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ACP-7000 Series User Manual

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1. 14 OOD OF SS LO The Front Panel of ACP 7000 sseeeeees 16 3 1 1 Switch Buttons and VO Interfaces 16 Figure 3 1 Switch buttons and front I O interfaces 16 3 1 2 LED indicators for System Status 14 Figure 3 2 Pront LED panel aaa 17 Table 3 1 LED indicators for System Status 17 3 1 3 LED indicators for Power Status suus 18 Table 3 2 LED indicators for Power Status 18 Replacing the Cooling Fan ne 18 3 2 1 Replacing the front cooling fan 18 Figure 3 3 Replacing the cooling fan 19 3 2 2 Replacing the fan behind SCSI backplane 19 vii Table of Contents Figure 3 4 Replacing the SCSI backplane fan 20 53 Replacing he Bl 20 3 3 1 Replacing the front door filter 20 Figure 3 5 Replacing the front door filter 20 3 32 Replacing he tan titer aaa reine 20 Figure 3 6 Replacing the fan filter 21 3 4 Replacing the power supply cooonnnnncucononococononoccccccnonanans 2 Figure 3 7 Replacing the power supply module 22 Figure 3 8 Power cord plugs orientation on the socket 22 Chapter 4 Alarm Board eec eeeeeee e 24 4l Alarm Board Layos oe nes 24 Figu
2. BUD IM 116 771 89000000488 it ay N o 2 i Unit mm inch Figure 1 1 Dimension diagram ACP 7000 User Manual 4 1 6 Safety Precautions Warning Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges Only experienced elec tronics personnel should open the PC chassis Caution Always ground yourself to remove any static charge before touching the motherboard backplane or add on cards Modern electronic devices are very sensi tive to static electric charges As a safety precaution use a grounding wrist strap at alltimes Place all electronic components on a static dissipative sur face or in a static shielded bag when they are not in the chassis 5 Chapter 1 ACP 7000 User Manual Chapter 2 System Set
3. Troubleshoot ln Search Zone Quick Help Login eService Latest Drivers PCA 6006LY 00A1 PCA 6006WE 0041 PCA BOOBL v 0041 PCA 6006WE 0041 PCA 5157F 0041 AMore Basic Search Advanced Search Service Request RMA Certificate Notes 2002 Certificate Notes 2003 i http eservice advantech com twiindex asp Kind Search 4p MAR E mail Our Support Team Click on the Advanced Search Type GEM 318 under the Keyword field Then click on 35 Chapter 5 O A 0O BB m Pe vie 6 D EL X AE CD E httpW eservice adwantech com twfndex asp AD ANTEC aie Your ePlatform Partner Products Solutions amp Partne Download Area amp Keyword Search m BIOS Datasheet Driver Manual m Utility Hierarchical Search SR Number Search Model _ Pd Service Request SR Humber 1 11673516 Knowledge Base 2 si m FA m Specification E Troubleshoot Search Zone a Date Abstract Basic Search Advanced Search 20020 GEM 318 driver RS 200 RT The specific driver will show on the Service Request section 2 Click the driver and you will see 2 files The file GEM install doc is the installation guide and the file gem318 inf is the driver you need to install 3 Please be sure to follow the installation steps given in GEM install doc in order to successfully complete the instal
4. 3 min EIA EEE a E IO 2 6 7 E ma 5 E E EE awe fm 7 PCA 61160P2 0B1 ACP 7000 User s Manual 44 B 2 Motherboard Options The ACP 7000 supports a variety of Advantech ATX motherboards as listed below You can contact a local sales representative for detailed information Table B 2 Motherboard options MO EE AIMB AMB 740 4 2bi bit EN 741 DN bit ax AIMB 742 4 32 bit ex Model Name AIMB 744 PCI X 64 bit 1 2 4 PCI 32 bit 8X AIMB 750 2 PCI X 64 bit 4 PCI 32 bit bs AIMB 760 1 PCle 16X 4 2 PCle 1X 5 PCI 32 bit 45 Appendix B ACP 7000 User s Manual 46 Appendix C Safety Instructions C 1 English 10 11 12 13 ce o o H Read these safety instructions carefully Keep this installation reference guide for later reference Disconnect this equipment from any AC outlet before cleaning Do not use liquid or spray detergents for cleaning Use a damp cloth For pluggable equipment the power outlet must be installed near the equipment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Drop ping it or letting it fall could cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before con nect
5. Contents General Information eee e ee eee 2 ao nn 2 SPECHICAHONS gaia 2 Power Supply Options euer ire 3 Table 1 1 Power supply options cccccnnnncocooooncnnncnoncnnnons 3 Environment Specifications i 4 Table 1 2 Environment specifications 4 Dimension Diagram cesses 4 Figure 1 1 Dimension diagram 4 SalelyPiICCAULIOnNS annie 5 System Set Dir O Chassis front and rear panel 8 2 11 Ihe mon panel sorsi 8 Iueure2 Front panel li tte tas 8 Iuseure 22 Front Panel ns dida 9 DMD TIherearpanel uisus secu p ed edi 9 Figure 2 3 Rear panel of backplane version 9 Figure 2 4 Rear panel of motherboard version 9 Removing the chassis COVers 10 Figure 2 5 Removing the top chassis cover 10 Installing the Backplane 10 Figure 2 6 Installing the backplane 10 Installing CPU Card amp Add on Cards 11 Figure 2 7 Installing a full length CPU card 11 Hold do WA 12 Figure 2 8 Installing hold down clamp 12 Figure 2 9 The circle hole should face the rear panel 12 Installing Disk DrIVESs ul 13 Figure 2 10 Removing the disk drive bay l4 Figure 2 11 Installing IDE disk drives
