Program Rain 10-12
Contents
1. Distance meter is not correct and the speeds not correct Answer See after damaged cable or sensor The 2 marks W MH must during pulling out the tube appear in order from the left as following The first appear the second appear the first disappear the second disappear During retraction it must go in opposite order See menu 3 speed sensor It is the same if a roller running on the tube measures the speed Only maybe the half or 2 3 of the real length is counted up Answer The stop mechanism can be activated a short time by hopping of the tube or if the windings around the drum are losing It can cause the magnet removed from the stop sensor a short moment It will set the counter to zero In spite of the meter of the tube is not correct the irrigator will run to the end and stop normal But incorrect speed depends of the incorrect registration of the actual layer If wanted the correct number of metre can be set in See CONSTANT no 7 User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 12 of 16 The most used combination of different constants With constants factory adjusted the machine always will run But there are different conditions from farm to farm and there are also different wishes from the farmer Therefore some constants can be adjusted for local wishes 1 Slowly start of turbine Machine data no 13 Adjust the to value to 4 sec to start Now the valve for control of speed will close about half and2. 6 SIGNAL 23 NETWORK HOME A 45123456 B 45234567 SIGNAL GSM signal strength NETWORK GSM network type A First phone number on SMS list B Second phone number on SMS list Detailed explaination in chapter GSM START The turbine can only start if the magnet activates the stop sensor or stop sensors see menu 3 for controlling the stop sensor When the START key is pressed the main valve opens Next the by pass valve closes the turbine starts If the magnet does not activate the stop sensor it is only the main valve that opens this is used if the pressure should be released before disconnecting the hose at the hydrant DELAYED START TIME OF IRRIGATION First press STOP key for closing for inlet of water Next press PROG key 3 times Menu 3 and you can set the start time At last choice Pre and post irrigation if wanted STOP When the magnet is removed from the stop sensor the turbine stops and the main valve closes opens at low pressure stop If post irrigation is chosen the turbine stops and after the post irrigation time the main valve closes If the key STOP is pressed the turbine stops and the main valve closes regardless of post irrigation SUPERVISION The PROGRAM RAIN has a built in system for supervision The supervision starts to work if for some reason the machine irrigates at the same place longer than a specified time This time is factory adjusted to 20 minutes see programm
3. GSM Blue 21 Reserved 22 Reserved 23 Reserved 24 Reserved Technical data Size h w d 170 140 100 Voltage 10 15V dc Current Fuse Ver 1 0 2014 10 07 6 mA Idle 30 mA with GSM 80 mA Light 5A motor max current 5A Fast User Manual Nortoft Electronics 2013 Page 11 of 16 Fault localisation The turbine can not start by pressing START Pre and post irrigation can not take place Answer Magnet for stop sensor is not on its place or cable or sensor is damaged Stop sensor The mark must be on when the magnet is on place and it disappears when the magnet is removed See menu 3 A damaged cable can be repaired but absolutely watertight At least encapsulated in epoxy But a new sensor and cable is recommend If pressure sensor is used there must be pressure on the water The mark E for pressure must be on None figure in the display Answer Battery interrupts Fuse inside the box is blown The fuse is for wrong connection of and From the factory there are an extra fuse on a single fuse holder on the printed circuit Fuse 5 A Battery electric voltage 12 V See menu 2 The clock shows 00 00 Answer If the power has been interrupted the clock will go to zero Therefore in stead of showing the finish time it is the number of hours and minutes to the irrigator is finish that is showed Set the clock and the time to the irrigator is finish will be showed See setting the clock
