EV Relay
Contents
1. 34 x 44 3x 28 Characteristics ltem Specifications Contact Form SPST NO Contact Structure Double Break Single Contact Resistance Max 50MQ Max 10mQ Max 2mQ d eee 15A 2min 2mm 65A 15min 150A 15min 35mm Contact 30A 30sec 2mm 100A 2min 225A 2min 35mm Max Cut off Current 400A 9450V 1Cycle 1 000A 450Vdc 1cycle Reverse direction Cut off 40A 200V 5 000cycles 100A 200 2 000cycles Overload Interruption NR 120A 450VDC 100Cycles 200A 450VDC 100cycles Rated Voltage 12V Pick up Voltage 20 C 7596 Max of Rated Voltage Coil Drop out Voltage 20 c 1096 Min of Rated Voltage Coil resistance 20 C 60 8 49 3 33 Power Consumption 2 5W 3 4 45 Max Allowable Voltage 16VDC Operating Time 20 c Max 30ms Release Time 20 c Max 10ms Bounce Time 20 C Max 1ms Max 1 5ms Max 3ms Insulation pM Min 1 000M Q 500VDC Electrical Initial Between Contacts of Characteristics the Same Polarity Dielectric osi l Sen and Contacts 2205 min Initial Between Contacts of Detection Current 10mA the Same Polarity 450 Shock Functional Min 196m s 20G Resistance Destructive Min 490m s 506 GREEN DP Functional 10 to 200 to al ae Time 10 u4 Resistance Destructive Time of vibration for s menus Y Z Direction 4hours Min 250 000ops 450Vdc 40A 5 0000ps 450Vdc 100A 2 0000ps Expected Life m Electric2. OL TE EEE 1 FU mer DES grs PTT I ELE 1 000 LY LINT s rea VAS iM See m r Bre NEN 7 Eus m 1 gya ym ri p Yeu r ri Am m a go det FA S B IBENE amp El d PE a z m uH emm es ees i co am su ee 57 See JM AIF Ss Fi if a a fe Esse d Pm dim um ms TE L 02 EV Relay Technical Data Safety is first priority with LSIS s proven technology Starting with G7 EV Electric Vehicle Korean National project in 1993 LSIS has developed key EV components such as Power Control Unit PCU EV relay and On Board Charger OBC equipped in pure electric vehicle EV hybrid electric vehicle HEV plug in hybrid electric vehicle PHEV and fuel cell electric vehicle FCEV Our capability of manufacturing Power Control Unit PCU is derived from the 20 years of experience in electric power and automation drive business Also our capability for developing and producing high voltage EV Relay is through business experience over 30 years and domestic market share of 65 in magnetic contactor amp circuit break
3. o 100 e 10 000 10 1 1 000 10 100 1000 10 00 100 00 1000 00 Current A Current A 40 Pick Up voltage P Drop out voltage Variation ratio 40 Ambient temperature C Note T curve at ambient temperature of 23 C Release Voltage 7 Release Voltage Operate Voltage Operate Voltage Number of Samples Number of Samples 3 6 9 12 15 18 21 24 Time ms 18 24 30 36 42 48 54 60 Percentage of rated voltage Connector Information E AVSS CAVS Copper Alloy 51306076 3 18 16 0 85 1 25 0 64 0 25 Pre Tin 18 0 9 0 29 Dimensions High Voltage Minus M6 9mm screw terminal Two M5 or 6mm dia holes GER100 12LSSTBM less than 10 0 25 10 50 30 5 KET 090 II 2 pole connector High Voltage Plus E more than 50 0 8 M 9mm screw terminal No polarity Engineering Data 100000 100000 10000 000 10000 10000 1000 000 z 2 5 1000 o 1000 m g f w 100 000 a A amp 100 amp 100 10 000 10 10 1 1 1 000 1 100 1000 10000 10 100 1000 10 000 100 000 1000 000 Current A Current A Current A 40 73 Release Voltage 7 Release Voltage Pick Up voltage Operate Voltage Operate Voltage 30 20 Variation ratio 96 Number of Samples Number of Samples 18 27 36 45 B5 amp 20 44 68 92 11 6 140 16 4 18 8 J Amb
