PreSoaker_4000_Manual
Contents
1. ENGLISH http www rangeservant com INSTRUCTION MANUAL PRE SOAKER MODEL 4000 CONTENTS 1 General 1 1 Preface 1 2 EC Declaration of Conformity 1 3 Description 1 3 1 Pre Soaker 1 3 2 Ball Management System 1 4 1 5 2 1 General 9 2 2 Conformity with mandatory requirements 9 2 3 Remaining hazards 9 2 4 Authorised use 10 2 5 Prohibited use 10 2 6 Emergencies 11 2 6 1 Fire 11 2 7 Operational reliability 11 3 Installation and Operating Instructions 11 3 1 Removing packing material and installation 11 3 2 Operating Instructions 12 4 Design and Function 14 4 1 General 14 4 1 1 Main Components 14 5 Maintenance 15 5 1 General 15 5 2 Periodical maintenance 15 5 2 1 When the result is not satisfactory 15 5 3 Trouble shooting and Repair 16 English Identification Technical Data 2 Safety Instruction Manual PreSoaker 4000 NO ODD oO A 6 Spare Parts 17 6 1 1 Soaker 4000 17 7 Agents and distributors 18 7 1 North American Head Office 18 7 2 Your Distributor or Sales Representative 18 Title br01presoaker3600 e doc Prepared by Peter von Feilitzen Date 11 09 2008 Number of words 2671 Version 55 3 User s Manual PreSoaker English 1 General 1 1 Preface We congratulate you to your new Range Servant Equipment You have made a good choice Not only have you chosen an excellent state of the art Pre Soaker with little demands on maintenance but you have also chosen quality Qu2. having been approved by Range Servant or damage due to unauthorised technical changes are not covered by the warranty obligation English Instruction Manual PreSoaker 4000 10 2 6 Emergencies 2 6 1 Fire Water shall be used as an extinguisher in the event of fire except if the fire is located in the electric equipment where a carbon dioxide extinguisher must be used 2 7 Operational reliability For trouble free operation and long service life the instructions below should be followed e Place the unit on a firm well supported preferably concrete level surface 3 Installation and Operating Instructions 3 1 Removing packing material and installation Remove the packing Il Position the Pre Soaker on a level surface Ill Position the Pre Soaker with the elevator outlet to the ball washer it will be feed in to If the standard Range Servant washer bin is not to be used for space consideration mount he special Pre Soaker connection that was supplied to the ball washer inlet using the two screws and lock nuts Make sure that the two lockable swivel casters are in the locked position See Figure 5 Position of Pre Soaker to Ball Washer Figure 2 Position of pre soaker to ball washer Connect the Pre Soaker to power cord to grounded power outlet If a range Servant Ball Management System connect the power cord to power outlet on elevator so that the system can use the overfill protection system 11 User
3. s Manual PreSoaker3600 English Il Connect one end of the flexible drain hose to the ball valve and place the other end in a drain See Figure 3 Connect drain hose Connect the drain hose Figure 3 Connect drain hose lll Make sure that the water valve is closed See Figure 4 Ball valve Closed Ty 7 one l Figure 4 Ball valve 3 2 Operating Instructions English Instruction Manual PreSoaker 4000 12 IV Fill Pre Soaker hopper with water using a hose until level indicator arrow has been reached Roughly 5 below overflow drain hole V Fill Pre Soaker hopper with balls It holds roughly 4 000 balls VI Allow balls to soak for 5 to 10 minutes before turning the unit on VII DO NOT ADD ANY STRONG DETERGENTS SUCH AS CLORINE BLEACH since it will damage metal parts It will also damage clear coat on balls Use a mild dishwasher detergent if needed VIII Turn on the unit with the on off switch 13 User s Manual PreSoaker3600 English 4 Design and Function 4 1 General The unit has been designed for the soaking and cleaning of golf balls The Pre Soaker is composed of an elevator that brings the balls from the hopper to a ball washer The motor that runs the elevator is powered by 12 Volts for increased safety If the elevator is equipped with an adjustable speed control it can be adjusted to match the speed of the washer capacity The knob tha
