user`s manual and operating instructions
Contents
1. 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING CONTENTS OF USER S MANUAL ITEM PAGE PRECAUTIONS SAFETY EI BIL ET E 1 INTRODUCTION oe L u etes 2 2 e E EE 2 2 UNPACKING AND ASSEMBLY 4 4 KEROSENE 1 OR NO 1 FUEL ssc etn 6 5 OVERVIEW OF HEATER DESIGN 7 6 FUELING YOUR HEXTER ettet erede tte rns 8 7 OPER ATION r 8 8 LONG TERM STORAGE OF YOUR HEATER 9 O MAINTENANCE certet tenete eee rine teli ten d ptt 10 10 REPLACING FUSE t 14 11 TROUBLE SHOOTING GUIDE uttter ee eter ees 15 19 DATE 16 13 SPECIEIC HR Le IO 17 14 EXPLODED PARTS DRAWING Rt 18 15 PARTS l 20 1 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features FEATURES Front Guard Hot Air Outlet Upper Shell Lower Shell Fan Guard Cord Wrap 75TDGP Model Only Pressure Gane 75TDGP Model Only Fuel Gauge Fuel Cap Fuel Tank Side Cover Lamp Thermostot Knob 75TDGP Model Only LED Power Reset Switch 75TDGP Model Only P2. 26 0 11 8 26 0 11 8 17 53 8 24 4 1 877 475 5660 65 5 29 7 1 877 475 5660 27 19 27 14 27 20 MOTOR AND PUMP ASSEMBLY 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING RMC KFAS0DGP 75TDGP 125TDGP1 Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY 18 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING RMC KFA 210TDGP1 Model Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY MOTOR AND PUMP ASSEMBLY 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFA50DGP 75TDGP 125TDGP1 Models Only 1 877 475 5660 1 877 475 5660 PART NO Eu OPT RMC KFASODGP RMC KFA7STDGP 125 1 Quantity 1 Fuel Tank Assembly 2151 0004 00 2151 0007 00 2151 0008 00 1 2 Fuel Drain Bolt 4329 0072 00 1 3 Fuel Gauge 2156 0047 00 2156 0049 00 2156 0050 00 1 4 Fuel Filter Assembly 2155 0005 00 2155 0005 00 2155 0001 00 1 5 Fuel 2151 0003 00 2151 0003 00 2151 0003 00 1 6 Cord Bushing 3712 0013 00 3712 0013 00 3712 0013 00 1 7 Power Cord 3980 0031 00 3980 0178 00 3980 0178 00 1 8 The
3. BURNING 12 WIRING DIAGRAM A WIRING DIAGRAM RMC KFA50DGP Model DISPLAY PCB CONTROL PCB d POWER LAMP cN Z LED 2 WF CN1 ORANGE Dre Mr RED Ex BER MoTon W ere CAPACITOR PW W HE 12uF 230VAC EARTH lt gt PW BLK BLACK PHOTO BLACK 5 E 3 m POWER POWER LIMIT SC SWITCH CONTROL mem BLACK 2 Acizov 7 OHz WHITE EARTH CONTROL PCB N ff BLACK SPARK PLUG e 5 POWER NL BLACK NT ORG RAN BLACK ONS zt Voide CAPACITOR THERMOSTAT GREEN TEMP CONTROL CN2 AC2 WHT NS rene e EN BLACK BLUE 5 PHOTO ROOM S puel alu KE ss 0 G WIRE capacitor LIMIT COLOR YELLOW ra aus 78TDGP SS 12uF 230VAC 120 BLACK 5 BLACK 30uF 250VAC Sc HITE EARTH WIRING DIAGRAM RMC KFA210TDGP1 Model CONTROL PCB GLACE e POWER LAMP 20 MT RED THERMOSTAT TEMP CONTROL eN2 402 WHT CN1 AC1 BKES _ TNS 6 NIAC BLUE ROO SE PD vex HE FUSE POWER CONTROL SWITCH veuow rs stack OST 2 KSM 1 iz Y BLACK C
4. INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 4 73 Cap Nut S INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 4 74 Nut INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 8 7 5 Bushing INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 2 7 6 Cap Nut L INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 2 8 Louver 2156 0043 00 1 1 877 475 5660
5. equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out the front of the heater The Safety System A Temperature Limit Control This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Reset Temperature MODELS Plus Minus 10 Degrees Plus Minus 10 Degrees RMC KFASODGP 75TDGP 176 F 80 C 122 F 50 C RMC KFA125TDGP1 230 F 110 C 194 F 90 C RMC KFA210TDGP1 194 F 90 C 140 F 60 C Once the temperature falls below the reset temperature you will be able to start your heater B Electrical System Protection This heaters electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electr
