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1. s QD Model 3060VPL Page 7 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL System Installation 4 DANGER TURN POWER OFF BEFORE SERVICING 1 Select the location you will use for mounting the 3060VPL System in your vehicle It must be a location which will not cause the system to interfere with the safe operation of the vehicle or any of the vehicle s safety systems 2 Employing standard safety practices drill holes in the location you have chosen according to the mounting bracket diagram shown in Figure 2 Figure 2 is NOT to scale but a to scale representation of the bracket is included You should be able to lay this drawing over the area where you will place the mounting bracket and use it as a guide 3 Choose the location you will be using to pass the power cable through the vehicle firewall to the battery normally located in the engine compartment and the motor drive cable to the spreader motor normally located at the vehicle tail gate Make sure that these locations will not be covered by the mounting bracket 4 If you will be connecting the 3060VPL System to either your LED lighting system or to a vibrator you will need to select locations for these wires as well 5 Employing standard safety practices drill holes in the location you intend to pass these wires through 6 Using the included hardware mount the mounting bracket to the holes you drilled 7 Pass all co
2. APP Anderson Power Products RED 50 AMP Connector Model 3060VPL Page 6 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL How to Use the System Using Pig tail Cables In order to be as compatible with as many vehicles as possible the 3060VPL comes with what are known as pig tail cables These are short cables roughly 6 8 inches long which are connected to the 3060VPL on one end and to a QD module on the end We also give you an extra QD module for each cable To connect to these pig tails you will need to 1 Cut lengths of 10 22 14 and 16 gauge wire see System Components for details on color and length of each wire 2 Strip the insulation from the last 14 inch of either end of each wire oo Solder one end of the following lengths of wire into the spare quick disconnect connector leads Controller to spinner motor red Controller to spinner motor black Battery to controller black Fuse to controller red 4 Solder the other ends of the wires from the previous step to the ring terminals 5 Push the connector leads into the QD housing until they snap into place Note e Use the RED QD to make the mating cable for the power pig tail e Use the BLUE QD to make the mating cable for the motor drive pig tail e Make sure that you push the black lead into the side of the spare QD that mates with the black wire going into the pig tail
3. Maxflow Single Motor Contoller Model 3060VPL mm Model 3060VPL a RUN VIB ON NI RUN y 6 EN Maxtiow Puse ronen tri User Manual Maxflow Single Motor Controller Model 3060VPL Table of Contents MN 3 Before VOU BEN een 3 SJEL NOLES seroraren E uistecrernreeccncdadevenedenasacaiGeutend 4 What DD EE EE 5 Flen D SY EEE 010101 0 1 1 EE e EErEE ANERER EEan 6 How to Use the System rrranannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 7 Using Pig tail Cables LaasammenmdnmnandeanidadamainGasgenet 7 System INSIAN ATION s sssrinin ene E EAR TEER EEAO EENE 8 DY SION ANID EE 11 System Operation ccccccccccccccccccccccecececeeecceceeeeeeeeneeeeeeeeeneeeeeneneneneneneness 12 TN 13 SEE EEG EE EE TE 13 SY EE EG 9 13 10 EEE EEE 14 MUS ONG EE E i 15 ING STAT OVS ses E a 15 Figure 1 Front view of the 3060VPL sernnrennnnnnnnvnnrnvennnnnenennennnnnnnnnnene 15 Figure 2 Bracket Mounting Pattern ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 16 Figure 3 Basic Wiring Diagram rrnnennnnonnnnvnnnnnnnnnrevennnnnnnennnnnnnnnnnnnene 17 DEAN 18 Waranty and Return POlGy ss icecasicpsccsepaxsienvecesicneencsbenvessseauetevarieueds andeeays 19 Model 3060VPL Page 2 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL Introduction Before you Begin It is important that you read and understand this manual before you attempt to install operate or troubleshoot the syst
4. SOLE AND EXCLUSIVE REMEDY FOR ANY CAUSE WHATSOEVER SHALL BE LIMITED TO THE AMOUNT PAID BY THE CUSTOMER FOR THE PARTICULAR ITEMS PURCHASED SELLER AND ANY OF ITS AFFILIATES DEALERS OR SUPPLIERS ARE NOT LIABLE FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING DAMAGES FOR LOSS OF BUSINESS LOSS OF PROFITS LITIGATION OR THE LIKE WHETHER BASED ON BREACH OF CONTRACT BREACH OF WARRANTY TORT INCLUDING NEGLIGENCE PRODUCT LIABILITY OR OTHERWISE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES THE LIMITATIONS OF DAMAGES SET FORTH ABOVE ARE FUNDAMENTAL ELEMENTS OF THE BASIS OF THE BARGAIN BETWEEN SELLER AND BUYER THIS PRODUCT WOULD NOT BE PROVIDED WITHOUT SUCH LIMITATIONS SOME STATE STATUTES MAY APPLY REGARDING LIMITATION OF LIABILITY Model 3060VPL Page 18 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL Warranty and Return Policy This unit is meant to be installed in a truck cab Such as a pick up or snow plow cab It is not designed for open frame cabs or any other style of cab where the unit would be exposed to the weather while the vehicle is being operated This unit is durable but like most electronics is susceptible to corrosion and water spray We will happily repair or replace a defective unit for a period of 30 days after the date of original purchase We require that you contact us for a return material authorization RMA number We will determine if the item failed du