6. A A f Jl Jl j j jj Jl f Jl Jj Jl jj J f ff t ca 7 f Ap up Up H f J UnUnUnUpln of allallallalla ih J ii VARI lafi f Dp bg hy TUN U ft y Y Hf inne Upy VISITS Wp f f ppl UN Dal jii Do y al Hh Hy ir ACP 7000 User Manual 34 Figure 5 6 Installing a SCSI SCA 2 80 pin HDD 5 4 2 Installing GEM318 Driver Users can usually install the SCSI HDD well without a driver But if you use Windows 2000 OS and would like it to recognize GEM318 SCSI device you can install the driver from Advantech s website Please fol low the steps below to download the GEM318 driver and install it to your system 1 Advantech s eService website http eservice advantech com tw Qri 8 O hager S08 O 232 3203 PUE tp seservie advantech com ivi DD AD ANTEC a Your ePlatform Partner Download Area A eService Login BIOS Account Datasheet Search BIOS Datasheet Driver Manual Utility en Driver Password Manual Mao Y Specification Y Troubleshoot lla Latest BIOS for your Advantech product type in your product name SOM 4481 Knowledge Base 4 Can not find material for your amp dvantech product Click here to send out material a eM F S0A1 ie request SOM 4481FL 00A4 a Specification SOM 4481FL GE SOM 4481FL MOA AMore
7. 19 7 Chassis Color Black 1 3 Power Supply Options Table 1 1 Power supply options Model 1757946010 BP 1757957002 BP 1757981000 BP Name 1757946007 MB 1757957001 MB 1757981001 MB Watt 460 W ATX PFC 570 W ATX PFC 810W ATX PFC 1 1 redundant 2 1 redundant 3 1 redundant Input 100 240 Vac 115 230 Vac 115 230 Vac rating Full range Full range Full range Output 5V 42A 5 V 50 A 5 V 75A voltage 3 3 V 20 A 43 3 V 40 A 3 3 V 60 A 12 V 14 A 12 V 34 A 12 V 51 A 5V 1A 5V 1A 5V 15A 12V 1A 12V 1A 12 V 1 5 A 5 Veg 0 75A 5 Ve 1 2A 5 Vsg 1 6 A 5 V 2A 5 V 6A 5V 9A 3 3V 0 2A 3 3 V 2 A 3 3 V 3 A 12V 0 5A 12V 3A 12 V 4 5A 5Vsg 0 1 A 12 V 0 1 A 12 V 0 15 A 5 V 0 1 A 5 V 0 15 A 5 Vsg 0 1 A 5 Vsg 0 15 A MTBF 100 000 hours 100 000 hours 100 000 hours 25 C 25 C 25 C Safety UL TUV CB UL TUV CB UL TUV CB 3 Chapter 1 1 4 Environment Specifications Table 1 2 Environment specifications Operating Non operating 0 to 40 C 32 to 104 F 20 to 60 C 4 to 140 F Humidity 10 to 85 40 C non 10 to 95 40 C non condensing condensing tion half sine wave CE compliant UL CUL approved 1 5 Dimension Diagram d E 2 I TUE RSZ E QOO OO QOO OQRRR
8. CPU card or add on card please proceed as follows l Remove the top chassis cover and then dismantle the hold down clamp by removing the two screws Select a vacant PICMG slot for a full length CPU card or a PCI ISA slot for other add on cards Then remove the corresponding I O bracket attached to the rear plate of the chassis Insert the CPU card or add on card vertically into the proper slot See Figure 2 7 For full length cards please make sure that the card bracket has been inserted properly and the other edge of the card has been inserted into the plastic guiding fillister Fasten the card with the screw on top of the I O bracket Connect the 5Vsb and PS_ON wires from the power supply to the CPU card Repeat Step 2 and 4 if there is more than one add on card There are two rows of notches on both sides of the hold down clamp for inserting rubber cushions into One side is for PCI cards while the other side is for ISA cards Depending on the card height the cushions can be inserted upward or downward After the rubber cushions have been inserted into the notches they will stabilize the add on cards to protect them from shock and vibration Put back the hold down clamp and then screw it n place Replace the top chassis cover and fasten it 5Vsb PS_ON wires connect to CPU card Figure 2 7 Installing a full length CPU card 11 Chapter2 2 5 Hold down clamp The hold down clamp protects all the cards from
9. SCSI RAID card or controller 3 Youcaninstall up to six SCSI SCA 2 80 pin HDDs Please follow the instructions of the SCSI RAID card or controller to implement your RAID system Table 5 2 SCSI HDD power and activity status LEDs Description Green Blue Red Blue amp Red pwr ae m N A N A N A HDD power on Status of Data HDD Data rebuild or Figure 5 7 Length for RAID card or controller 37 Chapter 5 ACP 7000 User Manual 38 Appendix A Exploded Diagram A 1 Exploded Diagrams 1 Exploded Diagram Figure A 1 NN wre N m WAS 5 Ea A N u 2 Exploded Diagram Figure A 2 40 ACP 7000 User s Manual u a T m Y BS Ve ae io g 7 TUUS s viti tili Hl 7 m I Wl A INN III ULI IIS l HH Is s Dr I 8 LI I I Le E a ud IE Figure A 3 Exploded Diagram 3 41 Appendix A ACP 7000 User s Manual 42 B APPENDIX Optional Backplanes and Motherboards Appendix B Optional Backplanes and Motherboards B 1 Backplane Options The ACP 7000 supports a variety of backplanes Users can contact a local sales representative for information and detailed specifications Table B 1 Backplane options Model Name Slots Per Segment Wes sree 3 3 D Poren See 1 3 e Femmes see 2 Ir Femme seve 2 Tele Femme sw 3
