23940-XX Probler P2 Elite Gun User Manual
Contents
1. IE sersceew zmso avere une 4 ze mare ocre i 20200 rz amp ureowsoemo 1 res mms gt eso manesosmemox 1 reiser 2 2040 Pistonsa 1 rom meer i Hosemounnnepune 1 re 200700 PUSHLOCK SWWELADAPTER 1 20001 1 Case ven eso arme Casse arme 230530 cvunDersea r zxwsro CHECKVALVEFITER gt memo 2205000 SEALHOUSNG 2 Casio one Cm MAGHINEDHANDIE Cum eso TRIGGERPISTON zewo men emo RETANNGRING sm 7 meme sm 2 merae FILTERSOREEN 2 meum secs 2 meas omme fr mee omme 7 omme 15 mlmimlimimnmi2i i2 j2 2 2o nmlmimiBi2 2 2 2 2 2 2 2 2 mlio iii l mimi lnmimioilc alainini a n n nin I lu REVISION C Section 3 General Information Maintenance N WARNING 2 Check the material valves p n PG 15 01 for any leaks Before attempting to perform any maintenance on this gun relieve All Fluid and Air Pressures Turn OFF both material valves Torelieve fluid and air pressures Turn OFF all air supplies at system except gun trigger air Trigger the gun until all fluid pressures have been relieved Turn OFF t2. The two fluids isocyanate and polyol then flow thru the material shut off valves seal and check valve assemblies and into the mixing chamber The two fluids impinge against one another and exit the mixing chamber in a swirling conical spray pattern When the trigger is released the mixing chamber returns to its original position and purge air flows into the mixing chamber housing p n 23963 00 The front tip o ring p n 23974 00 keeps air purge inside the gun head p n 23901 00 forcing all of the air through the orifices in the mixing chamber for a complete total and constant purge This purge air continues to flow thru the mixing chamber until the air valve has shut off all air to the gun or until the trigger is pulled again 4 X The P2 Elite gun attaches the same way if equipped with the optional horizontal set up Fitting 23825 00 is an unattached part that must be connected to the air hose first then connected to the gun Section 1 Installation Equipment Assembly Installing P2 Elite on Equipment other 3 Install the original fittings into PG 15 01 valves than GlasCraft AN WARNING Y It is recommended to use a non permanent thread lock Do not place any part of the body in the path of the gt on the 1 8 in NPT threads to assist as a sealant and material spray keep the fittings from twisting with gun movement Do not point the gun at or near other personnel Do not look into the mixing chamber orifice
3. 23974 12 O RING 23985 00 STATIC MIXER ADAPTER 30 Section 4 Notes 31 Section 4 Notes 32 Section 4 Limited Warranty Policy GLASCRAFT INC GlasCraft warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a return authorization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd S
4. 18 Section 3 General Information Maintenance Routine Care A Refer to specific system user manuals for complete t gt system installation N WARNING Before attempting to perform any maintenance on this gun Parts Replacement Procedure OR before removing side blocks make certain that both gun material valves are in the fully OFF positions N WARNING Ifthe material valves are on when side blocks are removed the gun will quickly become encased in urethane p Before attempting to perform any maintenance on this gun OR before removing the side blocks make certain that both gun material valves are in the OFF positions It is recommended that the following service be performed If the material valves are on when side blocks are on a daily basis removed the gun will quickly become encased in urethane 1 Clean the gun using a brush and an appropriate clean solvent 2 Inspect the side block seals p n 23973 00 making cer tain they are clean and free of scratches nicks or for eign material Clean and replace as required 1 Read each procedure entirely before beginning and refer to the illustrations as needed 3 Remove clean or replace the filter screen 2 Flush and clean all chambers and passages as they p n 23971 00 become accessible 4 Maintain a reasonable stock level of wear items such as seals and o rings see Service amp Repair Parts Kits 3 Clean all parts before assembly listed in Parts amp