4. N WARNUNG Couper le courant Den Strom abstellen Partie mobile Bewegliche Teile iPRECAUTION ATTENZIONE Apagar el encendido Togliere la corrente Partes movibles Parti mobili Fig 2 Warning signs on front hatch e Always disconnect the power supply to the unit before carrying out maintenance or service work so that it cannot start The mains switch is located in the control box in the lower corner of the printed circuit board e Mechanical or electrical alterations may only be undertaken in consultation with Range Servant e lf the unit is used at temperatures below 2 C there is a risk of the water valve and water hoses freezing To prevent this from happening empty the unit of water when temperatures approach the freezing point e Never put your hands inside the Pre Soaker when it is running e The unit should be connected to a drain or other outlet 2 4 Authorised use The unit should only be brought into service if installed according to the instructions contained in this Manual 2 5 Prohibited use Using accessories or spare parts not recommended by Range Servant might cause personal injury and or equipment damage and affect the operational reliability of your ball dispenser For safety reasons use only those components recommended by us They are intended for your unit they have been chosen for safety reasons and they are approved by the manufacturer Damage caused by the use of accessories and spare parts not
5. OM MANUFACTURING NO CE MODEL TYPE VOLTS KW p Fig 1 Product identification plate English Instruction Manual PreSoaker 4000 6 1 5 Technical Data General Hopper capacity balls Cleaning capacity balls min Water volume liter gal Dimensions Height mm in Length mm in Width mm in Electric system Mains supply V 50 Hz or V 60 Hz Motor kW Operating Conditions Operating Temperature C F Pre Soaker 4 000 250 450 240 300 63 75 915 1210 36 47 7 200 1335 47 3 52 6 800 31 5 230 110 0 06 2 50 35 122 915 36 02 1335 52 6 1558 61 3 1200 47 3 800 31 5 es ee 1 E E 8 lat E S Figure 1 Pre Soaker 4000 7 User s Manual PreSoaker3600 English The level of airborne noise has been measured for an identical unit under normal operating conditions The values indicate the sound pressure level measured 1 m 39 4 from the sides of the unit and 1 6 m 63 from the floor or access platform Sound pressure at the machine dB Peak X Sound pressure at the machine dB A X The manufacturer reserves the right to alter any details of the products without prior notice English Instruction Manual PreSoaker 4000 8 2 Safety 2 1 General Safety measures are a combination
6. ality is ensured with the help of modern production techniques carefully chosen materials and the responsible workmanship of our staff This Instruction Manual contains all the information necessary to fully understand the maintenance and operation of the equipment Study the User s Guide carefully before using the equipment If these instructions are not followed persons using the equipment might be injured or the equipment itself be damaged In many cases following the instructions is a necessary condition for Range Servants warranty to be applicable Every person operating the equipment must read these instructions No part of this publication may be reproduced without the written authorisation of Range Servant The equipment has a one year warranty Study the warranty conditions carefully and keep them in a safe place If you have any questions or if problems should arise please contact your Range Servant representative ONE YEAR WARRANTY Range Servant AB hereby offers a warranty of one year from the date of shipment from the factory on material and function of the RANGE SERVANT product specified in this Manual This engagement applies to repaired or replaced components for a period of three months This undertaking only applies to the original purchaser Furthermore it is limited to the components that the manufacturer finds to be faulty when inspected Repairs or replacement of components shall be carried out by a representat
7. bly See Figure 6 Periodic maintenance lll Rinse out the inside with clean water and the bottom grid and side panels IV Put back the bottom grid and side panels V Close the valve and fill the hopper with clean fresh water up to the correct level Figure 6 Periodical maintenance 15 User s Manual PreSoaker3600 English 5 3 Trouble shooting and Repair The unit is very reliable but problems may nevertheless arise for various reasons SYMPTOM POSSIBLE CAUSE SOLUTION The unit is not connected to the power outlet Plug the unit to power outlet Elevatorn startar inte 5 Unit does not start Start by turn the start stop button Check that the elevator motor 5 Elevator does not start Speed control has been affected apace ae memen position then reduce speed so it matches ball washer capacity Remove possible debris The unit stops does Pull in the elevator belt up and Something has gotten stuck in unit not start down to check that the belt is free from debris and foreign objects i paas Dirty water bad smell Soaker is dirty Clean Soaker Figure 7 Fault analysis chart English Instruction Manual PreSoaker 4000 16 6 Spare Parts Figure 8 Spare parts for Pre Soaker 4000 6 1 1 Soaker 4000 Item 6 WFA0008 Ball Valve Elevator Motor 80S DC Elevator Idler 80S Elevator belt Swivel Caster and Wheel with sto