10. fans fail the alarm will beep To stop the alarm simply press the Alarm Reset button on the front panel and replace the failure fan right away Please proceed accord ing to the instructions below 3 2 1 Replacing the front cooling fan 1 Push down the latch on the fan unit located on upper front to unlock it 3 Replace the cooling fan with a new one 4 Fix the new cooling fan unit in place 5 Move up the latch to lock the fan unit ACP 7000 User Manual 18 Figure 3 3 Replacing the cooling fan 3 2 2 Replacing the fan behind SCSI backplane l 2 Remove the top front chassis cover Remove the backplane bracket and pull it out so that there is enough room for your hand to reach the fan behind the SCSI back plane Depress the tab on top of the fan unit so that the fan detaches from the fan enclosure Figure 3 4 b is another view to show users how to remove the fan By this way you need to remove the whole SCSI disk drive housing first It is not necessary to take out the SCSI housing to replace the fan Unplug the fan wire on the alarm board Put a new fan into the fan enclosure carefully until it is locked by the tab Be sure to install it securely in the enclosure Plug the fan wire into the alarm board Return the backplane bracket to its original location and fasten it Replace the top chassis cover and then fasten it IUU U EU a Depress the tab on top of the fan unit 19 Chapter 3 b Another
11. reserved 9 pin D SUB openings and dual AC inlets on the rear panel For the B P version it includes the B P rear plate with 20 slot VO brackets Figure 2 3 For the M B version it includes the M B rear plate with 7 slot I O brackets and a ATX M B I O cover Figure 2 4 Figure 2 4 Rear panel of motherboard version 9 Chapter2 2 2 Removing the chassis covers Please refer to Figure 2 5 and proceed as follows 1 _ Detach the two thumb screws on the upper edge of the rear panel 2 Remove the top cover Figure 2 5 Removing the top chassis cover 2 3 Installing the Backplane ACP 7000 supports backplanes with up to 20 slots To install the back plane please refer to Figure 2 6 and proceed as follows l Remove the top chassis cover and then dismantle the hold down clamp by removing the four screws 2 Putthe backplane in the proper location and then fasten it onto the chassis 3 Connect the 20 pin ATX power connector from the power supply to the backplane 4 Replace the hold down clamp and fasten them to the chassis Return the top chassis cover and fasten it Figure 2 6 Installing the backplane ACP 7000 User Manual 10 2 4 Installing CPU Card amp Add on Cards ACP 7000 supports up to 20 add on cards To install a
12. specifica tions to ensure reliable performance in the harsh and demanding condi tions typical of industrial environments Whether your new Advantech equipment is destined for the laboratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s customer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical support We want you to get the best performance possible from your products If you run into technical difficulties we are here to help For the most fre quently asked questions you can easily find answers in your product doc umentation These answers are normally a lot more detailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the information or questions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advan tech products In fact most problems reported are minor and can be easily solved over the phone In addition free technical support is available from Advantech engineers every business day We are always ready to give advice about application requirements or specific informatio
13. v bration and shock After installing all the cards re fasten the hold down clamp Please refer to the following steps l After plugging in the CPU card and add on cards please insert the rubber cushions provided into the notches of the hold down clamp and adjust them to the placement of the cards The cushions offer these cards the protection against shock and vibration 2 Put the hold down clamp back into its original position Please note that the circle hole on the hold down clamp faces towards the rear panel See Figure 2 9 3 Secure the hold down clamp to the chassis with the four screws li ee E AEM SU i om d JE AN UU t ac Figure 2 9 The circle hole should face the rear panel ACP 7000 User Manual 12 2 6 Installing Disk Drives APC 7000 supports both IDE and SCSI storage devices We will intro duce the IDE disk drive installation procedure here For installing a SCSI HDD please refer to Chapter 5 for detailed SCSI information and instal lation procedure The IDE disk drive housing supports one slim type CD ROM drive two 5 25 and one 3 5 disk drive devices Please follow these steps for instal lation E 2 Remove the top chassis cover Release two thumbscrews to draw out the backplane holder until there is enough space to take out the disk dri
