Home

Heat-resistive RFID System

1. Two M2 6 lock screws Housing A2 Cable clamp Housing B2 4 Secure the two connector fixing screws and put on housing B2 to complete the connector assembly Heat resistive RFID System User s Manual 31 Section 2 Installation Connections and Wiring e Connection and Disconnection of Connector e When connecting the connector be sure to hold the connector by hand and fully insert the connector Then secure the connector by tightening the two lock screws e When disconnecting the connector completely loosen the two lock screws Then hold the protruding part of the connector hood by hand and pull the connector out straight If the connector is difficult to disconnect hold the Controller by hand while pulling out the connector Example of Grounding the Shield Wire at the Controller Controller Host device The shielded wire must be grounded either from the 4 JJ he N io N O h O p O O gt O O gt lt 0e O gt mk g Controller or the host device to prevent system mal functions The example shown here is of grounding from the Controller e Internally short circuit the RS and CS pin in the con nector Heat resistive RFID System 32 User s Manual Section 2 Installation Connections and Wiring RS 485 Interface Connection v680 CA2D doong PinNo 1 2 3 4 Pin aa 1 and 3 2 and 4 are internally short circuited in the connec
2. D O 2 O 9 O 5 D 9 5 2 3 D 5 o O 5 D 91 2 D O 2 O D O 5 D D 5 2 3 D 5 LA O 5 D 92 Section 6 Appendices e Dimensions V680 H01 FCC label Unit mm Four 5 dia mounting holes Vinyl insulated round shielded cable 5 8 dia with 10 conductors 20 max Standard length 0 5 m 500 a m Connector 200 Note Mounting hole dimensions 1 5 Coil center Four M4 or 4 5 dia Cable connector Ferrite core Power supply green Communications orange indicator 185 0 2 PC ASA resin Aluminum PVC Heat resistive RFID System User s Manual Section 6 Appendices Cable e Specifications Insulation resistance 5 MQ min at 500 VDC between terminals and sheath Dielectric strength 500 VAC 1 min e Dimensions Item Model V700 A40 W 2M V700 A40 W 5M V700 A40 W 10M V700 A40 W 20M V700 A40 W 30M Approx 2m Approx 5m Approx 10 m Approx 20 m Approx 30 m Approx 150 g Approx 360 g Approx 700 g Approx 1 350 g Approx 2 000 g L1 2000 5000 10000 20000 Unit mm 41 8 L1 100 49 ee Connector Controller end 20 dia 15 5 dia Connector RWH end Connection label Vinyl insulated round cable 6 dia Casing material PVC w D O O 9 O 5 D 9 5 2 3 D 5 D O 5 D Heat resistive RFID System User s Manual 93 Section 6 Appendices Commu
3. Communication Container Processing sorting 1 When the command is sent to the Controller from the host device the antenna waits for a Tag to arrive 2 When the Tag enters the antenna s communications area the data in the memory area specified in the READ command is returned to the host device as a response 3 The host device performs processing e g sorting based on this data Heat resistive RFID System User s Manual Section 1 Product Overview Component Names and Functions V680 CA1D omron V680 CA1D FOS 10000 te J O 0 i r EO amp amp amp A s Z k Z N A MADE IN JAPAN omron V680 CA2D IN1 IN2 RST COM 24VDC MADE IN JAPAN 1 Rotary switches 2 DIP switches 3 LED display 4 Cover 5 Connecting port for antenna 6 RS 232C port 7 Power supply terminals 8 External input terminals 9 Reset terminals _ 1 Rotary switches 2 DIP switches 3 LED display 4 Cover 5 Connecting port for antenna 6 RS 485 port i 7 Power supply terminals 8 External input terminals 9 Reset terminals Heat resistive RFID System User s Manual O O 3 Oo O 5 D 5 F D 3 D oO D 5 a TI c 5 O O 5 D O O 3 Oo O 5 D 5 mp lt D 3 D o D 5 a TI c 5 T O 5 D 14 Section 1 Product Overview e Overview of Parts taj o ou
4. z CHECK Heat resistive RFID System User s Manual 5 Section 4 Reading from Writing to Tags Tag Memory Check Function The DATA CHECK command MD performs a memory check A CRC Cyclic Redundancy Check code calculation write and comparison are made using the check block units specified by the user The CRC code is calculated from the generated polynomial expression x18 x12 x5 1 Processing see aesiion A of check block bytes in hexadecimal C Comparison K Calculation 03x 04H FEH FFH 00H Read Write Head channel always 1 00H 256 bytes Check block start address 0000 to OSE5x Response Tee code 00 Normal end calculation processing only 75 Data normal comparison processing only 76 Data error warning comparison processing only imaj Q Q D 3 O lt Q O Address OOOOH 00014 The calculation area is the portion of the check block specified by the start address and the number of bytes excluding the last two bytes The last two bytes are the Area start af check code area address 7 p When check code write is specified transaction code K the CRC of the calculation area data is calculated and Number of check l block bytes written to the check code area When data comparison is specified transaction code C the CRC of the calculation area data is calculated and a comparison made with the check code area data If they coincide end co
5. Controller Read Write Antenna Tag TZL 11 Communications Host device Communication between 1 the Read Write Antenna and Tag Command 3 Response e Explanation 1 The host device sends a command to the Controller 2 The Controller analyzes the command from the host device transmits the command and writes data to or reads data from the memory in the Tag 3 For read commands the read data and response is sent to the host device For write commands a response indicating that processing is completed is sent to the host device Heat resistive RFID System User s Manual Section 4 Reading from Writing to Tags Command Receiving Status The status of the Controller for commands from the host device is as follows e Command Standby Status No command processing is performed and Controller commands can be received e Processing Command The time from when a READ WRITE AUTO READ or AUTO WRITE command is received until a the response indicating that command processing is completed has been returned In this status the COMMAND PROCESSING ABORT and ABORTcommands only can be received e Polling Auto Subcommand Standby Status The following processing is performed after receiving a POLLING AUTO command 1 Processing with the Data Carrier is ended and the processing results are returned as the response when a polling processing request command is sent 2 The time until processing is aborted w
6. D O mp O e Removing 1 Grip the ring section and pull the connector out verti cally vvtr The cable cannot be removed if the cable locking section is A gripped Never pull excessively on the cable Doing so will cause bro CHECK ken wires and damage str Do not remove or connect the connector when the power is A turned ON Doing so will cause a malfunction zs CHECK Heat resistive RFID System 24 User s Manual Section 2 Installation Connections and Wiring Wiring Wire the Controller as shown below gt Q Power Supply and Ground Wires V680 CA1D Connection Example Line filter pai e See ee ee eS AR SE R 1 Cat b 24 VDC o V0 I iv SOOSCCO TF Ferrite core provided OV 00 00 a ieee o E Ground at a resistance of 100 Q or less e The power supply and ground terminals use M3 self rising screws The following type of crimp termi nals can be connected to these terminals Tighten each screw to a torque of approximately 6 kgf cm e Examples of Applicable Crimp Terminals L J S T Mfg Co Ltd 1 25 1 25 N3A 6 5 max ee ees to AWG16 Fork shaped J S T Mfg Co Ltd 1 25 Y3A For M3 screw e The Controller can internally withstand the noise on the power line By providing power to the Con troller through the noise filter however the noise between the Controller and ground can be greatly reduced Heat resistive RFID System User s Manual
7. System Connections Check Flowchart Are the connector and able connections OK2 Connect them correctly Turn ON the power Is the ERROR indicator lit or flashing Replace the Controller re communications with the Tag normal NO Is the rated voltage supplied Supply the rated voltage Turn OFF the RESET input YES Is the RESET input ON j O V gt O O Q Heat resistive RFID System 82 User s Manual Section 5 Troubleshooting Host Communications Check Flowchart Send the TS command from the host device Is the response N normal O YES Is the communications frame OK OK Correct the communications YES frame Are the communications cable connectors wired OK Wire the connectors YES correctly s the host device operating normally Correct the host program YES or replace the host device O 2 D O gt O O m Q Replace the Controller Heat resistive RFID System User s Manual 83 Section 5 Troubleshooting Communications Check Flowchart Turn ON the Controller and connect the host device Send the AUTO WRITE command Does the COMM indicator go from ON to OFF NO End code 70 Is the moving speed of Tag OK Reduce the speed YES YES NO O e D S End code A T re two
8. e A polling request was received before communications with the 74 1 2 Polling command received Tag ended 75 Data normal Data was normal when the DATA CHECK MD command was exe cuted Polling process Polling processing was canceled before communications with the canceled Tag started Auto processing can Auto processing was canceled before communications with the Tag celed started 76 Data error Data was not normal when a DATA CHECK MD command was executed Polling process Polling processing was canceled after communications with the Tag canceled started Auto processing can Auto processing was canceled after communications with the Tag celed started Host communica A parity error occurred for one of the characters in the command tions error A framing error stop bits undetected occurred in the received frame Overrun error An overrun error occurred for one of the characters in the command FCS error A received command had an incorrect FCS 14 Format error e The command format is not suitable e A communications command was received during communica tions e An ABORT command was received when AUTO processing was not being performed e A POLLING PROCESSING ABORT PLIE command was received when polling was not being performed 18 Frame length error A command exceeding the maximum frame length was received After receiving the symbol the number of characters exceeded 270 and n
9. gt w D 5 O 39 Section 3 Before Communications Rotary Switch Settings e Node Number Switch Setting SW1 If more than one Controller is connected to a single host device the host device needs to be able to distinguish each of them The ID number used for this purpose is called a node number Each Controller must have a unique node number Each command and response includes the node number of the Controller Communications will not be possible if the node number is wrong The node numbers must be correctly set regardless of whether the host device is connected to a single or multiple Controllers As shown in the following table the node number switch can be set from 0 to 9 ee Setting Examples SW1 Node No 0 ap F O gt V D 3 O Node No 1 The node number switch is factory set to O e System Reserved Switch SW2 Do not use this switch Always set this switch to 0 DIP Switch Settings e SW3 Pins 1 to 6 and pin 8 Reserved by the system Do not use these pins Always set these pins to OFF Pin 7 Not used V680 CA1D Do not use this pin Always set this pin to OFF Pin 7 RS 485 terminating resistance V680 CA2D lf two or more Controllers connected to the host device terminating resistance of the Controllers at each end or the host device must be set to ON for stable communications Use this pin to set the built in RS 485 terminating resistance to ON or OFF RS 485 ter
10. e General Specifications V680 H01 Ambient operating tem 10 C to 55 C with no icing perature Ambient storage tempera 35 C to 65 C with no icing ture Ambient operating humid 35 to 85 with no condensation ity Insulation resistance 20 MQ min at 100 VDC between the rear plate and casing Dielectric strength 1 000 VAC 50 60Hz between the rear plate and casing leakage current of 1 mA max Degree of protection IP63 IEC 60529 Mounting direction Communications surface facing up Vibration resistance Destruction 10 to 150 Hz 0 7 mm double amplitude at 50 m s in X Y and Z directions up down left right forward backward four times each for 8 minutes Shock resistance Destruction 150 m s2 three times each in X Y and Z directions up down left right forward back ward Cable length 0 5 m use an extension cable to connect to the Controller up to 30 1 m LED indicators Power supply Green Communications Orange Weight Approx 900 g e Communications Specifications Ce e O o Communications may be affected by noise depending on the communications distance ambient noise and surrounding materials e Communications Distance Controller Anena Tg Communications distance V680 CA1D V680 CA2D V680 H01 V680 D1KP58HT 0 to 150 mm Measurement Conditions Antenna Tag Communi cations dis tance Non metal Non metal Heat resistive RFID System User s Manual w
