File - Distance Measuring
Contents
1. Laverber eh iar ELOVIS 4 Diagrams and Drawings 4 4 WARNING LABELS The warning labels prescribed by EN60825 are affixed to the uSPEED measuring unit pSpeed Laser Labeling _ aser_labelingiam ID118 15 ELOVIS 4 Diagrams and Drawings 4 5 MECHANICAL SHUTTER OPTIONAL gt Measuring Unit including mechanical shutter gt Use of mechanical shutter Annex A7 Shutter open The Shutter is glued to the pSpeed laser head to avoid unmounting ID118 162. The lasers used inside uSPEED smartsensor do not emit X rays or other harmful radiations You should however use proper caution when handling them ID118 Il Remarks about Laser Classes Equipment with laser light sources is classed according to its AEL Accessible Emission Limit A laser belongs to one of the classes 1 2 3A 3B or 4 It is Important to know that the accessible radiation is the radiation emitted by the equipment when it is operating The overall laser power in both partial beams of the SPEED measuring unit does not exceed 25 mW The laser gauge thus belongs to the low end of laser class 3B Eye damage could occur in the laser area and under unfavourable conditions The laser area is shown in chapter 4 3 It is possible to avoid the danger by taking suitable precautions such as those in chapter 3 A danger only exists when looking directly into the beam or when the reflected beam falls into the eye Any surface that does not cause a sharp reflection of the beam can be looked at without any risk This also applies to bright reflecting surfaces not made of metal e g cable insulation or foil A laser reflection from a metal surface that diffuses light and with a curvature radius lt 5 mm e g wire is also harmless Exposure even a direct one of the skin to the radiations is also harmless The complete characteristics of the uSsPEED measuring unit are given in chapter 3 1 1 Laser Type Used Maximum power 25 mW W
3. disregard of operating instructions overloading use of unsuitable materials incorrect assembly works faulty electrical connections acts of God and any other cause beyond our control gt Our General Terms and Conditions of Sale ELOVIS AGB of which the above text is an excerpt are binding for all warranty cases Imprint ELOVIS GmbH Karl Friedrich Str 14 18 D 76133 Karlsruhe Germany File e_ manual uSpeed Box doc Date of momorization 09 02 2008 11 04 00 Size 1945600 Byte Update number 129 Document ID 633 ID118 IV Contents 1 ID118 INFOGUCHON prin 1 1 POPEED 5peed BoX izilicliii aaa 2 t2 SCODE ON DOV CNY rita 2 1 3 Installation and COMMISSIONING ccesseeeeeseeceeneeseeneeeenseesenseesenseesensessensenees 2 INTERA Ces ounka RI 4 2 1 interrace DESCrIptHnoni cicli 5 211 Wind POWE SUDD A T sara 6 2 122 WNO INTEMOCK X2 ar a E E S 6 2 10 93 VVINING 24 VANDUS srt otopio tsd at eotea 6 2 14 WINGO 24V OUMU XA renes e a 6 2 1 5 Wiring 5V INOUYOUNUT XS ietsct cron er wer ton re Sor cor fo alinea 6 2 1 6 Wiring Configuraton Interface X6 6 2 1 7 Wiring the Multi Function Interface X7 i 7 21 0 Wind Sensor Head XS sicilia 8 Laser PLOle CuO scindere 9 3 1 USPEED smartsensor Laser Device 1 rr rrsrre iii 10 ocio CMareGicisiS lele 10 oil 2Salerieallie anca 10 3 2 Safety ot eee ene ee ene ee aiar 11 3 3 L
4. VIRING THE MULTI FUNCTION INTERFACE X7 This 9 pin Sub D jack provides the RS422 or RS485 signals of the multi function interface By using the switch S5 you can select either RS422 or RS485 mode e setting 1 RS422 mode e setting 2 RS485 mode ID118 7 ELOVIS 2 Interfaces Please consider that switch S2 and S3 have to be in setting 1 and clamp I O2 and 1 03 of X5 do not have to be connected for RS422 mode Consider that switch S3 has to be in setting 1 and clamp 1 03 of X5 does not have to be connected for RS485 mode The following two tables show the pin assignment of the jack depending on the selected mode Connected with 7 Connected with 8 Table 4 pin assignment X7 RS485 mode Please consider that uSPEED smartsensor has to be configurated accordingly ELOVIS can deliver a suitable interface cable for connecting a PC over USB interface to the SPEED Box 2 1 8 WIRING SENSOR HEAD X8 15 pin Sub D jack for connection of the sensor cable with uSPEED smartsensor ID118 8 ELOVIS 3 Laser Protection 3 LASER PROTECTION The Speed Box is used for wiring the uSPEED smartsensor which is a laser based measuring system When using a uSPEED system it is necessary to comply with the following regulations and guidelines e Prevention of accidents Laser Radiation BGV B2 e Guidelines for BGV B2 e DIN VDE 0837 Radiation Safety of Laser Equipment Classification of Systems Requirements User Guidelines e DIN VDE