14. way to replace the fan Figure 3 4 Replacing the SCSI backplane fan 3 3 Replacing the Filter The filter blocks dust and particles from the work environment and extends the longevity of the system The filter should be replaced period ically There are three filters behind the front door and four filters inte grated with the front fan units To replace the filter please proceed as follows 3 3 1 Replacing the front door filter l 2 3 4 Open the front door Loosen the screws located on the filter cover Replace the filter with a new one Fasten the filter cover Figure 3 5 Replacing the front door filter 3 3 2 Replacing the fan filter l 2 Push down the latch on the fan unit on the upper front to unlock it Open the filter bracket and simply take out the filter ACP 7000 User Manual 20 Replace the filter with a new one and then replace the fan bracket Return the fan unit to its original place and then lock it by push up the latch Figure 3 6 Replacing the fan filter 3 4 Replacing the power supply The ACP 7000 supports various power supply models To replace the power supply module please proceed as follows l Za Turn off the failed power supply module Loosen the screw on the failed module and then gently pull the module out by the handle see Figure 3 7 a and Figure 3 7 b Make sure that the new power supply module is the same rating as the currently installed one Slide the p
15. ACP 7000 Series 7U High Rackmount Industrial Computer Chassis with SCSI Ultra320 Mobile HDD Trays User Manual Copyright Notice This documentation and the software included with this product have been copyrighted by Advantech Co Ltd in April 2005 All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmit ted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use or for any infringements of the rights of third parties which may result from its use Acknowledgements Intel Pentium 4 and Celeron are trademarks of Intel Corporation The ACP 7000 PCA 6120 PCA 6120P4 PCA 6120P12 PCA 6120P18 PCA 6119P7 PCA 6119P16 and PCA 6119P17 are trade marks of Advantech Co Ltd All other product names or trademarks are the properties of their respec tive owners On line Technical Support For technical support and service please visit our support website at http www advantech com support Part No 20027K0001 2nd Edition April 2005 ACP 7000 User Manual ii A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting
16. D1 LD1 LD6 SCSI HDDO HDD5 power LED green LED1 LED6 SCSI HDDO HDD5 Bi Color LED blue red HDD Activity Blue HDD Fault Red Rebuild Blink pink No error Off Blink 1 sec Identify Fast blink 3 sec 5 2 SCSI Disk Drive Housing The SCSI HDD usually stores the important system data So please avoid damaging the data if you need to take out the SCSI disk drive housing from the chassis Please be careful to disconnect all the relevant wires cables and fans behind the IDE disk drive and the SCSI disk drive hous ing as well as the SCSI mobile trays first or you may damage the system data or be difficult to take the housing out When in doubt please consult with an experienced technician 31 Chapter 5 The procedure for taking out the SCSI disk drive housing is as follows 1 Open the top chassis cover and release the two thumb screws in order to pull out the backplane holder until you can remove the SCSI disk drive housing easily 2 Disconnect the two fan wires on the alarm board and the three power wires and the SCSI flat cable on the SCSI backplane 3 Undo the four screws of the alarm board first and then move it away 4 Loosen the four screws of the cushions and then take out the SCSI disk drive housing carefully Figure 5 3 SCSI disk drive housing and wires 5 3 Wires amp Cables of the SCSI Storage There is one 68 pin SCSI flat cable in the accessory package This cable is for connecting the a
17. NIS CNi6 FANT FAN2 F XJ seeeeeen amp eeu eem eem 0 8 8 ES i CN18 a B 2 Bere CN FAN i Figure 4 1 Alarm board layout 4 2 Alarm Board Specifications Input Power 5V 12V Input Signals e 7 FAN connectors One thermal board connector can connect up to 8 thermal boards in series One power good input ACP 7000 User Manual 24 One alarm reset input One voltage signal connector connect from backplane includes 12V 5V 3 3V One Hard Disk LED connector connect from CPU card Output Signals One LED board connector e One LCM board connector One Buzzer output Pin Definition CN1 Auxiliary External Power Connector standard mini 4 Pin power connector CN4 Temperature Sensor LM75 Connector CN13 Voltage Detection Input Connector CN16 Power Good Input Pin 1 Power Good A GND CN17 Alarm Reset Connector Pin 1 ALARM RESET GND 22 Chapter 4 CN18 LED Connector Power Good 5V Temperature Fail LED Pin 3 Power Good 12V FAN Good LED Pin 2 CN26 External HDD LED connector Pin 1 HLED ACT N A J1 External Buzzer SWI1 Fan Number Select Switch 4 3 Switch Settings Table 4 1 Fan number setting FAN NUMBER SW 1 1 SW 1 2 SW 1 3 SW 1 4 8 T ON 3 ON ACP 7000 User Manual 26 4 4 Thermal Sensor There is a thermal sensor located on the rear plate of the chassis It is a