4. Se constant for early stop Machine has reached stop but waits nn Seconds to proceed stop sequence Operator is pressing START key preventing REMOTE stop Machine has stopped due to supervision time is elapsed Machine has not moved in nn minutes Se constant for supervision time Machine opens valve to force pressure drop to stop main pumpe After 2 minutes valve closes to prevent draining of pipes Machine is performing pre irrigation Machine is performing post irrigation User Manual Nortoft Electronics 2013 Page 8 of 16 There are different constants that can be set by the user These constant will be saved for years even if the battery is disconnected Programming procedure The speed should be adjusted to 11 1 m h to reach the constants Press rapidly the PROG key 3 times to gain access to change the constants By subsequent pressing on the PROG key the constant no will step forward With the and keys the constant value can be changed The PROGRAM RAIN goes back to normal and saves the constant by pressing the key MENU If the key MENU is not pressed the Program Rain switches back to normal after 1 minute and the changes of the constants are not saved CONSTANTS Const Note Fact Min Max Description no Adj Value Value 0 100 Enter 111 to reach machine data 1 00 00 00 00 24 00 Time in line 2 is set 2 8 1 15 Pre irrigation 3 8 1
5. changing machine data DOSE 22 mm TIME 14 10 STOP 7 43 A 45123456 After Approx 30 45 seconds moden should be connected to network SIGNAL 23 Signal strength 0 31 and network should show up in display NETWORK HOME menu 6 A 45123456 A Signal strength at 10 og higher to work properly B 45234567 A Signal strength at 99 indicates signal error Modem has a LED showing status Operating states LED POWER DOWN Off Network search or no SIM card is inserted no PIN is entered no GSM network is available Flashes rapidly STANDBY registered in the network Flashes slowly Connection TALK On When an SMS is Received following is showed on Display Receiving SMS Receiving SMS Incomming phone number and 40 character 45123456 of message Any SMS can be received but only known Status commands are accepted When an SMS is Sent following is showed on Display Sending SMS Sending SMS Outgoing phone number and current machine 45123456 status Status Running User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 16 of 16
6. time vil TIME 7 58 STOP17 58 increase when pressing PRE and Post irrigation STATUS STOP Sensor Starting SPEED 25 0m h Turbine will start as water pressure increases after a while DOSE 26 mm the regulator finds the correct speed Irrigation is continued TIME 8 00 STOP18 38 until end of lane and STOP SENSOR is activated STATUS Running PRE Irrigation SPEED 25 0m h If PRE irrigation is activated Turbine will stop again DOSE 26 mm immediately and PRE Irrigation takes place When pre TIME 8 02 STOP18 38 irrigation time has elapsed turbine starts and state changes to STATUS PRE Irrigate Running POST Irrigation SPEED 25 0m h If POST irrigation is activated Turbine will stop at end when DOSE 26 mm stop sensor is activated and POST Irrigation will take place TIME 18 20 STOP18 38 STATUS POST Irri Stop SPEED 25 0m h Stop sensor is activated Turbine and Irrigation is shut down DOSE 26 mm Machine is ready for disconnection and transport to a new TIME 18 38 STOP18 38 lane STATUS STOP Sensor User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 2 of 16 MENU s SPEED 30 0m h DOSE 22 mm TIME 14 10 STOP 7 43 STATUS Running ZONE 1 30 0m h DOSE 22 mm TIME 14 10 STOP 7 43 STATUS Running DISTANCE 123m BATTERY 12 8V CHARGE ON 0 231A PRE 0 45 POST 0 45 PRESS SENSOR STOP SENSOR i SPEED SENSOR Ha MOT1 0 0A MOT2 1 8A ACTUAL SPEED 22m h START 0 00 WORKING HOURS 123h Om