6. heater in the original box with the original packing material and keep the USER S MANUAL with the heater 9 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 9 MAINTENANCE A WARNING NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED SEE STORAGE PAGE 9 Air Intake Filter B AIR INTAKE FILTER WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED Remove screws along each side of heater using medium Phillips screwdriver Lift upper shell off Remove fan guard Wash or replace air intake filter Reinstall fan guard and upper shell AIR OUTPUT FILTER LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR Remove upper shell and fan guard See Air Intake Filter Turn Air pressure gauge counter clock wise and remove Remove end filter cover screws using medium Phillips screwdriver Remove end filter cover Replace air output and lint filter Reinstall end filter cover and air pressure gauge Lint Filter Reinstall fan guard and upper shell Upper Shell Air Output Filter End filter cover Pressure Gauge Air Intake Filter D FAN BLADES Figure 13 Air Output Filter Access CLEAN EV
7. it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulpher Which can cause a rotten egg odor during the operation of the heater However 1 diesel fuel oil may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN RED CONTAINER Red containers are associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated place outside the living area NEVER use any fuel other than 1 kerosene 1 diesel and 1 oil are acceptable substitutes NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATERS DESIGN Fuel System This heater is
8. well 3 Place heater on wheel support frame Align the holes on fuel tank flange with holes on wheel support frame 4 Position the Handles on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frames as shown in Figure 8 and attach nut finger tight after each screw is inserted 5 Align the hole on the handles with the mounging hole on the Cord Wrap Insert Screws through Cord Wrap handles and attach nut finger tight after each screw is inserted 6 After all screws are inserted tighten nuts firmly Wedged Portion 2 Assembling Louver RMC KFA210TDGP1 Model only 1 Remove two screw in each side fore end of upper shell 2 Fit Bracket Right amp Left to each side flange of upper shell and align the each hole on the brackets with the hole on the flanges See Figure 7 Page 6 3 Secure each hole with a screw that removed 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Front Handle Ce Tz Cap Nut S Rear Handle Wrap Flange Screw N Fuel Tank Flange Wheel Support Frame Wheel Bushing Figure 7 Assembling Handle Wheel and Cord wrap Louver A CAUTION DO NOT OPERATE heater without support frame assembled to tank NOTE Heater should be inspected before each use and at least annually by a qualitied service person 4 KEROSENE 1 K For optimal performance of this heater
9. 009 1 24 10 Washer Spring 4342 0009 00 4342 0009 00 4342 0009 00 1 24 11 Bolt Flange 4329 0013 00 4329 0013 00 4329 0013 00 1 25 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 3 26 Fuel Line 3341 0009 00 3341 0009 00 3341 0008 00 1 27 Motor and Pump Assembly 2154 0050 00 2154 0050 00 2154 0049 00 1 27 1 3970 0034 00 3970 0034 00 3970 0029 00 1 27 2 Capacitor 3820 0142 00 3820 0142 00 3820 0143 00 1 27 3 Motor Support 3121 0189 00 3121 0189 00 3121 0105 00 1 20 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFAS0DGP 75TDGP 125TDGP1 Models Only 1 877 475 5660 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 zi 1 877 475 5660 PART NO KEY NO ESCA AMON RMC KFASODGP RMC KFA7STDGP RMCKFADsDGPI Quantity 27 4 Nut Hex 4331 0013 00 4331 0013 00 4331 0013 00 2 27 5 Holder Capacitor 3231 0152 00 1 27 6 Pump Body 3541 0022 00 3541 0022 00 3541 0022 00 1 21 1 Bolt BH Special 4321 0198 00 4321 0198 00 4321 0198 00 2 27 8 SP KFA1000 SP KFA 1000 SP KFA 1000 1 27 9 Blade See SP KFA1000 See SP KFA1000 See SP KFA1000 4 27 10 Insert See SP KFA1000 See SP KFA1000 See SP KFA1000 1 27 11 End Pump Cover 3531 0008 00 3531 0008 00 3531 0008 00 1 27 12 Nipple 3231 0151 00 3231 0151 00 3231 0151 00 1 27 13 Lint Filter SP