11. 2 D O 2 O D O 5 D D 5 2 3 D 5 LA O 5 D Heat resistive RFID System 96 User s Manual Section 6 Appendices e V680 A80 Attachment for V680 D1KP58HT Tag This Attachment is specifically designed to secure V680 D1KP58HT Tags to the workpiece Applicable Tag model V680 D1KP58HT Dimensions Unit mm 12 dia M12 20 dia M12 Mounting Hole Dimensions Provided Parts Nuts M12 2 Split pin 3 2 x 20 mm 1 General Specifications Conforms to the specifications for the Tag Influence of Metal behind Tags Use of this Attachment increases the distance between the Tag and the metal surface to approx 50 mm For metal workpieces refer to nfluence of Metal Behind Tag Reference before using the Attachment I p 102 Heat resistive RFID System User s Manual w D O 2 O 9 O 5 D 9 5 2 3 D 5 D O 5 D 97 j D D O O f T O O gt O O O 2 Q O O S D D Q O gt Q O gt O 98 Section 6 Appendices Characteristics According to Operating Conditions Communications Area Reference The following diagram shows the communications area for the V680 H01 The communications area depends on the installation conditions and environmental conditions e V680 H01 V680 D1KP58HT The following diagram shows the communications area when a Tag passes by and perpendicular to the center of the Antenna
12. 25 Section 2 Installation Connections and Wiring Recommended Compact DC Power Supply OMRON S82K 03024 24 VDC 1 3A 100 V 24 VDC 82J 0224 24 VDC 1 1A 100 V The maximum power consumption of the Controller is 20 W i e 0 8 A at 24 VDC The inrush cur rent however must be considered when selecting the power supply capacity A power supply with an output of 1 1 A min at 24 VDC is recommended Correct Use e If the Antenna and power supply are too close some noise generated from the power supply may interfere with communication Make sure that there is a distance of 1 m or more between the Antenna gt Q and power supply e If the Controller and Antenna are too close the Controller may interfere with the communication between the Antenna and ID Tag Make sure that there is a distance of 80 cm or more between the Controller and Antenna Note e Provide 24 VDC to the Controller The allowable fluctuation of the power supply is between 20 4 and 26 4 VDC i e 24 VDC 15 10 Make sure that the power supply voltage is within this range e The maximum power consumption of the Controller in the largest configuration is 20 W An inrush current of approximately 30 A at 24 VDC however flows when the Controller is turned ON Take this into consideration when preparing the power supply e Provide a power wire with a thickness of at least AWG18 to prevent voltage drops Twisted pair wire is recommended for the po
13. Attachment when required 1 Mount the Attachment to the workpiece ste Use a tightening torque of 21 to 42 N m S z CHECK 2 Tighten the lock nut 3 Mount the Tag to the Attachment vst The Tag can be mounted in either direction S CHECK 4 Insert the split pin into the 3 2 dia hole and open the tip of the pin to secure t Two nuts and one split pin are provided with the V680 A80 Attachment Replacement split pins must be provided by the user z CHECK Split pin Nominal 3 2 mm x 20 mm length Heat resistive RFID System User s Manual T mp a D O 5 D mp gt O 2 Section 2 Installation Connections and Wiring Connecting and Removing the Antenna Connector A single Antenna can be connected to the Controller A V700 A40 W Antenna Cable order separately is normally required to connect the Antenna Cables with a length of up to 30 m are available Connecting and Removing the Connector e Connecting 1 Hold the connector cable locking section and insert matching the black mark on the Controller with the white mark on the connector 2 Push the connector in vertically until it locks tr Be sure to grip the cable locking section The connector will A Not lock if only the ring section is pushed e z CHECK O gt D O Q D gt Q J D 3 O Q mp gt D gt D gt D O gt
14. Nonfatal error Communications error G O between Antenna and Tag os as Communications error between Controller and host device oe Lit O Not lit Flashing Heat resistive RFID System User s Manual Section 5 Troubleshooting Errors and Countermeasures The seven main causes of problems that may occur in the V680 Series are as follows e Noise interference Take adequate countermeasures against noise e External device failure e Controller failure e Antenna failure Caeiie pee Repairs are required e Tag failure e Others Noise Interference If the system malfunctions due to noise refer to the following table and take appropriate countermeasures MC Occurrence of fault Possible cause Countermeasure Occurs when a heavy duty motor An instantaneous voltage drop due Increase the capacity of the power transformer or capacitor is turned to inrush current to the heavy load supply and the size of the power ON cable Common mode noise as a result of Provide the power through a 1 to 1 the above cause non grounded insulating trans former Do not use the same ground as other large capacity devices Inde pendently ground the Controller at a resistance of 100 Q or less 2 Occurs irregularly Noise on power line Provide the power through a 1 to 1 non grounded insulating trans former or noise filter Do not use the same ground as other large capacity devices Inde pendently ground the Controller a
15. O O 3 3 D 5 Q o e Example Displaying the present input status for Controller No 2 Controller No Command code Processing code FCS Terminator Response Controller No Command code End code Input status Output status FCS Terminator Heat resistive RFID System User s Manual 73 Section 4 Reading from Writing to Tags TEST TS Returns the message sent by the host device as is The TEST command is used to test communications between the host device and Controller Controller No Command code Message data FCS Terminator x 2 2 3 2 n Message data Any character string for testing communications Response Controller No Command code Message data FCS Terminator 3 2 n 2 2 Message data Returns the test message sent with the command e Example Sending the message data OMRON from Controller No 2 Controller No Command code Message data FCS Terminator SPURWIWIOY J01 U04 19 01 U04 p uon20g Response Controller No Command code Message data FCS Terminator Heat resistive RFID System 74 User s Manual Section 4 Reading from Writing to Tags ABORT XZ This command resets the Controller Controller No Command code FCS Terminator 3 2 2 2 Response None e Example Resetting Controller No 2 Controller No Command code Terminator Response None O O 5 p o D O O 5 mp O O 3 3 D 5 Q O Heat resistive RFID System User s Manual 75 Sectio
16. RFID System User s Manual 71 Section 4 Reading from Writing to Tags Communications Subcommands COMMAND PROCESSING ABORT AA Aborts processing of an AUTO command being executed and returns to the command standby status Command Controller No Command code Terminator Response Controller No Command code End code Terminator End code Indicates the execution result for the command 14 AUTO command processing not executed 75 Aborted as a result of Tag not being in range q O 3 3 z Exampl 0 E xample O Aborting AUTO command processing during execution in Controller No 2 3 V S Controller No Command code FCS Terminator O 3 3 2 2 2 Q Q Controller No Command code End code FCS Terminator 0 2 x CR gt M gt N N o gt M ro 3 Heat resistive RFID System 72 User s Manual Section 4 Reading from Writing to Tags Controller Control Commands CONTROLLER CONTROL CC This command reads the status of the input terminals Controller No Command code Processing code FCS Terminator Response Controller No Command code End code Input status Output status Terminator End code Indicates the execution result for the command The end code 00 indicates normal completion Input status Indicates the present input status Leftmost digit 1 ON 0 OFF Rightmost digit 1 ON 0 OFF Output status Always 00 O O 5 mp o D O O 5 mp
17. The Antenna and Tag surfaces are parallel to each other 25 20 Is V680 H01 X 25 20 15 10 5 0 5 10 15 20 25 Unit cm Heat resistive RFID System User s Manual Section 6 Appendices Communications Time and Turn Around Time e The TAT Turn Around Time includes the communications time e The communication time does not include communications with the host The communications time is the time required for communications between the Antenna and the Tag This time is used for refer ence when calculating the movement speed for AUTO commands Example Command Response Communications time 4 gt TAT e Communications Time 1500 3 1250 ab p 1000 Writin v 2 750 Reading 5 500 EO Le Ss 5 250 0 O 3 1 32 64 96 128 160 192 224 256 D Number of processing data bytes al D e TAT A 1500 p 4 1250 Q o 1000 3 Q e O Z 750 O o E D 500 7 z 250 Reading Q O O o 2 1 32 64 96 128 160 192 224 256 Number of processing data bytes T ti ti N f Communications ae ms N number o TAT ms N number of processing bytes processing bytes Read T 1 4N4114 T 26N 140 Write T 2 7N 284 T 3 9 N 310 t The TAT graph data shown here is an example for a V680 CA1D CA2D Controller communicating with a host with a A baud rate of 9 600 bps 1 start bit data length of 7 bi
18. UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customers application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products
19. V680 CA2D System Configuration The V680 CA2D contains a serial interface based on RS 232C enabling connection of up to ten Control lers to a single host device such as a general purpose personal computer or Programmable Controller PLC The RS 485 cable can be extended up to a total length of 300 m Host Devices V lt m mp D 3 O O 3 9 i O 5 Notebook PC V680 CA2D V680 CA2D V680 CA2D V680 HO1 V680 H01 V680 H01 Container st When connecting the Controller and host device together using an RS 232C 485 Adapter and two wire communica tions change to receiving mode within 5 ms after the command has been completely sent to the Controller from the 7w eae host device Otherwise communications with the Controller may not be possible Heat resistive RFID System User s Manual 11 O D 9 i O 5 O lt D lt D 12 Section 1 Product Overview Operation Overview An overview of the operation is described using an example of sorting containers or other objects with Tags depending on the information contained in the Tags Host Devices Desktop PC 000000 2 3 99998 OOWQOOWO W V680 CA1D L Processing instruction V680 H01
20. character units even number of characters for write 0021y 8 amp l l8 amp commands One byte of Tag data is converted to two hexadecimal characters 00 to FF and transmitted A command error will occur if an odd number of characters is mistakenly set O O 3 3 D 5 a 9 a JJ D oO Oo O 5 D D TI O 3 D F 1 byte Hexadecimal Code Designation Example 00 to e T ie data Command code deen address Data pel Antenna designation always 1 Heat resistive RFID System User s Manual 57 Section 4 Reading from Writing to Tags List of Command Codes Commands can be classified into four major types e Communications Commands The following commands are used for communications with the Tag Gommandeode name Fumeton Page OO R READ Reads memory data from the Tag WRITE Writes data to the memory of the Tag AR AUTO READ Reads data from the Tag when the Tag is within the communications p 64 area Processing is aborted with the AUTO COMMAND PROCESSING ABORT command AA command standby status is resumed AW AUTO WRITE Writes data to the memory of the Tag when the Tag is within the com munications area Processing is aborted with the AUTO COMMAND PROCESSING ABORT command AA command standby status is resumed POLLING AUTO Reads data from the Tag when the Tag is within the communications READ area The command processing results can be requested using a subcom mand POLLING AUTO Writes data
21. data n 1 CRI Frame n Heat resistive RFID System User s Manual 61 O O 3 3 D 5 a D a JJ D oO Oo O 5 D D TI O 3 D aa Section 4 Reading from Writing to Tags Communications Commands READ RD This command reads data from the Tag If a Tag is not present an error response end code 72 is returned Command Data Antenna Number of Controller No Command code type designation Start address read bytes FCS Terminator Data type Specifies the code format when sending the read data response A ASCII H Hexadecimal code Antenna designation Always 1 Start address Specifies the start address of the area in theTag from which data is to be read from in 4 digit hexadecimal code The start address Setting range 0000h to OSE7h Number of read bytes Specifies the number of bytes to be read from the Tag in 2 digit hexadecimal code The number of bytes that can be read at one time is as follows Setting range ASCII 256 bytes 256 characters set value 01h to FFh Hexadecimal 128 bytes 256 characters set value 01h to 80h O 3 3 c 5 O D gt O 3 5 Q Q Response Controller No Command code End code Read data Terminator FCS ee cc oea e eA 3 2 2 2 2 n Indicates the execution result for the command Read data Contains the data read from the Tag The number of characters is the number of read bytes for ASCII and the number of read bytes x 2 f
22. data Terminator Indicates the execution result for the command Read data Contains the data read from the Tag The number of characters is the number of read bytes for ASCII and the number of read bytes x 2 for hexadecimal code O 3 3 c 5 O D gt O 3 5 Q Q e Example Reading two bytes of data hexadecimal code from address 0010h in the Tag in the communications area to Controller No 2 Command Command Data Antenna Number of Controller No code type designation Start address read bytes FCS Terminator Response Controller No Command code End code Read data Terminator Pee tee 3 2 2 Heat resistive RFID System 64 User s Manual Section 4 Reading from Writing to Tags AUTO WRITE AW This command writes data to the Tag when the Tag enters the communications area The Controller returns a response when communications between the Controller and Tag has been completed The host device cannot send other commands until either a response is received or processing is aborted using the COMMAND PROCESSING ABORT AA command Command Command Data Antenna Controller No code type designation Start address Write data FCS Terminator Data type Specifies the code format for sending the write data to the Tag A ASCII H Hexadecimal code Antenna designation Always 1 Start address Specifies the start address of the area to which data is to be written in 4 digit hexadecimal code Settin