7. 15 Post irrigation 4 20 0 99 Supervision time minutes 5 1 1 15 1 English 2 Danish 3 German 4 French 5 Dutch 6 Swedish 7 Spanish 8 Italian 9 Polish 10 Japanese 6 0 0 2 0 Stop for high pressure slow shutdown 1 Stop for low pressure valve opens and close again after 3 minutes 2 Motor for stop disconnected 7 0 1000 Actual distance can be set by the keyboard m 8 0 0 1000 Early stop m Is only performed when Post Irrigation is selected 9 0 0 1000 Post irrigation before stop m 10 0 0 1000 Distance for alarm m 11 40 5 120 Water flow m3 h 12 60 5 100 Spacing between irrigation lanes m The constant no 0 the code should be 111 to reach the machine data Then press PROG and the machine data is shown Ver 1 0 2014 10 07 User Manual Nortoft Electronics 2013 Page 9 of 16 MACHINE DATA M Data Note Fact Min Max Description no Adj Value Value 0 400 0 1000 _ Pipe length m 1 110 40 200 Pipe diameter mm 2 1850 500 3000 Reel drum diameter mm 3 12 00 5 00 30 00 Windings pr layer 4 200 50 1000 Large drive sprocket 5 10 5 40 Small drive sprocket 6 4 1 20 Number of magnets 7 0 89 10 70 1 00 Ovality 8 3 0 45 First pulse to main valve sec 9 160 0 300 Short pulses to main valve msec 10 2 1 5 Time between short pulses sec 11 100 0 250 Number of short pulses 12 1 0 1 Shut down system 0 Only
8. 30 0m h Om Om 30 0m h Om Om 30 0m h Om Om 30 0m h Om SIGNAL 23 NETWORK HOME A 45123456 B 45234567 Standard readout Standard readout Zone Active Press the key MENU Press the key MENU Press the key MENU Press the key MENU Press the key MENU 1 time for showing menu 2 2 times for showing menu 3 3 times for showing menu 4 4 times for showing the menu 5 5 times for showing the menu 6 Only when GSM is selected When the sign ff is shown in the display it means that this function is on Ver 1 0 2014 10 07 User Manual Nortoft Electronics 2013 Page 3 of 16 Standard menu SPEED DOSE 30 0m h 22 mm Standard readout TIME 14 10 STOP 7 43 STATUS Running SPEED ZONE DOSE TIME STOP STATUS Speed can be changed at any time during the irrigation using and keys Actual Zone 1 4 with corresponding speed Speed can not be changed Zone Active Dose is calculated by means of constants and shows the actual mm for irrigation When SPEED increases DOSE decreases Constants 11 and 12 To set the time first set the speed to 11 1 m h and then press the PROG key 3 times showing lt CONST 1 TIME gt the time can then be set with the and keys When the battery has been removed the time is 00 00 and is remaining zero until it is set Time when the irrigation is finished incl pre and post ir
9. Nortoft Electronic A S Sejrupvej 38 DK 7323 Give www nortoftelectronic com Program Rain 10 12 ARRIVEE POST NACH Features Speed regulation Pre and post irrigation 4 different speeds Clock Start time is adjustable Stop time is shown in the display Length of the pipe Actual speed Battery voltage Charge regulation Pressure sensor Stop sensor Speed sensor Motor 1 regulation motor Motor 2 stop motor Slowly start of turbine Slowly opening for inlet of water GSM SMS messaging for remote control User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 1 of 16 Short hand manual DEPART PRE STOP MENU VOR ARRIVEE POST Bees PROG NACH Place machine SPEED 30 0m h Place machine at hydrant Display shows the same start and DOSE 22 mm stop time Wheel out hose to the end of lane ex 250m TIME 7 28 STOP 7 28 STATUS STOP Sensor Select Speed EN 3 sh h Display now shows stop after 8h20m Press or mm TIME 7 56 STOP17 16 it for the right speed Speed can be changed during rrigation STATUS STOP Sensor SPEED 25 0m h SPEED has decreased DOSE and STOP has increased DOSE 26 mm TIME 7 58 STOP17 58 STATUS STOP Sensor Start Irrigate Select PRE and POST Irrigation SPEED 25 0m h Press START For starting For PRE and POST Irrigation DOSE 26 mm press PRE and POST irrigation key s STOP
10. chine has reached stop point Constant 8 The machine has not moved for nn minutes Constant 4 due to a malfunction Check the machine before continuing User Manual Nortoft Electronics 2013 Page 14 of 16 How to get started Disconnect Electronic from Battery Put in the SIM card into an ordinary mobile phone and change the pin code to 1111 Try to send at receive an SMS on phone to verify the SIM card and account is working properly Insert the SIM card into the modem Operate the eject mechanism yellow pin next to the card holder to open the card holder by pressing it down with a pen for Insert the SIM card in the SIM card holder example o and push it back into the housing Connect communication power and Antenna cable Antenna communication and power cable is items from Nortoft Electronics User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 15 of 16 Connect the power and setup machine data 30 0 GSM Disabled 1 GSM Enabled all telephone number is allowed no Speed change 2 GSM Enabled only telephone number on SMS list Speed change allowed SPEED 11 1m h See manual for changing machine data DOSE 22 mm TIME 14 10 STOP 7 43 M DATA 30 1 If selected numbers are used number could be found in display on PR1O when receiving SMS from actual phone Number should always be entered in the same format eg 44213 0044213 213 SPEED 11 1m h See manual for