5. Single Motor Controller Model 3060VPL Troubleshooting System Startup On startup Status LED lights system not responding This most likely indicates that the vehicle charging system is not functioning appropriately This could mean any of the following 1 Battery voltage too low 2 Battery voltage too high 3 Alternator malfunction There may also be a battery indicator light lit on the dashboard On startup Status LED flashes system not responding You may have started the system with the MODE switch in the ON position Turn the system off move the switch to the PAUSE position and then power the system back up Model 3060VPL Page 13 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL System Operation During operation the Status LED begins to flash motor stops running The motor may have jammed Turn move the MODE switch to the PAUSE position turn the system off and then turn the vehicle off Inspect the motor to see if you can determine the cause of the jam Once the cause of the jam has been found and resolved proceed with the System Startup procedure If the motor was not jammed it may have overheated If this is the case it will need time to cool down before the system is restarted During operation system power LED begins to flash This means that the battery supply voltage is low Model 3060VPL Page 14 19 Revision A December 2009 Maxflow Single Motor Control
6. completed before the system is put into active use at the start of a duty cycle Prior to following this procedure ensure that e The vehicle is not running The cab controllers Power switch is in the OFF position e The cab controllers Mode switch is in the PAUSE position All personnel are clear of the spreader motor Turn vehicle on Move the Power switch to the ON position A power light will illuminate Turn the Speed Dial to the desired speed setting Move the Mode switch to the RUN position oe SP Caution is strongly advised for the next step 5 Press and hold the BLAST button for a couple of seconds until the spinner motor is moving smoothly 6 Release the BLAST button The spinner motor will now run at the speed indicated by the Speed Dial Model 3060VPL Page 11 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL System Operation STAY CLEAR WHEN SPINNER IS TURNING This procedure is to be followed after System Startup To adjust the speed of the spinner motor e Ensure the Mode switch is in the RUN position e Turn the Speed Dial to the desired speed setting To turn the spinner motor off temporarily e Move the Mode switch to the PAUSE position To activate the BLAST mode e Press and hold the BLAST button e Release the BLAST button to end BLAST mode Model 3060VPL Page 12 19 Revision A December 2009 Maxflow
7. e to a manufacturer s defect or through operator error abuse or neglect and our decision is final in this matter If we determine that the item failed due to operator error abuse or neglect we will determine the expense to repair the unit and contact you to discuss how you would like to proceed We will refund the purchase price of any uninstalled unused item in its Original unopened package for a period of 7 days after the date of original purchase There will be a restocking fee of 25 of the purchase price on all items returned for a refund Shipping charges will not be refunded on any returned items Buyer is responsible for any shipping charges associated with returning an item Model 3060VPL Page 19 19 Revision A December 2009
8. em in any way This manual describes the installation operation and basic troubleshooting of your 3060VPL Single motor controller Model 3060VPL Page 3 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL Safety Notes Please observe all Safety Notes at every stage of system installation and system operation A reminder to be careful is not intended to suggest that you shouldn t be careful at other parts of the process Employ all standard safety procedures when installing the system using the system and operating the motor vehicle in which the system is installed Make sure that the vehicle is not running that the system is turned OFF and that auxiliary battery power is NOT engaged at any time during the installation process Do not mount the 3060VPL where it would interfere with safe vehicle operation airbag deployment or the operation of any other vehicle safety device The cab controller hopper and motor must be securely and appropriately mounted before they are connected to the system wire harness DO NOT GROUND THE SYSTEM TO THE TRUCK FRAME OR CHASSIS Be sure to keep clear of all moving parts and action surfaces once installation is complete Before operating verify that all guards are in place Maintain a minimum of 25 feet of clearance from operating spreader Never allow frozen clumps to get into the spreader Use flashing lights when operating the spreader Empty and clean the spreade
9. ide motor burnout protection Model 3060VPL Page 5 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL System Components Included e Single Motor Controller 3060VPL 30A 1 3 HP with 60amp Blast e Pig tail with quick disconnects called QDs 10ga wire o Battery input Anderson 6331G1 Red with pins o Spinner motor Anderson 6331G6 Blue with pins e Accessory Connections Vibrator solenoid o Ignition sense o Battery minus o LED Strobe lighting O Required Installation Materials e In line FUSE or Circuit breaker 75 A battery to controller connector e Mating Connector Anderson 6331G1 Red with pins e Mating Connector Anderson 6331G6 Blue with pins e Additional wire required to connect pig tails o Battery plus to 75A fuse circuit breaker 10 AWG wire red 2 o 75A fuse circuit breaker to controller 10 AWG wire red 6 o Battery minus to controller 10 AWG wire black 6 o Controller to spinner motor plus 10 AWG wire red 22 o Controller to spinner motor minus 10 AWG wire black 22 o Controller to ignition plus 22 AWG wire red 3 o Controller to battery minus 22 AWG wire black 3 o Ring terminals 4 o Controller to control solenoid vibrator 14 AWG wire yellow 22 o Controller to LED lighting 16 AWG wire orange 22 Note Extra quick disconnect QD connectors are provided for integration to spreaders wire harness Example of Extra Mating Connector and pins