18. dd on SCSI RAID card controller and the SCSI backplane The power wires of the dual fans should be connected to the alarm board The three 4 pin power connectors on the rear side of the SCSI backplane are for connecting the power wires from the power sup ply Note Please be sure to plug in these wires and cables well before you install any SCSI HDD When you have to take out the SCSI disk drive housing from the chassis please disconnect the wires and cables first ACP 7000 User Manual 32 5 4 Installing SCSI HDD 5 4 1 Installing the SCSI HDD Note There are various types of 3 5 SCSI HDDs on the mar ket You should choose the SCSI SCA 2 80 pin 3 5 HDD If you re not sure which type to choose please contact a local sales representative Please follow the installation procedures below 1 Open the front door by turning the rotary lock 2 Push up the latch on the mobile tray See Figure 5 4 3 Press down the handle of the mobile tray and pull it out as far as it will go Then completely take out the tray Refer to Figure 5 5 4 Installa 3 5 x I high SCSI SCA 80 pin HDD to the tray by fas tening the four screws See Figure 5 6 5 Return the mobile tray with SCSI HDD to the disk drive housing and push it in by the handle until it is locked into the original posi tion 6 Push down the latch to lock the tray in place 33 Chapter 5 Im I E SIA MAS 2 N Jj H fi of H
19. f Please use system shutdown or press this switch for few seconds to turn off the system ATX power Alarm Reset button Whenever a fault occurs in the system e g fan failure or the temperature in the chassis is too high the audible alarm will be activated Pressing this button will stop the alarm from beeping System Reset button Press the button to reboot the system up to two systems Dual USB port Connect USB devices to the system with this port PS 2 connector Connect a PS 2 keyboard to this connector System Reset I System Reset 2 optional Alarm Reset Momentary Switch or On Off Switch Dual USB and PS 2 Keyboard connectors Figure 3 1 Switch buttons and front I O interfaces ACP 7000 User Manual 16 3 1 2 LED indicators for System Status The LED display on the front door shows a series of indicators that are grouped into two categories for System Status and Power Status 3 3V 45V 12V 5V 12V POWER STATUS Figure 3 2 Front LED panel The following table describes the LED indicators for System Status Table 3 1 LED indicators for System Status Description Gren System power Abnormal Hard disk drive activity No light TEMP Temperature in the chassis Abnormal FAN Cooling fan status Abnormal When the system power is on the PWR LED is always Green When the PWR LED is RED it indicates a redundant power supply module fail ure To stop the alarm beep press the Alarm Reset butto
20. ing the equipment to the power outlet Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient over voltage Never pour any liquid into an opening This could cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If any of the following situations arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture The equipment does not work well or you cannot get it to work according to the installation reference guide The equipment has been dropped and damaged The equipment has obvious signs of breakage ACP 7000 User s Manual 48 15 DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS MAY DAMAGE THE EQUIPMENT The sound pressure level at the operator s position according to IEC 704 1 1982 1s equal to or less than 70 dB A DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein 49 Appendix C C 2 Ge
21. ischen Sicherheit nur von authorisiertem Servicepersonal ge ff net werden Wenn folgende Situationen auftreten ist das Ger t vom Stromnetz zu trennen und von einer qualifizierten Servicestelle zu berpr fen Netzkabel oder Netzstecker sind besch digt Fl ssigkeit ist in das Ger t eingedrungen Das Ger t war Feuchtigkeit ausgesetzt ACP 7000 User s Manual 50 d Wenn das Ger t nicht der Bedienungsanleitung entsprechend funk tioniert oder Sie mit Hilfe dieser Anleitung keine Verbesserung erz ielen e Das Ger t ist gefallen und oder das Geh use ist besch digt f Wenn das Ger t deutliche Anzeichen eines Defektes aufweist 15 Bitte lassen Sie das Ger t nicht unbehehrt hinten unter 20 C 4 F oder oben 60 C 140 F weil diesen Temperaturen das Ger t zerst ren k nten Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 betr gt 70dB A oder weiger DISCLAIMER This set of instructions is provided according to IEC704 1 Advantech disclaims all responsibility for the accuracy of any state ments contained herein 51 Appendix C ACP 7000 User s Manual 22