5. Illustrations section Piston Throw Adjustment 4 Replace all o rings and seals with new parts from the appropriate kit CE The P2 Elite gun piston throw is factory set and as a rule should not require adjustment The piston throw refers to 5 Inspect all parts for wear or damage and replace as how far back the air piston will travel when the gun is required with new genuine GlasCraft replacement triggered Proper throw adjustment will align the mixing parts from your authorized GlasCraft distributor chamber side ports with the side block seal thru port There is a set screw that determines how far the piston will travel before it stops 6 Inspect all threads for wear or damage and replace as required To determine if the throw is correct 7 Tighten all threaded parts securely but not excess 1 Turn the material ball valves PG 15 01 to the OFF ively upon assembly position H 8 Lightly lubricate all o rings and threads with lithium grease 9 Check all springs for resilience They should return quickly to their original new length 19 Section 3 General Information Maintenance 2 Trigger the gun to clear out residual pressure in side 6 Place seal seal housing assembly into gun head so blocks the face of seal sets against the chamber Look thru the thru port of the Seal The side port of the Chamber 3 Remove the side blocks p n 23902 00 amp 23903 00 should be at the center o
6. Is your equipment Three phase Single phase What is the inbound voltage to your equipment Temperature setting ISO Temperature setting POLY Temperature setting HOSE 34 For Air Powered Systems Air compressor size CFM generated Pressure at the system Hydraulic Pneumatic Dynamic fluid pressure ISO POLY Spray gun chamber size Material being sprayed Viscosity ISO POLY Approximate material temperature GlaScrF5FE DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II amp MH III HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING 8 STREAM JET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com ADS ADVANCED DI
7. REVISION B Section 3 General Information Options 23942 02 B 510 Chopper Vertical 0732 01 7 2 TUBING FOR SIGNAL AIR 20796 02 23940 XX Part Description Number __ Fiberglass choppers can only be installed on P2 gt guns rev B to current 27 REVISION B Section 3 General Information Options 23942 02 B 510 Chopper Horizontal i 20732 01 TUBING FOR SIGNAL AIR h 20796 02 23940 XX Part Description Number __ Fiberglass choppers can only be installed on P2 gt guns rev B to current 28 REVISION B Section 3 General Information Options P2 Elite Spray Options 23961 00 23974 12 Front Tip O Ring A STANDARD ROUND SPRAY AIR CAP 23974 12 a 18578 00 0 Ring Retaining Nut 23976 00 STANDARD 2390100 iden SPRAY KIT CONFIGURATION Gun Head ced 41 XX 23972 00 ERS Airless Tip Flat Spray Adapter 23047 YY Non Atomized Tip 23914 12 Not Included in Kit O Ring Mix Chamber Body POUR 23911 XX 23984 00 9704 11 Mix Chamber Insert Pour Cop rn SO AR JET STREAM CONFIGURATION 23914 12 23983 01 O Ring 23983 02 Jet Nozzle 29 Section 3 General Information Options 23986 00 Static Mixer Kit 18378 00 9881 00 2299 14 12 MN enit 23985 00 LPA2 14T XXXX Part Description Number 19881 00 PLUG FITTING 20634 01 SPIRAL MIXING ELEMENT
8. not stop or deflect leaks with your hand body glove or rag Close material shutoff valves when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working
9. pressure or temperature rating of the lowest rated system compo nent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufactur er s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage Isocyanate Hazard To prevent exposing ISO to moisture Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO lube pump reservoir filled with Graco Spraying materials conta
10. 0 91 LL 91 PSSL 00 196 2 61 9d 00 25682 00 996 2 391 662 21 vL6 2 auis 00 V 328 9866 00 106 2 62 v661 00 296 2 00 S6 2 12011 92 66 v0 62c 00 896 2 00 2494 SIA Nid THUG Siegert yreoert i t96ri 00 0962 60 LL6EZ s0 096 2 60 00662 00 086 2 voorst 00 616 2 0 0r6t2 Section 3 General Information TUNG ONINVITI TUYO SNINY THUG ONINVS 3408 Y3SLNNOD Y38WVHI JIZZON YISNVHI 00 6L662 20 00862 00 60662 00 6L662 __00 orsez_ weise w o96 2 N d Section 3 General Information 23940 XX P2 Elite Dispense Gun 11021 22 HORIZONTAL HOSE ORIENTATION 11021 22 20135 01 STANDARD HOSE ASSEMBLY FOR BOTH VERTICAL AND HORIZONTAL ORIENTATIONS P6 15 01 REVISION C Section 3 General Information 23940 XX P2 Elite Parts List Part NM Part nee momz memos fs RNG ew swwernosermmne 1 ses or 3 ues swveckoserinine 3 oo fa ere ome 2 se omme gt wen omme 2 ser omme fa Sec 1 fs omme 1 wee memteomosecover 2 se omme menos 2 e rime 1 fo xwso feer 2 oem rs 1 Be screw aso ea rms zen amp sownmma sesos SHOULDER SCREW 1 sos ver serscrew 2 amen
11. 150 LPA2 147 3150 LPA2 147 5240 LPA2 1477250 A The nozzle size is stated by the Orifice Size and Degree of Spray gt Example LPA2 147 1525 015 Orifice 25 Degrees Non Atomized Tips For use w 23976 00 23047 J3 Character Designates Pattern Width 23047 M1 Number Designates Orifice 23047 M2 23047 M3 TP e 23047 P1 Contact the GlasCraft Tech Service department for help matching a tip with an application 23047 P2 23047 P3 22 Section 3 General Information Options Dispense Tip Reference Chart Part E 23 Section 3 General Information Options Dispense Tip Reference Chart Part ved Part 0 015 0 018 0 018 0 018 0 018 0 021 0 021 0 021 0 021 0 023 0 023 0 023 0 023 0 026 0 026 LPA2 147 6225 Part vui 24 Section 3 General Information Options 23942 01 B 410 Chopper Vertical 20732 01 TUBING FOR SIGNAL AIR ve 20796 02 23940 XX an Part Je Fiberglass choppers can only be installed on P2 gt guns rev B to current 25 REVISION B Section 3 General Information Options 23942 01 B 410 Chopper Horizontal 9944 16C Fij arsso C _ 23905 00 e 1 SH 20796 02 Fd i A 20732 01 TUBING FOR SIGNAL AIR V 23940 XX Part Description Number Fiberglass choppers can only be installed on P2 gt guns rev B to current 26