23. locations e Locations exposed to direct sunlight e Locations exposed to corrosive gases dust metallic powder or salts e Locations not within the specified operating temperature range e Locations subject to rapid changes in temperature with no condensation e Locations not within the specified humidity range e Locations subject to direct vibration or shock outside the specified ranges 2 ID Tag Installation e The product communicates with Tags using the 13 56 MHz frequency band Some transceivers motors monitoring devices power supplies e g power supply IC and devices in similar RFID systems generate noise that can affect communications with the Tags If such devices are located near the Tags always test operation in advance to confirm whether the system will be affected e Observe the following precautions to minimize the effects of normal noise 1 Ground all metal objects in the vicinity to 100 Q or less 2 Do not use the system near high voltage or high current lines Do not install the system near radio astronomy or medical equipment which may be adversely affected 3 Power Supply and Grounding e Be sure to use the power supply voltage specified in this manual e Do not reverse the polarity of the power supply terminals e Ground the ground terminal to 100 Q or less 4 Wiring e Always turn OFF the power before performing wiring or connecting disconnecting cables e Do not wire the lines of the RFID System alongside h
24. or more Tags present in O 72 YES Antenna s E area YES 2 gt Q Make sure that only one Tag is NO within the communications area ne Ong YES Is the Antenna YES 7C OK NO Replace the Antenna re communications wit the Tag OK Is the distance between the Antenna and Tag OK Adjust the distance YES YES NO lt a YES OK Heat resistive RFID System 84 User s Manual Section 5 Troubleshooting YES Are the Tag and Antenna facing he correct direction YES Is the Tag OK Replace the Tag Adjust the distance and direction O 2 D O gt O O m Q Is the Tag OK Replace the Tag YES Replace the Controller Heat resistive RFID System User s Manual 85 Section 5 Troubleshooting Operating Environment Check Flowchart Are the operating conditions OK Refer to Maintenance and Inspection NO IA p 80 YES Refer to Errors and Countermeasures NO I p 79 Is the ambient noise OK YES j O V gt O O Q Heat resistive RFID System 86 User s Manual Section 6 Appendices Specifications and Dimensions 88 Controller 88 Read Write Antenna 91 Cable 93 Communications Specifications 94 Tags 95 Characteristics According to Operating Conditions 98 Communications Area Reference 98 Communications Time and Turn Around Time 99 Calculating Tag Movement Speed 1
25. terminal RESET signal Connected as a pair when using the external reset input COMMON signal Q O Heat resistive RFID System User s Manual Operation Flowchart eo Q ab lt A Communications preparation Test Communication Install the V680 p 18 p 20 Connect the V680 p 24 p 25 Set the Controller s communications conditions p 38 Perform a communications test between the V680 and host device p 43 Perform a communication test between the Tag and Read Write Antenna p 43 Check the ambient environment p 98 Perform communication using real commands p 45 Section 1 Product Overview Heat resistive RFID System User s Manual O D D 9 O 3 a O O gt D 15 O x 9 O 5 a o O gt D m 16 MEMO Heat resistive RFID System User s Manual Section 2 Installation Connections and Wiring Installation Environment 18 Installation Method 20 Connecting and Removing the Antenna Connector 24 x Wiring 25 x RS 232C Interface Connections V680 CA1D 29 RS 485 Interface Connection V680 CA2D 33 T mp a D i O 5 O O 5 D O i O 5 7 S Q at 5 Heat resistive RFID System User s Manual 1 Section 2 Installation Connections and Wiring Installation Environment Controller The V680 CA1D an
26. to the memory of the Tag when the Tag is within the com WRITE munications area The command processing results can be requested using a subcom mand MD DATA CHECK Performs a data check on the Tag memory C K MDS OVERWRITE Controls the heat cycle for the Tag MDL COUNT CONTROL e Communications Subcommands These commands are used to cancel command execution when using the POLLING AUTO commands commana ne OOOO o e O e AA AUTO COMMAND Aborts processing except for the polling command p 72 PROCESSING ABORT e Controller Control Commands The Controller control command is used for interrupting communications with Tags or resetting the Controller CC CONTROLLER Performs user input operations p 73 CONTROL XZ ABORT RESET The Controller is reset immediately after the power is turned ON p 75 There is no response e Host Commands Host commands test communications between the Controller and the host device eommandcode ne SSP O e O O 3 3 D 5 a D 5 a JJ D a Oo O 5 D D Tl O 3 D mp TEST Returns test data sent from the host device as is Heat resistive RFID System 58 User s Manual Section 4 Reading from Writing to Tags List of End Codes The following table provides a list of the response end codes and their meanings owe ee er foo o oO Tl a O l Normal end 00 Normalend The command execution was completed normally e A POLLING AUTO command has been received normally
27. 00 Influence of Metal behind Antenna Reference 101 Mutual Interference between Antennas Reference 101 Influence of Metal Behind Tag Reference 102 gt Mutual Interference with Tag Reference 103 Q Influence of Tag Angle Reference 103 2 Xf JIS8 Unit Code Table ASCII 105 9 x Degree of Protection 106 Heat resistive RFID System User s Manual 8 Section 6 Appendices Specifications and Dimensions Controller e General Specifications a ie Supply voltage 24 VDC 10 15 Insulation resistance 20 MQ min at 100 VDC between the ground and power supply terminals between the power supply terminals and I O terminals between the power supply terminals and casing between the I O terminals and ground between the I O terminals and casing and between the ground terminal and casing Dielectric strength 500 VAC 50 60 Hz for 1 minute in any of the above combinations inrush current 10 mA max Vibration resistance Destruction 10 to 150 Hz 0 2 mm double amplitude at 20 m s2 in X Y and Z directions ten sweeps each for 8 minutes Shock resistance Destruction 150 m s in X Y and Z directions 3 times each total of 18 times Ambient operating tem 10 C to 55 C with no icing perature Ambient operating humid 35 to 85 with no condensation ity Ambient storage tempera 25 C to 65 C with no icing ture Ground Ground at a resistance of less than 100 Q Construction Panel mounting Material PC ASA r
28. 4 Reading from Writing to Tags e MDL Command The overwrite count control area consists of 3 bytes from the start address The increment value from the overwrite count is written in this area and if this value is 100 000 0186A0H or higher an end code 7 Area start address gt YY pper dig YG 76 will be given as a warning The number of iade digit 3 bytes Y overwrites is controlled using hexadecimal values Y W WZ and can be read using the READ command If the control area data is already 100 000 or higher the control area value will not be refreshed and only a warning will be returned as a response When the refresh count is set as OOH the count will not be updated and only an overwrite count check will be performed Example Using Overwrite Count Control Command MDL In the following example the three bytes from address 0010H is the overwrite count control area 1 Clear the control area 2 Enter the overwrite count of 4 xxWTH10010000000 FCS xCR xxMDL1001004 FCS xCR 0010 0010 0011 0011 0012 0012 Q Q D 3 O lt Q oO 3 Next enter the overwrite count of 5 4 The accumulated count is 100 000 times xxMDL1001005 FCS xCR xxMD76 FCS xCR The total overwrite count is 9 times overwrite count exceeded 0010 0010 0011 0011 0012 0012 st Do not execute the MDS command and MDL command together for the same Tag Doing so will prevent managing the service life A
29. 50 mm max in fied pressure for a specified height for 30 min time Protection underwater Can be used continuously The test method is deter underwater mined by the manufac turer and user e JEM Japan Electrical Manufacturers Association Standard JEM1030 1991 IP U01 09 01d jo sa1baq A B A Complies with 1st and 2nd symbols of IEC 60529 B Protective Classification for Oil Penetration Protection Oil resistant type No adverse affect from oil drops or oil spray approaching from any direction Oil proof type Protects against penetration of oil drops or oil spray approaching from any direction Note There are four other classes h c d and e Heat resistive RFID System User s Manual 107 Section 6 Appendices e NEMA National Electrical Manufacturers Association The following table shows the conversion from NEMA enclosure classifications to IEC 60529 Conver sion from IEC 60529 to NEMA enclosure classifications is not available IEC 60529 UO Q O D O F g gt O Heat resistive RFID System 108 User s Manual Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and rear pages Cat No Z221 E1 01 Revision code 01 April 2005 Original production Heat resistive RFID System U
30. AUTOWRITE command from the host device 3 lf communication with the Tag is normal a response will be returned to the host device e Example Using the Read Write Antenna connected to Controller No 2 to write the 2 byte data 1122 from Tag address 0010H hexadecimal code Command Data Antenna Controller No code designation designation Start address Write data FCS Terminator Response Controller No Command code End code Terminator Heat resistive RFID System User s Manual 43 MEMO O O 3 3 O Q O m D Heat resistive RFID System 44 User s Manual Section 4 Reading from Writing to Tags Tag Operation and Command Status 46 x Tag Memory Map 50 x Command and Response Format 56 Communications Commands 62 Communications Subcommands 72 Controller Control Commands 73 Other Commands 76 Heat resistive RFID System User s Manual 45 Q Q O Oo D Q O Q Q O 3 3 Q Q 2 mp Q mp am 46 Section 4 Reading from Writing to Tags Tag Operation and Command Status Communications Control Procedure 1 The first right to send is held by the host device and is transferred to the Controller after a com mand is sent 2 When a response is returned from the Controller the right to send is transferred back to the host device 3 The right to send is transferred by using a carriage return CR
31. Heat resistive RFID System V680 Series User s Manual ID Controller V680 CA1D V680 CA2D Read Write Antenna V680 HO1 ID Tag V680 D1KP58HT Cat No Z221 E1 01 Introduction Thank you for purchasing the V680 series Heat resistive RFID System OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual This manual describes the functions performance and application methods needed for optimum use of the V680 series Heat resistive RFID System e Please observe the following items when using the RFID System e Read and understand this manual before attempting to use the product and use the product correctly e Keep this manual in a safe but accessible location so that it is available for reference when required Rele Application Considerations Read and understand this information first Saa 6 Before Communications Secti Troubleshooting Appendices Heat resistive RFID System V680 CA1D ID Controller V680 CA2D ID Controller V680 H01 Read Write Antenna V680 D1KP58HT ID Tag User s Manual Product Overview Installation Connections and Wiring Reading from Writing to Tags mp Lm e Q c O g Oo gt 5 mmp lt te a c g e Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representativ
32. Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron
33. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully ch
34. Refer to DIP Switch Settings for details on setting methods IEE p 40 vv If the V680 CA2D is not used with the recommended cable MVVS2CX0 5Sq use an equivalent product with shielded A twisted pair wires with a gage of AWG20 CHECK Heat resistive RFID System 94 User s Manual Section 6 Appendices Tags e Specifications Memory capacity 1 000 bytes user area Memory type EEPROM Data backup time 10 years after writing Total data backup time at high temperatures exceeding 110 C is 10 hours See note 100 000 times per address Ambient operating tem 10 C to 85 C with no icing perature communicating Ambient operating tem 40 C to 110 C with no icing perature not communicat ing Ambient storage tempera 40 C to 110 C with no icing ture Ambient operating humid No limits ity Degree of protection IP67 IEC 60529 Vibration resistance Destruction 10 to 2 000 Hz 1 5 mm double amplitude at 150 m s in X Y and Z directions ten times each for 15 minutes Destruction 500m s 2 in X Y and Z directions three times each total 18 times Weight Approx 90 g After storing data at high temperatures rewrite the data even if changes are not required In this man ual high temperatures are those exceeding 110 C up to 200 C vvtr The maximum operating temperature during communication is 85 C The temperature of the actual Tag must not be i A higher than 85 C when th