10. 014 00 1 34 Side Cover Right 3121 0330 15 1 35 Power Switch 39A0 0153 00 1 36 Window Display 3231 0113 00 1 37 Flange Screw 4319 0015 00 4 38 Side Cover Left 3121 0329 00 1 39 Electric Outlet Assembly 39D0 0263 00 1 40 Outlet Cover 3231 0114 00 1 41 Screw Top Table 4319 0042 00 42 Flange Screw 4319 0015 00 4 43 Shell Upper 3111 0215 01 1 4 Fan Guard 3561 0078 00 l 45 Fan Guard Bushing 3351 0010 00 3 46 Flange Screw 4319 0015 00 6 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST WHEELS AND HANDLE 1 RMC KFAS0DGP 75TDGP MODELS PART NO DESCRIPTION RMC KFAS0DGP RMC KFA75TDGP 1 877 475 5660 Handle 3231 0073 00 3231 0073 00 Cord Wrap 3221 0041 00 Hardware Kit HW KFA1000 HW KFA1001 2 RMC KFA125TDGP1 210TDGP1 MODELS KEY NO DESCRIPTION PARTNO Quantity RMC KFA125TDGP1 RMC KFA210TDGP1 1 Front Handle 3551 0023 00 3551 0022 00 1 2 Rear Handle 3551 0080 00 3551 0081 00 1 3 Wheel Support Frame 3551 0082 00 3551 0084 00 1 4 Wheel 3720 0018 00 3720 0018 00 2 5 Threaded Axle 3551 0088 00 3551 0089 00 1 6 Cord Wrap 3221 1 0042 00 3221 0042 00 2 7 Hardware Kit HW KFA1016 HW KFA1016 1 7 1 Screw INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 8 7 2 Flange Screw
11. 1 877 475 5660 INDOOR OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS USER S MANUAL AND OPERATING INSTRUCTIONS DG ANSI 10 10 1990 140 8 1967 MODEL RMC KFAS0DGP 5 RMC KFA125TDGP1 RMC KFA210TDGP1 Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CONSUMER Retain this manual for future reference Questions problems missing parts Before returning to your retailer call our customer service department at 877 447 4768 8 30 a m 4 30 pm CST Monday Friday or email us at customerservice ghpgroupinc com 1 877 475 5660 COMPLIES WITH UL733 AND CAN CSA B140 0 03 AND CSA 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING A DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING A WARNINGS 1 RISK OF INDOOR AIR POLLUTION Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating People with breathing pr
12. 19 0015 00 6 45 Front Guard 3561 0066 00 3561 0066 00 1 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 1 877 475 5660 15 PARTS LIST RMC KFA210TDGP1 Model Only PART NO DESCRIPTION RMC KFA210TDGP1 Quantity 1 Fuel Tank Assembly 2151 0009 00 1 2 Fuel Drain Bolt 4329 0072 00 1 3 Fuel Gauge 2156 0052 00 1 4 Fuel Filter Assembly 2155 0001 00 1 5 Fuel 2151 0003 00 1 6 Cord Bushing 3712 0013 00 1 7 Power Cord 3980 0179 00 1 8 Thermostat 38C0 0054 00 1 9 Shell Lower 3111 0212 01 1 10 Flange Screw 4319 0015 00 6 Clip Nut 3131 0182 00 6 12 Bushing Grommet S 3231 0120 00 1 13 Bushing Grommet L 3231 0121 00 1 14 Air Line 3341 0010 00 1 15 Temperature Limit Assembly 2153 0005 00 1 16 Flange Screw 4319 0015 00 2 17 Chamber Assembly 2152 0041 00 1 18 Flange Screw 4319 0015 00 4 19 Bracket Photocell 3131 0159 00 1 20 Screw BH1 4311 0068 00 2 21 Photocell Assembly SP KFA1007 1 22 Burner Head Assembly 2152 0031 00 1 22 1 Bracket Burner 3121 0256 00 1 22 2 Nozzle SP KFAIOI1 1 22 3 Washer Nozzle Seal 4349 0016 00 1 22 4 Spring Nozzle Seal 3431 0010 00 1 22 5 O Ring 331 1 0002 00 1 22 6 Adaptor Nozzle 3131 0287 00 1 22 7 Nipple 3541 0020 00 2 22 8 Retaining Ring 4346 0027 00 1 22 9 Bracket Spark 3131 0286 00 1 22 10 Washer Fiber 4349 0017 00 1 22 11 Spark P
13. CORD A WARNING SHOCK HAZARD Always cover electric outlet when not in use Don t plug and use a appliance more than 120V 60Hz 5A current in this outlet LOUVER RMC KFA21O0TDGPI Model Only Louver is Extremely Hot in operation and after shut off Drain fuel tank through fuel cap opening For RMC KFA50DGP 75TDGP Models Only Remove fuel drain bolt from rear bottom side of fuel tank using 3 4 socket or adjustable wrench and drain For RMC KFA125TDGP1 210TDGP1 Models Only See Figure 11 Using a small amount of kerosene swirl and rinse the inside of the tank NEVER mix water with the kerosene as it will cause rust inside the tank Pour the kerosene out making sure that you remove it all IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater Reinstall fuel cap Properly dispose of old and dirty fuel For RMC KFASODGP 75TDGP Models Only Reinstall Fuel Drain Bolt to Fuel tank and tighten firmly using 3 4 socket or adjustable wrench For RMC KFA125TDGP1 210TDGP1 Models Only See Figure 11 IMPORTANT Before reinstalling the fuel drain bolt make sure the seal is on the bolt If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak Fuel Drain Bolt Figure 11 Drain Bolt 6 Store heater in dry well ventilated area Make sure storage place is free of dust and corrosive fumes 7 Store the