4. No polarity Epoxy arealSealing Engineering Data 100000 10000 000 00 1000 000 e 1000 m 5 D 100 000 S E amp 100 E 10 000 1 000 1 10 Current A 100 e Mating Area Interface Dimensions mm 0 1 00 Pin Type Features Terminal Type Tab e Mating Area Interface Dimensions mm 4 8 X 0 50 e Material Brass Applicable Connector e Terminal Type Receptacle Tyco 9 160481 x Series e Tyco 1 160477 x Series General Tolerance less than 10 0 25 10 50 0 5 more than 50 0 8 10 00 Current A 100 00 40 35 30 m Release Voltage 30 lll Operate Voltage i S E Z 25 9 E c v 20 o 9 40 5 5 m 3 2 5 Drop out voltage E 10 z 5 bi t ture C 22 5 30 0 375 45 0 525 60 0 mbient temperature P Percentage of rated voltage Number of Samples 40 7 Release Voltage Operate Voltage C2 eo 20 Time ms Note T curve at ambient temperature of 23 C Connector Information e Connector Style Receptacle Contact Type Tab e Receptacle Configuration 025 AVAA Dimensions High Voltage Plus M4 4mm Screw Terminal Two M4 or 4 5mm dia holes High Voltage Minusl M4 4mm Screw Terminal N TYCO 1379658 1 2 pole connector Low Voltage connector No polarity Engineering Data e Contact Type Recep
5. the relay that the movement of the contacts and movable parts is perpendicular to the direction of the vibration or shock Especially note that the vibration and shock resistance of NC contacts while the coil is not excited Is greatly affected by the mounting direction of the relay Condensation could be formed when there is a sudden change in temperature under high temperature high humidity conditions Note that condensation may cause deterioration of the insulation breaking of coil and rusting Storage Transpoation Transportation Relay s functional damage may occur if strong vibration shock or heavy weight is applied to a relay during transportation of a device in which a relay is installed Therefore please pack them in a way using shock absorbing material so that the allowable range for vibration and shock is not exceeded Storage If the relay is stored for extended periods of time including transportation period at high temperatures or high humidity levels or in atmospheres with organic gas or sulfide gas sulfide film or oxide film may be formed on surface of the contacts which may cause contact instability contact failure and functional failure Please check the atmosphere in which the units are to be stored and transported we T EV ely 7 Data Width x Height x Depth mm Arr 0 Ann GERO10 4 z D A a Ta 1 1 80 7 x 70 x 39 677 x 47x 35 3
6. Tel 82 2 2034 4058 9 4093 E mail EV info lsis biz Fax 82 2 2032442 E Global Network LSIS Detroit Office gt gt Detroit USA Adderss 5700 Crooks Rd Suite 211 Troy MI 48098 Detroit USA Tel 1 248 792 2638 Fax 1 248 702 2642 E mail sylee lsis biz LSIS Europe B V Amsterdam Netherlands Address 1st Floor Tupoleviaan 48 1119NZ Schiphol Rijk The Netherlands Tel 31 20 654 1420 Fax 31 20 654 1429 E mail junshickp lsis biz LSIS ME FZE gt gt Dubai U A E Address Jafza View Tower Lob 19 Room 205 Along Sheikh Zayed Road Jebel Aali Free Zone Dubai United Arab Emirates Tel 971 4 886 5360 Fax 971 4 886 5361 E mail jungyongl lsis biz LSIS Dalian Co Ltd gt gt Dalian China Address No 15 Liaohexi 3 Road Economic and Technical Development zone Dalian 116600 China Tel 86 411 8730 7510 Fax 86 411 8731 8277 E mail cuibx lsis com cn e LSIS Wuxi Co Ltd gt gt Wuxi China Address 102 A National High amp New Tech Industrial Development Area Wuxi Jiangsu 214028 P R China Tel 86 510 8534 6666 Fax 86 510 8534 4078 E mail caidx lsis com cn LS VINA IS Co Ltd gt gt Hanoi Vietnam Address Nguyen Khe Dong Anh Hanoi Tel 84 4 38820 222 3 Fax 84 4 38820 220 E mail srjo lsisvina com ylsuk lsisvina com e LSIS Tokyo Office gt gt Tokyo Japan Address 16FL Higashi Kan Akasaka Twin Tower 2 17 22 Akasaka Minato ku Tokyo 107 0052 Japan Tel 81 3 3582 9128 Fax 81 3 3582 2667 E mail js