35. The decrement value from the overwrite count is written in this area and if this value is O OOH an end code 76 will be given as a Area start address gt Y Upper digit Y warning Therefore to enable control of the number YC GZ 3 bytes of overwrites the maximum number of overwrites Yj 3 F Cower digit 7 must be written to the overwrite count control area beforehand The user specified number of overwrites can be set to up to 16 700 000 The number of overwrites in the specifications for Tags however is 100 000 overwrites 0186A0H so be sure to set the number of overwrites to 100 000 or lower The number of overwrites is controlled using hexadecimal values and can be read using the READ command If the control area data is already 0 the control area value will not be refreshed and only a warning will be returned as a response When the refresh count is set as OOH the count will not be updated and only an overwrite count check will be performed imaj Q Q D 3 O lt Q O Example Using the OVERWRITE COUNT MDS Command 1 The overwrite count of 100 000 times is written 2 Enter the overwrite count of 5 xxWTH10010186A0 FCS xCR xxMDS1001005 FCS xCR A total of 5 times will be decremented from 0010 100 000 0011 0010 0012 0011 0012 3 The accumulated count is 100 000 times MD76 overwrite count exceeded 0010 0011 0012 Heat resistive RFID System 52 User s Manual Section
36. Y e Mounting to a DIN Track 1 First hook the Controller to part A and then press the Controller in direction B to mount the Controller to the DIN Track DIN Track OMRON PFP 100N2 track length 1 m is recommended DIN Track height 80 mm max PEF 100N2 DIN Track PFP M End Plate Heat resistive RFID System 20 User s Manual Section 2 Installation Connections and Wiring 2 To disconnect the Controller from the DIN Track pull the mounting hook downwards and then lift the Controller upwards See note Can be close mounted m n V680 CA1D End Plate ouning Neog Note Consider the height of the DIN Track when mounting T mp a D O 5 D mp gt O 2 Heat resistive RFID System User s Manual 21 Section 2 Installation Connections and Wiring Read Write Antenna Be sure to insert the provided fittings into the Antenna mounting holes and mount the Antenna with four M4 screws with spring washers and flat washers as shown below Spring washer Flat washer Provided fitting T mp D D O 5 D mp gt O ol Mounting Hole Dimensions M4 or 4 5 dia 235 0 2 Unit mm Heat resistive RFID System 22 User s Manual Section 2 Installation Connections and Wiring Tags The Tags have a limited life span Therefore install them in locations in which they can be easily replaced Use the following procedure to mount the V680 A80
37. a Command Command Mode Channel Number of Controller No code setting designation Start address refreshes FCS Terminator Mode setting Specifies the mode for the overwrite count S User specified overwrite count using subtraction method 16 700 000 max L Fixed overwrite count of 100 000 using addition method Channel designation Always 1 Start address Specifies the start address of the overwrite count control area in 4 digit hexadecimal Setting range 0000h to O3E5h Number of refreshes Specifies the number of refreshes in 2 digit hexadecimal S Setting range 00h to FFh 00 Checks number of refreshes only 3 str Set the start address between OOC0H and OCO5H or between COOOC8H and OCODH If the start address is set 9 A between JLILI6H and LILILI7H or between LILILIEH and LILILIFH an address error error code 7A hexadecimal will 5 be returned in the end code CHECK N O O 3 3 S 2 Controller No Command code End code FCS Terminator 7 3 2 2 2 2 End code Indicates the execution result for the command 75 Specified overwrite count not exceeded 76 Specified overwrite count exceeded warning e Example Setting an overwrite count of FF times using subtraction Controller No 2 address 0010h Command Mode Channel Number of Controller No code setting designation Start address refreshes FCS Terminator Response Controller No Command code End code FCS Terminator i 3 2 2 2 2 Heat resistive
38. al 7 Introduction 5 i af 3 Section 4 Reading from Writing to Tags 45 c Tag Operation and Command Status 46 Tag Memory Map 50 Command and Response Format 56 Communications Commands 62 Communications Subcommands 72 Controller Control Commands 73 Other Commands 76 Section 5 Troubleshooting 77 Self diagnostic Function 78 Errors and Countermeasures 19 Maintenance and Inspection 80 Troubleshooting 81 Section 6 Appendices 87 Specifications and Dimensions 88 Characteristics According to Operating Conditions 98 JIS8 Unit Code Table ASCII 105 Degree of Protection 106 Revision History 109 Heat resistive RFID System User s Manual Section 1 Product Overview System Configuration 10 a Operation Overview 12 Component Names and Functions 13 Operation Flowchart 15 Heat resistive RFID System User s Manual Section 1 Product Overview System Configuration Example of V680 CA1D System Configuration The V680 CA1D contains a serial interface based on RS 232C and can connect easily to a general purpose personal computer and Programmable Controller PLC Standard communications are per formed by executing instructions from any host device O Pr T Host Devices 3 O fo c g Desktop PC Notebook PC PLC RS 232C 000000 3 Lo V680 CA1D V680 H01 Container Tag Heat resistive RFID System 10 User s Manual Section 1 Product Overview Example of
39. an the local node Setting range 00 to 09 Command code A two character symbol indicating the command function is entered The same symbol used for the command is entered in the response If a code is received that is not in the list of commands an IC error is returned Contains the read data or other data according to the execution details command Horizontal parity check data is entered Indicates the end of the command using the two characters x 2A and CR code 0D O O 3 3 D 5 a D 5 a JJ D oO Oo O 5 D D TI O 3 D Heat resistive RFID System 56 User s Manual Section 4 Reading from Writing to Tags Data Code Designation Data to be read or written is specified in the command to be handled as either ASCII JIS8 unit code character data or as hexadecimal numerical data e ASCII JIS8 Unit Code Designation Each data character is allocated 1 byte 1 address of Tag memory De and stored as ASCII or JIS8 unit code ASCII Designation Example 00 to 09 _eae Si ade Lae data Command code Start address Data designation Note For details on ASCII JIS8 unit code refer to AEA ERA AEE AUN 4 List of JIS8 Unit Codes ASCII in the Appendices e Hexadecimal Code Designation Characters are handled as hexadecimal data Therefore only oe characters O to F can be received Each two characters of data is stored as is in 1 byte 1 address of Tag memory Therefore always 0020 alo set two
40. area when the request for polling auto processing results was made 75 The Tag was not in the communications area when polling auto processing was aborted 76 Data processing with the Tag was in progress or had completed when the polling auto pro cessing was aborted Read data Indicates the data that was read according to the execution details commana e Example Reading two bytes of data from address 0010h in the Tag in the communications area to Controller No 2 and returning a response hexadecimal code for the polling processing results request Command Data Antenna Number of Controller No code type designation Start address read bytes FCS Terminator Response Controller No Command code End code Terminator Peete tele e yen Command Data Antenna Controller No code type designation FCS Terminator a ee 3 2 1 1 2 2 Subcommand Response Controller No Command code End code Read data Terminator O O 3 3 O 5 D O 3 3 D 5 Q T Heat resistive RFID System User s Manual 67 Section 4 Reading from Writing to Tags POLLING AUTO WRITE PW When the host device sends a POLLING AUTO WRITE command to the Controller the Controller immediately returns a response to the host device indicating reception of the command Then the Controller waits for the approaching Tag and writes the data when the Tag is in the communications area When the Tag is in the communications area the host devi
41. ations distance is reduced Consider the effect of the Tag angle when installing the Tag As reference data the following diagram shows the rate of reduction in communications distance according to the Tag angle The horizontal axis indicates the angle when the Tag surface and Antenna surface are in parallel at 0 The vertical axis indicates the relative communications distance when the angle is 0 at 100 i e the rate in reduction of the com munications distance Q 2 aS PA 2 fg 100 i D 5 90 5 Cc ae 0 80 Q O 70 gt z 60 Q ee O E 50 o O R r 40 E 30 O 20 D SE 10 D o mmp eo s 2 0 a O 0 10 20 30 40 50 60 70 80 90 200 g Tag angle 0 a Q Test Setup D Antenna coil CERE ra ra Tag i V680 D1KP58HT 8 V680 H01 Heat resistive RFID System User s Manual 103 Section 6 Appendices Chemical Resistance of Tags Reference e V680 D1KP58HT The V680 D1KP58HT Tag is manufactured from PPS resin Refer to the following table and avoid any chemical substance that will adversely affect PPS resin Room Room Chemical substance tempera Chemical substance tempera ture ture A Sodium hypochlorite solution Aqueous phenol solution i 6 4 Glacial acetic acid Acetic acid Oleic acid Methylalcohol Ethanol Aqueous ammonia 28 Sodium carbonate 20 Ethyl acetate Diethyl hexene s
42. ce can use a subcommand to request the command processing results The host device can also send a command to another Read Write Head Command Command Data Antenna Controller No code type designation Start address Write data Data designation Specifies the code format to be used when transmitting the response for the read data A ASCII H Hexadecimal code Antenna designation Always 1 Start address Specifies the start address of the area from which data is to be read from the Tag in 4 digit hexa decimal Setting range 0000h to 03E7h Number of write bytes Specifies the number of data bytes to be written to the Tag in 4 digit hexadecimal Setting range 0000h or 0001h to 0080h When 0000h is specified the data will be written to the user area from the specified start address until the Tag s final address O 3 3 c 5 O D gt O 3 5 Q Q Response Controller No Command code End code FCS Terminator End code Indicates the execution result for the command Command Data Antenna Controller No code type designation FCS Terminator Data designation Specifies either to request the result of or to abort polling auto processing Specifies the code format when sending the read data response C Processing result request H Aborted Antenna designation Always 1 Heat resistive RFID System 68 User s Manual Section 4 Reading from Writing to Tags Subcommand Response Controll
43. d V680 CA2D Controllers are highly reliable control devices that can withstand harsh environments To increase the reliability of the system and ensure full functionality however install the Controller according to the instructions below Installation Site Do not install the Controller in the following locations e Locations exposed to ambient temperatures that are not within the range between 10 C and 55 C or where there are radical temperature changes resulting in condensation e Locations exposed to humidity that is not within a range between 35 and 85 e Locations subject to corrosive gas flammable gas dust salt or metal powder e Locations that will expose the Controller to direct vibration or shock e Locations exposed to direct sunlight e Locations exposed to water oil or chemicals sprays 5 T F D O 5 m 5 lt O 5 3 D 5 F Mounting in Panel The Controller can be used at an ambient temperature range between 10 C and 55 C Be sure to observe the following precautions e Make sure that the Controller is provided with sufficient ventilation space e Do not install the Controller close to heaters transformers or large capacity resistors that radiate excessive heat e If the ambient temperature exceeds 55 C be sure to install a forced ventilation fan or cooler to keep the temperature below 55 C e If power lines or high tension lines with large currents e g for driving motors are locate
44. d close to the Controller to reduce the affect of noise be sure to test the Controller thoroughly and check the Controller s wiring conditions 17 Be sure to observe the above precautions before installing the Controller and carefully test the Controller before actual Q use T CHECK Heat resistive RFID System User s Manual Section 2 Installation Connections and Wiring Read Write Antenna The V680 H01 Read Write Antenna is a highly reliable control device that can withstand harsh environ ments To increase the reliability of the system and ensure full functionality however install the Antenna according to the instructions below Installation Site Do not install the Antenna in the following locations e Locations exposed to ambient temperatures not within the range between 20 C and 55 C or loca tions with radical temperature changes resulting in condensation e Locations exposed to humidity that is not within the range between 35 and 85 e Locations subject to corrosive gas flammable gas dust salt or metal powder e Locations that will expose the Antenna to direct vibration or shock Ambient Environment The communications distance of the Antenna drops due to ambient noise from surrounding electronic devices The following precautions apply when installing the Antenna near such devices or other sources of ambient noise e Power Lines and High tension Lines Do not wire the Antenna cable along with high tensi