14. ERY SEASON OR AS NEEDED Remove upper shell See Air Intake Filter Set screw Use M6 Allen wrench to loosen set screw which holds fan blade to motor shaft Motor Shaft Slip fan blade off motor shaft Clean fan blade using a soft cloth moistened with kerosene or solvent Dry fan blade thoroughly Reinstall fan blade on motor shaft Place fan blade hub flush with end of motor shaft Place set screw on flat of shaft Tighten set screw firmly 40 50 inch pounds 4 5 5 6 N m Reinstall upper shell Figure 14 Fan Assembly 10 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING E NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED SEE PAGE 16 For RMC KFA50DGP 75TDGP 125TDGP1 Models Only Remove upper shell See page 10 Remove fan blade See page 10 Remove fuel and air line hoses from burner head Remove ignition wire from spark plug Remove three screws using medium Phillips screwdriver and remove burner head from combustion chamber Remove spark plug from burner head using medium Phillips screwdriver Carefully remove nozzle from burner head using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirty in nozzle Reinstall nozzle into burner head and tighten firmly 80 110 inch pounds Reinstall spark plug in burner head Attach burner head to combustion chamber Attach ignition wire to spark plug Attac
15. KFA 1005 SP KFA1005 SP KFA 1005 1 27 14 Bolt Flange 4329 0016 00 4329 0016 00 4329 0016 00 6 27 15 Output Filter See SP KFA1005 See SP KFA1005 See SP KFA1005 1 27 16 End Filter Cover 3221 0029 00 3221 0029 00 3221 0029 00 1 27 17 5 1006 5 1006 SP KFA 1006 1 27 18 Spring See SP KFA1006 See SP KFA1006 See SP KFA1006 1 21 19 Adjusting Screw See SP KFA1006 See SP KFA 1006 See SP KFA1006 1 27 20 Bolt Flange 4329 0016 00 4329 0016 00 4329 0016 00 4 27 21 Intake Filter See SP KFA1005 See SP KFA1005 See SP KFA1005 1 28 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 29 Fan Assembly 2154 0010 00 2154 0009 00 2154 0004 00 1 30 Bolt Headless Hex Socket 4323 0004 00 4323 0004 00 4323 0004 00 1 31 Pressure Gauge 3740 0049 00 3740 0049 00 1 32 Main Assembly 215A 0019 00 215A 0026 00 215A 0023 00 1 33 Screw TH2S 4312 0046 00 4312 0046 00 4312 0046 00 2 34 Ignitor 39E0 0008 00 39E0 0008 00 39E0 0005 00 1 35 Side Cover Right 3121 0192 12 3121 0324 17 3121 0328 09 1 36 Power Switch 39A0 0191 00 39A0 0153 00 39A0 0153 00 1 37 Window Display 3231 0113 00 1 38 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 39 Side Cover Left 3121 0190 00 3121 0350 00 3121 0352 00 1 40 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 41 Shell Upper 3111 0213 01 3111 0213 01 3111 0214 01 1 42 Nut 3131 0182 00 3131 0182 00 2 43 Fan Guard 3221 0050 00 3221 0050 00 3221 0051 00 1 44 Flange Screw 4319 0015 00 4319 0015 00 43
16. Models RMC KFA125TDGP1 210TDGP1 Models Fan Guard be selected before turning the unit on or while it is in operation by pushing the BTU control switch Room Temp Display BTU Control Switch BTU Control Switch Push to HIGH M Z S Puto tow Thermostat LED Power Thermostat LED Power d 121 Control Knob Switch Control Knob Switch p EE 75TDGP Model Only 1 A Figure 8 Controls for All Models 8 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING NOTICE The major electrical components of this heater are protected by a safety fuse mounted to the PCB board A CAUTION RISK OF BURN Never touch or control angle while operating or still Hot Louver s angle can be controlled by turning handle in direction of arrow as shown in Figure 10 Control range Up 28 Down 20 8 LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN 1 2 If your heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start heater EXTRA ELECTRIC OUTLET amp PIGGYBACK POWER
