CT169N - Busy Bee Tools
Contents
1. Aluminum Oxide Grinding Wheel Grit A 36 Sanding Belt Size Length 28 x Width 2 Belt 0 90 Dust POrt adir 1 1 8 Light 12 V 10 W 38 105 sene 2 Years CT169N 8 BENCH GRINDER WITH BELT SANDER PHYSICAL FEATURES Belt Tracking Sanding Knob Belt Eye Safety Shield Belt Cover Knob Belt Tension Lever Grinding Wheel Tool Rest L top ON OFF Switch PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock Make sure the cord is plugged into a properly installed and grounded power outlet To prevent electrical hazards have a qualified electrician ensure that the line is properly wired Make sure that the appliance is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 120 Volt Grounded Outlet 3 Prong Grouding Plug Figure 1 120 Volts outlet for CT169N It is strongly recommended not to use extension cords with your CT169N Always try to position your machine close to the power source so that you do not need to use extension cords In case if yo2. base 1 11 phlp hd scr M5x8 5 58 cord plate 1 12 left eyeshield mounting rod 59 phlp hd scr M4x6 4 13 bracket 60 phlp hd scr M5x45 14 flat washer D8 2 61 hex bolt M5x10 3 15 hex bolt M8x14 62 sapecial nut 2 16 dome screw 1 63 dust port 1 17 eyeshield plate 1 64 fixed tray 18 flat washer 96 1 65 work table deflector 1 19 phlp hd scr M4x10 5 66 fix plate 1 20 phlp hd scr M5x148 4 67 compression spring 21 nut M10x1 1 68 work table 1 22 end bell 2 69 special hex nut M5 2 23 hex nut type M8 70 bearing 2 24 wavy washer 71 drive roller 25 ball bearing 2 72 circlip for shaft 26 stator 73 driven spindle sleeve 1 27 rotor 1 74 support assembly 1 28 nut M5 7 75 pullback spring 1 29 belt tracking rod 1 76 set screw M5 x12 2 30 left work rest 1 77 support frame 1 31 eyeshield 1 78 phlp hd scr M5x15 32 hex bolt M8x22 2 79 dial 1 33 standard spring ring D6 1 80 pressing plate 1 34 hex nut type 6 8 driver 35 nut M12 1 82 knob M5x18 1 36 sanding belt 1 83 lampshade 1 37 right wheel guard cover 1 84 bulb 1 38 ext tooth washer D4 1 85 inner hex head screw M5x12 2 39 phlp hd scr M4x8 2 86 big flat washer 4 40 right wheel cover idrivensshaf 1 4 cord bushing 88 tension handle 42 capacitor 1 j 89 knurl nut M8 1 4 capacitor support 1 44 standard spring ring D4 90 flat washer DB
3. their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs S CRAFTEX RR
4. CRAFT EXCELLENCE CRRFTEX CT169N 8 BENCH GRINDER with 28 x 2 BELT SANDER User Manual TABLE OF CONTENTS General Safety Instructions for Machines 3 Specific Safety INStrUCct ONS iccccc ee cae Dc OD 4 IGS Features cipio bu ac bU up uu IEEE 5 Physical Fealtl8S dutem decedit 6 Proper re itte Ion a 7 MPG RING esti eh a a a i a a a a a 8 MOUNINO Mp 8 Eye Safety ShielQ uui usece ptione eer perse teens ehinyencssstaaenedesoeanysatueawehinceeiateeies 8 Deb cce 9 TTHORIUO 9 DUST POM o 10 Sanding Arm Angle tat esta Loa Ann a Nias chin t Mu Aa oh Mac tea EA ans US ced 10 RUN EH Due E OD cee 10 Grinding Wheel InspeCLtlOD sd an ced ebd 11 Grinding Wheel 11 Sanding Belt Replacement 12 MaintenanCe s scs cn d tne 12 Parts BredkdoWli oca dece den 13 xil 14 Waranty ns ncc ncc mU DUI n I MEAM I RU MM IA CA CELA 15 APT CRAFTEX GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and
5. X TEST RUN Once you have assembled the machine and verified that grinding wheel is secured and belt is tensioned and tracking properly it is then time to do a test run and see that the machine powers up and runs properly All the tools and objects used for assembling the machine should be removed and cleared away during test run During the test run make sure the start stop button and all the safety features on the machine are working properly Connect the machine to the correct power source Stand to the side of the grinding wheel and start the machine During the test run if there is any unusual noise or vibration disconnect the machine from the power source immediately Check all the parts you have assembled once again and try to find out the problem WARNING Do not make any adjustments while the machine is running Turn the machine OFF and un plug from the power source before making any adjustments Failure to do so may cause serious personal injury 10 GRINDING WHEEL INSPECTION The CT169N comes with an 8 diameter A36 grit aluminum oxide grinding wheel The grinding wheel should be inspected properly before installation Clean the dust and or dirt from the surface of the wheel and inspect it for any cracks dents chips or any kind of external damage To inspect the wheel for any internal damages Hold the wheel up with a finger through the hole located in the middle of the wheel and tap it u