11. continue stepwise until the adjusted speed are reached Correct adjustment is Continuously closing of the valve until the turbine is start running and stepwise until adjusted speed are reached 2 Slowly opening for inlet of water Machine data no 17 Set the value to 1 Opening for the water stepwise 3 Only 1 motor for speed regulation Machine data no 12 Value 0 Post irrigation must take place as following When the stop sensor is activated only the retraction stop After the time for post irrigation the machine start again and run to the mechanic stop 4 Start up of no 2 machine when no 1 machine reaches the stop Machine data no 14 Value 2 The machine must be equipped with adjustable pressure switch Adjust the pressure switch to a point between the normal pressure and the pressure when the pump will stop For instance Normal pressure 7 bar and pressure for pump stop is 9 bar Adjust the pressure switch to 8 bar on both the machines Start no 1 machine as normal by pressing start Set up no 2 machine but press stop When no machine comes to slowly close down no 2 machine will start up when the pressure reach 8 bar Be attend on that 10 m different on the field level is 1 bar 5 Stop with low pressure and pressure switch mounted Constant no 6 Value 1 Machine data no 12 must be value 2 Stop motor turns in opposite direction It means that with the same cable connection to the motor the valve will open for stop Afte
12. et is removed the motor for speed regulation stops the turbine after the post irrigation time the main valve closes opens at machines with stop for low pressure At machines with only one motor for speed regulation the turbine starts after the post irrigation time By pressing the key START the post irrigation is cancelled The magnet at the stop sensor should be in place before activating the post irrigation If Early stop constant 8 is selected this function is activated Shutdown will take place when distance is reached PROGRAMMING OF 4 DIFFERENT SPEEDS The display should be set to the 5 th menu The pipe should be pulled out before programming so the computer knows the distance of the field to be irrigated In the following it is assumed that the field length is 400 m Press the PROG key 3 times and the display will show 400m 30 0m h Om Om 30 0m h Om Om 30 0m h Om Om 30 0m h Om The desired speed can now be set here 25 0 m h then press the PROG key once and the display will show 400m 25 0m h Om Om 30 0m h Om Om 30 0m h Om Om 30 0m h Om The desired distance can now be set here 300 m then press the PROG keys once and the display will show 400m 25 0m h 300m 300m 30 0m h Om Om 30 0m h Om Om 30 0m h Om Now the first zone is programmed and the procedure is continued for all 4 zones Zone 4 automatic ends at 000m When zone 4 is programmed press again the PROG key and the display
13. ing for changing this time If it is set to 0 there is no supervision If supervision of speed data 20 1 is selected irrigation is stopped when speed was below 50 of selected in specified time SPEED The speed is adjusted with the the and keys the speed first changes by steps of 0 1 m h then after 10 steps it changes by 1 0 m h The speed can be changed at any time even while the machine is running If the time is checked it shows the new time for the remaining irrigation User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 6 of 16 PRE IRRIGATION Pressing the key PRE can activate pre irrigation The time for pre irrigation is calculated by the Program Rain as 8 x the time for running metre at the actual speed The constant 8 constant no 2 can be changed see programming If the pre irrigation is on the machine starts and run 1 2 metre then it stops for the pre irrigation time By pressing the key START the pre irrigation is cancelled The magnet at the stop sensor should be in place before activating the pre irrigation POST IRRIGATION Post irrigation can be activated by pressing the key POST The time for post irrigation is calculated by the Program Rain as 8 x the time for running metre at the actual speed The constant 8 constant no 3 can be changed see programming The post irrigation starts to count down when the magnet is removed from the stop sensor When the magn