8. ive authorised by the manufacturer The manufacturer further guarantees that the equipment supplied corresponds to the product description issued THE UNDERTAKINGS SPECIFIED IN THIS AGREEMENT CONSTITUTE THE MANUFACTURER S SOLE OBLIGATION TOWARDS THE PURCHASER THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY FORM OF PROMISE OUTSIDE THE FRAMEWORK OF THIS GUARANTEE CERTIFICATE The manufacturer also declines all responsibility for promises that might have been made by a third party in conjunction with the sale The guarantee contract does not apply to equipment that has been repaired or has had components replaced by persons companies not authorised by the manufacturer The manufacturer s guarantee is void if equipment has been incorrectly used damaged by lack of maintenance accident or has not been handled in accordance with the written users manual supplied on delivery Finally the manufacturer is exempted from financial responsibility for any kind of injury which might arise in conjunction with the sale and repair of equipment and from injury suffered by third parties in conjunction with use of the product English User s Manual PreSoaker 1 2 EC Declaration of Conformity In accordance with the Equipment Directive 89 392 EEC annex 2A The Manufacturer RANGE SERVANT Range Servant AB Skallebackavagen 11 SE 302 41 HALMSTAD Sweden The Representative To be filled out by a representative established within the EU Tele
9. n the most stubborn dirt from the golf balls As an additional cleaning agent a mild detergent can be used DO NOT USE CLORINE BLEACH OR SIMILAR LIQUIDS IT WILL DAMAGE METAL COMPONTENTS AS WELL AS THE clear COAT OF THE RANGE BALL 1 3 2 Ball Management System Range Servant can deliver a complete flexible Ball Management System adaptable to any kind of driving range requirements There is a Ball Dispenser that can be combined with the work efficient environment friendly Ball Washer The Ball Washer in turn can be connected to the Elevator the Conveyor Belt or the Blower transporting the clean undamaged balls from Washer to one or several Ball Dispensers The system also includes a Ball Picker which picks up range balls on the driving range Thus the circle is closed and manual work reduced to a minimum By applying our extensive know how to the specific problems of every driving range we are able to offer tailor made solutions 1 4 Identification When contacting Range Servant please identify your item with the help of the information contained in the identification plate The identification plate is well visible and firmly attached and contains the following information e Name and address of the manufacturer CE marking Designation of series or type of equipment Serial no if any Year of manufacture D A DT QW W APTE A RANGE SERVANT RANGE SERVANT AB SE 302 41 HALMSTAD SWEDEN TEL 46 10135 119240 WWW RANGESERVANT C
10. of measures taken by the manufacturer when designing and building the unit and measures that have to be taken by the user The unit has been designed to function for its intended purpose It has been designed and manufactured in such a way that configuration and maintenance can take place with the least possible risks to the operator provided such work is carried out according to the instructions laid down in the Instruction Manual The objective of the safety measures is to eliminate all accident hazards during the operational life of the unit which also includes the assembly and dismantling of the unit including any hazards arising as a consequence of such abnormal circumstances as can be anticipated Accessories and spare parts that have not been approved by Range Servant can lead to personal injuries and or equipment damage and affect the operational reliability of the unit For the sake of safety you should therefore exclusively use accessories and original Range Servant spare parts recommended by Range Servant Such accessories and spare parts are specially intended for the unit and are approved by us with regard to safety All Range Servant retailers keep accessories and spare parts at your disposal along with competent advice They also have the technical qualifications necessary for installing your unit and are informed about what technical changes are authorised Damage caused by the use of accessories and spare parts not having been ap