12. 3 Drill Bit 14963 14 Drill Bit 14963 15 Drill Bit 23974 12 O Ring O Ring 23974 07 23979 AA Hardware Kit AA Part Number 14963 28 14963 29 15845 00 15845 01 17672 00 23971 00 23974 07 23974 12 Description Qty Drill Bit Drill Bit Ball Driver 23980 00 Hardware Kit 04 05 Part Ball Driver Number Vise Pin Filter Screen n O Ring O Ring 23981 00 Premium Repair Kit Part Number 23974 05 23974 06 23974 07 23974 08 23974 09 23974 10 23974 11 23974 12 23974 16 23974 25 O Ring 23974 26 O Ring x O ring p n s 7554 10 and 7554 07 QTY 1 we are not used on the P2 Elite gun 21 15845 00 3 16 Ball Driver 15845 01 5 32 Ball Driver 23971 00 Screen Filter 14693 19 Drill Bit 14963 20 Drill Bit 23974 12 Description 23974 07 Qty O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring 23978 00 Side Seal Kit Part Description Number 23973 00 SST Side Seal 23974 07 O Ring Section 3 General Information Options Cleaning Drill Chart Round Mixing Mixing Chamber Nozzle Mixing Chamber Chamber Cleaning Drill Hole Cleaning Drill 23960 AA 14963 16 0 042 14963 21 0 0292 23960 00 0 035 23960 01 0 042 23960 02 0 052 23960 03 0 059 23960 04 0 07 23960 05 0 086 LPA2 147 1850 LPA2 147 2650 LPA2 147 4325 LPA2 147 2125 LPA2 147 3125 LPA2 147 4340 LPA2 147 2140 LPA2 147 3140 LPA2 147 4350 LPA2 147 7240 LPA2 147 2
13. MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PUR CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUM STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM AGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 33 Section 4 Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray equipment To help our technical representatives expedite your call and better address your questions please have the following information ready and available when you phone GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com Model Serial number Type of spray gun Serial number
14. PIELE Glasrra 0 An authorized Graco Systems Parts and Service Distributor F F E MENSEN 317 209 1111 www mccind com DISPENSING EXCELLENCE lt Z lt gt OG Zi Y Probler P Flite Dispense Gun For use with non flammable foam and polyurea Not for use in explosive atmospheres 90 110 psi 0 62 0 76 MPa 6 2 7 6 bar Air Inlet Pressure Range 3200 psi 22 MPa 220 bar Maximum Static Fluid Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Table Of Contents Section 1 Installation VWarmings esa EM 3 Introduction agamer adr ale 7 Standard Equipment 00 LR i tr ob d tere toa coi bei te deretur b te tod rco sakte 8 Equipment Assembly 2 er i ace e etre eve ag fede vel dese aa ade pea ee 9 Section 2 Operation Start Up IAS TUCASA ended eei e Up ei epu ee Ve eode epe eee in ia 11 Section 3 General Information Assembly Drawings tutti cite tv sd de ade ks Kald dee aede de a eno au ee v gae ev D due v aeu es 13 MAINTENANCE eed tat net edd tte aa AA eae e ducens texere Dt ede 16 E ET 21 Section 4 Warranty and Reference Information Limited Time Warrants te Ute d e tet edm 33 Technical Assistance eur odds ac eee vu teg rela Dea gode lose ze e ede hg baee de ve edge e aged dial don deu 34 For Your Referent ne eed ete ad ae Sene ente 35 The following warnings are for the setup us
15. SPENSE SYSTEMS www glascraft com GC 1410 REVISION C A GRACO COMPANY Quality and Performance GENUINE GLASCRAFT Glascrart DISPENSING EXCELLENCE GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505
16. at any time Because of the hazardous materials used in this 4 Install the gun on the original Hoses equipment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations N WARNING recommendations of the chemical suppliers and the Relieve ALL system fluid and air pr dina laws in the area where the equipment is being used SVE Sy on A Ga dic gee EO manufacturer s instructions If original equipment does not require the use of an un heated whip hose or isolation hose the P2 can be directly installed on to the material hose 1 Remove the fittings from the original gun 2 Remove GCI fittings p n s 117634 117635 from PG 15 01 ball valves GCI ball valves are 1 8 in NPT female Remove GCI fitting 23825 00 from 16832 00 air slide valve The air slide valve is a 1 4 in NPSM 10 Section 2 Operation Start Up Instructions A Refer to specific system user manuals for complete gt system installation Pre operation Checklist Check that all fittings are tight and air regulators are turned to zero pressure N WARNING Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles pr
