Downloading - Beijer Electronics, Inc.
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1. After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the application Also remember to upload the format of recipes from the operator terminal before starting to edit a new set of recipe data in the PC For further information about creating editing recipes please see the corre sponding chapter in the H Designer Users Manual Beijer Electronics MAEN833A Operation 7 9 Copying an Application To copy an application from one H T80 to another H T80 select F3 Copy from the system menu Set the dip switch SW7 ON and connect the two operator terminals with a download cable After the self test the system menu will be displayed on the screen Select F3 Copy in the system menu from the operator terminal with the appli cation to be copied The operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct password is entered the H T80 starts to copy the application to the other H T80 For information about setting a password please see section 7 10 Passwords The following appears on the screens during the copying Copying firmware Programming firmware HEN Link port COMI Link port 1 HE Note If it is the first time to copy please remember to run the application 26 Beijer El2. 22 7 5 Setting Communication Parameters 22 2 22 7 6 Downloading an Application stash ak 23 Tu Uploading an Application iere nett anys 24 7 8 Uploading Downloading a Recipe ees 25 7 9 Copying ICA RA oo 26 2410 Passwords Jela EE 27 Beijer Electronics MAEN833A Contents Beijer Electronics MAEN833A Safety Precautions 1 Safety Precautions Both the installer and the owner and or operator of the operator terminal must read and understand this installation manual General Only qualified personnel may install or operate the operator terminal The operator terminal must be installed according to the installation instruc tions The operator terminal is designed for stationary installation on a plane surface where the following conditions are fulfilled no high explosive risks no strong magnetic fields no direct sunlight no large sudden temperature changes Never allow fluids metal filings or wiring debris to enter any openings in the operator terminal This may cause fire or electrical shock The operator terminal fulfills the requirements of article 4 of EMC directive 89 336 EEC Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The
3. Note Make sure that the connection is in accordance with the setting of the dip switches for example RS485 corresponds to SW9 ON SW10 ON and SW11 ON See section 4 Dip Switches COM 1 COM 3 504030201 56453 21 9 8 7 6 9 8 7 6 Pin Function Pin Function 1 RS485 1 RS422 TX RS485 2 RS232 RXD 2 RS422 CTS 3 RS232 TXD 3 RS422 CTS 4 N A 4 RS422 RX 5 Signal ground 5 Signal ground 6 RS485 6 RS422 TX RS485 7 RS232 RTS 7 RS422 RTS 8 RS232 CTS 8 RS422 RTS 9 Optional 9 RS422 RX 5V 100mA output 16 Beijer Electronics MAEN833A Communication Ports COM 2 13 1211 10 9 8 7 6 5 lt 4 3 2 1 25 24 23 22 21 20 19 18 17 16 15 14 Pin Function Pin Function 1 N A 14 RS422 TX RS485 2 RS232 TXD 15 RS422 TX RS485 3 RS232 RXD 16 RS422 RX 4 RS232 RTS 17 RS422 RX 5 RS232 CTS 18 6 N A 19 7 Signal ground 20 N A 8 Optional 21 5V 100mA output 9 22 10 N A 23 5422 RTS 11 24 RS422 RTS 12 RS422 CTS 25 N A 13 RS422 CTS Beijer Electronics MAEN833A LCD Contrast Adjustment 6 LCD Contrast Adjustment The LCD contrast can be adjusted via the touch screen using the system menu command F4 Set and performing the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the
4. H T80 must use the power supply with 24 V DC and the power consumption is 24 W Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Perform the following steps to wire the power connector 1 Unplug the power connector and unscrew the screws 2 Strip approximately 1 cm of insulation Insert the wire all the way into the power connector and then turn the screws tight 3 Plug in the connector to the power outlet of the operator terminal Note The power connector is already plugged into the power outlet of operator termi nal when the package is first opened Wire Gauge Type AWG Stripped Length Torque Solid 28 12 7 8 mm 4 5 lb in Stranded 30 12 7 8 mm 4 5 lb in TI mm el Ave Od Use Copper Conductors Only 60 75 Beijer Electronics MAEN833A Dip Switches 4 Dip Switches Dip switch Function SW1 Reserved SW2 Reserved SW3 SW4 Operation Mode ON ON Runs user application ON OFF Runs burn in test program OFF ON Updates BIOS OFF OFF Runs bench test program SW5 Communication Parameters ON The operator terminal uses the communication parameters defined on the operator terminal s configuration screen for controller communication OFF The operator terminal uses the communication parameters defined in H Designer fo
5. LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed equip ment Use only parts and accessories manufactured according to specifications of the supplier Peripheral equipment must be appropriate for the application and location The figures in this manual serves an illustrative purpose Because of the many variables associated with any particular installation the supplier cannot as sume responsibility for actual use based on the figures The supplier neither guarantees that the operator terminal is suitable for your particular application nor assumes responsibility for your product design in stallation or operation Beijer Electronics MAEN833A Safety Precautions Power source The operator terminal is equipped with a 24 V DC input Supply power other than 24 V DC 15 will severely damage the operator terminal Thus check the power supply supporting the DC power regularly Grounding Without grounding the operator terminal may be severely affected by excess noise Make sure that the grounding is done properly from the power connec tor at the rear side of the operator terminal When power is connected make sure that the wire is grounded Use a cable of at least 2 mm AWG 14