5. are activ if S1 is in setting 3 e Out2 and Out2 are activ if S2 is in setting 3 e Out3 and Outs are activ if S3 is in setting 3 Clamp Out and Out give out a differential 24V ouput signal Please consider that USPEED smartsensor has to be configurated accordingly 2 1 5 WIRING 5V INPUT OUTPUT X5 These clamps are active depending on the switch setting of S1 S2 and S3 e O1 and O1 are activ if S1 is in setting 1 e O2 and l O2 are activ if S2 is in setting 1 e 03 and 1 03 are activ if S3 is in setting 1 Clamp I O and 1 0 are directly looped through by wSPEED smartsensor 2 1 6 WIRING CONFIGURATON INTERFACE X6 This 9 pin Sub D jack provides the RS232 or RS485 signals of the configuration interface e 9 pin Sub D jack for connection of RS422 or RS485 switchable multi function interface By using the switch S4 you can select either RS232 or RS485 mode e setting 1 RS232 mode e setting 2 RS485 mode ID118 6 ELOVIS 2 Interfaces The following two tables show the pin assignment of the jack depending on the selected mode ee Ea Es Table 1 pin assignment X6 RS232 mode TX RX TX RX TX RX Table 2 pin assignment X6 RS485 mode ca Ea De Please consider that uSPEED smartsensor has to be configurated accordingly ELOVIS can deliver a suitable interface cable for connecting a PC over USB interface to the SPEED Box 2 1 7
6. installing a beam blocker device as shown in the following sketch a for 120mm b for 240mm stand off distance ID118 pSpeed Tubes pSpeed Shutter _ pSpeed Sensorhead gt j 120 00mm ry beam blocking devices ne h horizant al vevertical d diameter Posoptical power teophional devices popeed Tubes _ pSpeed Shutter I pSpeed Sensorhead s i0 00mm ms mi beam blocking devices Legend hzharizont al vevertical d diame ter Posoptical power seoptional devices 25 meters Laser area without pSpeed Tube and beam blocking device Laser area with pSpeed Tube and without beam blocking device Laser area with pSpeed Tube and beam blocking device Laser area without pSpeed Tyube and with beam blocking device Laser area around beam d 20mm n Posts mW Beam divergence h 1 6mrad v 0 8mrad _Po 12 5 mW Beam divergence he L mrad v 0 8mrad A Laser area around beam d 20mm Laserarea Laserterestam 25 meters Laser area without pSpeed Tube and beam blocking device Laser area with pSpeed Tube and without beam blocking device Laser area with pSpeed Tube and beam blocking device Laser area without pSpeed Tyube and with beam blocking device Laser area around beam d 20mm rPost2 5 mW Beam divergence h 1 6mrad v 0 8mrad Pox12 5 mW Beam divergence he L mrad v20 8mrad he Laser area around beam d 20mm Laserarea
7. 0836 VDE regulations on Electrical Safety of Laser Equipment and Installations This chapter provides an overview of the characteristics of the USPEED laser sensors and of the protection measures needed It does not replace reading the rules and regulations mentioned above O USPEED smartsensor Laser Device O Safety Measures O Laser Safety Information Sources ID118 9 ELOVIS 3 Laser Protection 3 1 puSPEED SMARTSENSOR LASER DEVICE 3 1 1 CHARACTERISTICS The overall laser power in both partial beams of the uSPEED measuring unit does not exceed 25 mW The laser gauge thus belongs to the low end of laser class 3B Eye damage could occur in the laser area and under unfavourable conditions The laser area is shown in chapter 4 3 It is possible to avoid the danger by taking suitable precautions such as those in chapter 3 A danger only exists when looking directly into the beam or when the reflected beam falls into the eye Any surface that does not cause a sharp reflection of the beam can be looked at without any risk This also applies to bright reflecting surfaces not made of metal e g cable insulation or foil A laser reflection from a metal surface that diffuses light and with a curvature radius lt 5 mm e g wire is also harmless Exposure even a direct one of the skin to the radiations is also harmless The uSPEED smartsensor Laser Data are listed in the following Table 6 Laser class 3B Visible laser rad