22. lation 5 5 SAF TE SAF TE stands for SCSI Accessed Fault Tolerant Enclosure The SCA backplane with built in GEM318 chipset supports SAF TE It provides a standard non proprietary way for third party disk and RAID controllers to be fully integrated with peripheral packing that supports status signals LED audible alarm LCD etc hot swappable Ultra320 SCSI HDDs and monitoring of enclosure components such as disk drives power sup plies thermal sensors fans etc For ACP 7000 the GEM318 chipset checks the disk status only for others such as fans temperature power supply and voltage they are monitored by an alarm board ACP 7000 User Manual 36 5 6 RAID Application RAID stands for Redundant Array of Inexpensive Independent Disks The ACP 7000 can be integrated with aSCSI RAID card such as AMI LSI Adaptec Intel or Mylex RAID card to perform Disk Array func tions The SCSI RAID controller is another suitable option to integrate with the ACP 7000 Please note the length limitation of the SCSI RAID controller the maximum length of your RAID controller must be less than 240 mm See Figure 5 7 When you install an add on SCSI RAID card or aSCSI RAID controller as a RAID system please refer to the following steps l Open the top chassis cover and find the 68 pin Ultra320 SCSI con nector on the rear side ofthe SCSI backplane 2 Connect the provided Ultra320 SCSI 68 pin flat cable from the SCSI backplane to the add on
23. ller 37 Appendix A Exploded Diagram 40 AA Exploded Diadora eee 40 Figure A 1 Exploded Diagram 1 40 Figure A 2 Exploded Diagram 2 40 Figure A 3 Exploded Diagram 3 41 Appendix B Optional Backplanes and Motherboards 44 B 1 Backplane Options i 44 ACP 7000 User Manual Vill Table B 1 Backplane options cccccccnnnnnnoooooooonnnnnnncnnos 44 Table B 2 Motherboard options 45 Appendix C Safety Instructions cccssssssssssnnnnnnnssssssnssssnneee 48 Ci Ense use duis eto seat ee 48 C 2 German Wichtige Sicherheishinweise 50 ix Table of Contents ACP 7000 User Manual Chapter 1 General Information 1 1 Introduction ACP 7000 is a 7U high rackmount industrial computer chassis for high performance and high capacity computing platforms It meets a variety of application needs for filing printing e mails and webserving This pow erful computing server includes full disk array storage for minimizing the system downtime especially in mission critical computer telephony applications industrial automation and factory management A wide range of standard computing peripherals can be integrated with the chas sis to meet different application needs for operation under harsh condi tions 24 hours a day 7 days a week 1 2 Specifications Constr
24. more quickly 4 Carefully pack the defective product a fully completed Repairand Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date 1s not eligible for war ranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer ACP 7000 User Manual iv Initial Inspection Before you install your backplane please make sure that the following materials have been shipped ACP 700 Chassis User s Manual Warranty Card Accessory box with a package of screws 4 screws for fastening the slim type CD ROM drive 12 screws for fastening the disk drives 6 screws for fixing the ear handles a 68 pin SCSI flat cable a pair of keys 20 rubber cushions a pair of ear handles a big to small 4 pin power wire a spare filter If any of these items are missing or damaged contact your distributor or sales representative immediately We have carefully inspected the ACP 7000 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the ACP 7000 check it for signs of shipping damage For exam ple damaged box scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales repre sentative immediately Also please notify the carrie
25. n Examine the redundant power supply module right away and replace the failed module with a good one When the FAN LED is RED it indicates a failed cooling fan and the alarm 1s also activated To stop the alarm beep press the Alarm Reset button and then replace the failed fan with a good one immediately If the TEMP LED is RED it means that the inside of the chassis has overheated An audible alarm will be activated To stop the alarm beep press the Alarm Reset button Inspect the fan filter and the rear section of the chassis immediately Make sure the airflow inside the chassis is smooth and not blocked by dust or other particles 17 Chapter 3 3 1 3 LED indicators for Power Status The following table is of the individual LEDs which indicate the status of the backplane voltage signals Table 3 2 LED indicators for Power Status When an LED fails to light up it means there is a problem with one of the voltage signals Please check if the power supply connector is prop erly attached to the backplane Ifthe problem persists consult with an experienced technician 3 2 Replacing the Cooling Fan There are four cooling fans with filters located on the front top of the chassis Each cooling fan is hot swappable and very easy to maintain There are two cooling fans located behind the SCSI backplane which are mentioned in Chapter 2 1 1 The fans provide the system with ample col ling by blowing air towards the rear Once any of the