11. p fix Power Control Box DC Speed Control Adjustment RX3 in control box OAE0191 17 User s Manual PreSoaker3600 English 7 Agents and distributors To locale your closest sales representative go to Range Servant website lists addresses and telephone numbers of all our agents and dealers In case of changes please consult our website which is continually updated http Awww rangeservant com 7 1 North American Head Office United States Range Servant America Inc 5865 G Oakbrook Parkway Norcross GA 30093 USA Phone 770 448 8055 Fax 770 448 8060 Toll Free 800 878 8050 E Mail infousa rangeservant com 7 2 Your Distributor or Sales Representative English Instruction Manual PreSoaker 4000 18
12. phone Declare that Pre SOAK Gr isis hee aes os oh ei a ae ce a eet ae Equipment AK OLO OS E E eet ooh aged Bieter le Bi E ghee es Type Serial no manufacturing no etc A is in conformity with Council Directive 89 392 EEC of 14 June 1989 concerning approximation of the laws of the Member States relating to equipments in particular as referred to in Annexe to this Directive concerning essential health and safety requirements in connection with the design and manufacture of equipments as amended by Council Directive 91 368 EEC of 20 June 1991 on the amendment of Directive 89 392 EEC concerning approximation of the laws of the Member States relating to equipments B if applicable C if the requirements under A have been fulfilled that the harmonised standards 292 1 292 2 and 292 2A or parts thereof have been applied D if applicable are manufactured according to the following national standards and Halmstad gt hv etal a a Seino Date Elvis Knez aima a E an ain eei aa President Signature 5 User s Manual PreSoaker English 1 3 Description 1 3 1 Pre Soaker The Pre Soaker can be used either as a stand alone unit or be integrated into a complete automated system the Range Servant Ball Management System Range Servant s user friendly Pre Soaker is designed to operate on the toughest of ranges By adding the Pre Soaker to the efficient Ball Washer you will have a system that is capable of removing eve
13. proved by Range Servant and damage due to unauthorised technical modifications are not covered by the warranty obligation 2 2 Conformity with mandatory requirements The Range Servant ball management units fulfil the personal safety requirements of the EU Machine Directive 89 392 EEC as amended by Directives 91 368 EEC 93 44 EEC and 93 68 EEC with a special reference to Annex of the Directive concerning essential health and safety requirements in connection with the design and manufacture of units as amended by Directive 91 368 EEC Furthermore the harmonised standards 292 1 292 2 and 292 2A or parts thereof have been applied The electrical equipment fulfil the safety provisions laid down in the EU low voltage directive 73 23 EEC as amended by directive 93 68 EEC 2 3 Remaining hazards There are warning signs serving as a reminder and warning to the user of any remaining risks i e risks that we have not been able to eliminate or sufficiently minimise in our design and against which technical safety measures do not provide complete or sufficient protection The warning signs shall be written in the local language and on request in the language understood by the respective operator The signs are yellow with black characters They are big enough to be readable from a distance of three meters 9 User s Manual PreSoaker3600 English VARNING WARNING Sl av str mmen Turn power off Kl mrisk Moving parts ATTENTIO
14. t can be turned to either lower or increase the speed of the elevator belt The two metal side plates and bottom grid assembly can easily be taken out for cleaning of the bottom of the hopper A drain valve and overflow protection system is available for the water before during and or after the soaking of the balls Range Servants Pre Soaker has been designed to provide driving range owners with a long lasting reliable practical and economical golf ball management system 4 1 1 Main Components Figure 5 Main Components Pos Designation Hopper Elevator Bottom Grid and side panels Control Box Ball Valve ORAON English Instruction Manual PreSoaker 4000 14 5 Maintenance 5 1 General Range Servant will provide accessories and original spare parts together with competent advice Maintenance carried out correctly minimizes defects and ensures maximum service life and reliable operation Any malfunctions are detected at an early stage and are therefore easily corrected Regular maintenance minimizes defects and equipment breakdown The following maintenance instructions only refer to the most common problems and their causes 5 2 Periodical maintenance 5 2 1 When the result is not satisfactory The unit should be cleaned regularly This is easily done by following the instructions Open the water valve and empty the hopper of water ll Take out the two metal side plates and bottom grid assem
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