8. ard scope of delivery of the uSPEED Speed Box is e Break Out Box in the following uSPEED Speed Box e User manual 1 3 INSTALLATION AND COMMISSIONING Check 1 Please check whether you received all components listed in the scope of delivery 2 Please check every component If you see damages or in case of missing components please do not set the unit into operation but contact ELOVIS GmbH Karl Friedrich Str 14 18 D 76133 Karlsruhe Germany Tel 49 0 721 933 823 0 Fax 49 0 721 933 823 23 Mounting uSPEED Speed Box Please mount the uSPEED Speed Box on a compatible guide rig e DIN guide rig DIN 46277 1 32mm asymmetric e DIN guide rig DIN 46277 3 85mm symmetric Wiring uSPEED Speed Box 1 Connect uSPEED smartsensor with uSPEED Speed Box by the use of the delivered sensor cable 2 Interconnect wire the emergency shut off input see chapter 3 according to the laser protection directions see detailed informationen in chapter 3 The shut off input has to ID118 2 ELOVIS 1 Introduction be connected to a key switch which is not part of the scope of delivery whose key can only be pulled out during laser off status and has to be connected additionally to one or more emergency shut off devices daisy chain 3 Wire the voltage input 4 Please find the remaining possibilities for wiring and configuration of uSPEED Speed Box in chapter 2 1 ID118 3 ELOVIS 2 Interfaces 2 INTERFACES USPEED Sp
9. aser Safety Information Sources in Germany cccsseeseeseeeeeseesenseeeenseeees 11 3 4 Laser Safety Information Sources outside GermanyY 1 11 Diagrams and DrawinS c ccsscssscessccescceeeenseenseoeseoeeeoeeeeeseeeseoeneneees 12 4 1 Pin Identification Binder Flange Connector uSsPEED smartsensor 13 4 2 Dimensional drawing Of USPEED SMartSeNSOl cc1scceesceeseeeneeeeseeeneeenseeeeenens 13 4 5 Laser Areas ellenico dies niilinii diede die lesioni 14 4A AWN GETING ADDONS sisis 15 4 5 Mechanical Shutter Optional cccssecssseceseceeeeenseenssceneeenseoneeseneseneesneesens 16 V ELOVIS 1 Introduction 1 INTRODUCTION ELOVIS 1 Introduction 1 1 pSPEEDSPEED Box General description The uSPEED Speed Box alows easy wiring of the uSPEED smartsensors Function plug in clamp for easy wiring diagnosis display LED potential free interlock input 15 pin Sub D jack for connection of the sensor cable 9 pin Sub D jack for connection of RS232 or RS485 switchable configuration interface e 9 pin Sub D jack for connection of RS422 or RS485 switchable multi function interface e All I Os of the multi function interface can either be used as 24V output not potential free 24V input potential free or can directly loop through a 5V input output RS422 level not potential free from uSPEED smartsensor switchable 1 2 SCOPE OF DELIVERY The stand
10. avelength 780 nm Laser class 3B Table 1 Laser Data Other properties of the laser gauge how to set up correctly the measuring unit as well as references and source of the regulations and guidelines for laser protection are to be found in chapter 3 Description of Laser Protection PRECAUTION MEASURES DURING OPERATION Never use a measuring unit when it is not mounted Please consider the information about the laser area in chapter 3 2 A detailed description on how to mount correctly a measuring unit is to be found in chapter 3 Laser Protection Kindly pay attention to the following regulations when using laser equipment Prevention of accidents Laser Radiation BGV B2 Guidelines for BGV B2 DIN VDE 0837 Radiation Safety of Laser Equipment Classification of Systems Requirements User Guidelines DIN VDE 0836 VDE regulations on Electrical Safety of Laser Equipment and Installations Always switch off the laser when work is performed on the measuring unit Further specific safety aspects are listed in the corresponding chapters ELOVIS GMBH is not responsible for accidents due to the inappropriate use of the equipment and to ignoring laser protection regulations ID118 III PROHIBITED USE The user owner to be called here the customer must be aware of the following use restrictions de The customer may use the products only for their intended use and must not divert them from their ini