6. after starting the grinder DO NOT grind on the side of the wheel unless the wheel is rated for side grinding DO NOT over tighten the grinding wheel Excessive tightening can cause the wheel to crack during operation MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your grinder before operating it If you fail to follow the instructions given in this user manual serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions CRAFTEX CRAFT EXCELLENCE gt CT169N BENCH GRINDER w BELT SANDER LY CRAFTEX FEATURES MODEL CT169N 8 BENCH GRINDER with BELT SANDER As part of the growing line of Craftex woodworking equipment we are proud to offer the CT169N an 8 Bench Grinder with Sander The Craftex name guarantees Craft Excellence By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CT169N is a professional tool and like all power tools proper care and safety procedures should be adhered to MOto 1 2 HP 120 Volts Single Phase 60 Hz No Load Speed 3450 RPM AMPS TTD T 2 5 Amp Grinding Wheel Diameter 8 Grinding Wheel Material
7. elt cover Make sure to perform belt tracking adjustment on the when the new belt is installed For details see BELT TRACKING page 9 MAINTENANCE During the life of your machine you will need to practice some regular maintenance to keep your machine in peak performance condition Check your machine routinely for damaged or loose grinding wheel worn power cord or worn switch and any loose hardware The grinding wheel should be checked regularly from any internal or external damages The bearings are pre lubricated and needs no lubrication Clean the wood dust from the sanding belt by using abrasive cleaner against the sanding belt when the machine is moving WARNING Turn the switch OFF and un plug the cord from the power source before installing servicing or doing any adjustments Failure to do so may cause serious personal injury 12 CT169N Parts Breakdown ES CT169N Parts List No DESCRIPTION QTY No DESCRIPTION QTY phlp hd scr M5x42 2 47 cord collar 1 2 left wheel cover 1 48 standard spring ring D10 3 hex nut type M16 left side 49 switch plate 4 wheel flange 2 50 switch 1 5 36 grinding wheel 5 hex nut type M4 2 200x20x15 88 1 52 flat washer D4 8 6 phlp hd scr M5x10 16 53 rubber foot 4 7 standard spring ring D5 18 54 coolant tray 1 8 left wheel guard 55 plate 1 9 spark deflector 1 56 standard spring ring D8 2 10 flat washer D5 8 57
8. ff pieces until the blade has come to a full stop OCRAFTEX CT169N 8 BENCH GRINDER w BELT SANDER SPECIFIC SAFETY INSTRUCTIONS ALWAYS read and understand the user manual before operating the grinder MAKE SURE you are wearing safety glasses while operating the grinder or sander The small particles becoming airborne during operation seriously damage your eyes ALWAYS wear a dust mask or a respirator while grinding or sanding The dust produced during operation can lead to serious respiratory problems if inhaled MAKE SURE before making any adjustments servicing or installing parts the switch is in the OFF position and the cord is un plugged from the power source MAKE SURE the RPM of the wheel you are installing on the grinder is equal or higher than the speed of the grinder Operating wheels at a higher speed than rated for may cause the wheel to lay apart fly or break and may cause accident MAKE SURE to keep your hands at a safe distance from the wheel NEVER LEAVE the unattended while it is running machine MAKE SURE to do a ring test on the grinding wheels before installation Wheels that do not pass the test are not safe to use See page 11 for details ALWAYS stand to the side of the grinder when turning it ON and let the wheel reach full speed Stand at least one minute to the side of the grinder after startup A damaged wheel can break apart and fly shortly
9. ive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to
10. ll bit Position the machine on the table with the holes on the base aligned with the holes on the workbench S CRAFTEX Use bolts not provided that exceed the thickness of the base plus the thickness of the bench top and secure the machine to the workbench Figure 2 Mounting holes EYE SAFETY SHIELD The CT169N is provided with an eye safety shield which is positioned at 1 8 from the grinding wheel to protect the operator s face from the sparks produced on the grinding wheel during grinding To install the eye safety shield Make sure the switch is in the OFF position and the cord is disconnected from the power source Attach the support bracket to the grinder using screw and washer provided See figure 3 Attach the eye safety shield to the support bracket as shown in figure 3 using two screws and two nuts provided Support Bracket Screws Figure 3 Installing the eye safety shield TOOL REST WORK STOP The tool rest provides a surface that supports the tool during operation The CT169N is provided with a tool rest for grinding and a work stop for belt sanding To install the tool rests Make sure the switch is in the OFF position and the cord is disconnected from the power source Attach the tool rest work stop to the grinder so that the tool rests are perpendicular to the belt and to the grinding wheel Do not tighten the screws at this time See figure 4 Figure 4 Installing the