6. etc For further information about the slide out menu please see the H Designer User s Manual Menu key Functional keys F1 F6 When a key is pressed the operator terminal will make a beep sound to signal that a command is pressed The default setting is a 200 ms beep and can be con figured Beijer Electronics MAEN833A Operation 7 4 Bench and Function Tests Set dip switches SW3 and SW4 OFF to be able to run the bench and function tests for the H T80 Turn on the operator terminal to display the following screen Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select which item to be tested Note The bench test will clear the application data of the operator terminal 7 5 Setting Communication Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in H Designer To set parameters in the operator terminal select F2 Confg in the system menu Note Remember to set dip switch SW5 ON if parameters are set in the operator terminal To set parameters in H Designer select Application Workstation Setup Select the Connection tab to set communication parameters Note Remember to set dip switch SW5 OFF if parameters are set in H Designer 22 Beijer Electronics MAEN833A Operation 7 6 Downloading an Applica
7. square on the center of the screen to complete the task Note When using the F4 Set command all RAM data will be cleared See also section 7 2 System Menu 18 Beijer Electronics MAEN833A Operation 7 Operation 7 1 Self Test Once the operator terminal is turned on it will automatically execute a self test to check its hardware The results of the self test will be displayed on the screen according to the following picture Human Machine Interface ROM BIOS Version 1 0 C 2006 Beijer Electronics AB H T80 Display Type Color STN LCD System RAM Size Bytes Video RAM Size 1M Bytes Battery Backed RAM Size 512K Bytes BIOS Memory Size 128K Bytes Firmware Memory Size 512K Bytes User Memory Size 7552K Bytes Battery Status Passed BIOS ROM Checksum Passed Firmware Checksum Passed Application Checksum Passed RTC Function Test Passed Parameter Checksum Passed Communcation Port 1 Test Passed Communcation Port 2 Test Passed DIP Switches Setting 8 1 11011111 If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this h
8. times in each direction of X Y and Z axes Beijer Electronics MAEN833A Product Specifications Parameter H T80 RF emissions CISPR 22 Class A Electrostatic Discharge IEC61000 4 2 RF susceptibility IEC61000 4 3 High frequency transients 1 61000 4 4 Cooling Natural cooling Beijer Electronics MAEN833A Product Specifications 3 1 Front Fixture mounting holes Back gu 4 P Description of Parts Function keys Power lamp Communication lamps Network lamp Qo D D D oooga UUUUUUUUU UUUUU DREI DC power outlet Compact Flash card connection COM1 RS232 RS485 COM2 RS232 RS422 RS485 DIP switches 1 12 COM3 RS422 RS485 USB connector for Gei printer memory stick H Network connection mm pu E nnnnnnnnn tanon nonon nooo nnon USB connector for transmission 10 Beijer Electronics MAEN833A Product Specifications 3 2 Extern
9. Application Download Application The following appears on the screen while the operator terminal is downloading Programming application mE Link port COM1 Beijer Electronics MAEN833A Operation 7 7 Uploading an Application An application can also be uploaded from the operator terminal to the PC Thus a user can save an application as a V6F file in H Designer for future use Warning To avoid an electrical shock be sure to switch off the power before connecting the communication cable to the operator terminal Make sure that the operator terminal and the PC are connected according to section 7 6 Downloading an Application Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in H Designer and the Save As dialog box will appear on the screen Enter the name of a firmware file AF6 to save Click Save Then the operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct pass word is entered the operator terminal starts to upload the application to the PC For information about setting a password please see section 7 10 Passwords While the operator t
10. H T80 Installation and Operation Manual MAEN833A 2007 11 English Foreword H T80 Installation and Operation Manual Foreword 80 is a Human Machine Interface HMI with a 7 5 STN Liquid Crystal Display and is water and dust resistant according to IP65 NEMA4 H T80 is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexi ble thus achieving the optimal performance of your machines H Designer is used to design applications of H T80 it is reliable user friendly and compatible with many models Beijer Electronics AB MAEN833A 2007 11 Please read the entire installation manual prior to installing and using this equipment Only qualified per sonnel may install operate or repair this equipment Beijer Electronics AB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements standards and legislation in respect to configuration and safety Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO A
