transmission destination No of the internal auxiliary relay used here is a reference example lower CHING Specify appropriate No which is not used in other areas of the program In this example input is mapped to 1200 00 through 1231 15 and output is mapped to 1300 00 through 1331 15 Note Other than the above this unit occupies an area of 40 channels after channel 2000 is determined by the machine No Do not use this area The start channel No is obtained by Start channel No 2000 Offset address Machine No x 10 lt Example gt When the machine No is 4 The start channel No is from 2040 by 2000 0 4 x 10 Channels 2040 through 2079 are occupied by this machine Monitoring function 5 Monitoring function Overview The slave units of the AnyWire system have their own addresses and a slave unit which has an address which was sent from this machine returns responses to the address then detects for disconnection and checks for existence of a slave u
12. here exposed to direct sunlight or the ambient operating temperature exceeds the range of 0 C to 55 C Where the operating relative humidity exceeds the range of 10 to 90 or condensation occurs due to rapid temperature changes Where there is corrosive or inflammable gas Where subjected to direct vibration or shock Tighten terminal screws securely to avoid malfunctions etc When storing the product avoid high temperature and humidity Ambient storage temperature 20 C to 75 C Incorporate the emergency stop circuit or interlock circuit for safety in an external circuit other than the AnyWire system CONTENTS 1 OVERVIEW toot tento eo ted dlc dodi vu aes 1 1 2 SPECIFICATIONS ret rte it em epe Ri vereri re eese nette creed teg 2 1 2 1 GENERAL SPECIFICATIONS e 200 r 2029 aaa tanen a nee ae ttt ttt ttt ttt ttt ttt ttt tette tette 2 1 2 2 PERFORMANCE SPECIFICATIONS ssscsssssssssssscesssssseesceeesesssesseeescsnsseseensesnnseseesecenneseseeecsnneieeceerennentesesesennnteeste 2 1 2 3 DIMENSIONAL OUTLINE DRAWING tnnt tenent tete ttt rnnt tte tenente 2 2 2 47 NAMEOFEACH PART aneka ngagah ange nean agen Ee edel Se AG GAENE ot certes Lobo bb ette tetti p ien 2 3 2 5 UNIT ASSEMBLING eere tentent trennt tette treten ttt tenente 2 3 Keds 6uleB on 3 1 3 1 MACHINE NO rene Kenaa anaa Nan ANGEN NGGONE GE NG iii a kk awa 3 1 3 2
13. ications which require a high degree of safety Applications predicted to have a great impact on human life or property Medical equipment safety equipment etc 2 When used in systems which require a higher degree of reliability Use in vehicle control combustion control equipment etc Make sure to turn off the system power before installation or replacement work Use the AnyWire system within the range of specifications and conditions defined in this manual AN Do not turn on the 24V power before completing wiring and connection of the entire AnyWire system Use a regulated 24V DC power supply for AnyWire system equipment Although the AnyWire system has high noise resistance keep transmission cables and I O cables away from high voltage and power cables Be careful to prevent any waste metal from entering inside of units or connector parts especially during wiring Miswiring may damage equipment Pay attention to the cable length and layout in order to prevent connectors and cables from being removed Do not solder a stranded wire to be connected to the terminal block otherwise a contact failure may occur If the wiring length of the power cable is long voltage drops will occur and may cause shortages of the power voltage of remote slave units In that case connect local power supply units to ensure the specified voltage Install the product by avoiding the following places W
14. le collation system Number of connecting IO points Max 1024 points Input 512 points Output 512 points 128 nodes Fine 1 Number of connection nodes However up to 2km 64 units up to 3km 32 units Transmission line disconnection position detecting function RAS functions drop detecting function Connection cable Power supply m Maximum cycle time transmission line short circuit detecting function transmission power Multi purpose 2 line cable 4 line cable VCTF 0 75 1 25mm Dedicated flat cable 0 75mm Multi purpose electric wire 0 75 1 25mm If transmission distance exceeds 1 km VCTF 1 25mm or more Circuit Supply from CS1 side Voltage 5 V 5 Transmission line Current 0 4 Voltage 24V DC 15 10 21 6 27 6V DC ripple 0 5Vp p or less Current 0 2 A Load current is not included when 128 terminal units are connected Unit ms Operation mode setting 1 1 0 ransmission clock 512points 256 pointsx2 1024 points 512 pointsx2 2kHz 138 4 max 265 4 max 7 8kHz 35 8 max 68 5 max 31 3kHz 9 0 max 17 2 max 125kHz 2 3 max 4 3 max Caution D Transmission cycle time is a value between one cycle time and two cycle time 2 In order to ensure that input signal responds issue input signal longer than two cycle time 2e Specifications 2 3 Dimensional outline drawing AFCSO1 ALM ERC ERH
15. nit This machine stores an address of the slave unit which is connected at that time by the automatic address recognition operation described later into EEPROM This information is stored even if the power is turned off Then registered addresses are sequentially sent out and if there is no response to them disconnection is displayed by the ALM LED and an error flag is returned In addition addresses of the slave units having errors can be known 5 1 Automatic address recognition Storing addresses of the connected slave units into EEPROM of this machine is called Automatic address recognition Procedure 1 Check that all of the slave units operate normally 2 Press the SET switch until the SET LED Green lights up 3 If the SET LED lights up for a while and then turns off storage of an address has been completed Timing of automatic address recognition operation Perform the automatic address recognition operation at the following times When all slave units are connected to the master unit and operation is started for the first time in a state that the address and transmission speed are normal When some slave units are added When some slave units are removed When the address of the connected slave unit is changed after automatic address recognition Caution If any disconnection error occurs during operation do not perform the automatic address recognition operation Disconnection information will be lost