26. n on the installation and operation of any of our products lii Product warranty Advantech warrants to you the original purchaser that each of its prod ucts will be free from defects in materials and workmanship for two years from the date of purchase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper instal lation Advantech assumes no liability under the terms of this warranty as a consequence of such events If an Advantech product is defective it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered for example type of PC CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any on screen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your man ual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return material authorization number from your dealer This allows us to process your return
27. ower supply module inward until it locks into the right position then tighten the screws Return the handle to its original place a power supply module of 460W 21 Chapter 3 E b power supply module of 570W 810W Figure 3 7 Replacing the power supply module Note When you plug the two power cords into the socket for 570W and 810W models please make them the same orientation See Figure 3 8 Figure 3 8 Power cord plugs orientation on the socket ACP 7000 User Manual 22 Chapter 4 Alarm Board The alarm board is located on the right side near the rear section The alarm board makes an audible alarm when l Any power supply module or redundant power supply fails 2 One of the system cooling fans or blowers fails 3 Internal temperature of the chassis reaches 50 C default setting To stop the alarm beep simply press the Alarm Reset button on the front panel 4 1 Alarm Board Layout The layout and detailed specification of the alarm board are given below yo UTCITO UTO Oyo a oe C
28. r Retain the shipping carton and packing material for inspection by the carrier After inspec tion we will make arrangements to repair or replace the unit FCC This device complies with the requirements in part 15 of the FCC rules Operation is subject to the fol lowing two conditions 1 This device may not cause harmful interfer ence and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to com ply with the limits for a Class A digital device pursu ant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is oper ated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this device in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense The user is advised that any equipment changes or modifications not expressly approved by the party responsible for compliance would void the compliance to FCC regulations and therefore the user s authority to operate the equipment ACP 7000 User Manual vi Chapter Chapter Chapter 22 2 3 2 4 ZS 2 6 32
29. re 4 1 Alarm board layout 24 4 2 Alarm Board Specifications 24 4 37 Switch Sellinss A dE D 26 Table 4 1 Fannumber seting iaia 26 AA Thermal Sensor an i La 27 Figure 4 2 Thermal sensor module 27 Table 4 2 Connector pin sefinition 2 Table 4 3 Thermal switch setting 28 Chapter 5 SCSI Storage and RAID 30 5 1 6 slot SCSI SCA Backplane 30 XLI SCSI Backplane LayDut ii ee 30 Figure 5 1 Front side layout of the SCSI backplane 30 Figure 5 2 Back side layout of the SCSI backplane 30 31 2 Connectors and Jumper 31 Table 5 1 Connectors and jumpers 31 5 2 SCSI Disk Drive Housing ii 31 Figure 5 3 SCSI disk drive housing and wires 32 5 3 Wires amp Cables of the SCSI Storage 22 SA Installing SC SI HD Diss ccc a2 33 34 1 Imstallino the SC SI EIDDE au et te 33 Figure 5 4 Pushing up the latch 34 Figure 5 5 Removing the mobile tray 34 Figure 5 6 Installing a SCSI SCA 2 80 pin HDD 34 5 4 2 Installing GEM318 Driver n 35 DIE SUSE Binden nonet di nu 36 3 6 RAID Applications uo ee ee 37 Table 5 2 SCSI HDD power and activity status LEDs 37 Figure 5 7 Length for RAID card or contro
30. rman Wichtige Sicherheishinweise 10 11 12 13 14 Bitte lesen sie Sich diese Hinweise sorgf ltig durch Heben Sie diese Anleitung f r den sp teren Gebrauch auf Vor jedem Reinigen ist das Ger t vom Stromnetz zu trennen Ver wenden Sie Keine Fl ssig oder Aerosolreiniger Am besten dient ein angefeuchtetes Tuch zur Reinigung Die Netzanschlu steckdose soll nahe dem Ger t angebracht und leicht zug nglich sein Das Ger t ist vor Feuchtigkeit zu sch tzen Bei der Aufstellung des Ger tes ist auf sicheren Stand zu achten Ein Kippen oder Fallen k nnte Verletzungen hervorrufen Die Bel ftungs ffnungen dienen zur Luftzirkulation die das Ger t vor berhitzung sch tzt Sorgen Sie daf r da diese ffnungen nicht abgedeckt werden Beachten Sie beim Anschlu an das Stromnetz die Anschlu werte Verlegen Sie die Netzanschlu leitung so da niemand dar ber fallen kann Es sollte auch nichts auf der Leitung abgestellt werden Alle Hinweise und Warnungen die sich am Ger ten befinden sind zu beachten Wird das Ger t ber einen l ngeren Zeitraum nicht benutzt sollten Sie es vom Stromnetz trennen Somit wird im Falle einer berspan nung eine Besch digung vermieden Durch die L ftungs ffnungen d rfen niemals Gegenst nde oder Fl ssigkeiten in das Ger t gelangen Dies k nnte einen Brand bzw elektrischen Schlag ausl sen ffnen Sie niemals das Ger t Das Ger t darf aus Gr nden der ele ktr