11. NYONE FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION USE OR REPAIR OF THIS EQUIPMENT WHETHER ARISING IN TORT CONTRACT OR OTHERWISE BUYER S SOLE REMEDY SHALL BE THE REPAIR REPLACEMENT OR REFUND OF PURCHASE PRICE AND THE CHOICE OF THE APPLICA BLE REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB Beijer Electronics MAEN833A Contents Contents Safety Precauuons s kase aka m pei Rt odi do dis naleta 5 Installation bass a dei 7 2 1 Package Contents agam Gnd ette a eta dis o PRA T 7 Specifications RO E M 8 3 1 Description EE 10 3 2 External and Cut out 11 33 Mounting coated samuel 11 3 4 Grounding 2 oka 12 252 Power Supply and Wiring Aaa 13 Dips Site lies fis sds tees s dna t 14 Communication 16 LCD Contrast Adj stment E 18 iieri nnno teer i 19 7 1 Self Test 19 72 System Menu s eot tet unte 20 7 3 Key Pad iako e a seo 21 7 4 Bench and Function Tests
12. al and Cut out Dimensions Unit mm La 219 7 TTY IT 117 om ca 231 0 220 875 CUTOUT DIMENSION 0 0 8 165 8 N BAJKA ARNAU ANANI 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below WW Kea 0 08 Beijer Electronics MAEN833A Product Specifications 2 Mount the operator terminal into the cut out Insert the fixtures to the holes on the unit and fasten the screws into the front panel Do not tighten the screws with too much or uneven force or it may cause the deformation of the operator terminal STEP 1 STEP 2 STEP 3 gt Maximum torque 0 3 Nm m Fitting dimensions s Unit mm E E 4 E Ai S E B 1 K gt A E 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below o 135 90 Ke 135 9 Display 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground 12 Beijer Electronics MAEN833A Product Specifications 3 5 Power Supply and Wiring
13. appens the user can simply follow the download procedure to re download the applica tion or data After downloading again all items should pass the self test Beijer Electronics MAEN833A Operation 7 2 System Menu Set the dip switch SW7 ON After the self test the system menu of the oper ator terminal is displayed on the screen Wait command Link port 1 Link Confg Copy Set The functions of the commands briefly explained below System menu Function command Link The operator terminal is connected F2 Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to be made for the operator terminal to work properly Use v and to move to desired field and to set the value of the field F3 Copy Copies application data to another H T80 F4 Set Adjusts touch panel LCD contrast and clears RAM data See also section 6 LCD Contrast Adjustment F5 Run Runs the application 20 Beijer Electronics MAEN833A Operation 7 3 Key Pad The seven keys on the H T80 include one menu key and six functional keys F1 F6 described below Press the menu key to slide out the innovative slide out menu The functional keys can also be defined in H Designer and used as Quick buttons for example to set an ON OFF value to change a screen
14. assword table Beijer Electronics MAEN833A Operation Scenario 2 Re entering a password The object Action Button in H Designer also allows the designer to create a button which asks the user to re enter a password For example by pressing the button the password keypad will be displayed to prompt the user to enter a password After entering the password the opera tor terminal will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or drop one s privileges while the operator terminal is in operation Password Keypad BBH HBBBH DE How to configure an Action Button is described in the H Designer User s Manual Scenario 3 Password protecting a button in the operator terminal The designer can create a button which is protected by a password for execution For example a Goto Screen button can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a low er privilege than has been set for the button the operator terminal will prompt the user for a password The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to ac cess to certain parts of the application Scenario 4 Requiring a password to co
15. ectronics MAEN833A Operation 7 10 Passwords Scenario 1 Requiring a password to start the operator terminal If the dip switch SW6 ON the user needs to enter a password to start the operator terminal For this purpose the designer can use the object Action Button in H Designer to create a button which displays the password table on the operator terminal display A user with the right to access the table can register passwords and user levels in the table In the illustration below the rex button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value 56 52 ed N Change screen How to configure an Action Button is described in the H Designer User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the operator terminal and after the self test the user will be prompted to enter a password in order to run the operator terminal The operator terminal will determine the user level from the entered password For instance if the level of the password entered by the user is 2 then the oper ator terminal will set the user level to 2 User level 1 has the highest privilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the p