17. NG H FUEL FILTER CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEED Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Pull fuel line off fuel filter neck Turn fuel filter 90 to counter clockwise and pull to remove RMC KFASODGP 75TDGP Models only Turn fuel filter 90 to clockwise and pull to remove RMC KFA125TDGP1 210TDGP1 Models only Wash fuel filter with clean fuel and replace in tank Attach fuel line to fuel filter neck Replace switch wires to power switch Reinstall side cover I PUMP PRESSURE ADJUSTMENT NOTE If the pump pressure needs to be adjusted make sure the heater is running on the HIGH BTU setting Push the BTU CONTROL Switch to HIGH See Operation page 8 RMC KFA210TDGP1 Model only Remove Pressure Gauge Plug from End Filter Cover Install accessory Pressure Gauge RMC KFA50DGP Model only Start heater See Operation page 8 Allow motor to reach full speed Adjust pressure Using a flat blade screwdriver Turn relief valve to clockwise to increase pressure Turn relief valve to counter clockwise to decreasepressure Stop heater See Operation page 8 Pump Pressure E High BTU level BTU level RMC KFA50DGP 3 8 psi N A RMC KFA75TDGP 3 8 psi N A RMC KFA125TDGP1 5 5 psi N A RMC KFA2IOTDGPI 8 5 psi 6 5 psi NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of a
18. Nuts Nuts 5 Bushings Nuts L Ge oo 8888 6767 Hardware Kit HW KFA1016 Front Handle Rear Handle Wheel Support Frame Louver 210TDGP1 Model Only PES Axle 10 Flat Free Cord Wraps 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 2 ASSEMBLY Frong Guard For RMC KFAS50ODGP 75TDGP Models only DER Tools Required Medium Phillips Screwdriver 1 Assembling Handle amp Cord Wrap 1 Lift front guard for arrow direction and make J sure that guard s wedged portion fits into the slit 2 Cord Wrap hole on the upper housing 2 Align the holes in the upper housing with ttwo mounting holes on the handle as shown in Figure 6 3 Secure handel with Screws with provided 4 Insert card wrap into the rectangle holes on the supportor and align the hole on the cord wrap with the mounting hole on the side cover as shown in Figure 6 75TDGP Model only A 5 Secure cord wrap with Screws with provided Figure 6 Assembling Handle amp Cord Wrap For RMC KFA125TDGP1 210TDGP1 Models only Tools Required e Medium Phillips Screwdriver e 3 4 inch socket or adjustable wrench 1 Assembling Handle amp Wheel and Cord Wrap 1 Slide threaded axle through the rear sectioon of the wheel support frane 2 Slide one axle bushing on to each side of the axle Slide one wheel on to each side of the axle Attach one cap nut on to each side of the threaded axle and tighten
19. WHITE y WHITE ELECTRIC Jm QurLET 16 BLACK SPARK PLUG sc BLACI 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 SPECIFICATIONS J 32 0 813mn RMC KFAS50DGP 75TDGP Models 11 7 297mm 1 877 475 5660 16 7 424nn 125TDGP1 210TDGP1 D 38 4 976 mm 44 6 1 132mm WJ 21 5 547 mm 23 1 587 mm 35 5 902 mm 36 6 929 mm RMC KFA125TDGP1 RMC KFA210TDGP1 Models RMC KFAS0DGP RMC KFA75TDGP RMC KFA125TDGP1 RMC KFA210TDGP1 HIGH BTU Hr LOW 50 000 75 000 125 000 210 000 170 000 LOW Fuel Consumption Gal Hr e Hr 0 38 1 44 0 57 2 16 0 95 3 60 1 60 6 06 N A N A N A 1 30 4 92 Fuel Tank Capacity Gal 5 0 18 9 5 0 18 9 10 0 37 9 13 0 49 2 HIGH Pump Pressure PSI kgf cri LOW 3 8 0 27 3 8 0 27 5 5 0 39 8 5 0 60 6 5 0 46 Volt Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz Amps 1 6 1 6 2 5 3 7 Phase 1 1 1 1 Size DxWxH Inch mm 32 0x11 7x16 7 813x297x424 32 0x11 7x16 7 813x297x424 38 4x21 5x35 5 976 547 902 44 6x23 1x36 6 1 132x587x929 Weight Lbs kg
20. cap 3 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements 6 to 10 feet 1 8 to 3 meters long use 18 AWG conductor 11 to 100 feet 3 4 to 30 5 meters long use 16 AWG conductor 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor 4 Turn THERMOSTAT CONTROL Knob to desired setting Setting range 40 F 110 F 75TDGP 125 210TDGP1 Models Only 5 Push control Switch to desired level High or LOW KFA210TDGP1 Model only See Figure 8 6 Push Power Switch to ON position Power Indicator Lamp will light and heater will start NOTE Room Temperature display explanations as follows RMC KFA125TDGP1 210TDGP1 Models When the room temperature is less 0 F the LED display will show Lo When room temp is between 0 F and 99 F the number shown on the display is the current room temperature When room temperature is greater than 99 F the LED display will show Hi If heater does not start the thermostat setting may be too low turn thermostat Control Knob to higher position to start heater If heater still does not start turn power switch to OFF and then to position If heater still does not start see Troubleshootiong Guide on pagel5 NOTE User can Select to operate the heater on two different BTU levels High or Low The BTU level can RMC KFASODGP 75TDGP