11. eed Box has some clamps available which provide all signals as well as power supply O Interface description ID118 4 ELOVIS 2 Interfaces 2 1 INTERFACE DESCRIPTION The following figure shows uSPEED Speed Box including identification marking of the different functional areas r prn FEF LEDs S5 S4 X8 XT X6 X5 Figure 1 Functional areas of SPEED Speed Box ID118 5 ELOVIS 2 Interfaces 2 1 1 WIRING POWER SUPPLY X1 Supply with 24V by the use of the two clamps 24V plus and OV ground The power supply has to provide 5W Inverse polarity protection is existent 2 1 2 WIRING INTERLOCK X2 Clamp Lock and Lock have to be wired according to laser protection instruction see chapter 3 Voltage less than 18V between Lock and Lock cause laser switch off of uSPEED smartsensor 2 1 3 WIRING 24V INPUT X3 These clamps are active depending on the switch setting of S1 S2 and S3 e In1 and In1 are activ if S1 is in setting 2 e In2 and In2 are activ if S2 is in setting 2 e In3 and In3 are activ if S3 is in setting 2 Voltage higher than 18V between in und In means a high signal at the corresponding port Otherwise the signal level is low Please consider that uSPEED smartsensor has to be configurated accordingly 2 1 4 WIRING 24V OUTPUT X4 These clamps are active depending on the switch setting of S1 S2 and S3 e Outi and Out1
12. iation 780 nm red Output power at the intersecting point lt 25 mW of the beams Power of a partial beam lt 12 5 mW Spot diameter gt 0 5mm Max irradiation up to 360 mm behind the lt 400 W m output aperture both beams Max irradiation at 360 mm or more lt 200 W m behind the output aperture one beam Max irradiation at 20 m or more lt 25 W m behind the output aperture Divergence angle horizontal 1 6 mrad vertical 0 8 mrad Table 6 uSPEED smartsensor Laser Data 3 1 2 SAFTEY FEATURE USPEED smartsensor has a special safety feature e Without wiring the emergency shut off input see 2 1 2 the laser is always shut off e This shut off input has to be connected with a key switch which is not part of the scope of delivery whose key can only be pulled out during laser off status and has to be connected additionally to one or more emergency shut off devices ID118 10 ELOVIS 3 Laser Protection 3 2 SAFETY MEASURES The following protection measures for avoiding eye damage should apply when the USPEED measuring unit is operating 1 The measuring unit should be solidly fastened before operating it It is necessary to ensure that the laser beam does not freely propagate through the area by the use of the laser tube and in addition by placing a laser blocking device as shown in chapter 4 3 e g an opaque plate with diffuse reflection 2 If the measuring unit is not fastened the unit ha
13. s to be switched off If this is not possible the mechanical shutter has to be closed as shown in chapter 4 5 3 The 10 cm area around the beam axis is to be signalled as a laser area In the laser area the threshold for direct eye irradiation is exceeded It is therefore necessary to prevent anybody from manipulating plane reflecting surfaces or optical instruments in the laser area The laser area ends either where the beam is blocked by a target with diffuse reflection or when there is no such target at a distance of 20 m 4 A person responsible for laser protection should be charged in writing to supervise the operation of the laser equipment 5 The employer s liability insurance association or the equivalent organization should be informed prior to commissioning of the uSPEED that equipment including a laser of class 3B will be operated 6 The exact regulations can be found in BGV B2 3 3 LASER SAFETY INFORMATION SOURCES IN GERMANY The referred to regulations guidlines and instructions at the beginning of this document as well as in this chapter can be purchased at a bookselling trade or under the following addresses in Germany e Carl Heymanns Verlag KG Luxemburgerstr 449 50939 Koln e Berufsgenossenschaft fur Feinmechanik und Elektrotechnik Gustav Heinemann Ufer 130 50968 Koln 3 4 LASER SAFETY INFORMATION SOURCES OUTSIDE GERMANY Users who operate the uSPEED smartsensor outside Germany Please be aware that yo