7. ad to unexpected operation error abnormal heating and fire Fail safe If the possibility exists that faulty adhesion or contact could endanger assets or human life take double safety precautions and make sure that operation is foolproof Right Connection of HV Terminal GER Relays contacts have polarity Make sure to perform connections with the correct polarity as indicated on the frame If the contacts are connected with the reverse polarity the switching characteristics specified in this document cannot be assured Tightening Torque Below torque guide must be followed M4 screw 1 8 to 2 7 N m M screw 6 to 8 N m M5 screw to 4 N m M8 screw 10 to 12 N m Wire Size for HV connection Model Recommendation GERO010 2mm 06 0 10mm GER100 35mm GER150 70mm GER250 150mm 60 240mm Usage Ambient Condition To maintain initial performance do not drop or apply physical impact to the relay Under normal use the relay is designed not to be detached To maintain initial performance the case should not be disassembled Relay characteristics cannot be guaranteed if the case is removed Magnetism If relays are proximately installed next to each other or installed near highly magnetized parts such as motor or speaker the operational characteristics might get changed or malfunction can happen Hence please verify this point in actual installation and operational condition Shock It is ideal to mount
8. al Resistive Load 450Vdc 30A 10 0000ps 450Vdc 40A 30 0000ps 400Vdc15A 75 0000ps 450Vdc 30A 80 000ops 450Vdc 120A 80 0000ps only Making only Making only Making Ambient Operating Temp 40 85 C Ambient Operating Humidity 9 9596 RH Weigh 35 Note 1 Number of operations for overload interruption and expected life can change due to environmental conditions 2 L R lt 1ms for circuit setup A A J I VANGI HOUT YIJU AFRA FA f LJ 110 i7 Y D Width x Height x Depth mm mii UCR 91 5 x 89 x 45 111x 63x 74 7 80 7 x 70 x 39 Characteristics ltem Specifications Contact Form SPST NO Contact Structure Double Break Single Contact Resistance Max 2mQ Max 1mQ Max 1mQ vm 225A 10min 50mm 350A 10min 100mm 600A 10min 150mm Contact 320A 2min 50mm 500A 2rmin 100mm 900A 2min 150mm Max Cut off Current 1 500A 450Vdc 1cycle 2 500A 450Vdc 1cycle 3 200A 450Vdc 1cycle Reverse direction Cut off 150A 200V 1 500cycles 250A 200V 5 000cycles 100A 200V 2 000cycles Overload Interruption 300A 450VDC 100cycles 400A 450VDC 100cycles 800A 450VDC 300cycles Rated Voltage 12V 12V 24V Pick up Voltage 20 c 75 Max of Rated Voltage Coil Drop out Voltage 20 C 1096 Min of Rated Voltage Coil resistan