21. erosene Page 9 Check electrical components See wiring diagram Page 16 Attach ignition wire to spark plug See Spark Plug Page 12 Fan does not turn when heater is plugged in and power switch was in the ON Position Indicator Lamp is on or flickering Thermostat setting is too low Bad electrical connection between motor and MAIN PCB assembly Turn thermostat control knob to a higher setting Check electrical connections See Wiring Diagram Page 16 Indicator Lamp is flickering and room temp display indicates E2 Indicator Lamp is flickering and room temp display indicates Room Temp sensor disconnected Sensor Failure Thermostat switch failure Reconnect sensor See Wiring diagram Page 16 Replace sensor See Wiring diagram Page 16 Replace switch See Wiring diagram Page 16 Heater will not turn on Indicator Lamp is off Temperature limit safety device 15 overheated No electrical power Blown fuse Bad electrical connection between temperature limit safety device and PCB board 15 Turn power switch to OFF and allow to cool about 10 min Check to insure heater cord and extension cord are plugged in Check power supply Replace safety fuse in PCB board Check electrical connections See Wiring Diagram Page 16 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE
22. h fuel and air line hoses to burner head Reinstall fan blade and upper shell For RMC KFA210TDGP1 Model Only Remove upper shell See page 10 Remove fan See page 10 Remove fuel and air line hoses from adaptor nozzle Remove ignition wire from spark plug Remove four screws using medium Phillips screwdriver and remove burner bracket from combustion chamber Remove spark plug from burner head using medium Phillips screwdriver Carefully remove nozzle from adaptor nozzle using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Reinstall nozzle into adaptor nozzle and tighten firmly 80 110 inch pounds Reinstall spark plug in spark bracket Attach burner bracket to combustion chamber 6 Nozzle Attach ignition wire to spark plug 9 Attach fuel and air line hoses to adaptor nozzle Reinstall fan blade and upper shell Combustion Chamber Screw Ignition Wire Nozzle Face Spark Plug Air Line Fitting Bracket Spark Figure 16 Nozzle Replacement 11 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING F SPARK PLUG G CLEAN AND EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED For RMC KFAS50DGP 75TDGP 125TDGP1 Models Only Remove upper shell See page 10 Remove fan See page 10 Remove ignition wire from spark plug Remove spark plug from b
23. ical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE All Models 125 volt 8 amps C Flame Out Sensor Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 6 FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should be done outdoors This allows the oils etc used in manufacturing the heater to burn off outside A WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT 7 OPERATION A VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq cm for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example A RMC KFA21O0TDGPI heater requires one of the following a two car garage door raised six inches 15 24 cm a single car garage door raised nine inches 22 86 cm two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm B OPERATION TO START HEATER 1 Fill fuel tank with kerosene or No 1 fuel oil 2 Attach fuel
24. lternate or third party components will void any warranty and may cause unsafe operating condition 13 1 877 475 5660 Fuel Filter Fuel line Flat blade Screw driver End Filter Cover Pressure Gauge Plug Relief Valve RMC KFA75TDGP 125TDGP1 Models Only Pressure Gauge BTU Control Switch Relief Valve RMC KFA210TDGP1 Model Only Figure 21 Adjusting Pump Pressure 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 10 REPLACING FUSE NOTICE This heater is fuse protected If your heater fails to ignite DO NOT RETURN YOUR HEATER TO THE STORE Please follow the simple instruction below to inspect and change the fuse PROCEDURE FOR REPLACING FUSE A WARNING SHOCK HAZARD To prevent