45. d to be used either directly or indirectly in applications that detect human presence for the purpose of maintaining safety Do not use this product as a sensing S device for protecting human lives Regulations and Standards The V680 CA1D and V680 CA2D conform to the following overseas regulations and standards 1 EC Directives EN55022 EN55024 The V680 H01 conforms to the following overseas regulations and standards 1 European Wireless EMC Standards EN 300 330 1999 ETS 300683 1997 EN 60065 2 FCC Rules Federal Communications Commission FCC Part 15 Subpart C 3 Japan Radio Law Equipment using high frequencies Inductive Reading Writing Communications Equipment Identification No EC 04023 Conforming standards Inductive Reading Writing Communications Equipment Standard ARIB STD T82 Model specifications for the Heat resistive RFID System apply only for use in combination with an ID Controller Heat resistive RFID System User s Manual mmh Lo 3 0 Q c g e gt Introduction Precautions for Safe Use Be sure to observe the following precautions to ensure safe use of the product Do not use the product in environments with flammable explosive or corrosive gasses Do not attempt to disassemble repair or modify the product Tighten the base lock screws and terminal block screws securely Make sure that the split pin is installed correctly to prevent the product from becoming detached Be
46. de 75 is returned and if they do not coincide end code 76 is returned as a warning Check code calculation area Number of check block bytes 2 Check code area 2 bytes Heat resistive RFID System 54 User s Manual Section 4 Reading from Writing to Tags e Example Using Tag Memory Check Function In the following example the data in address 0010H to 0012H is checked 1 In this example the following data 2 Execute xxMDK1001005 FCS calculation already exists in the memory transaction The CRC code 5CD6H calculated from the data 123456 is written to addresses 0013H and 0014H 0010H 0011H 0012H 0013H 0014H 3 Execute xxMDC1001005 FCS comparison transaction The normal response xxMD75 FCS te eee ye e Or eet will be returned if the data coincides g i 0010H 00104 lt Data error 0011H 0011H 0012H 0012H 0013H 0013H 0014H 0014H Heat resistive RFID System User s Manual Q Q D 3 O lt Q O 55 Section 4 Reading from Writing to Tags Command and Response Format The configuration of the command and response formats used for communications between the host device and Controller is described below Command and Response Frames Controller No Command code Data FCS Terminator 2 2 n 2 2 271 characters max Controller No Specifies the unit number of the Controller to be used as the communications partner in decimal Does not respond to any node other th
47. e Tag enters the Antenna s communications area When using a Tag after storage at high tem lt perature perform tests before use and make sure that the temperature of the Tag does not exceed 85 C during opera CHECK tion e Dimensions U D O 2 O 9 O 5 D 9 5 2 3 D 5 D O 5 D 1040 2 Unit mm 60 dia 14 dia Heat resistive RFID System User s Manual 95 Section 6 Appendices e Tag Heat Resistivity e Storing Tags under high temperatures will adversely affect the performance of the internal parts and the service life of the Tags e An LTPD of 10 was determined during the evaluation for Tags that reached the end of their life after testing under the following test conditions Heat cycle Room temperature 200 C 30 minutes each for 2 000 cycles e Normal operation has been confirmed after performing the above tests although minor cracks may occur str LTPD Lot tolerance percent defective A The lower limit of the malfunction rate for lots to be considered unacceptable during reliability testing k w CHECK e Reference Data Evaluation Test Results Heat Resistance Evaluation Results Defective Operation 10 O 9 Room temp 180 C 30 min each Room temp 200 C 30 min each ee Room temp 220 C 30 min each 8 T 6 5 4 Defective rate 3 2 1 0 0 500 1000 1500 2000 2500 3000 3500 4000 Number of cycles
48. e end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyers application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data pre
49. e if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED
50. e o 1 Rotary switches a controller node number Used to identify each of the Controllers when multiple Control SW1 lers 10 max are connected to one host computer DIP switch Sets every mode Sets the mode settings such as terminating resistance baud rate data length parity and number of stop bits LED display The operation status is shown on the LED RUN Green Indicates the RUN status Lit when operation is normal COMM Indicates the operation status Lit during communication with Tag NORM Green Indicates the end of operation Lit once when communication is completed and then turns OFF n display Lit once when communications ends in an error and then turns OFF Also lit when a system error occurs 5 Connecting port for Connects an antenna A single antenna can be connected via a V700 A40 W antenna Antenna Cable order separately Applicable Antenna V680 H01 250 x 200 mm 6 RS 232C port Connects a host device A general purpose PLC or personal computer with RS 232C V680 CA1D interface can be connected RS 485 port Connects a host device A general purpose PLC or personal computer with RS 485 V680 CA2D interface can be connected Power supply terminal Terminal for power supply 24 VDC 24 VDC Supplies the power Connects the side of 24 VDC power supply Connects 0 V Eonar input termi User input signal The status can be read depending on the command 9 RESET terminal RESET related
51. ebacate Acetone Diethyl ether n heptane 2 2 4 trimethyl pentane Benzene Mineral oil Gasoline Insulation oil gt zx 3 3 alo Dichloroethylene gt Carbon tetrachloride A No effect B May change color or swell C May deform or crack v tr This table shows changes over time when PPS resin was left in contact with the chemicals at room temperature and at E A 90 C If the type of chemical concentration or temperature is different from those indicated in this table perform testing in advance before using the Tags in actual operation CHECK j D D O O f T O O gt O O O 2 Q O O S D D Q O gt Q O gt T Heat resistive RFID System 104 User s Manual Section 6 Appendices JIS8 Unit Code Table ASCII b8 to 0000 1111 ene 000 Sie ea I oe Undefined Undefined Undefined Undefined Undefined Undefined O O 0D 0D c c Oo 0 O O Cc D D Eg EA 0 V co Cc mp O Q D j Q D gt V Heat resistive RFID System User s Manual 105 w D Q D D O gt D O F D O O m 106 Section 6 Appendices Degree of Protection International protection degrees IP LLI are determined by the following tests Be sure to check the sealing capability under the actual operating environment and conditions before actual use IP indicates the Internat
52. ecked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety Heat resistive RFID System User s Manual Introduction Safety Precautions Alert Symbols for Safe Use The following symbols are used in this manual to indicate precautions that must be observed to ensure safe use of the V680 Series The precautions provided here contain important safety information Be sure to observe these precautions The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or VAN WEWE moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols Indicates general prohibitions for which there is no specific symbol Warning VAN Warning This product is not designe
53. er No Command code End code Terminator Peete epee End code Indicates the execution result for the command The end code 00 indicates normal completion 74 Tag was not in range when polling auto processing results were requested 75 Tag was not in range when polling auto processing was aborted 76 Tag was communicating or processing had completed when polling auto processing was aborted Read data Displays the read data according to the execution details command e Example Writing two bytes of data 1122 from address 0010h of the Tag in the communications area to Controller No 2 and returning a response hexadecimal code for the polling processing results request Command Command Data Antenna Controller No code type designation Start address Write data O 3 3 O 5 D O 3 3 D 5 Q T Response Controller No Command code End code Terminator Peete ee oe Command Data Antenna Controller No code type designation FCS Terminator Subcommand Response Controller No Command code End code Terminator eere Eeee Heat resistive RFID System User s Manual 69 Section 4 Reading from Writing to Tags DATA CHECK MD C K This command writes or compares the CRC code for the specified check block in byte units The CRC code is calculated from the generated polynomial expression X16 X12 X5 1 Command Process Channel Number of check Controller No code setting desi
54. esin 1 Number of connectable Antennas e Performance Specifications Self diagnostics CPU errors host communications errors Tag communications errors U D O 2 O D O 5 D D 5 2 3 D 5 A O 5 D e O Specifications Input Specifications RESET External Input IN1 IN2 Input voltage 24 VDC 10 including ripple 15 Input impedance 2 2 KQ mputowren r0 mA TYP a voc Input response time 70 ms max Heat resistive RFID System 88 User s Manual Section 6 Appendices Circuit Configuration Controller Controller 5 5 O S wT g p p o o c Wiring Example v680 H01 _ Antenna i T Host PLC V680 CA1D O Controller V 700 A40 W Sa Antenna Cable Omron V680 CA1D c SWI si i eed ee RUN o E O COMM i gt NORM C E mi 7 gt ERR Suv Say gt a Full ANTENNA Rater yo RS 2525 RS 232C U D O O 9 O 5 D 9 5 2 3 D 5 o O 5 D 24 VDC power supply _24 VDC Heat resistive RFID System User s Manual Ww ce O O Q O gt Q 5 gt o O gt 90 Dimensions The V680 CA1D and V680 CA2D have the same appearance Unit mm 100 0 2 5640 2 Two M4 Casing material PC ASA resin Heat resistive RFID System User s Manual Section 6 Appendices Read Write Antenna
55. ess read bytes FCS Terminator Data type Specifies the code format when sending the read data response A ASCII H Hexadecimal code Antenna designation Always 1 Start address Specifies the start address of the area in the Tag from which data is to be read from in 4 digit hexadecimal code Setting range 0000h to 03E7h Number of read bytes Specifies the number of bytes to be read from the Tag in 2 digit hexadecimal code The number of bytes that can be read at one time is as follows Setting range ASCII 256 bytes 256 characters set value 01h to FFh Hexadecimal code 128 bytes 256 characters set value 01h to 80h O 3 3 c 5 O D gt O 3 5 Q Q Response Controller No Command code End code Terminator eee pen Indicates the execution result for the command Command Data Antenna Controller No code type designation Terminator EECCA e Data type Specifies either to request the result of or to abort polling auto processing Specifies the code format when sending the read data response C Request for processing results H Abort Antenna designation Always 1 Heat resistive RFID System 66 User s Manual Section 4 Reading from Writing to Tags Subcommand Response Controller No Command code End code Read data Terminator PRES CCE EE 3 2 2 End code Indicates the execution result for the command 00 Normal completion 74 The Tag was not in the communications
56. g range 0000h to 03E7h Write data Contains the data to be written to the Tag The number of bytes that can be written at one time is as follows Setting range ASCII 256 bytes 256 characters Hexadecimal code 128 bytes 256 characters When hexadecimal code is designated specify two characters for each byte Response Controller No Command code End code Terminator CS EOC E eA O 3 3 O 5 D O 3 3 D 5 Q T Indicates the execution result for the command e Example Writing two bytes of data 1122 hexadecimal code from address 0010h of the Tag in the communica tions area to Controller No 2 Command Data Antenna Controller No code type designation Start address Write data FCS Terminator Response Controller No Command code End code Terminator ee E ape Heat resistive RFID System User s Manual 65 Section 4 Reading from Writing to Tags POLLING AUTO READ PR When the host device sends a POLLING AUTO READ command to the Controller the Controller immediately returns a response to the host device indicating reception of the command Then the Controller waits for the approaching Tag and reads the data of the Tag when the ID Tag is in the communications area When the Tag is in the communications area the host device can use a subcommand to request the command processing results Command Command Data Antenna Number of Controller No code type designation Start addr
57. gnation Start address block bytes Terminator Process setting Specifies the check process C Check code comparison K Check code calculation Channel designation Always 1 Start address Specifies the start address of the check block in 4 digit hexadecimal Setting range 0000h to O3E5h Number of check block Specifies the number of bytes for the check block in 2 digit hexadecimal bytes Setting range 03h to FFh OOh 00 256 bytes Response Controller No Command code End code Terminator Pepe ele fe spe O 3 3 c 5 O D gt O 3 5 Q Q End code Indicates the execution result for the command The end code 00 indicates normal completion calculation processing only 75 Data normal comparison processing only 76 Data error warning comparison processing only e Example Adding the check code to 4 byte data from Controller No 2 address 0010h Command Command Data Antenna Number of check Controller No code type designation Start address block bytes FCS Terminator Response Controller No Command code End code Terminator Peete ele E ele Heat resistive RFID System 70 User s Manual Section 4 Reading from Writing to Tags OVERWRITE COUNT CONTROL MDS MDL This command is used to control the number of overwrite operations performed by Tags Whether the EEPROM overwrite count has been exceeded or not is determined by refreshing the user specified overwrite count control are