9. ce 20 c 23 5 38 9 38 2 Power Consumption 6W 4W Inrush current 25 for 12V 4W lnrush current 3A for 12V Max Allowable Voltage 16VDC Operating Time 20 C Max 30ms Release Time 20 C Max 10ms Bounce Time 20 c Max 2ms Max 3ms Max 3ms Insulation eu per Min 1 000M Q 500Vdel Electrical Initial Characteristics the Same Polarity Dielectric and Contacts 2 500Vrms min de Detection Current 10mA the Same Polarity 0 Min 196m s 20G l Resistance Min 490m s 50G Mechanical l aaae Te Functional 10 to 200 increments of 10 Min 4 06 Detection Time 10 u4 Resistance Destructive 0 a ARE T Time of vibration for each direction X Y Z Direction 4hours Min 300 000ops 450Vdc 400A 2 000ops 450Vdc 150A 1 500ops 450Vdc 250A 3 000ops 450Vde 200A 10 000ops Electrical Resistive Load 400VDC 15A 8 0000ops 400VDC 100A 10 000ops 450VDC 200A 10 0000ps 450VDC 40A 80 0000ps Ambient Operating Temp 40 85 C Ambient Operating Humidity 9 9596 R H Weight 70 Note 1 Number of operations for overload interruption and expected life can change due to environmental conditions 2 L R lt 1ms for circuit setup Terminal 4 80 05 15 Pin Type Features Terminal Type Tab Material Brass Applicable Connector e Terminal Type Receptacle3 e Tyco 63445 2 Dimensions High Voltage Minus igh Voltage Plus Low Voltage connector
10. chuna lsis biz 2012 09 2011 06 LSIS Co Ltd All Rights Reserved e LSIS Shanghai Office gt gt Shanghai China Address Room E G 12FL Huamin Empire Plaza No 726 West Yan an Road Shanghai 200050 P R China Tel 86 21 5237 9977 501 Fax 89 21 5237 7189 70 LSIS Beijing Office gt gt Beijing China Address B Tower 17FL Beijing Global Trade Center No 36 East BeisanHuan Road DongCheng District Beijing 100013 P R China Tel 86 10 5825 6027 666 Fax 86 10 5825 6028 E mail xunmj lsis com cn LSIS Guangzhou Office Guangzhou China Address Room 1403 14FL New Poly Tower 2 Zhongshan Liu Road Guangzhou P R China Tel 86 20 8326 6754 Fax 86 20 8326 6287 E mail chenxs lsis com cn e LSIS Chengdu Office gt gt Chengdu China Address Room 1710 17FL Huamin Empire Plaza No 1 Fu Xing Street Chengdu 610016 P R China Tel 86 28 8670 3201 Fax 86 28 8670 3203 E mail 70 LSIS Qingdao Office gt gt Qingdao China Address Room 2001 YinHe Bldg No 29 Shandong Road Qingdao 266071 P R China Tel 86 532 8501 6058 Fax 86 532 8501 6057 E mail 07 Specifications in this catalog are subject to change without notice due to continuous product development and improvement EV Relay Technical Data E 2011 06 05 2012 09 Printed in Korea HumanPower
11. er Because of our unique experience safety and durability is our strength and our ultimate target is to achieve zero accident caused by our product failure EV Relay Features Compact Design Achieved overall compact size with short gap cutoff charged with Hydrogen and Nitrogen Gas Proven Safety High Short time short circuit current with stand value Superior Reliability Excellent performance with electrical and mechanical endurances Customizable Relays are customizable to meet customers requirements such as mounting position etc Applications High DC voltage applications such as e Electric Vehicle e Hybrid Vehicle e Renewable Energy Storage e Battery Charging System e Fuel Cell amp Solar System General purpose Industrial Equipments Model Number Structure GER LI LILI LIL o O OG 9 Customer EV Relay Technical Data ok Precautions Safety Precautions Specification range Use that exceeds the specification ranges such as the coil rating contact rating and switching life should be avoided Doing so may lead to abnormal heating smoke and fire Installation maintenance Never touch live parts when power is applied to a relay Doing so may cause electrical shock When installing maintaining or trouble shooting the power of relays and connecting parts such as terminals and sockets must be turned off Connection Be warned that an incorrect connection may le