10. ler Model 3060VPL Illustrations Figure 1 Front view of the 3060VPL v Model 3060VPL m RUN VIB ON P RUN FA 7i o 2 PASSE OFF Manxtilo PAUSEMB POWER STATUS Vi Protected by Thor s Hammer Model 3060VPL Page 15 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL Figure 2 Bracket Mounting Pattern Recommended mounting screw size 10 32 Recommended drill size 8 NOT TO SCALE Model 3060VPL Page 16 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL Figure 3 Basic Wiring Diagram Specifications Input Voltage 11 15 5VDC Motor 12VDC 30A Max Vibrator 12VDC 10A Fused FUSE LED Valve 12VDC 5A Fused gt Type LAG m z E Variable Speed O q Motor Controller A IGNITION VIBRATOR 22 GA 14GA BATTERY LEDAVALVE Er 16 GA Wire Connector IGNITION RED POWER FUSE RED IGNITION BAT BLACK MOTOR BLUE Optional VIBRATOR YELLOW JW 1 LED VALVE ORANGE Model 3060VPL Page 17 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL Disclaimers THIS PRODUCT IS PROVIDED AS IS AS AVAILABLE ALL WARRANTIES EXPRESS OR IMPLIED ARE DISCLAIMED 30 DAYS AFTER THE DATE OF ORIGINAL PURCHASE INCLUDING BUT NOT LIMITED TO THE DISCLAIMER OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE SOLE AND ENTIRE MAXIMUM LIABILITY OF SELLER FOR ANY REASON AND BUYER S
11. nnections through the locations you selected Make sure that all wires are kept away from anything which could damage them such as Model 3060VPL Page 8 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL sharp edges and or hot surfaces and or surfaces which could become hot 8 Using the included hardware mount the 3060VPL System to the mounting bracket 9 Build the main power cable a You will need the 2 red 10AWG wire the 6 red 10AWG wire the 75A fuse the 6 black 10AWG wire 2 ring terminals and the spare red connector Solder a ring terminal to one end of the black wire Solder a ring terminal to one end of the short red wire Solder the other end of the short red wire to the fuse Solder one end of the long red wire to the other side of the fuse gt o ao Oo Solder the other end of the long red wire into the terminal marked on the red connector casing g Solder the other end of the black wire into the terminal marked on the red connector casing 10 Build the motor drive cable a You will need the 22 red 10AWG wire the 22 black AWG wire 2 ring terminals and the spare blue connector b Solder a ring terminal to one end of the black wire c Solder a ring terminal to one end of the red wire d Solder the other end of the red wire into the terminal marked on the blue connector casing e Solder the other end of the black wire int
12. o the terminal marked on the blue connector casing 11 Use the ring terminals on the power cable to connect it to the battery The red wire should be connected to the positive terminal and the black wire should be connected to the negative terminal 12 Use the ring terminals on the motor drive cable to connect it to the motor The red wire should be connected to the positive terminal and the black wire should be connected to the negative terminal Model 3060VPL Page 9 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL 13 Connect the red connector of the power pig tail to the red connector of the power cable you built Make sure that the red wire and the black wire matches up on both sides 14 Connect the blue connector of the motor pig tail to the red connector of the motor cable you built Make sure that the red wire and the black wire matches up on both sides You will also need to make the following connections 1 Ignition sense Red 22 AWG wire to ignition 2 Ignition sense Black 22 AWG wire to battery minus terminal The following connections are optional 1 Vibrator Yellow 14AWG wire 2 LED lights Orange 16 AWG wire Model 3060VPL Page 10 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL System Startup STAY CLEAR WHEN SPINNER IS TURNING Please refer to Figure 1 for notes on the locations of the control switches This procedure is to be
13. r after every use Before servicing make sure the spinner is stopped and that the power is turned off and unplugged Replace broken or damaged connectors and or wire immediately Model 3060VPL Page 4 19 Revision A December 2009 Maxflow Single Motor Controller Model 3060VPL What Does it Do The 3060VPL motor controller allows the driver in a truck cab to control 1 rear mounted electric motor powered by the truck s electrical system The motor is controlled both in terms of ignition and speed control In addition to letting you adjust the running speed of the motor the 3060VPL watches for potential jams using our proprietary Thors Hammer feature to break them when they occur There is also a BLAST mode which gives a high power burst to the motor for a brief time to cover a larger area with the spreader or to break the motor free from accumulated debris and corrosion Combined with these and other features designed to disable the motor when an error occurs the 3060VPL System will help your salt spreader to run more efficiently Features Illuminated BLAST button Pause control Flashing LED light output Variable speed control Jam alert detects and warns user of a stalled or jammed motor Vehicle battery voltage alarms both low and high voltage Thor s Hammer automatic anti jam technology Delivers up to 30 amps of running power with 60 amps for BLAST Motor current fold back helps to prov

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