58. hen a POLLING PROCESSING ABORT command is sent In this status only the POLLING SUBCOMMAND REQUEST ABORT or ABORT command can be received Q Q O Oo Q O gt Q Q O 3 3 Q Q w mp Q mp am Heat resistive RFID System User s Manual 4 Q Q O Oo D Q O Q Q O 3 3 Q Q 2 mp Q mp am 48 Section 4 Reading from Writing to Tags Read Write Functions e Read Write Command Processing The read write functions are used for communications when the Tag has stopped Therefore check that the Tag is at a fixed position which is within the Read Write Antenna s communications area If a Tag is not present a no tag error response is returned Host device Controller Read write command Read write processing I v Response Command completion Tag Not in range Tag Stopped Stopped Moving Auto Read Write Functions e Auto Command Processing 1 The Tag is checked for whether it has stopped at a specified location and then the host device sends the command 2 The Controller performs read or write process ing according to the command 3 After processing has been completed the Controller returns a processing completed response to the host device The host device receives the response and then moves the workpiece with Tag along the production line The Cont
59. igh tension lines or power lines e To prevent damage from static electricity use a wrist strap or another device for preventing electro static charges when touching terminals or signal lines 5 Cleaning e Do not clean the product with thinners benzene or other organic solvents Heat resistive RFID System User s Manual 5 Introduction How to Read this Manual Meanings of Symbols Indicates particularly important points related to a function including precautions and application advice M Indicates page numbers containing relevant information lenuenN siy pe y O MOH Kelela erezi Indicates reference to helpful information and explanations for difficult terminology Heat resistive RFID System 6 User s Manual Introduction Table of Contents g c O Safety Precautions 3 S Regulations and Standards 3 Precautions for Safe Use 4 Precautions for Correct Use 5 How to Read this Manual 6 Table of Contents 7 Section 1 Product Overview 9 System Configuration 10 Operation Overview 12 Component Names and Functions 13 Operation Flowchart 15 Section 2 Installation Connections and Wiring 17 Installation Environment 18 Installation Method 20 Connecting and Removing the Antenna Connector 24 Wiring 25 RS 232C Interface Connections V680 CA1D 29 RS 485 Interface Connection V680 CA2D 33 Section 3 Before Communications 37 Switch Settings 38 Communications Test 42 Heat resistive RFID System User s Manu
60. in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and ma
61. ine 200 mm Heat resistive RFID System User s Manual Section 6 Appendices Protection against sprin Protects against sprinkled Water is sprinkled for Waterrate is kled water water approaching at a maxi 10 min at a maximum WEY mum angle of 60 from verti angle of 60 to the left and cal towards the product right from vertical from the 0 07 liter min per hole test machine Protection against water Protects against water spray Water is sprayed at any Water rate is approaching at any angle angle towards the product 0 07 liter min towards the product for 10 min from the test perho machine 5 Protection against water jet Protects against water jet Water is jet sprayed at any AN 0 Il l Spray spray approaching at any angle towards the product 2 5 to 3 m He angle towards the product for 1 min per square meter gt for at least 3 min in total tL f from the test machine Discharging nozzle 6 3 dia Protection against high Protects against high pres Water is jet sprayed at any pressure water jet spray sure water jet spray approach angle towards the product ing at any angle towards the for 1 min per square meter EL product for at least 3 min in total from the test machine 25to3m 100 liter min Discharging nozzle 12 5 dia Protection underwater Resists the penetration of The product is placed 1 m water when the product is deep in water if the prod e placed underwater at speci uct is 8
62. intained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components Circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http oeweb omron com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissio
63. ional Protection symbol elEC International Electrotechnical Commission Standards IEC60529 November 1989 IP B A A First Digit Degree of Protection from Solid Materials Protection No protection Protects against penetration of any solid object such as a hand that is 50 mm or more in diameter 125mmdia Protects against penetration of any solid object such as a finger that is 12 5 mm or more in diame r _j ter Protects against penetration of any solid object such as a wire that is 2 5 mm or more in diameter Protects against penetration of any solid object such as a wire that is 1 mm or more in diameter Protects against penetration of dust of a quantity that may cause malfunction or obstruct the safe operation of the product Protects against penetration of all dust eres ES K B Second Digit Degree of Protection Against Water Protection Test method with pure water Protection against water Protects against vertical drops Water is dropped vertically of water towards the product towards the product from the test machine for 10 min Degree ati 2 Protection against water Protects against drops of Water is dropped for water approaching at a maxi 2 5 min each i e 10 min in mum angle of 15 to the left total towards the product right back and front from ver inclined 15 to the left tical towards the product right back and front from the test mach
64. istive RFID System 28 User s Manual Section 2 Installation Connections and Wiring RS 232C Interface Connections v680 CA1D Signal direction Ec E S a E C DTN Pasos o e o e o e C ST Connector Pin Arrangement When Viewed from the Controller ID Controller Host device 1 5 OO00 OOO Shielded wire 6 9 Note 1 Ground the shielded wire on either the Controller side or the host device side to prevent operation errors Note 2 Internally short circuit pins 7 RS and 8 CS e Connection to Host Device via IBM PC AT or Compatible Computer 9 pin Port Connector Pin Arrangement When Viewed from the Controller Controller Connecting device IBM PC AT or compatible Cables with connectors 9 pin female Se a a an a N _5__ 8G __ ge sp 3 T Borm RS 7 a lcs cs 8a Shielded wire Heat resistive RFID System User s Manual J A N io N O 5 g h O p O O O ma O gt lt ee O gt mh g Section 2 Installation Connections and Wiring e Connecting to OMRON C200H PLC Connector Pin Arrangement When Viewed from the Controller Controller Connecting device C200H ASCO02 Cables with connectors shied GR GT 5 SG sG 9 2 RD Ro 3 Shielded wire e Assembly and Connection of Communications Connector Use the OMRON communications connector conforming to EMI standards that is provided with
65. minating resistance ON RS 485 terminating resistance OFF 5 Be sure to set only the terminating resistance of the serially connected Controllers or host devices at each end to ON and that of any other device to OFF Incorrect settings will result in unstable operations CHECK Heat resistive RFID System 40 User s Manual Section 3 Before Communications e SW4 Pins 1 and 2 Baud rate 38 400 bps Pin 3 Data length Oo o puo Pins 4 and 5 Parity wm r O gt o D 5 O Pins 7 and 8 Reserved by the system Do not use these pins Always set these pins to OFF Heat resistive RFID System User s Manual Section 3 Before Communications Communications Test Check Items Check the following items before the trial operation of the whole system waj o ma eee 1 Power supply and e Are the power supply and I O lines properly wired p 25 I O line connections e Are all the terminal screws tightened securely 2 DIP switch settings e Is the node number set correctly p 40 e Are the communications specifications set correctly p 41 Host device connection Is the RS 232C RS 485 connector connected properly p 29 p 33 Antenna and Tag connection Are the Antenna and Tag located properly Procedure for Trial Operation Turn power ON e Check that the supply voltage and the connection of power supply terminals are correct O 3 3 gt O Q O j D e
66. mp e Check that the RUN indicator of the Controller and the POWER indicator of the Antenna are ON Online test with Check the communications between the host device and Controller the host device with test commands Trial operation of Check the operation of the whole system with actual commands the system executed Completion Heat resistive RFID System 42 User s Manual Section 3 Before Communications Communications Test with Host Device Test commands are used to perform a communications test of the communications between the Con troller and host device This test enables the cable connections and processing operation of communi cations to be checked before the trial operation of the whole system 1 Create a simple communications program on the host device and send the test commands If the communications line is normal the Controller returns the data received e Example Sending the message data OMRON from Controller No 2 Controller No Command code Message data FCS Terminator Response Controller No Command code Message data FCS Terminator O 3 3 O Q my O mp Communication Test between the Tag and Read Write Antenna Actual commands are sent from the host device to test whether communication between the Tag and Read Write Antenna is normal 1 Connect the host device and Controller and then turn ON the power to the Controller 2 Send the
67. mron com Schaumburg IL 60173 Toronto Ontario M1B 5V8 USA http www omron com oei 847 843 7900 416 286 6465 Canada http www omron ca For US technical support or other inquiries 800 556 6766 Cat No Z221 E1 01 3 06 Specifications subject to change without notice Printed in USA
68. n 4 Reading from Writing to Tags Other Commands UNDEFINED COMMAND RESPONSE IC If the Controller receives a command code that is not in the list of commands the Controller will return a response for the undefined command to the host device Response Controller No Command code Terminator gt D O O 3 3 D 5 Q o Heat resistive RFID System 76 User s Manual Section 5 Troubleshooting Self diagnostic Function 78 Errors and Countermeasures 79 a Maintenance and Inspection 80 Troubleshooting 81 Heat resistive RFID System User s Manual 7 w D ra Q D Q 5 O O aa O Tl c 3 O O 5 78 Section 5 Troubleshooting Self diagnostic Function The Controller has a self diagnostic function to check a variety of items in order to reduce the downtime of the system that may result due to operational failures Details of Errors Errors detected by the Controller can be classified into fatal errors and nonfatal errors e Fatal Errors If the hardware of the Controller fails the operation of the CPU Unit will be interrupted and the ERR indicator will turn ON or flash e Nonfatal Errors If an error occurs in communications between the Controller and host device or between the Antenna and Tag the ERR indicator will turn ON a ae eee eee CN af mes wee 2 ae SE ee Communicating with Tag O N O N Normal completion of commu CY O nications with Tag a Is 7 N e e e e 7 N
69. na Reference If the Antenna is mounted to a metal object the communications area will be reduced by approximately 10 compared with mounting to a non metal object Consider this influence on performance when mounting the Antenna Mutual Interference between Antennas Reference When installing multiple Read Write Antennas adjacently make sure that the Antenna communications area do not overlap For details on the Antenna communications area refer to Communications Area Reference As a guide the following diagrams show the minimum distances required between two Antennas installed facing each other or in parallel Be sure to provide the distance between Antennas shown here e Installing the Antennas Facing Each Other 1m min ve e Installing the Antennas in Parallel 50 cm min gt D D O D s T O O gt O O O 2 3 Q O O O D D Q O gt Q O O Heat resistive RFID System User s Manual 101 Section 6 Appendices Influence of Metal Behind Tag Reference Take the influence of metal behind Tags into consideration when mounting them The communications distance is adversely affected if there is any metal material around the Tag The degree of influence depends on the type size and shape of the material around the Tag The following graphs show the influence of metal objects behind the Tag for reference e Influence of Metal The following diagram sho
70. nd code Hexadecimal 0100 0000 XOR 0011 0000 XOR 0011 0010 XOR 0101 0010 Converting to Converting to 0100 0100 ae ASCII hexadecimal XOR 0100 1000 XOR 0011 0001 0011 0000 aon XOR 0011 0000 0011 0001 XOR D XOR 0011 0000 0011 0000 XOR 0011 0101 XOR Exclusive OR XOR 0010 1000 Converting to ASCII FCS data 28 Heat resistive RFID System User s Manual Section 4 Reading from Writing to Tags Numeric Range for Address Bytes e Read Commands 271 characters max per frame E Set the number of bytes to be read from the ma T Command code Data Carrier in hexadecimal Data designation Antenna designation always 1 The following table shows the number of bytes that can be read at one time 256 bytes 256 characters Set value OOH to FFH Note OOH 256 bytes Hexadecimal 128 bytes 256 characters code Set value 01H to 80H Start address ASCII e Write Commands 271 characters max per frame 00 to pe Command code Data designation Set the write data The following table shows the number of bytes that can be written at one time Antenna designation ASCII 256 bytes 256 characters AaS 128 bytes 256 characters When hexadecimal is designated use two characters per byte When using multiple frames make sure that each frame has 266 characters max 1 frame within 266 characters Frame 1 R Frame 2 S 12 J ali ce Write