personal injury unplug the power cord before replacing fuse 1 Unplug heater 2 Remove side cover screws using medium phillips screw driver 3 Disconnect switch wires from power switch 4 Remove fuse from fuse holder See Figure 22 5 Replace fuse with enclosed fuse A WARNING FIRE HAZARD To avoid fire Do not substitute with a higher or lower current rating 6 Replace switch wires to power switch 7 Replace side cover Fuse Holder NOTE Specified fuse rating AC 125 8A RMC KFAS0DGP Model Figure 22 Replacing Fuse 14 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 11 TROUBLE SHOOTING GUIDE TROUBLE Heater ignites but MAIN PCB assembly sh
25. lug SP KFA1021 1 22 12 Washer Spring 4342 0009 00 1 22 13 Bolt Flange 4329 0013 00 1 23 Flange Screw 4319 0015 00 4 24 Fuel Line 3341 0019 00 1 25 Motor and Pump Assembly 2154 0069 00 1 25 1 Motor 3970 0060 00 1 25 2 Capacitor 3820 0143 00 1 25 3 Motor Support 3121 0258 00 1 25 4 Nut Hex 4331 0013 00 2 25 5 Holder Capacitor 3231 0152 00 1 22 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 1 877 475 5660 15 PARTS LIST RMC KFA210TDGP1 Model Only PART NO DESCRIPTION RMC KFA2IOTDGPI Quantity 25 6 Pump Body 3541 0050 00 1 25 7 Bolt BH Special 4321 0198 00 2 25 8 Rotor SP KFA1022 1 25 9 Blade See SP KFA 1022 4 25 10 Insert See SP KFA1022 1 25 11 End Pump Cover 3531 0008 00 25 12 Elbow 3231 0093 00 1 25 13 Lint Filter SP KFA1005 1 25 14 Bolt Flange 4329 0016 00 6 25 15 Output Filter See SP KFA1005 1 25 16 End Filter Cover 3221 0076 00 1 25 17 SP KFA1010 2 25 18 Spring See SP KFA1010 2 25 19 Adjusting Screw See SP KFA1010 2 25 20 Bolt Flange 4329 0016 00 4 25 21 Intake Filter See SP KFA1005 1 26 Flange Screw 4319 0015 00 4 27 Fan Assembly 2154 0007 00 1 28 Bolt Headless Hex Socket 4323 0004 00 1 29 Pressure Gauge 3740 0049 00 1 30 BTU Control Switch 2154 0070 00 1 31 Main Assembly 215A 0023 00 1 32 Screw TH2S 4312 0046 00 2 33 Ignitor 39E0 0
26. me ALWAYS locate heater on a stable and level surface ALWAYS keep children and animals away from heater Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK Use only the electrical power voltage and frequency specified on the model plate of the heater Use only a three prong grounded outlet and extension cord ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind ALWAYS unplug the heater when not in use PROPOSITION 65 WARNING Fuels used in gas wood burning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEW YORK CITY RESIDENTS For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval 5034 and 5037
27. oblems should consult a physician before using the heater Carbon monoxide poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol or those at high altitudes Never use this heater in living or sleeping areas 2 RISK OF BURNS FIRE EXPLOSION NEVER use any fuel other than 1 K kerosene 1 disel fuel oil in this heater NEVER use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION NEVER use this heater where flammable vapors may be present NEVER refill the heaters fuel tank while heater is operating or is still hot Al J ION Hot while in operation Do not touch Keep children clothing and combustibles away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or behind of heater NEVER move handle service a hot operating or plugged in heater NEVER transport heater with fuel in it s tank When used with an optional thermostat or if equipped with a thermostat heater may start at any ti
28. ower Cord Piggy Back 75TDGP Model Only Figure 1 RMC KFA50DGP 75TDGP MODELS 2 1 877 475 5660 1 877 475 5660 UNATTENDED WHILE BURNING Front Handle Hot Air Outlet Rear Handle Shell Lower Fuel Gauge Fuel Cap Pressure Gauge Lamp Thermostat Knob Fan Guard Room Temp Display LED Power Reset Switch 10 Flat Free Wheel Power Cord Piggy Back Fuel Drain Bolt Figure 2 RMC KFA125TDGP1 MODEL Electric Outlet Louver Rear Handle Hot Air Outlet Shell Lower Cord Wrap Fuel Gauge Fuel Cap BTU Control Switch Pressure Gauge Fan Guard Power Cord Piggy Back Side Cover Lamp Thermostat Knob Room Temp Display LED Power Reset Switch 10 Flat Free Wheel Figure 3 RMC KFA210TDGP1 MODEL 3 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX Fig 4 and 5 NOTE Save the shipping carton and packing materials for future storage Wheel Support Frame Threaded Axle Front Handle Rear Handle Handle Cord Wrap Hardware kit HW KFA1000 Hardware kit HW KFA1001 Hardware kit HW KFA1016 Tus esee Cord Wraps Hardware Kit Hardware Kit Handle 75TDGP Model Only HW KFA1000 HW KFA1001 Screws Flange Screws
