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MILLPWRG2 - Republic-Lagun Machine Tool Co

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1. Y MSULAO ILE ANG WAV ET SSS WHAT S IN YOUR SHOP Update your existing mill with ease Custom engineered bolt on retrofit packages are available for the following machines Acer Acra Alliant Argo Atrump Birmingham Bridgeport Chevalier Clausing Enco Jet Kent Lilian Millport MSC Republic Lagun Sharp Southbend Lathe Top One TurnPro Vectrax Victor Wilton YCI and many more CNC systems available for knee mills and bed mills Electronics package available for CNC ready machines PAO SLA SUG Ss UO PRO A UO Sls RAKUS IN MINUTES Bring a brainstorming session to life with simple features that reduce programming time DXF file input allows the operator to import part geometry directly from a CAD file After the DXF file has been loaded save on MILLPWR 2 s large internal memory USB or on your PC via Ethernet for easy retrieval later on FH ARRERA PEFEF BLED CONTOUR WILL Line uo ou ae aoo RILL LINE TERE BRAEG ValRS AULE CONVENIENT EFFICIENT Use MILLPWR as a full function DRO an intelligent power feed or a programmable CNC This versatile system allows the operator to switch from full automatic mode to manual mode in just seconds Import and run G Code files from CAD CAM programs to machine full 3D contoured parts With optional spindle control you can automatically control your spindle s speed and or
2. i A 8688 6888 Abs Begin 8 900 anga aal Abs End 6 5666 Abs Peck Feed Oo Radius Direction Select a cycle to be created In this case a circular bolt hole pattern Once the data has been entered into the form press the USE hard key Start Anala End Anale Le m E m New Program B81 SET TOOL n B92 BOLT CIRCLE x j E HHI Create a second cycle Adding a circular pocket that is mapped in real time within the help graphic screen Tine g 61 08 Tool 9 2588 Inch Datum 1 Scale 1 8888 Skew 9 0988 Inch Tool paths are also displayed in 3D graphics that can be rotated and manipulated The program is ready to run Simply press GO End of 3 Program Step Program Clear Saves Run Functions Functions Steps Program pilin Discard Options MIEEPWREZS SPECIFICATIONS DRO Mode Multiple Datums Fixture Offset 99 Skew Yes Zero Reset Yes Near Zero Warning Yes PGM Mode Estimated Machining Time Yes Graphic View 2D Line 3D Line 3D Solid Block Form Yes w User Override Custom Pocket amp Islands Replication Repeat Rotate Mirror Engrave Line Arc Program Manager Navigation Long Program Names Program Preview Explode Step Reverse Step Path Shift Steps Auto Save Program Program Size Limit MPT only DXF File Import G code Program On Scree
3. establish work piece zero after shutting down or power loss paanan waaanacusss ma ma me USER FRIENDLYS SAVE VALUABLE TIME Tool Program tools by diameter length type direction speed o3 on Position Drill Drill bore position Standardized menus make it easy to program common features simply press any function key and follow the prompts Use MILLPWR 2 for arcs blends and circles Rectangles Pocket frame face slot Lines Defined by from and to in any size shape or pattern your print requires There points or by angles is no need to set up rotary tables or other devices MILLPWR 2 also includes an engrave option for en graving alphanumeric characters vertically horizontally diagonally or along an arc Save time with the skew feature which enables the user to set up a work piece without perfectly aligning it along the X and Y axes MILLPWR 2 will compensate for the angle offset from start to finish The teach position feature allows the operator to use a tool electronic Edge Finder or indicator to create a program from an existing part Tool Library Create a list of frequently used tools to save time while programming a par Tool Offsets Automatically compensate for the tool s dimensions while machining Custom Pocket Islands Clear a continuous closed contour with an irregular shape for multiple passes Tool path estimated for reduced machine
4. MILLPWR 2 or 3 Axes Control 3 Axes Readout ACU RITE Www acu rite com POMS AUG EASY Faster set ups shorter run times and a major boost in productivity are just one powerful easy retrofit away The new ACU RITE MILLPWR 2 control and retrofit kits can turn just about any knee mill into a productive CNC machine USB and Ethernet compatible the new G2 features a bright 12 1 high resolution display 1 4 GHz dual core processor and plenty of programming capabilities estimated runtimes expanded tool datum offsets enhanced tool paths a dxf converter plus much much more The MILLPWR is a contouring control that enables you to program conventional machining operations right at the machine in an easy to use conversational programming language It is designed for both knee mills and bed mills with up to 3 axes closed loop controlled MILLPWR was developed specifically for machinists where manual and automated operation are both useful and needed It s designed to maximize throughput by significantly reducing set up time scrap and other non productive operations thereby increasing your efficiency productivity and profitability A closed looped system with positioning feedback provided by ACU RITE precision linear encoders 1um 0 00005 resolution MILLPWR 2 also includes Position Trac an advanced unique feature that enables you to easily quickly 4 as and accurately re