14. on 3 Inhibits the pulses to the regulator motor SPEED SENSOR For testing the speed sensor the markers is on when the magnets activates the speed sensors MOT1 MOT2 The actual Current used by motor The motor is stopped when the current exceeds 4 5 A If current exceeds 4 5A and the motor has not reached their end position there is a blocking inside the valve MENU 4 ACTUAL SPEED 22m h START 0 00 WORKING HOURS 123h ACTUAL SPEED Shows the actual speed that means the speed the machine is running now This can be used to check the maximum running speed for the machine if the Program Rain is set to a much higher speed than the machine can run The actual speed can differ from the set speed especially in the start this is not an error because the Program Rain ensures that the mean speed over 10 m is correct START The starting time it is a time delay so the machine will start up to 24 hours later To set the staring time press the PROG key 3 times and the time can be set with the and _ keys WORKING HOURS The total working hour since the electronic was started the first time MENU 5 Om 30 0m h Om Om 30 0m h Om Om 30 0m h Om Om 30 0m h Om This is for irrigation with 4 different speeds in the retraction Press the PROG key 3 times for programming the zones See later in this paper for more details User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 5 of 16 MENU
15. r 2 minute the valve close again Stop sensor stop button and supervision can open the valve But the pressure switch can not open the valve 6 Pre irrigation before the gun reaches the stop Constant no 9 can be set to the number of metre where it is wanted that the post irrigation should take place User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 13 of 16 GSM PR10 12 can handle exernal MC52i GSM Modem from Cinterion Irrigator can be Started Stopped or requested for status only by sending an SMS Starts machine Stops Machine Set the Speed whitin 3 400 m h eg Speed 24 Gets the current status of machine SMS can be typed in both upper or lower case or mix If you call the modem from a GSM telephone you will recieve an SMS containing Status If machine is operated by keyboard light in display SMS is inactive to prevent multible SMS and remote operating Upon reception of SMS User Active is sent return Commands Start Stop Speed Status Status SPEED 30 0m h DOSE 22 mm TIME 14 10 STOP18 16 STATUS Running DISTANCE 123m BATTERY 12 8V CHARGE ON 0 231A SMS Sent by PR10 contains information about Irrigation SMS is sent on LOW PRESSURE STOP SENSOR STOP REMOTE STOP DISTANCE SUPERVISION TIME Ver 1 0 2014 10 07 Start the pump so you get pressure on the machine The machine is ready to be moved to a new field The machine is stopped using SMS The ma
16. r 2 separate sensors this is used for rollers with more than one magnet and for disk s with 1 to 20 magnets When the battery is connected the display for 2 sec showed VERSION n n1 Double sensor Round sensor Program Rain 10 18 Pol Connector Cable connection 1 Battery Battery Solar Panel Solar Panel Motor 1 Motor 1 Speed Sensor Speed Sensor Speed Sensor 2 Speed Sensor 2 Stop Sensor Stop Sensor Motor 2 Motor 2 Pressure Pressure BIP BIP Tf the distance counter count the wrong way the speed sensor should be turned Program Rain 10 Version nnl Double sensor Brown 12V 1 Battery Blue 2 Battery Brown 3 Solar Panel Blue 4 Solar Panel Speed Regulation 5 Motor Speed regulation 6 Motor Blue 7 Speed Sensor Black 8 Speed Sensor Yellow green 9 Speed Sensor Brown 10 Speed Sensor Blue or Brown 11 Stop Sensor Blue or Brown 12 Stop Sensor Stop Motor 13 Motor 2 Stop Motor 14 Motor 2 Blue or Brown 15 Pressure Blue or Brown 16 Pressure 17 BIP 18 BIP Cable connection Version n n0 Round sensor Brown 12 V Blue Brown Blue Speed Regulation Speed regulation Blue Black Yellow green Red Brown Blue or Brown Blue or Brown Stop Motor Stop Motor Blue or Brown Blue or Brown If the distance counter count the wrong way the cable on terminal 8 and 9 must be interchange Program Rain 10 6 Pol Connector 19 GSM Brown 12 V 20