12. ient temperature C Percentage of rated voltagel Time ms Note T curve at ambient temperature of 23 C High Voltage Minus M 9mm screw Terminal Engineering Data Connector Information ST30676 3 KET 09011 2 pole connector 1 Low Voltage VCC DC12V 2 Low Voltage GND Two M or 6 5mm dia holes High Voltage Plus M6 9mm screw Terminal Copper Alloy Pre Tin 18 0 9 0 lessthan 10 20 25 10 50 0 5 more than 50 0 8 10000 1000 100 Operations 1 10 100 1000 Current A 10000 1000000 100000 10000 1000 Operations o e e 1 10 100 1000 Current A 10000 000 1000 000 C 100 000 E 10 000 1 000 10 00 100 00 1000 00 Current A 40 7 Release Voltage Operate Voltage Variation ratio 96 Ambient temperature C Note T curve at ambient temperature of 23 C Number of Samples 3b 40 45 50 55 60 65 70 Percentage of rated voltage 50 7 Release Voltage Operate Voltage w 40 S a E S 30 e 20 a E 5 Z 10 0 2 5 8 11 14 17 20 23 Time ms GER 400 Connector Information anim 1 11117 AVSS CAVS Copper Alloy ST30676 3 18 16 0 85 1 25 0 64 0 25 Pre Tin 18 0 9 0 29 Dimensions Two M or 6 5mm dia hole KET 090 II 2 pole connector 1 Low Vortage VCC DC12V 2 Lo
13. tacle e Applies To Wire Cable e Wire Cable Type Discrete Wire e Wire Range 0 20 0 60 24 20 mm AWG General Tolerance less than 10 0 25 10 50 0 5 more than 50 0 8 10000 100000 10000 000 1000 10000 1000 000 c c o 1000 a 100 To o 100 000 t i E 2 2 100 o o E 10 10 000 10 1 1 1 000 10 100 1000 10 100 1000 10 00 100 00 1000 00 Current A Current A Current A 40 50 7 Release Voltage 30 Operate Voltage o Drop out voltage Variation ratio Number of Samples Number of Samples 40 Ambient temperature C 16 24 32 40 48 56 64 72 Percentage of rated voltage 7 Release Voltage Operate Voltage 2 4 3 6 4 8 6 0 7 2 8 4 9 6 Time ms Note I T curve at ambient temperature of 23 C Dimensions High Voltage Minus M6 9mm screw terminal High Voltage Plus M6 9mm screw terminal Engineering Data KET 090 II 2 pole connector Low Voltage connector Connector Information AVSS CAVS Copper Alloy 51 30676 3 18 16 0 85 1 25 0 64 0 25 Pre Tin 180 9 0 2 9 Two M5 or 6mm dia holes less than 10 0 25 10 50 0 5 more than 50 0 8 GER100 12LSSTBM No polarity 10000 1000 100 Operations 10 10 100 Current A 1000 100000 10000 000 10000 1000 000 c 5 1000 m 5 o 100 000 1
14. w Voltage GND 68 400 1214 less than 10 0 25 10 50 0 5 High Voltage Minus High Voltage Plus more than 50 0 8 M6 9mm screw terminal M6 9mm screw terminal Engineering Data 10000 100000 10000 000 10000 1000 1000 000 T E 6 1000 w 100 o D 100 000 100 e o Lr 10 10 000 10 1 1 1 000 1 10 100 1000 10000 1 10 100 1000 10 00 100 00 1000 00 Current A Current A Current A 40 50 30 30 Wl Release Voltage 5 Release Voltage Pick Up voltage 25 Operate Voltage Operate Voltage 3 8 5 E 20 E Uu hae Y E o 15 5 e 2 9 o g t Drop out voltage 10 5 5 i z z 5 0 Ambi C 36 40 44 48 52 56 60 3 6 9 12 15 18 21 24 ERE Percentage of rated voltage Time ms Note T curve at ambient temperature of 23 C For your safety please read user s manual thoroughly before operating e Contact the nearest authorized service facility for examination repair or adjustment Please contact qualified service technician when you need maintenance Do not disassemble or repair by yourself Safety Instructions e Any maintenance and inspection shall be performed by the personnel having expertise concerned LS IS Co Ltd HEAD OFFICE LS ro 127 Hogye dong Dongan gu Anyang si Gyeonggi do 431 848 Korea
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