5. Options Offline Software This allows you to create programs on a Windows compatibile PC and permits those programs to be loaded into the MILLPWR amp 2 via USB or ethernet Upgrade Upgrading from an old MILLPWRII to MILLPWR 2 only requires the new G2 console and mounting arm ACU RITE offers a complete line of digital readouts and precision linear encoders ACU RITE 333 State Parkway Schaumburg IL 60173 5337 877 920 2703 www acu rite com
6. direction on milling machines that are equipped with an electronic variable speed spindle Travel Limits Establish maximum travel limits with software instead of costly mechanical switches that reduce travel Reference Tables Feed Rate Override Look up recommended surface speeds Adjust the feed rate without exiting the in seconds milling function or program Spindle Remote Stop Go Jog Control speed override in optional spindle Start and pause movement with a hand Move quickly from one location to another control console held switch utilizing one or all axes simultaneously 330 WNP ES SYSE IMPROVES EFFICIENCY amp ACCURACY Intuitive navigation menus eliminate the need for multiple screens Program cycles using a simple easy to understand set of machinist language prompts are accompanied by content specific help graphics Here is a step by step look at the new G2 graphical interface as a simple bolt hole circle and pocket are entered Tool 6 668 MM Scale 1 0088 Skew 6 ag08 New Progra _ Set Tool r Tool Number s AERE 8 3 a 2508 al Inch os Sim Length on Pluna i _ ig All programs begin with the tool Parameters are entered in the middle column and are graphically supported in the right column for each field a s Speed J RPM Tool Position Bolt Cirele Canter _ A a e00d Abs
7. n Help Parts Counter amp Clock Manual Auto Z Control Optional Stop G code Only Feed Override Error Compensation Yes Ramp Feed amp Optimized Path Yes Yes Tree w Program Type Filter Yes Listing amp Graphic w Estimated Machining Time Hole Patterns amp Repeat Rotate Mirror 9999 Steps Yes Yes w Graphics Support Simple Edit User Manual Viewer Text amp Graphics Yes Yes 3 Axes Yes Potentiometer Linear amp Bidirectional Non linear Hardware Processor Display Internal Storage Remote Pendant Stop Go Housing Connections Protection 1 4 GHz Celeron M 12 1 1024 x 768 Color LCD with LED backlight 2 5 GB Flash User Yes Die Cast Metal Bezel amp Back Sheet Metal Ethernet USB x2 RS 232 IP 54 front IP 40 Back MILLPWR 2 is backed by a comprehensive 2 year warranty and supported by a nationwide network of factory trained and certified distributors Our distribution network Is readily available to provide you with prompt delivery product training and skilled technical service installation and support T V Rheinland Accessories Knee Scale for Coupling Z Quill and W Knee aN 0 This option provides the machine operator positional feedback on the control when the Knee is manual moved Electronic Edge Finder or Touch Probe The edge finder allows you to set datums quickly and easily without leaving marks on the workpiece
8. time Mirror Repeat Rotate Easily manipulate part programs to save time and reduce program steps Explode Explode a program step into several more detailed steps for easier editing Reverse Step Reverse Path Switch the end points and tool offset of any step or path Change Steps Change or edit the depth offset feed rate of several steps simultaneously Circles Pocket frame ring helix Arcs Defined by from and to points or by sweep center or 3 points Hole Patterns Full partial circles linear row column rectangular frame and array Blends Insert a corner radius between two lines two arcs or lines and arcs USB Connectivity Front amp Back Loading and off loading programs importing data via USB is now a plug and play convenience with USB ports located on both the front and the back of the new G2 control with mouse and keyboard support SHOP TOUGH DEPENDABLE Every MILLPWR system includes components that have been designed manufactured and tested to withstand the elements of contamination found in even the harshest machine shop environment From the durable operator console to the hardened ballscrews and powerful DC servo motors the components of each system are protected es with die cast metal enclosures r Ce sealed keypads and interlocking Any gt lipseals to further protect from wy metal chips and other 3 contaminants

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