17. e grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swal lowed e Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves Hearing protection SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but itis a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do
18. e technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft system contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate Information about the procedure in progress N WARNING Indicates a hazardous situation that can result in death or serious injury The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If a technological change occurs after a prod uct is on the market we will implement that technology in future production and if practical make it available to cur rent users as a retrofit update or supplement If you find a discrepancy between your unit and the available docu mentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves th
19. e right to change or modify this product as it deems necessary Careful study and continued use of this manual will pro vide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Section 1 Installation Standard Equipment Standard Equipment Part Description Number 23950 XX Probler P2 Dispense Gun GC 1386 Section 1 Installation Equipment Assembly How The Gun Works GlasCraft Equipment The trigger actuates a small valve in the gun handle that controls the flow of air into the piston assembly Air Hose is Y in NPS When the trigger is pulled air flows through the valve to the front of the piston Air pressure forces the piston to JIC and SAE Fittings DO NOT require the use of teflon wards the rear of the gun simultaneously closing off the tape purge air and moving the mixing chamber to a position where the mixing chamber orifices are aligned with the Once the fittings are attached and tight refer to system the orifices in both the side block seal and check valve manuals for start up instructions assemblies US _ The proper alignment of the orifices is determined by X the setting of the Set Screw p n 17259 16F located at the rear of the piston assembly This set screw determines the length of travel of the air piston and has been preset at the factory and should not require adjustment SEE MAINTENANCE SECTION
20. e surface and the ISO will begin to gel increas ing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature Keep Components A and B Changing Materials Separate When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean CAUTION To prevent corss contamination of the equipment s wet ted parts never interchange component A isocyanate e Check with your material manufacturer for chemical and component B resin partrs The gun is shipped with compatibility the A side on the left The fluid manifold fluid hous ing side seal assembly check valve cartridge and mix Most materials use ISO on the A side but some use chamber are marked on the A side ISO on the B side Always clean the fluid inlet strainers after flushing e Epoxies often have amines on the B hardener side Foam Resi ns with 245 fa Polyureas often have amines on the B resin side Blowing Agents New foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Section 1 Installation Introduction Introduction Before operating maintaining or servicing any GlasCraft system read and understand all of th
21. he gun trigger air at the system Trigger the gun until all trigger air pressure has been relieved Perform Gun maintenance as follows 1 Check for leaking seals p n 23973 00 Turn OFF the gun incoming air by closing gun air valve Turn ON the material ball valves Trigger the gun several times Turn OFF the gun incoming air by closing the air valve Trigger the gun several times f additional material is purged the material valves are leaking Correct the leaks by taking off black knobs and turning packing 1 8 in to 1 4 in turns at a time until the leak has stopped Re check 3 Check side blocks Turn OFF the air valve 7 WARNING Before removing the side blocks make certain that both material valves are in the OFF positions Wait approximately 10 20 seconds then turn ON If the material valves are on when the side blocks are the incoming air by opening gun air valve removed the gun will quickly become encased in urethane Repeat two or three times A WARNING If any material has been purged from the gun the Point gun side blocks down away from all personnel seals p n 23973 00 are leaking or o ring Existing fluid pressures could cause material to exit the p n 23974 07 side blocks with considerable force Correct leaks by replacing