29. rmostat 38C0 0054 00 38C0 0054 00 1 9 Button Support 3713 0048 00 2 10 Display Assembly 215A 0013 00 1 11 Shell Lower 3111 0209 01 3111 0209 01 3111 0210 01 1 12 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 6 13 Clip Nut 3131 0182 00 3131 0182 00 3131 0182 00 6 14 Bushing Grommet S 3231 0120 00 3231 0120 00 3231 0120 00 1 15 Bushing Grommet L 3231 0121 00 3231 0121 00 3231 0121 00 1 16 Air Line 3341 0007 00 3341 0007 00 3341 0002 00 1 17 Temperature Limit Assembly 2153 0003 00 2153 0003 00 2153 0001 00 1 18 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 2 19 Chamber Assembly 2152 0069 00 2152 0043 00 2152 0046 00 1 20 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 21 Photocell Bracket 3131 0159 00 3131 0159 00 3131 0159 00 1 22 Screw BH1 4311 0068 00 4311 0068 00 4311 0068 00 2 23 Photocell Assembly SP KFA1007 SP KFA1007 SP KFA1007 1 24 Burner Head Assembly 2152 0020 00 2152 0016 00 2152 0006 00 1 24 1 Burner Head 3531 0015 00 3531 0015 00 3531 0007 00 1 24 2 Nozzle SP KFA1026 SP KFA1027 SP KFA 1003 1 24 3 Washer Nozzle Seal 4349 0016 00 4349 0016 00 4349 0016 00 2 24 4 Spring Nozzle Seal 3431 0010 00 3431 0010 00 3431 0010 00 1 24 5 O Ring 331 1 0002 00 3311 0002 00 3311 0002 00 1 24 6 3541 0039 00 3541 0039 00 3541 0020 00 1 24 7 3541 0020 00 3541 0020 00 3541 0020 00 1 24 8 Washer Fiber 4349 0017 00 4349 0017 00 4349 0017 00 1 24 9 Spark Plug SP KFA 1008 SP KFA 1008 SP KFA1
30. urner head using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap Reinstall spark plug in burner head Attach ignition wire to spark plug Reinstall fan and upper shell For RMC KFA210TDGP1 Model Only Remove upper shell See page 10 Remove fan See page 10 Remove ignition wire from spark plug Remove spark plug from spark bracket using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap 0 138 Reinstall spark plug in spark bracket Attach ignition wire to spark plug Reinstall fan and upper shell PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED Remove upper shell See page 10 Remove fan See page 10 Remove photocell from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Disconnect wires from circuit board and remove photocell Install new photocell and connect wires to circuit board Replace switch wires to power switch and side cover Replace fan and upper shell 12 Ignition wire Burner Head Spark Plug Switch Wire ires Ba Bracket Photocell Lens Photocell Ins tall Photocell eCorrect Figure 19 Photocell Replacement 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNI
31. uts heater off after a short period of time Indicator Lamp is flickering and room temp display indicates 1 POSSIBLE CAUSE Wrong pump pressure Dirty Air Output Air Intake or Lint Filter Dirty Fuel Filter Dirt in Nozzle Dirty Photocell Lens Photocell Assembly not Properly installed Not seeing the flame Bad electrical connection between photocell and MAIN PCB assembly Defective Photocell 1 877 475 5660 CORRECTIVE ACTION See Pump Pressure Adjustment Page 13 See Air Output Air intake and Lint Filters page 10 See Fuel Filter Page 13 See Nozzle Page 11 Clean Photocell Lens Page 12 Make sure photocell boot is properly seated in bracket Page 12 Check electrical components See wiring diagram Page 16 Replace Photocell Page 12 Heater will not ignite but motor runs for a short period of time Indicator Lamp is flickering and room temp display indicates E1 No fuel in tank Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in Nozzle Water in fuel tank Bad electrical connection between ignitor and MAIN PCB assembly Ignition wire is not attached to spark plug Fill tank with kerosene 2 See Pump Pressure Adjustment Page 13 See Spark Plug Page 12 See Fuel Filter Page 13 See Nozzle Page 11 Flush fuel tank with clean k
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