11. practice safe usage procedures at all times ALWAYS read and understand the NEVER leave tool unattended while it user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wears loose clothing or jewelry when operating your machine Wear protective hair covering SAFE ENVIRONMENT is important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs is in operation NEVER allow unsupervised or untrained personnel to operate the machine NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep bystanders safely away while the machine is in operation NEVER attempt to remove jammed cuto
12. pring ring 45 lamp support 1 91 iner hex head bolt M5x20 1 46 cord amp plug 92 inner hex head set screw M6x6 3 CRRFTEX 14 S2 CRRFTEX CRAFT EXCELLENCE WARRANTY CRAFTEX 2 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers two years for parts and 90 days for labor unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclus
13. sing a wooden mallet or a light non metallic object as shown in figure 8 Grinding Stone Figure 8 Tapping locations on the grinding stone when inspecting for internal damage WARNING Tapping the wheel with heavy or metallic objects can damage the grinding wheel GRINDING WHEEL REPLACEMENT To replace the grinding wheel Make sure the switch is in the OFF position and the cord is disconnected from the power source Loosen the three screws securing the wheel guard and remove the wheel guard to expose the wheel Loosen the nut shown in figure 9 securing the grinding wheel by holding the wheel with one hand Figure 9 Loosening the nut securing the grinding wheel Remove the nut washer and grinding wheel and replace the wheel with a new one Make sure to inspect the new grinding wheel properly before installation Emm SANDING BELT REPLACEMENT To remove and replace the sanding belt Make sure the switch is in the OFF position and the cord is disconnected from the power source Remove the belt guard by removing the knob securing the belt cover See figure 10 Figure 10 Removing the sanding belt cover Now move the belt tension lever up as shown in figure 11 to loosen the tension on the belt Figure 11 Loosening the tension on the belt S CRAFTEX Take the belt off the rollers and replace with a new one Move the belt tension lever down to tension the belt and reinstall the b
14. tool rests Adjust the tool rests 1 8 to 1 16 away from the belt and the wheel and tighten the Screws BELT TRACKING Belt tracking means to adjust the belt so that it rides on the center of the rollers and does not come in contact with the side covers To check if the sanding belt is riding on the center of the wheels make sure the switch is in the OFF position and the cord is disconnected from the power source Turn the grinder wheel with your hand which moves the sanding belt at the same time and check where the sanding belt rides on the top roller The belt should always be riding on the center of the rollers While turning the grinding wheel turn the belt tracking adjustment knob clockwise or anti clockwise shown in figure 5 to center the sanding belt on the wheels Belt Tracking Sanding Knob Belt Figure 5 Sanding belt tracking CRAFTEX DUST PORT CT169N features a 1 1 8 dust port located under the rollers When connecting to a dust collector use a proper sized hose and make sure all the connections are tightly sealed Figure 6 Dust port SANDING ARM ANGLE The sanding arm can be tilted through 90 from horizontal to a vertical position To move the sanding arm to the desired position Turn the switch OFF and loosen the two screws shown in figure 7 and move the sanding arm to the desired position and retighten the screws Figure 7 Loosening the screws S CRAFTE
15. u really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded UNPACKING The machine is properly packaged and shipped complete in a carton for safe transportation When unpacking carefully inspect the carton to ensure that nothing has been damaged during transit Open the carton and check that the grinder and the parts are in good condition While doing inventory if you can not find any part check if the part is already installed on the machine Some of the parts come preassembled MOUNTING The CT169N Grinder with Belt Sander weighs 38 lbs When mounting it on a workbench make sure the workbench is capable of holding the weight of the machine and the surface of the workbench is level The CT169N is provided with 4 pre drilled holes on its base to allow it to be mounted on a workbench To mount the CT169N on a workbench Remove the rubber feet from the four mounting holes on the base of the machine Place the machine on the workbench and mark using a pencil on the bench surface through the 4 holes on the base Remove the machine and drill the 4 holes on the marked points using a proper size dri
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