71. nd only Other wise the screwdriver will not fully insert into the hole Tighten the cable fixing screws to a suitable torque of approximately 0 5 N m The following screwdriver is available OMRON XW4Z 00C End shape J r A 00 Ol 5 mh p h O p O O gt O lt foe ra gt NO g Side Front Lo L 0 6 mm 3 5 mm Small flat blade screwdriver with a tip of uniform thickness Heat resistive RFID System User s Manual 35 Section 2 Installation Connections and Wiring 3 Connect the connector that is attached to the cable to the Controller Make sure that the connector on the Controller and the connector on the cable are facing the right direction and push them together firmly Tighten the fixing screws to a suitable torque of approximately 0 3 N m Fixing screws 4 To disconnect connectors completely unscrew the two fixing screws hold the protruding part of the connector and pull the connector out straight If the connector is difficult to disconnect hold down the Controller and pull out the connector JJ 2 A foe Ol 5 h O p O O O O lt oo Q O gt NO g ul Do not connect the cable with the connector connected to the Controller S T CHECK Heat resistive RFID System 36 User s Manual Section 3 Before Communications Switch Settings 38 Opening the Cover 38 Setting Me
72. net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force
73. nications Specifications e V680 CA1D e The Controller can be connected to general purpose personal computers and PLCs via the RS 232C interface ee eee 9 600 bps 19 200 bps 38 400 bps 115 200 bps See note Start stop synchronization with 1 stop bit or 2 stop bits See note 7 bit ASCII or 8 bit JIS See note number of Controllers Suitable connector D sub 9 pin male connector OMRON XM2A 0901 Plug and XM2S 0911 Hood 1 set provided with the Controller Recommended cable Hitachi Cable CO MA VV SB 5Px28AWG These settings can be made using the Controller s DIP switch Refer to DIP Switch Settings for details on setting methods E p 40 e V680 CA2D e The Controller can be connected to general purpose personal computers and PLCs via the RS 485 interface Conforming standards RS 485 Communications method EIA RS 485 1 to N half duplex two wire bidirectional Baud rate 9 600 bps 19 200 bps 38 400 bps or 115 200 bps See note Synchronization method Start stop synchronization with 1 stop bit or 2 stop bits See note Transmission code 7 bit ASCII or 8 bit JIS See note Maximum connectable 10 number of Controllers Suitable connector Nihon Weidmuller Co Ltd BLZ4CA2D 1 set provided with the Controller Recommended cable Tachii Electric Wire Co Ltd MVVS2CX0 5Sq 2 D O 2 O D O 5 D D 5 2 3 D 5 LA O 5 D These settings can be made using the Controller s DIP switch
74. ns under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its righ
75. o CR was received Tag communica 70 Communications error An error occurred in communications with the Tag and communica tions error tions could not end normally 71 Mismatch error Data cannot be written to the Tag correctly verification enabled only O O 3 3 D a D 5 a JJ D oO Oo O 5 D D TI O 3 D aa An error occurred during a verification check Tag could not be detected during command execution 7A Address designation The designated processing address is not suitable and the execu error tion is not possible 70 Antenna error e The Antenna is faulty e The Antenna is not connected properly 1 When a POLLING AUTO command is sent the Tag immediately returns a response 74 indicating that the command has been received 2 If a POLLING AUTO subcommand is sent to request the processing result when the Tag is not near the Head the Read Write Head returns a response 74 indicating that the Tag has not approached Heat resistive RFID System User s Manual 59 O O 3 3 D 5 a D 5 a JJ D oO Oo O 5 D D TI O 3 D 60 Section 4 Reading from Writing to Tags FCS Calculation Example FCS Frame Check Sequence refers to 8 bit data with an exclusive OR XOR executed from the start of the frame symbol until the final character converted into 2 bit ASCII e Reading 5 Bytes from Address 0010H Data FCS Terminator Controller No Comma
76. o Set SW 3 7 Set SW 3 7 Set SW 3 7 Set SW 3 7 Terminating No terminating No terminating Terminating 5 i d _ resistance ON resistance OFF resistance OFF resistance ON val lt j s O rT TIT Pry AHNE TEETAN O SHOSSEP POO S A aiir o sits gt EN 3 a N s Host device with no ter minating re sistance Note If the recommended cables are not used wire the RS 485 interface cable and synchronous cable in parallel The environment resistive noise characteristic may be reduced even when wired in parallel however if the following configurations shown in examples 2 and 3 are used Example 1 Example 2 Example 3 EES Synchronous cevle ESA h Sa syncnronous cable Noise source Ss _ Synchronous cable ource FS 485 interface cable RS 485 interface cable RS 485 Be interace cable Noise source Other devices power lines AC Adapters etc Heat resistive RFID System 34 User s Manual Section 2 Installation Connections and Wiring Connecting and Disconnecting the Connector 1 Attach the crimp terminals to the sections of the cable where the sheath has been stripped Make sure the connector is facing the right direction and insert each wire into the correct connector hole 2 Securely tighten the connector s cable fixing screws for each wire Use a small flat blade screwdriver with a uniform thickness Do not use a standard screwdriver with a tapered e
77. on lines or power lines Keep the Antenna cable as far away as possible from them e Inverters Motors and Other Driving Mechanisms Be sure to ground the frames of driving mechanisms and keep them as far away as possible from the Antenna e Switching Power Supplies and Other Power Supplies Be sure to ground switching power supplies and keep them as far away as possible from the Antenna str Be sure to observe the above precautions before installing the Antenna and carefully test the Antenna before actual A use k zs CHECK Tags Installation Site Do not install Tags in the following locations e Locations subject to corrosive gas flammable gas or metal powder tr Be sure to observe the above precautions before installing the Tag and carefully test the Tag before actual use S z CHECK Heat resistive RFID System User s Manual 5 T p D D O 5 m lt O 3 D 5 aa Section 2 Installation Connections and Wiring Installation Method Controllers The Controller can be mounted to a DIN Track or mounted directly into a panel with screws e Mounting Directly in a Panel Be sure to secure the Controller with two M4 screws together with spring washers and flat washers when enclosing the Controller in a panel Do not use any organic solvent such as lock paint to fix screws Otherwise the case may crack T mp D D O 5 D mp gt O ol Two M4
78. or hexadecimal code e Example Reading two bytes of data hexadecimal code from address 0010h of Controller No 2 Command Data Antenna Number of Controller No Command code type designation Start address read bytes FCS Terminator Response Controller No Command code End code Read data FCS Terminator 4 2 3 2 2 2 Heat resistive RFID System 62 User s Manual Section 4 Reading from Writing to Tags WRITE WT This command writes data to the Tag If the Tag is not present an error response end code 72 will be returned Command Command Data Antenna Controller No code type designation Start address Write data FCS Terminator Data type Specifies the code format for sending the write data to the Tag A ASCII H Hexadecimal code Antenna designation Always 1 Start address Specifies the start address of the area to which data is to be written in 4 digit hexadecimal code Setting range 0000h to 03E7h Write data Contains the data to be written to the Tag The number of bytes that can be written at one time is as follows Setting range ASCII 256 bytes 256 characters Hexadecimal code 128 bytes 256 characters When hexadecimal code is designated specify two characters for each byte Response Controller No Command code End code Terminator EARS PRS CO EO a SPURWIWIOD SUO eoIUNWIWO4 End code Indicates the execution result for the command e Example Writing two bytes of data 1122 he
79. ponse Antenna Response Antenna not in range Read write processing Antenna I I y Response Antenna processing completed Tag Not in range Not in range Passed Section 4 Reading from Writing to Tags 1 A POLLING AUTO command is sent to the Antenna 2 After receiving the command the Controller immediately returns a response indicating that the command was received 3 The host device can send subcommands to request to proceed with processing or abort polling auto processing 4 If the Tag is not in range an out of range response will be returned for the supbcommand request 5 Read or write processing is performed when the Tag passes in front of the Read Write Antenna 6 After processing is completed the Controller returns a response with the processing results to the host device for the request subcommand Heat resistive RFID System User s Manual Q Q O Oo D Q O Q Q O 3 3 Q Q w mp Q mp c imaj Q Q D 3 O lt Q O 50 Section 4 Reading from Writing to Tags Tag Memory Map Tag Memory Map Data gt Address tote Heat resistive RFID System User s Manual Section 4 Reading from Writing to Tags Tag Service Life Check The OVERWRITE COUNT CONTROL command MDS MDL determines whether the Tag overwrite count has been exceeded The overwri
80. roller does not return a response for AUTO commands until the Tag is within range i e the communications path with the host device is busy during this time Host device Controller AUTO command Antenna Busy status Antenna t i Busy status v Read write processing Antenna Response Antenna y l Processing compes completed Heat resistive RFID System User s Manual Tag Not in range Not in range Passed 1 An AUTO command is sent to the Read Write Antenna from the host device 2 The Controller does not return a response while the Tag is not in range so the host device is in busy status 3 Read or write processing is performed when the Tag passes in front of the Antenna 4 After processing has completed the Controller sends a processing completed response for the AUTO command to the host device Polling Function With normal AUTO commands the Controller does not return a response while the Tag is not in range i e the communications path with the host device is busy With a POLLING AUTO command however the Controller returns a response if a request is received from the host device Therefore the communications path does not continue to remain in busy status Host device POLLING AUTO command Antenna l l l v Request to Antenna I I I I I I V Request to Antenna Controller Res
81. sented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 OMRON ELECTRONICS LLC OMRON CANADA INC OMRON ON LINE One Commerce Drive 885 Milner Avenue Global http www o
82. ser s Manual 109 Heat resistive RFID System 110 User s Manual Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200
83. sure to use crimp terminals of the specified size for wiring If any cable has a locking mechanism make sure that it has been locked before using it The DC power supply must satisfy the following requirements e The DC power supply must be used for the V680 Series only and must not be connected to any other devices or equipment e The voltage of the DC power supply must be within the specified rating 24 VDC 10 15 8 Install the ferrite cores provided with the V680 CA1D and V680 CA2D according to the instructions Do not remove the ferrite core installed on the V680 H01 Se Ok ae IN 9 Do not touch the product immediately after usage at high temperatures Doing so may occasionally result in burning 10 If the system is producing abnormal odors or if the product becomes abnormally hot emits smoke or exhibits any other abnormal condition immediately stop using the system turn OFF the power and contact your OMRON representative 11 Disposing of the product as industrial waste 12 Observe all warnings and precautions given in the body of this manual Heat resistive RFID System User s Manual Introduction Lo Oo a c g r e gt Precautions for Correct Use Always observe the following precautions to prevent operation failures malfunctions and adverse effects on performance and equipment 1 Installation Environment Do not install the V680 CA1D V680 CA2D or V680 H01 in any of the following
84. t a resistance of 100 Q or less m O o D 5 a O O 5 F D 3 D D oO o Multiple V680 series Antennas Provide sufficient space between Antennas when operating multiple V680 series Antennas Improvement in Grounding Countermeasures Against Noise on Power Line Line filter 24 VDC Controler 2 Ground at a Controller L Lresistance less T than 100 Q OV Twist the wires and do not lay them out parallel to power lines Heat resistive RFID System User s Manual 79 mp D 5 D O D D 5 Q 5 a D O O 5 80 Section 5 Troubleshooting Maintenance and Inspection The V680 Series must be inspected on a daily or regular basis so that the functions of the V680 Series can be used in good condition The V680 Series consists of semiconductors that last almost indefinitely The following malfunctions may however result due to the operating environment and conditions 1 Element deterioration due to overvoltage or overcurrent 2 Element deterioration due to continuous stress caused by high ambient temperature 3 Connector contact faults or insulation deterioration due to humidity and dust 4 Connector contact faults or element corrosion due to corrosive gas Inspection Items a ee equipment Supply voltage fluctuation Check that the supply voltage fluctuation at Within supply voltage specified range Multimeter the power supply