16. or terminal The wire may loosen resulting in a contact failure Transmission Required Time 9 Transmission Required Time 9 1 In the case of input Because the master side does not update data double collation unless the same data consecutively continues two times the transmission cycle time requires transmission time of a minimum one cycle time and maximum two cycle time Signals of two cycle times or less may not be captured depending on the timing Therefore in order to ensure a response provide an input signal of two cycle times or longer Minimum transmission cycle time 4 amp 1cycletime 9 Case of minimum s iransrilsion A 1 8 Change in input data Input data update Maximum transmission cycle time 4 amp 2 cycle times ede a i IN LN transmission cycle A A Change in input data Input data update 9 2 In the case of output Because the slave unit side performs double collation it requires transmission time of a minimum one cycle time and maximum two cycle times similar to the case of input Terminology Transmission cycle time Repeated transmission time of actual data transmitted Maximum transmission delay time Processing time on master side Transmission cycle time Signal delay time on slave side Response delay time is as shown in the following diagram Input and Input Output output equipmen
17. sion Lit NER Y Alarm display Slow flashing Quick flashing 1 Slow flashing is flashing of approximately 1 second period 2 Quick flashing is flashing of approximately 0 2 seconds period In profile rewrite mode ERC and ERH are displayed as follows Name Color Indication Lit Normal termination Unit error Flashing Abnormal termination CPU unit error Lit Profile rewrite mode display Connection 8 Connection AnyWireBus connecting terminal of this machine is provided with quick detachable connector terminals Model MSTB2 5 5 STF 5 08 manufactured by PHOENIX CONTACT Connectable cable 0 2 2 5mm AWG24 12 Tightening torque 0 5 0 6N m Transmission cable Transmission cable Connect a regulated 24V DC power supply Select a power supply with the current capacity necessary for load and slave unit and 0 2A or more Connected to neutral point of noise filter Ground when there is a malfunction due to 24V based power noise In this case ground to the function grounding terminal of PLC at one point Connect D and G with D and G of the slave unit respectively Refer to the instruction manual of each unit MONITOR connector CAUTION Connector for connecting maintenance monitor Status of I O can be known by monitoring the word area with the DB monitor 8 1 Terminator In order to ensure more stable transmission qualit
18. t La La i 4 Input equipment response time i tot 1 Output equipment response time TJ Slave side signal delay time 1 1 Transmission cycle time AnyWire system 1 E Master side processing time 1 om transmission delay time 1 Master side processing time Maximum transmission delay time IN PLC Troubleshooting 10 Troubleshooting Check the following at the start 1 The RDY lamps for all units of the equipment shall light up The LINK lamps for all units of the equipment shall flash The power voltages for all units of the equipment shall be in a range from 21 6 to 27 6V Wiring and connection shall be secured Address setting shall be correct and not be duplicated Checklist by symptom Symptom Data cannot be input and output ALM LED Red lights up ALM LED Red slowly flashes ALM LED Red quickly flashes Check Item AFCS01 D2 side MODE switch is correctly set configuration set with the MODE switch is consistent with I O No specified by the software Slave unit side Power is supplied to the slave unit Address of the slave unit is correctly set Slave unit of the same specification as that of AFCS01 D2 such as transmission clock and number of input and output is used D G lines are not disconnected Address automatic recognition operation is correctly performed Screws on the terminal blocks are not loosened
19. y connect a terminator AT2 to the transmission line end mConnection of terminator Basic Connect one AT2 to the foremost end for one master Transmission distance 50m Total extension 200m 1km v Common to the respective transmission speed mBranch of transmission line Transmission distance 1km mTotal extension specification Example of connection 2 Branch 200m Main line 500m Basic B sure to exceed the maximum transmission distance total Connect one AT2 to the terminal end for locations of a branch extension set by the system length 200m or longer If there are three or more locations of a branch length 200m or longer contact us Branch 300m gt Total extension of transmission distance referred to in the AnyWire DB A20 series means A B When branching make 8 1 Connection ANGAUTION Do not send some transmission lines D G in a multicore cable all together If sent all together the equipment will malfunction due to crosstalk The transmission line shall be 0 75 to 1 25mm thick The lower limit of the power voltage is down to 21 6V however the voltage shall not be below 24V in the master Watch out for voltage drop by cable Voltage drop will cause the equipment to malfunction If the voltage drops significantly supply power on the terminal side local power supply Do not solder wires connected to the connect
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