16. erminal is uploading the following is displayed Uploading firmware Cl Link port COM1 E After uploading select File Reconstruct Source in H Designer to display the Open dialog Open the uploaded application file C64 or AA6 The appli cation screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modification 24 Beijer Electronics MAEN833A Operation 7 8 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload download a recipe Uploading a Recipe Select File Upload Recipes in H Designer and the Save As dialog box will appear on the screen Enter the name of a recipe file RCD to save Click Save While the operator terminal is uploading the recipe Uploading recipes is dis played on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in H Designer Select File Download Recipes to display the Open dialog Enter the name of the recipe file RCP and click Open While the operator terminal is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes Link port 1 Link port COMI
17. py or upload application When selecting F3 Copy in the system menu or File Upload Application in H Designer the operator terminal will prompt for a password The user will need to enter the correct password to copy an application from one H T80 to another Note that setting this password is different from the passwords set in Scenarios 1 3 To set this password select Application Workstation Setup in H Designer Under the Password tab the designer is able to set the password 28 Beijer Electronics MAEN833A ever ELECTRONICS Head Office Subsidiary Subsidiary Beijer Electronics AB Beijer Electronics GmbH Beijer Electronics Inc Box 426 Zettachring 2A 939 North Plum Grove Road Suite F 201 24 Malm Sweden DE 705 67 Stuttgart Germany US Schaumbursg IL 60173 USA Telephone 46 40 35 86 00 Telephone 49 711 327 599 0 Telephone 1 847 619 6068 Telefax 46 40 93 23 01 Telefax 49 711 327 599 10 Telefax 1 847 619 6674 Internet www beijerelectronics com E mail infoebeijerelectronics com Subsidiary Hitech Electronics Corp 4th Fl No 501 15 Chung Cheng Rd Shin Tien Taipei Shien Taiwan R O C Telephone 886 2 2218 3600 Telefax 886 2 2218 9547
18. r controller communication SW6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 if the operator terminal requires no password to start its operation OFF The default user level is set to 9 if the operator terminal requires no password to start its operation SW9 COM1 Port ON For RS485 this switch has to be set ON OFF For RS232 this switch has to be set OFF 14 Beijer Electronics MAEN833A Dip Switches Dip switch Function SW10 COM2 Port ON For RS485 this switch has to be set ON OFF For RS422 this switch has to be set OFF SW11 COM3 Port ON For RS485 this switch has to be set ON OFF For RS422 this switch has to be set OFF SW12 Reserved Beijer Electronics MAEN833A Communication Ports 5 Communication Ports COM1 a 9 pin female connector is used to connect the operator terminal to a controller via RS232 or RS485 COM2 a 25 pin female connector is used to connect the operator terminal to a controller via RS232 RS422 or RS485 COM3 a 9 pin female connector is used to connect the operator terminal to a controller via RS422 or RS485
19. steners DR D Power connector connected to the 24 V DC power outlet This installation and operation manual MAEN833A Beijer Electronics MAEN833A Product Specifications 3 Product Specifications Parameter H T80 Front panel WxHxD 231 0 x 176 0 x 6 5 mm Compact Flash card Mounting depth 40 3 mm Cut out dimensions 220 8 x 165 8 mm Front panel seal IP 65 NEMA 4 Weight 1 2 kg COM1 9 pin female connector RS232 RS485 COM2 25 pin female connector RS232 RS422 RS485 COM3 9 pin female connector RS422 RS485 Ethernet Yes USB Host 2 ports USB Device 1 port Flash ROM 8 MB RAM 512 KB CPU 32 bit RISC Battery backed memory 512 KB Data Recipe 512 KB Data storage Yes Real time clock Yes rechargeable Lithium battery Display Color STN LCD 256 colors 640 x 480 pixels CCFT backlight lifetime approximately 45 000 h at 25 Active area of display WxH 153 7 x 115 8 mm 80 x 60 characters of 8 x 8 size can be displayed Display adjustment Via touch screen Touch screen Analog Power supply 24 V DC 15 Less than 24 W Operating temperature 0 to 50 C Storage temperature 10 to 60 C Ambient humidity 20 90 RH non condensed Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Shock endurance 10 G 11 ms 3
20. tion Connect the RS232 port on the PC to the 1 port on the H T80 using a WPC P8 42 cable or to the COM2 port using a WPC P8 41 cable The connection can also be made according to the illustration below where the left hand illustration applies to COM1 and the right hand one to COM2 9 male 9 pin female 25 pin male 9 pin female RXD 2 2 RD TXD 2 2RD TXD3 lt 35 RXD 3 35 GND 5 5 56 GND 7 5 SG RIS7 3 r 1CD RTS 4 4 1CD CTS8 4DTR 55 _ 4DTR 6 DSR L 6 DSR r 7RTS 7RTS 8CTS BCTS Warning To avoid an electrical shock be sure to switch off the power before connecting the download cable to the operator terminal Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to download the application Start H Designer and open the application file to be downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware Application in H Designer if it is a first time to download the application to the operator terminal otherwise select
21. to ground the operator terminal Ground resistance must be less than 100 2 class3 Note that the ground cable must not be connected to the same ground point as the power circuit Installation Communication cables must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier Dismantling and Scrapping The operator terminal or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display 6 Beijer Electronics MAEN833A Installation 2 Installation 2 1 Package Contents The following parts are found in the box Operator terminal H T80 6 installation fa
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