85. te count is subtracted from the data in the user specified overwrite count control area to determine whether the number of overwrites have been exceeded The MDL command can also be used to determine whether the overwrite count 100 000 times has been exceeded The overwrite count is added to the data in the user specified overwrite count control area to determine whether the 100 000 overwrites have been exceeded Command ae the number of refreshes in hexadecimal OOH OTH 02H to FBu Area start address setting range OLLOH to LILILI5x or LILILI8H to OLLIDH Read Write Head channel setting always 1 Mode setting S Overwrite control count subtraction method user specified 16 700 000 max L Overwrite count control addition method 100 000 fixed Response a era T code 75 Within specified overwrite count 76 Specified overwrite count exceeded warning lt t7 Set the start address between LILILIOH and LILILISH or between LILILI8H and LILILIDH If the start address is set between JLILI6H and LILILI7H or between LILILIEH and LILILIFH an address error error code 7A hexadecimal will be returned in the end code CHECK Heat resistive RFID System User s Manual Q Q D 3 O lt Q x 51 Section 4 Reading from Writing to Tags e MDS Command The overwrite count control area consists of 3 bytes from the start address
86. terminal block is within the permissible range Check that there are no frequent instanta Within permissible voltage fluctuation Power supply neous power failures or radical voltage fluc range analyzer tuations Ambient envi Within the specified range Within the specified range Maximum and ronment Humidity minimum ther mometer Vibration and Influence of vibration or impact of machines Hygrometer shock Dust Check that the system is free of accumu Neither is permitted lated dust and foreign particles Corrosive gas Check that no metal part of the system is discolored or corroded Panel condi Ventilation Check that the system is ventilated properly The interior temperature must be within tion with natural ventilation forced ventilation or a range between 10 C and 55 C with cooling air proper ventilation Damage to packing for Check that the panel packing is properly The packing has no damage attached with no damage any enclosed construction I O power Voltage fluctu Check on the I O terminal block that the volt Within the specified range Multimeter supply ation age fluctuation and ripple are within the per Oscilloscope Ripple missible ranges Mounting condition Check that each device is securely No loose screws mounted Check that each connector is fully inserted Each connector is locked or securely tightened with screws Check that no wire is broken or nearly bro No wire
87. that is broken or nearly broken ie ken Check that no screw of the terminal block is No loose screws loose Check that the distance between the Tag Within the specified range and Antenna is within the specified range Check that the GR terminal is grounded The terminal must be grounded to a resistance of 100 Q or less Heat resistive RFID System User s Manual Troubleshooting Section 5 Troubleshooting If an error results fully check the whole situation determine the relationship between the system and any other device and refer to the following flowcharts for troubleshooting procedures Main Check Flowchart Use the following main check flowchart to determine the cause of the error Main check flowchart re all devices in the system connected properly No error Yes normal Are host communications normal No error Yes normal Are communications ith the Tag normal poneno Yes normal Is the operating environment normal No error Yes normal Replace the Controller Refer to the system connections check flowchart I p 82 Refer to the host communications check flowchart I p 83 Refer to the communications check flowchart IU p 84 Refer to the operating environment check flowchart I p 86 Heat resistive RFID System User s Manual O 2 D O gt O O m Q 81 Section 5 Troubleshooting
88. the Controller Prepare a connection cable and a connector for the host device Host device side Controller side Connection cable OMRON XM2A 0901 Plug provided with Controller JJ he N io N O h O p O O gt O O gt lt o O gt mh g Recommended cable Hitachi Cable s OMRON MX2S 0911 CO MA VV SB 5PX28AWG Hood See note 1 See note 2 provided with Controller Note 1 One set of connectors conforming to EMI standards is provided with the Controller Note 2 Use the above cable or an equivalent one with an external diameter of 7 mm Heat resistive RFID System 30 User s Manual Section 2 Installation Connections and Wiring e Assembling the Connector 1 Prepare the end of the cable as shown below e Insert the cable into the cable bushing e Unravel the braided shield for approximately 10 mm and fold it back on the cable bushing e Apply shield tape to the folded braided shield Conductors Braided shield Shield tape 2 Solder the conductors to the plug pins ee a Aluminum tape B See note Note Short circuit pins 7 RS and 8 CS with a jumper Plug Jumper J A N io N O 5 g h O p O O O ma O gt lt ee O gt mh g 3 Attach housing A2 of the Hood to the Plug and secure the aluminum taped portion with the cable Clamp
89. thods 39 Default Settings 39 Rotary Switch Settings 40 DIP Switch Settings 40 Communications Test 42 Heat resistive RFID System User s Manual 3 Section 3 Before Communications Switch Settings Open the cover of the Controller to make each of the switch settings Opening the Cover A screwdriver is provided with the Controller Open the cover by inserting the screwdriver into the groove on the left side of the cover ap F O gt V D 3 O Under the cover there are two rotary switches SW1 and SW2 and two DIP switches SW3 and SW4 Swi Rotary switches SW2 SW3 DIP switches SW4 Heat resistive RFID System 38 User s Manual Section 3 Before Communications Setting Methods Use the provided screwdriver to make switch settings as shown in the following diagram e Rotary switch settings e DIP switch settings Default Settings The following table shows the default settings factory settings Reserved by the system Yo Set to 0 Qe OP ME ME SW3 1 Reserved by the system OFF Always OFF E gs a SW3 2 Reserved s the ae ae OFF T SW2 a ee y Always OFF swse ae ete IEE Baud rate 38 400 bps P Tewaa Parity Paar Even RETE e A A Peele CONOaRWN SW3 left ONoOaRWND Peele SW4 right Heat resistive RFID System User s Manual wm r O
90. tor e 1 N Connection Host device RS 485 Controller 0 Terminating re sistance of 220 Q provided Terminating resist ance of 220 Q not provided J r A 00 Ol 5 mh p h O p O O gt O lt O gt NO g Terminating resist ance of 220 Q not provided Terminating resist ance of 220 Q pro vided Correct Use Send the following commands from the host device after confirming the response from the Controller When using an RS 232C 485 Adapter at the host device make sure that sending is completely enabled before sending the command After the command is completely sent change to receiving mode within 5 ms Otherwise communications with the Controller may not be possible V680 CA2D Response frame Heat resistive RFID System User s Manual Section 2 Installation Connections and Wiring Wiring Example Use an RS 485 Interface Cable with a shield and connect the shield to the ground terminal e 1 N Connection Total length 300 m max Set SW 3 7 Set SW 3 7 Set SW 3 7 No terminating 7 No terminating No terminating Terminating resistance OFF resistance OFF resistance OFF f resistance ON JJ Go O1 Host device with termi m nating resist D ance Q O D O 2 Total length 300 m max gt D c aaaaaaaaaaaaaaaaaaaaaaaasasasasasasasassasmsmsmsmngtnu
91. ts 2 stop bits even parity and no spaces between characters e The number of TAT data bytes is the number of bytes when ASCII is specified as the code CHECK Heat resistive RFID System User s Manual 99 Section 6 Appendices Calculating Tag Movement Speed When communicating with a moving Tag specify auto or repeat as the communications designation The maximum movement speed for the Tag at this time can be calculated simply using the following formula D Movement range within communications area Maximum movement speed x Safety rate 0 5 T Communications time D movement distance within the communications area is calculated from the actual measurement or com munications area between the Antenna and Tag Y Communications area Movement direction V680 HO1 str As noise countermeasures the Reader Writer will perform resend processing as internal software processing if a com x A munications error occurs between the Tag and Antenna Therefore the communications time will depend on the onsite ambient noise so be sure to check with actual equipment beforehand The communications area calculation may not be CHECK executed as resend processing j D D O O f T O O gt O O O 2 Q O O S D D Q O gt Q O gt O Heat resistive RFID System 100 User s Manual Section 6 Appendices Influence of Metal behind Anten
92. ts hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyers request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with th
93. wer line e Ground the Controller at a resistance of 100 Q or less to protect the Controller from noise interfer ence The thickness of the ground wire must be at least AWG18 Heat resistive RFID System 26 User s Manual Section 2 Installation Connections and Wiring Use the provided ferrite core for the suppression of noise generation as shown below 1 a Wire the power supply and ground wires in advance 2 Wind the power supply and ground wires together around the ferrite core once so that the ferrite core will not move as shown below As a guide locate the ferrite core within 10 cm of the Controller gt Q Heat resistive RFID System User s Manual 27 Section 2 Installation Connections and Wiring Wiring the RESET Signal and External Input Signals IN1 and IN2 omron V680 CA1D omron V680 CA1D Co RESET input 24 VDC IN2 input T e Crimp Terminals The I O terminals use M3 self rising screws The following type of crimp terminals can be connected to these terminals 6 5 max E For M3 screws Tighten each screw to a torque of approximately 6 kgf cm t7 Make sure that the input voltage does not exceed a maximum allowable input voltage of 26 4 V otherwise the Controller may malfunction CHECK t7 Separate power lines and high tension lines from the input line to protect the input line from noise interference S CHECK Heat res
94. ws the rate of reduction in the communications distance when metal is located behind the Tag The horizontal axis in the diagram indicates the distance between the Tag and the metal plate and the vertical axis indicates the relative communications distance at 100 without a metal plate i e the rate of reduction in communications distance o 100 N 90 80 70 60 50 40 30 20 10 0 Reduction in communication distance 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Distance between Tag and metal behind Tag mm Test Setup Antenna Metal Tag a Communications Distance distance between metal behind Tag and Tag Material Steel t 1 5 mm Shape 295 mm x 295 mm j D D O O f T O O gt O O O 2 Q O O S D D Q O gt Q O gt T Heat resistive RFID System 102 User s Manual Section 6 Appendices Mutual Interference with Tag Reference Provide the mounting distances indicated below to prevent malfunctions due to mutual interference when using multiple Tags V680 D1KP58HT 200 mm min 200 mm min Influence of Tag Angle Reference The maximum communications distance can be obtained when the Antenna and Tag are installed in parallel When the Tag is installed on an angle the communic
95. xadecimal code from address 0010h using Controller No 2 Command Data Antenna Controller No code type designation Start address Write data FCS Terminator Response Controller No Command code End code Terminator Peete eee Heat resistive RFID System User s Manual 63 Section 4 Reading from Writing to Tags AUTO READ AR This command reads data from the Tag when the Tag enters the communications area The Controller returns a response when communications between the Controller and Tag has been completed The host device cannot send other commands until either a response is received or processing is aborted using the COMMAND PROCESSING ABORT AA command Command Command Data Antenna Number of Controller No code type designation Start address read bytes FCS Terminator Data type Specifies the code format when sending the read data response A ASCII H Hexadecimal code Antenna designation Always 1 Start address Specifies the start address of the area in theTag from which data is to be read from in 4 digit hexa decimal code Setting range 0000h to 03E7h Number of read bytes Specifies the number of bytes to be read from the Tag in 2 digit hexadecimal code The number of bytes that can be read at one time is as follows Setting range ASCII 256 bytes 256 characters set value 01h to FFh Hexadecimal code 128 bytes 256 characters set value 01h to 80h Response Controller No Command code End code Read

Heat-resistive RFID System

Contents

Download Pdf Manuals

Related Search

Related Contents