22. ining isocyanates creates Throat Seal Liquid TSL Part 206995 The lubricant potentially harmful mists vapors and atomized creates a barrier between the ISO and the atmosphere particulates Use moisture proof hoses specifically designed for Read material manufacturer s warnings and ISO such as those supplied with your system material MSDS to know specific hazards and precautions related to isocyanates Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when Prevent inhalation of isocyanate mists vapors and not in use atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not Never use solvent on one side if it has been contami available a supplied air respirator is required for nated from the other side everyone in the work area Always park pumps when you shutdown To prevent contact with isocyanates appropriate personal protective equipment including chemically e Always lubricate threaded parts with Part 217374 ISO impermeable gloves boots aprons and goggles is pump oil or grease when reassembling also required for everyone in the work area Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on th
23. mixing chamber is controlled by the ON or OFF position of the two material shut off valves X Both material shut off valves must be FULLY OPEN during dispensing and must be FULLY CLOSED during service or extended shut down periods N WARNING BOTH MATERIAL SHUT OFF VALVES p n PG 15 01 MUST BE TURNED TO THEIR OFF POSITION BEFORE REMOVING SCREWS P N 9944 16C Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product E D ON OFF Refer to system manuals for start up and shut down procedures 11 Section 2 Operation Start Up Instructions Spray Technique Always operate safely and follow all safety procedures outlined To achieve the optimum spray pattern for each applica tion the appropriate mixing chambers are available in six round and six flat spray sizes Hardened mixing chambers are also available see mixing chamber chart The standard mixing chamber supplied with your gun will be adequate for all but the smallest and largest applications Foam rise and cure times will vary according to the material and substrate temperature Higher material or substrate temperature will increase rise and cure times lower material or substrate temperatures will decrease rise and cure times Consult your chemical manufac turer s data specification shee
24. otective clothing and other safety equipment as prescribed by current regulations recom mendations of the chemical suppliers and the laws in the area where the equipment is being used Operating Requirements e 8 10 CFM at 90 110 psi 0 62 0 76 MPa 6 2 7 6 bar MAXIMUM Static Fluid Pressure 3200 psi 22 MPa 220 bar N WARNING The GlasCraft Probler P2 Elite Gun is designed and manufactured to operate at a maximum static fluid pressure not to exceed 3200 psi 22 MPa 220 bar When attached to a GlasCraft proportioning system this pressure will not be exceeded However if the GlasCraft Probler P2 Elite gun is installed on any other manufacturer s self designed equipment great care must be taken to ensure that the maximum static fluid pressure not be exceeded e amp x If the gun is being used for short periods of spraying GlasCraft recommends that the purge air be left ON The material shut off valves p n PG 15 01 can be left in the OPEN position during these periods of time N WARNING If purge air is to be turned OFF BOTH MATERIAL SHUT OFF VALVES p n PG 15 01 MUST BE TURNED TO THEIR OFF POSITION BEFORE TURNING OFF THE PURGE AIR Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product For proper purging following use the air valve must be left OPEN for at least 15 SECONDS after the trigger has been released The flow of material into the
25. r slightly forward of the center line If this adjustment appears to be correct rotate the seal housing to ensure the air cap p n 23961 00 is not contacting the seal housing p n 23959 00 There should be no contact between these two parts Contact will result in chamber damage 7 Adjust the set screw p n 17259 16F until a The side port of the chamber is on center with or forward of center of the thru port of seal b The seal housing can be rotated and does not make contact with the air cap 8 Turn the air ON and re trigger the gun then shut the 4 Remove one of the side block seal housings air OFF before releasing trigger Re check the throw p n 23959 00 from side block Leave the seal p n 23973 00 in housing and rinse with suitable solvent 9 If the set screw feels loose Remove it from the rear cap clean and apply non permanent thread lock to threads and reinstall set adjustment 5 Turn the air ON to gun pull the trigger to actuate the gun into spray position when gun pulls back keep in mind the purge air will not shut off Turn OFF the air valve before releasing trigger 20 Section 3 General Information Options Service Repair Kits 23975 00 Standard Repair Kit Part Number Description 23979 00 Hardware Kit 00 03 Part Description Number 3 16 Ball Driver 15845 00 15845 01 5 32 Ball Driver Pin Vise 17672 00 23971 00 Screen Filter 14693 17 Drill Bit 14963 1