31. ttached to the upper left corner of the chassis back plate When the inner temperature of the chassis is too high the thermal sensor sends a signal to the alarm board to trigger a continuous alarm To stop the alarm beep press the Alarm Reset button on the front panel Please refer to Figure 4 2 for the thermal sensor module layout Users can refer to the following temperature setting by adjusting the switch CNI Figure 4 2 Thermal sensor module CN2 Temperature Sensor Connector 27 Chapter 4 OFF om OFF OFF OFF ACP 7000 User Manual 28 Chapter 5 SCSI Storage and RAID There is a SCSI SCA backplane fixed behind the SCSI disk drive hous ing This backplane provides six 80 pin SCSI connectors so users can install up to six 80 pin SCSI HDDs Please see the relevant details below 5 1 6 slot SCSI SCA Backplane 5 1 1 SCSI Backplane Layout ed E DE EDS To gt a j AB O a O H au Hg vov Figure 5 1 Front side layout of the SCSI backplane JP2 JP1 6 99 f 53 O O Figure 5 2 Back side layout of the SCST backplane ACP 7000 User Manual 30 5 1 2 Connectors and Jumpers CN3 For SCSI HDD status alarm function Pin 1 3 5 7 9 11 are the status signals for HDD1 HDD6 Pin 2 4 6 8 10 12 are the alarm signals for HD
32. uction Heavy duty steel Disk Drive Capacity One slim type CD ROM drive bay two 5 25 disk drive bays and one 3 5 disk drive bay RAID Storage Supports six 3 5 SCSI SCA 80 pin hot swappable HDDs Each mobile tray has a latch for protection and a pair of LEDs for displaying the HDD power and HDD activity status Security Protection The RAID storage system power switch and sys tem reset buttons are all behind the lockable door LED Indicators on Front Panel Bi color LEDs green red for Power Temperature and Fan status single color LEDs green for HDD activity and Power Singles Status 3 3 V 5 V 12 V 5 V and 12 V For the SCSI storage each mobile tray has a single color LED green that displays HDD power and a bi color LED blue red that displays HDD status Switch and Buttons on Front Panel Power switch Alarm Reset but ton and up to two System Reset buttons Front I O Interfaces Dual USB and one PS 2 keyboard connector Cooling System Four 92 mm x 92 mm 57 CFM hot swappable cool ing fans and two 80 mm x 80 mm 47 CFM cooling fans behind the SCSI backplane ACP 7000 User Manual 2 e Air Filters Four filters 92 mm x 104 mm inside of the fan modules one filter 174 mm x 79 mm behind the front door and two filters 98 mm x 37 mm on both sides of the LED panel Slide Rails General Device C 300 series supported Weight 35 kg 77 lbs Dimensions W x H x D 482 x 307 x 500 mm 19 x 12 1 x
33. up The following procedures guide users to install the backplane add on cards and disk drives into the ACP 7000 chassis Please refer to Appen dix A Exploded Diagram for all the detailed part names of the ACP 7000 Note Use caution when installing or operating the components with the chassis open Be sure to turn off the power unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine 2 1 Chassis front and rear panel 2 1 1 The front panel l A SCSI disk drive housing with six mobile HDD trays is located on the front left For IDE devices there is one slim type CD ROM drive bay two 5 25 disk drive bays and one 3 5 disk drive bay on the right side Four easily maintained and hot swappable fan units are located on the upper front Front door with LED panel and user friendly rotary lock Users can close the door with or without the key A pair of ear handles which users can simply fasten to the front right and left edges of the chassis with the six screws provided Filters are located behind the front door and integrated with the fan units Figure 2 1 Front panel 1 ACP 7000 User Manual Figure 2 2 Front Panel 2 2 1 2 The rear panel There are two
34. ve housing See Figure 2 6 Undo the four screws of the cushions and lift up the IDE disk drive housing See Figure 2 9 To install the slim type CD ROM drive just simply fix it to the housing with the four screws provided And plug the small convert board attached with the two screws provided Insert other disk drives into the proper location in the disk drive housing and secure them with the screws provided See Figure 2 10 Connect a 40 pin flat cable to the slim type CD ROM drive and HDD or CD RW drive or DVD ROM drive etc or a 34 pin flat cable to a FDD Then plug the 4 pin power connector into the disk drive s Put the disk drive housing back in the correct position and fasten it with the screws Return the backplane holder and fasten it with the two thumb screws Replace the top chassis cover and fasten it 13 Chapter2 bay Ive Removing the disk dr Figure 2 10 D wes IDE disk dri ing Install Figure 2 11 14 ACP 7000 User Manual Chapter 3 Operation 3 1 The Front Panel of ACP 7000 In the middle of the front panel there is one On Off Power switch two System Reset buttons one Alarm Reset button a dual USB port and a PS 2 connector There are nine LED indicators on the lockable front door Their individual functions are described below 3 1 1 Switch Buttons and I O Interfaces Momentary Power switch Press this button to turn the system power on or of

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