17. regulator motor 1 2 Motors 13 25 1 25 Preset of pulse to regulation motor at start sec 14 0 0 2 Pressure switch 0 no pressure switch mounted 1 pressure switch mounted 2 pressure switch mounted only start 15 0 0 160 0 Distance between pulses 40 0 160 0 mm roller 80 mm 62 5 mm 0 running by the formula M data number 0 to 7 16 1 0 1 Speed sensor 0 round sensor for roller 1 double sensor 17 0 0 1 Opening of main valve 0 fast opening 1 slow opening 18 1 0 1 Pressure switch 0 Main valve stay open at low pressure 1 Main valve closes at low pressure 19 0 0 200 Delay from stopsensor to the regulator motor stops the turbine sec 20 0 0 1 Supervision of the right speed 0 Supervision off 1 Supervision on 50 of selected speed 21 0 0 1 Meter or foot readings in the display 0 Meter 1 Foot 30 0 0 1 0 GSM Modem not active 1 GSM Modem 2 GSM Modem only numbers on SMS list 31 First phone to call A 31 Second phone to call B User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 10 of 16 The Program Rain can be adjusted to 2 different types of sensors See Machine Data 16 Sensor One is a round sensor 60 mm in diameter and 4 sensors inside this is only for rollers with one magnet When the battery is connected the display for 2 sec shows VERSION n no The other is a square sensor o
18. rigation Status of Irrigating ei lt Stop Sensor gt lt Running gt lt PRE Irrigate gt lt POST Irrigate gt lt LOW Pressure gt see explanation in STATUS chapter If the display shows LOW BAT in stead of SPEED the battery voltage is lower than 11 8 V and the battery need to be charged MENU 2 DISTANCE 123m BATTERY 12 8V CHARGE ON 0 231A PRE 0 45 POST 0 45 DISTANCE BATTERY CHARGE ON PRE POST The remaining length of the pipe Distance can be changed immediately after pressing PROG key 3 times with the and keys The battery voltage Shows if the battery is charged from the solar panel The battery is charged when the voltage is below 14 0 volt The actual pre irrigation time The actual post irrigation time Pre and Post irrigation time can be changed immediately after pressing PRE or POST with the and keys User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 4 of 16 MENU 3 PRESS SENSOR STOP SENSOR i SPEED SENSOR Hal MOT1 0 0A MOT2 1 8A PRESS SENSOR Shows if the pressure is high the marker is on when the water pressure is high The machine can only work when the pressure is high STOP SENSOR Shown if the stop switch is activated the marker is on when the stop switch is on The machine can only work when the stop switch is on The stop switch has 3 functions 1 Resets the distance counter 2 Post irrigati
19. will show DELETE PRESS MENU SAVE PRESS PROG Ifthe PROG key is pressed the program is saved and the watering is carried out according to the program If the MENU key is pressed the program is deleted and the speed is the same for the whole field User Manual Ver 1 0 2014 10 07 Nortoft Electronics 2013 Page 7 of 16 STATUS EMERGENCY RUNNING LOW PRESSURE STARTING START REMOTE START DELAY START PRESSURE START DENIED STOP USER STOP REMOTE STOP SENSOR STOP DISTANCE STOP DELAY STOP DENIED SUPERVISION TIME FORCE LOW PRES PRE IRRIGATION POST IRRIGATION Ver 1 0 2014 10 07 Status messages in display Machine has not been started anyway speed pulses is received and it is trying to maintain the speed requested Machine is irrigating everything is working properly Water pressure is below pressure switch treshold Machine acts depending on Machine data Operator has pressed START key and start sequens is in process Machine is starting due to an SMS Machine is waiting for start delay to elapse Se menu 4 Machine has started due to pressure rise Machine is using pressure level to start 2 nd machine on string Operator is holding STOP key to prevent PRESSURE and REMOTE start Machine has stopped due to operator STOP Machine has stopped due to an SMS Machine has reached end and is stopped by STOP SENSOR Machine has reached distance for stop
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