26. t size bit for Snout see chart in front of manual 2 Clean the inner bore of the chamber Drill out the chamber snout inlet bore as required 3 Install the snout insert 4 Install the air cap p n 23961 00 on to the chamber Tighten finger tight until the cap bottoms out Snug down with a 72 in wrench This does not require high torque Over tightening can result in chamber damage Evening Care For experienced users Once you have used the gun with a product and system and you have become comfortable with techniques on how all the variables are affecting your operations and maintenance requirements Daily Weekly and Monthly Maintenance requirements can be addressed specific to your operation 1 Turn the ball valves off p n PG 15 01 and trigger the gun 5 6 times to purge residual pressure 2 Drill out the chamber insert snout with correct size drill bit for insert see chart in front of manual 3 Turn valve halfway back to limit the air purge 4 Inject white lithium grease into zerk fitting until a light mist of grease is purged through the snout Shut off the air purge Zerk Fitting 5 Remove the air cap p n 23961 00 and set to side If solvent soaking is required remove the o ring p n 23974 12 before soaking 6 Remove the insert p n 23977 XX and soak in solvent until next usage
27. the seals or o rings and re checking 16 Section 3 General Information Maintenance Take the side blocks off by removing screws Use correct size drill bit to clean out the mixing cham p n 9944 16C ber exit passage Use correct size drill bit to clean the inlet side holes of the mixing chamber taking care not to scratch the mixing chamber s polished surfaces refer to the chart at front of manual Examine the sides of the mixing chamber p n 23960 for scratches and or material build up Carefully without scratching the seal surfaces sides remove any accumulated material Solvent can be used to wash accumulated material off of chamber side blocks etc Keep the gun chamber tilted toward the ground so that solvent does not run back into gun Certain solvents will attack o rings on chamber shaft causing swelling and deterioration of o rings Re assemble the side blocks and tighten the screws Grease should appear at the tip of the mixing chamber Place generous amounts of high quality white lithium grease in each side of the gun front housing and on the side block seals x DO NOT open the air valve because this will purge gt grease from the Gun The grease should be allowed to remain in the gun overnight 17 Section 3 General Information Maintenance Morning Care 1 Clean the snout insert p n 23977 XX Be sure both the face and bottom flat are Clean Drill the snout bore out with the correc
28. treet Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not specified by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringement GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IM PLIED SPECIFICALLY THERE ARE NO WARRANTIES OF
29. ts for their recommended spray temperatures Under most circumstances both components will be used at identical temperatures Higher pressures and temperatures may be used to increase material break up improve mixing and speed rise times With hose lengths over 50 ft or when mater ial viscosities are high higher material pump pressures may be necessary The gun air valve MUST BE OPENED prior to spraying to provide air for trigger operation and purge air when the trigger is released When spraying the gun trigger may be depressed con tinuously or triggered at the end of each stroke A smooth even layer is best achieved by moving the gun back and forth in a slow even motion overlapping the previous pass about 50 to 75 percent DO NOT SPRAY OVER RISING FOAM The ideal gun to surface distance is about 18 to 24 inches Be sure to point the gun directly at the surface to be sprayed Spraying at an angle to the surface will cause the foam to be rough and will generate overspray 12 O 20 806 2 2 10 806 2 O a E 10 pS0l2 2 0958 1 9d Lu o 4 3 10 8Lv12 c a 10 81v12 a 00 96662 o E ee 391 7766 asad S I 7 991 166 al Ad KT n N 00 01682 00 66682 00 206 2 i n 5 3 N L0 vL6 2 00 696 2 00 696 2 o A 20 8 81 20 8 81 a Ev VSSL 22 12011 2 90 v661 00 1L6 2 00 L66 2 A 00 1162 e x 00 16692 m a SEE 11 L98 1 00 996 2 399
Download Pdf Manuals
Related Search