14. sor anu ELOVIS SPEED Speed Box Break Out Box for uSPEED smart Sx and smart ECO Sx Version 1 0 ELOVIS GmbH e Karl Friedrich Str 14 18 e D 76133 Karlsruhe e Tel 49 0 721 933823 0 e Fax 49 0 721 933823 23 E Mail info elovis de e Home www elovis de DEAR CUSTOMER Thank you for giving us and our products your trust Kindly read the operating instructions carefully This is a prerequisite to achieve faultless initial operation and functioning of the unit Before unpacking the equipment please also read the following paragraphs The Speed Box is used for wiring the uSPEED smartsensor which is a class IIIB laser product and complies with EN60825 1 2001 Complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated July 26 2001 The following safety features required to comply with the Bureau of Radiological Health Class IIIB laser requirements are included Laser indicator light on controller and laser Delayed laser startup laser indicator light on prior to laser radiation Laser beam blocking device Interlock capability for remote shut off Specifications are subject to change without notice CAUTION Every operation adjustment or servicing that does not exactly conform to the indications given in this instruction manual can result in dangerous irradiation from the laser Servicing of laser appliances should be performed by suitably qualified personal only
15. tial purpose This concerns in particular possible harm to persons caused by disregarding laser safety guidelines 2 The customer must not open the products 3 The customer must not modify extend transform copy or decompile the hardware and software contained in the products 4 The customer agrees not to duplicate the product in any way whatsoever The list does not pretend to be complete In case of infringement the ELOVIS GMBH rejects all claims for damages but it shall itself make such claims WARRANTY The equipment has been carefully tested both mechanically and electrically prior to shipment It has also been verified as far as possible that the equipment is in good working order We guarantee good working of the equipment for a period of 12 months beginning on the day the equipment is ready to be shipped at our plant We promise to repair or replace at will as quickly and reasonably as possible any parts which are proven to be faulty in design material or workmanship Warranty begins from the moment the equipment is ready to be shipped at our plant In cases where we undertake assembly and or initial operation the warranty begins from the day of initial operation Our liability is limited to direct damages only Our warranty shall not cover replacements or repairs which are due to normal wear and tear Faulty construction of buildings Likewise excepted from the warranty are faulty or negligent maintenance
16. u have to inform yourself about the legal and official restrictions of your individual country which can be different from the things mentioned in this manual ELOVIS GmbH is not responsible for inappropriate use of the equipment and to ignoring laser protection regulations of the particular country You may ask also for the assistance of our country sales agent ID118 11 ELOVIS 4 Diagrams and Drawings 4 DIAGRAMS AND DRAWINGS O Pin ldentification of the Binder Flange Connector O Dimensional drawing of uSPEED smartsensor ID118 12 ELOVIS 4 Diagrams and Drawings 4 1 PIN IDENTIFICATION BINDER FLANGE CONNECTOR pSPEED SMARTSENSOR Figure 2 Pin Identification of the Binder Flange Connector at the uSPEED smartsensor 4 2 DIMENSIONAL DRAWING OF uSPEED SMARTSENSOR Measurement Volume LASERSTRAHLUNG NICHT DEM STRAHL AUSSETZEN LASER KLASSE 3B 154 120 Mounting Holes throughholes Figure 3 Dimensional drawing of ySPEED smartsensor all measures in mm Drawing shows uSPEED device with 120mm stand off distance Devices with 240mm stand off distance see chapter 4 3 below ID118 13 ELOVIS 4 Diagrams and Drawings 4 3 LASER AREA The laser area is the zone which is dangerous if looking directly into the laser beam It does not show the danger by reflected beam The danger for looking directly into the laser beam can be reduced by the use of the optional laser tube and by
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